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    Quality Control Manual: Field Assembly Control 15.1. Scope

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    arif rh
    This quality control manual section outlines the responsibilities and control methods for field assembly of code items. It describes the field site organization including roles like the construction coordinator, construction engineer, and site QC inspector. It also covers controls for processes like material delivery and inspection, welding, non-destructive testing, calibration, nonconformities, records retention, and oversight by the authorized inspector. The objective is to ensure field assembly follows the same quality requirements as in the shop.

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    Quality Control Manual: Field Assembly Control 15.1. Scope

    Uploaded by

    arif rh
    29 views4 pages
    This quality control manual section outlines the responsibilities and control methods for field assembly of code items. It describes the field site organization including roles like the construction coordinator, construction engineer, and site QC inspector. It also covers controls for processes like material delivery and inspection, welding, non-destructive testing, calibration, nonconformities, records retention, and oversight by the authorized inspector. The objective is to ensure field assembly follows the same quality requirements as in the shop.

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    4-1-1-1c8--QCM15-field assy

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    This quality control manual section outlines the responsibilities and control methods for field assembly of code items. It describes the field site organization including roles like the construction coordinator, construction engineer, and site QC inspector. It also covers controls for processes like material delivery and inspection, welding, non-destructive testing, calibration, nonconformities, records retention, and oversight by the authorized inspector. The objective is to ensure field assembly follows the same quality requirements as in the shop.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views4 pages

    Quality Control Manual: Field Assembly Control 15.1. Scope

    Uploaded by

    arif rh
    This quality control manual section outlines the responsibilities and control methods for field assembly of code items. It describes the field site organization including roles like the construction coordinator, construction engineer, and site QC inspector. It also covers controls for processes like material delivery and inspection, welding, non-destructive testing, calibration, nonconformities, records retention, and oversight by the authorized inspector. The objective is to ensure field assembly follows the same quality requirements as in the shop.

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    © All Rights Reserved
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    You are on page 1of 4

    Doc No TMG-FAM-MAN-00002A

    QUALITY CONTROL Section 15


    MANUAL Page 1 of 4
    Revision 1
    FIELD ASSEMBLY CONTROL Date 12/02/2019

    15.1. Scope
    This Section identifies the responsibilities and defines the control methods
    implemented for site assembly for Code items.

    15.2. Field Site Organization


    The field site organization consists of Construction Coordinator, other field site
    teams and QC team. This organization in formed only when field site assembly
    of Code items are required. The field organization is illustrated in 2-1.

    15.3. Responsibilities
    15.3.1. Construction Coordinator
    The Construction Coordinator is appointed by the Operation Manager and is
    responsible for overall supervision of field site assembly activities and reports
    to Operation Manager.
    15.3.2. Construction Engineer
    Construction Engineer is responsible for the field site project planning and
    coordination production and subcontracted field assembly services. He is
    appointed by the Construction Coordinator.
    15.3.3. Site QC Inspector
    The Site QC Inspector is responsible for receiving and distribution of Code
    documents delivered from the shop and performing field site inspection
    examination and testing activities as required. He is appointed by the
    QA/QC Coordinator. The Site QC Inspector is principle contact for the AI site.
    The Site QC inspector shall obtain CM Stamp from the QA/QC Coordinator and
    he is responsible for custody and control of the CM Stamp of field site to
    prevent loss or unauthorized use. The Site QC Inspector shall return the Code
    Symbol Stamp to the QA/QC Coordinator after stamping of the Nameplate at
    the field site.

    15.4. Control of Release from Shop to Field Site


    For Code items (includes material and parts) released from shop to the field
    site shall use Release Note (Exhibit 15-1). Shipping Release shall be prepared
    by QC Engineer or QA/QC Coordinator and the Al shall review, concur, sign and
    date the Shipping Release. The Site Material Control shall receive the items at
    field site and return a dated/signed copy of Shipping Release back to
    Production Coordinator as evidence of received The Shipping Release shall be
    used as a basis for field the receiving Inspection (see Subsection 15.6).
    Doc No TMG-FAM-MAN-00002A
    QUALITY CONTROL Section 15
    MANUAL Page 2 of 4
    Revision 1
    FIELD ASSEMBLY CONTROL Date 12/02/2019

    15.5. Material Control


    15.5.1. Delivery Inspection
    All materials are delivered to the designed Code receiving area. The Site
    Material Control shall be responsible for the inspection of shipping damage
    and receives the delivered material in accordance with information on the
    shipping Release.
    15.5.2. Material Arrival Notice
    The Site Material Control shall notify the Site QC Inspector for receiving
    Inspection with the shipping Release.
    The control of receiving, storage, issuance of material parts and items shall
    follow the requirements as described in Section 6 of this Manual. When
    procured materials are to be delivered directed to the field site, The Site QC
    Inspector shall perform receiving inspection in accordance with Section 6 of
    this Manual.

    15.6. Process Control


    The field site assembly processes are controlled by using the ITP as described
    in Subsection 7.4 and shall follow the control methods as described in Section
    7 of this Manual.

    15.7. Nondestructive Examination Control


    The Site QC Inspector is responsible for all field NDE examination. The control
    or NDE, including subcontracted service, shall follow the requirements as
    described in section 9 of this Manual.

    15.8. Welding and Welders Control


    15.8.1. Welding Control
    The welding material storage, issuance at field site shall be the responsibility of
    Site Material Control. The control for welding al the field site shall follow the
    requirements as described in Section 8 of this Manual.
    15.8.2. Individuals Services for their Welding
    TMG may use welder under the following conditions:
    15.8.2.1. All Code work shall be the responsibility of TMG.
    15.8.2.2. All welding shall perform in accordance with TMG’s WPS that have
    been qualified by TMG in accordance with section 8 of this Manual.
    15.8.2.3. All welders shall be qualified by TMG in accordance with section 8 of
    this Manual.
    Doc No TMG-FAM-MAN-00002A
    QUALITY CONTROL Section 15
    MANUAL Page 3 of 4
    Revision 1
    FIELD ASSEMBLY CONTROL Date 12/02/2019

    15.8.2.4. The Site Production Foreman shall have complete and exclusive
    administrative and technical supervision of all Individuals Services for
    Their Welding.
    15.8.2.5. The Site Production Foreman shall have authority to assign and
    remove welders at his discretion without involvement of any other
    organization.
    15.8.2.6. Sub-contract welders shall be assigned with welder numbers in
    accordance with Section 9 of this Manual.
    15.8.2.7. The AIA, which provides the inspection services, shall accept this
    program.

    15.9. Heat Treatment and Hydrostatic Testing Control


    The Construction Engineer is responsible for field site heat treating activities.
    The control requirement described in section 10 of this Manual shall be
    followed.

    15.10. Calibration Control


    Only properly calibrated instruments shall be used for field site assembly and
    shall follow the control methods as described on section 11. The calibration
    control of NDE equipment shall follow the requirements as described in Section
    10 of this Manual.

    15.11. Nonconformities Control


    The Site QC Inspector is responsible for the control and correction of
    nonconformities found at field site. Any Nonconformity that cannot be
    resolved at the field site shall be reported to QA/QC Coordinator for resolution.
    The control methods described in Section 12 of this Manual shall be followed.

    15.12. Record Retention


    The Site QC Inspector is responsible for record retention during field site
    assembly. After completion of a job, he shall forward the records to QA/QC
    Coordinator for filling and retention as described in Section 13 of this Manual.

    15.13. Authorized Inspector


    The Al shall have free access at all times at field site where Code work is being
    performed. All documents and records prepare or generated from site activities
    shall be available to the AI for review. The requirements Section 14 of this
    Manual shall be followed. Prior to commencement of field operations the Al
    Doc No TMG-FAM-MAN-00002A
    QUALITY CONTROL Section 15
    MANUAL Page 4 of 4
    Revision 1
    FIELD ASSEMBLY CONTROL Date 12/02/2019

    shall be provided sufficient notice, in order to provide proper authorized


    inspection coverage at the field site.

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