Professional Documents
Culture Documents
SF9 5x5 5x3 Series (SM)
SF9 5x5 5x3 Series (SM)
RISO SF9/5x5/5x3
TECHNICAL MANUAL
REVISION 1.0
October 2016
SF9 Series
SF5*5 Series
SF5*3 Series
CHAPTER 1 : Maintenance Notes
CHAPTER 2 : Structural Overview
CHAPTER 3 : Main Drive Section
CHAPTER 4 : First Paper Feed Section
CHAPTER 5 : - - - - - - - - - - -
CHAPTER 6 : Second Paper Feed Section
CHAPTER 7 : Press Section
CHAPTER 8 : Paper Ejection Section
CHAPTER 9 : Print Drum Section
CHAPTER 10 : Clamp Unit Section
CHAPTER 11 : Master Removal Section
CHAPTER 12 : FB Scanning Section
CHAPTER 13 : AF Scanning Section
CHAPTER 14 : - - - - - - - - - - -
CHAPTER 15 : - - - - - - - - - - -
CHAPTER 16 : Master Making Section
CHAPTER 17 : Panel Messages
CHAPTER 18 : Test Modes
CHAPTER 19 : Other Precautions
CHAPTER 20 : Wiring Diagrams
CHAPTER 21 : Electric Components
Contents
1. Work Precautions..................................................................................5
1-1. General Notes on the Work..........................................................5
1-2. Notes on other inspection and maintenance work........................5
1-3. Sensors Being Used.....................................................................6
2. Tools.......................................................................................................7
3. JIGs.........................................................................................................8
4. Exterior Cover Removal........................................................................9
5. Opening the MAIN-SYSTEM-PCB Assembly and the Power Supply
Unit Assembly......................................................................................14
6. Installation Procedure.........................................................................15
6-1. Machine......................................................................................16
6-2. Auto Document Feeder AF-VII....................................................19
6-3. Card Feed Kit..............................................................................28
6-4. Envelope Feed Kit.......................................................................39
6-5. RISO IS300 Controller................................................................40
6-6. Wide Stacking Tray.....................................................................42
6-7. RISO Stand N Type III................................................................44
6-8. RISO Stand D Type III................................................................46
6-9. RISO DRUM STORAGE STAND S III........................................49
6-10. IC CARD READER ACTIVATION KIT RG..................................51
6-11. Job Separator IV : NIII................................................................59
6-12. Key/Card Counter IV...................................................................83
6-13. RISO NETWORK KIT S10..........................................................96
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CHAPTER 1: Maintenance Notes
Preface
This manual provides Technical Service Information for the digital duplicator Model SF series.
This manual provides procedures for removing and installing major components. Following these procedures
will minimize machine malfunctions. The information given in this book will enhance the technical knowledge
of the technical representatives and lead to the end-user-satisfaction.
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CAUTION
[Handling of Lithium Battery]
- Never fail to follow the following instructions when you discard the used
lithium battery.
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Warning
!! WARNING !!
I. To avoid injuries:
Be sure to disconnect the electrical power before disassembling, assembling, or when
making adjustments on the machine.
FIRST
THEN
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1. Work Precautions
Inspection
If you discover any defects or problems during an inspection, fix the problems or if necessary, take steps
for such as replacing a part.
Removal
Check the problem area. At the same time, examine the cause of the problem and determine whether
the part needs to be removed or disassembled. Then, proceed according to the procedures presented
in the Technical Manual. In cases where, for example, it is necessary to disassemble areas with large
numbers of parts, parts which are similar to each other, or parts which are the same on the left and right,
sort the parts so that you do not mix them up during reassembly.
(1) Carefully sort the removed parts.
(2) Distinguish between parts which are to be replaced and those which will be reused.
(3) When replacing screws, etc., be sure to use the specified sizes.
Half-pierced section
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Note
The machine is comprised of many gears. When inspecting or replacing parts, apply grease to the gears.
If they are not properly greased, the gears may make abnormal sounds, and malfunctions or mechanical
problems may occur.
• Always turn off the power before plugging or unplugging sensor connectors.
Sender
Sender
Receiver
Receiver
Reflective types Reflective (prism) types
Transmitting types
Sender Sender
Receiver Sender
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Switch types
• Micro-switches may be divided between normally open (N.O.) types and normally closed (N.C.) types.
• With an (N.O.) connection, an internal contact is connected when the switch actuator is pressed.
• With an (N.C.) connection, an internal contact is disconnected when the switch actuator is pressed.
N.C. N.C.
N.O. N.O.
COM COM
2. Tools
Using tools other than those specified can lead to injury or damage to screws and parts. Have all the tools
necessary for the work available.
5 mm 5.5 mm 7 mm
Spanners 8 mm 10 mm 13 mm
Monkey
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3. JIGs
* Parts number are those of June 2016. The number may be subject to change without notice.
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Front cover
Remove the Front cover together with the Front door by removing screws (M4×8screw; 4pcs,
M4×10screw; 2pcs, Shoulder screw; 3pcs).
Caution in mounting the Front cover back on the machine:
Mount the screws in the order from [1] to [9], as indicated on the sketch below. Reduce stress on the
front cover to prevent breakage.
Front door e
Round hole d
Round hole c
Round hole
(Shoulder screw) (Shoulder screw) (Shoulder screw)
b
Elongated hole
(M4×8screw)
i
Elongated hole
(M4×8screw)
a
Round hole
h
Round hole (M4×8screw)
(M4×8screw)
Front cover
f
Elongated hole g
Elongated hole
(M4×10 screw) (M4×10 screw)
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Stage cover
• Remove by the following procedure.
a Open the Stage cover and pull it up until the hinge get caught.
b Lay it down toward the rear side.
c Pull it out in the upward direction, keeping it laid down.
Cover
(rear right)
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Rear cover
• Remove screws (M4×8screw; 4pcs), and remove the Rear cover.
Rear cover
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Stage cover
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Operation panel
a Remove mounting screws (M4×8screw; 3pcs).
b Slide the Operation panel to the front and then lift it up, unplug the connector and remove the
Operation panel from the machine.
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5. Opening the MAIN-SYSTEM-PCB Assembly and the Power Supply Unit Assembly
MAIN-SYSTEM-PCB Assembly
a Switch OFF the power, and remove the Rear cover.
b Remove mounting screws (M4×8screw; 4pcs), and slowly swing open the MAIN-SYSTEM-PCB
Assembly.
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6. Installation Procedure
*1: The service parts of “Wide stacking tray arm F” and “Wide stacking tray arm R” are required separately.
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6-1. Machine
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(3)
(2)
1
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Cut off
Rear cover
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200 ± 10 mm
Reuse band
Edge saddle
CN3
CN35
MAIN-SYSTEM-PCB
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= Affixing standard =
źHorizontal direction
• With the black part of the ADF sheet
ADF sheet (monochrome sheet) on the left side, push and affix in the
direction of the arrow.
• The gap with the edge should be 0.5 mm
or less.
źFront/rear direction
• Do not affix over the raised surfaces.
Rear side
Do not affix over
raised surface
Front side
ADF sheet
(monochrome sheet)
0.5 mm or less
ADF sheet (monochrome sheet)
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= Affixing standard =
źHorizontal direction
• Push and affix in the direction of the
arrow.
Glass blind plate źFront/rear direction
• Make sure the glass is not visible through
the gap when looking from the front side
and from the top.
• A distance of 3 to 4 mm from the edge of
the scanner unit.
Glass blind plate Scanner unit Panel unit
źOK
źNG
Scanner unit
3 to 4 mm
Panel unit
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(B) Screw
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Horizontal direction
Original stopper Original presser sheet
Front/rear direction
2 to 3 mm
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= For the Groups [A], [B], [C], [H], [I], [J] models =
1. Turn the power off and unplug the power cord.
Important: Be sure to turn the power off and
unplug the power cord.
Rear Cover
MECHA-CTL-PCB Bracket
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Connector
Hinge Cover
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Paper Feed Cover 24. Slide the lock nob down and unlock the Stripper
Unit.
25. Push the lever of the Stripper Unit and remove the
Stripper Unit.
26. Remove the Paper Feed Cover. (2 screws)
Lever
Lock nob
Stripper Unit
E-Reinforcement Plate
4
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Print Drum
Snap ring
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Connector
39. Lead the wire harness of the Detection Sensor as
instructed in the illustration.
40. Plug the connector.
Snap ring
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E-Reinforcement Plate
Lock nob
Card Feed Unit
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Hinge Cover
Connector
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(1) Input the test item code “741” and set the value to “0”.
(2) Input the test item code “745” and set the value to “0”.
(1) Input the test item code “8071” and set the value to “1”
2. Set the Elevator Upper Limit position selection(paper type1). (For the Groups [B], [I] models only)
(1) Input the test item code “763” and set the value to “0”(HIGH).
(1) Input the test item code “761” and set the value to “-50”
(1) Input the test item code “762” and set the value to “+50”
・ Installing the Card Feed Unit → Set the registered User (Example: User1) in the
Custom Setting Mode (No.13: Paper Finish).
・ Installing the Stripper Unit → Reset the setting to “standard” in the Custom
Setting Mode (No.13: Paper Finish).
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(1) Input the test item code “741” and set the value to “0”.
(2) Input the test item code “745” and set the value to “0”.
(1) Input the test item code “8071” and set the value to “1”
2. Input the test code “153” (Special Paper Ctrl Enable Control) and
press the Start key.
4. Turn the printer off and turn it on again in the normal mode.
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(1) Select the button that you want to register (Example: A-1)
and touch [OK].
(2) Select [Rename].
(3) Select the button you registered at (1).
(4) Enter a name and touch [OK]. (Example: Card)
(5) Touch [OK] and return to the default.
4. Select [Special Paper Ctrl] in [Admin.] tab, and check that the registered button appears.
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For the printer models in which holizontal print positions are adjusted on the control panel,
the following procedure is required.
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IS300 Controller
Cover
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USB cable
2
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= For the Group [A] and MZ7/9, MV76, RZ9, RV96 series models =
Standard paper stacking tray supports 1. Turn of f the power switch of the printer and
unplug the power cord.
2. Remove both the standard Paper stacking tray and
the Stacking tray supports.
NOTE: For the Dual-color models, remove the
Cover; P-Ejection in advance.
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RISO 架台 N タイプⅢ設置手順書
RISO Stand N Type Ⅲ Installation Procedure
適合機種 Types of Applicable Printers 内容物リスト Packing List
詳細は「適合機種一覧」を参照してください。 1. 天板 Top board ..........................1 pc.
For details, refer to "The Table of Applicable 2. 側板 Side panel ........................ 2 pcs.
Printers". 3. 背板 Rear panel .........................1 pc.
4. 底板 Bottom board ....................1 pc.
本機の設置は、必ず専門の技術者が行って 5. 補助足 Stand support .................... 2 pcs.
ください。 6. ガイドピン Guide pin .......................... 2 pcs.
Nobody but Riso-authorized representatives 7. 取付ネジ Screws ................................1 set
is allowed to install this unit.
● 天板上面に傷や汚れをつけないように、下敷きをして組み立ててください。
Lay a soft sheet under the Top board to protect it against scratches and smudges while assembling.
1. 天板裏面を上にして置き、側板と背板を同梱の
側板 短いネジで取り付ける。
Side panel
側板 Place the Top board with the bottom side facing up.
Side panel
Then put the Rear and Side panels on the Top board
and secure them with short screws.
天板 背板
Top board Rear panel
2. 底板を、同梱の長いネジで取り付ける。
底板 Place the Bottom board on the panel frames and
Bottom board secure it with long screws.
3. 架台を起こす。
Turn over the assembled stand.
4. 天板の正面側のくぼみに、同梱のガイドピンを取り
ガイドピン 付ける。
Guide pin
Insert the guide pins into the holes in the front side
dents of the Stand top board.
5. 印刷機を架台に載せる。 (印刷機のゴム足を、架
台天面のくぼみにあわせる。 )
Place the printer on the stand fitting its rubber feet
in the dents on the Stand top board.
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6. 補助足を、同梱のネジで架台に取り付ける。
(2 ケ所)
重要 : 転倒防止の為、必ず取り付けてください。
補助足
Stand support
2
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RISO 架台 D タイプⅢ設置手順書
RISO Stand D Type Ⅲ Installation Procedure
適合機種 Types of Applicable Printers 内容物リスト Packing List
詳細は「適合機種一覧」を参照してください。 1. 天板 Top board.....................1 pc.
For details, refer to "The Table of Applicable 2. 側板 L Side panel L ................1 pc.
Printers". 3. 側板 R Side panel R ................1 pc.
4. 背板 Rear panel ...................1 pc.
5. 底板 Bottom board ..............1 pc.
本機の設置は、必ず専門の技術者が行って 6. 補助足 Stand support .............. 2 pcs.
ください。 7. ガイドピン Guide pin ..................... 2 pcs.
Nobody but Riso-authorized representatives 8. 扉 Door ............................. 2 pcs.
is allowed to install this unit.
9. 取付ネジ Screws ..........................1 set
● 天板上面に傷や汚れをつけないように、下敷きをして組み立ててください。
Lay a soft sheet under the Top board to protect it against scratches and smudges while assembling.
1. 天板裏面を上にして置き、側板と背板を同梱の
側板 R
側板 L Side panel R 短いネジで取り付ける。 (左図のように、縁に丸穴が
Side panel L ある方に背板を取り付ける。 )
Place the Top board with the bottom side facing up.
Then put the Rear and Side panels on the Top board
and secure them with short screws.
NOTE : Be sure to secure the Rear panel to the
天板
Top board Top board on the side with two round
背板
Rear panel holes.
2. 底板を、同梱の長いネジで取り付ける。
底板 Place the Bottom board on the panel frames and
Bottom board
secure it with long screws.
3. 架台を起こす。
Turn over the assembled stand.
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4. 側板を底板、天板にバインドネジで固定する。
ガイドピン
Guide pin Secure the Side panels to the Bottom and Top Boards
with binding screws.
5. 天板の正面側の穴に、同梱のガイドピンを取り付
ける。
Insert the guide pins into the holes in the front side
dents of the Stand top board.
手前の穴
Front hole
6. 印刷機を架台に載せる。 (印刷機のゴム足を、架
台天面のくぼみとガイドピンに合わせる。 )
Place the printer on the stand fitting its rubber feet in
the dents and guide pins on the Stand top board.
7. 補助足を、同梱のネジで架台に取り付ける。
(2 ケ所)
重要:転倒防止の為、必ず取り付けてください。
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8. 扉を側板にバインドネジで取り付ける。
重要:左右の扉に段差が出ないように調整してから
ネジを固定してください。
(1)一番上と一番下のネジ(2本)を仮止めして
扉を閉める。
(2)左右の扉に段差がないか、隙間が歪んでい
ないかを確認し調整する。
(3)残りのネジをはめて固定する。
隙間の間隔が一定か
The clearance of the gap
must be equal.
段差がなくきちんと揃っているか
The Doors must be secured without a bump.
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1. 天板の正面側の穴に、同梱のガイドピンを取り付
ガイドピン
Guide pin ける。
Insert the guide pins into the holes in the front side
dents of the Stand top board.
2. 架台扉を開け、ドラム収納部を引き出し、右角に
沿わせてスポンジを貼り付ける。
(左右 各 1 ケ所)
Open the door of the stand and pull out the drum
rack. Affix a sponge on the right corner of the drum
rack. (Perform on both of 2 racks.)
スポンジ
Sponge
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3. 補助足を、同梱のネジで架台に取り付ける。
(2 ケ所)
重要:転倒防止の為、必ず取り付けてください。
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= Common procedure =
1. Turn off the main power switch of the printer and
unplug the power cord.
Important: Be sure to turn off the printer and
Scanner cover; rear
perform work while power is not
supplied to the printer. (Not just the
switch, but pull out the plug as well.)
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Rear cover
Cut off
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SUB-SYSTEM-PCB (I)
MAIN-SYSTEM-PCB
4. Connect the branch of the SUB-SYSTEM
Control wire harness 2, that is with a blue band,
to CN1 on the SUB-SYSTEM-PCB (I).
Important: Be careful not to mistake
Wire saddle CN1 on the SUB-SYSTEM-PCB for
CN1 on the SUB-SYSTEM-PCB (I).
SUB-SYSTM Control
wire harness 2
5. Connect the remaining branches of the SUB-
SYSTEM Control wire harness 2 to CN1 and
CN2 on the SUB-SYSTM-PCB.
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SUB-SYSTEM-
PCB CN1
CN2 CN2
SUB-SYSTEM-PCB (I)
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= Common procedure =
Velcro
1. Stick a set of Velcro to the IC card reader.
Important: The set of Velcro is fastened togeth-
Control panel of the printer er. While keep them together, peel
one side of the release paper and
stick the set of Velcro to the IC card
reader.
IC card reader
IC card reader
Wire saddle
Square bush
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CN27:
Connect the cable to this side
of two sockets.
Wire saddle
Rear cover
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Cable of the 9. Put the cable stickers (KS-12) on the side of the
IC card reader printer as shown in the illustration and secure the
Cable sticker (KS-12)
cable with them.
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[Non-stop mode] Groups [A], [B], [C], [D], [H] 1. Place the JS positioning bracket; II on the
models JS base bracket; II and secure them with two
stepped screws.
JS positioning
bracket; II Important: Be careful that the screw positions
JS base bracket; II
vary according to the mode (series).
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Rear cover
Cut off
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Edge saddle Edge saddle 9. Lead the JS IV wire harness through the square
hole at the Rear side frame to the MECHA-CTL-
Rear side frame PCB as instructed in the illustration.
NOTE: Secure the remainder of the JS IV wire
Ground wire harness with two wire saddles that are at the
CN1 upper right of MECHA-CTL-PCB.
10. Insert the two tabs of the metal bushing on the
MECHA-CTL-PCB wire harness into the square hole and secure
the metal bushing there with a screw. (Binding
screw, M3 x 6)
11. Connect the connector of JS IV wire harness to
CN1 on the MECHA-CTL-PCB.
12. Remove one of the mounting screws of the
MECHA-CTL-PCB near the CN1 and secure the
ground wire coming from the JS IV wire harness
to the MECHA-CTL-PCB with removed screw.
JS paper size indication label
13. Secure the JS IV wire harness with existing two
edge saddles and eleven wire saddles.
14. Replace the Power supply PCB mount plate and
secure it with the screws.
15. Replace the Rear side cover.
16. Secure the Job separator IV:NIII with two
Instruction label screws. (Binding screw, M4 x 8)
JS IV wire harness 17. Lead the JS IV wire harness and connect the
connector of it to the bottom of the Job separator
IV:NIII as illustrated.
18. Stick the JS paper size indication label and
a Instruction label on the Job Separator as
illustrated.
19. Replace the Rear cover to the printer.
20. Replace the Scanner P-Feed cover.
21. Replace the Scanner rear cover.
22. Replace the Platen cover.
23. Plug the power cord to the printer and turn on the
main power.
24. Put the Paper tape roll into the Job separator
IV:NIII and check that the Job separator IV:NIII
functions correctly.
When installing for Normal mode Skip to P.22
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Cut off
Power supply
PCB mount plate
Rear side cover
JS IV wire harness
Wire saddle
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Cut off
Rear cover R
NK clamper
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JS IV wire harness
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CHAPTER 1: Maintenance Notes
Instruction label 18. Plug the power cord to the printer and turn on the
main power.
JS IV wire harness 19. Put the Paper tape roll into the Job separator
IV:NIII and check that the Job separator IV:NIII
functions correctly.
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CHAPTER 1: Maintenance Notes
Cut
off
Rear cover R
Power supply
PCB mount plate
NK clamper
Hinge
Corner meets
12
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CHAPTER 1: Maintenance Notes
JS IV wire harness
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CHAPTER 1: Maintenance Notes
Instruction label 19. Plug the power cord to the printer and turn on the
main power.
JS IV wire harness 20. Put the Paper tape roll into the Job separator
IV:NIII and check that the Job separator IV:NIII
functions correctly.
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Cover
Cut off
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CHAPTER 1: Maintenance Notes
Main PCB
11. Close the Power supply PCB mount plate and
lead the JS IV wire harness [short] as illustrated.
12 Secure the JS IV wire harness [short] with two
wire saddles.
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CHAPTER 1: Maintenance Notes
Cover
Cut off
JS IV wire harness
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CHAPTER 1: Maintenance Notes
JS IV wire harness
= For the Group [F] models = = For the Group [F] models =
Wire saddle
11. Close the Power supply PCB mount plate and
lead the JS IV wire harness as illustrated.
12 Secure the JS IV wire harness with eight wire
CN3 saddles.
Ground wire
Important: Make sure the JS IV wire harness
should not slacken.
JS IV wire harness Main PCB
13. Connect the connector of JS IV wire harness to
CN3 on the Main PCB.
14. Remove one of the mounting screws of the Main
PCB near the CN3 and secure the ground wire
Wire saddle coming from the JS IV wire harness to the Main
PCB with removed screw.
15. Replace the Power supply PCB mount plate and
secure it with the screws.
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CHAPTER 1: Maintenance Notes
= For the Group [G] models = = For the Group [G] models =
Ground wire
Wire saddle
16. Close the Power supply PCB mount plate and
lead the JS IV wire harness as illustrated.
17. Secure the JS IV wire harness with nine wire
saddles.
CN6
JS IV wire harness Important: Make sure the JS IV wire harness
Main should not slacken.
PCB
18. Connect the connector of JS IV wire harness to
CN6 on the Main PCB.
19. Remove one of the mounting screws of the Main
PCB near the CN6 and secure the ground wire
coming from the JS IV wire harness to the Main
Wire saddle PCB with removed screw.
20. Replace the Power supply PCB mount plate and
secure it with the screws.
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CHAPTER 1: Maintenance Notes
Rear cover
Cut off
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CHAPTER 1: Maintenance Notes
Edge saddle Edge saddle 7. Lead the JS IV wire harness through the square
hole at the Rear side frame to the MAIN-
Rear side frame SYSTEM-PCB as instructed in the illustration.
NOTE: Secure the remainder of the JS IV wire
harness with three wire saddles that are at the
upper left of MAIN-SYSTEM-PCB.
8. Insert the two tabs of the metal bushing on the
wire harness into the square hole and secure
the metal bushing there with a screw. (Binding
screw, M3 x 6)
CN5
9. Connect the connector of JS IV wire harness to
CN5 on the MAIN-SYSTEM-PCB.
Ground wire
10. Remove one of the mounting screws of the
MAIN-SYSTEM-PCB MAIN-SYSTEM-PCB near the CN5 and secure
the ground wire coming from the JS IV wire
harness to the MAIN-SYSTEM-PCB with
JS paper size indication label removed screw.
11. Secure the JS IV wire harness with existing two
edge saddles and twelve wire saddles.
12. Replace the Power supply PCB mount plate and
secure it with the screws.
13. Replace the Rear side cover.
Instruction label 14. Secure the Job separator IV:NIII with two
JS IV wire harness screws. (Binding screw, M4 x 8)
15. Lead the JS IV wire harness and connect the
connector of it to the bottom of the Job separator
IV:NIII as illustrated.
16. Stick the JS paper size indication label and
a Instruction label on the Job Separator as
illustrated.
17. Replace the Rear cover to the printer.
18. Replace the Scanner right cover.
19. Replace the Scanner rear cover.
20. Plug the power cord to the printer and turn on the
main power.
21. Put the Paper tape roll into the Job separator
IV:NIII and check that the Job separator IV:NIII
functions correctly.
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CHAPTER 1: Maintenance Notes
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Slide rail; Paper guide 4. Remove the Slide rail; Paper guide and the shaft
E-ring from the Paper guide. (E-ring 1pc.)
Shaft
Paper guide
Lever
Lever
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CHAPTER 1: Maintenance Notes
Shaft
Paper guide
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CHAPTER 1: Maintenance Notes
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CHAPTER 1: Maintenance Notes
Rear cover 3. Open the Paper receiving tray and remove the
Side cover from the printer.
Counter extension Wire saddle 4. Lead the smaller connector of the Counter main
ground wire wire harness III through the hole located around
the upper left corner of the rear side frame from
the inside of the printer and connect it to CN31
on the Main control PCB.
5. Connect the connector of the Counter extension
ground wire to the counterpart at the end of
the wire coming out of the Counter main wire
CN31 harness III.
6. Remove a securing screw at the upper left
corner of the Main control PCB and secure it
again together with the terminal of the Counter
extension ground wire.
7. Secure the Counter main wire harness III with
the existing wire saddles at 4 points as illustrated.
Lithium battery
Counter
10. Secure the Counter bracket; RZ on the Key/card
bracket; RZ counter unit. (Washered-screw M3x8, 4 pcs.)
2
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CHAPTER 1: Maintenance Notes
< Special note in installing the Key/card counter unit on a RISO RZ2 series models >
You are required to change the initial setting of the data printout function in the Key/card counter after
installing the Key/card counter unit on a RISO RZ2 series models, to avoid the problem of mirror image
output in the said function. To change the setting, take the following steps.
1. Turn on the power switch of the printer and insert the "CONTROL CARD" into the Key/card counter.
2. Hold down the [ 8 ] key on the Key/card counter control panel for more than 1 second. "NORMAL"
appears in the Key/card counter display.
3. Press the [SET] key on the Key/card counter control panel and confirm that the display is changed to
"REVERSE".
4. Remove the "CONTROL CARD" from the Key/card counter and turn off the power switch of the printer.
3
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CHAPTER 1: Maintenance Notes
Rear cover
Counter main wire harness III 4. Lead the smaller connector of the Counter main
wire harness III through the hole located around
the upper left corner of the rear side frame from
the paper ejecting side.
5. Secure the Counter main wire harness III with
Wire saddle
the wire saddles at three points.
Counter extension wire harness A 6. Connect the Counter extension wire harness A
Ground wire and the Counter main wire harness III.
7. Connect the Counter extension wire harness A to
the CN7 on the MECHA-CTL-PCB.
8. Remove the PCB securing screw near the CN7
CN7 and secure it again with the terminal of ground
wire coming out of the Counter extension wire
harness A.
Counter main wire harness III Wire saddle 9. Secure the Counter extension wire harness A
with the wire saddles at five points.
4
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Rear cover 3. Open the Paper receiving tray and remove the
Upper right side cover from the printer.
Counter main wire harness III 4. Lead the smaller connector of the Counter main
wire harness III through the hole located around
the upper left corner of the rear side frame from
the paper ejecting side.
5. Secure the Counter main wire harness III with
Wire saddle
the wire saddles at three points.
Counter extension Wire clamper CN6 6. Connect the Counter extension wire harness A
wire harness A (long) and the Counter main wire harness III.
7. Connect the Counter extension wire harness A to
the CN6 of the SH4F-PCB.
8. Remove the PCB securing screw next to the CN6
and securing it again with the terminal of ground
Counter main wire coming out of the Counter extension wire
wire harness III harness A.
Wire saddle
9. Secure the Counter extension wire harness A
with the wire saddles at five points.
10. Bind up the Counter extension wire harness A
with a wire clamper as illustrated.
Lithium battery 11. Remove the case cover from the Key/card
counter unit and put a lithium battery into the
battery holder.
NOTE : Be sure to put the battery with the + side
facing upward.
12. Replace the case cover on the Key/card counter
unit.
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CHAPTER 1: Maintenance Notes
Binding screw
M4×16 17. Write the date of two years later on the Battery
expiration date label and stick the label on the
side of the Key/card counter unit.
Binding screw 18. Make a U-shape cutting on the Upper right side
M4×8 cover. To cut the cover in a U-shape, twist off the
Counter main
wire harness III part to be removed with a pliers and smoothen
the edge of the opening with the cutter knife for
a fine finish.
19. Replace the Side cover; P-Ejection, leading
the Counter main wire harness III through the
Battery expiration U-shape opening of the Side cover; P-Ejection,
date label on the printer.
20. Replace the Rear cover; ML on the printer.
Cut off
Side cover;
P-Ejection
Proceed to the section "Operation Check" on page 13.
7
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CHAPTER 1: Maintenance Notes
Stage cover 3. Open the Stage cover and remove the securing
screws on the hinges. The removed screws
should be kept by turning them into the adjoining
holes on the hinges.
4. Dismount the Stage cover.
Gauge cover
Rear uppercover 6. Remove the Rear upper cover from the printer.
7. Remove the Rear cover from the printer.
Rear cover
8
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CHAPTER 1: Maintenance Notes
Counter main wire harness III 8. Lead the smaller connector of the Counter main
wire harness III through the hole located around
the upper left corner of the rear side frame from
the paper ejecting side.
9. Secure the Counter main wire harness III with
Wire saddle
the wire saddles at four points.
Counter extension wire harness A 10. Connect the Counter extension wire harness A
Ground wire and the Counter main wire harness III.
11. Connect the Counter extension wire harness A to
the CN7 on the MECHA-CTL-PCB.
12. Remove the PCB securing screw near the CN7
CN7 and secure it again with the terminal of ground
wire coming out of the Counter extension wire
harness A.
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Counter main wire harness III 6. Lead the smaller connector of the Counter main
wire harness III through the hole located around
the upper left corner of the rear side frame from
the paper ejecting side.
Wire saddle
7. Secure the Counter main wire harness III with
the wire saddles at four points and the edge
saddles at one point.
Edge saddle
Counter extension wire harness A 8. Connect the Counter extension wire harness A
Edge saddle and the Counter main wire harness III.
9. Connect the Counter extension wire harness A to
the CN24 on the MAIN-SYSTEM-PCB.
10. Remove the PCB securing screw at the upper
Ground right corner of the MAIN-SYSTEM-PCB and
wire
secure it again with the terminal of ground
CN24 wire coming out of the Counter extension wire
harness A.
Counter main wire harness III Wire saddle
11. Secure the Counter extension wire harness A
with the wire saddles at five points and the edge
saddle at one point.
12. Remove the case cover from the Key/card
Lithium battery counter unit and put a lithium battery into the
battery holder.
NOTE : Be sure to put the battery with the + side
facing upward.
13. Replace the case cover on the Key/card counter
unit.
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CHAPTER 1: Maintenance Notes
Wire saddle
Side cover
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CHAPTER 1: Maintenance Notes
Operation check
1. Pressing both "0" and "C" keys on the Key/ on copies.
card counter control panel together, turn on No. MSTR PRINTS
the main power switch on the printer. 1 1 5
2. After confirming that the indication ALL 1 5
"FFFFFFFFFFFFFFFF" appears in the display 6. To clear the above data, follow the procedures
on the Key/card counter control panel, press below.
the "1", "9", "5" and "3" keys orderly.
1) Press the "1" key more than a second leaving
NOTE : If no indication appears when the the "CONTROL CARD" in the Key/card counter.
printer is turned on, return to the step 1.
2) After the indication "TTL- 1- 5" appears
3. After the display message changes to on the display, press the "C" and "SET" keys
"INSERT CARD", insert the "OPERATOR orderly. The panel indication is changed to
CARD No. 1" into the Key/card counter and "TTL- 0 -0" and the data are all cleared.
print 5 copies with a newly made master.
4. Insert the "CONTROL CARD" into the Key/
card counter and press the "1" key more than
a second. Then press the "PRINT" and "SET"
keys orderly to print out the data of master
count and print count.
5. Check that the following data are printed out
Battery replacement
The used battery (normally after two years'
operation) can be replaced by the following
procedures.
1. Turn on the main power of the printer and
remove the case cover of the Key/card counter
unit by removing the securing screws on the
bottom of the unit.
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CHAPTER 1: Maintenance Notes
= Common procedure =
1. Turn off the main power switch of the
printer and unplug the power cord.
Important: Be sure to turn off the
printer and perform work
while power is not supplied
to the printer. (Not just the
Cover; LAN switch, but pull out the plug
as well.)
059-36015-001 1
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CHAPTER 1: Maintenance Notes
CN1
CN2
LAN cable
LED
For Group [A] models ............Go to P.4
For Group [B] models .............Go to P.5
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CHAPTER 1: Maintenance Notes
CN1
CN2
SUB-SYSTEM-PCB (I) SUB-SYSTEM-PCB (L)
LAN cable
LED
For Group [A] models ............Go to P.4
For Group [B] models .............Go to P.5
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CHAPTER 1: Maintenance Notes
3. Tap [System].
5
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CHAPTER 2: Structural Overview
Contents
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CHAPTER 2: Structural Overview
Chapter 12 Appendix 169
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CHAPTER 2: Structural Overview
170 Chapter 12 Appendix
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CHAPTER 2: Structural Overview
Chapter 12 Appendix 171
4 If the temperature of the inside of the print drum (cylinder) is less than 15°C (59°F), [High Speed] is not usable.
5 Usable when the optional auto document feeder is installed.
6 Usable when the optional Job Separator is installed.
7 When all the following optional accessories are installed.
–Auto Document Feeder
– Job Separator
– Key/Card Counter or IC Card Reader
8 The depth does not include the stabilizers for the dedicated rack.
9 The height includes the dedicated rack.
10 The weight does not include the ink, master roll, and rack.
11 The pollution degree of the usage environment due to dirt and dust in the air. Degree “2” corresponds to a general indoor
environment.
Notes
• The specifications and type of the product are subject to change without prior notice.
• Please note that due to improvements and changes to this machine, some images and explanations in this guide
may not correspond to your machine.
12
2-4
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Chapter 11 Appendix 117
2-5
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CHAPTER 2: Structural Overview
118 Chapter 11 Appendix
2-6
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CHAPTER 2: Structural Overview
Chapter 11 Appendix 119
9 The height includes the dedicated rack.
10 The weight does not include the ink, master roll, and rack.
11 The pollution degree of the usage environment due to dirt and dust in the air. Degree “2” corresponds to a general indoor envi-
ronment.
11
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CHAPTER 2: Structural Overview
120 Chapter 11 Appendix
■ SF5430/5330/5230/5130/5030
SF5*3 series
Model SF5430 SF5330 SF5230 SF5130 SF5030
Master Making High-speed digital master-making
Methods
Master Making- Approx. 19 sec- Approx. 20 sec- Approx. 20 sec- Approx. 19 sec- Approx. 22 sec-
Time 1 onds onds onds onds onds
(When [Quick (Letter paper, (A4 paper, (A4 paper, (Letter paper, (A4 paper,
Master Making] is short edge feed) short edge feed) short edge feed) short edge feed) short edge feed)
OFF)
Master Making- Approx. 17 sec- Approx. 18 sec- Approx. 18 sec- Approx. 17 sec- Approx. 20 sec-
Time 1 onds onds onds onds onds
(When [Quick (Letter Size (A4 paper, (A4 paper, (Letter Size (A4 paper,
Master Making] is paper, short edge feed) short edge feed) paper, short edge feed)
ON) short edge feed) short edge feed)
Printing Method Fully automatic printing
Scanning Resolu- 600 dpi × 600 dpi
tion
Printing Resolu- 300 dpi × 600 dpi (perforation on the master 2: 600 dpi × 600 dpi)
tion When [Quick Master Making] is set:
300 dpi × 400 dpi (perforation on the master 2: 600 dpi × 400 dpi)
Original Type Book (10 kg [22 lb] or less) or sheet
Original Paper When auto document feeder is used:
Weight 50 g/m2 to 128 g/m2 (13-lb bond to 34-lb bond) (normal paper)
Original Size When glass platen is used:
50 mm × 90 mm to 310 mm × 432 mm
(1 31/32 inches × 3 17/32 inches to 12 7/32 inches × 17 inches)
When auto document feeder is used:
100 mm × 148 mm to 300 mm × 432 mm
(3 15/16 inches × 5 13/16 inches to 11 13/16 inches × 17 inches)
Maximum Scan- 297 mm × 432 mm (11 11/16 inches × 17 inches)
ning Area
Print Paper 46 g/m2 to 157 g/m2 (12-lb bond to 42-lb bond)
Weight
Print Paper Size 100 mm × 148 mm to 310 mm × 432 mm
(3 15/16 inches × 5 13/16 inches to 12 7/32 inches × 17 inches)
Maximum Print- 291 mm × 425 mm 291 mm × 413 mm 251 mm × 357 mm 210 mm × 357 mm 210 mm × 290 mm
ing Area (11 15/32 inches × (11 15/32 inches × (9 7/8 inches × (8 1/4 inches × (8 1/4 inches ×
16 23/32 inches) 16 1/4 inches) 14 1/16 inches) 14 1/16 inches) 11 13/32 inches)
Paper Feed Tray 1000 sheets 3 (stacking height of 110 mm [4 11/32 inches] or lower)
Stacking Capacity
Paper Receiving 1000 sheets 3 (stacking height of 110 mm [4 11/32 inches] or lower)
Tray Stacking
Capacity
Print Speed 5 levels: 60, 80, 100, 120, and 130 sheets per minute
Print Position Horizontal: ±15 mm (±19/32 inches)
Adjustment Vertical: ±10 mm (±13/32 inches)
Image Process- Line, Photo, Duo, Pencil
ing Mode
2-8
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CHAPTER 2: Structural Overview
Chapter 11 Appendix 121
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CHAPTER 2: Structural Overview
122 Chapter 11 Appendix
ronment.
Notes
• The specifications and type of the product are subject to change without prior notice.
• Please note that due to improvements and changes to this machine, some images and explanations in this guide
may not correspond to your machine.
2 - 10
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 2: Structural Overview
2. Cross-Sectional Diagram
Scanner
Cutter
Compression plate
h Thermal print head
Guide roller
Timing roller
Paper receiving tray
Suction unit
Pressure roller
a First paper feed area: Sends paper from the Paper feed tray one sheet at a time.
b Second paper feed area: Stops the paper sent from the first paper-feed stage, and accurately feeds
it to the Print drum and pressure section.
c Press section: The Pressure roller presses the paper firmly against the Print drum for
printing.
d Paper ejection section: Removes the printed paper from the Print drum using the Separator, and
sends it to the Paper receiving tray.
e Print drum: Supplies ink from the Ink cartridge to the surface of the Print drum for
printing.
f Clamp unit: Open and closes the Clamp plate of Print drum to nip the tip of the Master
material.
g Master removal section: Peels the Master from the Print drum after use, and discharges it into the
Master disposal box.
h Flatbed section: The Lamp carriage and Mirror carriage move, and the CCD unit reads the
original on the Scanner table.
i Master-making section: Transports and creates a Master using the Thermal print head, then
sends the produced Master to the Print drum, and cuts the Master
material.
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CHAPTER 2: Structural Overview
3. Operation Outline
Removes the used master from The original is scanned by the image
the print drum, and sends it to the sensor, and the image is transferred
master disposal box. onto a master by the thermal print head.
Printing operation
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CHAPTER 2: Structural Overview
Scraper roller
Pickup roller
Guide roller b The paper sent from the first paper feed area
contacts the Timing roller and Guide roller, and
stops temporarily. This causes slight buckling of
the paper.
Timing roller
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CHAPTER 2: Structural Overview
Compression plate
2 - 14
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CHAPTER 2: Structural Overview
MEMO
2 - 15
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CHAPTER 2: Structural Overview
MEMO
2 - 16
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 3: Main Drive Section
Contents
1. Mechanism.............................................................................................2
1-1. Main Drive Mechanism.................................................................2
1-2. Print Drum Angle Detection..........................................................3
1-3. Set Switch Mechanism..................................................................4
1-4. Separation Pump Mechanism.......................................................5
2. Disassembly...........................................................................................7
2-1. Removing the Pressure Spring.....................................................9
2-2. Removing the Main Belt..............................................................10
2-3. Removing the Main Drive Assembly...........................................12
2-4. Removing the Separation Pump Unit..........................................13
2-5. Removing the Pressure Solenoid...............................................15
2-6. Removing the Piston Assembly on the Separation Pump Unit...16
2-7. Removing the Main Motor Assembly..........................................19
2-8. Removing the Rear Cover Set Switch........................................20
3. Adjustment...........................................................................................21
3-1. Print Drum <Position-B> Stop Position Adjustment....................21
3-1
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 3: Main Drive Section
1. Mechanism
Main pulley
Main belt
Main motor
FG is an abbreviation of frequency
generator. The pulse signal corresponding
to the rotation is generated, and used for
rotation control.
3-2
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 3: Main Drive Section
On the basis of the position-B, the print position control or the sensor detection timing control is
performed. Position-B is a center location of the Position-B actuator plate on the Position-B sensor and
the pressure cam. This is also the position where the print drum is removed or inserted.
The rotation angle is decided by the pulse count of the main motor FG sensor on the basis of the
Position-B. In addition, the position that is rotated 40° from the Position-B is defined as Position-A, and
the Print drum angle is displayed the Position-A as 0°.
Position-B
3-3
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CHAPTER 3: Main Drive Section
Objective of the set switches are the safety of the work performed by users.
Master disposal box set switch (front side) Rear cover set switches
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CHAPTER 3: Main Drive Section
Separation pump is a mechanism to produce the compressed air required for paper separation from
Print drum. The Main motor rotation makes the reciprocating motion of the Piston. When the Piston
compresses, the compressed air is produced within the Cylinder. When the Piston intakes the air, the
air is inhaled from the Intake valve. The compressed air travels through the hose and ejects out from the
hole on the tip of the separator to peel and separates the paper from the Print drum. The timing of the
Separation pump movement is controlled by the mounting position of the Timing plate.
Main motor
Main belt
Arm Piston
Piston assembly
Intake valve
3-5
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CHAPTER 3: Main Drive Section
Lower limit pressure control plate position Uncompress the spring ← → Compress the spring
[Air blow OFF] [Air blow ON]
3-6
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 3: Main Drive Section
2. Disassembly
<Precautions to work safely on the drive area >
Working on the Main Drive area and Press Section with the Pressure spring attached on the
machine may cause the moving parts, such as the Gears and Cams, to move suddenly and cause
injuries.
Make sure to follow the instructions below before working on the Main Drive and Press Section.
The following three points must be followed when working on the drive area for SAFETY reasons.
1) When performing maintenance on the main drive section and press section, remove the Pressure
spring at the start of the disassembly, and attach it only at the end of the reassembly. (Refer to the
2-1, for the spring removal procedure.)
Pressure spring
2) Activate Test Mode No. 892 <Machine Position-B Stop> to stop the machine at Position-B.
3) Set the vertical print position to the home position, and insert 8 mm diameter x 160 mm long JIG
shaft into the Position-B phase alignment hole, located on the paper feed timing area, to prevent the
drive area from moving. <Turn OFF the machine power just before inserting the JIG shaft.>
* The jig shaft holes on the Outer and Inner vertical positioning gears meet once at every 5 turns of
the Inner vertical positioning gear. (Repeat Test Mode No. 892 explained on above step-2 until the
jig shaft holes on the two gears meet.)
<CAUTION: Power to the machine should NEVER be applied when the JIG shaft is inserted in the
machine.>
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CHAPTER 3: Main Drive Section
Outer vertical
positioning gear
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CHAPTER 3: Main Drive Section
1) Make confidential master on the Print drum. (Prevention of ink adhesion on the pressure roller.)
2) Run test mode No.908 (pressure control maintenance position moves), and then switch OFF the
power.
3) Remove the rear cover and open the power supply assembly and MAIN-SYSTEM-PCB assembly.
(Refer to Chapter 1.)
4) Slightly rotate the Pressure lever in the clockwise direction (arrow A on photo) and separate the
Solenoid lever from Pressure lever (arrow B on photo), return the Pressure lever to its original
position.
5) After removing the Pressure spring from Print pressure control plate (arrow C on photo), remove it
from the Pressure lever.
Pressure lever
Solenoid lever
Pressure lever
Pressure spring
3-9
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 3: Main Drive Section
* When removing the main cover assembly, pay attention not to let the main drive assembly fall off from the
machine.
6) Remove the Stationary plate; rear lower (round tip IT3C4×8; 1 pc).
7) Remove the Main motor bearing plate (M4 x 8 screw; 3 pcs).
8) Remove the Main cover assembly (M4 x 8 screw; 5 pcs).
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CHAPTER 3: Main Drive Section
Main belt
Timing plate
Main gear
Marking
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CHAPTER 3: Main Drive Section
Power band
Air hose
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CHAPTER 3: Main Drive Section
«Separation
pump unit»
2) Fix the position of the Separation pump unit by sliding it towards the right, its gear engaging against
the Main motor pulley gear with proper amount of backlash between the two gears.
3) The maximum misalignment allowed for the Position-B mounting position of the Timing plate is 1
tooth off.
4) The finger grip on the power band on the air tube should be facing away, clear from the Pressure
control valve.
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CHAPTER 3: Main Drive Section
E
E
Pressure solenoid
Pressure solenoid base
4) Remove the Pressure solenoid. (M3×6 screw; 2 pcs)
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CHAPTER 3: Main Drive Section
* Piston assembly on the Separation pump unit can be removed with the Pump unit attached on the
machine.
1) Switch OFF the power, remove the rear cover and open Power supply assembly and MAIN-
SYSTEM-PCB assembly. (Refer to Chapter 1.)
2) Remove E-ring (4mm; 1 pc) and draw the arm from the shaft of Separation pump gear assembly.
3) Rotate the piston assembly 90 degrees and pull the Piston to the edge of the Cylinder.
4) Remove E-ring (6mm; 1 pc) and pull the Separation pump gear assembly out forward.
5) Pull the Piston assembly out from the cylinder.
Pump base
E-ring; 6mm
E-ring; 4mm
Arm
«Piston Assembly»
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CHAPTER 3: Main Drive Section
Cylinder
6) Remove mounting screws (M4 x 8 screw; 5 pcs) and remove the Pump base.
7) Remove mounting screws (M4 x 8 screw; 4 pcs) and remove the Cylinder.
Caution:
Air release valve and Spring will come loose from the Cylinder. Pay caution not to lose these items.
O-ring
8) Remove the O-ring from the Piston assembly.
O-ring
Piston assembly
Grease-up
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CHAPTER 3: Main Drive Section
Piston
9) Remove E-ring (4mm; 1 pc), draw the Arm shaft, and remove the Piston.
Piston
Arm
Arm Piston
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CHAPTER 3: Main Drive Section
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CHAPTER 3: Main Drive Section
1) Switch OFF the power, remove the rear cover and Scanner cover (rear). (Refer to Chapter 1.)
2) Disconnect the connectors from the Rear cover set switches.
3) Remove the fixing screw (round tip IT3C4×8 screw; 1 pc) and the Rear cover set switch assembly.
4) Remove the spring and E-ring (4mm; 1 pc), and then remove the Rear cover set switch together with
the bracket.
5) Remove the Rear cover set switch. (M3×14 screw; 2 pcs)
Connector
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CHAPTER 3: Main Drive Section
3. Adjustment
4) Run test mode No.892 (machine Position-B stop) (the drawing position of Print drum).
Repeat from above step-(2) until the Print drum can be smoothly pulled out.
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CHAPTER 3: Main Drive Section
MEMO
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CHAPTER 3: Main Drive Section
MEMO
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CHAPTER 3: Main Drive Section
MEMO
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CHAPTER 4: First Paper Feed Section
Contents
1. Mechanism.............................................................................................2
1-1. Paper Feed Tray Mechanism........................................................2
1-2. Paper Feed Tray Elevation Mechanism........................................3
1-3. Paper Feed Tray Upper Limit Position Control.............................4
1-4. Paper Feed Tray Elevation Set Mechanism.................................6
1-5. Paper Feed Pressure Adjustment Mechanism.............................7
1-6. First Paper Feed Operation..........................................................8
1-7. Paper Feed Adjustment Function.................................................9
1-8. Paper Stripping Mechanism........................................................10
2. Disassembly.........................................................................................12
2-1. Removing the Paper Feed Tray Unit..........................................12
2-2. Removing the Paper Detection Sensor/Paper Size Detection
Sensor/Paper Width Potentiometer............................................14
2-3. Removing the Scraper Roller/Pickup Roller................................16
2-4. Removing the Paper Feed Roller Assembly...............................18
2-5. Removing the Paper Feed Tray Upper Limit Set Switch............19
2-6. Removing the Paper Feed Tray Upper Limit Sensor and
Paper Feed Pressure Sensor.....................................................21
2-7. Removing the Paper Feed Clutch...............................................22
2-8. Removing the Elevator Motor.....................................................23
2-9. Removing the Paper Feed Lower Limit Sensor and
Paper Feed Tray Lower Limit Set Switch....................................24
2-10. Removing the Stripper Unit.........................................................25
2-11. Removing the Stripper Pad Assembly........................................26
2-12. Removing the Elevator Shaft Assembly......................................27
3. Adjustment...........................................................................................29
3-1. Upper Limit Sensor Position Adjustment....................................29
3-2. Stripper Pad Adjustment.............................................................30
3-3. Paper Feed Clutch ON Angle Adjustment..................................31
3-4. Paper Feed Clutch OFF Angle Adjustment.................................31
3-5. Paper Width Potentiometer Adjustment......................................32
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CHAPTER 4: First Paper Feed Section
1. Mechanism
Adjusting dial
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CHAPTER 4: First Paper Feed Section
Paper feed tray horizontally holds loaded paper of approximately 8kg max. (1000 sheets of A3 size
paper, 64g /m2 weight ) and moves vertically, while maintaining the position of the paper upper surface to
the Scraper roller on the main body side.
The vertical movement of the paper tray is based on the "rack and pinion", a self-propelled mechanism,
in which the motor and pinion on the paper feed tray are moved with respect to the rack on the frame on
the main body.
Frame guide hole Elevator motor unit fixing shaft Frame guide hole
Elevation
Scraper roller
Descend
Elevator motor
Spur gear
(Pinion)
Elevator shaft E rack
Spur gear
Elevator motor gear train (Pinion)
Pickup roller
E rack
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CHAPTER 4: First Paper Feed Section
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CHAPTER 4: First Paper Feed Section
Upper limit
Feed tray down position
Blocked
Upper limit sensor A
Open
Blocked
Upper limit sensor B
Open
Paper feed tray upper limit position can be selected by paper feed adjustment, test mode, and paper
feed pressure lever.
* Refer to section 1-7 within this Chapter for the detailed information on the [paper feed adjustment].
paper feed
Priority Function Setting Paper type pressure
Normal Card
Auto
0 (paper feed pressure lever) Normal Card (Example 3)
Test mode No.740 < Default >
2 (Selection of paper feed upper
limit position) 1 Normal ← ←
2 Card ← ←
3 Custom ← ←
Example 1: “Paper feed adjustment” default is “auto”, the function is selected by the parameter set by
test mode No.740.
Example 2: When the "Paper feed adjustment" is selected to any one of the three settings under,
"Manual", that becomes the top priority setting and overrides the test mode No. 740
setting.
Example 3: To change the upper limit position of paper feed tray by the position of “paper feed
pressure lever”, set the “paper feed adjustment” to auto and it is also necessary for the
test mode No.740 to be set to "auto".
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CHAPTER 4: First Paper Feed Section
When Paper feed tray is being elevated up or down, or even in the stationary state, the safety is
confirmed by the Paper feed tray upper limit set switch and Paper feed tray lower limit set switch.
When the Paper feed cover is lifted up, the Paper feed tray upper limit set switch is released. When the
Paper feed lower limit frame is pressed down, the Paper feed tray lower limit set switch is released. If
either the Paper feed tray upper or lower limit set switch is released, the 24V system will be blocked and
the elevator motor is stopped.
In addition, the Stripper set switch prevents the elevator motor from going up or down when the stripper
unit is not set.
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CHAPTER 4: First Paper Feed Section
The user is able to select the paper feed pressure depending on his or her paper type, depending on the
relationship between the paper feed adjustment and test mode setting as described on the relationship
diagram given on [section 1-3 "Paper Feed Tray Upper Limit Position Control"] in this Chapter.
There is a Paper feed pressure adjust lever on the right side of the First paper feed stay assembly. Paper
feed pressure of the scraper roller (scraper pressure) can be switched to “Standard” (weak) or “Card”
(hard) by the Paper feed pressure adjust lever.
Paper feed pressure (scraper pressure) becomes stronger when the Paper feed pressure adjust lever
is switched to the right “Card”. The Paper feed pressure sensor checks the position of the Paper feed
pressure adjust lever. If it is set to "Card", the following control will be performed.
• Upper limit position of the Paper feed tray.
Upper limit is at the high position. (High paper feed pressure.)
• Timing of paper feed clutch ON/OFF (In relation to the print drum angle.)
Delays the OFF timing of the clutch. (Increases the first paper feed amount)
• Suction volume of the suction fan.
The Suction fan operates at the maximum power. (Setting 4)
Paper feed
pressure adjust
lever
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CHAPTER 4: First Paper Feed Section
This mechanism is intended to feed the topmost paper on the paper feed tray one at a time.
Paper feed operation is performed by the Scraper roller and Pickup roller, and the timing is adjusted by
the Paper feed clutch. The driving source is main motor. When printing starts, the Main motor is turned
ON and the print drum is rotated via the timing belt. When the Main motor is turned ON, the gear on the
paper feed clutch rotates all the time. When the Print drum rotates to a certain angle from Position-A,
the Paper feed clutch is turned ON, the Scraper roller and pickup roller rotates to feed paper on the
paper feed tray to the internal machine. When the Paper sensor gets in the light blocking status due to
the paper fed to the internal machine, the Print drum rotates to a certain angle, the Paper feed clutch is
turned OFF, which completes the first paper feed operation. When the paper edge reaches the Guide
roller and Timing roller, it stops where it has paper buckle.
• When the Print drum rotates to the paper feed jam detection angle (paper IN jam) after the Paper feed
clutch switches ON, the machine checks with the Paper sensor for any no-paper-feed jam.
• The Scraper and Pickup rollers are equipped with one-way clutch to enable free rotation and to keep
the first paper feed section from halting or slowing down the paper speed after the paper is fed to the
second paper feed section.
Pickup roller
Main belt
Scraper roller
Main motor
Scraper roller
Guide roller
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CHAPTER 4: First Paper Feed Section
The following functions can be set on the operation panel in the paper feed adjustment function.
• Paper feed upper limit position
• Paper buckle amount
• Paper feed ON timing
• Paper feed OFF timing (paper buckle amount)
Operation method:
• Go to the adjustment screen: Normal screen→“Function” tab→“Paper feed adjustment” button
→“Paper feed adjustment” screen→“Manual adjustment” button→ figure-1 screen →“Detail” button→
figure-2 screen
• Save adjusted value: “Login/Call” button→ figure-3 screen→“Login” button →log in each button
• Call adjusted value: Login/Call” button→ figure-3 screen→“Call” button →call each button
• Apply manual adjusted value: “Paper feed adjustment” screen→“Manual adjustment” button→ push
“OK” button
* Regardless of the adjusted value changed/called or not, adjusted value on figure-1, 2 are reflected
on the machine until the printer is switched OFF.
Adjustments made by the Fig. 1 Screen
« Paper feed tray upper limit position »
Selects the stop position of the Paper feed tray.
Adjustable range: +1 (Card paper position)
0 (Standard paper position)
-1 (Custom paper position)
« Paper buckle amount »
Selects the Paper feed clutch OFF timing in
regard to the pre-programmed print drum angle.
Adjustable range: - 8 degrees to + 8 degrees.
(Adjustable by unit of 2
« Fig. 1 » degrees.)
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CHAPTER 4: First Paper Feed Section
Paper loaded on the paper feed tray is fed between the Pickup roller and Stripper pad, scraped by the
rotation of the scraper roller. Then the paper is stripped by the Pickup roller and Stripper pad to feed the
topmost paper to the internal machine one at a time.
The Stripper pad uses the force of Stripper spring that is pressed against the Pickup roller when paper is
fed, in order to separate the paper.
Users can adjust the Stripper pad angle and stripper pressure using the Stripper pad angle adjustment
dial and stripper pressure adjuster respectively.
Pickup roller
Stripper pad
Stripper spring
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CHAPTER 4: First Paper Feed Section
Pickup roller
Paper
Stripper pad
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CHAPTER 4: First Paper Feed Section
2. Disassembly
1) Lower the Paper feed tray all the way down and switch OFF the machine power.
2) Close the Paper feed tray and remove the Hinge cover by removing screw. (M3 x 6 screw; 1 pc)
3) Open the Paper feed tray and remove the FFC cover. (M3 x 6 screw; 1 pc)
4) Remove the Connector cover by removing screw (M3 x 6 screw; 1 pc).
5) Pull the FFC off from connector and remove the FFC holder from Paper feed tray mount.
6) Remove E-rings (1pc each) on the front and rear of the Paper feed tray unit, and remove the Paper
feed tray unit from the machine.
* FFC is an abbreviation for flexible flat cable, meaning the thin tape-shaped wire.
FFC cover
Connector cover
FFC holder
FFC
Hinge cover
FFC holder
FFC Connector
<Precaution in assembly>
Insert in a direction which the contact point of FFC can
be seen.
E-ring E-ring
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CHAPTER 4: First Paper Feed Section
2-2. Removing the Paper Detection Sensor/Paper Size Detection Sensor/Paper Width Potentiometer
1) Lower the Paper feed tray all the way down and switch OFF the machine power. Remove the Paper
feed tray unit from the machine. (Refer to the previous section.)
2) Remove screws (3 x 8 screw; 7 pcs) and remove the Paper feed tray bottom frame together with
Paper feed tray mount.
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CHAPTER 4: First Paper Feed Section
Removing the Paper Detection Sensor and Paper Size Detection Sensor
3)-1 Unplug connectors from each sensor and unhook the craws of the sensors to remove them.
Spur gear
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CHAPTER 4: First Paper Feed Section
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CHAPTER 4: First Paper Feed Section
Pickup shaft
<Precaution in assembly>
Since there are one-way clutches in the scraper roller and pickup roller, if the attaching direction is
wrong, even if the pickup shaft rotates, the roller does not rotate. Slide the roller on the shaft and rotate
the roller in the direction shown by the arrow mark on the above photograph. If the roller is mounted
correctly, the roller will rotate freely in the direction of the arrow mark.
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CHAPTER 4: First Paper Feed Section
1) Lower the Paper feed tray all the way down, and switch OFF the machine power.
2) Remove the Paper feed cover by removing screws (M4×8 screw; 2 pcs)
3) Remove the Paper feed roller assembly by removing the fixing screw (M4×8 screw; 1 pc).
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CHAPTER 4: First Paper Feed Section
2-5. Removing the Paper Feed Tray Upper Limit Set Switch
1) Lower the Paper feed tray all the way down and turn OFF the machine power.
2) Remove the Paper feed roller assembly. (Refer to 2-4)
3) Remove the G-roller cover. (Round tip IT3C3×6 screw; 2 pcs)
4) Unplug the Connector (4 pcs).
5) Remove the Upper limit set switch spring.
6) Remove the First paper feed stay assembly. (Round tip IT3C3 screw×6; 3 pcs)
G-roller cover
Connector
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CHAPTER 4: First Paper Feed Section
7) Unplug the connector and remove the Paper feed tray upper limit set switch. (M3×14 screw; 2 pcs)
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CHAPTER 4: First Paper Feed Section
2-6. Removing the Paper Feed Tray Upper Limit Sensor and Paper Feed Pressure Sensor
1) Lower the Paper feed tray all the way down and switch OFF the machine power.
2) Remove the First paper feed stay assembly. (Refer to 2-5, 1) to 5).)
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CHAPTER 4: First Paper Feed Section
1) Switch OFF the machine power and remove the Rear cover. (Refer to Chapter 1.)
2) Open the MAIN-SYSTEM-PCB assembly. (Refer to Chapter 1.)
3) Remove the Paper feed clutch bracket. (Round tip IT3C4×8 screw; 2 pcs)
4) Unplug the connector and remove the Paper feed clutch.
<Precaution in assembly>
Set the Paper feed clutch stopper into the bent portion on Paper feed clutch bracket.
Paper feed
clutch bracket
Paper feed
clutch stopper
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CHAPTER 4: First Paper Feed Section
Elevator spring
Ground wire
Reuse band
C
C
Elevator motor
C
C
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CHAPTER 4: First Paper Feed Section
2-9. Removing the Paper Feed Lower Limit Sensor and Paper Feed Tray Lower Limit Set Switch
1) Raise the Paper feed tray all the way up, then switch OFF the machine power.
2) Remove the rear cover and open the MAIN-SYSTEM-PCB assembly. (Refer to Chapter 1)
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CHAPTER 4: First Paper Feed Section
1) Lower the Paper feed tray all the way down, then switch OFF the machine power.
2) Side down the Lock knob and release the lock for the Stripper unit.
3) Press the Stripper unit release lever and remove the Stripper unit.
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CHAPTER 4: First Paper Feed Section
1) Lower the Paper feed tray all the way down, switch OFF the machine power, and remove the
Stripper unit.
2) Lift the Stripper pad assembly by hand and remove.
Stripper pad
Stripper base
Stripper cover
Stripper unit
Stripper pad
Stripper base
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CHAPTER 4: First Paper Feed Section
Spring hook R 2
A
Lower limit sensor
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CHAPTER 4: First Paper Feed Section
E reinforcing plate
9) Remove the Elevator shaft assembly. Since the top of guide groove of machine frame is wide,
remove from there.
<Precaution in assembly>
The flange of the ball bearing should be on the outside of the side plate. (Front and rear)
Bearing
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CHAPTER 4: First Paper Feed Section
3. Adjustment
Pickup roller
1.5 to 2.5mm
Paper feed tray
4) In the case of a non-standard value, insert a Phillips screwdriver from the hole of paper feed
cover, rotate the upper limit adjustment shaft and adjust it by moving paper feed upper limit sensor
assembly up or down.
Caution: Turning the Upper limit adjustment shaft clockwise lowers the Upper limit sensor assembly
and increases the gap.
One rotation of the screw moves the upper limit hight approximately 0.5mm.
Symptoms
(1) Setting the Upper limit sensor position too high increases the paper feed pressure and may result in
multiple paper feeds.
(2) Setting the Upper limit sensor position too low decreases paper feed pressure and may result in
paper feed failure.
Paper feed
Upper limit adjustment shaft
Paper feed cover pressure lever
Adjustment procedure
1) Switch the Paper feed pressure lever position to suit the paper type and begin printing.
2) If a multiple paper feed or paper feed failure occurs, adjust the Stripper pad angle or Stripper pad
pressure.
Countermeasure
1) When multiple paper feeds occur:
• Turn the Stripper pad angle adjustment dial clockwise to increase the Stripper pad angle (increase the
angle).
Normal
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CHAPTER 4: First Paper Feed Section
Symptoms
If first paper feed is not performed in a timely manner, paper jams or print position deviations may occur.
Symptoms
If paper buckle amount is not appropriate, paper cannot be fed to the second paper feed, and paper jam
may result.
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CHAPTER 4: First Paper Feed Section
* When adjusting the paper fence to the specified width, always slide the paper fence from the wide
position to the narrow. (Do not open, but close the fence.)
* There are engraved mark for adjustment 105mm and 297mm line on the paper feed tray.
Symptoms
If the paper feed fence width adjustment does not perform properly, the print may become smaller or
larger by detecting the paper size loaded on the paper feed tray as a wrong paper size, and it may cause
ink stain on the Pressure roller.
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CHAPTER 6: Second Paper Feed Section
Contents
1. Mechanism.............................................................................................2
1-1. Second Paper Feed Mechanism...................................................2
1-2. Vertical Print Position Control.......................................................4
1-3. Paper Feed Operation of the Extra-long Paper............................6
2. Disassembly...........................................................................................6
2-1. Removing the Guide Roller...........................................................6
2-2. Removing the Paper Sensor.........................................................7
2-3. Removing the Timing Roller..........................................................9
2-4. Removing the Print Positioning Intermediate Gear.....................11
2-5. Removing the Idler Gear.............................................................12
2-6. Removing the Paper Feed Drive Unit.........................................13
2-7. Removing the Print Positioning Pulse Motor...............................15
3. Adjustment...........................................................................................16
3-1. G-lever Assembly Mounting Position Adjustment.......................16
3-2. Paper Feed Skew Adjustment....................................................17
3-3. Paper Sensor Sensitivity Adjustment..........................................18
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 6: Second Paper Feed Section
1. Mechanism
The second paper feed mechanism stops the paper received from the first paper feed temporarily,
in order to send the paper to print drum section and pressure section in exact timing. Paper feed
is performed by Timing roller and guide roller, and the sending timing of the second paper feed is
determined by Sector gear cam. The driving source is main motor.
Timing cam
Sector gear assembly
Load spring
Timing roller
G lever assembly
Guide roller pressure spring
• The accuracy of print positon is bad if the stop timing of the Timing roller is unstable. In order to
prevent that, load spring always apply brake on the Timing roller rotation.
• The guide roller is pressed against the timing roller by the Guide roller pressure spring. Therefore,
when the Timing roller rotates, the Guide roller rotates. However, the pressure to the Timing roller is
released when the rotated timing cam presses the G lever assembly and the Guide roller is raised up.
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CHAPTER 6: Second Paper Feed Section
Operation flow
Position-B
↓
Start printing Guide roller Timing cam
When the main motor is turned
ON, the Sector gear cam and
Timing cam are rotated in a
counterclockwise direction as
viewed from the rear.
↓
<At print drum Position-A>
When the Print drum comes to its
position-A, the G-lever assembly
is pushed down by the Timing cam
and the Guide roller is raised up. G lever assembly
Release the pressure bonding
↓
<First paper feed starts>
The Paper feed clutch is turned
ON and the first paper feed
starts, feeding the paper. The
Timing cam rotates further in the
counterclockwise direction and that
makes the G lever assembly rotate
in the counterclockwise direction as
well. Then the Guide roller is pulled
down and is pressed against the Timing roller
timing roller.
↓
The first paper feed is finished Sector gear cam
↓
Second paper feed starts
Timing roller and guide roller are in
a state of pressure bonding. When
Sector gear cam is rotated, Sector
gear assembly is pushed back by the
Sector gear spring and Timing gear
is rotated. There is a one-way clutch
in the Timing gear. When Sector
gear assembly rotats in a clockwise
direction, the rotation is transmitted
to the Timing roller. When it rotats
Sector gear assembly
in a counterclockwise direction, the
rotation is not transmitted.
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CHAPTER 6: Second Paper Feed Section
In order to change the vertical print position, change the phase of the Sector gear cam and print drum
that determines the timing of second paper feed. The Vertical print positioning pulse motor is the source
of the drive for making this vertical print position change.
By pressing the <←> or <→> key of print positon on the operation panel, the Vertical print positioning
pulse motor is turned ON to control the vertical printing position. The center of the vertical printing
position is confirmed by the Vertical print positioning HP sensor.
Cam shaft
Timing cam
Main motor
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CHAPTER 6: Second Paper Feed Section
Pressing the < → > key on the Operation panel (print image up)
Pressing the <→> key moves the "Outer vertical positioning gear" and "Sector gear cam" in a clockwise
direction (red arrow).
When “Sector gear cam” moves in a clockwise direction, the operation of the “Sector gear cam” is
delayed during the printing (the second paper feed timing is delayed), resulting in the print position to
move up.
Pressing the < ← > key on the Operation panel (print image down)
Pressing the <←> key moves the “Outer vertical positioning gear” and “Sector gear cam” in a
counterclockwise direction (red arrow).
When “Sector gear cam” moves in a counterclockwise direction, the operation of the “Sector gear cam”
becomes faster during printing (the second paper feed timing becomes faster), resulting in the print
position to move down.
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CHAPTER 6: Second Paper Feed Section
• The extra-long paper mode is used when printing on a paper which is longer than the standard
maximum length paper.
• To use extra-long paper, register a paper size with a length between 436mm and 555mm, and specify
the registered paper size.
• The extra long paper mode is a single print in 2 rotations of Print drum. Normal print operation is
perfomed at the first rotation, and the second rotation is for ejecting paper that is longer than a
standard size of paper.
• Paper feed clutch is not operated during the second rotation of the Print drum.(The next paper is not
fed.)
The operation that the Guide roller is pressed against the Timing roller is still performed.
• The Pressure solenoid is kept turned OFF on the second Print drum rotation to keep the Pressure
roller down and not press against the Print drum.
• If printing on an extra-long paper is made without activating the extra long paper mode, the printing
stops (paper ejection jam). On the other hand, if printing on a standard size paper is made with
the extra long paper mode activated, the printing continues. (A single print in every two Print drum
rotations.)
2. Disassembly
1) Pull out the Print drum and switch off the machine power.
2) Remove the Snap ring and Bearing meta, then remove the Guide roller out of the machine.
[ Precaution in assembly ]
• Make sure that the Snap ring fits in the groove on the Guide roller, otherwise the Snap ring may
deform and will require replacement
Guide roller
Snap ring
Metal bushing
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CHAPTER 6: Second Paper Feed Section
1) Remove the Print drum out of the machine and switch OFF the machine power.
2) Remove the Guide roller. (Refer to 2-1)
3) Remove the mounting screws (M3×8 screw; 2 pcs) and unplug the connector (1 pc), and then
remove the Guide plate (upper).
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CHAPTER 6: Second Paper Feed Section
1) Lower the Paper feed tray all the way down, pull out the Print drum and switch OFF the machine
power.
2) Slide down the Lock knob to release the lock on the Stripper unit.
3) Push the Stripper release lever and remove the Stripper unit from the machine.
4) Remove Screws (M4 x 8 screw; 2 pcs) and remove the Stripper rear cover.
5) From the hole on the Guide plate, remove a screw (M3 x 8 screw; 1 pc), unplug the connector and
remove the Paper sensor (send) together with its bracket.
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CHAPTER 6: Second Paper Feed Section
1) Pull out the Print drum and switch OFF the machine power.
2) Remove the Rear cover.
E-ring
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CHAPTER 6: Second Paper Feed Section
Timing roller
Load spring Load spring collar adjusting plate Washer Bearing
Approach stopper
Timing roller
< Precautions in assembly >
• Perform the attachment of sector gear spring after the Timing roller bearing assembly is attached to
the Paper feed drive cover on the printer.
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CHAPTER 6: Second Paper Feed Section
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CHAPTER 6: Second Paper Feed Section
1) Switch OFF the machine power and remove the Rear cover. (Refer to the Chapter 1)
2) Open the MAIN-SYSTEM-PCB bracket assembly. (Refer to the Chapter 1)
3) Remove the Print positioning intermediate gear. (Refer to 2-4) Idler gear
4) Remove E-ring and remove the Idler gear together with the Idler
spring by unhooking the spring from the Vertical print positioning
base.
Idler spring
Idler spring
Vertical print positioning
Vertical print positioning base
pulse motor
Idler gear
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CHAPTER 6: Second Paper Feed Section
1) Switch OFF the power, remove the rear cover and open the MAIN-SYSTEM-PCB bracket assembly.
(Refer to Chapter 1)
2) Insert 8mm-diameter jig into the phase alignment hole of Main drive assembly in the Main body drive
mechanism.
G lever assembly
Alignment marks
Main Gear
<Precaution on assembly>
• Before mounting the Paper feed drive unit back on the machine, align the Phase Alignment holes on
both the Inner and Outer vertical positioning gears and insert 8mm dia. x 160mm jig shaft through the
two gears. (Refer to the photograph on the next page.)
• Then mount the Paper feed drive unit back on the machine while aligning the Alignment marks (two
round dots) on the Inner vertical positioning gear against the Alignment mark (one round dot) on the
Main gear.
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CHAPTER 6: Second Paper Feed Section
1) Switch OFF the power, remove the rear cover, and open the Power supply unit and MAIN-SYSTEM-
PCB bracket assembly.
2) Remove the Paper feed drive unit from the machine. (Refer to 2-6)
3) To prevent the Vertical print positioning assembly from rotating by the power of the Idler spring, align
the phase alignment holes of the Inner/Outer vertical positioning gears and insert the 8mm dia. x
160mm jig shaft through the two gears.
4) Remove the Vertical print positioning pulse motor. (M3×6 screw; 2 pcs)
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CHAPTER 6: Second Paper Feed Section
3. Adjustment
Timing Cam
G-lever assembly
Release base
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CHAPTER 6: Second Paper Feed Section
A
TOP
Guide roller adjusting plate
F R
F R
B BOTTOM
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CHAPTER 6: Second Paper Feed Section
When the Paper sensor is replaced, be sure to make the Paper sensor sensitivity adjustment by
activating Test Mode as given in the following steps.
The light emission electrical current of paper sensor is automatically adjusted.
1) Set clean white normal thickness paper on the paper feed tray.
2) Run test mode No.0705 (auto paper sensor automatic adjustment).
3) Confirm “Completion” displayed on the panel and press the “C” key on numeric key.
4) Run test mode No.0722 and confirm the value displayed on panel is in a range as follows: With the
paper fed from the paper feed tray is in between the sensor, the number displayed should be in
between 230 and 266 (248±18)
5) If correct number is achieved, the adjustment is finished. Remove the paper out from the machine.
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CHAPTER 6: Second Paper Feed Section
MEMO
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CHAPTER 6: Second Paper Feed Section
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 7: Press Section
Contents
1. Mechanism.............................................................................................2
1-1. Press Mechanism.........................................................................2
1-2. Pressure Control Mechanism........................................................5
2. Disassembly...........................................................................................6
2-1. Removing the Pressure Roller......................................................6
2-2. Removing the Pressure Lever Assembly......................................6
2-3. Removing the Pressure Lever Buffer Assembly...........................7
2-4. Removing the Pressure Control Pulse Motor................................8
3. Adjustment.............................................................................................9
3-1. Assembly Procedure of the Pressure Lever Assembly.................9
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 7: Press Section
1. Mechanism
1-1. Press Mechanism
The function of the press mechanism is to apply proper pressure on the paper against the Print drum
during the printing.
The printing is performed by the Print drum, paper and the Pressure roller, while the printing pressure is
determined by the Pressure spring and the Print pressure control pulse motor. Executing the print or not
is switched by ON/OFF of the pressure solenoid.
Unlike the seamless print drum on a copier machine, the Print drum on a digital duplicator has a clamp
plate holding the leading edge of a Master material which the Pressure roller needs to clear away during
the printing process. The convex portion of the Pressure cam determines the timing for pressure roller to
clear away from the clamp plate portion of the Print drum.
The drive source of the Print drum rotation is the Main motor.
The numbers in circle on the sketches correspond to the explanation which follows for the next several
pages.
a The preparation stage of the pressing action. When printing operation is started and the Main motor
is turned ON, the pressure solenoid is turned ON. However, the "Solenoid lever" is still locked and
the Pressure roller does not yet come in contact with the Print drum.
Print drum
a Pressure roller
Pressure solenoid
Main motor
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CHAPTER 7: Press Section
b The secondary preparation stage of the pressing action. The Print drum rotates, and the "Convex
portion of pressure cam" pushes the "Pressure lever; cam" to unlock the "solenoid lever". The
Pressure roller is ready to come in contact with the print drum.
Print drum
Convex portion of
Pressure spring pressure cam
b
Pressure solenoid
Pressure roller
Unlock the solenoid lever
b
Main motor
c The pressing action. As the print drum rotates, the "Pressure lever; cam" follows the external shape
of the "Convex portion of the pressure cam" and swings.
The pressure spring pulls up the Pressure roller to contact against the Print drum to make the press
action.
Print drum
c
c
c
Pressure lever; cam
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CHAPTER 7: Press Section
d During printing. The Pressure roller is still in contact with the Print drum. In order to prevent the
Pressure roller from coming in contact with the Clamp plate base of the Print drum, the “Convex
portion of pressure cam” pushes the “Pressure lever; cam” to end the pressing operation (state b).
The Pressure solenoid remains ON.
Print drum
d
d
d
Pressure lever; cam
e After Printing. When the Print drum reaches the specified angle, the Pressure solenoid is turned OFF
and the conditions return to the state a.
Print drum
Pressure spring
Pressure solenoid
Pressure roller
Solenoid lever being locked
e
Main motor
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 7: Press Section
Press <←> or <→> key of the print density on the panel, and press the <START> key to start printing.
The “Print pressure control pulse motor” changes the position of “Pressure spring control plate”, and then
the print pressure is controlled by the length of pressure spring. When the print pressure is large, the
print density becomes higher, and when the print pressure is small, the print density becomes lower.
For the print pressure, an appropriate value is selected according to the setting of print speed or print
density and the information of ink color, time since the Print drum last operated, and Print drum internal
temperature.
“Pressure HP sensor” confirms the standard position of the print pressure.
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CHAPTER 7: Press Section
2. Disassembly
2-1. Removing the Pressure Roller
a Pull out the Print drum and switch OFF the machine power.
b Insert a screwdriver through the hole of the Front frame, and remove the Shoulder screw.
c Slide the bearing of the Pressure roller forward until it is released from the roller adjustment plate
and remove the pressure roller upward.
< Precaution in reassembly > Pressure lever; spring Pressure lever; cam
• Make sure to adjust the mounting position of the
Pressure lever assembly. (Refer to this Chapter:
3-1.)
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CHAPTER 7: Press Section
Fixing Screws
The following instruction is to prevent the Pressure lever buffer assembly from touching
against the machine rear sub-frame.
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CHAPTER 7: Press Section
a Turn OFF the power, remove the rear cover and open the power supply assembly. (Refer to Chapter
1.)
b Remove the Pressure spring. (Refer to Chapter 3: 2-1.)
c Unplug the connector from the Pressure HP sensor and remove the Reuse band.
d Unplug the connector from the Pressure control pulse motor.
e Remove the pressure control unit. (round tip IT3C4×8 screw; 3 pcs)
f Remove the pressure control pulse motor. (round tip IT3C3×6 screw; 2 pcs) (arrow A on photo)
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CHAPTER 7: Press Section
3. Adjustment
3-1. Assembly Procedure of the Pressure Lever Assembly
Confirmation method
* The adjustment must always be carried out in the position-B.
a Turn OFF the power, remove the rear cover and open the power supply assembly and the MAIN-
SYSTEM-PCB assembly. (Refer to Chapter 1.)
b Remove the Main cover assembly. (Refer to Chapter 3: 2-2.)
c Hang the pressure spring on “Pressure lever; spring”.
d Unlock the Solenoid lever, lower the “Pressure lever; spring” by hands, and make the Pressure roller
come in contact with the Print drum.
e When the bearing of “pressure lever; cam” is in contact with the bottom section of the Pressure cam,
make sure that the engraved line on the “Pressure lever; spring” is in between the two engraved lines
on the “Pressure lever; cam”.
Bearing
Pressure spring
Solenoid lever
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CHAPTER 7: Press Section
f If step e is out of the specification range, remove the Pressure spring and loosen the two Cap
screws on the Pressure lever; spring.
g Arrange the phase alignment holes for the Pressure lever;spring and sub-frame on the same line,
and then insert the 8mm-diameter jig.
h Insert 4 mm allen wrench into the hole on the Pressure shaft and rotate in the direction of the arrow
mark (counter clockwise) and tighten the cap screws (2 pcs) of the Pressure lever; spring while
pressing the Pressure roller lightly against the print drum.
While tightening the Cap screws, push the Pressure lever; spring towards the machine frame.
Tighten Cap screws A first and then B.
i Recheck whether the Pressure lever; spring is attached in a correct position or not by repeating
steps c to e on the previous page and if the position is still incorrect, repeat the adjustments listed
from f to h on this page.
Symptoms
• If the engraved line on the “Pressure lever; spring” is shifted to the left of the correct position, the print
pressure will become weak and there is a possibility of light print density. Also, due to the Timing shift
of the up/down movement of the Pressure Roller, ink leakage may occur.
• If the engraved line on the “Pressure lever; spring” is shifted to the right of the correct position, the
releasing amount of the Pressure roller to the Clamp base of the Print drum will not be large enough
to prevent the Pressure roller from contacting the Clamp plate base, and damage to the Clamp plate
base may occur. Also, due to the timing shift of the up/down movement of the Pressure Roller, ink
leakage may occur.
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CHAPTER 7: Press Section
Mark
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CHAPTER 7: Press Section
MEMO
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CHAPTER 8: Paper Ejection Section
Contents
1. Mechanism.............................................................................................2
1-1. Paper Ejection Mechanism...........................................................2
1-2. Separator Mechanism...................................................................3
1-3. Paper-Ejection-Wing Mechanism..................................................4
1-4. Inclination Mechanism of the Paper Receiving Tray.....................7
2. Disassembly...........................................................................................8
2-1. Removing the Paper Receiving Tray............................................8
2-2. Removing the Suction Unit...........................................................9
2-3. Removing the Paper Ejection Motor and Paper Ejection Motor
FG Sensor...................................................................................11
2-4. Removing the Paper Ejection Wing HP Sensor..........................12
2-5. Removing the Paper Ejection Wing Pulse Motor........................13
2-6. Removing the Transfer Belts......................................................15
2-7. Removing the Paper Ejection Sensor.........................................17
2-8. Removing the Separation Fan Unit.............................................18
2-9. Removing the Separator.............................................................20
2-10. Removing the Separation Lever.................................................20
3. Adjustment...........................................................................................21
3-1. Separator Mounting Position.......................................................21
3-2. Paper Ejection Setting................................................................23
3-3. “Paper Guide” Position Adjustment ............................................24
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CHAPTER 8: Paper Ejection Section
1. Mechanism
The paper is separated from the print drum using the following mechanisms.
(1) Separator
(2) Compressed air ejected out from the separator tip (air blow)
(3) Air from separation fan
• Paper is pressed onto the transfer belt by suction fan which is mounted under the Transfer belt, and is
transported to Paper receiving tray.
• Paper ejection sensor confirms that the paper is ejected correctly.
• The speed of the Transfer belt is made a little bit faster than the peripheral speed of the Print drum to
add a slight pulling force on the paper when the paper is being ejected.
• In order to improve the Paper ejection alignment, the paper shape is controlled by Paper ejection wing
mechanism and Paper alignment plate when the paper is ejected.
Separation fan
Transfer belt
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 8: Paper Ejection Section
Separator mechanism retracts the Separator to prevent it from coming in contact with the “Clamp plate
base” of the Print drum.
The Separator is positioned close to the Print drum when it separates paper from the Print drum. When
the Print drum rotates and the "Clamp plate base" comes close to the Separator, the convex portion of
the Separation cam lets the Separator retract to avoid contact with the "Clamp plate base".
Also when the Print drum is pulled out, the Release lever is pressed by the Release arm on the slide rail
to rotate the Separator shaft, which lets the Separator retract from the Print drum.
Main gear
Separator lever
assembly
Separator
Release arm
Release lever
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 8: Paper Ejection Section
The paper shape will be changed depending on the paper type for printing. The change in the amount
of the curve applied on the paper being ejected is controlled by the position of the Paper ejection wings
mounted on the left and right of the Paper ejection unit.
The Paper ejection wing has four positions, (1) through (4) as explained on the next 2 pages.
The wing position depends on the paper width size and the Paper feed pressure lever (Normal/Card)
position.
The "Special paper feed control" setting has no influence on the Paper ejection wing position.
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CHAPTER 8: Paper Ejection Section
S wing
(3) Card:
• Paper is ejected flat, because the paper is thick and strong enough, so there is no need to change
the paper shape. The role of the paper alignment plate is to delay the fall of the paper by rubbing
against the side edges of the paper and by making the paper ejected as U-shape.
• The M wing, Belt roller and S wing are all at low position.
• This wing position is when the Paper feed pressure lever is set to CARD for any paper size.
(Equivalent to 0 pulse: Home Position.)
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CHAPTER 8: Paper Ejection Section
Paper ejection wing adjustment on model SF525 is a manual type. The position of the paper ejection
wing is set by turning the Paper ejection wing knob. The wing position settings are the same as
above (1)~(3).
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 8: Paper Ejection Section
The standard equipped Paper receiving tray (excludes the optional Auto Control Stacking tray) has
a feature to adjust the inclination angle of the Tray depending on the paper receiving condition of the
ejected papers.
• When the mounting position of the Paper receiving tray support plate is at a standard position, the
operator is able to choose the inclination of either “3.5 degrees” or “10.5 degrees”.
Stopper
Stopper
3.5 degrees
10.5 degrees
• When the mounting position of the Paper receiving tray support plate is changed to another position,
the operator is able to choose the inclination of either “0 degrees” or “7 degrees”.
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CHAPTER 8: Paper Ejection Section
2. Disassembly
(1) Open the Paper receiving tray to an angle of about 45 degrees and lift it vertically upwards to remove
from the machine.
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CHAPTER 8: Paper Ejection Section
(3) Remove the Paper ejection cover by removing screws (M4×8 screw; 4 pcs)
(4) Disconnect the connector, remove the mounting screws (M4×8 screw; 2 pcs), and remove the
Suction unit by pulling it out towards you while lifting.
Connector
socket of the
Suction unit
Suction Unit
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CHAPTER 8: Paper Ejection Section
Cutout Cutout
8 - 10
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CHAPTER 8: Paper Ejection Section
2-3. Removing the Paper Ejection Motor and Paper Ejection Motor FG Sensor
(1) Switch off the machine power and remove following components.
• Paper receiving tray (Refer to 2-1)
• Suction unit (Refer to 2-2)
(2) Remove the Timing belt.
(3) Remove screws (M4 x 5 screw; 2pcs), disconnect the connector and remove the Paper ejection
motor.
(4) Disconnect the connector and remove the Paper ejection motor FG sensor.
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CHAPTER 8: Paper Ejection Section
(1) Switch OFF the machine power and remove following components.
• Paper receiving tray (Refer to 2-1)
• Suction unit (Refer to 2-2)
(2) Disconnect the connector, and remove the Paper ejection wing HP sensor.
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CHAPTER 8: Paper Ejection Section
(1) Switch OFF the machine power and remove following components.
935 525
• Paper receiving tray (Refer to 2-1)
○ ×
• Suction unit (Refer to 2-2)
(2) Remove both the Connection plate (M) and Connection plate (S) by removing
screws. (M3×10 screw; 2 pcs each)
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 8: Paper Ejection Section
(1) Switch off the machine power and remove the following components.
• Paper receiving tray (Refer to 2-1)
• Suction unit (Refer to 2-3)
(2) Remove the Timing belt.
(3) Remove both the Connection plate (M) and Connection plate (S) by removing screws (M3 x 8 screw;
2 pcs each).
(4) Remove screws (M4 x 8 screw; 4 pcs), disconnect the connector and remove the Suction upper
assembly.
Paper guide
Timing belt
Connector
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CHAPTER 8: Paper Ejection Section
(5) Remove the Suction box by removing screws (M3 x 8 screw; 4 pcs).
Suction box
(6) Lift the Driven shaft assembly with a finger, unhook it from the Suction upper assembly and remove
the Driven shaft assembly.
Transport base
(7) Remove the paper guide (M3×6 screw; 2 pcs), put transfer belts in the crevice between S wing and
transport base temporarily and remove the Transfer belts.
* Adjust the mounting position of the paper guide after mounting the Suction unit back on the
machine. (Refer to 3-3)
* Caution: In attaching the transfer belts, the shiny side of the belt should face outside.
Transport base
1) Switch OFF the machine power and remove the following components.
• Paper receiving tray (Refer to 2-1)
• Paper ejection cover
• Suction unit (Refer to 2-2)
2) Remove the Suction fan by removing screws (M4 x 40 screw; 3 pcs).
3) Remove the mounting screw (M3×6 screw; 1 pc), disconnect the connector and remove Paper
ejection sensor together with the Paper ejection sensor bracket.
Suction fan
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CHAPTER 8: Paper Ejection Section
(1) Switch OFF the machine power and remove the Paper receiving tray. (Refer to 2-1)
(2) Remove the mounting screws (M4×8 screw; 2 pcs), disconnect the connector and remove the
Separation fan unit.
Connector
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CHAPTER 8: Paper Ejection Section
Cutout Cutout
8 - 19
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 8: Paper Ejection Section
(1) Switch OFF the machine power and remove the following components.
• Paper receiving tray (Refer to 2-1)
• Separation fan unit (Refer to 2-9)
(2) Slide the power band away from the Separator, and pull the Air hose off the Separator.
(3) Remove the mounting screws (M3×6 screw; 2 pcs) and remove the Separator.
<Precautions in Reassembly>
• The knobs on the Power Separator
band should face towards
you, as shown on the
photograph when mounting it
on the Air hose.
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CHAPTER 8: Paper Ejection Section
3. Adjustment
Mounting screw
Print drum
Mounting screw
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CHAPTER 8: Paper Ejection Section
(4) Move the Separator adjusting plate up or down to adjust the position of the Separator against the
Print drum, looking at the gap between the Print drum and the tip of the Separator through the hole
on the front frame of the Print drum. The gap between the Separator and Print drum should be
adjusted to the range of 0.5 mm to 1.5 mm. Tighten the two mounting screws.
NOTE:
1. Make the adjustment when the Print drum is at Position-B.
2. One scale marking on the Separator adjusting plate changes the Separator position by 1 mm.
Separator
Separator
0.5
mm
Closing
Symptoms
• If the tip of the Separator touches the Print drum surface, the surface of the master is scratched,
causing a black line in the center of the prints.
• If the gap is too wide, the Separator does not lift the paper off the Print drum and causes paper jam on
the Print drum.
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CHAPTER 8: Paper Ejection Section
Select the [Paper Ejection Adjustment] button on the "Special Paper Control" display in the Functions tab
screen.
Change the settings accordingly.
Effect level
Default
Ghost Image on
TOP
Default
■Suction fan
Paper ejection
(This adjustment is not
alignment
frequently used.)
(Card,etc.)
Ghost Image on
BOTTOM
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CHAPTER 8: Paper Ejection Section
Purpose: Aligning the gap between the Pressure roller and the Paper guide in a parallel position to
achieve stability in the separation of the paper from the Print drum.
* Adjust the Paper guide mounting position parallel to the Pressure roller.
* If the Pressure roller adjustment plate is moved, for instance one line on the scale (1mm), the
Paper guide should also be moved one line on the scale (1 mm).
Paper guide
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CHAPTER 9: Print Drum Section
Contents
1. Mechanism.............................................................................................2
1-1. Master on the Drum Check Mechanism (Before Printing)............2
1-2. Print Drum Set Check Mechanism................................................3
1-3. Print Drum Lock Mechanism.........................................................4
1-4. Inking Mechanism.........................................................................5
1-5. Print Drum Rotation Mechanism...................................................6
1-6. RFID..............................................................................................7
2. Disassembly...........................................................................................8
2-1. Removing the Print Drum Lock Sensor, Print Drum Lock
Solenoid, and Print Drum Set Switch............................................8
2-2. Removing the Screen Assembly.................................................10
2-3. Removing the Master Clamp Base Assembly.............................12
2-4. Removing the Print Drum Body..................................................13
2-5. Removing the Ink Scraper F & R................................................17
2-6. Removing the Ink Pump Assembly.............................................18
2-7. Removing the Ink Bottle Guide Assembly...................................19
2-8. Removing the Ink Bottle Lock Assembly/RFID...........................20
2-9. Removing the Ink Sensor PCB...................................................21
2-10. Removing the Print Drum PCB...................................................22
2-11. Removing the Print Drum Drive Joint..........................................23
2-12. Removing the Flange R..............................................................24
2-13. Removing the Flange F...............................................................25
2-14. Removing the Squeegee Roller..................................................26
3. Adjustment...........................................................................................31
3-1. Squeegee Gap Adjustment.........................................................31
3-2. Squeegee Pressure Adjustment.................................................34
3-3. Master Skew Adjustment............................................................36
9-1
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 9: Print Drum Section
1. Mechanism
The machine checks for the presence of the Master on the Print drum at the start of a print job.
Pressing the <START> key makes the Print drum start to rotate, and then the Master loading sensor
starts the detection of the Master on the Print drum (on the Reflection preventing cloth) at the Print drum
angle of 56.5 degrees.
Once the Master is detected on the Print drum, the information is memorized on the machine and Master
loading sensor no longer checks for the Master on the Print drum from the next printing job until the Print
drum is pulled out of the machine, or the power to the machine is turned OFF.
If the machine already knows that there is a Master on the Print drum, the machine goes immediately to
printing without looking for the master on the Print drum.
If the Master loading sensor does not detect master on the Print drum at the drum angle of 56.5 degrees,
the printing job does not start.
* The Master loading sensor is a reflection type sensor which is located on the Master removal unit.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 9: Print Drum Section
Print drum is removed and inserted at Position-B, and the Drawer connector, Print drum set switch, and
Print drum lock sensor check if the Print drum is set to the machine body. The following motors are not
turned ON when the Print drum set switch is OFF.
• Main motor
• Clamp motor
• Master removal motor
• Master compression motor
• Separation fan motor
9-3
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 9: Print Drum Section
To prevent removal and insertion of Print drum during rotation, Print drum lock/unlock mechanism is
implemented.
When the Lock lever is released by the Print drum lock solenoid, the Print drum can be pulled out.
9-4
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 9: Print Drum Section
Ink supply from the Ink bottle to the internal of the Print drum is performed by a pump driven by the Inking
motor. The amount of ink is controlled according to the status of the Ink sensor and Overflow sensor.
1) When the bead of ink separates away from the Ink sensor, the Inking motor is turned ON to take
in the ink from the Ink bottle, and supplies the ink through the holes on the Ink distributor onto the
Squeegee roller.
2) The ink distributed on the Squeegee roller is made into ink bead between the Squeegee roller and
Doctor roller.
(The ink driving shaft is rotated so that the ink bead is made nice and straight.)
* Remove the Inspection cap of the Ink bottle guide to check the ink bead.
3) Once the bead of ink touches the Ink sensor the Inking motor deactivates to stop the inking action.
• There is a small gap made between the Doctor roller and Squeegee roller. From this gap, the ink from
the bead transfers onto the inner surface of the Print drum via the squeegee roller.
• The Overflow sensor is located in the Print drum to stop the machine to prevent ink overflow in the
case the bead of ink for some reasons becomes too large.
Inking motor
Ink sensor
Ink distributor
Squeegee roller
Doctor roller
Inspection cap on
the Ink bottle guide
Squeegee roller
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 9: Print Drum Section
• The rotation drive of the Print drum is from the drive of the Main motor.
• When the Main motor rotates, the drive transfers to the Flange R.
• Flange R transfers the drive to rotate the Squeegee roller.
• The Squeegee roller rotates the Ink driving shaft via the Ink driving shaft gear.
The Squeegee drive gear is equipped with one way clutch to prevent the Squeegee roller from rotating
in the reverse direction when the Print drum is manually rotated in reverse.This is to prevent the ink bead
from dripping down.
Flange R
Drum joint
Flange R
Flange gear
Drive joint
Doctor roller
Squeegee roller
Ink driving shaft gear
Squeegee gear
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 9: Print Drum Section
1-6. RFID
Communication is performed with the RFID tag implemented on the Master roll and Ink bottle, to manage
the master, type of ink, remaining amount, etc.
Wireless communication that conforms to the Standard ISO15693 is executed to read and write the tags.
Command
RF is abbreviation for Radio Frequency, which uses the frequency for wireless communication.
Tag
Antenna surface
Center axis
Communication range
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CHAPTER 9: Print Drum Section
2. Disassembly
* Confidential master should be made on the Print drum prior to the removal of the Print drum for the
Print drum disassembly.
2-1. Removing the Print Drum Lock Sensor, Print Drum Lock Solenoid, and Print Drum Set Switch
1) Remove the Print drum from the machine, switch OFF the machine power and remove the Front
cover.
2) Remove screws (M4 x 8 screws; 3 pcs), unplug connectors (3 locations), and remove the Drum lock
unit.
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CHAPTER 9: Print Drum Section
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the mounting screws (3 x 6 binding screw; 2 pcs.) on the End hanger.
3) Remove the mounting screws (3 x 6 binding screw; 4 pcs.) on the Top hanger, and then remove the
Screen assembly.
< CAUTION: Do not fold or bend the Screen assembly during the removal or installation >
Screen assembly
End hanger
Top hanger
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CHAPTER 9: Print Drum Section
Screen assembly
Screen assembly
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the mounting screws (3 x 6 binding screw; 4 pcs.), and then remove the Master clamp base
assembly from the print drum.
< CAUTION: To attach the Master clamp base assembly, put screws in numerical order (refer to
figures shown below>
d c
b a
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
3) Loosen the mounting screws (3 x 6 binding screw; 2 pcs.) at the Potbelly-shaped holes on the Print
drum body rear edge side, indicated by arrows in the picture, and then remove the other mounting
screws. (3 x 6 binding screw; 10 pcs.)
* Make sure that the screws at the Potbelly-shaped holes are not removed as they are to be used as
marks for reassembly.
4) While holding the joint section to keep the Drum body from spreading suddenly, peel off the Print
drum joint section sheet. (The Print drum joint section sheet will be reused in reassembly.)
5) Slide the Print drum body and unhook the Potbelly-shaped holes from the two loosened screws, and
remove the Print drum body.
3) Hook the Screen jigs into the holes on the Print drum body located at the inner edge of the top of the
Print drum body, and hook the loop ends of the jig on the pillars on the Drum flanges F and R.
4) Press the Flange F and Flange R tightly against the Print drum body, and tighten the two screws at
the arrow marks which were previously tentatively mounted by step 2).
5) Likewise, press the Flange F and Flange R tightly against the Print drum body and tighten the
two loose screws at the potbelly holes of the Print drum body, and then mount and tighten eight
remaining screws on the Drum body towards its tail edge while keep pressing the Flanges tightly
against the Drum body.
Screen jig Drum body Screen jig
Flange R Flange F
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CHAPTER 9: Print Drum Section
6) Attach the screws (3 x 6 binding screw; use the mounting screws for other parts) to the second screw
holes from the Print drum body edges (both rear and front).
7) Remove the Screen jig, and then attach the Print drum joint section sheet on the joint section of the
Print drum body.
* If the joint is not held firmly by the tape (Print drum joint section sheet), that will cause the Master
to wrinkle during the Master loading on the Print and/or generate noise during the Print drum
rotation in printing.
8) Remove the two screws used by above step 6).
< Holes to hook the Screen jigs on the Print drum body >
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CHAPTER 9: Print Drum Section
Place the edge surface of The entire circle Place the edge surface of
the Ink blocking sheet in should be visible. the Ink blocking sheet in
between the engraved lines. between the engraved lines.
Seal tape
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4 .)
3) Remove Screws (M3 x 8 screws; 1pc each), and remove the Ink scraper F & R.
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2 .)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4.)
3) Disconnect the Inking motor FG sensor connector and the Inking motor connector. Then remove
screws (M4 x 8 screws; 2 pcs) and remove the Ink pump assembly.
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4.)
• Ink pump assembly (Refer to 2-6.)
3) Remove the Inspection cap from the inside of the Ink bottle guide.
4) Disconnect the RFID connector and Ink bottle set switch connector, and then remove the Reuse
bands (2 pcs.).
5) Remove screws (M3 x 8 screws; 4 pcs), and lift out the Ink bottle guide assembly from the Print drum
after sliding it towards the center of the drum.
RFID connector
Inspection cap
Reuse bands
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4.)
• Ink pump assembly (Refer to 2-6.)
• Ink bottle guide assembly (Refer to 2-7.)
Removing the Ink Bottle Lock Assembly
3) Remove screws (M3 x 8 screws; 2 pcs) and remove the Ink bottle lock assembly from the Ink bottle
guide assembly.
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body. (Refer to 2-4.)
• Ink pump assembly. (Refer to 2-6.)
• Ink bottle guide assembly. (Refer to 2-7.)
3) Disconnect the Ink sensor PCB connector, remove screws (M3 x 8 screws; 2 pcs) and remove the
Ink sensor PCB.
Ink sensor
Antenna
Squeegee roller
For A4/B4/Legal & Letter Print drum
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CHAPTER 9: Print Drum Section
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CHAPTER 9: Print Drum Section
1) Remove both the left and right Print drum side frames by removing screws (M4 x 8 screws; 2 pcs
each).
2) Remove the Drum rear frame assembly.
3) Remove screws (M4 x 8 screws; 3 pcs) and remove the Print drum drive joint.
Flange R
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4.)
• Print drum drive joint (Refer to 2-11.)
3) Remove the C-ring (20 mm diameter; 1 pc) and remove the Flange R.
C-ring
Flange R
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CHAPTER 9: Print Drum Section
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4.)
• Print drum side frames (2 pcs.) (4 x 8 pan head double-washer screws; 2 pcs. each)
3) Disconnect two connectors from the Print drum PCB, remove one Reusable band from the Drum
front frame assembly and remove the Drum front frame assembly by removing screws (M4 x 8
screws; 5 pcs).
4) Remove the Snap ring on the Flange support roller found at the bottom of the Print drum, and
remove the Flange support roller.
5) Remove the Flange F.
< NOTE: Remaining two Flange support rollers can be removed after removing the Flange-F >
1) Make a confidential master on the Print drum and remove the Print drum out from the machine.
2) Remove the following components.
• Screen assembly (Refer to 2-2.)
• Master clamp base assembly (Refer to 2-3.)
• Print drum body (Refer to 2-4.)
• Print drum drive joint (Refer to 2-11.)
• Flange R (Refer to 2-12.)
• Flange F (Refer to 2-13.)
• Print drum side frames (2 pcs.) (4 x 8 pan head double-washer screws; 2 pcs. each)
• Front frame cover (3 x 6 binding screws; 4 pcs.)
• Doctor roller spring (2 pcs)
3) Remove the Drive shaft lock plate by removing a Screw. (M4 x 8 screw; 1 pc)
4) Remove the Ink driving shaft gear.
5) Remove the Squeegee gear by removing an E-ring.
< Front side > Doctor roller spring
Bearing
Rubber packing
Washer
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CHAPTER 9: Print Drum Section
7) Remove screws (M4 x 8 screws; 3 pcs) and also the Shoulder screw from the front of the Print drum.
Shoulder screw
8) Remove screws (M4 x 8 screws; 2 pcs) and also the Shoulder screw from the rear of the Print drum.
Shoulder screw
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CHAPTER 9: Print Drum Section
9) Remove the Squeegee unit from the Print drum by unhooking the hook portion on the Squeegee unit
from the Squeegee gap cam in the front and rear of the Print drum.
<Front side>
<Rear side>
<Squeegee unit>
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CHAPTER 9: Print Drum Section
10) Pull out the Ink drive shaft from the Squeegee unit.
* Be sure not to lose the Bearing metal and O-ring, which also can be removed.
11) Pull the Squeegee side frames F & R off from the ends of the Squeegee unit to free the Squeegee
roller.
* The Doctor roller, pressed tightly fit into the Ink block F & R, will also come loose.
Ink block-R
Doctor roller
Squeegee roller
Ink block-F
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CHAPTER 9: Print Drum Section
3. Adjustment
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CHAPTER 9: Print Drum Section
Wider
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CHAPTER 9: Print Drum Section
Flange R
Symptoms:
• If the doctor gap is too wide, too much ink is transferred onto the inner surface of the Print drum and
may result in ink leakage from the Print drum. Other problems, such as the master slipping out from
the Clamp plate and horizontal line images may start to rip on the master.
• If the doctor gap is too narrow, not enough ink is transferred onto the inner surface of the Print drum
and may cause the images on the prints to be too light or images missing from the prints due to lack of
ink on the drum surface, and more than necessary quantity of prints may have to be printed before the
image transfers completely on the printing paper.
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CHAPTER 9: Print Drum Section
Wider
Narrower
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CHAPTER 9: Print Drum Section
Symptoms
• Difference in the squeegee pressure between the right and left of the Print drum will result in uneven
density between the right and left of the prints.
• If the squeegee pressure is too strong (the gap too small), too much ink is transferred onto the inner
surface of the Print drum and may result in ink leakage from the Print drum. Other problems, such as
the master slipping out from the Clamp plate and horizontal line images may start to rip on the master.
• If the squeegee pressure is too weak (the gap too large), not enough ink is transferred onto the inner
surface of the Print drum and may cause the images on the prints to be too light or images missing
from the prints due to lack of ink on the drum surface, and more than necessary quantity of prints may
have to be printed before the image transfers completely on the paper.
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CHAPTER 9: Print Drum Section
This adjustment is made on the machine itself and not on the Print drum. The adjustment becomes
necessary if the Master on the Print drum starts to skew sideways after the printing starts.
<To slide the tail of the Master to the rear.> - Adjustment if the tail of the master skews to the front during
the printing.
1) Remove the Print drum out of the printer and remove the Pressure roller. (Refer to 2-1 in Chapter 7.)
2) Loosen the Securing Screw on the roller adjustment plate on the rear.
3) Adjust the scale mark on the left surface of the roller adjustment plate to align with the left surface of
the Pressure roller bracket.
* Moving the scale mark one line to the left slides the tail to the Master 1 mm toward the rear. The
master tail can be moved up to 2 mm (two scales). (The Master tail normally starts sliding after
approximately 20 sheets of printing.)
Align this stepped part with the left surface of the The default position is where the
Pressure roller bracket. It allows three position roller adjustment plate is pressed
alignment in which moving the roller adjustment plate against this Reset plate.
one step to the left slides the tail of the Master in the
horizontal direction in 1mm.
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CHAPTER 10: Clamp Unit Section
Contents
1. Mechanism.............................................................................................2
1-1. Clamp Initializing Action................................................................2
1-2. Clamp Plate Opening Action.........................................................3
1-3. Drum Position-A Compensation....................................................4
1-4. Clamp Plate Closing Action..........................................................5
2. Disassembly...........................................................................................6
2-1. Removing the Clamp Unit.............................................................6
2-2. Removing the Clamp Motor..........................................................7
2-3. Removing Clamp sensors A and B...............................................8
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CHAPTER 10: Clamp Unit Section
1. Mechanism
The master material is held on the print drum by the clamping action of the Clamp plate. The open &
close action of the Clamp plate is made by the Clamp unit, and the clamp action is required in the Master
removal and Master loading process.
The clamp initialization movement (the home positioning movement) is made each time the printer power
is switched ON.
The home position of the Clamp unit is detected by the position of the Clamp opening cam and
Position-A compensation plate. (The light path of the Clamp sensor A is blocked and the light path of the
Clamp sensor B is open.)
When the printer power is turned ON, if the Clamp unit is not in the home position, the Clamp motor is
activated until the unit comes to the home position as described on the above.
Clamp sensor A
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CHAPTER 10: Clamp Unit Section
1) When the START key is pressed for the master making or confidential master making, the Print drum
starts to rotate from its Position-B.
2) After the presence of the master on the Print drum is checked and as the Print drum returns to the
Position-B, the Print drum stops once and starts the Clamp plate opening action.
3) The Clamp motor activates and rotates the Clamp cam until the light path of the Clamp sensor B is
blocked by the disc. This action brings the Clamp opening cam down.
4) The Print drum then rotates to start the master removal action. The Clamp opening cam, at its
lowered position, opens the Clamp plate first, and then lifts the Master release bar to eject the
leading edge of the master out from the Clamp plate.
Clamp sensor A
Clamp sensor B
Clamp cam
Clamp plate
Master
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CHAPTER 10: Clamp Unit Section
1) As the Print drum rotates to remove the master and comes back to Position-A, the Clamp
opening cam at its lowered position opens the Clamp plate.
2) As the Print drum stops at Position-A, the Clamp motor turns ON to rotate the Clamp cam until the
light path of the Clamp sensor B becomes unblocked by the disc. This action brings the Position-A
compensation plate down to catch the plastic compensator shaft on the Print drum to hold the Print
drum at Position-A.
Clamp sensor A
Clamp sensor B
Clamp cam
Clamp plate
Master release bar
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CHAPTER 10: Clamp Unit Section
Once the Load pulse motor on the master making area feeds a set length of the master material towards
the Print drum, the Clamp motor activates to rotate the Clamp cam until the light path of the Clamp
sensor A is blocked by the disc and the light path of the Clamp sensor B becomes unblocked. This action
brings the Clamp opening cam up and closes both the Master release bar and the Clamp plate down to
clamp the master material under the Clamp plate. At this stage the Clamp opening cam and Position-A
compensation plate are both brought back to their home position.
Clamp sensor A
Clamp sensor B
Clamp cam
Clamp opening cam
Clamp plate
Master release bar
Master material
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CHAPTER 10: Clamp Unit Section
2. Disassembly
1) Switch OFF the machine power, and remove the rear cover to open the MAIN-SYSTEM-PCB
Assembly. (Refer to Chapter 1)
2) Disconnect the connector of Clamp motor and Relay connector, and then remove the Clamp unit. (M4
x 8 screw; 3 pcs)
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CHAPTER 10: Clamp Unit Section
1) Switch OFF the machine power, and remove the rear cover to open the MAIN-SYSTEM-PCB
Assembly. (Refer to Chapter 1)
2) Remove the Clamp unit. (Refer to 2-1)
3) Remove the Flat pinion gear and Spur gear by removing an E-ring on the Flat pinion gear.
4) Remove the Clamp motor by disconnecting the Clamp motor connector and removing the screws (M3
x 5 screws; 2 pcs).
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CHAPTER 10: Clamp Unit Section
1) Switch OFF the machine power, and remove the rear cover to open the MAIN-SYSTEM-PCB
Assembly. (Refer to Chapter 1)
2) Remove the Clamp unit. (Refer to 2-1)
3) Remove the Reuse band (1 pc) from the Clamp unit.
4) Remove a screw (M3 x 8 screw; 1 pc) and remove the Clamp sensor plate with the two sensors
attached.
5) Disconnect the connectors and remove each sensor from the Clamp sensor plate.
Reuse band
Clamp sensor A
Clamp sensor B
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CHAPTER 11: Master Removal Section
Contents
1. Mechanism.............................................................................................2
1-1. Master Removal Mechanism........................................................2
1-2. Master on the Print Drum Check Mechanism (Before Master
Removal).......................................................................................3
1-3. Removed Master Vertical Transport Mechanism..........................4
1-4. Disposed Master Compression Mechanism.................................5
1-5. Master Disposal Box Set Switch...................................................8
1-6. Release Lever and Push-in Lever.................................................8
1-7. Protect Function............................................................................9
2. Disassembly.........................................................................................10
2-1. Removing the Master Disposal Box............................................10
2-2. Removing the Compression FG Sensor.....................................11
2-3. Removing the Master Compression Motor.................................12
2-4. Removing the Master Removal Unit...........................................14
2-5. Removing the Master removal Sensor & Master Loading
Sensor.........................................................................................15
2-6. Removing the Master Removal Motor & FG sensor...................16
2-7. Removing the Master Compression HP Sensor.........................18
2-8. Removing the Master Disposal Box Set Switch..........................19
2-9. Removing the Master Disposal Box Set Sensor.........................20
2-10. Removing the Master Removal Roller (Lower)...........................21
2-11. Removing the Master Removal Roller (Upper)...........................23
2-12. Removing the Pulley Shaft..........................................................24
2-13. Removing the Round Belts.........................................................24
2-14. Removing the Master Removal Housing Assembly....................25
2-15. Removing the Master Compression Plate..................................27
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CHAPTER 11: Master Removal Section
1. Mechanism
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 11: Master Removal Section
1-2. Master on the Print Drum Check Mechanism (Before Master Removal)
Before creating a confidential or normal master, the Print drum makes one rotation from its Position-B
only when the presence of the master is uncertain. During this rotation, the Master loading sensor checks
for the presence of the master on the Print drum at 56.5 degrees turn from position A. If a master has
been found on the Drum, the above confirmation is not made. If a master material is found on the print
drum, the master disposal jam sensor confirms whether a master is sent to the master disposal box in
the subsequent removed master vertical transport action.
Print drum at
56.5 degrees
Reflection preventing cloth
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CHAPTER 11: Master Removal Section
The master removal action sends a master, peeled off from print drum, to inside the master removal
unit. When the clamp opening operation starts, the master removal motor starts rotating at the same
time. After the clamp opening operation is completed, the main motor turns on, and the print drum starts
rotating. The clamp transport cam, lowered in the clamp opening operation, opens the clamp plate. Then
the master ejection plate rises, which removes the master from the clamp plate. The tip is released,
and the master that is raised by the master ejection plate is sent to the master disposal box through the
Master removal rollers.
Here, the master removal sensor confirms that the master has been correctly transported to the master
disposal box when the print drum angle is either 120 or 180 degrees, and the master removal motor
FG sensor is used to check the rotation speed of the master removal motor. The Master removal motor
speed for drum rotation speed when removing master can be adjusted by test mode No. 578.
Pulley shaft
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CHAPTER 11: Master Removal Section
The disposed master compression action compresses a master, peeled off from the print drum, with the
master compression plate in order to increase the number of disposed masters storable in the master
disposal box. The pulse count from the compression FG sensor represents the position of the master
compression plate (angle), and the pulse width indicates the rotation speed of the master compression
motor. The increased number of removed masters increases the resistance on the master compression
plate; hence this slows down the motor rotation speed and extends the pulse width. These two values
are used in compression control.
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CHAPTER 11: Master Removal Section
Master compression
*1 Default
HP position
A3: 155 pulses,
Other: 147 pulses
(Master compression pulse count: Removal Master
Pulse count specified in Test
mode No.573)
Master compression
pulse
Master compression
end position
Increasing number of masters -> Master compressing operation end condition: FG sensor detects
pulse width over the specified value before the pulse count reaches the master compression
pulse count
• When the amount of master increases inside the master disposal box, the resistance on the master
compression plate becomes greater, which slows down the rotation speed of the master compression
motor and extends pulse width. Therefore, the timing to end the master compressing operation
depends on the pulse width. Master compression
• If the compression plate FG HP position
sensor senses a pulse width of
over 40 ms
(Master compression end
position adjustment: Pulse width
specified in Test mode No.575) Master compression
before the pulse count reaches pulse count
the master compression pulse
count, the master compression
motor stops for 6 seconds and h
w idt e
then rotates in the reverse
l s e ing puls
s
direction. When the master pu es en
Master compression s or mpr wh s)
compression plate HP sensor n s m
end position se r co end 40
senses that the light path is G t e
F as ion ed s
t
blocked, the master compression (M era xce
p e
motor stops, ending the master o dth
w i
compressing operation.
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CHAPTER 11: Master Removal Section
Master disposal box is full -> Detection condition: FG sensor senses pulse width that exceeds the
limit before the pulse count reaches the value indicating that the master disposal box is full. This
has priority over the software count .
• If the amount of Removal master increases even more, master disposal box is determined to be
full when the pulse width reaches 40 ms (master compression end position adjustment) before the
pulse count by the compression FG sensor counts up to the specified count (*2) after the master
compression plate HP sensor receives light. In such a case, the panel displays an indication of the
master disposal box being full after the completion of the master compressing operation. Normally,
master disposal box being full is indicated when reaching the software count setting value (*3).
• The indication of master disposal box being full is reset after the master disposal box set switch stays
turned off (master disposal box is removed) for 5 seconds.
• After reset, because the user may place back the master disposal box without removing the disposed
masters, the pulse width from the compression FG sensor has priority over the software count in terms
of the detection of full box.
ds
d
ing ma x 'f
wi n en
wi
pu era r
isp lse
)
lse tio
dth
a
u
os
ind ster or p
Master compression
s
end position
d
(M sen
a
mp ted
ms
FG
a
a
c
40
co i
ov
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CHAPTER 11: Master Removal Section
Whether the master disposal box is properly placed is checked by the master disposal box set switch
and sensor. When the master disposal box set switch is off, the main motor, clamp motor, master
compression motor, master removal motor, and separation fan motor do not turn on.
• The release lever allows the user to release the nip of the master removal roller. Lowering the lever
makes it easier to remove the master when it gets entangled in the master removal roller (top/bottom).
• The push-in lever restores the lowered master removal roller (bottom) to its original position. The push-
in lever slides forward when the release lever is lowered. To restore the master removal roller (bottom)
to its original position, slide the push-in lever back.
Release lever
Push-in lever
Front Side
Master disposal
box set switch
Rear Side
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CHAPTER 11: Master Removal Section
The protection mode is a function that restricts printing using master that contain confidential information
to authorized users only. Specifically, disposal of masters and lock of the master disposal box.
Lock
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CHAPTER 11: Master Removal Section
2. Disassembly
When the Master disposal box is locked in the machine, either by a padlock or by the user mode protect
function, the Master disposal box cannot be removed unless the following steps are taken.
In either case, a permission from the customer is needed in order to remove the Master disposal box.
Compression gear
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Front cover. (Refer to Chapter 1)
(2) Disconnect the connector and remove the Reuse band.
(3) Remove the screw (M3 x 6 screw; 1 pc) and remove the Compression FG sensor together with the
bracket.
Reuse band
Compression FG sensor
Connector
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Front cover. (Refer to Chapter 1)
(2) Remove the Flat pinion gear by removing an E-ring. (4mm diameter E-ring; 1 pc)
(3) Let the Master compression plate swings down by its own weight.
(4) Remove the Lock boss bracket assembly by removing the screw. (M3 x 8 screw; 1 pc)
(5) Remove the Compression gear cover by removing the screw. (M3 x 6 screws; 2 pc)
Compression gear
Master compression
motor bracket
Encoder disc
Spur gear
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CHAPTER 11: Master Removal Section
(9) Remove screws (M3 x 6 screws; 3 pcs) and remove the Master compression motor, together with
the motor bracket.
(10) Remove the master compression motor from the master compression motor bracket by removing
screws (M3 x 5 screws; 2 pcs).
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CHAPTER 11: Master Removal Section
(1) Turn power OFF, remove the master disposal box, and then the front cover. (Refer to Chapter 1)
(2) Remove the Master removal covers F & R by removing screws. (Bind 3 x 8: 1 pc each)
(3) Remove the screws (M4 x 8 screw; 1 pc each) found after removing the Master removal covers F & R.
(4) On the front side of the machine, disconnect three connectors and remove the screw (M4 x 8 screw;
1 pc), and slide the Master removal unit out toward the front side of the machine to remove.
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CHAPTER 11: Master Removal Section
2-5. Removing the Master removal Sensor & Master Loading Sensor
(1) Turn power OFF and remove the Master removal unit from the machine. (Refer to 2-4)
Front Side
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CHAPTER 11: Master Removal Section
Compression motor
Timing belt
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CHAPTER 11: Master Removal Section
(2) Disconnect the connector and remove the master removal motor FG sensor together with the bracket
by removing the screw (M3 x 6 screw; 1 pc).
(3) Remove the Master removal motor FG sensor from the bracket.
Front Side
Connector
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Disconnect the connector and remove the Master compression HP sensor together with the bracket
by removing the screw (M3 x 6 screw; 1 pc).
(3) Remove the Master compression HP sensor from the bracket.
Front Side
Connector
Master compression
HP sensor
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Remove the Master disposal box lock lever by removing the screw. (M3 x 6 screw; 1 pc)
(3) Remove the Master disposal box guide plate by removing the screws. (M3 x 8 screws; 3 pcs)
(4) Remove the Switch spring.
(5) Disconnect the two connectors, remove the shoulder screw, and then remove the master disposal
box set switch together with the bracket.
(6) Remove the master disposal box set switch from the bracket. (Panhead sems screw 3 x 14: 2 pcs)
FRONT
Master disposal box lock lever Master disposal box guide plate
Shoulder screw
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Remove the Master disposal box guide (Rear) by removing the screw (M3 x 6 screw; 1 pc).
(3) Disconnect the connector and remove the Master disposal box set sensor.
Rear Side
Note: Master disposal box set sensor should be installed closer to the front side (direction of the arrow).
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Remove the Master removal gear mount bracket by removing the screws. (Round-end IT3C3 x 6: 2
pcs)
(3) Remove the Spur gear.
(4) Push the release lever to lower the master removal roller (lower).
(5) Remove the Master removal roller (lower) gear.
Spur gear
Front Side
Master removal roller (lower)
Gear
Push the release lever to lower the master removal roller (lower).
(6) Remove the Master removal guide assembly by removing the screws (M3 x 6 screws; 2 pcs).
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CHAPTER 11: Master Removal Section
(7) Remove E-rings (6mm diameter E-rings; 2 pcs) and Metal bushings, and remove the Master removal
roller (lower).
Front Side Rear Side
Pulley shaft
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CHAPTER 11: Master Removal Section
(1) Switch power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Push the release lever to lower the master removal roller (lower).
(3) Remove the flanged spur gear by removing the E-ring from the front side (4mm diameter E-ring:
1 pc).
(4) Remove the master removal roller springs AF and AR.
(5) Remove the master loading sensor assembly. (Refer to 2-5) (To avoid catching during the roller
removal)
(6) Unhook the Round belts from the pulleys on the Master removal roller (upper).
(7) Remove the snap ring from the rear side of the master removal roller (top), slide the roller toward the
rear side, and pull the front side out of the slotted hole in the metal plate.
(8) Next, slide the master removal roller (top) toward the front side and remove it through the round belt.
(9) Remove two Sliding shaft holders from the Master removal roller (upper).
The numbers used with the pictures correspond to the steps in the assembly/disassembly procedure.
<< FRONT>>
(3) E-ring
(9) Sliding shaft holder Master removal roller (upper) (6) Round belt
Master removal roller
(upper)
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Unhook the Round belts from the pulleys on the Pulley shaft.
(3) Also on the front side of the unit, remove a snap ring and unhook the Metal bushings from the frame
and slide the Bearing metal inward. Remove the pulley shaft from the unit by pulling it out though the
Round belts.
Snap ring
Front Side
Pulley shaft
Metal bushings
Round belt
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Push the release lever to lower the master removal roller (lower).
(3) Removing the following two components enable the Round belts to be removed.
• Master removal roller (upper) (Refer to 2-11 and 2-12)
• Pulley shaft (Refer to 2-13)
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Push the release lever to lower the master removal roller (lower).
(3) Remove both Roller hook springs F & R.
(4) Disconnect the master removal side frame F connector, remove the mounting screws (round-end
IT3C3 x 6: 2 pcs on front side, 1 pc on rear side) from the front and rear sides, and remove the
master removal housing assembly.
Front Side
Roller hook spring F Master removal housing assembly Roller hook spring R
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CHAPTER 11: Master Removal Section
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CHAPTER 11: Master Removal Section
(1) Turn power OFF and remove the Master removal unit. (Refer to 2-4)
(2) Remove the Flat pinion gear by removing the E-ring (4mm diameter E-ring; 1 pc).
(3) Let the Master compression plate swings down by its own weight.
(4) Remove the following components.
• Compression FG sensor (Refer to 2-2)
• Master compression motor (Refer to 2-3 (1) through (8) in this chapter)
• Master removal gear mount bracket. (round-end IT3C3 x 6: 2 pcs)
• Master removal housing assembly (Refer to 2-15)
• Master disposal box guide (Rear) (M3 x 6 screw; 1 pc) (Refer to 2-9)
• Master removal roller assembly (6 mm diameter E-rings; 2 pcs and Metal bushings; 2 pcs).
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CHAPTER 11: Master Removal Section
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CHAPTER 11: Master Removal Section
(5) Remove the Compression gear by removing the screw (M4 x 8 screw; 1 pc) from the front of the unit.
Compression gear
(6) Remove the E-ring (8mm diameter E-ring; 1 pc) and Metal bushings from the rear side.
(7) Remove the Master compression plate by removing the E-ring (8mm diameter E-ring; 1 pc) and
Metal bushings from the front side.
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CHAPTER 11: Master Removal Section
< View of the Master removal unit after removing the Master compression plate >
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CHAPTER 11: Master Removal Section
MEMO
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CHAPTER 11: Master Removal Section
MEMO
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CHAPTER 12. FB (FLAT BED) SECTION
Contents
1. Mechanism..............................................................................................2
1-1. Scanner Mechanism.......................................................................2
1-2. FB Initializing Movement.................................................................2
1-3. Stage Glass Original Detection Mechanism...................................2
1-4. FB Auto-Base-Control (ABC operation)..........................................2
2. Disassembly............................................................................................3
2-1. Removing the Scanner Unit............................................................3
2-2. Removing the Stage Glass............................................................5
2-3. Removing Angle Sensor.................................................................6
2-4. Removing the Print Head Carriage.................................................7
2-5. Removing the HP Sensor...............................................................8
2-6. Removing the FB Driving Motor......................................................9
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CHAPTER 12. FB (FLAT BED) SECTION
1. Mechanism
1-1. Scanner Mechanism
This section describes the structure of “scanner” equipment that reads original.
主要部品配置図
The scanner is an equipment that reads the whole page of the original by moving the FB carriage
continuously.
When the Stage cover is closed, and the angle sensor 3 is blocked, FB carriage lights the LED to check
whether the original is on or not, and measures width of the original. Information from other angle
sensors is not used.
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CHAPTER 12. FB (FLAT BED) SECTION
2. Disassembly
2-1. Removing the Scanner Unit
(1) Switch power OFF, and remove the following covers. (Refer to Chapter 1)
・ Stage cover
・ Scanner cover (paper feed)
・ Scanner cover (rear)
・ Scanner cover (paper ejection)
・ Side cover (paper feed)
・ Operation panel
・ Rear cover
Scanner cover (paper feed) Operation panel Scanner cover (paper ejection)
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CHAPTER 12. FB (FLAT BED) SECTION
Relay PCB
Flat cable
Relay PCB
bracket
Motor System
Sensor System
(7) Remove screws of the Scanner mounting bracket (M3 x 8 screw; 5pcs), and lift and remove the
Scanner unit.
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CHAPTER 12. FB (FLAT BED) SECTION
(1) Switch power OFF, and remove the following covers. (Refer to Chapter 1)
・ Stage cover
・ Scanner cover (paper feed)
・ Scanner cover (rear)
・ Scanner cover (paper ejection)
・ Operation panel
(2) Remove screws, and lift and remove the Stage glass with the cover.
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CHAPTER 12. FB (FLAT BED) SECTION
Sensor rod
Connector (Yellow)
Connector (Blue)
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CHAPTER 12. FB (FLAT BED) SECTION
Angle adjusting
mechanism (scale Print head carriage
marking)
Cover
(3) After removing the cover, remove the Flat cable from the connector.
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CHAPTER 12. FB (FLAT BED) SECTION
HP sensor
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CHAPTER 12. FB (FLAT BED) SECTION
Wire Pulley
Timing belt
(3) Remove screws, the tension spring, and then the FB driving motor Assy.
Tension spring
(4) Remove the FB driving motor from the bracket by removing the screws and connector.
Installing procedure
(1) Install the FB driving motor to the bracket.
(2) Fasten them to the frame temporarily, attach the timing belt. Install the tension spring.
(3) Fix the Bracket with FB driving motor, while adding the tension.
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CHAPTER 12. FB (FLAT BED) SECTION
MEMO
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CHAPTER 12. FB (FLAT BED) SECTION
MEMO
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CHAPTER 12. FB (FLAT BED) SECTION
MEMO
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CHAPTER 13. AF SCANNING SECTION
Contents
1. Mechanism..............................................................................................2
1-1. Whole Structure..............................................................................2
1-2. Main Electrical Components and Functions....................................6
2. Disassembly............................................................................................7
2-1. Removing the Cover.......................................................................7
2-2. Removing Original Detection Sensor and Original Registration
Sensor.............................................................................................7
2-3. Removing Pickup Roller and Feed Roller.......................................8
2-4. Removing the Rear Cover..............................................................8
2-5. Removing the Front Cover..............................................................9
2-6. Removing Original Width Sensor 1 to 3 and Original Length
Sensor 1 and 2................................................................................9
2-7. Removing the Mechanical Unit.....................................................11
2-8. Removing the Original Ejection Sensor........................................12
2-9. Removing the Original Leading Edge Sensor...............................12
2-10. Removing the Cover Open/Close Sensor ..................................13
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CHAPTER 13. AF SCANNING SECTION
1. Mechanism
1-1. Whole Structure
Original fence Original length sensor
Original width
Cover sensor
Original
feeding tray
AF unit
AF unit
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CHAPTER 13. AF SCANNING SECTION
The combination of original width and length information detects the paper size.
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CHAPTER 13. AF SCANNING SECTION
FB stage glass
Pickup roller
Registration clutch Feed roller
Registration roller Feed clutch
Original detection sensor
FB stage glass
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CHAPTER 13. AF SCANNING SECTION
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CHAPTER 13. AF SCANNING SECTION
(7) Original registration sensor, Original leading edge sensor, Original ejection sensor
Check the current status of original conveyance.
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CHAPTER 13. AF SCANNING SECTION
2. Disassembly
Stripper roller
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CHAPTER 13. AF SCANNING SECTION
Rear side
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CHAPTER 13. AF SCANNING SECTION
Front side
2-6. Removing Original Width Sensor 1 to 3 and Original Length Sensor 1 and 2
(1) Remove the rear cover. (Refer to 2-4)
(2) Remove the front cover. (Refer to 2-5)
(3) Disconnect the Connector, and then remove the Original feeding tray.
Front side
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CHAPTER 13. AF SCANNING SECTION
(4) Remove the cover of the Original feed tray. (M3 x 8 screws; 3 pcs)
Original feeding tray (front side) Original feeding tray (rear side)
(5) Release the sensor claw from the base bracket, and then remove the Original width sensor or
Original length sensor.
Original width sensor 3 Original width sensor 2
Original width
sensor 1
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CHAPTER 13. AF SCANNING SECTION
Rear side
Mechanical unit
Front side
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CHAPTER 13. AF SCANNING SECTION
Original ejection
sensor
Front side
Mechanical unit
Front side
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CHAPTER 13. AF SCANNING SECTION
(7) Disconnect the connector, and then remove the Original leading edge sensor.
Mechanical unit
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CHAPTER 13. AF SCANNING SECTION
MEMO
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CHAPTER 13. AF SCANNING SECTION
MEMO
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CHAPTER 13. AF SCANNING SECTION
MEMO
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CHAPTER 16: Master Making Section
Contents
1. Mechanism.............................................................................................2
1-1. Master Making Mechanism...........................................................2
1-2. Set Detection Mechanism.............................................................3
1-3. Master Cutting Mechanism (Besides SF5030, SF5130)...............4
1-4. Master Cutting Mechanism (Shuttle Cutter)
(Only SF5030, SF5130)................................................................5
1-5. Mechanism of Thermal Print Head (TPH) Pressure Bonding and
Releasing......................................................................................6
1-6. Master Set Mechanism.................................................................7
1-7. Master Making Movement.............................................................8
1-8. RFID..............................................................................................9
2. Disassembly.........................................................................................10
2-1. Removing the Master Making Unit Lock Sensor.........................10
2-2. Removing the Eject Button, Lock Solenoid, and Set Switch.......11
2-3. Removing the TPH (Thermal Print Head) Assembly..................13
2-4. Removing the Thermal Pressure Motor Assembly.....................15
2-5. Removing the Thermal Pressure Sensor....................................17
2-6. Removing the Master End Sensor (receive) Assembly..............18
2-7. Removing the Master Detection Sensor and Master End
Sensor (send).............................................................................19
2-8. Removing the RFID....................................................................21
2-9. Removing the Write Pulse Motor Assembly................................22
2-10. Removing the Write Roller..........................................................23
2-11. Removing the Load Pulse Motor Assembly................................24
2-12. Removing the Cutter Cover Assembly........................................25
2-13. Removing the Master Making Unit Upper Cover Set Switch......26
2-14. Removing the Master Positioning Sensor...................................27
2-15. Removing the Master Loading Roller..........................................28
2-16. Removing the Cutter Guide Assembly........................................29
2-17. Removing the Cutter Unit............................................................30
2-18. Removing the Load Roller (Bottom)............................................31
2-19. Removing the Master Stocker Roller (Bottom)...........................32
2-20. Removing the Master Making Unit..............................................33
3. Adjustment...........................................................................................36
3-1. Thermal Power of Thermal Print Head.......................................36
3-2. Master Cut Length Adjustment...................................................36
3-3. Master Making Length Adjustment.............................................36
3-4. Master Positioning Sensor Sensitivity Adjustment......................36
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CHAPTER 16: Master Making Section
1. Mechanism
The objective of Master making unit is making the Master by the Thermal print head (TPH), sending it to
the Print drum, and cutting it.
s ter
Ma
Cutter (Rotary):
Cuts the tailing end of the Master
and removes from the Master roll. Master detection sensor:
Checks whether to set the Master
Cutter motor: material. (Reflection type sensor)
Drives the cutter action.
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CHAPTER 16: Master Making Section
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CHAPTER 16: Master Making Section
This is a mechanism to cut the Master material. The mechanism and action are as follows.
1) The Cutter motor drives the Rotary blade of Cutter unit. Rotary blade cuts the Master material at the
contact point with Fixing blade.
2) Rotary blade rotates counterclockwise from the front view, and the Plate blade embedded in the
Rotary blade get into touch with the Fixing blade. The principle is the same as the sissor. The cutting
starts rear side to front side.
3) The Cutter HP switch checks the position of the Rotary blade. The position that the actuator is not
pressed is a Cutter HP position.The Cutter motor stops when the actuator is not pressed again after
the Cutter motor starts rotating.
Cutter HP switch
Front view
Direction of rotating
Fixing blade rotary blade
Pressing to rotary blade
with the spring
Master material path
Rotary blade
Cutter HP switch
Rotary blade
Cutter motor
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CHAPTER 16: Master Making Section
The master is cut by the shuttle (rotary blade include in the unit) of the Cutter unit back and forth motion
driven by the Cutter motor.
The Cutter HP switch and the Cutter stop position switch both confirm the shuttle position of the Cutter
unit.
The Cutter is at the home position when the Cutter HP switch is pressed. As the Cutter motor activates,
the Shuttle moves in cutting direction. When the shuttle presses the Cutter stop position switch, the
Cutter motor stops. After that the Cutter motor rotates in reverse and the Shuttle moves to the cutter
home position. The Cutter HP switch depressed, stops the Cutter motor.
Shuttle
Rotary blade
Cu
ttin
gd
ire Cutter HP switch
cti
on
1673
Cutter motor
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CHAPTER 16: Master Making Section
1-5. Mechanism of Thermal Print Head (TPH) Pressure Bonding and Releasing
Thermal print head (TPH) pressure bonding is for Master making, and releasing is to protect deforming
of write roller and skewing adjustment of Master material. It is performed by rotating the Eccentric cam
(Eccentric pressure cam) with the Thermal pressure motor, and moving upward and downward the TPH
bracket which is pressed by Thermal pressure spring. The Thermal print head (TPH) and Write roller
pressure bonding are performed at the Master material writing and driving. The Thermal print head (TPH)
and Write roller detaching are performed at waiting the machine and initializing operation when the
Power is ON.
Thermal pressure
TPH (Thermal print head) reversal rotation
Write roller
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CHAPTER 16: Master Making Section
When the upper cover opens/closes, and Master making unit upper cover switch is ON, the following
master set action is performed.
1) Pushes down the Thermal print head (TPH) against the Write roller, and rotates Write pulse motor to
sending direction. Write roller and Master stocker roller (bottom) transfers the Master material, and
then the Master positioning sensor switches ON and stops.
2) Elevates up the Thermal print head (TPH) away from the Write roller, and rotates Write pulse motor
to sending direction again. Sends the Master material for 20mm and stops.
3) Pushes down the Thermal print head (TPH) against the Write roller again, and rotates the Write
pulse motor to revarsal direction. Master positioning sensor turns ON/OFF, and rotates 5mm reversal
and stops (Master front-end position adjustment: that set by the test mode No.540), and Thermal
print head (TPH) elevates up away from the Write roller.
Master material
Prism
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CHAPTER 16: Master Making Section
The action from Master making to the Master loading on the Print drum is explained in sequence below.
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CHAPTER 16: Master Making Section
1-8. RFID
This feature manages Master material, types of ink and remaining amount of ink by communicating with
the RIFD tag which is equipped on the Master roll or Ink bottle. The communication standard conforms
ISO15693, and read and write the tag wirelessly.
Command
Control
PCB RF Attached in the
Printing (Printed Antenna Tag ink and master
Module (ISO15693)
machine Circuit Response material
Board) 㼆㍈
䠇
㻌 ᪉ྥ 㼄㍈
RF is an abbreviation for Radio Frequency which is used wireless communication.
Tag䠄 䠅
㼅㍈
Antenna surface
center axis 䠇
㻌 ᪉ྥ 䞊᪉ྥ
䞊᪉ྥ
Communication distance
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CHAPTER 16: Master Making Section
2. Disassembly
2-1. Removing the Master Making Unit Lock Sensor
1) Pull out the Master making unit and switch OFF the machine power.
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CHAPTER 16: Master Making Section
2-2. Removing the Eject Button, Lock Solenoid, and Set Switch
Removing the print drum ejection button and the master making unit ejection button
5)-1. Release two hooks on each button from the Master making unit lock unit and remove the buttons.
Master making unit release button Master making unit locking solenoid Print drum release button
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CHAPTER 16: Master Making Section
Torsion spring
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CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover.
3) Remove the Master making unit upper cover bracket by removing a screw (M3 x 6 screw; 1 pc).
4) Disconnect the Ground wire by removing a screw (M3 x 6 screw; 1 pc).
Master making unit upper cover
Master making unit upper cover bracket
Ground wire
5) Remove the Master making unit bottom cover by removing screws (bind M3 x 6 screw; 2 pcs).
Connector cover
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CHAPTER 16: Master Making Section
7) Unplug the connectors (2 points), and remove the Snap ring and Metal bushing.
Snap ring
8) Slide off the Metal bushing from the TPH bracket and remove the TPH assembly.
* While removing the unit, be careful not to make static electricity.
TPH bracket
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CHAPTER 16: Master Making Section
5) Remove E-rings (8mm-diameter E-rings; 2pcs) from both ends of the TPH support shaft, and remove
the shaft.
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CHAPTER 16: Master Making Section
6) Disconnecting the connectors of the motor and sensor, remove screws (M3 x 6 screws; 2 pcs), and
then remove the Thermal pressure motor assembly.
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CHAPTER 16: Master Making Section
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CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover.
3) Remove a screw (M3 x 6 screw; 1 pc), unplug the sensor connector and remove the Master end
sensor (receive) assembly.
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CHAPTER 16: Master Making Section
2-7. Removing the Master Detection Sensor and Master End Sensor (send)
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove the Master roll.
3) Remove the Stopper plate (rear) by removing a screw (M3 x 6 screw; 1 pc).
<CAUTION: Since the Set guide plate B is forced up by Set guide spring B (front), press down the
Set guide plate B when removing the Stopper plate (rear).>
4) Remove the Master detection sensor together with the bracket by removing a screw (M3 x 6 screw;
1 pc) while lifting up the Set guide plate B after pushing the Set guide stopper to the rear by finger.
REAR
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CHAPTER 16: Master Making Section
FRONT REAR
Set guide spring B (front) Master Detection Sensor Stopper plate (rear)
5) Disconnect the connector and remove Master detection sensor and Master end sensor (send) by
removing the mounting screw (M3 x 6 screw; 1 pc).
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CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Remove the Master making unit front cover by removing screws (M4 x 8 screw; 4 pcs). (Refer to
Chapter 1)
3) Remove the Master making PCB by removing screws (M3 x 6 screw; 2 pcs).
4) Disconnect the connector, and then remove the RFID by releasing three craws of the front master
flange (G).
RFID
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CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Remove the Master making unit front cover by removing screws. (M4 x 8 screws; 4 pcs) (Refer to
Chapter 1)
3) Unhook wire harness from the Wire saddle on the bracket of the Write pulse motor.
4) Remove the Reuse band from the bracket of the Write pulse motor and unplug the connector from
the Write pulse motor.
5) Remove the Write pulse motor assembly together with the Timing belt by removing screws (M3 x 6
screws; 2 pcs).
Reuse band
Attaching screw 2
Timing belt
Attaching screw 1
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CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
3) Remove the Write roller pulley by removing a screw (M3 x 8 screw; 1 pc).
4) Remove the Bearing support bracket (front) by removing screws (M3 x 6 screws; 2 pcs).
5) Be careful not to fall the rear side metal, pull out and remove the Write roller from the side plate hole.
Write roller
Pulley
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CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
3) Remove the reuse bands (3 positions) from the bracket of the Load pulse motor and unplug the Load
pulse motor connector.
4) Remove the Load pulse motor assembly by removing screws (M3 x 6 screws; 2 pcs).
Reuse band
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
3) Unplug the sensor connector, remove screws (M3 x 6 screws; 2 pcs), and remove the Cutter cover
assembly while pulling out the wire harness from the hole on the machine side frame.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
2-13. Removing the Master Making Unit Upper Cover Set Switch
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
• Cutter cover assembly (Refer to 2-12)
3) Unplug the connector, and remove the master making unit upper cover interlock switch together with
the bracket by removing screws (IT3C3 x 6 screw;1 pc ).
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
• Cutter cover assembly (Refer to 2-12)
3) Remove the Master Positioning sensor cover by removing a screw (M3 x 6 screw; 1 pc).
4) Unplug the connector and remove the Master positioning sensor.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Remove the Master making unit front cover by removing screws. (M4 x 8 screws; 4 pcs) (Refer to
Chapter 1)
3) Remove the Master loading guide by removing screws (M3 x 8 screws; 2 pcs).
4) Remove the Spur gear by removing a screw (M3 x 8 screw; 1 pc).
5) Remove the Snap ring on the rear, unhook the Bearing metal from the rear frame and slide it inward.
Slide the Master loading roller towards the rear and unhook the Bearing metal from the front frame.
Remove the Master loading roller from the machine.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
• Cutter cover assembly (Refer to 2-12)
• Master loading guide (Refer to 2-15)
• Master loading roller (Refer to 2-15)
3) Remove the Cutter guide assembly by removing screws (M3 x 6 screws; 2 pcs).
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
• Cutter cover assembly (Refer to 2-12)
• Master loading guide (Refer to 2-15)
• Master loading roller (Refer to 2-15)
• Cutter guide assembly (Refer to 2-16)
• Write roller pulley (M3 x 8 screw; 1 pc).
• Master stocker roller pulley (4mm-diameter E-ring; 1pc)
3) Unplug the connector (2 points), and remove the cutter unit by removing the shoulder screw.
(Shuttle Cutter is same procedure as Rotary type.)
Connector Connector
Cutter unit
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
• Cutter cover assembly (Refer to 2-12)
• Master loading guide (Refer to 2-15)
• Master loading roller (Refer to 2-15)
• Cutter guide assembly (Refer to 2-16)
3) Remove the Spur gear by removing a screw (M3 x 8 screw; 1 pc).
4) Remove the Load roller (bottom) by removing both side of E-ring (6mm-diameter E-ring; 2pcs),
waving washer and Bearing metal.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power.
2) Remove the Master making unit.
3) Remove the following items.
• Write pulse motor assembly (Refer to 2-9)
• Load pulse motor assembly (Refer to 2-11)
• Cutter cover assembly (Refer to 2-12)
• Master loading guide (Refer to 2-15)
• Master loading roller (Refer to 2-15)
• Cutter guide assembly (Refer to 2-16)
• Master stocker roller pulley (4mm-diameter E-ring; 1pc)
4) Remove the Master stocker roller (bottom) by removing an E-ring (4mm diameter; 1 pc) and the
Bearing metal from the rear, and two E-rings (4mm diameter; 2 pcs) and the Bearing metal from the
front.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
1) Pull out the Master making unit and switch OFF the machine power
2) Open the Master making unit upper cover and remove following items.
• Master roll
• Master making unit front cover (M4 x 8 screws; 4 pcs) (Refer to Chapter 1)
3) Unplug the Master making unit flat cable from the Master making PCB.
4) Remove a screw (M3 x 8 screw; 1 pc), and let Flat cable bracket and Flat cable support plate hang
down by removing them from the Master making unit side frame (front).
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
5) Slide the Flat cable guiding box in the direction indicated by an arrow mark on the photograph below,
just enough to unhook from the Master making unit, and disengage it from the Master making unit.
6) Push both the Flat cable guiding box and Flat cable support plate back into the machine.
7) Remove the four Shoulder screws and remove the Master making unit from the machine by lifting it.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
Damper
• Insert the cap portion of the Flat cable bracket into left and right hooks at the tip of the Flat cable
support plate and hook the flanged portion on the Flat cable bracket on the rectangular hole on the
Master making unit front frame to attach.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
3. Adjustment
3-1. Thermal Power of Thermal Print Head
The thermal power must always be adjusted each time a TPH (Thermal print head) is replaced.
Adjusting procedure
1) Turn the VR1 (coarse adjustment) and VR2 (fine adjustment) clockwise until they stop.
2) Turn the VR2 counterclockwise while measuring the sensor voltage with the CN6 monitor connector,
and adjust the voltage of the sensor within 1.6 V ± 0.6 V.
* If the adjustment fails, follow the procedure below.
3) Turn the VR1 and VR2 clockwise until they stop, adjust the sensor voltage around 2.0 V by turning
VR1 counterclockwise.
4) Turn the VR2 counterclockwise, and adjust the voltage of the sensor within 1.6 V ± 0.6 V.
Connector (CN6)
VR2
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CHAPTER 16: Master Making Section
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 16: Master Making Section
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 17: Panel Messages
Contents
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 17: Panel Messages
An error code consists of an “error type” indicating the type according to the error reset method
(panel indication) and “error point” indicating the number according to the error detection condition.
Error types sorted according to the priority is called “error priority”.
An error type is determined by one or more error points. An error point code is
indicated by the unit number indicating the mechanical unit and its sequential number within the unit.
The details of each element are explained in this section.
T01 - 520
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CHAPTER 17: Panel Messages
Error type
Type Description
“Serviceman-call error”
T This error can be released by the reset operation or by turning the
power OFF then ON (system initialization).
“Jam error”
This error occurs when the machine is in operation, and
A the normal state can be restored by user operation.
The error can be released by following the instruction
displayed on the panel.
“Option error”
This error occurs due to troubles on options (such as paper jam),
disconnection with the machine, power disconnection of optional devices,
B etc.
The error can be released by removing jam, establishing connection to the
machine, turning the optional devices ON, etc.and then pressing the
<RESET> key or switching the power ON again.
This is the state that requires parameter entry by the user when general
H
consumable is to be set.
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CHAPTER 17: Panel Messages
Error point
It is identified by the mechanical unit number to indicate the unit number.
2.3Errors
Backupforfor Errors
Which Backup is Created
Standard backup
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CHAPTER 17: Panel Messages
A01 Master feed error D07 Master disposal box not installed
A02 Master loading error D08 Master making unit not installed
A04 Master on print drum check D09 Master making unit not set into position
A05 Master in master removal section check D11 Front cover not set into position
A06 Paper feed tray check D13 Main unit rear cover not set in position
A08 Paper jam on print drum D18 Print drum release possible
A09 Paper ejection error D19 Master making unit pull out possible
A16 Awaiting removal of master from print drum D23 AF paper feed cover not set
B21 Storage memory: Read/write error F01 No master on the print drum
B22 Job separator: Power OFF F02 Paper/master making size incompatibility 1
B23 Job separator: No-tape error F03 Multi-up: Paper size error
B24 Job separator: Jam error F04 User Control: Reached the maximum print quantity
B29 USB memory: No compatibility (HUB) F05 Minimum print quantity setting error
B31 Network cable not connected F07 N-up - Outside original size detection range
B32 NIC: External communication error F10 Paper/master making size incompatibility 2
B33 IP address setup error Paper feed/paper receiving tray: Paper size
F15
incompatibility
B34 RLP (linked printer): No-toner error
F17 Print drum size incompatibility
B35 RLP (linked printer): Service error
Auto size reproduction not possible (outside range
B36 Coin vendor: Insufficient amount of coins F24
of size reproduction)
B37 Card vendor: No card
F28 Card paper feed setting check
B38 USB memory: Folder creation failed
F30 Multiple paper feed check
B39 USB memory: Read/write error
F31 Auto fence operation not possible
C01 Ink cartridge replacement
F32 Storage memory: Capacity is full
C02 Master roll replacement
F33 USB memory: Capacity is full
C03 Master disposal box full
Storage memory: Reached the maximum count of
C04 No paper F34
file
C11 Ink has passed the expiration date F37 Combined use of book mode and AF not possible
C12 Master has passed the expiration date F43 DtoP original/paper incompatibility
C13 Ink & master disabled due to expiration Auto size reproduction not possible (outside original
F44
D01 Print drum not installed size detection range)
D03 Ink cartridge not installed Combined use of AF and postcard size reproduction
F47
not possible
D04 Ink cartridge incompatibility
F48 Multi-up: Outside original size detection range
D05 Master not installed
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CHAPTER 17: Panel Messages
Use of RLP mode not possible (RLP information T03 Clamp motor lock
F52
has not been acquired)
T04 Ink overflow
F56 Expired master
T05 Vertical print positioning pulse motor lock
F57 Expired ink & master
T11 Print pressure control pulse motor lock
F58 Use of RLP mode not possible (NET-D initializing)
T12 Master disposal section motor lock
RLP auto-link: Master making continuation
F60 T13 Cutter motor lock
confirmation (when print quantity is 0)
T14 FB error
F62 RLP auto-link: RLP error
T15 AF error
F64 Specified function disabled at job reception
T19 Thermal pressure motor lock
Scan mode
F65 T20 Paper ejection section motor lock
auto-saving size selection/nonstandard size original
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RISO Inc. Technical Operations US.RISO.COM
4. List According to Error Point
* PF: Power failure, power voltage error ES: Emergency stop, emergency shutdown
* The recovery operation will be initiated after the <START> key is pressed.
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
T98 5 • Hardware error Turn Main Power SW OFF Then ON Call Service Hardware error Switch the power OFF, then ON.
If Recovery has Failed, Call Service
!!System Error!!
T98 6 • Hardware error Turn Main Power SW OFF Then ON Call Service FRAM checksum error Switch the power OFF, then ON.
If Recovery has Failed, Call Service
17 - 7
but the master has not Confidential action will be executed by any of
-- Protect -- The flag for being protected remains when the
been discarded (when the following:
F94 7 power is turned ON, at wake-up, or when the
the power is turned ON) • Press the [OK] button.
Discard Current Master print drum is inserted.
(at wake-up) (when the • Press the <START> key.
print drum is inserted)
Rear Cover of
• Main unit rear cover is Main unit rear cover not set in position (rear
D13 9 Main Body is Off Call Service Rear cover SW: ON
out of the position. cover set switch is OFF)
Call Service
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 8
Call Service Call ON or when reset is executed. (Maintenance
time • Press the <STOP> key.
call)
• Press the <RESET> key.
!!System Error!!
• The data acquired from The date and time data acquired from RTC is
T91 13 Press Reset Key Call Service Press the <RESET> key.
RTC is not correct. not correct.
If Recovery has Failed, Call Service
!!System Error!!
Sub microcomputer is detected to be
T99 14 • Software error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
physically damaged.
If Recovery has Failed, Call Service
US.RISO.COM
Make a New Master Settings the start of printing. • Press the <STOP> key.
start of printing.
• Press the <RESET> key.
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 9
size than the master making size.)
• The number of print Enter Print The set number of print is smaller than the Enter the number of print that is larger than the
Enter Print Quantity Over nn,
F05 19 is smaller than the Quantity minimum print quantity when the <START> value specified as the minimum print quantity
Programed Minimum Value
minimum print quantity. Over nn key is pressed in the master making mode. using the numeric keys.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
RF tag PCB failure (The initial communication
T98 25 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
with the RF tag PCB has failed.)
If Recovery has Failed, Call Service
!!Low Battery!! The battery has run out. Press the <RESET> key (and replace the
(When inserted)
The warning display can be cleared by any of
!!The Print Drum Type
the following:
has been Changed!!
• Select the print drum with the same size as
Select the Current Print Drum Type
• The size of the print that inserted, and press [OK].
The size of the print drum being set differ from
F17 27 drum inserted differ from • Select the print drum with a different size
(When selected) that of the last time.
that of the last time. from that inserted, and press [OK] three times.
"Invalid Print Drum
• Release the print drum (and replace it with
17 - 10
has been Selected
the one with the same size as that previously
Change Drum, or
used).
Reselect Drum Size
!!System Error!!
Test mode No. 103 (storing of machine
T98 28 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
settings) has failed.
If Recovery has Failed, Call Service
!!System Error!!
Test mode No. 105 (restoration of machine
T98 29 • Hardware error Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
settings) has failed.
If Recovery has Failed, Call Service
!!System Error!!
Data cannot be rewritten to the EEPROM on
T98 34 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
the machine (not accessible to the EEPROM).
If Recovery has Failed, Call Service
!!System Error!!
CRC error of the EEPROM on the machine
T98 35 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
(EEPROM data error).
If Recovery has Failed, Call Service
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
T98 39 • Hardware error Turn Main Power SW OFF Then ON Call Service Incorrect EEPROM Switch the power OFF, then ON.
Suspension of
use
• Attempted login by a A suspended user has logged in using the
17 - 11
F39 44 Please Contact Press the <RESET> key.
suspended user user control function.
the
administrator
US.RISO.COM
If Recovery has Failed, Call Service failed.
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
The test mode setting data stored in the
T98 63 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
memory is out of the adjustment range.
If Recovery has Failed, Call Service
is not received
17 - 12
If Recovery has Failed, Call Service control PCB side: ACK not responded
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 13
Turn Main Power SW OFF Then ON mechanical control PCB (17) on NeoROSA
T99 81 • Hardware error Call Service Switch the power OFF, then ON.
If Recovery has Failed, Call Service PCB side: Mechanical control download mode
sent by error
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Shading compensation
!!System Error!!
is not processed Scanner operation fails to complete within the
T14 115 Press Reset Key Call Service Press the <RESET> key.
normally. specified period of time.
If Recovery has Failed, Call Service
• Offset/gain adjustment
is not performed
normally.
17 - 14
!!System Error!! Awaiting black shading time-out (Black
is not processed
T14 116 Press Reset Key Call Service compensation fails to complete within the Press the <RESET> key.
normally.
If Recovery has Failed, Call Service specified period of time.)
• Offset/gain adjustment
is not performed
normally.
US.RISO.COM
(Image processing IC check is executed at
If Recovery has Failed, Call Service
initialization.)
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 15
!!System Error!! Offset adjustment process fails to complete.
is not processed
T14 125 Press Reset Key Call Service (The process does not complete within the Press the <RESET> key.
normally.
If Recovery has Failed, Call Service specifies number of times.)
• Offset/gain adjustment
is not performed
normally.
!!System Error!!
Scanner GA PCB failure (Scanner GA memory
T98 129 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
check error has occurred.)
US.RISO.COM
If Recovery has Failed, Call Service
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 16
• AF does not operate
normally. !!System Error!! AF communication error on the RG unit (ACK,
T15 133 • AF is not connected. Turn Main Power SW OFF Then ON Call Service NAK error has occurred.) Switch the power OFF, then ON.
• Adjustment of AF If Recovery has Failed, Call Service * Common with Duplex AF
sensors has failed.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 17
!!System Error!!
is not processed
T14 137 Press Reset Key Call Service Device failure at black shading Press the <RESET> key.
normally.
If Recovery has Failed, Call Service
• Offset/gain adjustment
is not performed
normally.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 18
• Adjustment of AF If Recovery has Failed, Call Service * Error detection at AF side
sensors has failed.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 19
sensors has failed.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• The information to be
set in the test mode is
not set. !!System Error!!
T96 171 • The relationship Turn Main Power SW OFF Then ON Call Service TPH resistance not specified Enter parameters in the test mode.
between values set in If Recovery has Failed, Call Service
the test mode are not
correct.
• The information to be
set in the test mode is
not set. !!System Error!!
T96 172 • The relationship Turn Main Power SW OFF Then ON Call Service Scanner adjustment value not specified Enter parameters in the test mode.
between values set in If Recovery has Failed, Call Service
the test mode are not
correct.
!!System Error!!
17 - 20
T99 181 • Software error Turn Main Power SW OFF Then ON Image processing time-out Switch the power OFF, then ON.
If Recovery has Failed, Call Service
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport AF paper feed section jam sensor, and AF original ejection sensor, and
has failed (original pulled At original transport in AF, the running sensor press the [Confirm] button.
out, retained, or not Paper Jam is not turned ON after a lapse of the specified
Paper Jam
A10 189 transported, AF paper Remove Paper in Indicated Areas period of time since the Paper feed clutch has Duplex AF:
Remove Paper
feed cover open during and Press [OK] Button been turned ON. Turn OFF the AF original detection sensor, AF
original transportation, * Error detection at AF side end detection sensor, AF original registration
lack of paper interval) sensor, AF switchback sensor, and AF original
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport sensor, and AF original ejection sensor, and
AF original transport section jam 1
has failed (original pulled press the [Confirm] button.
At original transport in AF, the edge sensor is
out, retained, or not Paper Jam
Paper Jam
17 - 21
not turned ON after a lapse of the specified
A10 190 transported, AF paper Remove Paper in Indicated Areas Duplex AF:
Remove Paper period of time since the Registration clutch
feed cover open during and Press [OK] Button Turn OFF the AF original detection sensor, AF
has been turned ON.
original transportation, end detection sensor, AF original registration
* Error detection at AF side
lack of paper interval) sensor, AF switchback sensor, and AF original
ejection sensor, and turn ON the AF paper
feed cover open/close sensor.
(Set the AF paper feed cover again to release.)
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport sensor, and AF original ejection sensor, and
AF paper jam in switchback section
has failed (original pulled press the [Confirm] button.
At original transport in AF, the running sensor
out, retained, or not
Paper Jam is not turned ON after a lapse of the specified
A10 191 transported, AF paper Duplex AF:
Remove Paper period of time since the switchback clutch has
feed cover open during Turn OFF the AF original detection sensor, AF
been turned ON.
original transportation, end detection sensor, AF original registration
* Error detection at AF side
lack of paper interval) sensor, AF switchback sensor, and AF original
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport sensor, and AF original ejection sensor, and
AF original transport section jam 3
has failed (original pulled press the [Confirm] button.
At original transport in AF, the edge sensor is
out, retained, or not Paper Jam
Paper Jam
17 - 22
not turned OFF after a lapse of the specified
A10 193 transported, AF paper Remove Paper in Indicated Areas Duplex AF:
Remove Paper period of time since the running sensor has
feed cover open during and Press [OK] Button Turn OFF the AF original detection sensor, AF
been turned OFF.
original transportation, end detection sensor, AF original registration
* Error detection at AF side
lack of paper interval) sensor, AF switchback sensor, and AF original
ejection sensor, and turn ON the AF paper
feed cover open/close sensor.
(Set the AF paper feed cover again to release.)
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport sensor, and AF original ejection sensor, and
AF original transport section jam 4
has failed (original pulled press the [Confirm] button.
At original transport in AF, the jam sensor is
out, retained, or not Paper Jam
Paper Jam not turned ON after a lapse of the specified
A10 194 transported, AF paper Remove Paper in Indicated Areas Duplex AF:
Remove Paper period of time since the edge sensor has been
feed cover open during and Press [OK] Button Turn OFF the AF original detection sensor, AF
turned ON.
original transportation, end detection sensor, AF original registration
* Error detection at AF side
lack of paper interval) sensor, AF switchback sensor, and AF original
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport sensor, and AF original ejection sensor, and
AF paper jam in paper ejection unit
has failed (original pulled press the [Confirm] button.
At original transport in AF, the jam sensor is
out, retained, or not Paper Jam
Paper Jam
17 - 23
not turned OFF after a lapse of the specified
A10 195 transported, AF paper Remove Paper in Indicated Areas Duplex AF:
Remove Paper period of time since the edge sensor has been
feed cover open during and Press [OK] Button Turn OFF the AF original detection sensor, AF
turned OFF.
original transportation, end detection sensor, AF original registration
* Error detection at AF side
lack of paper interval) sensor, AF switchback sensor, and AF original
ejection sensor, and turn ON the AF paper
feed cover open/close sensor.
(Set the AF paper feed cover again to release.)
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport AF scanning section jam (extra-long paper) sensor, and AF original ejection sensor, and
has failed (original pulled At original transport in AF, the edge sensor is press the [Confirm] button.
out, retained, or not Paper Jam not turned OFF after a lapse of the specified
Paper Jam
A10 196 transported, AF paper Remove Paper in Indicated Areas period of time since the edge sensor has been Duplex AF:
Remove Paper
feed cover open during and Press [OK] Button turned ON (due to original paper that is too Turn OFF the AF original detection sensor, AF
original transportation, long). end detection sensor, AF original registration
lack of paper interval) * Error detection at AF side sensor, AF switchback sensor, and AF original
Simplex AF:
Turn OFF the AF original detection sensor,
AF original registration sensor, AF original IN
• AF original transport sensor, and AF original ejection sensor, and
has failed (original pulled press the [Confirm] button.
AF paper remaining jam
out, retained, or not Paper Jam
Paper Jam Any of the running sensor, edge sensor, or jam
17 - 24
A10 198 transported, AF paper Remove Paper in Indicated Areas Duplex AF:
Remove Paper sensor is ON at the start of AF operation.
feed cover open during and Press [OK] Button Turn OFF the AF original detection sensor, AF
* Error detection at AF side
original transportation, end detection sensor, AF original registration
lack of paper interval) sensor, AF switchback sensor, and AF original
ejection sensor, and turn ON the AF paper
feed cover open/close sensor.
(Set the AF paper feed cover again to release.)
US.RISO.COM
* For regular products only
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Master Mis-Feed Master positioning sensor is not turned OFF Master making unit upper cover set switch:
• Master positioning is Pull Out Master Making Unit and Master Jam at master setting operation or at the start OFF -> ON, and
A01 202
not correct. Rewind Master Roll, then Reset Master Reset Master of master making even if the master roll is Master positioning sensor: OFF
in Place rewound for the set period of time. (Reset the master to cancel the error.)
17 - 25
T13 205 Press Reset Key Call Service positioning sensor is still ON even when the
• Master was not cut recovery operation.
If Recovery has Failed, Call Service print drum has rotated by the specified angle.
properly.
• TPH pressurization/
When the TPH pressure motor operates to
depressurization does !!System Error!!
reduce pressure (or during home positioning
T19 207 not operate properly. Press Reset Key Call Service Press the <RESET> key.
action), the TPH pressure sensor is not turned
(TPH pressure sensor If Recovery has Failed, Call Service
OFF after a lapse of two seconds.
remains unaltered.)
• TPH pressurization/
depressurization does !!System Error!! When the TPH pressure motor operates to
T19 208 not operate properly. Press Reset Key Call Service reduce pressure, the TPH pressure sensor is Press the <RESET> key.
(TPH pressure sensor If Recovery has Failed, Call Service not turned ON after a lapse of two seconds.
remains unaltered.)
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 26
cancel the error.)
Master Mis-Feed The logical value of the sensor at the Master making unit upper cover set switch:
• Master positioning is Pull Out Master Making Unit and Master Jam destination differ from the theoretical value OFF -> ON, and
A01 215
not correct. Rewind Master Roll, then Reset Master Reset Master even after the writing PM operation ended due Master positioning sensor: OFF
in Place to the sensor stop mode. (Reset the master to cancel the error.)
• TPH pressurization/
When the TPH pressure motor applies a force
depressurization does !!System Error!!
to begin compression, the TPH pressure
T19 216 not operate properly. Press Reset Key Call Service Press the <RESET> key.
sensor is not turned OFF after a lapse of two
(TPH pressure sensor If Recovery has Failed, Call Service
seconds.
remains unaltered.)
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• TPH pressurization/
When the TPH pressure motor applies a force
depressurization does !!System Error!!
to begin compression, the TPH pressure
T19 217 not operate properly. Press Reset Key Call Service Press the <RESET> key.
sensor is not turned ON after a lapse of two
(TPH pressure sensor If Recovery has Failed, Call Service
seconds.
remains unaltered.)
Master Not Set in Place Master making unit upper cover set switch:
• Master is not set Insert Lead Edge of Master into Master Check OFF -> ON, and
A34 218 Master reset command
properly. Entrance and Close Master Making Settings Master positioning sensor: OFF
Unit (Reset the master to cancel the error.)
17 - 27
and
Master making unit lock sensor: ON -> OFF
or
• Notification that the Master Making Unit Master Making
Master making unit pull out possible (Solenoid • Front door set switch: ON
D19 223 Master making unit can has been Unlocked Unit has been
ON) or
be pulled out. Unlocked
• Print drum release button: ON
(Pull out the Master making unit or
close the front door/press the print drum
release button.)
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 28
• Master making unit is
not set.
After the Master making unit has been pulled Master making unit set switch: ON, and
• Master making unit is
Set Master Making Unit Check out (and the Master making unit set switch has Master making unit lock sensor: ON
D08 228 not set properly.
in Place Settings been turned OFF), the Master making unit lock (Set the Master making unit to the machine to
• Master making unit
sensor is ON. cancel the error.)
has not been pulled out
properly.
• Cutter does not When the cutter blade moves from the home
!!System Error!!
operate normally. position to cut the master, the Cutter HP Press the <RESET> key. -> Perform the
T13 231 Press Reset Key Call Service
• Master was not cut switch is not turned OFF after a lapse of 500 recovery operation.
If Recovery has Failed, Call Service
properly. ms. (Shuttle)
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Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Cutter does not When the cutter returns to the home position
!!System Error!!
operate normally. from the cutter stop position, the Cutter stop Press the <RESET> key. -> Perform the
T13 233 Press Reset Key Call Service
• Master was not cut position switch is not turned OFF after a lapse recovery operation.
If Recovery has Failed, Call Service
properly. of 500 ms. (Shuttle)
Wrong-type Master
Wrong-type Master
Installed Master making unit set switch: ON -> OFF,
• Master tag information
or Cannot Read and
is not correct. Check
17 - 29
D17 237 Master Info Master error due to missing ink cartridge tag Master making unit lock sensor: ON -> OFF
• Communication with Settings
Replace Master Roll (Pull out the Master making unit to cancel the
the master tag failed.
or Contact dealer/Riso error.)
Office
Wrong-type Master
Installed Master making unit set switch: ON -> OFF,
• Master tag information
or Cannot Read Master tag communication error (The and
is not correct. Check
D17 238 Master Info communication with the tag has failed due to Master making unit lock sensor: ON -> OFF
• Communication with Settings
Replace Master Roll the noise.) (Pull out the Master making unit to cancel the
the master tag failed.
or Contact dealer/Riso error.)
Office
Wrong-type Master
Installed Master making unit set switch: ON -> OFF,
• Master tag information
or Cannot Read Master tag information is not correct. and
is not correct. Check
D17 239 Master Info Checksum error, verification error, recorded Master making unit lock sensor: ON -> OFF
• Communication with Settings
Replace Master Roll ink information, etc. (Pull out the Master making unit to cancel the
the master tag failed.
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or Contact dealer/Riso error.)
Office
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Wrong-type Master
Installed Master making unit set switch: ON -> OFF,
• Master tag information
or Cannot Read and
is not correct. Check The serial numbers does not match at a
D17 241 Master Info Master making unit lock sensor: ON -> OFF
• Communication with Settings regular master tag serial number check.
Replace Master Roll (Pull out the Master making unit to cancel the
Master-making Master-making
Parameter entry is required due to the
• The master tag Density Setting Density Setting
unreliability of the master tag information of Enter parameters and press the <START>
H04 242 information is not
sensitivity, normal print pressure, and FP key.
reliable. (Light) (Light)
normal print pressure.
(Dark) (Dark)
Print Density
17 - 30
Fine
• The master tag Parameter entry is required due to the
Adjustment Enter parameters and press the <START>
H05 243 information of support is unreliability of the master tag information of
key.
not reliable. normal print pressure.
(Light)
(Dark)
First Print
Density
• The master tag Parameter entry is required due to the
Adjustment Enter parameters and press the <START>
H06 244 information of FP unreliability of the master tag information of FP
key.
support is not reliable. print pressure.
(Light)
(Dark)
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If Recovery has Failed, Call Service (except for sensor based actions)
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Wrong-type Master
Installed Master making unit set switch: ON -> OFF,
• Master tag information Master tag-related software error
or Cannot Read and
is not correct. Check Antenna channel selection error occurred or
D17 256 Master Info Master making unit lock sensor: ON -> OFF
• Communication with Settings an attempted writing to the write protected
Replace Master Roll (Pull out the Master making unit to cancel the
the master tag failed. area failed.
or Contact dealer/Riso error.)
Office
Master Mis-Feed The Master end sensor is turned OFF after the Master making unit upper cover set switch:
17 - 31
• Master positioning is Pull Out Master Making Unit and Master Jam master end seal has been detected, and the OFF -> ON, and
A01 258
not correct. Rewind Master Roll, then Reset Master Reset Master Master end sensor responses again while the Master positioning sensor: OFF
in Place master end is being confirmed. (Reset the master to cancel the error.)
General supply (master) Enter last two At the occurrence of H04 error, enter the Enter the expiration year and press the
H11 264
expiration period setting digits of year expiration year of general supply (master). <START> key.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Expired Expired The year and month when the year and month
• Master making unit set switch: OFF,
• The master has Master Master recorded on the master tag is added to the
C12 266 (Open the Master making unit to cancel the
expired. Replace Replace date of production recorded on the master tag
error.)
Master Roll Master Roll have passed the expiration period.
soon
year and month stored on the machine.
17 - 32
(Open the master making unit to cancel the
error.)
• Master compression
motor does not operate Master compression motor lock detected.
!!System Error!!
properly. The RMGA compression detection has been Press the <RESET> key. -> Perform the
T12 301 Press Reset Key Call Service
• Master removal turned ON during the lifting action of the recovery operation.
If Recovery has Failed, Call Service
motor does not operate compression plate.
properly.
• Master compression
motor does not operate The compression FG width has got larger
!!System Error!!
properly. than the specified value at the preparation Press the <RESET> key. -> Perform the
T12 302 Press Reset Key Call Service
• Master removal operation before the Master compression plate recovery operation.
If Recovery has Failed, Call Service
motor does not operate home positioning action.
properly.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Master compression
motor does not operate After the Master compression motor has been
!!System Error!!
properly. turned ON toward the return direction, the Press the <RESET> key. -> Perform the
T12 305 Press Reset Key Call Service
• Master removal Master compression HP sensor is not turned recovery operation.
If Recovery has Failed, Call Service
motor does not operate ON after a lapse of 7.5 seconds.
properly.
17 - 33
• Master compression
motor does not operate After the Master compression motor has been
!!System Error!!
properly. turned ON toward the compression direction, Press the <RESET> key. -> Perform the
T12 306 Press Reset Key Call Service
• Master removal the Master compression HP sensor is not recovery operation.
If Recovery has Failed, Call Service
motor does not operate turned OFF after a lapse of 2 seconds.
properly.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Master compression
motor does not operate Master compression motor lock detected
!!System Error!!
properly. The Master compression motor FG sensor has Press the <RESET> key. -> Perform the
T12 309 Press Reset Key Call Service
• Master removal been detected unaltered 50 consecutive times recovery operation.
17 - 34
full. Empty Disposal Box reached the specified value.
five seconds or longer.
Master Disposal Box
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Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 35
• Paper is not set in the
Add Paper
paper feed tray (except Check
C04 402 Paper detection sensor is OFF. Paper detection sensor: ON
when auto tray is Settings
(When Multi-tray paper feed is set)
selected).
Load Paper in Standard Feed Tray
• Paper feed tray is at Set SW on Standard Feed Tray Paper feed tray set switch is OFF. • Paper feed tray upper limit set switch: ON
Check
A06 403 the upper limit position is Activated * Not detected while in the low power mode or
Settings
or lower limit position. Reset paper on Standard Feed Tray (24V OFF). • Paper feed tray lower limit set switch: ON
• The Paper feed tray is After the Elevator motor has been turned ON
not in proper position. !!System Error!! from the paper feed lower limit position to the
T02 404 • Paper feed tray Press Reset Key Call Service upward direction, the paper feed lower limit Press the <RESET> key.
elevator motor is If Recovery has Failed, Call Service position sensor is not turned OFF after a lapse
overloaded. of two seconds.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• The Paper feed tray is After the Elevator motor has been turned ON
not in proper position. !!System Error!! from the paper feed upper limit position to the
T02 406 • Paper feed tray Press Reset Key Call Service downward direction, the paper feed upper limit Press the <RESET> key.
elevator motor is If Recovery has Failed, Call Service position sensor is not turned OFF after a lapse
overloaded. of two seconds.
17 - 36
• The Paper feed tray is
not in proper position. !!System Error!! The upper limit sensor has been OFF for two
T02 408 • Paper feed tray Press Reset Key Call Service seconds or longer while the elevator servo is Press the <RESET> key.
elevator motor is If Recovery has Failed, Call Service in action.
overloaded.
• Paper ejection has Print drum connection signal: ON -> OFF, and
failed. (Paper ejection Paper ejection sensor is OFF at the time when Print drum set switch: ON -> OFF
Paper Jam
sensor is OFF at the Paper Jam the paper reaches the Paper ejection sensor, Pull out the print drum to cancel the error.
A08 410 Remove Paper in Indicated Areas
time when it must be Remove Paper and the Paper sensor is OFF at the time it * If this error occurs, print drum lock is
and Press [OK] Button
ON.) (Paper is stuck on stops. (Paper jam on print drum) automatically released.
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the print drum.) (Only when the print drum is at position-B.)
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Paper feed has failed Paper Jam Paper sensor has been OFF N times Turn OFF the Paper sensor,
Paper Jam
A07 412 (or no paper has been Remove Paper in Indicated Areas consecutively at the time of first paper feed and press the <RESET> key or [Confirm]
Remove Paper
fed). and Press [OK] Button jam detection. (No-paper feed error) button.
• Paper feed has failed Paper Jam Paper sensor is ON at the time when the Turn OFF the Paper sensor,
Paper Jam
A07 413 (or no paper has been Remove Paper in Indicated Areas paper gets out of the Paper sensor. and press the <RESET> key or [Confirm]
Remove Paper
17 - 37
and Press [OK] Button button.
when it must be OFF.)
• Paper feed has failed Paper Jam Turn OFF the Paper sensor,
Paper Jam The Paper sensor is ON at the start of the
A07 418 (or no paper has been Remove Paper in Indicated Areas and press the <RESET> key or [Confirm]
Remove Paper operation (note 1).
fed). and Press [OK] Button button.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Paper feed has failed Paper Jam Turn OFF the Paper sensor,
Paper Jam
A07 429 (or no paper has been Remove Paper in Indicated Areas Paper feed error (for recovery) and press the <RESET> key or [Confirm]
Remove Paper
fed). and Press [OK] Button button.
• Paper ejection has Print drum connection signal: ON -> OFF, and
failed. (Paper ejection Print drum set switch: ON -> OFF
Paper Jam
sensor is OFF at the Paper Jam Pull out the print drum to cancel the error.
A08 430 Remove Paper in Indicated Areas Paper jam on print drum (for recovery)
time when it must be Remove Paper * If this error occurs, print drum lock is
and Press [OK] Button
ON.) (Paper is stuck on automatically released.
the print drum.) (Only when the print drum is at position-B.)
• Paper feed has failed Paper Jam Turn OFF the Paper sensor,
Paper Jam The Paper sensor has already been ON when
A07 432 (or no paper has been Remove Paper in Indicated Areas and press the <RESET> key or [Confirm]
Remove Paper the paper feed is retried due to no paper feed.
fed). and Press [OK] Button button.
• The information to be
set in the test mode is
17 - 38
not set. !!System Error!! Paper width potentiometer is not specified or
T96 433 • The relationship Turn Main Power SW OFF Then ON Call Service relationship between setting values are not Enter parameters in the test mode.
between values set in If Recovery has Failed, Call Service correct.
the test mode are not
correct.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 39
even after the Paper ejection wing PM
• Paper ejection motor is If Recovery has Failed, Call Service
operation ended due to the sensor stop mode.
overloaded.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
T03 502 proper position when Press Reset Key Call Service second when the clamp MOT rotates in the Press the <RESET> key. -> Process PF/ES.
the print drum is in If Recovery has Failed, Call Service reverse direction.
operation (except at
master removal).
17 - 40
operation (except at
master removal).
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master removal).
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 41
operation (except at
master removal).
US.RISO.COM
to cancel the error.)
* For regular products only
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• Ink overflow has !!System Error!! The overflow sensor has detected it ON
Press the <RESET> key and
T04 513 occurred in the print Press Reset Key Call Service specified number of consecutive times by 10
Turn OFF the overflow sensor.
drum. If Recovery has Failed, Call Service ms. interval check.
been activated.
the print drum is in
operation (except at
master removal).
17 - 42
If Recovery has Failed, Call Service ON.
proper position when
the print drum is in
operation (except at
master removal).
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 43
Settings Print drum lock sensor: ON
• Print drum has not Print drum lock sensor are OFF.)
(Set the print drum to cancel the error.)
been pulled out properly.
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• Print drum has not Master making unit is inserted: five seconds)
(Set the print drum to cancel the error.)
been pulled out properly.
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Print Drum
• Print drum EEPROM
Not Set in Place Print drum lock sensor is ON when the Print
reading/writing has Print drum set switch: OFF,
Press Drum Release Check drum lock solenoid is ON. (Checked 100 ms.
D22 531 failed. Print drum connection signal: OFF, and
Button and Settings after the Print drum lock solenoid is turned
• Print drum EEPROM Print drum lock sensor: OFF
Pull Out Print Drum ON.)
17 - 44
Check
D03 533 • Ink cartridge is not set. Install Ink Cartridge Ink bottle set switch is OFF. Ink bottle set switch: ON
Settings
Wrong-type Ink
• The ink cartridge
Cartridge Installed
tag information is not
or Cannot Read Ink
correct. Check
D04 534 Info Ink cartridge is incompatible. Replace it with the correct type of ink cartridge.
• Communication with Settings
Replace Ink Cartridge
the ink cartridge tag
or Contact dealer/Riso
failed.
Office
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 45
master removal).
Print Drum
• Print drum EEPROM
Not Set in Place
reading/writing has Data cannot be rewritten to the EEPROM Print drum set switch: OFF,
Press Drum Release Check
D22 540 failed. in the print drum (not accessible to the Print drum connection signal: OFF, and
Button and Settings
• Print drum EEPROM EEPROM). Print drum lock sensor: OFF
Pull Out Print Drum
data is not correct.
after the Button Lights
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Print Drum
• Print drum EEPROM
Not Set in Place
reading/writing has Print drum set switch: OFF,
Press Drum Release Check CRC error of the EEPROM in the print drum
D22 542 failed. Print drum connection signal: OFF, and
Button and Settings (EEPROM data error).
• Print drum EEPROM Print drum lock sensor: OFF
Pull Out Print Drum
data is not correct.
after the Button Lights
the print drum is in If Recovery has Failed, Call Service Clamp motor).
operation (except at
master removal).
17 - 46
Wrong-type Ink
• The ink cartridge
Cartridge Installed
tag information is not
or Cannot Read Ink
correct. Check
D04 560 Info Error due to missing ink cartridge tag. Replace it with the correct type of ink cartridge.
• Communication with Settings
Replace Ink Cartridge
the ink cartridge tag
or Contact dealer/Riso
failed.
Office
Wrong-type Ink
• The ink cartridge
Cartridge Installed
tag information is not
or Cannot Read Ink Ink tag communication error (The
correct. Check
D04 561 Info communication with the tag has failed due to Replace it with the correct type of ink cartridge.
• Communication with Settings
Replace Ink Cartridge the noise.)
the ink cartridge tag
or Contact dealer/Riso
failed.
Office
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Wrong-type Ink
• The ink cartridge
Cartridge Installed
tag information is not
or Cannot Read Ink The ink tag information is not correct.
correct. Check
D04 562 Info Checksum error, verification error, recorded Replace it with the correct type of ink cartridge.
• Communication with Settings
Replace Ink Cartridge master information, etc.
the ink cartridge tag
or Contact dealer/Riso
failed.
Office
Wrong-type Ink
• The ink cartridge
Cartridge Installed
tag information is not
or Cannot Read Ink
correct. Check The serial numbers did not match at a regular
D04 564 Info Replace it with the correct type of ink cartridge.
17 - 47
• Communication with Settings ink tag serial number check.
Replace Ink Cartridge
the ink cartridge tag
or Contact dealer/Riso
failed.
Office
Ink Color Setting Ink Color Setting Parameter entry is required due to the
• The ink cartridge
unreliability of the ink tag color information, Enter parameters and press the <START>
H01 566 tag information is not
Black Black normal state viscosity information, and proof- key.
reliable.
Color Color print viscosity information.
Print Density
• The ink cartridge tag Fine
Parameter entry is required due to the
information of normal Adjustment Enter parameters and press the <START>
H02 567 unreliability of the ink tag information of normal
state viscosity is not key.
state viscosity.
reliable. (Light)
(Dark)
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
First Print
Density
• The ink cartridge tag Parameter entry is required due to the
Adjustment Enter parameters and press the <START>
H03 568 information of proof-print unreliability of the ink tag information of proof-
key.
viscosity is not reliable. print viscosity.
(Light)
(Dark)
• The information to be
set in the test mode is
not set. !!System Error!!
Print drum color or ink category is not
T96 569 • The relationship Turn Main Power SW OFF Then ON Call Service Enter parameters in the test mode.
specified.
between values set in If Recovery has Failed, Call Service
the test mode are not
correct.
17 - 48
• Ink bottle set switch: ON -> OFF
or
• Print drum set switch: OFF,
• Ink in the ink cartridge
No Ink Replace No-ink error has occurred five times on the Print drum connection signal: OFF, and
C01 574 has run out (or is
Replace Ink Cartridge Ink Cartridge same ink cartridge. Print drum lock sensor: OFF
running out).
(Set an ink cartridge or pull out the print drum
to cancel the error.)
* For regular products only
Wrong-type Ink
• The ink cartridge
Cartridge Installed
tag information is not Tag-related software error
or Cannot Read Ink
correct. Check Antenna channel selection error occurred or
D04 575 Info Replace it with the correct type of ink cartridge.
• Communication with Settings an attempted writing to the write protected
Replace Ink Cartridge
the ink cartridge tag area failed.
or Contact dealer/Riso
failed.
Office
US.RISO.COM
H08 578 of
expiration period setting expiration month of general supply (ink). <START> key.
month
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
General supply (ink) Enter last two At the occurrence of H01 error, enter the Enter the expiration year and press the
H09 579
expiration period setting digits of year expiration year of general supply (ink). <START> key.
17 - 49
Expired The year and month when the year and month
• Print drum set switch: OFF, and
Expired Ink Ink recorded on the ink tag is added to the date
C11 590 • The ink has expired. Print drum connection signal: OFF
Replace Ink Cartridge Replace of production recorded on the ink tag have
(Pull out the print drum to cancel the error.)
Ink Cartridge passed the expiration period.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• The Vertical print The vertical HP sensor is not turned OFF after
!!System Error!! Press the <RESET> key. -> Perform the
positioning pulse motor a lapse of the specified period of time since
T05 604 Press Reset Key Call Service recovery operation (to return to the home
does not operate the motor is turned ON to the upward direction
If Recovery has Failed, Call Service position).
properly. during vertical home positioning action.
17 - 50
If Recovery has Failed, Call Service position).
properly. due to the sensor stop mode.
• The information to be
set in the test mode is
not set. !!System Error!!
T96 613 • The relationship Turn Main Power SW OFF Then ON Call Service Print pressure compensation not set. Enter parameters in the test mode.
between values set in If Recovery has Failed, Call Service
the test mode are not
correct.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 51
T05 632 Press Reset Key Call Service Otherwise, the operation is not completed after recovery operation (to return to the home
does not operate
If Recovery has Failed, Call Service a lapse of the specified period of time since position).
properly.
the sensor edge detection until the PM stops
in the sensor stop mode.
US.RISO.COM
failed. If Recovery has Failed, Call Service
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
• Communication with Sorter communication error: Two consecutive
T09 720 Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
job separator failed retry commands have been received.
If Recovery has Failed, Call Service
!! Job Separator is
The power is OFF when the <START> key
• Job separator is OFF !! Check • Touch the [Confirm] button.
B22 721 is pressed while the function settings “Job
powered OFF. Turn On Power Settings • Press the <RESET> key.
Separation” is set to ON.
Switch of it
17 - 52
After the tape output command has been
No Paper Tape in Job
• The tape in the job Check issued, the busy signal status changes from • Touch the [Confirm] button.
B23 723 Separator
separator has run out. Settings L to H (operation completed), and the tape • Press the <RESET> key.
Replace Tape Roll
detection signal indicates H (no tape) status.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 53
Press the [Close] button (<STOP> or
• No original is set Set Original and Press Start Key
No original is detected when the digitizer starts <RESET> key) to clear the warning window
F79 732 when the digitizer starts Re-scanning will be Started
rescanning. and to return to the original screen (Image
rescanning. to Add Image Processing
processing window).
(Scanning is canceled.)
!!System Error!!
24V-OP is not turned ON. (Possible blown
T98 735 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
fuse at the 24V-OP system)
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If Recovery has Failed, Call Service
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
The fuse chip on the Mechanical control PCB
T98 736 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
(CP2) has blown.
If Recovery has Failed, Call Service
!!System Error!!
File creation has failed in the test mode No.
T98 777 • Hardware error Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
103 (storing of machine settings).
If Recovery has Failed, Call Service
!!System Error!!
Directory creation has failed in the test mode
T98 778 • Hardware error Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
No. 103 (storing of machine settings).
If Recovery has Failed, Call Service
17 - 54
!!System Error!! The version of the file to restore is higher
T98 790 • Hardware error Turn Main Power SW OFF Then ON when the test mode No. 105 (restoration of Switch the power OFF, then ON.
If Recovery has Failed, Call Service machine settings) is performed.
!!System Error!! Rebooting error after the test mode No. 105
T98 791 • Hardware error Turn Main Power SW OFF Then ON (restoration of machine settings) has been Switch the power OFF, then ON.
If Recovery has Failed, Call Service performed.
!!System Error!!
No directory has been found in the test mode
T98 792 • Hardware error Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
No. 105 (restoration of machine settings).
If Recovery has Failed, Call Service
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!! No Auto Reproduction
The warning display can be cleared by any of
• The original size with This Original Original size detection failed. (Original did not
F44 901 the following:
cannot be detected. and Printing Paper !! conform to the detection specification.)
(Printing stops.)
Select Size Manually
• Touch the [Stop] button.
• Press the <STOP> key.
• Press the <RESET> key.
17 - 55
Printing is executed by any of the following:
• Touch the [Continue] button.
The paper size and the original size are not
• Press the <START> key.
compatible at the start of DtoP master making
• The master making !! Unmatched Size-- • Press the <PROOF> key.
operation.
size is larger than the Current Page and Printing Paper !! The warning display is cleared by any of the
F43 902 Paper size ˂ Master making size for the job
paper size (at DtoP Check Paper Size following:
(page size)
master making). (Printing stops.)
(Not detected when Paper size ≧ Master
• Touch the [Stop] button.
making size)
• Press the <STOP> key.
• Press the <RESET> key.
Master making or RLP output is started when The warning display can be cleared by any of
• An original is set on [A4->Card] Reproduction
[A4->Card] reproduction has been selected the following:
AF when postcard size is Not Available
F47 904 and an original has been set on AF. • Touch the [Close] button.
reproduction has been in combination with ADF
An original is set on AF when [A4->Card] • Press the <STOP> key.
set. Place Original on Glass Platen
reproduction is selected. • Press the <RESET> key.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
Reached to the
• The master making
limit
count has reached the The master making count has reached the • Touch the [Close] button.
Reached to the limit count count
F04 905 maximum. setting value for the upper limit count of • Press the <STOP> key.
Contact the administrator Please Contact
• The print quantity has master making. • Press the <RESET> key.
the
reached the maximum.
administrator
Reached to the
• The master making
limit
count has reached the • Touch the [Close] button.
Reached to the limit count count The print quantity has reached the setting
F04 906 maximum. • Press the <STOP> key.
Contact the administrator Please Contact value for the upper limit count of print quantity.
17 - 56
The warning display can be cleared by any of
Acquiring Linked Printer the following:
• RLP information has Use of RLP mode not possible (RLP
F52 912 Configuration Data • Touch the [Close] button.
not been acquired. information has not been acquired)
Please Wait a Moment • Press the <RESET> key.
• Press the mode switching key.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!! No Linked Printer MIB information request error The error display can be cleared by any of the
Detected !! Transmission not performed in three seconds following:
• Communication with Check Cable (WAK)/No response from the destination/ • Press the <RESET> key or [Close] button.
B32 914
external device failed. Connection Destination disconnected/TCP/IP of NET-D • Press the [Link Switch] button, if displayed,
and Power Supply not functioning/Undefined interruption received to switch the link.
for Linked Printer from the machine, etc. (Clear the printer error to cancel the error.)
!! No Linked Printer
Detected !! The error display can be cleared by any of the
Check Cable following:
17 - 57
• Network cable is not
B31 916 The network cable is not connected at startup.
connected. Connection • Touch the [Close] button.
and Power Supply • Press the <RESET> key.
for Linked Printer
US.RISO.COM
administrator
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
USB controller chip is malfunctioning when PC
T98 921 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
and RG is connected via a USB cable.
If Recovery has Failed, Call Service
17 - 58
If Recovery has Failed, Call Service for the machine. * Compulsory download
(TM7052) is required.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
No IP Address
!!System Error!!
• No response from
T93 932 Turn Main Power SW OFF Then ON Call Service NIC does not respond when being accessed. Switch the power OFF, then ON.
NET-D
If Recovery has Failed, Call Service
!!System Error!!
• No response from No response in 90 seconds during NET-D
17 - 59
T93 933 Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
NET-D initialization.
If Recovery has Failed, Call Service
!!System Error!!
T98 937 • Hardware error Turn Main Power SW OFF Then ON Call Service Serial number not specified Switch the power OFF, then ON.
If Recovery has Failed, Call Service
!!System Error!!
T98 938 • Hardware error Turn Main Power SW OFF Then ON Call Service Old FRAM program version Switch the power OFF, then ON.
If Recovery has Failed, Call Service
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
• PC card cannot be
T97 939 Press Reset Key Call Service PC card access error: PC card not set Press the <RESET> key.
accessed normally.
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be PC card access error: Device error (non-CF
T97 941 Press Reset Key Call Service Press the <RESET> key.
accessed normally. card)
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be PC card access error: File creation failed (The
T97 942 Press Reset Key Call Service Press the <RESET> key.
accessed normally. same file already exists.)
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be
T97 943 Press Reset Key Call Service PC card access error: Unformatted Press the <RESET> key.
accessed normally.
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be
T97 944 Press Reset Key Call Service PC card access error: Media ID error Press the <RESET> key.
accessed normally.
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be PC card access error: Media error (CF card
T97 945 Press Reset Key Call Service Press the <RESET> key.
accessed normally. that is not accessible)
If Recovery has Failed, Call Service
17 - 60
!!System Error!!
• PC card cannot be PC card access error: Insufficient disk capacity
T97 946 Press Reset Key Call Service Press the <RESET> key.
accessed normally. (insufficient memory capacity in CF card)
If Recovery has Failed, Call Service
!!System Error!!
24V-A is not turned ON. (Possible blown fuse
T98 947 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
at the 24V-A system)
If Recovery has Failed, Call Service
!!System Error!!
24V-B is not turned ON. (Possible blown fuse
T98 948 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
at the 24V-B system)
If Recovery has Failed, Call Service
!!System Error!!
T98 949 • Hardware error Turn Main Power SW OFF Then ON Call Service 24V-A is not turned OFF. Switch the power OFF, then ON.
If Recovery has Failed, Call Service
!!System Error!!
T98 950 • Hardware error Turn Main Power SW OFF Then ON Call Service 24V-B is not turned OFF. Switch the power OFF, then ON.
US.RISO.COM
If Recovery has Failed, Call Service
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
Checksum error of NeoROSA PCB flash
T98 952 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
memory.
If Recovery has Failed, Call Service
!!System Error!!
Data writing failure to NeoROSA PCB flash
T98 953 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
memory.
If Recovery has Failed, Call Service
17 - 61
(The [Link Switch] button is not displayed
when no other Prioa is available.)
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 62
• Press the <STOP> key.
• Press the <RESET> key.
(Set the original again to cancel the error.)
!!System Error!!
Data reading failure from NeoROSA PCB flash
T98 960 • Hardware error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
memory
If Recovery has Failed, Call Service
!!System Error!!
T98 961 • Hardware error Turn Main Power SW OFF Then ON NeoROSA PCB flash memory is not used. Switch the power OFF, then ON.
If Recovery has Failed, Call Service
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
• The information to be
set in the test mode is
not set. !!System Error!!
17 - 63
T96 972 • The relationship Turn Main Power SW OFF Then ON Call Service REv storage area has not been initialized. Enter parameters in the test mode.
between values set in If Recovery has Failed, Call Service
the test mode are not
correct.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
[Manual Feed]:
Clear the warning and output with [Multi-
Purpose Tray] selected and the output size
fixed to [A3].
• Tray cannot be
At the start of RLP, the specified fixed size
selected among the Paper Size cannot be [Paper Select]:
reproduction and detected original size do not
reproduction ratio and Defined by Specified Clear the warning and display the RLP paper
F73 975 match.
original size at auto Reproduction Size selection screen.
Otherwise, zoom/independent size
tray selection (at RLP Select Paper Size Manually (If paper has been selected before starting the
reproduction has been specified.
output). operation, F18 will not be indicated.)
!!System Error!!
Setting value error in NeoROSA PCB flash
T98 979 • Hardware error Turn Main Power SW OFF Then ON Switch the power OFF, then ON.
17 - 64
memory settings.
If Recovery has Failed, Call Service
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
T98 984 • Hardware error Turn Main Power SW OFF Then ON 24V-C is not turned OFF. Switch the power OFF, then ON.
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be PC card access error: File not found in the
T97 990 Press Reset Key Call Service Press the <RESET> key.
accessed normally. specified drive
17 - 65
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be PC card access error: Attempted access to a
T97 991 Press Reset Key Call Service Press the <RESET> key.
accessed normally. file that is not open to public
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be PC card access error: File pointer for file
T97 992 Press Reset Key Call Service Press the <RESET> key.
accessed normally. information storage folder already used
If Recovery has Failed, Call Service
!!System Error!!
• PC card cannot be
T97 994 Press Reset Key Call Service PC card access error: File deletion failed Press the <RESET> key.
accessed normally.
If Recovery has Failed, Call Service
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
[Close]:
• Job deletion failed on ! Scanning is Not Possible !
Mode selection screen
external CI. External Controller is not Connected
F85 997 Job deletion has failed on the external CI side.
• Data reception failed or Processing Connection
<START>:
on external CI. Check Cable Connection
Scanning starts.
[Close]:
• Job deletion failed on ! Scanning is Not Possible !
Mode selection screen
external CI. External Controller is not Connected Scan data reception has failed on the external
F85 998
• Data reception failed or Processing Connection CI side.
<START>:
on external CI. Check Cable Connection
Scanning starts.
17 - 66
T98 1005 • Hardware error Turn Main Power SW OFF Then ON Call Service value stored in the FRAM of the main circuit Switch the power OFF, then ON.
If Recovery has Failed, Call Service board exceeds the upper limit value.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
17 - 67
T90 1013 Press Reset Key Call Service Activating the UDP communication has failed. Press the <RESET> key.
• Network behavior is
If Recovery has Failed, Call Service
not correct.
US.RISO.COM
CHAPTER 17: Panel Messages
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
correct.
T90 1019 Press Reset Key Call Service failed. Press the <RESET> key.
• Network behavior is
If Recovery has Failed, Call Service * DtoP with FTP cannot be performed.
not correct.
17 - 68
T90 1021 Press Reset Key Call Service failed. Press the <RESET> key.
• Network behavior is
If Recovery has Failed, Call Service * RISO console cannot be used.
not correct.
US.RISO.COM
Type Point Description SF9 Display SF5 Display Error detection condition Error reset method
!!System Error!!
T99 1031 • Software error Turn Main Power SW OFF Then ON Initializing the LVDS driver has failed. Switch the power OFF, then ON.
If Recovery has Failed, Call Service
T99 1032 • Software error Call Service Initializing the LCD driver has failed. Switch the power OFF, then ON.
17 - 69
• Software error
If Recovery has Failed, Call Service side): Tag length error
!!System Error!!
Replay from the machine has timed out when
T99 7028 • Software error Turn Main Power SW OFF Then ON Call Service Switch the power OFF, then ON.
entering into the sleep mode.
If Recovery has Failed, Call Service
US.RISO.COM
CHAPTER 17: Panel Messages
CHAPTER 17: Panel Messages
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 17: Panel Messages
MEMO
17 - 71
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 17: Panel Messages
MEMO
17 - 72
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 18: Test Modes
Contents
18 - 1
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 18: Test Modes
* For test modes that change settings, pressing the <Start> key applies changes to the system and
switches the status to standby. Pressing the <Stop> key discards changes and switches the status to
standby.
18 - 2
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 18: Test Modes
Standard tab
SYSTEM/CNTRL PANEL
PROCESS/SCANNING
MASTER MAKE/DISPOSAL
PAPER FEED/EJECT
DRUM/PRINTING
The menu items appear
allowing users to select the
type of a test mode.
When factory-setting test mode
is activated, as described
above, the Factory Settings
㻌㻌㻌㻌 item is added in the right of the
㻌㻌㻌㻌 window.
㻌
㻌
䛂䜸䝥䝅䝵䞁䛃䝍䝤⏬㠃㻌
䛂䜸䝥䝅䝵䞁䛃䝍䝤⏬㠃㻌
Option tab
AF (Auto Document Feeder)
Job Separator
Editor
Storage Memory
Telemeter
LBP
Auto Fence
Multi-tray Paper Feed
The menu items appear
allowing users to select a test
mode for options.
18 - 3
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 18: Test Modes
Abbreviated unit names used in the following Abbreviated model names used in the
tables following tables
18 - 4
RISO Inc. Technical Operations US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Sys/
0001 Wakeup Key Check ON: The key is pressed - ○ ○ ○
Panel
Sys/
0003 24V A output signal ON: 24V-A is ON (24 volts output). - ○ ○ ○
Panel
Sys/
Sys/
0062 Wakeup LED ON LED illuminates - ○ ○ ○
Panel
18 - 5
Sys/ * For the printing pressure, the settings from No.1248 (Printing pressure for Test
0080 Test Print A (Checkered) - × ○ ○
Panel Mode) must be applied.
* The printed image must be cut for the paper size (The cut amount is the same as
in normal mode).
US.RISO.COM
in normal mode).
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
in normal mode).
18 - 6
* The printed image must be cut for the paper size (The cut amount is the same as
in normal mode).
US.RISO.COM
in normal mode).
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 7
in normal mode).
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
* For the printing pressure, the settings from No.1248 (Printing pressure for Test
Mode) must be applied.
18 - 8
Creates Test pattern 8 (Dot 3).
The dot pattern where the size of a black dot is 2 dots (0.084mm) × 2dots
(0.084mm)
Sys/
0086 Test Print G (Dot3) * For the printing pressure, the settings from No.1248 (Printing pressure for Test - ○ × ×
Panel
Mode) must be applied.
* The printed image must be cut for the paper size (The cut amount is the same as
in normal mode).
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Sys/ Firmware Program When the Start key is pressed, the machine firmware program is downloaded into
0090 - ○ ○ ○
Panel Download the printer.
Sys/ System Parameter, Error Creates a master of the list of data setting changes and error history and makes a
0097 - ○ ○ ○
Panel Record Print print.
18 - 9
Applies the time set in Test Modes No.0171 - No.0173 to the RTC and starts the
clock.
Sys/ This test runs when the Start key is pressed and ends automatically after 0.5
0101 Clock Adjustment Confirm - ○ ○ ○
Panel second.
* This test must be run after values are set in Test Modes No.0171 - No.0173. This
test applies values set in Test Modes No.0171 - No.0173 to the RTC.
Sys/ System-parameter Stores information from the flash memory on MAIN-SYSTEM-PCB to the USB
0103 - ○ ○ ○
Panel adjustment store memory.
Stores the test mode settings from the EEPROM on the print drum PCB to the USB
Sys/ Drum-parameter
0104 memory. * This test cannot be run when the style differs between the model and - ○ ○ ○
Panel adjustment store
the print drum PCB.
Writes data stored in No.0103 (System-parameter adjustment upload) into the flash
Sys/ System-parameter
0105 memory on MAIN-SYSTEM-PCB. * The power must be turned off and then on after - ○ ○ ○
Panel adjustment restore
this test mode is run.
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Sys/ Test-mode parameter Stores test mode settings and their test numbers into the USB memory if their
0107 - ○ ○ ○
Panel record settings are changed from the default settings.
CHAPTER 18: Test Modes
Basically, to clear a jam error status, the jam release procedure should be
Sys/
Clears existing data (or resets it to the default) in the user area. The user area,
Sys/ in which users are allowed to edit data, stores memory functions, programs,
0111 Clear User Memory - ○ ○ ○
Panel properties, user mode settings, and other data. Note that the authentication
settings are cleared with No.118, rather than this test.
Resets all of the test mode settings stored in the machine memory to the default
settings.
Sys/ Clear Test Mode Data
0112 * The test mode settings in the protected area are not cleared. - ○ ○ ○
18 - 10
Panel Setup (Machine)
* This cannot be selected from the menu window.
* No message appears.
Sys/ Initializes the user category, basic screen settings, and mode-change method
0116 Set-up Wizard Initialize - ○ × ×
Panel selection (No need to set the clock again).
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Resets all of the test mode settings stored in the drum EEPROM to the default
Sys/ Test Mode Data Clear settings.
0117 - ○ ○ ○
Panel (Drum) * The test mode settings in the protected area are not cleared.
* This cannot be selected from the menu window.
Sys/ System Parameter Adjust Displays the check number and value of the setting that is changed from the
0120 - ○ ○ ○
Panel Record program default (No.1200s are not displayed).
Sys/
0121 SW Action Record Displays the codes of errors that caused the machine to stop (up to 64 errors). - ○ × ×
Sys/ Optional Configuration Lists errors with the types of T, A, and B that occurred in normal mode (up to 64
0122 - ○ ○ ○
Panel Check errors).
Sys/ Displays all values of the maintenance counters (master making, printing, and print
0123 Maintenance Count - ○ × ×
Panel drum).
18 - 11
Panel 4 Digit)
Sys/ Optional Configuration Displays the version of the sub processor program. For example, the seven-
0126 - × ○ ×
Panel Check segment display shows "101" for the version of Ver1.01.
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Sys/ Displays the version of the system program. For example, the seven-segment
0131 System Program Ver. - × ○ ○
Panel display shows "101" for the version of Ver1.01.
Panel
• Firmware version (V99.99)
• File date (yy/mm/dd for Japan, mm/dd/yy for overseas)
Displays the paper ID identified based on the information from the paper width
potentiometer and the paper size detection sensor.
The IDs indicate the following:
00: No paper
01: A3
02: B4
03: A4
Sys/
0135 Paper Size ID Display 04: A4 landscape ○ ○ ○
18 - 12
Panel
05: B5
06: B5 landscape
07: A5
09: B6
11: Post card
50: Unknown 1 (The paper size detection sensor is ON)
51: Unknown 2 (The paper size detection sensor is OFF)
US.RISO.COM
Panel Display
* For example, the seven-segment display shows "1234" for 1,234,000.
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
Sys/ Scan/Master-Making Specifies whether the scanning action and the master removal action are executed
0140 0: In parallel <default> × ○ ○
Panel Independent Mode in series or in parallel.
1: In series
Setting value:
Sys/
0141 Counter Display Control Specifies whether to display the counter display. 0: Not display ○ ○ ○
Panel
1: Display <default>
Setting range:
Setting range:
0 to 9999000 prints
(The entered value must be 0 to 9999.)
Sys/ Maintenance-Copy Count Sets the number of prints on the machine ( ≒ TC) that triggers the maintenance-
18 - 13
0144 Unit: 1 (The value of 1 means 1000 ○ ○ ○
Panel Entry call message.
prints.)
Default: 0 (0 print: The maintenance
call is not triggered.)
Setting range:
0 to 9999000 prints
(The entered value must be 0 to 9999.)
Sys/ Maintenance-Drum Meter
0145 Sets the number of print-drum prints that triggers the maintenance-call message. Unit: 1 (The value of 1 means 1000 ○ ○ ○
Panel Entry
prints.)
Default: 0 (0 print: The maintenance
call is not triggered.)
Prevents machine vibration caused by the master removal action from affecting the
scanning quality. By default, the scanning action and the master removal action Setting value:
Sys/
0146 Scan First start at the same time. When this test mode is enabled, firstly the scanning action 0: Disabled <default> ○ × ×
Panel
starts and then the master removal and master making actions start after the 1: Enabled
scanning action is completed.
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Enables/Disables authentication.
Setting value
Sys/ Authentication Enable/ * This setting is effective only until the power is turned off. The setting is reset to
0149 0: Authentication disabled ○ ○ ○
Panel Disable Selection the default when the power is turned off.
1: Authentication enabled <default>
* No message or list is displayed.
Setting value
Sys/ Print Quantity Repeat
0150 Sets whether to retain the last count when the Auto Process function is OFF. 0: Do not retain <default> ○ × ×
CHAPTER 18: Test Modes
Panel Setting
1: Retain
Setting value
Sys/ "Lighten print" display
0152 Specifies whether to display "Lighten print" in Functions and Custom Setting Mode. 0: Not display <default> ○ ○ ○
Panel control
1: Display
Setting value
18 - 14
Sys/ Special Paper Ctrl Enable
0153 Specifies whether to display "Properties" - "Special Paper Ctrl". 0: Not display <default> ○ × ×
Panel Control
1: Display
Setting value:
Sys/ Sets whether to allow the "Minimum Print Q'ty" setting in Custom Setting Mode and
0154 Min. Print Quantity Control 0: Uneditable ○ ○ ○
Panel Properties to be edited.
1: Editable <default>
Enables/Disables the copy and master counters (solenoid counter and software Setting value:
Sys/
0155 Counter Action Control counter). 0: Counter disabled ○ ○ ○
Panel
* This setting is reset to the default when the power is turned off. 1: Counter enabled <default>
Setting value:
Sys/ Specifies whether to display a size warning (F02, F10, or F43) at the start of master
0159 "Warning" Display Control 0: Display the warning ○ × ×
Panel making or printing.
1: Not display the warning <default>
Setting value:
Sys/ Specifies whether to reactivate the Multi-Up Print setting after a Multi-Up Print 0: Do not reactivate (The Multi-Up
0160 Auto Multi-Up Recovery ○ × ×
Panel operation is completed while the Auto Process function is OFF. Print setting stays OFF) <default>
1: Reactivate
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value
Sys/ Program Print Repeat Specifies whether to retain the Single Page Mode setting when the Auto Process
0161 0: Do not retain <default> ○ ○ ○
Panel Setting function is OFF.
1: Retain
When the Master Making mode is selected, the master making standby conditions
(TPH pressure, clamp opening position, and scanner lamp ON) are kept for the
period of time specified here. Setting value: 0 to 180 (0s (= No
Sys/ M-M Standby Period If this is set to 60 seconds or less, the THP, clamp, and scanner standby conditions standby) to 180s)
0162 ○ ○ ○
Panel Setting are cancelled when the specified period of time elapses. Default: 180 (180s)
Setting range:
0 to 9999 prints
18 - 15
Sys/ Enables/Disables the maximum print quantity setting, and also sets the maximum (The entered value must be 0 to 9999.)
0166 Max. Print Quantity Control ○ × ×
Panel print quantity. Unit: 1 (1 print)
Default: 0 (0 print: The maximum print
quantity setting is disabled.)
Setting:
0: Keep the current paper size settings
Sys/ Paper ID Auto-Repeat Specifies whether to reset the paper size settings to the default or keep the current
0167 <default> ○ × ×
Panel Control settings when the power is turned off or the all-reset operation is performed.
1: Reset the paper size settings to the
default
Setting value:
Sys/ "Properties" Display
0169 Specifies whether to display the Properties tab. 0: Not display ○ × ×
Panel Control
1: Display <default>
Setting value:
Sys/ Consumable Storage
0170 Specifies whether to display the Stock Management item on the Properties tab. 0: Not display <default for overseas> ○ ○ ○
Panel Indication
1: Display <default for Japan>
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Modes No.0171 - No.0173 to the RTC. when the RTC has already been set
(after No.0101 runs)
18 - 16
when the RTC has already been set
(after No.0101 runs)
Setting range:
First two digits: 0 to 23 (hour)
Sets the hour and minute parts of the date in the RTC. * When this test starts, the Last two digits: 0 to 59 (minute)
hour and minute of the current RTC date appear on the seven-segment display. Unit: 1
Sys/ Clock Setting For example, "1845" appears for 18:45. Default:
0173 ○ ○ ○
Panel (HOUR & MINUTE) * Test Mode No.0101 (Clock Adjustment Confirm) must be run after values are set 0000 when the RTC has not yet been
in Test Modes No.0171 - No.0173. Test Mode No.0101 applies values set in Test set (before No.0101 runs)
Modes No.0171 - No.0173 to the RTC. The RTC value at the start of the test
when the RTC has already been set
(after No.0101 runs)
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
Sys/ Counter Report Enable Specifies whether to display "Counter Report" in Custom Setting Mode or
0183 0: Not display <default> ○ ○ ○
Panel Control Functions.
1: Display
18 - 17
month.
Enables/Disables the ID counter report and counter report to be sent via email.
When the ID counter report is enabled to be sent via email, the email button Setting value:
Sys/ Counter Report Mail
0185 appears on the ID Counter Report window in Functions. [Sending the counter 0: Disabled <default> ○ ○ ○
Panel Enable Control
report via email] When this test mode set to "1" and Test Mode No.0183 is set to 1: Enabled
"1", the email button appears on the Counter Report window in Functions.
Setting value:
Sys/
0186 Private MIB Enable Control Enables/Disables RISO Private MIB. 0: Disabled ○ ○ ○
Panel
1: Enabled <default>
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Specifies whether to spool or discard DtoP jobs (LAN/USB) when the RISOGRAPH
cannot receive the jobs. [When this is set to 0 (jobs are spooled)]
Jobs are spooled (not discarded) even when the RISOGRAPH cannot receive the
jobs. That is, jobs sent from the PC never disappear. However, a sent job may
time out on the PC when the RISOGRAPH cannot receive jobs for a long time. In Setting value:
Sys/
0187 Job Spool Setting such a case, the print image can be partially missed even though the RISOGRAPH 0: Spool jobs <default> ○ × ×
Panel
CHAPTER 18: Test Modes
receives the job. [When this is set to 1 (jobs are discarded)] 1: Discard jobs
Jobs are discarded when the RISOGRAPH cannot receive the jobs.
Setting value:
Sys/ High Speed Button on
0190 Specifies whether to display the high speed button. 0: Not display ○ ○ ×
Panel Display
1: Display <default>
Setting value:
Sys/ Original Undetected
0191 Specifies whether to display a warning indicating that no original is detected. 0: Not display <default> × ○ ○
Panel Warning Display Ctl.
1: Display
18 - 18
Setting range: 00000000 to 99999999
Sys/ Software Option Enable Allows users to enter the software editor release code (8-digit number) and press
0199 Unit: 1 ○ × ×
Panel Control the Start key to enable the software editor.
Default: 00000000
Proc/ Image Scanner ADF Light blocked - ON (The carriage is in the home position)
0200 - ○ ○ ○
Scan Shading Sensor Light not blocked - OFF
Proc/
0260 Scanner Lamp Switches ON/OFF the scanner lamp for original scanning. - ○ ○ ○
Scan
Proc/
0281 Scanner Home Action Brings the carriage to the home position. - ○ ○ ○
Scan
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Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 19
Setting range: -16 to 16 (A greater
Proc/ Line-copy Slice Level value results in lighter).
0340 Adjusts the slice level for line mode (Contrast 3). ○ ○ ○
Scan Adjustment Unit: 1
Default: 0
Setting range: 1 to 16
Proc/
0342 Shading Frequency Sets the shading frequency. Unit: 1 ○ ○ ○
Scan
Default: 8
Adjusts the threshold to prevent a one-dot fine line from disappearing when the
Setting range: -8 to 8
Proc/ ABC Slice Level Set image size is reduced.
0343 Unit: 1 ○ ○ ○
Scan (Reduction Mode) * This test is available only when the Line mode is selected, the original scanning
Default: -3
density is set to AUTO, and the size is reduced.
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Error diffusion <default>
Proc/ Allows the default setting of image processing for the Photo and Duo modes to be 1: Dot 1
0345 Photo/Duo Default Setting ○ × ×
Scan edited in test mode. 2: Dot 2
3: Dot 3
4: Dot 4
CHAPTER 18: Test Modes
Setting value:
Proc/ Allows the default setting of image processing for the Photo and Duo modes to be 0: Error diffusion <default>
Selects the matrix forming the halftone-curve base for the Photo mode. *For EZ2/3, Setting range: 0 to 8
Proc/ Halftone Curve Selection
0350 RZ6/EZ5, and RZ2/3/5, selecting a tone curve is not allowed in normal mode. The Unit: 1 ○ ○ ○
Scan (Photo)
center tone curve in the matrix that was selected in test mode is used. Default: 4
Selects the matrix forming the halftone-curve base for the Dot mode. *For EZ2/3, Setting range: 0 to 8
Proc/ Halftone Curve Selection
0351 RZ6/EZ5, and RZ2/3/5, selecting a tone curve is not allowed in normal mode. The Unit: 1 ○ ○ ○
Scan (Dot)
center tone curve in the matrix that was selected in test mode is used. Default: 4
18 - 20
Selects the matrix forming the halftone-curve base for the Duo mode. *For EZ2/3, Setting range: 0 to 8
Proc/ Halftone Curve Selection
0352 RZ6/EZ5, and RZ2/3/5, selecting a tone curve is not allowed in normal mode. The Unit: 1 ○ ○ ○
Scan (Duo)
center tone curve in the matrix that was selected in test mode is used. Default: 4
Selects the matrix forming the halftone-curve base for the Dot + Duo mode. *For Setting range: 0 to 8
Proc/ Halftone Curve Selection
0353 EZ2/3, RZ6/EZ5, and RZ2/3/5, selecting a tone curve is not allowed in normal Unit: 1 ○ ○ ○
Scan (Dot+Duo)
mode. The center tone curve in the matrix that was selected in test mode is used. Default: 4
Setting value:
Proc/ Line Edge Stress Level Enables/Disables a mode that lowers the edge enhancement level to prevent dots
0361 0: Disabled <default> ○ ○ ○
Scan Reduction from being printed when the original is coarse paper or other dark paper.
1: Enabled
Setting value:
Proc/ Scanner Standby Position Changes the carriage standby position. * Setting this test mode to 1 disables the
0368 0: HP <default> ○ ○ ○
Scan Control quick start function.
1: Second HP
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Proc/ ABC Slice Level (Super A histogram created by prescanning in ABC (Line mode and Auto density) is used Setting range: -16 to 16
0372 ○ ○ ○
Scan Black) to adjust the slice level for super black. Default: 0
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 21
A4: ±0.3%, Ledger: ±0.2%, Legal: ±0.3%
Default: 0 (0%)
Adds a black center line on the image data that was scanned from the scanner, Setting value
Proc/ during master making or RLP output. *The black line is added only when the 0: Not add a black center line
0386 Center Black Dot Control ○ ○ ○
Scan original is scanned from the scanner. <default>
* This setting is reset to the default when the power is turned off. 1: Add a black center line
Setting range: -6 to 6
Proc/ Line Edge Stress Level
0399 Sets the offset for the edge emphasis threshold. Unit: 1 ○ ○ ○
Scan Offset
Default: 0
Light not blocked - ON (The master is present), Light blocked - OFF (The master is
Master 0400 Master Positioning Sensor - ○ ○ ○
not present)
Light blocked - OFF (The master is present), Light not blocked - ON (The master is
Master 0401 Master Detection Sensor - ○ ○ ○
not present)
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Light blocked - ON (The master end seal is present), Light not blocked - OFF (The
Master 0402 Master End Sensor - ○ ○ ○
master end seal is not present)
Cutter Home Position Switch OFF (The cutter is in the home position), Switch ON (The cutter is not in the
Master 0403 - ○ ○ ○
Switch home position)
Switch OFF (The cutter is in the end position), Switch ON (The cutter is not in the
Master 0404 Cutter Stop Position SW - × ○ ○
end position)
CHAPTER 18: Test Modes
Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
Master 0406 TPH Pressure Switch -
Master Making Unit Lock Light blocked - ON (The light block plate is present. Locked),
Master 0408 - ○ ○ ○
Sensor Light not blocked - OFF (The light block plate is not present. Unlocked)
18 - 22
Master 0410 Switch ON (The button is pressed), Switch OFF (The button is not pressed) - ○ ○ ○
Releasing Button
Master Disposal Jam Light not blocked - ON (The master is present), Light blocked (The master is not
Master 0420 - ○ ○ ○
Sensor present)
Master Compression Light blocked - ON (In the master compression plate home position), Light not
Master 0421 - ○ ○ ○
Sensor blocked - OFF (Not in the master compression plate home position)
Light blocked - ON (The master disposal box is set), Light not blocked - OFF (The
Master 0424 Disposal Box Set Sensor - ○ ○ ○
master disposal box is not set)
Master Compress Motor Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
Master 0425 - ○ ○ ○
FG Sensor light block plate is not present)
Master Disposal Motor FG Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
Master 0426 - ○ ○ ○
Sensor light block plate is not present)
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Thermal Pressure Motor
Master 0460 Rotates in the clockwise (CW) direction. - ○ ○ ○
(CW)
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Rotates both the write pulse motor and load pulse motor in the clockwise (CW)
Master 0466 Write & Load Pulse Motors direction. They rotate when the Start key is pressed, and they stop when the Stop - ○ ○ ○
key is pressed.
Rotates in the clockwise (CW) direction (which causes the master to move towards
Master 0470 Master Disposal Motor - ○ ○ ○
the box).
18 - 23
Performs one cutting action. (For a shuttle cutter, the home positioning action is
Master 0480 Cutter Motor Cycle Action - ○ ○ ○
performed 100msec after the cutting action is completed.)
Master Making Unit Lock Press the Start key to switch ON the solenoid.
Master 0488 - ○ ○ ○
Solenoid It automatically switches OFF after 10 seconds.
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CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Moves the compression plate to the protection mode position where the master
disposal box is locked while the protection mode is ON.
1. Determine whether the compression plate is in the home position. If not, return
M.-Compress. PROTECT
Master 0491 the plate to the home position. - ○ × ×
Position
2. Move the plate to the protection mode position where the master disposal box is
locked.
CHAPTER 18: Test Modes
Rotates the cutter motor in the cut direction (for up to 10 seconds). Caution: This
test mode is to check the IC driver.
18 - 24
Master 0494 Cutter Motor - ○ ○ ○
Disconnect the connector of the motor before this test mode starts.
Otherwise the machine will be damaged.
TPH Thermistor Converts an A/D (analog-to-digital) converted 8-bit value to a temperature and
Master 0521 - ○ ○ ○
Temperature Data displays it.
Powers on the TPH and displays the voltage applied to the TPH.
Master 0524 Thermal Power Voltage * The displayed value is 100 times the applied voltage (for example, "1000" - ○ ○ ○
appears for 10V).
Displays the master use start date recorded in the tag on the master.
Master 0527 Master Usage Start Date For LED machines, 2003/2/28 is indicated by displaying "2003" and "0228" - ○ ○ ○
alternately.
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Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
0mm to +10mm (A positive value
Master Front End Position Adjusts the backward movement of the master after the master cutting action, so moves the position backward.)
Master 0540 ○ ○ ○
Adjust the Master positioning sensor is OFF when the master set action is completed. The entered value must be 0 to +100.
Unit: 1 (0.1mm)
Default: 50
Adjusts the write start position. (An adjustment to the master clamp amount is also
Setting range:
applied)
Setting range:
±10.0mm (A positive value increases
the length.)
18 - 25
Master-Making Length Adjusts the master making area (sub scanning length)
Master 0542 The entered value must be -100 to ○ ○ ○
Adjustment * An adjustment made in this test mode affects the master length.
+100.
Unit: 1 (0.1mm)
Default: 0 (0mm)
Setting range:
±10.0mm from the home position (A
Adjusts the master clamp amount during master loading. (This adjustment is positive value increases the clamp
Master Clamp Range independent from Write Start Position Adjustment.) amount.)
Master 0543 ○ ○ ○
Adjustment * An adjustment made in this test mode affects the master clamp amount, which The entered value must be -100 to
causes the write start position to change. +100.
Unit: 1 (0.1mm)
Default: 0 (0mm)
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CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
±10.0° from the base degree (A
positive value lengthens the master)
Master Cut Length Adjusts the total length of a master by changing the master cut timing. The entered value must be -100 to
Master 0544 ○ ○ ○
Adjustment * 1 degree greater = approximately 1.5mm longer. +100.
Unit: 5 (0.5°)
CHAPTER 18: Test Modes
Setting range:
±10.0% from the base speed (A
negative value results in shrinkage.
The logic is reversed with considering
the adjustment of guidance graphic.)
The entered value must be -100 to
18 - 26
Master-Making Speed Adjusts the speed of the write pulse motor when writing. * For LCD machines, this
Master 0547 +100. ○ ○ ○
Adjustment represents the Vertical Elongation/Shrinkage of guidance graphic.
Unit: 1 (0.1%)
Default:
B4 machine: 5 (0.5%)
CED-HL (A3 machine): 2 (0.2%)
CED-HL (B4 machine): 5 (0.5%)
Other: 0 (0%)
Setting range:
23.05mm to 23.15mm
W-Roller Diameter Compensates for individual difference in the diameter of the write roller. The entered value must be 2305 to
Master 0548 ○ × ×
Reference Adj. Enter a 100 times value. 2315.
Unit: 1 (0.01mm)
Default: 2310 (23.10mm)
Allows an error in master end detection to depend on the master usage volume. Setting value:
In master end detection, "C02-253" is displayed when the master usage volume 0: Traditional method
Master Replacement
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Master 0557 is [Setting value X%] or greater, or "C02-200" is displayed when the master usage 1: New method [X=95%] <default> ○ ○ ○
Display Selection
volume is less than [Setting value X%]. * For overseas machines, this cannot be 2: New method [X=90%]
selected from the menu window and the name is not displayed. 3: New method [X=85%]
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 27
50 - 74% ±0% +0.15% +0.3% Setting value:
Master-Making Speed Adj. 25 - 49% +0.05% +0.3% +0.6% 0: Default <default>
Master 0568 ○ × ×
(Master Vol) 0 - 24% +0.10% +0.5% +1.0% 1: Table 1
<B4> 2: Table 2
Master Vol. Default Table 1 Table 2
75 - 100% ±0% ±0% ±0%
50 - 74% ±0% +0.15% +0.3%
25 - 49% +0.10% +0.3% +0.6%
0 - 24% +0.20% +0.5% +1.0%
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Default: 0
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Specifies whether to perform the compulsory set action of the master removal box Setting value:
Master Removal Box Set-
Master 0572 when the power is turned on, the machine wakes up, or the master removal box is 0: Disabled <default> ○ ○ ○
Motion
reset. * This cannot be selected from the menu window. The name is not displayed. 1: Enabled
18 - 28
(Master compression plate angle from
the home position:
49° to 99°)
Full Box Compression
Master 0576 Sets the pulse count indicating that the master disposal box is full. Unit: 1 (1 pulse) ○ ○ ○
Count
Default:
A3/Ledger: 80 (49°)
B4/Legal: 146 (90°)
A4/Letter: 146 (90°)
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Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: 0.9 x Drum speed
1: 1.0 x Drum speed
Disposal Motor Speed Selects the master disposal motor speed in relation to the master disposal drum
Master 0578 2: 1.05 x Drum speed ○ ○ ○
Selection speed.
3: 1.1 x Drum speed <default>
4: 1.2 x Drum speed
5: 1.3 x Drum speed
Setting:
Setting:
Master Disposal Limit Specifies whether to detect a full box by using the software counter or by using a
Master 0585 0: Disabled ○ ○ ○
Setting traditional way (based on the FG interval and compression plate angle).
18 - 29
1: Enabled <default>
Paper 0600 Paper Detection Sensor ON: Light received (The paper is present) - ○ ○ ○
Elevator Upper Limit ON: Light path blocked (The light block plate is present)
Paper 0602 - ○ ○ ○
Sensor A (The upper limit position depends on the combination of A and B.)
Elevator Upper Limit ON: Light path blocked (The light block plate is present)
Paper 0603 - ○ ○ ○
Sensor B (The upper limit position depends on the combination of A and B.)
Elevator Lower Limit Light blocked - ON (The paper feed tray is in the lower limit position),
Paper 0604 - ○ ○ ○
Sensor Light not blocked - OFF (The paper feed tray is not in the lower limit position)
Paper 0605 Paper Feed Sensor Light blocked - ON (The paper is present) - ○ ○ ○
Paper 0606 Paper Ejection Sensor ON: Light received (The paper is present) - ○ ○ ○
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Paper Feed Tray Upper
Paper 0607 Switch ON (The paper feed tray can work), Switch OFF (Interlock) - ○ ○ ○
Interlock SW
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Special Stripper Unit Light blocked - ON (The special stripper unit is present), Light not blocked - OFF
Paper 0613 - ○ ○ ○
Sensor (The special stripper unit is not present)
Paper Ejection Wing Home Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
Paper 0618 - ○ × ×
Sensor light block plate is not present)
18 - 30
This is either ON or OFF.
Paper 0661 Suction Fan - ○ ○ ○
Press the Stop key to stop.
Press the Start key to turn on the separation fan and suction fan at the same time.
Paper 0680 Paper Ejecting Fans Action - ○ × ×
Press the Stop key to stop.
Paper Feed Tray Max. Up Press the Start key to move the elevator to the paper feed position.
Paper 0681 - ○ ○ ○
Positioning The test automatically ends when the paper feed positioning action is completed.
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Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Elevator Motor Action Press the Start key to move the elevator to the lower limit position.
Paper 0683 - ○ ○ ○
(down) * The elevator stops when the Stop key is pressed.
Paper Feed Clutch ON/ Press the Start key to switch ON the clutch.
Paper 0688 - ○ ○ ○
OFF Action The clutch automatically switches OFF after 10 seconds.
18 - 31
Paper Ejection Wing
Paper 0704 Moves the paper ejection wing to the position set in No.780. - ○ × ×
Target Shift
Check the A/D value on the receiver when the D/A value of 127 (8-bit) is applied on
the sender.
When the A/D value does not fall in the range of 248±18, decrease the D/A value
Paper Sensor Auto
Paper 0705 by 1 to decrease the A/D value, or increase the D/A value by 1 to increase the A/ - ○ ○ ○
Adjustment
D value. Identify and record a D/A value that achieves an A/D value in the range of
248±18.
* This test must be run when thin RISO paper is set in the paper feed tray.
Rotates the elevator motor in the upward direction (for up to 10 seconds). Caution:
This test mode is to check the IC driver.
Paper 0708 Elevator Motor Action (up) - ○ ○ ○
Disconnect the connector of the motor before this test mode starts.
Otherwise the machine will be damaged.
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Paper Feed Sensor A/D
Paper 0722 The A/D value of the paper sensor - ○ ○ ○
Data
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Auto (depending on the paper feed
Selects the upper limit position of the paper feed tray. When 0 (Auto) is selected,
Elevator Upper Limit pressure adjust lever) <default>
Paper 0740 the upper limit position depends on the paper feed pressure. When 1, 2 or 3 is ○ ○ ×
Selection 1: Standard paper position
selected, the upper limit position is set to a specific position.
2: Card paper position
3: Custom paper position
CHAPTER 18: Test Modes
Specifies an adjustment to be made to the activation angle at which the paper feed
clutch is activated. This setting is for the Paper Quality of Standard.
Specifies an adjustment to be made to the activation angle at which the paper feed
clutch is activated. This setting is for the Paper Quality of Standard.
18 - 32
* For LED machines, the adjustment value set in the Paper Quality setting is added Setting range: 0 to ±200 (±20.0° from
when one of User 1 - 5 is selected for the Paper Quality setting in Custom Setting the base angle) (A positive value
Paper Feed Clutch ON
Paper 0741 Mode. delays ON.) ○ ○ ×
Angle
* When the paper feed adjustment is selected, the selected adjustment value is Unit: 5 (0.5°)
added. Default: -30 (-3°)
* This setting is applied only when the paper feed pressure adjust lever is set to
Standard.
Specifies an adjustment to be made to the activation angle at which the paper feed
clutch is deactivated. This setting is for the Paper Quality of Standard.
* For LED machines, the adjustment value set in the Paper Quality setting is added Setting range: 0 to ±200 (±20.0° from
when one of User 1 - 5 is selected for the Paper Quality setting in Custom Setting the base angle) (A positive value
Paper Feed Clutch OFF
Paper 0742 Mode. delays OFF.) ○ ○ ○
Angle
* When the paper feed adjustment is selected, the selected adjustment value is Unit: 5 (0.5°)
added. Default: 0 (0°)
* This setting is applied only when the paper feed pressure adjust lever is set to
Standard.
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Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
1: One no-paper feed (no retry)
<default>
The first no-paper feed causes a no-
paper feed error to be issued.
Sets the number of no-paper feed retries. For duplex printing machines, no retry is
Paper 0743 Paper Feed Retry 2: Two no-paper feeds (one retry) ○ ○ ○
attempted regardless of this setting when duplex printing is enabled.
The second no-paper feed causes a
no-paper feed error to be issued.
Specifies an adjustment to be made to the activation angle at which the paper feed
Setting range: 0 to ±200 (±20.0° from
clutch is deactivated. This setting is for the Paper Quality of Card.
the base angle) (A positive value
Paper Feed Clutch OFF * When the paper feed adjustment is selected, the selected adjustment value is
Paper 0744 delays ON.) ○ ○ ×
Angle/Card added.
Unit: 5 (0.5°)
* This setting is applied only when the paper feed pressure adjust lever is set to
Default: 0 (0°)
Card.
18 - 33
Specifies an adjustment to be made to the activation angle at which the paper feed
Setting range: 0 to ±200 (±20.0° from
clutch is activated. This setting is for the Paper Quality of Card.
the base angle) (A positive value
Paper Feed Clutch ON * When the paper feed adjustment is selected, the selected adjustment value is
Paper 0745 delays OFF.) ○ ○ ×
Angle/Card added.
Unit: 5 (0.5°)
* This setting is applied only when the paper feed pressure adjust lever is set to
Default: -30 (-3°)
Card.
Setting range:
±10.0° from the base angle (A positive
value delays OFF.)
Paper 0748 Scraper Clutch OFF Angle Specifies the activation angle at which the scraper clutch is deactivated. ○ ○ ○
The entered value must be 0 to ±100.
Unit: 5 (0.5°)
Default: 0 (0°)
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CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Disabled (The control with the
paper feed reverse-rotation prevention
Paper Feed Solenoid solenoid is disabled.)
Paper 0750 Enables/Disables the paper feed reverse-rotation prevention solenoid. ○ ○ ○
Enable Control 1: Enabled (The control with the paper
feed reverse-rotation prevention
CHAPTER 18: Test Modes
Setting range:
±20.0° from the base angle (A positive
Paper Feed Detection value delays the detection.)
18 - 34
Paper 0752 Adjusts the activation angle for detecting a paper feed OUT jam. ○ × ×
Angle Adj. The entered value must be 0 to ±200.
Unit: 5 (0.5°)
Default: 0 (0°)
Setting range:
±50.0° from the base angle (A positive
Paper Eject Jam Det. value delays the detection.)
Paper 0753 Adjusts the activation angle for detecting a paper ejection IN jam. ○ ○ ○
Angle/IN The entered value must be 0 to ±500.
Unit: 5 (0.5°)
Default: 0 (0°)
Setting range:
±50.0° from the base angle (A positive
Paper Eject Jam Det. value delays the detection.)
Paper 0754 Adjusts the activation angle for detecting a paper ejection OUT jam. ○ ○ ○
Angle/OUT The entered value must be 0 to ±500.
Unit: 5 (0.5°)
Default: 0 (0°)
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Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Drum speed/Transfer belt speed:
3.0 times
1: Drum speed/Transfer belt speed:
3.4 times <default>
Paper Ejection Motor
Paper 0755 Sets the target speed of the paper ejection motor. 2: Drum speed/Transfer belt speed: ○ ○ ○
Speed Adj. PP
3.7 times
3: Drum speed/Transfer belt speed:
Setting value:
0: Drum speed/Transfer belt speed:
1.5 times
1: Drum speed/Transfer belt speed:
1.7 times <default>
Paper Ejection Motor
Paper 0756 Sets the target speed of the paper ejection motor for Speed 1. 2: Drum speed/Transfer belt speed: ○ ○ ○
Speed Adj. 1
18 - 35
1.8 times
3: Drum speed/Transfer belt speed:
1.9 times
4: Drum speed/Transfer belt speed:
2.0 times
Setting value:
0: Drum speed/Transfer belt speed:
1.3 times
1: Drum speed/Transfer belt speed:
1.5 times <default>
Paper Ejection Motor
Paper 0757 Sets the target speed of the paper ejection motor for Speed 2. 2: Drum speed/Transfer belt speed: ○ ○ ○
Speed Adj. 2
1.6 times
3: Drum speed/Transfer belt speed:
1.7 times
4: Drum speed/Transfer belt speed:
1.8 times
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Drum speed/Transfer belt speed:
1.1 times
1: Drum speed/Transfer belt speed:
1.3 times <default>
Paper Ejection Motor
Paper 0758 Sets the target speed of the paper ejection motor for Speed 3. 2: Drum speed/Transfer belt speed: × × ○
Speed Adj. 3
CHAPTER 18: Test Modes
1.4 times
3: Drum speed/Transfer belt speed:
Setting value:
0: Drum speed/Transfer belt speed:
1.1 times
1: Drum speed/Transfer belt speed:
1.3 times
Paper Ejection Motor
Paper 0758 Sets the target speed of the paper ejection motor for Speed 3. 2: Drum speed/Transfer belt speed: ○ ○ ×
Speed Adj. 3
18 - 36
1.4 times
3: Drum speed/Transfer belt speed:
1.5 times <default>
4: Drum speed/Transfer belt speed:
1.6 times
Setting value:
0: Drum speed/Transfer belt speed:
1.0 times
1: Drum speed/Transfer belt speed:
1.1 times <default>
Paper Ejection Motor
Paper 0759 Sets the target speed of the paper ejection motor for Speed 4. 2: Drum speed/Transfer belt speed: ○ × ×
Speed Adj. 4
1.2 times
3: Drum speed/Transfer belt speed:
1.3 times
4: Drum speed/Transfer belt speed:
1.4 times
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Drum speed/Transfer belt speed:
1.0 times
1: Drum speed/Transfer belt speed:
1.1 times
Paper Ejection Motor
Paper 0759 Sets the target speed of the paper ejection motor for Speed 4. 2: Drum speed/Transfer belt speed: × ○ ○
Speed Adj. 4
1.2 times <default>
3: Drum speed/Transfer belt speed:
Setting value:
0: Drum speed/Transfer belt speed:
1.0 times
1: Drum speed/Transfer belt speed:
1.1 times
Paper Ejection Motor
Paper 0760 Sets the target speed of the paper ejection motor for Speed 5. 2: Drum speed/Transfer belt speed: ○ ○ ○
Speed Adj. 5
18 - 37
1.2 times <default>
3: Drum speed/Transfer belt speed:
1.3 times
4: Drum speed/Transfer belt speed:
1.4 times
Setting range:
Adjusts the activation angle at which the paper feed clutch is activated. This test ±20° from the base angle (A positive
Paper Feed Clutch ON mode is for cases where User 1 is selected for the Paper Quality setting in Custom value delays ON.)
Paper 0761 × ○ ○
Angle 1 Setting Mode. * The value set in this test mode is added to the adjustment value The entered value must be 0 to ±200.
set in No.741 (Paper Feed Clutch ON Angle). Unit: 5 (0.5°)
Default: 0 (0°)
Setting range:
Adjusts the activation angle at which the paper feed clutch is deactivated. This test
±20° from the base angle (A positive
mode is for cases where User 1 is selected for the Paper Quality setting in Custom
Paper Feed Clutch OFF value delays OFF.)
Paper 0762 Setting Mode. × ○ ○
Angle 1 The entered value must be 0 to ±200.
* The value set in this test mode is added to the adjustment value set in No.742
Unit: 5 (0.5°)
(Paper Feed Clutch OFF Angle).
US.RISO.COM
Default: 0 (0°)
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: High (Higher paper feeding
Elevator Upper Limit Selects the paper feed tray upper limit position when User 1 is selected for the pressure)
Paper 0763 × ○ ×
Selection 1 Paper Quality setting in Custom Setting Mode. 1: Middle (Middle paper feeding
pressure) <default>
2: Low (Lower paper feeding pressure)
CHAPTER 18: Test Modes
Setting range:
Adjusts the activation angle at which the paper feed clutch is activated. This test
±20° from the base angle (A positive
Setting range:
Adjusts the activation angle at which the paper feed clutch is deactivated. This test
±20° from the base angle (A positive
mode is for cases where User 2 is selected for the Paper Quality setting in Custom
Paper Feed Clutch OFF value delays OFF.)
Paper 0765 Setting Mode. × ○ ○
Angle 2 The entered value must be 0 to ±200.
* The value set in this test mode is added to the adjustment value set in No.742
Unit: 5 (0.5°)
18 - 38
(Paper Feed Clutch OFF Angle).
Default: 0 (0°)
Setting value:
0: High (Higher paper feeding
Elevator Upper Limit Selects the paper feed tray upper limit position when User 2 is selected for the pressure)
Paper 0766 × ○ ×
Selection 2 Paper Quality setting in Custom Setting Mode. 1: Middle (Middle paper feeding
pressure) <default>
2: Low (Lower paper feeding pressure)
Setting range:
Adjusts the activation angle at which the paper feed clutch is activated. This test ±20° from the base angle (A positive
Paper Feed Clutch ON mode is for cases where User 3 is selected for the Paper Quality setting in Custom value delays ON.)
Paper 0767 × ○ ○
Angle 3 Setting Mode. * The value set in this test mode is added to the adjustment value The entered value must be 0 to ±200.
set in No.741 (Paper Feed Clutch ON Angle). Unit: 5 (0.5°)
Default: 0 (0°)
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
Adjusts the activation angle at which the paper feed clutch is deactivated. This test ±20° from the base angle (A positive
Paper Feed Clutch OFF mode is for cases where User 3 is selected for the Paper Quality setting in Custom value delays OFF.)
Paper 0768 × ○ ○
Angle 3 Setting Mode. * The value set in this test mode is added to the adjustment value The entered value must be 0 to ±200.
set in No.742 (Paper Feed Clutch OFF Angle). Unit: 5 (0.5°)
Default: 0 (0°)
Setting value:
0: High (Higher paper feeding
Setting range:
Adjusts the activation angle at which the paper feed clutch is activated. This test ±20° from the base angle (A positive
Paper Feed Clutch ON mode is for cases where User 4 is selected for the Paper Quality setting in Custom value delays ON.)
Paper 0770 × ○ ○
Angle 4 Setting Mode. * The value set in this test mode is added to the adjustment value The entered value must be 0 to ±200.
set in No.741 (Paper Feed Clutch ON Angle). Unit: 5 (0.5°)
18 - 39
Default: 0 (0°)
Setting range:
Adjusts the activation angle at which the paper feed clutch is deactivated. This test ±20° from the base angle (A positive
Paper Feed Clutch OFF mode is for cases where User 4 is selected for the Paper Quality setting in Custom value delays OFF.)
Paper 0771 × ○ ○
Angle 4 Setting Mode. * The value set in this test mode is added to the adjustment value The entered value must be 0 to ±200.
set in No.742 (Paper Feed Clutch OFF Angle). Unit: 5 (0.5°)
Default: 0 (0°)
Setting value:
0: High (Higher paper feeding
Elevator Upper Limit Selects the paper feed tray upper limit position when User 4 is selected for the pressure)
Paper 0772 × ○ ×
Selection 4 Paper Quality setting in Custom Setting Mode. 1: Middle (Middle paper feeding
pressure) <default>
2: Low (Lower paper feeding pressure)
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
Adjusts the activation angle at which the paper feed clutch is activated. This test ±20° from the base angle (A positive
Paper Feed Clutch ON mode is for cases where User 5 is selected for the Paper Quality setting in Custom value delays ON.)
Paper 0773 × ○ ○
Angle 5 Setting Mode. * The value set in this test mode is added to the adjustment value The entered value must be 0 to ±200.
set in No.741 (Paper Feed Clutch ON Angle). Unit: 5 (0.5°)
Default: 0 (0°)
CHAPTER 18: Test Modes
Setting range:
Adjusts the activation angle at which the paper feed clutch is deactivated. This test ±20° from the base angle (A positive
Setting value:
0: High (Higher paper feeding
Elevator Upper Limit Selects the paper feed tray upper limit position when User 5 is selected for the pressure)
Paper 0775 × ○ ×
Selection 5 Paper Quality setting in Custom Setting Mode. 1: Middle (Middle paper feeding
pressure) <default>
18 - 40
2: Low (Lower paper feeding pressure)
When this test mode is enabled, powering on while pressing the feed tray switch Setting value:
Paper Feeder Active/
Paper 0788 allows the master making and printing actions to be executed without moving the 0: Disabled <default> ○ ○ ○
Inactive Selection
paper feed tray. 1: Enabled
Setting value:
Card Feed Warning
Paper 0796 Specifies whether to display a warning for the card feed setting. 0: Not display <default for overseas> ○ ○ ×
Display Control
1: Display <default for Japan>
Light not blocked - ON (The light block plate is present. The print drum is in the B
Drum/
US.RISO.COM
0801 Position B Sensor sensor position), Light not blocked - OFF (The light block plate is not present. The - ○ ○ ○
Print
print drum is not in the B sensor position.)
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Drum/ Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
0802 Main Motor FG Sensor - ○ ○ ○
Print light block plate is not present)
Drum/ Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
0803 Clamp Sensor A - ○ ○ ○
Print light block plate is not present)
Drum/ Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
0804 Clamp Sensor B - ○ ○ ○
Print light block plate is not present)
Drum/ Light not blocked - ON (The master is present), Light blocked - OFF (The master is
Drum/ Print Drum Lock Position Light blocked - ON (The print drum lock lever is in the lock position),
0807 - ○ ○ ○
Print Sensor Light not blocked - OFF (The print drum lock lever is not in the lock position)
Drum/
0809 Ink Sensor ON: The sensor contacts with the ink (The ink is present). - ○ ○ ○
Print
Drum/
0810 Overflow Sensor ON: The sensor contacts with the ink (The ink is present). - ○ ○ ○
Print
18 - 41
Drum/
0811 Ink Cartridge Set SW ON: The switch is pressed. - ○ ○ ○
Print
Drum/ Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
0812 Inking Motor FG Sensor - ○ ○ ○
Print light block plate is not present)
Drum/
0816 Free Drum Rotation SW ON: The switch is pressed. - ○ ○ ○
Print
Drum/
0817 Front Cover Switch ON: Light blocked (The front door is closed) - ○ ○ ○
Print
Drum/
0820 Print Drum Interlock Switch Switch ON (The print drum is set), Switch OFF (Interlock) - ○ ○ ○
US.RISO.COM
Print
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Drum/ Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
0830 Print Pressure Sensor - ○ ○ ○
Print light block plate is not present)
Drum/ Light blocked - ON (The light block plate is present), Light not blocked - OFF (The
0831 Vertical Centering Sensor - ○ ○ ○
Print light block plate is not present)
Drum/ Rotates the print drum at 30rpm. When the Stop key is pressed, the print drum
0861 Main Motor Action (30rpm) - ○ ○ ○
CHAPTER 18: Test Modes
Rotates the print drum at the speed selected by the printing speed key (Speed 1 -
Drum/ Variable Print Drum 5). * The speed increases or decreases in the same timing as normal printing.
0880 - ○ ○ ○
Print Rotation Speed 1: 60rpm, Speed 2: 80rpm, Speed 3: 100rpm, Speed 4: 120rpm, Speed 5:
18 - 42
130rpm
Drum/
0881 Print Drum on Position A Moves the print drum and stops it at the position-A. - ○ ○ ○
Print
Rotates the inking motor (for up to 10 seconds). Caution: This test mode is to
Drum/ check the IC driver.
0882 Inking Motor - ○ ○ ○
Print Disconnect the connector of the motor before this test mode starts.
Otherwise the machine will be damaged.
Drum/
0883 Clamp Home Action Returns the clamp to the home position. - ○ ○ ○
Print
Pressing the Start key one time performs the following set of steps:
Step 1: Clamp home position → Clamp open position
Drum/ Clamp Cycle Action (3 Step 2: Clamp open position → Adjusted position-A
0884 - ○ ○ ○
Print Cycles) Step 3: Adjusted position-A → Clamp closed position
* When the clamp is not in the home position, the clamp will be moved to the home
position automatically before Step 1 can start.
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Drum/ Print Drum Locking Press the Start key to switch ON the solenoid.
0885 - ○ ○ ○
Print Solenoid It automatically switches OFF after 10 seconds.
Drum/
0889 G-Lever Mounting Position Stops the print drum at the G-Lever mounting position (108.4° from the position-A). - ○ ○ ○
Print
18 - 43
Copies the color and category information from the tag on the ink bottle to the
Drum/ EEPROM on the print drum so that the information can be used to determine the
0890 Print Drum Ink Code Copy - ○ ○ ○
Print compatibility between the ink bottle and print drum.
* This test must be run at least two seconds after the ink bottle is set.
Rotates the print drum at 10rpm. The rotation does not start when the rear cover
Drum/ Drum Rotation (Rear safety switch is not turned on. A beep sounds until the switch is turned on.
0896 - ○ ○ ○
Print Cover Safety SW) The print drum stops when the rear cover safety switch is turned off or the Stop key
is pressed.
US.RISO.COM
Drum/
0900 Vertical Centering Action Resets the vertical printing position to the center (home position). - ○ ○ ○
Print
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 44
5. Brings the print pressure position to the home position.
Drum/ Moves the pressure control motor to the position (-8130 pulses) at which the
0908 Maintenance Position - ○ ○ ○
Print pressure spring can be released.
Drum/ Print Drum Temperature Displays the temperature converted from the A/D value.
0923 - ○ ○ ○
Print Scale (rounded to the nearest whole number)
Displays the amount of ink left in the ink bottle in percentage (%) that is read from
Drum/
0925 Ink Volume Indication (%) the ink bottle tag. The read value is rounded to the nearest whole number (%) to be - ○ ○ ○
Print
displayed.
Drum/ Inking Motor FG Ct Ten Displays the ink motor FG count that is read from the ink bottle tag
0926 - ○ × ×
Print Thousand Digit (1 count = 0.1ml).
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Displays the ten-thousands digit of the ink motor FG count that is read from the ink
Drum/ Inking Motor FG Ct Ten
0926 bottle tag (1 count = 0.1ml). - × ○ ○
Print Thousand Digit
For example, "0002" appears for the count of 23,546.
Displays the last four digits (up to the thousands digit) of the ink motor FG count
Drum/ Inking Motor FG Ct Up to
0927 that is read from the ink bottle tag. (1 count = 0.1ml) - × ○ ○
Print Thousand Digit
For example, "3546" appears for the count of 23,546.
Displays the use start date recorded in the ink bottle tag.
Drum/ Ink Cartridge Use Starting
Setting range:
-20° to +10° from the base angle (A
greater value delays the detection.)
Drum/ Master Det. Print Drum
0940 Adjusts the angle to detect a master loaded on the print drum. The entered value must be -200 to ○ ○ ○
Print Angle
+100.
Unit: 5 (0.5°)
Default: 0 (0°)
18 - 45
Setting range:
-4.0° to +4.0° from the base angle (A
positive value moves the drum in the
Drum/ Print Drum Position A
0941 Adjusts the position-A of the print drum. over-run direction.) ○ ○ ○
Print Adjustment
The entered value must be -40 to +40.
Unit: 5 (0.5°)
Default: 0 (0°)
Setting range:
±4.0° from the base angle (A positive
value moves the drum in the over-run
Drum/ Print Drum Position B
0942 Adjusts the position-B of the print drum. direction.) ○ ○ ○
Print Adjustment
The entered value must be -40 to +40.
Unit: 5 (0.5°)
Default: -15 (-1.5°)
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
±4.0° from the base angle (A positive
value moves the drum in the over-run
Drum/ Print Drum Position B
0942 Adjusts the position-B of the print drum. direction.) × ○ ○
Print Adjustment
The entered value must be -40 to +40.
Unit: 5 (0.5°)
CHAPTER 18: Test Modes
Default: 0 (0°)
Sets the period of time (for which the ink sensor continues to stay OFF) before a
Sets the period of time (for which the ink sensor continues to stay OFF) before a
no-ink error is issued. This test mode is for cases where an ink replacement has
been completed. Setting range: 5 to 60s
18 - 46
Drum/
0944 Inking Time (Replacement) This information is stored in the EEPROM on the print drum. Unit: 1 (1s) ○ ○ ○
Print
* Actually, the no-ink period is the sum of this value and the value on Iquality Default: 30 (30s)
(default + 10sec).
* This is also applied during idling after the power turns on.
Sets the period of time (for which the ink sensor continues to stay OFF) before a
no-ink error is issued. This test mode is for cases where the ink usage amount is
less than x%. Setting value: 1 to 60 (1s to 60s)
Drum/ Inking Time Adj. (low
0946 This information is stored in the EEPROM on the print drum. Unit: 1 (1s) ○ ○ ○
Print volume)
* x%: The value is set in Test Mode No.948. Default: 15 (15s)
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* Actually, the no-ink period is the sum of this value and the value on Iquality
(default + 5sec).
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value: 0 to 10
Drum/ Sets the number of skip rotations to be executed after the ink bottle is pulled out (0 to 10 times)
0947 Inking Drum Rotation ○ ○ ○
Print and put back. * To apply this setting, the power must be turned off and then on. Unit: 1 (1 time)
Default: 1 (1 time)
0: Extra light
1: Light
18 - 47
Drum/ Proof Print Speed (Color 2: Normal <default>
0950 Selects the print pressure setting to determine the first print density (for color ink). ○ ○ ○
Print Drum) 3: Dark
4: Extra dark
5: Maximum print pressure (21kg)
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 48
90: Silver 1, 91: Silver 2,
92: Pink 1, 93: Pink 2, 94: Custom
Sets how many times to rotate the print drum without inking at the start of master Setting range: 0 to 10 (0 to 10
Drum/ Drum Rotation Before making or printing when the print drum has not been used for x days or more. rotations)
0954 ○ ○ ○
Print Inking * x days: This is set in Test Mode No.986. Unit: 1 (1 rotation)
* When this setting is set to 0, no free rotation is executed. Default: 5 (5 rotations)
Setting range:
±5mm (A positive value moves the
Drum/ Vertical Print Position HP Adjusts the offset of the vertical print home position. image upward.)
0970 ○ ○ ○
Print Adj. * For LCD machines, this represents the Vertical Slide of guidance graphic. The entered value must be -50 to +50.
Unit: 1 (0.1mm)
Default: 0 (0mm)
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
±5000 pulses from the home position
Sets the offset of the printing pressure position. detected by the sensor (A positive
This setting is used when a cause is related to the print drum. value moves the position to increase
Drum/ Printing Pressure HP
0972 * The printing pressure HP adjustment is calculated by summarizing all values from the pressure.) ○ ○ ○
Print Adjustment
the various printing pressure HP adjustment test modes. The summarized value The entered value must be -500 to
must be greater than -500 and less than +500. +500.
Unit: 1 (10 pulses)
Setting range: 0 to 2
Unit: 1
Default: 00: The factor is 1 time. (A
value from the print pressure table is
used directly.)
1: The factor is 1.5 times.
(A calculated value is used.)
2: The factor is 2.0 times.
18 - 49
(A calculated value is used.)
Calculation formula:
• Density 5 = Value from Density 3
Drum/ Pressure Table Table + (Value from Density 5 Table -
0979 Changes the density adjustment range for the Density key. ○ × ×
Print Configuration Value from Density 3 Table) * Factor
• Density 4 = Value from Density 3
Table + (Value from Density 4 Table -
Value from Density 3 Table) * Factor
• Density 3 = Value from Density 3
Table
• Density 2 = Value from Density 3
Table + (Value from Density 2 Table -
Value from Density 3 Table) * Factor
• Density 1 = Value from Density 3
Table + (Value from Density 1 Table -
Value from Density 3 Table) * Factor
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Sets the number of days. When the print drum has not been used for the specified
Setting range: 1 to 21 (1 to 21 days)
Drum/ Days Before Inking Action period of time or more, the print drum must be rotated without inking at the start
0986 Unit: 1 (1 day) ○ ○ ○
Print Activates of master making or printing. The number of drum rotations is set in Test Mode
Default: 14 (14 days)
No.954.
18 - 50
1. Tap the following three points on the panel: upper left, lower left, and lower right.
LCD Base Point
Factory 1104 The system calculates an adjustment amount. - ○ × ×
Compensation
2. Display a window to check the adjustment. Tap the three points to check that an
appropriate adjustment is made.
Copies the REv data from the FRAM or flash memory on the main unit to the USB
memory.
Factory 1140 Error Record The REv data stored in the FRAM or flash memory on the main unit is not deleted - ○ ○ ○
after it is copied.
* This cannot be selected from the menu window.
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Stores factory setting data from the E2PROM on SUB-SYSTEM-PCB to the flash
Factory 1160 Store Factory Setting Area - ○ ○ ○
memory on MAIN-SYSTEM-PCB.
Restores factory setting data from the flash memory on MAIN-SYSTEM-PCB to the
18 - 51
Restore Factory Setting E2PROM on SUB-SYSTEM-PCB.
Factory 1161 - ○ ○ ○
Area To restore, the E2PROM must be formatted appropriately for the model and then
the setting data copied.
Initializes the user category, basic screen settings, and mode-change method
selection (No need to set the clock again).
Factory 1192 Initialize Start-up Screen - ○ × ×
* This cannot be selected from the menu window.
* Not applied in the test mode reset.
Factory 1193 REv Data Initialize Initializes the REv storage area. - ○ ○ ○
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Selects the paper size detection unit from INCH, MILLIMETER or CHINESE.
Setting value:
Factory 1201 Metric/Inch Switch Note that the setting value of 1 is effective only for the paper size detection. The ○ ○ ○
0: Millimeter <default for others>
original size detection is executed in the same way as when 0 is set.
Setting value:
98:B4, 99:A4/Letter, 102:Legal/
CHAPTER 18: Test Modes
Sets the model and size information of the print drum in the EEPROM on the print Foolscap
Factory 1210 Drum Code Entry drum PCB. 113:A3 × × ○
Setting value:
<For Japan>33: A3, 34: B4, 35: A4,
36: A4-R
Sets the model and size information of the print drum in the EEPROM on the print <For overseas>113: A3, 114: B4, 115:
Factory 1210 Drum Code Entry drum PCB. A4/Letter, 116: A4-R/Letter-R, 117: ○ ○ ×
18 - 52
* An error will be issued when an invalid combination of code values is entered. Ledger
47: Printing pressure jig
Setting range: 0 to 255
Default: 0
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Not specified <default>,
1: Black, 2: Blue, 3: Medium Blue, 4:
Red, 5: Bright Red,
6: Riso Federal Blue, 7: Purple, 8:
Riso Marine Red,
9: Burgundy, 10: Green,
21: Crimson,
30: Custom,
31: Order (with specified paper),
18 - 53
32: Order (without specified paper),
63: Any Color
Setting value:
0: Not specified <default>
1: Normal
2: HD
Sets the ink category code (3-bit) in the EEPROM on the print drum PCB.
Factory 1215 Drum Ink Category Entry 3: HG ○ ○ ○
* This cannot be selected from the menu window.
4: Reserved 1
5: Reserved 2
6: Reserved 3
7: Reserved 4
US.RISO.COM
Unit: 1 (for 10 lines) = 0.0346mm
Default: 128
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
0 to 255 (-5.42mm to +5.38mm from
the hope position) (A positive value
Scanning Adj. 2 moves the position to the rear of the
Factory 1221 Adjusts the scanning position for main scanning. This is for settings in the factory. ○ ○ ○
(Main scanning) machine (to the left).)
Unit: 1 (for 1 pixel) = Approximately
CHAPTER 18: Test Modes
0.0423mm
Default: 128
Specifies the standard value for adjusting the offset. Setting range: -255 to 255
Factory 1223 Scanning Adj. 4 (Offset) This is for settings in the factory. * The setting value changes automatically after Unit: 1 ○ ○ ○
the offset is adjusted, and the changed value is used for the next offset adjustment. Default: -255
18 - 54
Specifies the standard value for adjusting the gain. Setting range: 0 to 127
Scanner Adj.
Factory 1224 This is for settings in the factory. * The setting value changes automatically after Unit: 1 ○ ○ ○
(Gain-Green)
the gain is adjusted, and the changed value is used for the next gain adjustment. Default: 0
Setting value:
Factory 1229 RLP Mode Enable Control Enables/Disables the RLP function. 0: Disabled <default> ○ × ×
1: Enabled
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Makes an adjustment to the contrast value from TM7135 (Panel Contrast Value
Check).
When the sum of the value from TM7135 (Panel Contrast Value Check) and the
value from TM1231 (LCD Contrast Adjustment) does not fall in the range of 0x16 - Setting range: -21 to 21
Factory 1231 LCD Contrast Adjustment 0x2B, the contrast value is corrected automatically so that it can fall in the range. Unit: 1 × ○ ○
Example) When TM7135 + TM1231 = 0x10, 0x16 is applied. Default: 0
Example) When TM7135 + TM1231 = 0x2F, 0x2B is applied.
The adjustment value set in this test mode is applied to the contrast of the display
Setting range:
Adjusts the horizontal printing position of the TPH. ±3.0mm from the home position (A
* The adjustment amount is calculated by summarizing the values from No.0586 positive value moves the position to
TPH Horizontal Write and No.1233. The summarized value must be greater than -30 and less than +30. the left/rear.)
Factory 1233 ○ ○ ○
Position Adjust * For LCD machines, this represents the Horizontal Slide of guidance graphic. The entered value must be 0 to ±30
18 - 55
* A change to this setting is applied even in test mode (applied when the master (Enter "30" for 3.0mm).
making action is executed in test mode). Unit: 1 (0.1mm)
Default: 0 (0mm)
Setting range:
TPH Resistance Value 1200Ω to 5920Ω (600 x 600dpi)
Factory 1234 Sets the TPH resistance. ○ × ×
Entry Unit: 1 (1Ω)
Default: 1200 (1200Ω)
Setting range:
TPH Resistance Value 1200Ω to 2300Ω (300 x 600dpi)
Factory 1234 Sets the TPH resistance. × ○ ○
Entry Unit: 1 (1Ω)
Default: 1200 (1200Ω)
Setting value:
0: Old suction fan
Factory 1244 Suction Fan Selection Specifies whether to use the new or old suction fan. ○ ○ ○
1: Suction fan for MZ <default>
2: Suction fan for CZ
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
ST Operation Mode Specifies whether to execute a high-speed action (firstly executing tape output), or
Factory 1247 0: Traditional action <default> ○ ○ ○
Selection a traditional action (executing tape output after the printing action stops).
1: High-speed action
18 - 56
adjustment is applied) (A positive value
moves the position to increase the
Printing Pressure for Test
Factory 1248 Sets the pressure position for test mode. pressure and a negative value moves × ○ ○
Mode
the position to decrease the pressure)
Unit: 1 (10 pulses)
Default: 0 (0 pulse) (This means
the home position (no adjustment is
applied))
US.RISO.COM
Vertical Print Position
Factory 1252 Sets the vertical print position to be used when No.1151 (Printing Action) runs. Unit: 5 (0.5mm) ○ ○ ○
Setting
Default: 0 (0mm)
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
1: Line <default>
Original Image Mode Sets the original mode to be used when No.1150 (Master Making Action
Factory 1253 2: Photo ○ ○ ○
Selection (Scanning)) runs.
3: Duo
4: Pencil
18 - 57
6: High speed
Setting value:
Scanner White Level
Factory 1260 Sets the white level of the NEC scanner. 0: White level 0 <default> ○ ○ ○
Selection
1: White level 1
Specifies the standard value for adjusting the gain. Setting range: -255 to 255
Factory 1261 Scanner Adj. (Gain-Red) This is for settings in the factory. * The setting value changes automatically after Unit: 1 ○ ○ ○
the gain is adjusted, and the changed value is used for the next gain adjustment. Default: 0
Specifies the standard value for adjusting the gain. Setting range: -255 to 255
Factory 1262 Scanner Adj. (Gain-Blue) This is for settings in the factory. * The setting value changes automatically after Unit: 1 ○ ○ ○
the gain is adjusted, and the changed value is used for the next gain adjustment. Default: 0
Displays whether the main unit firmware recognizes a connected USB device.
US.RISO.COM
Factory 1300 USB Configuration Check 0: Not recognized - ○ ○ ○
1: Recognized
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Displays whether to illuminate the "i" indicator when all consumables are set.
Factory 1301 "i" indicator LED Check 0: The "i" indicator is not supported - ○ ○ ○
1: The "i" indicator illuminates
Check
Original Registration Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
OP 3002 Original IN Sensor - ○ ○ ○
present)
Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
OP 3003 Original OUT Sensor - ○ ○ ○
present)
ADF Original Detection Light not blocked - ON (The paper is present), Light blocked - OFF (The paper is
OP 3004 - ○ ○ ○
Sensor not present)
18 - 58
ADF Original Size Sensor Light blocked - ON (The original is present), Light blocked - OFF (The original is
OP 3006 - ○ × ×
1 not present)
ADF Original Size Sensor Light blocked - ON (The original is present), Light blocked - OFF (The original is
OP 3007 - ○ × ×
2 not present)
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Displays the code indicating the size of the original set on the ADF. Only the following paper sizes can be
• Duplex ADF identified and displayed:
00: None 01: A3 02: B4 • Japanese metric machines
03: A4 04: A4W 05: B5 00: None 01: A3 02: B4
OP 3061 ADF Original Size Code ○ ○ ○
06: B5W 07: A5 08: A5W 03: A4 04: A4W 05: B5
13: Ledger 14: Legal 15: Letter 06: B5W 07: A5
16: Letter W 17: Statement 18: Statement W 08: A5W (09: B6)
19: foolscap 53: Custom (11: Postcard) (53: Custom)
18 - 59
ADF Horizontal Scan For FB, a different setting is provided. (A positive value moves the position
OP 3072 ○ ○ ○
Position Adjust * For LCD machines, this represents the Image Horizontal Slide of guidance left.)
graphic. Unit: 5 (0.5mm)
Default: 0 (0mm)
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
-30 to 30 (±3.0% from the base speed)
Adjusts the scanning speed at which the ADF scans the original (Adjusts the speed
(A negative value results in shrinkage.
ADF Scanning Speed of the AF-Read pulse motor) (Adjusts the scanner LST interval).
OP 3074 The logic is reversed with considering ○ ○ ○
Adjustment * For LCD machines, this represents the Image Vertical Elongation/Shrinkage of
the adjustment of guidance graphic.)
guidance graphic.
Unit: 1 (0.1%)
CHAPTER 18: Test Modes
Default: 0 (0%)
Setting range:
18 - 60
Job Separator Tape
OP 3101 Detected when the tape is present. - ○ ○ ○
Detection Sensor
Setting range:
Sets the stamping quantity for No.3140 (Tape Output).
0: No stamping <default>
OP 3170 Stamping Quantity * This setting is reset to the default when the power is turned off or the machine ○ ○ ○
1: Stamping quantity 1
enters sleep mode.
2: Stamping quantity 2
Setting range:
Specifies whether to display a tape jam error message while a job separator tape
OP 3171 Tape Jammed Message 0: Not display ○ ○ ○
US.RISO.COM
output action is executed.
1: Display <default>
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range:
Specifies whether to execute free rotations at Print Speed 4 or 5. This test mode
ST Interval Action 0: Do not execute free rotations
OP 3172 is for a high-speed tape output action when the high-speed job separator is ○ ○ ○
Selection 1: Execute free rotations <default>
connected.
2: Execute free rotations at all speeds
18 - 61
Setting range: -200 to +200
ST Tape Cut Timing Adj. Adjusts the tape cut timing for Speed 4. This test mode is for a high-speed tape
OP 3177 Unit: 10 (1ms) ○ ○ ○
(Speed 4) output action when the high-speed job separator is connected.
Default: 0
When this test is run on a RISOGRAPH that can communicate with an external CI,
the main unit information is sent to the external CI.
OP 3341 External CI Status Print - ○ × ×
The external CI uses the received information to generate and output printing data,
and then the main unit executes master making and printing.
The storage memory should be initialized when data in the storage memory wanted
Storage Memory to be erased or an error related to the storage memory cannot be resolved.
OP 3355 - ○ × ×
Initialization * To initialize, only one memory device must be set in the slot.
It is not allowed to initialize two memory devices at once.
US.RISO.COM
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Displays the information of the storage memory, including the volume label,
Storage Memory capacity, used space, and available space.
OP 3361 - ○ × ×
Properties * To display the information, only one memory device must be set in the slot.
It is not allowed to display the information from two memory devices at once.
Setting value:
Storage Memory Files Specifies whether to limit the number of files to be stored in a folder of the storage
OP 3370 0: Limit (to 250 files) <default> ○ × ×
CHAPTER 18: Test Modes
limitation memory.
1: Not limit
Setting range:
±5.0mm from the home position
18 - 62
(A positive value moves the image
Adjusts the RLP printing position vertically.
RLP Print Position Adj. upward.)
OP 3571 Note: This setting affects all RLPs when there are multiple RLPs. ○ × ×
(Sub) The entered value must be 0 to ±50
* This represents the Vertical Slide of guidance graphic.
(Enter "18" for 1.8mm).
Unit: 1 (0.1mm)
Default: 0 (0mm)
When the printer-auto-selection is enabled, master making is executed even if the Setting value:
Zero Print Master Making
OP 3572 print quantity is 0 in PtoP mode. This setting specifies whether to display a warning 0: Not display the warning <default> ○ × ×
Warning
(F60) in such a case. 1: Display the warning
Setting value:
RLP Duplex Print Auto- Specifies whether to keep or deactivate the duplex setting after the duplex printing
OP 3579 0: Deactivate ○ × ×
Repeat is completed.
1: Keep the setting <default>
Setting value:
OP 3770 Vendor Selection Specifies the type of the connected vendor (coin vendor or card vendor). 0: Coin vendor <default> ○ × ×
1: Card vendor
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting range: 0 to 2
Unit: 1
Default: 0 (for Japan), 1 (for overseas)
* Setting value:
0: Display the warning only in normal
Protect Confidential Specifies whether to display a protection warning (F94) when the power turns on, operation
OP 3771 ○ × ×
Operation Ctrl. the machine wakes up, or the authentication is set. 1: Display the warning in normal
operation and when the coin/card
Sys/ Gets the vendor ID (VID) and the product ID (PID) from the connected IC card
7051 IC Card Reader Get Info. - ○ ○ ○
Panel reader.
Forcibly downloads the program that controls the main unit when the Start key
Sys/ Machine Firmware
7052 is pressed (even if the program to be downloaded has the same version as the - ○ ○ ○
Panel Download 2
existing program).
18 - 63
Sys/ Displays the version of the panel program. For example, the seven-segment
7130 Panel program ver. - ○ ○ ○
Panel display shows "101" for the version of Ver1.01.
Displays the DSP version. For example, the seven-segment display shows "101"
for the version of Ver1.01.
Sys/
7134 DSP ver. * To display the DSP version correctly, a test mode that involves shading (such as - ○ ○ ○
Panel
TM284 (Scanner Cycle Continuous Action)) must be run in advance. To run TM284,
note that shading is executed only when an original is set on the AF.
Sys/ Panel Contrast Value Displays the contrast of the LCD that were set by the LCD manufacturer in its
7135 - × ○ ○
Panel Check factory.
Sys/
7136 DL Package Version Displays the version of the package. - ○ ○ ○
Panel
Sys/
7137 Recovery Loader Version Displays the version of the recovery loader. - ○ ○ ○
Panel
Sys/
US.RISO.COM
7138 Analog Processor Version Displays the version of the analog processor. - ○ ○ ○
Panel
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Sys/
7139 Font Version Displays the font version. - ○ ○ ○
Panel
Sys/
7140 Network Dongle Version Displays the version of the network dongle. - ○ ○ ○
Panel
Sys/
7141 IC Card Dongle Version Displays the version of the IC card dongle. - ○ ○ ○
CHAPTER 18: Test Modes
Panel
Sys/
Sys/
7143 AF Version Displays the AF version. - ○ ○ ○
Panel
Sys/
7144 Sub Micon Version Displays the Sub Micon Version - ○ ○ ○
Panel
18 - 64
7175 • More energy is consumed than when 1 (Lower) is selected. 0: Normal <default> × ○ ○
Panel Consumption Selection
1: Lower 1: Lower
• The machine cannot be woken up through USB or LAN.
• The consumed energy is very low.
Specifies the number of bytes to read starting from the position set in TM7176 (IC
Card Offset Setting).
When the area specified by the combination of TM7176 and TM7177 contains an
Setting range: 1 to 22
Sys/ unreadable position, the position is padded with zero.
7177 IC Card Size Setting Unit: 1 (byte) ○ ○ ○
Panel For example, a read value of "12xx" (where, x represents an unreadable position)
Default: 22
is converted to "1200".
* The default is set to 4 bytes, which is the length of a UID specified in the Mifare
standard.
US.RISO.COM
Proc/ Light blocked - ON (The original is present), Light blocked - OFF (The original is
7250 ADF Unit Cover Sensor - ○ ○ ○
Scan not present)
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Proc/ AF Original Top Edge Light blocked - ON (The original is present), Light blocked - OFF (The original is
7251 - ○ × ×
Scan Sensor not present)
Proc/ ADF Original Size Sensor Light blocked - ON (The original is present), Light blocked - OFF (The original is
7252 - ○ × ×
Scan 3 not present)
Proc/ ADF Original Size Sensor Light blocked - ON (The original is present), Light blocked - OFF (The original is
7253 - ○ × ×
Scan 4 not present)
Proc/ ADF Original Size Sensor Light blocked - ON (The original is present), Light blocked - OFF (The original is
Proc/ Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7255 AF Transfer Sensor - ○ ○ ○
Scan present)
Proc/ Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7256 AF Top Edge Sensor - ○ ○ ○
Scan present)
Proc/ Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7257 AF JAM Sensor - ○ ○ ○
Scan present)
Proc/
18 - 65
7258 AF Door Sensor ON (The door is closed), OFF (The door is open) - ○ ○ ○
Scan
Proc/ AF Original A6 Size Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7259 - ○ ○ ○
Scan Detection Sensor present)
Proc/ AF Original Width Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7260 - ○ ○ ○
Scan Detection Sensor 1 present)
Proc/ AF Original Width Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7261 - ○ ○ ○
Scan Detection Sensor 2 present)
Proc/ AF Original Size Detection Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7262 - ○ ○ ○
Scan Sensor 1 present)
Proc/ AF Original Size Detection Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7263 - ○ ○ ○
Scan Sensor 2 present)
Proc/ AF Angle Detection Sensor Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7264 - ○ ○ ○
Scan 1 present)
US.RISO.COM
Proc/ AF Angle Detection Sensor Light blocked - ON (The paper is present), Light blocked - OFF (The paper is not
7265 - ○ ○ ○
Scan 2 present)
CHAPTER 18: Test Modes
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
18 - 66
Operates the switch-back clutch of the AF.
Proc/ AF Switch-back Clutch
7315 It stops when the Stop key is pressed or 5 seconds elapse from the start of the - ○ ○ ○
Scan ON-OFF Action
action.
When this test mode is set to enabled, powering on in normal mode or test mode
Setting value:
Proc/ Scanner Carriage Lock/ causes the D50-165 error to be issued and a warning to appear. (It is not allowed
7465 0: Disabled <default> ○ ○ ○
Scan Release Select. to switch to normal mode.) When this test mode is set to 0 (disabled), no warning
1: Enabled
appears.
US.RISO.COM
Model
Unit No. Name Description Setting
SF9 SF5*5 SF5*3
Setting value:
0: Drum speed/Transfer belt speed:
1.0 times
1: Drum speed/Transfer belt speed:
1.1 times <default>
Ejection Motor Speed for
Paper 8070 Sets the target speed of the paper ejection motor for High Speed. 2: Drum speed/Transfer belt speed: ○ ○ ○
High Speed
1.2 times
3: Drum speed/Transfer belt speed:
Setting value:
Selects a table for paper feed clutch OFF timing. This test mode is for cases where 0: Paper feed clutch OFF adjustment
Card Feed PF Clutch
Paper 8071 the paper feed clutch included in the card feed attachment is installed. When 1 is table for CED <default> ○ ○ ○
Selection
selected, the clutch OFF table does not depend on the paper size. 1: Paper feed clutch OFF adjustment
table for the card feed attachment
18 - 67
US.RISO.COM
CHAPTER 18: Test Modes
CHAPTER 18: Test Modes
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
Contents
1. Installation Operations..........................................................................2
1-1. Set-up wizard (input required).......................................................2
1-2. Sales test mode............................................................................4
2. Downloading Program..........................................................................5
2-1. Procedure of downloading program..............................................5
2-2. How to deal with download error...................................................7
3. The replacement procedure of the main PCB.....................................8
3-1. MAIN-SYSTEM-PCB....................................................................8
3-2. SUB-SYSTEM-PCB....................................................................11
3-3. Panel unit (monochrome)............................................................13
3-4. Panel unit (color).........................................................................14
3-5. AF PCB.......................................................................................15
4. Others...................................................................................................17
4-1. Battery replacement....................................................................17
4-2. Replacing the print drum PCB....................................................17
4-3. Print position adjustment.............................................................18
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CHAPTER 19: Other Precautions
1. Installation Operations
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
CONFIDENTIAL
<Setting items by category>
User Area Machine Master making Printing screen RLP screen Scanning screen
category type screen
Standard Halftone Preview
machine Halftone Renew Page Halftone
POP Reservation Reservation Contrast
Machine with Multi-Up Interval Halftone
Editor Editor Storage Enhancement
SD Card Overlay Book Mode
Job Memory
Confidential Job Memory
Standard Idling Confidential
machine Book Mode Idling
Contrast Editor
Standard Enhancement Job Memory
Program Book Mode
Selections Job Memory Preview
Confidential Contrast
Idling Job Memory Enhancement
Book Mode Confidential
Machine with Contrast Idling
SD Card Enhancement Editor
Program Storage
Storage Overlay
Overlay
Standard Halftone Preview
machine Halftone Renew Page Halftone
POP Reservation Reservation Contrast
Machine with Multi-Up Interval Halftone
Book Mode Editor Storage Enhancement
SD Card Overlay Book Mode
Job Memory
Confidential
Idling Job Memory
Standard Contrast Confidential
machine Enhancement Idling
Program Editor
Editor
School Quick Master
Making Job Memory
Job Memory Book Mode
Selections Confidential Preview
Idling Contrast
Book Mode Job Memory Enhancement
Contrast Confidential
Machine with Enhancement Idling
SD Card Program Editor
Editor Storage
Storage Overlay
Overlay
Quick Master
Making
Halftone
Standard Reservation
machine Contrast Halftone
Enhancement Renew Page Preview
Multi-Up Reservation Halftone
POP Interval Contrast
Halftone Enhancement
Reservation Editor Halftone Book Mode
Machine with Contrast Storage
SD Card Enhancement Overlay
Storage
Job Memory
Confidential Job Memory
Print Idling
Shop Standard Book Mode Confidential
machine Top Margin Adj. Idling
Program Editor Job Memory
Editor Book Mode
Preview
Selections Job Memory Top Margin Adj.
Confidential Job Memory Contrast
Idling Confidential Enhancement
Machine with Multi-Up Print Idling
SD Card Book Mode Editor
Top Margin Adj. Storage
Program Overlay
Overlay
Editor
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
<How to activate>
Turn ON the machine power while pressing the <x> and <+> keys simultaneously.
Then, enter the setting number using numeric keys.
* For P1 to P5, press the <P> key and then press <1> to <5> keys.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
2. Downloading Program
<Reference> Prior to download operation, the version of the software saved in the USB memory device
can be checked. Perform the test mode No.0132 "Program File Info. Display".
19 - 5
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
19 - 6
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
HB/ Wake-up
STATUS MODE Buzzer Status/error information Remedies for errors
ERROR LED
100 ms.
● ○ ○ Continuous * Successfully downloaded
beep
● : Lights OFF
Symbol
○ : Lights ON
Descriptions
* : Lights blinking
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
3-1. MAIN-SYSTEM-PCB
If the machine power can be turned ON, proceed to step (1). If not, proceed to step (5).
(1) Make a note of the firmware version of the former PCB.
Make a note of the machine model, serial number, and counter value for all functions.
(2) Turn OFF the machine power and insert a USB memory device.
(3) Activate the test mode.
(4) Perform Test mode 103 (System-parameter adjustment upload), and save the setting
value to the USB memory device.
(5) Turn OFF the machine power and remove the USB memory device inserted in step (2),
and store it for recovery.
(6) Remove the drum unit.
(7) Detach the connector from MAIN-SYSTEM-PCB.
Remove the PCB from the bracket. (M3 x 6 screw; 8 pcs.)
(8) Remove the battery from the PCB and attach it to the new MAIN-SYSTEM-PCB.
(9) Attach the PCB to the bracket and insert the connector.
* If necessary, attach the SD Card slot.
MAIN-SYSTEM-PCB
Battery
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
(10) Insert a USB memory device that stores the same version of the firmware as step (1).
And turn ON the machine power while pressing the <WAKE-UP> key.
When each of the PCB information is compatible, download operation will start automatically.
When download is completed successfully, the machine makes a beep sound.
If an error occurs, see "How to deal with download error" (Refer to 2-2).
(11) When download is completed successfully, the Wake Up LED lights up and makes a
beep sound. Turn OFF the machine power, detach the USB memory device, and then
turn ON the machine power and activate the test mode.
* When errors are indicated, press the <RESET> key until the error is cleared.
(T98-952, T96-972, C12-266 errors will occur.)
(12) Perform TM9874 to activate protected area TM, and then perform the following TMs to
initialize memory.
a. TM1198 (MCTL Memory Initialization)
b. TM110 (Clear Error Status Data)
c. TM112 (Clear Test Mode Data Setup(Machine))
d. TM111 (Clear User Memory)
e. TM1193 (REvData Initiali ze)
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
(13) Turn OFF the machine power and set the drum removed in step (5). Insert the USB
memory device removed in step (6), turn ON the machine power, and then activate the
test mode.
* When errors are indicated, press the <RESET> key to clear the error. (F51-548,
F56-265 errors will occur.)
(14) Perform TM105 (System-parameter adjustment download) to restore the data saved in
the USB memory in Step 4.
(15) Perform the following test mode.
Test No. 900 (Vertical Centering Action)
(16) Perform the following test modes to set date and time.
a. TM171 (Clock Setting (YEAR))
b. TM172 (Clock Setting (MONTH & DATE))
c. TM173 (Clock Setting (HOUR & MINUTE))
d. TM101 (Clock Adjustment Confirm)
(17) Perform TM1160 to backup the factory setting data from SUB-SYSTEM-PCB to the
MAIN-SYSTEM-PCB. * Note 1
(18) Confirm that the machine model, serial number, and counter value are the same as
those before replacement.
* Compare them to the note in step (1).
(19) Press the <RESET> key to enter the normal mode, and then restart the machine. If
restart is successful, the procedure is completed.
At the production line, TM1160 (Store factory settings area) is performed to backup and
store the data to MAIN-SYSTEM-PCB.
In the field,if you adjust the test mode 12xx,you can keep the latest backup data on the MAIN-SYSTEM-
PCB by performing TM1160.
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
3-2. SUB-SYSTEM-PCB
If the machine power can be turned ON, go to step (1). If not, go to step (3).
(1) Activate the test mode.
Make a note of the machine model, serial number, and counter value.
(2) Perform TM1160 to backup the factory default setting stored from SUB-SYSTEM-PCB to the
MAIN-SYSTEM-PCB.
* Perform if possible.
(3) Turn OFF the machine power.
(4) Remove the connector from SUB-SYSTEM-PCB. Remove the binding screw for fixing,
and then release the hook to remove the PCB from the bracket.
(5) Attach the new SUB-SYSTEM-PCB to the hook and fix it to the bracket with the binding
screw.
(6) Insert the connector.
SUB-SYSTEM-PCB
Hook
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
(7) Turn ON the machine power and activate the test mode.
(8) Restore the machine data.
a. When backup in step (2) has been succeeded
Perform TM1161 and restore the factory default setting from the MAIN-SYSTEM-PCB.
b. When backup in step (2) has been failed
Perform TM9874 to activate protected area TM, and then perform the following TMs.
1. TM1220 (Scanning Adj. 1(Sub scanning)),
TM1221 (Scanning Adj. 2(Main scanning)),
TM1222 (Scanning Adj. 3(Sub scanning ratio)),
TM1223 (Scanning Adj. 4(Offset)),
TM1224 (Scanner Adj.(Gain-Green))
2. TM1234 (TPH Resistance Value Entry),
TM1233 (TPH Horizontal Write Position Adjust)
3. TM1201 (Metric/Inch Switch)
(9) Adjust Paper width potentiometer.
a. Set A6 paper (105 mm) in the paper feed tray and perform TM1102.
b. Set A4 paper (210 mm) in the paper feed tray and perform TM1101.
c. Set A3 paper (297 mm) in the paper feed tray and perform TM1103.
(10) Adjust paper sensor luminous energy.
Set A3 paper (thin RISO paper) on the paper feed tray and perform TM705.
(11) Confirm that the machine model, serial number, and counter value are the same
before replacement.
* Compare with the note in step (1).
19 - 12
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
(1) Make a note of the firmware version of the former PCB. (If the machine power can be
turned ON)
(2) Turn OFF the machine power.
(3) Remove the panel unit. (4 x 8 screws; 3 pcs.)
(4) Remove the wire harness, and then replace the panel unit.
* For the panel unit replacement, remove the reuse band for fixing the Wire harness,
and then reuse it to fix the Wire harness.
19 - 13
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
(1) Make a note of the firmware version of the former PCB. (If the machine power can be
turned ON)
(2) Turn OFF the machine power.
(3) Remove the panel unit. (4 x 8 screws; 3 pcs.)
(4) Remove the wire harness, and then replace the panel unit.
* For the panel unit replacement, remove the reuse band for fixing the Wire harness,
and then reuse it to fix the Wire harness.
19 - 14
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
3-5. AF PCB
(1) Turn OFF the machine power, and remove the cover to replace the PCB.
M3 × 6 S-TITE screw
Top assembly
M3 × 8 P-TITE screw
19 - 15
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
19 - 16
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
4. Others
Before replacing the battery of MAIN-SYSTEM-PCB, make sure to turn ON the machine power.
* If the battery is replaced when the machine power is OFF, the internal clock may lose accuracy.
When the internal clock loses accuracy, T91-013 may be displayed. In this case, perform the following (1)
to (4).
(1) Test mode No. 0171 (Clock Setting (YEAR))
(2) Test mode No. 0172 (Clock Setting (MONTH & DATE))
(3) Test mode No. 0173 (Clock Setting (HOUR & MINUTE))
(4) Test mode No. 0101 (Clock Adjustment Confirm)
[Special case]
The machine didn’t use Test Mode. Please refer to the following procedure.
(1) Replace the new Drum-PCB and set the drum on the machine.
(2) Turn On the machine power for Test Mode.
(3) Perform TM117. (Test Mode Data Clear (Drum))
- TM117 restores default setting for the following test mode.
(TM 145,544,940,941,942,943,944,946,951,970,972)
(4) Enter “9874” in the Test Mode.
(5) Please input the data for the following Test Mode.
- TM1210 (Drum Code Entry)
- TM1211 (Drum Serial Code Entry1)
- TM1212 (Drum Serial Code Entry 2)
- TM1214 (Drum Color Code Entry)
- TM1215 (Drum Ink Category Entry)
(6) Turn ON the machine power again. If the machine starts up normally, the replacement is completed.
19 - 17
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
The print position adjustment has following three items. Master loading cover
1. Vertical image position adjustment
2. Horizontal image position adjustment
3. Image Elongation/Shrinkage adjustment
(Procedure 3) The length between the leading edge of the master and the write start position.
zzTM 541 Write Start Position Adjustment
Adjust the write start position.
<<Confirmation>> : Perform TM 80 Test Print A (Checkered).
<<Standard>> : 63 mm ± 0.5 mm
<<Setting unit>> : 1 ≒ 0.1 mm
<<Adjustment>> : The write start position moves upward as the setting value increases.
19 - 18
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
<<Standard>> : (Reference) The length from the inner rear flange to the center line is 186 mm
± 1 mm.
<<Setting unit>> : 1 ≒ 0.1 mm
19 - 19
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 19: Other Precautions
19 - 20
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
Contents
20 - 1
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
MAIN-SYSTEM-PCB
Power Supply
Assembly
SUB-SYSTEM-PCB
Master Making
Relay PCB Paper Feed
Relay PCB
20 - 2
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
Master
Making PCB
Relay PCB
20 - 3
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
F451
CN1 CN2
CN4
F602
F601
F604
F101
F301
CN6
F1
CN102
20 - 4
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
2-2. MAIN-SYSTEM-PCB
CN26
CN8
CN25
CN9
CN11
CN34 CN13
CN15 CN14
CN17
CN20 CN16
CN30
CN22
CN19 CN18
CN21 CN28
20 - 5
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
2-5. MASTER-RELAY-PCB
CN1
CN2
CN3
2-6. MASTER-MAKING-PCB
CN2 CN1
CN4 CN7
CN5
20 - 6
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
CN2
CN1
CN3
CN4
2-8. SUB-SYSTEM-PCB
CN1
CN2
20 - 7
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
2-9. VIDEO-RELAY-PCB
CN2
CN1
CN2
CN1
20 - 8
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
2-11. USB-MEM-PCB
CN2 CN1
20 - 9
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
20 - 10
RISO Inc. Technical Operations US.RISO.COM
PAPER FEED AREA
SCANNER AREA
(HL and L)
Drawing No.059-50029-11
Drawing No.059-50029-09
CN22
CN15
Main Motor FG (Sensor) Drawing No.059-50029-12
Drum Unit
3. Block and Wiring Diagrams
CN14
059-50001
MAIN-SYSTEM-PCB
(1) Whole Wiring Diagram (SF9 Series)
Elevator Motor
CN3
CN28
CN10
CN7
CN18
CN30
(HL and L)
CN2
Drawing No.059-50029-04
C-LCD Power Supply Unit
20 - 11
(Color Panel) (+5V,+24V)
CN1
CN26
CN25
PANEL AREA (HL)
Drawing No.059-50029-17
CN001
PNL
CN2
(Control Signal)
CN5 CN6
Power Switch
Master Making Unit,
Position-B Sensor
CN19
USB Host
CN27L
MASTER MAKING AREA 1 (HL)
TPH MASTER MAKING AREA 1 MASTER MAKING AREA 2
CN4
IC Card (L and LL) Drawing No.059-50029-08
Drawing No.1059-50029-06, -07
OPTIONS 2
CN27U
Drawing No.059-50029-23 Suction Unit, Separation Unit,
Front. Drum (Actuator)
CN16
Card Counter
CN24
CONNECTION
BETWEEN PCBs SUB-SYSTEM-PCB
CN6
Drawing No.059-50029-21
AF
Control Signal, AF Job Coin Vendor
+5V (+24V) Separator Card Vendor SW1 SW2
US.RISO.COM
OPTIONS 1 INTERLOCK AREA
CHAPTER 20 WIRING DIAGRAMS
CN22
CN15
Main Motor FG (Sensor)
CHAPTER 20 WIRING DIAGRAMS
CN14
059-50001
MAIN-SYSTEM-PCB
Elevator Motor
CN3
CN28
(2) Whole Wiring Diagram (SF5*5 Series)
CN10
CN7
CN18
CN30
(HL and L)
CN2
Drawing No.059-50029-04
LCD/EX Power Supply Unit
20 - 12
(Monochrome Panel) (+5V,+24V) CN1
CN23
CN25
PANEL AREA (L and LL)
Drawing No.059-50029-18
CN001
PNL
CN2
(Control Signal)
CN5 CN6
Power Switch
Master Making Unit,
Position-B Sensor
CN19
USB Host
CN27L
MASTER MAKING AREA 1
TPH MASTER MAKING AREA 2
(L and LL)
IC Card CN4 Drawing No.059-50029-07
Drawing No.059-50029-08
CN27U
OPTIONS 2
Drawing No.059-50029-23 Suction Unit, Separation Unit,
Front. Drum (Actuator)
CN16
Card Counter
CN24
CONNECTION
BETWEEN PCBs SUB-SYSTEM-PCB
CN6
Drawing No.059-50029-21
$)
&RQWURO6LJQDO AF Job Coin Vendor
9 (+24V) Separator Card Vendor SW1 SW2
US.RISO.COM
OPTIONS 1 INTERLOCK AREA
Drawing No.059-50029-22 Drawing No.059-50029-20
PAPER FEED AREA (L-C and LL) SCANNER AREA
Drawing No.059-50029-10 Drawing No.059-50029-11
CN22
CN15
Main Motor FG (Sensor)
CN14
059-50001
MAIN-SYSTEM-PCB
(3) Whole Wiring Diagram (SF5*3 Series)
Elevator Motor
CN3
CN28
CN10
CN7
CN18
CN30
(LL)
20 - 13
CN2
Drawing No.059-50029-05
LCD/EX Power Supply Unit
(Monochrome Panel) (+5V,+24V)
CN1
CN23
CN25
PANEL AREA (L and LL)
Drawing No.059-50029-18
CN001
PNL
CN2
(Control Signal)
CN5 CN6
Power Switch
Master Making Unit,
Position-B Sensor
CN19
USB Host
CN27L
MASTER MAKING AREA 1
TPH MASTER MAKING AREA 2
(ML/L/LL)
CN4
CN27U
OPTIONS 2
Drawing No.059-50029-23 Suction Unit, Separation Unit,
Front. Drum (Actuator)
CN16
Card Counter
CN24
CONNECTION
BETWEEN PCBs SUB-SYSTEM-PCB
CN6
Drawing No.059-50029-21
$)
&RQWURO6LJQDO AF Job Coin Vendor
9 (+24V) Separator Card Vendor SW1 SW2
US.RISO.COM
CN3 CN35 CN5 CN12 CN20 CN21
CHAPTER 20 WIRING DIAGRAMS
01 01 05 05
PH5P PH5P 06 06
07 07
CN2 to MASTER MAKING AREA 1
CN17 09 09
01 A01 10 10 HL
/PF 02 A02 10 10 059-50029-06
09 09 11 11
03 A03 12 12 ML/L
04 A04 07 07 13 13
05 A05 06 06 059-50029-07
06 A06 14 14
05 05 15 15
07 A07 04 04 16 16
03 03 17 17
09 A09 02 02
10 A10 01 01 19 19
PWM 2 (Paper Ejection Motor) 11 A11 Power Code
PWM 1 (Main Motor) 12 A12 20 20 Destination
Stock Number Product Name
13 A13
Clamp Sensor A 14 A14 Power code; MZ (Japan)
(4) Power Supply Unit (SF9 Series/SF5*5 Series)
20 - 14
059-50029-15
Clamp Sensor B 17 A17
+5VL Power code; Overseas L (Europe)
19
Size Sensor 2 20 C Power code; Overseas L (China)
21 AC-P07CF14
22
Size Sensor 1 23
24
25 059-53027
Cover Angle Sensor 3 26 to SCANNER AREA Power Switch Wire Harness
+5V 27
059-50029-11 CN6
Carriage HP Sensor 29 01 01 01 5 4 2
30 02 02
31 02 03 03
Cover Angle Sensor 2 32 04 RLY+
04
33 03 05 RLY-
01 05
34 06 02 06 6 3 1
Cover Angle Sensor 1 35 04 07 Power Switch (5V Relay)
36
VH7P
+5VM
to MAIN UNIT 02 RLY-
059-50029-15 01
059-53006
Paper Ejection Control Wire Harness
to PAPER EJECTION AREA
HL/ML Paper Ejection Motor - CN10
059-50029-12 Paper Ejection Motor + 01 01
02 02
L
US.RISO.COM
059-50029-13
059-50001 046-50529
PS28-NWW 046-53011
Paper Ejection Control Wire Harness
CN3 -V
01 01 01 01 +V
02 02 02 02
VL2P VL2P VL2P VL2P
059-53008
FB (Upper) Wire Harness Main Motor
CN25 CN1 +5VL
01 01 01 01
02 02 02 02 03
03 03 03 03 to PAPER EJECTION AREA
02
04 04 04 04 059-50029-14 01
05 05 05 05 Main Motor Encoder
+24VA 06 06 06 06
07 07 07 07
+24VA
VH7P VH7P 09 09
VH9P VH9P
059-53014
CN30 TPH Drawer H Wire Harness
CN7 CN5
05 05 01 01 01 01
03 A03 08 03 08 08 12 12
04 A04 07 04 07 07 13 13
05 A05 06 05 06 06
06 A06 14 14
05 06 05 05
Relay
07 A07 07 15 15
04 04 04 16 16
03 08 03 03 17 17
09 A09 02 09 N.C 02 02
10 A10 01 10 01 01 19 19
PWM 2 (Paper Ejection Motor) 11 A11 Power Code
PWM 1 (Main Motor) 12 A12 CT10P XR10P XR10P XR10P 20 20 Destination
Stock Number Product Name
13 A13
Clamp Sensor A 14 A14 Power code; Overseas L (U.S.)
+5VL 15 A15 to MAIN UNIT
16 A16 CN101 Power code; Overseas L (Europe)
20 - 15
059-50029-15
Clamp Sensor B 17 A17
+5VL C Power code; Overseas L (China)
19
Size Sensor 2 20
21 AC-P07CF14
22
Size Sensor 1 23
24
25 059-53027
Cover Angle Sensor 3 26 to SCANNER AREA Power Switch Wire Harness
+5V 27
059-50029-11 CN6
Carriage HP Sensor 29 01 01 01 5 4 2
30 02 02
31 02 03 03
Cover Angle Sensor 2 32 04 RLY+
04
33 03 05 RLY-
01 05
34 06 02 06 6 3 1
Cover Angle Sensor 1 35 04 07 Power Switch (5V Relay)
36
VH7P
+5VM
to MAIN UNIT 02 RLY-
059-50029-15 01
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
059-50007
CN19 03 03
GND 01 02 02
Position-B Sensor 02 01 01 059-53016
+5VL 03 CT3P Position-B Sensor CN2 Master Making Mechanical Unit Wire Harness
+5VL 04 13 13 +5VL CN3 CN5
N.C 05 12 12 N.C +5VL 01 30 +5VL
CNTSCK 06 11 11 CNTSCK N.C 02 29 N.C
CNTLAT 07 10 10 CNTLAT CNTSCK 03 28 CNTSCK
CNTENB 08 09 09 CNTENB CNTLAT 04 27 CNTLAT
CNTDAT 09 08 08 CNTDAT CNTENB 05 26 CNTENB
SENSCK 10 07 07 SENSCK CNTDAT 06 25 CNTDAT
SENLAT 11 06 06 SENLAT SENSCK 07 24 SENSCK
SENDAT 12 05 05 SENDAT SENLAT 08 23 SENLAT
+5VS 13 04 04 +5VS SENDAT 09 22 SENDAT
+5VS 14 03 03 +5VS +5VS 10 21 +5VS
GND 15 02 02 GND +5VS 11 20 +5VS
GND 16 01 01 GND GND 12 19 GND
N.C 17 N.C CT13P CT13P GND 13 18 GND
HEL_RESET 14 17 HEL_RESET
CN1 HEL_RUN 15 16 HEL_RUN
HEL_RESET 18 B01 17 17 HEL_RESET WRITE A 16 15 WRITE A
HEL_RUN 19 B02 16 16 HEL_RUN WRITE B 17 14 WRITE B
WRITE A 20 B03 15 15 WRITE A WRITE /A 18 13 WRITE /A
WRITE B 21 B04 14 14 WRITE B WRITE /B 19 12 WRITE /B
WRITE /A 22 B05 13 13 WRITE /A WRITE PD 20 11 WRITE PD
WRITE /B 23 B06 12 12 WRITE /B GND 21 10 GND
WRITE PD 24 B07 11 11 WRITE PD GND 22 09 GND
GND 25 B08 10 10 GND GND 23 08 GND
20 - 16
059- N.C 10 10 N.C TGND 07 07 07 07 TGND 488-90030
N.C 11 11 N.C TGND 08 08 08 08 TGND Ground Wire (U3-55-R3)
50029-04 VTPH 09 09 09 09 VTPH
N.C 12 12 N.C
N.C 13 13 N.C VTPH 10 10 10 10 VTPH
N.C 14 14 N.C N.C 09 09 N.C VTPH 11 11 11 11 VTPH
N.C 15 15 N.C N.C 10 10 N.C VTPH 12 12 12 12 VTPH
16 16 11 11 VTPH 13 13 13 13 VTPH
17 17 12 12 VTPH 14 14 14 14 VTPH
18 18 13 13 VTPH 15 15 15 15 VTPH
19 19 14 14 +S 16 16 16 16 +S
15 15 DF1B16P DF1B16P NRD16P
20 20
21 21 16 16
22 22 17 17
23 23 18 18 Master Making Unit Cover Unit
24 24 DF1B18P DF1B18P
059-53014
TPH Drawer H Wire Harness 059-28002
TPH Drawer U Wire Harness;H Overseas
CN4
TPH_CODE2 01 01 01
TPH_CODE3 02 03 03
TPH_CODE0 03 05 05 Master Making Unit
STB1 04 07 07 STB1
LAT1 05 09 09
GND 06 11 11
GND 07 13 13
+5VM 08 15 15
STB2 09 17 17 STB2
LAT2 10 19 19
STB3 11 21 21 STB3
LAT3 12 23 23
STB4 13 25 25 STB4
LAT4 14 27 27
DI4 15 B01 B16 B01 28 28
CLK4 16 B02 B15 B02 26 26
DI3 17 B03 B14 B03 24 24
CLK3 18 B04 B13 B04 22 22
DI2 19 B05 B12 B05 20 20
CLK2 20 B06 B11 B06 18 18
+5VM 21 B07 B10 B07 16 16
+5VM 22 B08 B09 B08 14 14
GND 23 B09 B08 B09 12 12
DI1 24 B10 B07 B10 10 10
US.RISO.COM
CLK1 25 B11 B06 B11 08 08
TPH_CODE1 26 B12 B05 B12 06 06
THERMISTOR 27 B13 B04 B13 04 04
TPH_CODE4 28 B14 B03 B14 02 02
N.C B02 B15 N.C
059-53016
Master Making Mechanical Unit Wire Harness
02 02
02 Position-B Sensor
Position-B Sensor
02 29
04
05 04
05
25
09 09 24
09
09 22
05 05 20
04 04
02 02
20
20
22
22 09
24
25 24
09 09 25
059-53014
TPH Drawer H Wire Harness
QR/P1 Drawer 24P QR/P1 Drawer 24P
Male Housing Female Housing 046-28037
TPH Drawer U Wire Harness;Overseas
02 02 A3 : 444-80001
TPH303R11 046-28037
04 04 TPH Drawer U Wire Harness;Overseas
05 05 B4 : 444-80002
TPH260R39 Master Making Unit
TPH Ground Wire
to POWER SUPPLY UNIT 09 09 488-90030
20 - 17
ML/L Ground Wire (U3-55-R3)
059-50029-04 02 02
(7) Master Making Area (SF5*5 Series/SF5*3 Series)
LL 04 04
059-50029-05 05 05
09 09
20 20
22 22
24 24 Master Making Unit Cover Unit
059-53014
TPH Drawer H Wire Harness
02
05 05
04
05 09 09 Master Making Unit
09
25 25
24 24
22 22
20 20
20
22
24
25
US.RISO.COM
04 04
02 02
CN6
Monitor 01 Master Positioning Sensor
02
03 Sensitivity Adjustment
Cutter Motor Assembly
CT3P
050-34903
Antenna Cable Mounted on A4 machines only
(8) Master Making Area 2
INTERNAL-ANT-PCB RF-PCB;1ch
CN1 Cutter Standby Switch
CN1 CN2 06 06 01 01
05 05 02 02
Antenna (+) 02 02 01 01 Antenna (+) 04 04 03 03 04 01
Antenna (-) 01 01 02 02 03 03 04 04 03 02
02 02 05 05 02 03
Relay
CN1 02 01 1PIN
2PIN
Relay
01 01 01 02
Cutter Stop Pos. SW 02 02 CT2P CT2P
03 03 Cutter Motor
20 - 18
Cutter HP Switch 04 04
Cutter Motor 1 05 05 046-28026
059-53019 Cutter Motor 2 06 06 Master Positioning Relay Wire Harness
Master Making Side Plate Wire Harness 06 01
06 06 A1 05 02 Prism
Anode 03 03
05 05 B1 Master Pos. Sensor 09 09 04 03 Cathode/Emitter 02 02
04 04 10 10 03 04
Relay
Collector 01 01
03 03 11 11 02 05 CT3P Master Positioning Sensor
02 02 A3 12 12 01 06
01 01 B3 CN2 13 13 CT6P CT6P (blue)
Write Pulse Motor CT6P 01 01 Write Motor A phase Thermal Pressure Sensor 14 14 01
02 02 Write Motor B phase 15 15 02
06 06 A1 03 03 Write Motor /A phase Thermal Pressure Motor 1 16 16 03
05 05 B1 04 04 Write Motor /B phase Thermal Pressure Motor 2 Master Making Upper Unit Set Sensor (Switch)
04 04 05 05 Load Motor A phase 059-53018
03 03 06 06 Load Motor B phase Master End Sensor 19 19 Pressure Board Relay Wire Harness
02 02 A3 20 20
B3 Load Motor /A phase
Load Pulse Motor 01 01 Load Motor /B phase 01 03 03
CT6P 02 02 02
06 03 01 01
05 04 TPH Pressure Sensor
04 05
Relay
03 06 02 01
02
Relay
01 01 02
CT2P
Thermal Pressure Motor
03 03
02 02
01 01
Master End Sensor (receive)
US.RISO.COM
059-50001 046-12700
059-53005 Paper Feed Tray Wire Harness
R-Feed Side Wire Harness
059-53022
Paper Feed Tray Mechanical Unit Wire Harness
GND 01 GND 02 02
Paper Tray Volume Sensor B 02 Paper Tray Volume Sensor B 01 01
+5VL 15 15 +5VL GND 01 05 GND Paper Size Detection Sensor
Paper Tray Volume Sensor A Paper Tray Volume Sensor A Paper Size Detection Sensor 02 Paper Size Detection Sensor GND 01 01
Paper Size Detection Sensor 05 Paper Size Detection Sensor Paper Detection Sensor Paper Detection Sensor Paper Size Detection Sensor 02 02
Paper Detection Sensor 12 12 Paper Detection Sensor Paper Width Potentiometer 02 Paper Width Potentiometer +5VS
Paper Width Potentiometer 11 11 Paper Width Potentiometer +5VS 05 01 +5VS GND
+5VS 10 10 +5VS Paper Detection Sensor 05 05 02 02
Upper Limit Sensor A 09 09 09 Upper Limit Sensor A +5VS 01 01
Upper Limit Sensor B 10 Upper Limit Sensor B GND Paper Detection Sensor
Paper Feed Pressure Sensor 11 Paper Feed Pressure Sensor Paper Width Potentiometer
Paper Sensor (receive) 12 Paper Sensor (receive) +5VS 09 09
+5VS 05 05 +5VS
Paper Sensor (send) Paper Sensor (send) 02
Relay
01 01 01 Paper Sensor (send) 05 05 05 046-12704
50029-15 Paper Sensor (Lower) Relay Wire Harness 046-12703
29 XR3P (gray) Special Stripper Unit Paper Sensor (Lower) Wire Harness
Detection Sensor (Optional) 12 Paper Sensor (send)
Paper Sensor (receive) 11
045-12612 09 09 10 09 02 01 02 01
Relay
Relay
10 10 09 10 01 02 01 02 02 02
Relay
Wire Harness (Optional for Japan only)
Paper Feed Pressure Sensor 11 11 11 CT2P (blue) 01 01
(9) Paper Feed Area (SF9 Series/SF5*5 Series)
02 01 01 12 12 12
059-53005
Relay
R-Feed Side Wire Harness 01 02 02 05 046-12702
CT2P (blue) 02 Upper Limit Sensor B Paper Sensor (Upper) Wire Harness
Relay
01 15 15 15
20 - 19
Relay (blue) 01 Emitter
Upper Limit Sensor A 02 02 02 02 02
Scraper Clutch (Optional) 01 Collector
Relay
19 19 01 01 01
02 01
Relay
01 02 02 02
01 Paper Feed Reverse-Rotation 01 01
Scraper CL - Prevention Solenoid (Optional) Paper Feed Pressure Sensor
02
Paper Feed Solenoid -
Paper Feed CL - 05 01
02 02 02
02
Relay
01 01 01
09 XR3P (gray) Upper Limit Sensor B
10
11 Counter (-) Paper Feed Clutch
12 to SCANNER AREA 05
Counter (+)
059-50029-11 Spare Counter
Counter (-)
15 02 02 02
Counter (+) 01 01 01
to MAIN UNIT XR3P (gray) Upper Limit Sensor A
059-50029-15
19
20 Not mounted on Chinese specification machines
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
059-50001 046-12700
059-53005 Paper Feed Tray Wire Harness
R-Feed Side Wire Harness
059-53022
Paper Feed Tray Mechanical Unit Wire Harness
GND 01 GND 02 02
Paper Tray Volume Sensor B 02 Paper Tray Volume Sensor B 01 01
+5VL 15 15 +5VL GND 01 05 GND Paper Size Detection Sensor
Paper Tray Volume Sensor A Paper Tray Volume Sensor A Paper Size Detection Sensor 02 Paper Size Detection Sensor GND 01 01
Paper Size Detection Sensor 05 Paper Size Detection Sensor Paper Detection Sensor Paper Detection Sensor Paper Size Detection Sensor 02 02
Paper Detection Sensor 12 12 Paper Detection Sensor Paper Width Potentiometer 02 Paper Width Potentiometer +5VS
Paper Width Potentiometer 11 11 Paper Width Potentiometer +5VS 05 01 +5VS GND
+5VS 10 10 +5VS Paper Detection Sensor 05 05 02 02
Upper Limit Sensor A 09 09 09 Upper Limit Sensor A +5VS 01 01
Upper Limit Sensor B 10 Upper Limit Sensor B GND Paper Detection Sensor
Paper Feed Pressure Sensor 11 Paper Feed Pressure Sensor Paper Width Potentiometer
Paper Sensor (receive) 12 Paper Sensor (receive) +5VS 09 09
+5VS 05 05 +5VS
Paper Sensor (send) Paper Sensor (send) 02
GND 15 LED (-) 01
Feed Tray Down Switch (Sensor) 02 02 GND
Paper Width Potentiometer
GND 01 01 Feed Tray Down Switch (Sensor)
Special Stripper Unit Detection Sensor
+5VL 19
059-53005
01 01 01 02 02
25 Feed Tray Down Switch (Sensor) 02 02 02 01 01
to MAIN UNIT 01 Paper Feed Down Button (Sensor)
059- 02 02 02 02 15 N.C
Relay
01 01 01 Paper Sensor (send) 05 05 05 046-12704
50029-15 Paper Sensor (Lower) Relay Wire Harness 046-12703
29 XR3P (gray) Special Stripper Unit Paper Sensor (Lower) Wire Harness
(10) Paper Feed Area (SF5*3 Series)
10 10 09 10 N.C 01 02 01 02 02 02
Relay
Paper Feed Pressure Sensor 11 11 11 N.C CT2P (blue) 01 01
02 01 01 12 12 12 N.C
059-53005
Relay
R-Feed Side Wire Harness 01 02 02 05 046-12702
CT2P (blue) 02 Upper Limit Sensor B Paper Sensor (Upper) Wire Harness
Relay
01 15 15 15
Relay (blue) N.C 01 Emitter
Upper Limit Sensor A 02 N.C 02 02 02 02
Scraper Clutch (Optional) 01 N.C Collector
Relay
19 19 01 01 01
20 - 20
02 01
Relay
01 02
Relay
01 01 01
09 XR3P (gray) Upper Limit Sensor B
10
11 Counter (-) Paper Feed Clutch
12 to SCANNER AREA 05
Counter (+)
059-50029-11 Spare Counter
Counter (-)
15 02
Counter (+) 01
to MAIN UNIT
059-50029-15
19
20
US.RISO.COM
Scanner Wire Harness
FFC
CCD PCB
01 01 01 01 01
02 02 02 02 02
03 03 03 03 03
04 04 04 04 04
LV00- 05 05 05 05 LVDS 0- 05
06 06 06 06 06
08 08 08 08 08
09 09 09 09 09
10 10 10 10 10
LV01- 11 11 11 11 LVDS 1- 11
12 12 12 12 12
13 13 13 13 13
14 14 14 14 14
15 15 15 15 15
(11) Scanner Area
16 16 16 16 16
LV02- LVDS 2- LVDS0-
18 18 18 18 LVDS0- 18
19 19 19 19 19
20 20 20 20 20
21 21 21 21 LVDS1- 21 LVDS1-
22 22 22 22 22
23 23 23 23 23
20 - 21
059-53008
FB (Upper) Wire Harness
19 01 03 03
18 02 02 02
03 01 01
Angle Sensor 3
16 04
15 05
14 06 03 03
13 02 02
to POWER SUPPLY UNIT 12 08 01 01
Cover Angle Sensor 3 11 09 Carriage HP Sensor
HL/ML/L
10 10
059-50029-04
Relay
09 11
LL Carriage HP Sensor 08 12 03 03
13 02 02
059-50029-05 01 01
06 14 Angle Sensor 2
Cover Angle Sensor 2 05 15
04 16
03 03 03
Cover Angle Sensor 1 02 18 02 02
01 19 01 01
Angle Sensor 1
059-53005
R-Feed Side Wire Harness
to PAPER FEED AREA
HL/ML/L FB Motor /B 04 01 04 01 FB Motor A
FB Motor /A 03 02 03 02 FB Motor B
059-50029-09 FB Motor B FB Motor /A
02 03 02 03
Relay
Relay
* Note
US.RISO.COM
The FB motors are connected as
follows to reverse the rotation direction:
A -> /B, B -> /A, /A -> B, /B -> A.
CHAPTER 20 WIRING DIAGRAMS
059-53028
Suction Unit Wire Harness
02 02
01 01 04 01
Print Pressure HP Sensor 02
02
Relay
059-53006
059-50001 Paper Ejection Control Wire Harness 01 04
Suction Fan
19 01 19 01
02 02 02 01
Relay
01 02
04 04 XR2P (gray)
15 05 15 05 Paper Ejection Motor
14 14
01 01 12 12 05 05
Print Pressure HP Sensor 02 02 11 09 11 09 04 04
10 10 10 10
Relay
Relay
04 04 09 11 09 11 02 02
Paper Ejection FG Sensor 05 05 12 12 01 01 Wing Pulse Motor
14 14
Paper Ejection Wing HP Sensor 05 15 05 15
Main FG Sensor 14 14
15 15
to POWER 02 02
SUPPLY UNIT 01 01
(12) Paper Ejection Area (SF9 Series)
Relay
01 059- to POWER SUPPLY UNIT
50029-04 Paper Ejection Motor -
059-50029-04 023-21703
Paper Ejection Sensor Relay Wire Harness
01
02 02 02 02
Relay
01 01 01
XR3P (gray) Paper Ejection Sensor
20 - 22
Suction Fan + 01
02
Suction Fan PWM
04
Paper Ejection Motor - 05
Wing Pulse Motor -A
Wing Pulse Motor -B
Wing Pulse Motor -/A
Wing Pulse Motor -/B 09
10
11
12 Separation Unit
to MAIN UNIT
14 059-50029-15
15 046-21800
Separation Unit Wire Harness
Separation Fan 1A 01 04 01
19 05 02 02
Separation Fan 1A PWM 20 04 02
Relay
Separation Fan 1B 21 04 01 04
Relay
22 02 05 Separation Fan 1
Separation Fan 1B PWM 01
24
Pressure Solenoid - 25
Pressure Control M-A 02 01 04 01
Relay
Pressure Control M-B 01 02 02
Pressure Control M-/A Pressure Solenoid 02
Relay
Relay
01 04
US.RISO.COM
059-53029
Suction Unit Wire Harness;L/LL
02 02
01 01 04 01
Print Pressure HP Sensor 02
059-53006 02
Relay
059-50001 Paper Ejection Control Wire Harness 01 04
Suction Fan
19 01 19 01
02 02 02 01
Relay
01 02
04 04 XR2P (gray)
15 05 15 05 Paper Ejection Motor
14 14
01 01 12 12
Print Pressure HP Sensor 02 02 11 09 11 09
10 10 10 10
Relay
Relay
04 04 09 11 09 11
Paper Ejection FG Sensor 05 05 12 12
Main FG Sensor 14 14
15 15
to POWER
SUPPLY UNIT
(13) Paper Ejection Area (SF5*5 Series)
02
Paper Ejection Motor +
Relay
01 059- to POWER SUPPLY UNIT
50029-04 Paper Ejection Motor - 023-21703
059-50029-04
Paper Ejection Sensor Relay Wire Harness
01
02 02 02 02
Relay
01 01 01
Paper Ejection Sensor
20 - 23
Suction Fan + 01
02
Suction Fan PWM
04
Paper Ejection Motor - 05
Wing Pulse Motor -A
Wing Pulse Motor -B
Wing Pulse Motor -/A
Wing Pulse Motor -/B 09
10
11
12 Separation Unit
to MAIN UNIT
14 059-50029-15
15 046-21800
Separation Unit Wire Harness
Separation Fan 1A 01 04 01
19 05 02 02
Separation Fan 1A PWM 20 04 02
Relay
Separation Fan 1B 21 04 01 04
22 02 Relay 05 Separation Fan 1
Separation Fan 1B PWM 01
24
Pressure Solenoid - 25
Pressure Control M-A 02 01 04 01
Relay
Pressure Control M-B 01 02 02
Pressure Control M-/A Pressure Solenoid 02
Relay
Relay
01 04
US.RISO.COM
Pressure Control Motor
CHAPTER 20 WIRING DIAGRAMS
059-53004
R-Feed Side Wire Harness
059-53029
Suction Unit Wire Harness;L/LL
02 02
01 01 04 01
Print Pressure HP Sensor 02
02
Relay
059-50001 01 04
Suction Fan
19 01
02 02 01
Relay
01 02
04 XR2P (gray)
15 05 Paper Ejection Motor
14
01 01 12
Print Pressure HP Sensor 02 02 11 09
10 10
Relay
04 04 09 11
Paper Ejection FG Sensor 05 05 12
14
05 15
Main FG Sensor 14 14
15 15
to POWER
SUPPLY UNIT
02
Relay
01 059-
(14) Paper Ejection Area (SF5*3 Series)
50029-05 023-21703
Paper Ejection Sensor Relay Wire Harness
01
02 02 02 02
Relay
01 01 01
Paper Ejection Sensor
20 - 24
Suction Fan + 01
02
Suction Fan PWM
04
Paper Ejection Motor - 05
Wing Pulse Motor -A
Wing Pulse Motor -B
Wing Pulse Motor -/A
Wing Pulse Motor -/B 09
10
11
12 Separation Unit
to MAIN UNIT
14 059-50029-15
15 046-21800
Separation Unit Wire Harness
Separation Fan 1A 01 04 01
19 05 02 02
Separation Fan 1A PWM 20 04 02
Relay
Separation Fan 1B 21 04 01 04
Relay
22 02 05 Separation Fan 1
Separation Fan 1B PWM 01
24
Pressure Solenoid - 25
Pressure Control M-A 02 01 04 01
Relay
Pressure Control M-B 01 02 02
Pressure Control M-/A Pressure Solenoid 02
Relay
Relay
01 04
US.RISO.COM
059-53008
FB (Upper) Wire Harness 059-53005
023-26018 R-Feed Side Wire Harness
01 Clamp Wire Harness +5VL
to POWER SUPPLY UNIT
02
03 HL/ML/L 01 03 03 01
04 059-50029-04 Clamp Sensor A 05 02 02 02 02
05 +5VL 04 03 01 01 03
LL
03 04 Clamp Sensor A 04
Relay
059-50029-05 Clamp Sensor B to PAPER FEED AREA
02 05 05
+5VL 01 +5VL HL/ML/L
09 059-50029-09
10 to PAPER FEED AREA 03 03 L-C/LL
11 HL/ML/L 02 02 09
12 01 01 10 059-50029-10
13
059-50029-09 11
Clamp Sensor B 046-53012
14 L-C/LL 12 Vertical Pulse Motor Relay Wire Harness
15 059-50029-10 13
14
059-53005 Vertical Slide Pulse Motor -A 15 01
R-Feed Side Wire Harness +5VL Vertical Slide Pulse Motor -B 05 02 05 05
(15) Main Unit Area
Relay
Vertical HP Sensor 21 02 02 Clamp Motor 1 19 02 05 02 02
+5VL 22 01 01 Clamp Motor 2 20 01 01 01 Vertical Slide Pulse Motor
23 Vertical HP Sensor
Lower Limit Sensor 24
+5VL 25 +5VL
Relay
02 02 01 02
29 01 01
30 Lower Limit Sensor Clamp Motor
31 059-53008
32 FB (Upper) Wire Harness to POWER SUPPLY UNIT
059-53015
059-53004 Lower F Wire Harness HL/ML/L
R-Ejection Side Wire Harness 059-50029-04
02
Relay
01 LL
03 01 03 03
02 02 02 02 to PAPER EJECTION AREA 059-50029-05
01
Relay
01 03 01 01 02
Front Door Sensor HL/ML 059-50029-12
03 L
04
059-53004 05 059-50029-13
R-Ejection Side Wire Harness 059-53015 02 01
Lower F Wire Harness LL
Relay
059-50029-14 01 02
Inking Motor FG 01 09 Master Making Lock Solenoid
Ink Bottle Set Switch 02 Auto Power-OFF - 10 01
Print Drum Thermistor 03 +5VM 11 02
Ink Sensor 04 12 03
Overflow Sensor 05 Master Making Lock Solenoid - 13 05 04
20 - 25
14 04 05 02 01
Relay
Relay
Relay
22 30
Master Making Lock Sensor 23
24
Print Drum Release Switch 25
059-53001
Print Drum Release Switch LED - Pushbutton Switch Assembly 1
Master Making Unit Release Switch 29
30 04 01
31 03 02
Master Making Unit Release Switch LED - 32 02 03
Relay
01 04
Print Drum Release Switch
059-53001
Pushbutton Switch Assembly 1
04 01
03 02
02 03
Relay
01 04
Master Making Unit Release Switch
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
Master Removal Unit
059-53011 059-53010
Master Removal Wire Harness Master Removal Unit Wire Harness
Relay
Master Compression Motor 2 11 11
12 12 Master Disposal Transport FG Sensor
Master Disposal Motor -
Master Compression FGS
(16) Master Removal Area
20 - 26
Relay
Master Loading Sensor
RED(+)
BLK(-)
Relay
023-12602
Elevator Motor Wire Harness
Master Disposal Transport Motor
BLK(-)
RED(+) Relay
Relay
Elevator Motor
023-12602
Elevator Motor Wire Harness
Main Unit
* Note
The elevator motors are connected as
US.RISO.COM
follows to reverse the rotation direction:
RED (+) -> Elevator Motor 2,
BLK (-) -> Elevator Motor 1.
MAIN-SYSTEM-PCB Color Panel
CLCD-CTL-PCB
059-53020 LCD Module
CN26 LVDS Wire Harness CN10
CN4 GND 01
LVDS_CLK+ 01 01 01 01 CLK+ GND 02
GND 02 02 02 02 GND VDD 03
LVDS_CLK- 03 03 03 03 CLK- VDD 04
LVDS_DAT2+ 04 04 04 04 IN2+ UPDN 05
GND 05 05 05 05 GND SHLR 06
LVDS_DAT2- 06 06 06 06 IN2- GND 07
LVDS_DAT1+ 07 07 07 07 IN1+ R0 08
GND 08 08 08 08 GND R1 09
LVDS_DAT1- 09 09 09 09 IN1- R2 10
LVDS_DAT0+ 10 10 10 10 IN0+ R3 11
GND 11 11 11 11 GND GND 12
LVDS_DAT0- 12 12 12 12 IN0- R4 13
GND 13 13 13 13 GND R5 14
GND 14 14 14 14 GND R6 15
GND 15 15 15 15 GND GND 16
GND 16 16 16 16 R7 17
+3.3V 18 18 18 18 N.C G0 19
LVDS_ON 19 19 19 19 LVDS_ON G1 20
G2 21
10029449-001RLF CAM-F77B/R41- G3 22
059-53012 A019A GND 23
CN2 Panel Wire Harness;HML G4 24
CN2 G5 25
/WAKEUP_SENSOR 01 01 15 15 WKUP-SEN
/DEEP_SLEEP 02 02 14 14 /SLEEP GND 26
GND G6 27
GND 03 03 13 13 G7 28
CONNECT 04 04 12 12 /CONNECT
GND 29
READY 05 05 11 11 /READY
B0 30
TxD 06 06 10 10 RxD
RxD 07 07 09 09 B1 31
TxD B2 32
Model Identification (GND) 08 08 08 08 DETECT B3 33
/WAKEUP_SW 09 09 07 07 /WAKE_UP
GND 10 10 06 06 GND 34
GND 35
+5V 11 11 05 05 B4
5V B5 36
+5V 12 12 04 04 5V
+5V(BACKLIGHT) 13 13 03 03 BL-PWR(5V) GND 37
BACKLIGHT_ON 14 14 02 02 B6 38
ENB-BL B7 39
GND 15 15 01 01 GND GND 40
20 - 27
CZ15P CZ15P MAIN-SW HML-SW CZ15P CZ15P DCLK 41
GND 42
CN1 CN2 DE 43
CN1 CN9 BIST 44
GND 01 01 GND 5V 01 01 5V
LED_PWM0 GND 45
/WKUP_KEY 02 02 /WKUP_KEY 02 02 LED_PWM0
/WKUP_LED /WKUP_LED 3.3V GND 46
03 03 03 03 3.3VSB
/KIN4 /KIN4 LED_SCK LED_PWM 47
04 04 04 04 LED_SCK0
/KIN5 /KIN5 /LED_LATCH LED_EN 48
05 05 05 05 /LED_LATCH
/KOUT3 /KOUT3 /LED_ENB VLED 49
06 06 06 06 /LED_ENB 50
/KOUT2 07 07 /KOUT2 LED_SO0 07 07 VLED
LED_SO0
/KOUT1 08 08 /KOUT1 WAKEUP_LED 08 08 WAKEUP_LED
* Not mounted on /KOUT0 09 09 /KOUT0 /KIN0 09 09 /KIN0
/SEG10 10 10 /SEG10 /KIN1 10 10 /KIN1
/SEG11 11 11 /SEG11 /KIN2 11 11 /KIN2
Chinese specification machines /SEG12 12 12 /SEG12 /KOUT0 12 12 /KOUT0 CN6
/SEG07 13 13 /SEG07 /KOUT1 13 13 /KOUT1 Touch Panel
XR 01
COM2 14 14 COM2 /KOUT2 14 14 /KOUT2
XL 02
059-53021 3.3VSB 15 15 3.3VSB /KOUT3 15 15 /KOUT3
USB Host Wire Harness /KOUT4 YB 03
3.3VSB 16 16 3.3VSB 16 16 /KOUT4
/KOUT5 YT 04
GND 17 17 GND 17 17 /KOUT5
058-50002 /WAKE_UP
GND 18 18 GND 18 18 WKUP
USB-MEM-PCB POW 19 19 POW
GND 20 20 GND
LED_PWM3 21 21 LED_PWM3
CN27 CN1 CN2 /KIN0 N.C 22 22 NC
+5VM L01 01 01 01 +5VM +5VM 01 N.C 23 23 NC
D- L02 02 02 02 D- DATA(-) 02 HOME-SW GND 24 24 GND
D+ L03 03 03 03 D+ DATA(+) 03 /KIN3 25 25 /KIN3
GND L04 04 04 04 GND GND 04 CN1 CN3 /KIN4 26 26 /KIN4
/KOUT5 01 01 01 01 /KOUT5 /KIN5 27 27 /KIN5
UBA-4RS-D14T-4D UBA-R4R- UBA-R4R-
/KIN0 02 02 02 02 /KIN0 BZ 28 28 BZ
D14-4D D14-4D LED_PWM1 29 29 LED_PWM1
LED_PWM2 30 30 LED_PWM2
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
CN5 LED-PNL-CTL
451-90010 /CS SUB-SW
01 /CS1
LCD Module /RES CN7 CN1
059-50001 02 /RES
D/I GND 01 30 GND
03 D/I
MAIN-SYSTEM-PCB RD/ /WR GND 02 29 GND
04 RD//WR
E 3.3VSB 03 28 3.3VSB
05 E
DB0 3.3VSB 04 27 3.3VSB
06 DB0
DB1 N.C 05 26 N.C
07 DB1
DB2 COM0 06 25 COM0
08 DB2
DB3 COM1 07 24 COM1
09 DB3
DB4 COM2 08 23 COM2
10 DB4
DB5 COM3 09 22 COM3
11 DB5
DB6 N.C 10 21 N.C
12 DB6
DB7 /SEG24 11 20 /SEG24
13 DB7
+3.3VS /SEG23 12 19 /SEG23
059-53017 14 VDD
GND /SEG22 13 18 /SEG22
Panel Wire Harness;L/LL 15 GND
VOUT /SEG21 14 17 /SEG21
16 Vout
CAP3+ /SEG20 15 16 /SEG20
CN23 17 CAP3+
CAP1- Sout 16 15 Sout
MLCD_GND 01 A01 18 CAP1-
CAP1+ LED_SCK0 17 14 LED_SCK0
MLCD_D[7] 02 A02 19 CAP1+
CAP2+ LED_LATCH 18 13 LED_LATCH
MLCD_D[6] 03 A03 20 CAP2+
CAP2- N.C 19 12 N.C
MLCD_D[5] 04 A04 21 CAP2-
V1 /Kout4 20 11 /Kout4
MLCD_D[4] 05 A05 22 V1
V2 /Kout5 21 10 /Kout5
MLCD_D[3] 06 A06 23 V2
V3 /Kout6 22 09 /Kout6
MLCD_D[2] 07 A07 24 V3
V4 /Kout7 23 08 /Kout7
MLCD_D[1] 08 A08 25 V4
V0 /KIN0 24 07 /KIN0
MLCD_D[0] 09 A09 26 V0
/KIN1 25 06 /KIN1
/RD 10 A10 N.C
6269(FFC) 26P /KIN2 26 05 /KIN2
MLCD_E 11 A11 /KIN3 27 04 /KIN3
20 - 28
DRUM1_HEL_RxD 38 B18 COM2 05 05 COM2
DRUM2_HEL_TxD 39 B19 3.3VSB 04 04 3.3VSB
DRUM2_HEL_RxD 40 B20 3.3VSB 03 03 3.3VSB
CZ40P CZ40P GND 02 02 GND
059-53017 GND 01 01 GND
Panel Wire Harness;L/LL
CN2 CN3
/WAKEUP_SENSOR 01 01 15 15 WKUP-SEN
/DEEP_SLEEP 02 02 14 14 /SLEEP
GND 03 03 13 13 GND
CONNECT 04 04 12 12 /CONECT
READY 05 05 11 11 /READY
TxD 06 06 10 10 /RxD
RxD 07 07 09 09 /TxD
Model Identification 08 08 08 08 N.C
/WAKEUP_SW 09 09 07 07 /WAKE_UP
GND 10 10 06 06 GND
+5V 11 11 05 05 Vcc
+5V 12 12 04 04 Vcc
BACKLIGHT_5V 13 13 03 03 Vcc
BACKLIGHT_ON 14 14 02 02 LCD-BL_H
GND 15 15 01 01 GND
CZ15P CZ15P
CZ15P CZ15P
059-53021
USB Host Wire Harness
058-50002
USB-MEM-PCB
US.RISO.COM
L04 04 04 04 GND 04
UBA-4RS-D14T-4D UBA-R4R- UBA-R4R-
D14-4D D14-4D
Lower F Wire Harness
01
02 to MAIN UNIT
to MAIN UNIT 03 059-
059- 04 50029-15
50029-15 05
06 Inking Motor -
07
(19) Print Drum Area
08 Inking Motor +
059-53007
Print Drum Unit
CZ8P 059-53024
059-53025 046-17178 Print Drum Unit Wire Harness
Print Drum Drawer U Wire Harness
Print Drum Drawer H Wire Harness
CN2 Overflow Sensor 05 05
01 01 04 04
Ink Sensor
Relay
A04 Ink Sensor 07 10 B07 B10 07 07
Print Drum Thermistor Ink Bottle Set Switch 10 10 02 02
Relay
Overflow Sensor Ink Sensor 11 11 01 03 Ink Bottle Set Switch
A05 06 11 B06 B11 06 06 Overflow Sensor
A06 05 12 B05 B12 05 05 12 12 CT3P (blue) CT3P (blue)
A07 04 13 B04 B13 04 04 Inking Motor FG Sensor 13 13 Relay (blue)
A08 03 14 B03 B14 03 03 14 14
A09 02 15 B02 B15 02 02 Inking Motor + 15 15
A10 01 16 B01 B16 01 01 Inking Motor - 16 16
A11 CZ16P CZ16P A17 A01
03 03
A12 A16 A02
02 02
A13 A15 A03
01 01
A14 A14 A04
CT3P Inking Motor FG Sensor
A15 A13 A05
A16 A12 A06
20 - 29
B01 A11 A07
B02 A10 A08
to MAIN UNIT B03 A09 A09
02 01
Relay
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
059-53008 046-34103
FB (Upper) Wire Harness Main Unit Set Switch Lead Wire
04 01 COM 01
059-50001 03 02 N.C N.C 02
N.C 02 03 N.C 03
Relay
MAIN-SYSTEM-PCB NO
01 04 L - Rear Cover Set Switch (Ejection Side)
CT4P CT4P (blue)
Relay (blue) 046-34103
Main Unit Set Switch Lead Wire
COM
04 01 01
03 02 N.C N.C 02
N.C 02 03 N.C 03
Relay
01 04 NO
R - Rear Cover Set Switch (Feeder Side)
CT4P CT4P (blue)
Relay (blue) 058-53011
(20) Set Area
Relay
Relay
GND 02 02 04 01 04 NO
03 03 01 Master Disposal Box Set Switch
GND CT4P XR4P XR4P CT4P (blue)
SW 04 04
SW 05 05 Relay (blue)
GND 06 06
GND 07 07 N.C
Relay
GND NO
16 16 03 04 03 04 01 04 Master Making Unit Set Switch
Relay
Relay
SW
SW 17 17 02 05 02 05 CT4P CT4P (blue)
GND 18 18 N.C 01 06 01 06 Relay (blue)
GND 19 19 N.C XR6P CT6P
20 20 CT6P XR6P
SW 023-53024
miniCT20P miniCT20P Print Drum Set Switch Lead Wire
04 01 COM 01
03 02 N.C N.C 02
N.C 02 03 N.C 03
Relay
01 04 NO Print Drum Set Switch
CT4P CT4P (blue)
20 - 30
Relay (blue)
059-53031
HL/ML/L Paper Feeder Side Plate Wire Harness 2
059-53005
R-Feed Side Wire Harness 023-53023
046-12708 Paper Feed Tray Switch Lead Wire
LL Paper Feeder Side Plate Wire Harness 2:LL
CN21
COM
+24VA 01 01 04 01 04 01 01
GND 02 02 03 02 03 02 N.C N.C 02
03 N.C 02 03 N.C N.C 02 03 N.C 03
Relay
GND 03
Relay
04 NO
SW 04 01 04 01 04 Elevator Upper Limit Switch
SW 05 05 CT4P XR4P XR4P CT4P (blue)
GND 06 06 Relay (blue)
GND 07 07 N.C
SW 08 08
CZ8P CZ8P
023-53023
Paper Feed Tray Switch Lead Wire
COM
04 01 01
03 02 N.C N.C 02
N.C 02 03 N.C 03
Relay
NO
01 04 Elevator Lower Limit Switch
CT4P CT4P (blue)
Relay (blue)
059-53004
R-Ejection Side Wire Harness
023-53024
Print Drum Set Switch Lead Wire
US.RISO.COM
04 COM
01 01
03 01 03 02 N.C N.C 02
02 02 N.C 02 03 N.C 03
Relay
NO
Relay
01 03 01 04 Special Stripper Set Switch
CT3P CT3P CT4P CT4P (blue)
Relay (blue)
059-50001 059-50002
MAIN-SYSTEM-PCB SUB-SYSTEM-PCB
059-53003
MAINSUB Wire Harness
CN6
SCLK 01 01 N.C.
MOSI (OUT) 02 02 N.C.
MISO (IN) 03 03 N.C.
SS1 04 04 N.C. CN1
SCLK 05 05 08 08 SCK
MOSI (OUT) 06 06 07 07 DI
MISO (IN) 07 07 06 06 DO
SS0 08 08 05 05 /CS
SCL 09 09 04 04 SCL
SDA 10 10 03 03 SDA
20 - 31
+3.3V 11 11 02 02 +3.3V
GND 12 12 01 01 GND
CZ12P CZ12P CZ8P CZ8P
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
059-50001 CN35 AF
MAIN-SYSTEM-PCB GND 01 01 GND
GND 02 02 GND
GND 03 03 GND
+24VA 04 04 +24VA
+24VA 05 05 +24VA
+24VA 06 06 +24VA
PH6P
CN8
SD-CARD
01 CD/DAT3 CN3
GND 01 01 GND
02 CMD 02 GND
03 VSS GND 02 +5V (Normal)
(22) Options 1
20 - 32
Vendor Option
Coin vendor (CV-1), CV-2C Risograph,
or Card vendor (CR-1)
CN12
+5VS 01 01 +5VS
/Paper Feed Signal 02 02 /Paper Feed Signal
/Paper Ejection Signal 03 03 /Paper Ejection Signal
/Copying Signal 04 04 /Copying Signal
/Copy Allowance Signal 05 05 /Copy Allowance Signal
/Size Signal 06 06 /Size Signal
/Color Signal 07 07 /Color Signal
/Duplex Signal 08 08 /Duplex Signal
/EXT1 09 09 /EXT1
GND 10 10 GND
N.C 11 11 N.C
N.C 12 12 N.C
Connection Signal (GND) 13 13 Connection Signal (GND)
GND 14 14 GND
DF1B 14P
US.RISO.COM
and CR-1.
Supported by HL models only.
* The card counter and IC card are exclusive each other. * Used when the RISO Network kit (LAN) is installed.
059-50001
MAIN-SYSTEM-PCB 059-53023
SUB-SYSTEM Relay Wire Harness 1
(23) Options 2
059-50002
SUB-SYSTEM-PCB
112-51001 112-51002
Card Counter IV;N CC Relay Wire Harness A CN1
Key Card Counter Wire Harness N.C 08 08 SCK CN2
CN24 07 07 DI SCL 01
01 01 GND 01 17 01 01 GND 06 06 DO SDA 02
02 02 GND 02 16 02 02 GND N.C 05 05 /CS +3.3V 03
03 03 CARD-CLK 03 15 03 03 CARD-CLK 04 04 SCL GND 04
04 04 /CARD-LST 04 14 04 04 /CARD-LST 03 03 SDA CZ4P
05 05 /CARD-DATA 05 13 05 05 /CARD-DATA 02 02 +3.3V
Relay
10 10 /CUNT-SET 10 08 10 10 /CUNT-SET
11 11 /M Count 11 07 11 11 /M Count
12 12 /P Count 12 06 12 12 /P Count
13 13 /CARD-ACK 13 05 13 13 /CARD-ACK
14 14 +5VS 14 04 14 14 +5VS
15 15 +5VS 15 03 15 15 +5VS
D-SUB15P 16 02 N.C 16 16 /CARD-EXIST
17 01 N.C 17 17 GND
MiniCT17P * The MAINSUB wire harness is removed and
the SUB-SYSTEM Relay Wire Harness 2 is connected,
only when the IC card is installed.
IC Card CN27
+5VM 01 U01 +5VM
20 - 33
D- 02 U02 D- 059-53032
D+ 03 U03 D+ SUB-SYSTEM Relay Wire Harness 2 059-50002
GND 04 U04 GND SUB-SYSTEM-PCB
UBA-4RS-D14T-4D CN1
08 08 SCK CN2
07 07 DI SCL 01 01
06 06 DO SDA 02 02
05 05 /CS +3.3V 03 03
04 04 SCL GND 04 04
03 03 SDA CZ4P CZ4P
02 02 +3.3V
01 01 GND
CZ8P CZ8P
CN6 059-50002
SCLK 01 01 SUB-SYSTEM-PCB
MOSI (OUT) 02 02
MISO (IN) 03 03
SS1 04 04 CN1
SCLK 05 05 08 08 SCK CN2
MOSI (OUT) 06 06 07 07 DI SCL 01 01
MISO (IN) 07 07 06 06 DO SDA 02 02
SS0 08 08 05 05 /CS +3.3V 03 03
SCL 09 09 04 04 SCL GND 04 04
SDA 10 10 03 03 SDA CZ4P CZ4P
+3.3V 11 11 02 02 +3.3V
GND 12 12 01 01 GND
CZ12P CZ12P CZ8P CZ8P
US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
CHAPTER 20 WIRING DIAGRAMS
MEMO
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
MEMO
20 - 35
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 20 WIRING DIAGRAMS
MEMO
20 - 36
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
Contents
21 - 1
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
Master
removal
section
Master
making
section
Separation
section
Print drum
section
Paper
Unit placement diagram ejection
(Front side) section
Pressure section
Clamp section
Main drive
section
Front Side
Master compression motor FG sensor Ink bottle set switch Load pulse motor Master making unit cover
Master removal sensor TPH pressure sensor set switch
Master removal motor Master loading sensor
Master compression motor Master compression Master positioning sensor Cutter HP Switch Cutter standby switch
Master removal motor FG sensor plate HP sensor Thermal pressure motor
Front door set sensor Cutter (rotary)
TPH(R600)
Master disposal box safety switch
Paper feed pressure sensor Light pulse motor
Disposal box set sensor
Elevator motor
Paper detection sensor Print drum release button
21 - 3
Paper width potentiometer Master making unit drawer cover
safety switch
Paper size detection sensor
Separation fan 1, 2
Suction fan
Paper ejection motor
Power switch
Paper stripper unit set switch Print drum lock solenoid Paper ejection motor FG sensor
US.RISO.COM
Paper sensor (receive) DRUM-PCB;LL Print drum lock sensor Print drum set switch
Paper sensor (send) Ink overflow sensor / Print drum Thermistor (A3)
CEDレイアウト.xls
CHAPTER 21: Electrical Components
レイアウト図(センサ・アクチュエータ)
Rear Side
Clamp sensor A
Clamp motor Angle sensor 2 Clamp sensor B
Rear cover safety switch (eject side) Rear cover safety switch (feed side)
Read motor Angle sensor 1 Angle sensor 3 Print head carriage HP sensor Symbols description
Motor
VIDEO-RELAY-PCB
Solenoid
Fan motor
MAIN-SYSTEM-PCB
Passing
through sensor
Vertical HP sensor
Reflection type
PF-TRAY-PCB sensor
Cutout sensor
Main motor
Adjustable
21 - 4
Paper feed clutch
R resistor
Switch
SUB-SYSTEM-PCB
Actuator
attached
MASTER-RELAY-PCB
Encoder
Elevator lower limit
Print pressure control sensor Function Description
pulse motor
Base point
sensor control
Paper feed tray lower
Position-B sensor target
safety switch
Motor FG
Print pressure HP sensor sensor
Power
Transmission
US.RISO.COM
Pressure solenoid
CEDレイアウト.xls
CHAPTER 21: Electrical Components
2-1. Sensors
21 - 5
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
21 - 6
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
2-3. Motor
2-4. Solenoid/clutch
2-5. Fan
21 - 7
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
2-6. Others
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RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
3. Fuse List
3-1. Power Assembly (PS30-MWW)
(SF9, SF5*5 series)
F001
Primary power Machine power cannot be turned
(100/200 type) Main power supply
system ON.
250V 10A
T20-437
F451
M-OUT2 Paper ejection motor lock is Paper ejection motor
250V 1.6A
detected.
F604 T98-735
24V-OP Job separator
250V 3.15A 24V-OP is not turned ON.
21 - 9
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
F001
Primary power Machine power cannot be turned
(100/200 type) Main power supply
system ON.
250V 10A
F604 T98-735
24V-OP Job separator
250V 3.15A 24V-OP is not turned ON.
21 - 10
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
F601
F602 F604 F451
F601
F001
21 - 11
RISO Inc. Technical Operations US.RISO.COM
CHAPTER 21: Electrical Components
MEMO
21 - 12
RISO Inc. Technical Operations US.RISO.COM
RISO Inc. Technical Operations US.RISO.COM
SF 9/5x5/5x3
Technical Manual
Reproduction and duplication prohibited.
Edited and published by: Overseas Technical Department,
Riso Kagaku Corporation.