EN 81-2+A3 Unintended Car Movement Control Operation Manual: Ach Series Hydraulic Lift Control System

ACH SERIES HYDRAULIC LIFT
CONTROL SYSTEM
EN 81-2+A3
UNINTENDED CAR MOVEMENT
CONTROL
OPERATION MANUAL
VERSION: 1.0

AYBEY ELEKTRONİK LTD. STI.
Orhanli Mah. Katip Celebi Cad. No:17B/1 Tuzla-Istanbul / Turkey
Tel: (90) (216) 394 50 55 (pbx) Fax: (90) (216) 394 50 58
e-mail: sales@aybey.com
www.aybey.com
F.7.5.5.2.83.R0 1/3 ACH-A3

ACH SERIES HYDRAULIC LIFT CONTROL SYSTEM
EN 81-2+A3 UNINTENDED CAR MOVEMENT CONTROL
To fulfill the requirements of EN81-2 A3 norm, most of Hydraulic unit manufacturers added
an extra safety valve running in down direction. This extra valve is located between piston and
valve block serially and driven simultaneously with down direction valve.
ACH controller drives down direction valve and down direction A3 valve simultaneously
(depending on hydraulic unit types) via different switches.
ACH also includes automatic (periodic) test function for down A3 valve. User defines test
period as time-dependent or number of start dependent. The test is performed periodically and if a
problem is detected, ACH blocks itself. Beside periodic tests, manual test is also available by using
M6-UCM SERVICES > U2-UCM TEST menu.
TEST PROCEDURES
1.AUTOMATIC (PERIODIC) TEST

At first, test period is defined using P2-AUX. PARAMETERS>B59-UCM CHECK TYPE
menu. Here STARTING COUNT or DAILY CONTROL options are available.
When DAILY CONTROL is selected, first test date and time is set by using M6-UCM
SERVICES>U3-TEST TIME menu. When selected date and time is reached, controller looks for
proper free time slot for test. When lift stays free for 150 seconds then TEST is started. After
completing test, next day is assigned for test date and test time remains the same. So in this way
everyday approximately at the same time test is performed.
When STARTING COUNT is selected, test period is entered to M6-UCM SERVICES >
U4-TEST START menu as number of start. When number of start reaches the multiples of this
number, controller looks for proper free time slot for test. When lift stays free for 150 seconds then
TEST is started.
Tests are performed in two different ways depending on the parameter A05:FLOOR
SELECTOR.
NOTE 1: When B59=2 (Daily Control) is chosen, optional RTC board must be installed and
parameter B44(DATE AND TIME) must be set as 1(ACTIVATED).
NOTE 2: During TEST procedure, ACH Controller passes to Inspection mode and no calls are
accepted.
a) AUTOTEST With Counter System: Controller first moves car in up direction until
down relevelling is needed. Then down valve is energized but A3 valve is not. SECUR.VALVE
TEST message is flashed on the screen for 5 seconds. During 5 seconds if no motion is detected
TEST 1+ message is displayed and down valve is shut off. This shows that A3 valve runs properly.
If any motion is detected, then down valve is shut off, ERROR 68: SECU.VALVE FAULT
is reported and controller blocks itself permanently.
At next step A3 valve is energized but down valve is not. DOWN VALVE TEST message is
flashed on the screen for 5 seconds. During 5 seconds if no motion is detected TEST 2+ message is
displayed and A3 valve is shut off. This shows that Down valve runs properly.
If any motion is detected, then A3 valve is shut off, ERROR 69: DOWN VALVE FAULT is
reported and controller blocks itself permanently.
At the end of test, TEST OK message is displayed and controller exits from VALVE TEST
menu. Car is moved down to floor level.
F.7.5.5.2.83.R0 2/3 ACH-A3

b) AUTOTEST With Encoder System: In this system, as controller has precise position
information no up motion is required at the beginning. Except this point, the similar test procedure
is applied. During test, any motion is detected by monitoring encoder pulses. If more than 20-pulse
decrease is detected then ERROR 68/69 is reported and system is blocked permanently.
2.MANUEL TEST
Manual test is started using M6-UCM SERVICES > U2-UCM TEST menu.
To perform a proper and safe test, following conditions must be confirmed:
1. Be sure that there is nobody inside cabin.
2. Lift must not be used during test.
3. Lift must be in normal mode (not inspection mode) during test.
After starting manual test, all behavior of ACH controller, monitoring and control
procedures, error messages, controller responses are the same with automatic test procedure.
NOTE 1: During TEST procedure ACH Controller passes to Inspection mode and no calls are
accepted.
NOTE 2: Manual test cannot be started when lift is busy.
RESTORING FROM BLOCKED MODE

Enter M6-UCM SERVICES>U1-UCM RESET menu and see CLEAR UCM ERROR message and
push ENT button to confirm. This menu is functional only if the conditions causing UCM are fixed.
UCM DETECTION AND CONTROL
PREOPENING AND DOOR-OPEN RELEVELLING: Cabin is in door zone and moving in slow or
leveling speed. Door is open and Door Bridging circuit bridges safety line. In this case, if any of
door zone limit switches (ML1,ML2) is opened, then ACH Controller accepts this as UCM. Door
bridge is opened and motion is stopped. Valve and contactor supply is cut immediately.
ACH controller passes to out of service mode, reports Error 72:UCM FAULT and blocks itself
permanently. Even if ACH board is restarted, it will stay in blocked mode and error report will flash
on the screen.
During pre-opening or leveling/releveling if a fault occurs on ACH Door Bridging Circuit
and bridging cannot performed, then lift will be stopped and pass to Inspection mode. ACH
controller reports Error 45: BRIDGING ERROR and blocks itself permanently. Even if ACH board
is restarted, it will stay in blocked mode and error report will flash on the screen.
NOTE : UCM conditions occurring in both cases during pre-opening and relevelling with open-
door are supposed to be the same.
F.7.5.5.2.83.R0 3/3 ACH-A3

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ACH SERIES HYDRAULIC LIFT

F.7.5.5.2.83.R0 1/3 ACH-A3

1.AUTOMATIC (PERIODIC) TEST

F.7.5.5.2.83.R0 2/3 ACH-A3

RESTORING FROM BLOCKED MODE

UCM DETECTION AND CONTROL

F.7.5.5.2.83.R0 3/3 ACH-A3

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