B220E

2017.09

WSX445
LOW CUTTING RESISTANCE
NEXT GENERATION FACE MILLING CUTTER
DOUBLE SIDED INSERTS
 DOUBLE-Z GEOMETRY
1. LOW CUTTING RESISTANCE
2. SUITABLE FOR ALL MACHINES
3. EXCELLENT CHIP DISCHARGE
4. NO ABRASIVE DAMAGE FROM CHIPS

New double sided Z geometry inserts

feature sharp cutting edges for low
cutting resistance by combining
features of conventional positive and
negative rake inserts.

CHIPBREAKER
Series for varied depth of cut and feeds.

L CHIPBREAKER R CHIPBREAKER
• Boosts performance with high • For unstable applications.
rake angle. • Enhanced cutting edge strength
• Positive land retains strength and but retains sharpness with negative
provides low cutting resistance. land and positive rake angle.

M CHIPBREAKER H CHIPBREAKER
• Recommended for general • For demanding applications
applications. • A stronger land and reduced
• Balance of cutting edge strength positive rake angle provides
and sharpness with optimized maximum edge strength.
positive land and rake angle.

2
INSERT GRADES
HIGH PERFORMANCE GRADES
TO COVER A WIDE APPLICATION AREA
AND FOR SPECIFIC MATERIALS

INSERT GRADES

MP6120 MP7140 MP9130

for general milling of steel for unstable milling of stainless for interrupted general milling of
steel HRSA and titanium alloy
MP6130
for interrupted milling of steel MC5020 MX3030
for general milling of cast iron for finishing
MP7130
for stable milling of stainless steel MP9120 TF15
for general milling of HRSA and for general milling of aluminium
titanium alloy

COEFFICIENT OF FRICTION TOUGH-Σ

HEAT RESISTANCE MP6120 / 6130
Coefficient of friction Oxidation temperature C° MP7130 / 7140
Work Material Grade
(Measured at 600 degrees) MP9120 / 7130
1300
C55 X10CrNi18-9 Ti6AI4V
1200
Carbon Steel,
P MP6100 0.4
Alloy Steel 1000

Conventional PVD
900
M Stainless Steel MP7100 0.5
800

Titanium Alloy, 700

S MP9100 0.7 0.3
Heat Resistant Alloy 2700 2800 2900 3000 3100

WEAR RESISTANCE
Conventional 0.7 0.7 Hardness (Hv)

INSERT GRADES FOR A WIDE RANGE OF MATERIALS

APPLICATION RANGE

P PVD M PVD K CVD PVD S PVD N H PVD

P10 M10 K10 S10 N10 H10

MP6120

MC5020

MP9120
VP15TF

VP15TF

VP15TF
VP15TF

P20 M20 K20 S20 N20 H20

MX3030
MP6130

MP9130
MP7130
MX3030
VP20RT

VP20RT

TF15
VP20RT

P30 M30 K30 S30 N30 H30

MP7140

VP20RT

P40 M40 K40 S40 N40 H40

3
 WSX445
NEXT GENERATION FACE MILLING CUTTER
LF LF
Type 1 Type 2 Type 3 LF Type 4 APMX = 5mm
APMX = 5mm
LF APMX = 5mm

APMX = 5mm

45°
45°
45°
45°

DCX
DC

DCSFMS

DCCB
DCSFMS
DCSFMS

DCX
DCON
KWW

DC
DCCB
DCON
DCON

DCSFMS
KWW
KWW

DAH

DCX

DCCB
DCON
DC

KWW
DCCB

DCX
DC
DAH

DAH

DAH
L8
CBDP LCCB L8
L8 L8
CBDP
CBDP LCCB
CBDP LCCB
LCCB

C H: 45°
A.R: +17° T: - 7° – - 2°
ARBOR TYPE R.R: - 6° – + 1° I : + 16° – +19°

DCSFMS
Coolant WT
Order Number Stock Teeth DC DCX LF DCON CBDP DAH KWW L8 DCCB Fig.
hole (kg)

LCCB
NORMAL PITCH R L

WSX445-040A03AR 3 40 52.8 40 16 18 9 37 8.4 5.6 14 25 0.3 1

WSX445-050A03AR 3 50 62.9 40 22 20 11 47 10.4 6.3 17 27 0.5 1
WSX445-063A04AR 4 63 75.9 40 22 20 11 50 10.4 6.3 17 27 0.6 1
WSX445-080A04AR/L 4 80 92.9 50 27 23 13 56 12.4 7 20 34 1.3 1
WSX445-100B05AR/L 5 100 112.9 50 32 26 26 78 14.4 8 45 32 1.8 2
WSX445-125B06AR/L 6 125 137.9 63 40 28 30 89 16.4 9 56 40 3.2 2
WSX445-160C07NR/L 7 160 172.9 63 40 40 56 100 16.4 9 4.9 3
WSX445-200C08NR 8 200 212.9 63 60 32 135 160 25.7 14.22 8.7 4

FINE PITCH

WSX445-040A04AR 4 40 52.8 40 16 18 9 37 8.4 5.6 14 25 0.3 1

WSX445-050A04AR 4 50 62.9 40 22 20 11 47 10.4 6.3 17 27 0.4 1
WSX445-063A05AR 5 63 75.9 40 22 20 11 50 10.4 6.3 17 27 0.6 1
WSX445-080A06AR 6 80 92.9 50 27 23 13 56 12.4 7 20 34 1.2 1
WSX445-100B07AR 7 100 112.9 50 32 26 26 78 14.4 8 45 32 1.7 2
WSX445-125B08AR 8 125 137.9 63 40 28 30 89 16.4 9 56 40 3.1 2
WSX445-160C10NR 10 160 172.9 63 40 40 56 100 16.4 9 4.8 3
WSX445-200C12NR 12 200 212.9 63 60 32 135 160 25.7 14.22 8.6 4

EXTRA FINE PITCH

WSX445-050A05AR 5 50 62.9 40 22 20 11 47 10.4 6.3 17 27 0.4 1

WSX445-063A06AR 6 63 75.9 40 22 20 11 50 10.4 6.3 17 27 0.6 1
WSX445-080A08AR 8 80 92.9 50 27 23 13 56 12.4 7 20 34 1.1 1
WSX445-100B10AR 10 100 112.9 50 32 26 26 78 14.4 8 45 32 1.6 2
WSX445-125B12AR 12 125 137.9 63 40 28 30 89 16.4 9 56 40 3.0 2
WSX445-160C16NR 16 160 172.8 63 40 40 56 100 16.4 9 4.6 3
WSX445-200C20NR 20 200 212.8 63 60 32 135 160 25.7 14.22 8.4 4

4 Stock Standard With through coolant holes Stock Standard in Japan

 LF

LH

APMX

45°

DCON

DCX
DC
SHANK TYPE

Coolant WT
Order Number Stock Teeth DC DCX LF DCON LH APMX
hole (kg)

NORMAL PITCH

WSX445R-4003SA32M 3 40 52.8 125 32 40 0.8 ≤5

WSX445R-5003SA32M 3 50 62.9 125 32 40 1.0 ≤5
WSX445R-6304SA32M 4 63 75.9 125 32 40 1.2 ≤5
WSX445R-8004SA32M 4 80 92.9 125 32 40 1.6 ≤5

FINE PITCH

WSX445R-4004SA32M 4 40 52.8 125 32 40 0.8 ≤5

WSX445R-5004SA32M 4 50 62.9 125 32 40 1.0 ≤5
WSX445R-6305SA32M 5 63 75.9 125 32 40 1.2 ≤5
WSX445R-8006SA32M 6 80 92.9 125 32 40 1.5 ≤5

*1 Right hand tool holder only.

SPARE PARTS

WSX445 Clamp Screw Wrench (Insert)

Arbor Type

TPS4R TIP15W

Shank Type

* Clamp Torque (N • m) : TPS4R = 3.5

OPTIONAL PARTS LIST

Order Number
set bolt
Order Number Fig. MPCA MPCB MPCC MPCD MPCE MPCF MPCG
with without
coolant hole coolant hole

ARBOR TYPE

WSX445-040A  AR HSC08025H HSC08040 1 13 M8×1.25 33 8 5 — —

Fig. 1
WSX445-050A  AR HSC10030H HSC10035 1 16 M10×1.5 40 10 6 — —

WSX445-063A   AR HSC10030H HSC10035 1 16 M10×1.5 40 10 6 — — MPCE

MPCB
MPCA

HSC12035
WSX445-080A    AR/L HSC12035H 1 18 M12×1.75 37 12 10 — —
HSC12045
MPCD
WSX445-200C   NR ◊ — 1 24 M16×2 43 16 14 6 23 MPCC
MPCF
WSX445-100B   AR/L MBA16033H — 2 40 M16×2 43 10 14 6 23 Fig. 2
MPCA

MPCG
MPCB

WSX445-125B  AR/L MBA10030H — 2 50 M20×2.5 54 14 17 6 27

WSX445-160C   NR/L ◊ — 2 50 M20×2.5 54 14 17 6 27 MPCD

MPCC
MPCE

◊ no coolant hole

5
 INSERTS
DOUBLE SIDED Z-GEOMETRY
8 CUTTING EDGES

Shape Geometry

RE

IC

BS

6,3

S
MP6120

MP6130

MP7130

MP7140

MP9120

MP9130
MC5020

MX3030

VP20RT
VP15TF

TF15
Order Number Class Honing IC S BS RE

SNMU140812ANEL-M M E 14 8.4 1.5 1.2

SNGU140812ANEL-M G E 14 8.4 1.5 1.2
NEW SNGU140812ANFL-L G F 14 8.4 1.5 1.2
NEW SNGU140812ANEL-L G E 14 8.4 1.5 1.2

SNGU140812ANFR-L G F 14 8.4 1.5 1.2

SNGU140812ANER-L G E 14 8.4 1.5 1.2
SNGU140812ANER-M G E 14 8.4 1.5 1.2
SNMU140812ANER-M M E 14 8.4 1.5 1.2
SNMU140812ANER-R M E 14 8.4 1.5 1.2
SNMU140812ANEL-R M E 14 8.4 1.5 1.2
SNMU140812ANER-H M E 14 8.4 1.5 1.2

GRADE APPLICATION

P Steel

M Stainless Steel

K Cast Iron

S Heat resistant Alloys, Titanium

N Aluminium

H Hardened Steel

Stable Cutting Honing:

General Cutting E: Round
Unstable Cutting F: Sharp Edge

6 :  Stock Standard (10 Inserts per Packing Unit) Stock Standard in Japan
WIPER INSERTS

Shape Geometry

L
L

R
Re

BS
S
W1

Order Number Class Honing L W1 S BS RE

MP6120

MC5020
VP15TF
WNGU1406ANEN8C-M G E 14 18.1 6 8 1.0

GRADE APPLICATION

P Steel

M Stainless Steel

K Cast Iron

S Heat resistant Alloys, Titanium

N Aluminium

H Hardened Steel

Stable Cutting
General Cutting
Unstable Cutting

INSTRUCTIONS FOR USE OF WIPER INSERTS

Fig. 1 Fig. 2

• Wiper inserts for WSX445 are two-cornered. Please set as shown in Fig.1.
• Excellent finished surfaces can be achieved with one wiper.
• Set more than 2 wiper inserts, equally spaced, when the feed is larger than 8 mm / rev.

7
 RECOMMENDED CUTTING CONDITIONS

WSX445 – FOR DRY CUTTING

Finish – Light Light –Medium Medium – Rough

Vc
Work Material Hardness Grades
(m / min) fz ap fz ap fz ap
(mm/t.) (mm) (mm/t.) (mm) (mm/t.) (mm)
MP6120
250 (200 – 300) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP15TF
MP6130
Mild Steel ≤ 180HB 240 (190 – 290) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP20RT

MX3030 180 (130-230) 0.15 (0.1-0.2) < 1.0 0.15 (0.1-0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0

MP6120
220 (170 – 270) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP15TF
Carbon Steel MP6130
P 180 – 350HB 200 (150 – 250) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
Alloy Steel VP20RT

MX3030 150 (120-180) 0.15 (0.1 – 0.2) < 1.0 0.15 (0.1-0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0

MP6120
140 (100 – 180) 0.15 (0.1 – 0.2) < 2.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP15TF
Alloy Steel
MP6130
Pre-Hardened ≤ 350HB 120 (90 – 150) 0.15 (0.1 – 0.2) < 2.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP20RT
Steel
MX3030 150 (120-180) 0.15 (0.1 – 0.2) < 1.0 0.15 (0.1-0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0

MP7130
MP7140
Austenitic, Ferritic 200 (150 – 250) 0.15 (0.1 – 0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0 — —
VP15TF
and martensitic — VP20RT
Stainless Steel
MX3030 130 (100-180) 0.15 (0.1 – 0.2) < 1.0 0.15 (0.1-0.2) < 2.0 — —

MP7130
Austenitic MP7140
≥200HB 170 (120 – 220) 0.15 (0.1 – 0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0 — —
Stainless Steel VP15TF
M VP20RT

MP7130
Two-phase MP7140
≤ 280MPa 160 (110 – 210) 0.15 (0.1 – 0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0 — —
Stainless Steel VP15TF
VP20RT

MP7130
Hardened MP7140
≤ 450HB 150 (100 – 200) 0.15 (0.1 – 0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0 — —
Stainless Steel VP15TF
VP20RT
MC5020 220 (200 – 270) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP15TF
180 (130 – 250) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
Gray Cast Iron ≤ 350MPa VP20RT

K MX3030 150 (120 – 180) 0.15 (0.1 – 0.2) < 1.0 0.15 (0.1-0.2) < 2.0 0.2 (0.15 – 0.25) < 3.0

MC5020 200 (180 – 250) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
Ductile Cast Iron ≤ 800MPa VP15TF
160 (110 – 240) 0.15 (0.1 – 0.2) < 3.0 0.2 (0.15 – 0.25) < 4.0 0.25 (0.2 – 0.3) < 5.0
VP20RT

H Hardened Steel 40 – 55HRC VP15TF 50 (30 – 70) 0.05 (0.05 – 0.1) < 1.5 0.1 (0.05 – 0.15) < 2.0 — —

1. Please set the cutting conditions according to the system requirements referring to the above table.
2. Wet cutting is recommended for better surface finishes.
(Tool life is shorter when compared to dry cutting.)

8
WSX445 – FOR WET CUTTING
Finish – Light Light –Medium Medium – Rough
Vc
Work Material Hardness Grades
(m / min) fz ap fz ap fz ap
(mm/t.) (mm) (mm/t.) (mm) (mm/t.) (mm)
MP6120
150 (100 – 200) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤  4.0 0.25 (0.2 – 0.3) ≤  5.0
VP15TF
Mild Steel < 180HB
MP6130
150 (100 – 200) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤  4.0 0.25 (0.2 – 0.3) ≤  5.0
VP20RT
MP6120
120 (80 – 160) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤  4.0 0.25 (0.2 – 0.3) ≤  5.0
VP15TF
P Carbon Steel 180 – 350HB
Alloy Steel MP6130
120 (80 – 160) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤  4.0 0.25 (0.2 – 0.3) ≤  5.0
VP20RT
MP6120
Alloy Steel 100 (80 – 120) 0.15 (0.1 – 0.2) ≤ 2.0 0.2 (0.15 – 0.25) ≤  4.0 0.25 (0.2 – 0.3) ≤  5.0
VP15TF
Pre-Hardened 35 – 45HRC
MP6130
Steel 100 (80 – 120) 0.15 (0.1 – 0.2) ≤ 2.0 0.2 (0.15 – 0.25) ≤  4.0 0.25 (0.2 – 0.3) ≤  5.0
VP20RT
MP7130
Austenitic, Ferritic MP7140
and martensitic — 130 (80 – 180) 0.15 (0.1 – 0.2) ≤ 2.0 0.2 (0.15 – 0.25) ≤ 2.0 — —
VP15TF
Stainless Steel VP20RT

MP7130
Austenitic MP7140
>200HB 100 (80 – 150) 0.15 (0.1 – 0.2) ≤ 2.0 0.2 (0.15 – 0.25) ≤ 3.0 — —
Stainless Steel VP15TF
VP20RT
M
MP7130
Two-phase MP7140
≤ 280MPa 100 (80 – 150) 0.15 (0.1 – 0.2) ≤ 2.0 0.2 (0.15 – 0.25) ≤ 3.0 — —
Stainless Steel VP15TF
VP20RT

MP7130
Hardened MP7140
< 450HB 90 (50 – 140) 0.15 (0.1 – 0.2) ≤ 2.0 0.2 (0.15 – 0.25) ≤ 3.0 — —
Stainless Steel VP15TF
VP20RT

Tensile MC5020 180 (160 – 200) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤ 4.0 0.25 (0.2 – 0.3) ≤ 5.0
Gray Cast Iron Strength VP15TF
130 (100 – 160) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤ 4.0 0.25 (0.2 – 0.3) ≤ 5.0
< 350MPa VP20RT
K
Tensile MC5020 180 (160 – 200) 0.15 (0.1 – 0.2) ≤ 3.0 0.2 (0.15 – 0.25) ≤ 4.0 0.25 (0.2 – 0.3) ≤ 5.0
Ductile Cast Iron Strength VP15TF
110 (80 – 140) 0.15 (0.1 – 0.2) ≤3.0 0.2 (0.15 – 0.25) ≤ 4.0 0.25 (0.2 – 0.3) ≤ 5.0
< 800MPa VP20RT

N Aluminium Alloy — TF15 500  (200-1000) 0.2 (0.1 – 0.3) ≤ 5.0 — — — —

MP9120
MP9130
Titanium Alloy — 50 (40 – 60) 0.05 (0.05 – 0.1) ≤ 1.5 0.1 (0.05 – 0.15) ≤ 2.0 — —
VP15TF
VP20RT
S
MP9120
MP9130
Heat Resistant Alloy — 40 (20 – 50) 0.05 (0.05 – 0.1) ≤ 1.5 0.1 (0.05 – 0.15) ≤ 2.0
VP15TF
VP20RT

H Hardened Steel 40 – 55HRC VP15TF 50 (30 – 70) 0.05 (0.05 – 0.1) ≤ 1.5 0.1 (0.05 – 0.15) ≤ 2.0 — —

9
 NOTES

10
NOTES

11
www.mitsubishicarbide.com | www.mmc-hardmetal.com

GERMANY
MMC HARTMETALL GMBH
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Phone + 49 2159 91890 . Fax + 49 2159 918966
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Email sales@mitsubishicarbide.co.uk

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Email mme@mmevalencia.com

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MMC HARDMETAL POLAND SP. Z O.O
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Phone + 7 495 7255885 . Fax + 7 495 9813979
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Email info@mmc-italia.it

TURKEY
MMC HARTMETALL GMBH ALMANYA - İZMİR MERKEZ ŞUBESİ
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Phone + 90 232 5015000 . Fax + 90 232 5015007
Email info@mmchg.com.tr

DISTRIBUTED BY:

Order Code: B220E

Published: 2017.09 (3,1 DP), Printed in Germany