CAR & MOE, TPM Notes
CAR & MOE, TPM Notes
CAR & MOE, TPM Notes
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Minimum Equipment L
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Aircraft Maintenance Program
MPD (Maintenance Planning Document )
Prepared by manufacturer.
It consist of repetitive scheduled maintenance tasks required by other docs like MRBR, ALS, EDTO CMP doc, AD, SB and SIL etc
AMP - Aircraft Maintenance Programe
It is customised doc, based on manufacture recommdation and meets the requirement of CAR M.
It includes frequency of all scheduled maintenance tasks.
AMP details are covered In EPM manual EP-04 section
Approval Procedure
The development and amendments of the Aircraft Maintenance Programme shall be the responsibility of the Manager – Tech
The Aircraft Maintenance Program and its Revision should be approved by DGCA. Continuing Airworthiness Manager shall sub
Region, DGCA
The Maintenance Program shall be submitted to DGCA through eGCA for approval within six weeks after the revised MPD is m
The Aircraft Maintenance Program shall be implemented within one month from the date of approval of the AMP by the DGCA
implementation is described in TPM EPM EP‐04.
Temporary Revision - TR
TR to the AMP shall be issued to cover minor updates b/w 2 regular revisons. After incorporation in AMP, it shall be intimated
The tasks which cannot be grouped into the inspection schedules and those within the scope of approval shall be complied as
Following Schedules are approved in INDIGO maintenance program
1. Transit / Preflight check
2. Layover - every 3 days
3. weekly inspection - every 7 days/ 120 FH
4. 750 FH / 90 days inspection
5. 1500 FH / 180 days inspection
6. 2250 FH / 270 days inspection
7. 3000 FH / 360 days inspection
8. 6000 FH / 4500 FC / 20 months inspection
9. Intermediate check 7500FH/5000FC/24 months
10. C check - 12000FH/8000FC/36 months
Engine Tasks
1. 1200 FH engine tasks
2. 2400 FH engine tasks
Time Controlled Items
This is the list of off-aircraft tasks affecting components which are to be controlled independently from the airframe.
This items must be removed and replaced, these are tracked individually (independent from airframe) and are sent to shop fo
1. Engine Life limited parts are monitored through AMOS under the PPG group.
2. ALS part 1, ALS part 4 section 3 & ALS part 5 section 3 Life limited parts are monitored by tech services.
Variations of the AMP
QM is responsible for the issue of all AMP variations, upon approval by DAW, Delhi region.
Inspection intervals of tasks and life of components shall not be enhanced without prior approval of RAO, DGCA. However, it c
Single Running Task - SRT
All scheduled maintenance tasks not covered in the approved inspection schedules are carried out through single running task
These are issued through AMOS by plannig dept.
Engineering Order
An EO shall be issued to comply with any enginnering or operational requirements on the aircraft not forming the part of appr
EO is issued by the QATS and scheduled w/o is issued by the planning detailig the work to be carried out.
Airworthiness Directives
It is an instruction issued by airworthiness autority that amends an approved document or requires a modification, restriction,
It can be issued by Airworthiness authority of manufacturer's state, FAA, EASA or civil aviation authority of country of registrati
Mandotary Modification
It is issued by the manufacturer of the aircraft or of component to maintain continuous airworthiness of product.
It will prescribe mandotary actions required for continued safe operation of aircraft.
Service Bulletins
It is the document issued to notify the airline of modification, substitution of parts, special inspection, reduction of existing life
These SBs do not automatically become mandatory. The operator will decide the incoporation of the same.
Types of SB:
Manatory - has to be accomplished with in the time specified.
Recommended - complishion of SB is strongly recommended by Manufacturer
Desirable - offers improvements in terms of dispatch reliability, maintenance cost, maintenance program reduction, operation
comfort or regulated environmental nuisance. The Accomplishment Timescale is left to the Operator's entire decision.
Optional - it is developed on specific request from operator/owner. Accomplishment is optional
Alert SB - ASB is a specific format of Service Bulletin issued because its content requires the urgent attention of the Operator.
or months after the issue date. ASB are considered as mandatory in nature.
Category of SB for compliance:
Category 1 -
Category 2 -
Category 3 - Do it with in time specified in SB
Category 4 - when the engine or module first goes to a maintenance base which can do these proceduresregardless of the sc
Category 5 - when the engine is disassembled sufficiently to give access to the changed subassembly
Category 6 - when the subassembly (i.e. modules, accessories, components, build groups) is disassembledsufficiently to give
Category 7 - supply of superseded parts is fully used.
Category 8 - when the operator thinks that the change is necessary because of experience with the partsbeing replaced
Emergency AD
It will be issued when any unsafe conditions exists that require immediate action by a manufacturer / operator.
Airworthiness Limitation Sections (ALS) parts
ALS part 1 - Safe life airworthiness limitation Items
ALS part 2 - Damage tolerant airworthiness limitation Items
ALS part 3 - Certification Maintenance Requirment documents
ALS part 4 - System Equipment maintenance Requirement
ALS part 5 - Fuel Airworthiness limitation items
AWLs are items that the Certification process has defined as critical from a fatigue or damage tolerance assessment. The inspe
way as a CMR task
CMR items
A CMR is a required periodic task established during the design certification of the airplane as an operating limitation of the ty
identified during the type certification process
A CMR is intended to detect safety-significant latent failures that would, in combination with one or more other specific failures
A CMR is a required scheduled maintenance task established during the design certification of the airplane systems as an oper
The CMRs are a subset of the instructions for continued airworthiness identified during the certification process. A
One star CMR - These tasks and intervals are mandatory and can’t be changed or deleted without the approval of the State of
Two star CMR - Changes to task intervals must be supported by an approved procedure and monitoring program. Tasks may n
C OF R - Certificate of Registation
Procedure for issue of C of R is mentioned in CAR section 2 series F part 1.
Application form CA-28 along with fees as mentioned in Aircraft rule 35 shall be submitted to DGCA HQ, New Delhi. Applicatio
IGO shall submitt the application for temporary C of R before importing the aircraft in india. Temporary C of R is valid till first la
Application for noise certificate shall be made to DGCA along with the regular C of R application on form CA 2006-1. Same is to
Noise certificate is valid as long as the aircraft is registered in indian civil aircraft register.
C of A - Certificate of Airworthiness
procedure for issuance of C of A & special flight permit is mentioned in CAR section 2, Series F part III
Application form CA-25 along with the fees prescribed as per aircraft rule 62 shall be submitted to DGCA HQ, New Delhi.
Major Repair
It is a repair which may affect the weight, balance, structural strength, power plant operation, performance, flight characteristi
Maintenance
It consist of all work performed to ensure that the aircraft is airworthy and safe for the flight.
Includes Modification, repair, replacement, overhaul, treatment, process, test, operation and inspection.
Mechanical Delay
Delay to schedule services for 15 mins or more.
Occurrence
it is any incident relating to an aircraft, or defect or malfunctioning of an aircraft or its equipment which would endanger safet
Flight Day
means a 24 hour period (from midnight to midnight) in Universal Coordinated time (UTC), during which at least one flight is in
MEL is prpared by tech services in consultation with CAME and approved by DGCA
Sections of MEL
1. Front Mater
2. How to use
3. Mel Entries
4. MEL Items
5. MEL operations
Preamble of MEL is a part of MI (MI 00-00)
- The operator shall specify his philosophy for invoking MEL in the preamble to the MEL
- it contains following topics
1. intoduction to MEL & MMEL
2. Criteria for dispatch
3. Procedure to be followed while ivoking MEL with manitenance action
4. repair interval of all categories of MEL
5. proceure and limit for Extension of repair interval
6. Definition
The MMEL (reference STL 11000) is developed to improve the aircraft utilization and thereby to provide more convenient and
The MEL may differ in format from the MMEL, but cannot be less restrictive than MMEL
The MEL must not deviate from Aircraft Flight Manual Limitations, Emergency procedures or Airworthiness directives and DGC
A copy of the approved MEL shall be carried on board the aircraft as a part of operation manual
MEL cateogaries
A - check note for repair interval
B - 3 days
C - 10 days
D - 120 days
Where a time period is specified in calendar days, it shall start at 00:01 on the calendar day following the day of discovery.
Where a time period is specified in number of flights or flight hours, it shall start at the beginning of the first flight following th
For the purpose of Categorization, the ‘Flight Day’ means a 24 hour period (from midnight to midnight) in Universal Coordinat
affected aircraft
- On no account can the time limitations be extended by ground engineer or flight crew, without approval of Continuing Airwo
- In case extention is required then MCC incharge will inform the CAME and CAME will approach DGCA for extension approval
- CAM may issue an extension of the applicable MEL Rectification Intervals B, C or D, with prior approval from DGCA, Headqua
- Extension of MEL defect time limit is allowed for the period not longer than original acceptable deferrable time in accordanc
Definitions
1. Daylight operations :
- Period between the beginning of the morning civil twilight and the end of the evening civil twilight relevant to the local aeron
Authority
2. Extended overwater flight
- A flight where the aeroplane is operated over water at a distance away from land greater than 400 nautical miles
3. Flight :
- For the purpose of an MEL, one “flight” is defined as the period of time that begins the moment at which an aircraft begins to
applicable flight phases, and ends when the aircraft lands and comes to a complete stop in its parking area
4. Flight Hours
- measured from the time an aeroplane first moves for the purpose of taking off until it finally stops at the end of the flight
MOE - Maintenance Organisation
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Continuous Airworthiness Maintena
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MOE - Maintenance Organisation Expos
MOE is prepared to meet the requirements of CAR 145.
It is the material required as per CAR145.70 to show how the organization complies with CAR 145.
Its purpose is to describe the policies and standards to ensure the compliance with CAR 145.
Approval
MOE is prepared and issued by QM in consultation with Accountable manager and is approved by DGCA.
two paper copies of the MOE will be submitted to DGCA. After approval, one copy will be retained by DGCA and the other will
Parts of MOE
0 : General
1. Management (1.9 - Organization scope of work)
2. Maintenacne Procedure
L2: Additional line maintenance procedure
3. Quality system Procedure
(3.4 - Certifying staff qualification and authorisation procedure)
4. Contracted Operators
- This part details IGO maintenance policy on othe operator's Aircraft
5. Appendices
- This part details about docuents used by IGO under CAR-145 approval
6. Operator Procedure
- This part reserved for AMO who are operator alos. Like Indigo
7. Suuplementary procedure for FAR part 145 repair station
- Reserved for CAR 145 AMO who are also approved under FAR 145. IGO is not approved under CAR 145
8. Supplementary Procedure forTCCA AM573 maintenance organization (section is)
- reserved for CAR 145 aprroved AMO who are also TCAA AM573 approved. IGO is not approved uder TCAA AM573
9. Suuplementary procedure for EASA 145
- reserved for CAR 145 aprroved AMO who are also EASA 145 approved. IGO is not approved under EASA 145
CRS
- A certificate issued in respect of an Aircraft or Aircraft system or component or equipment by approriately authorised person
Complex motor powered aircraft: A complex motor powered aircraft means:
a) An aeroplane:
1) Above 5700 Kg MTOM, or
2) Certificated for more than 19 seated passengers, or
3) Certificated for operation with at least 2 pilots, or
4) Equipped with turbojet engine(s) or more than 1 turboprop engine.
b) A helicopter:
1) Above 3175 Kg MTOM, or
2) Certificated for more than 9 seated passengers, or
3) Certificated for operation with at least 2 pilots, or
c) A tilt rotor aircraft.
Independent Inspection:
An independent inspection is an inspection performed by an ‘independent qualified person’ of a task carried out by an ‘author
Idependent qualified person do not issue a certificate of release to service, therefore they are not required to hold certificatio
Line Maintenance:
Any maintenance carried out before flight to ensure that the aircraft is fit for the intended flight.
Pre‐Flight Inspection:
Means an inspection carried out before flight to ensure that the aircraft is fit for the intended flight. It does not include defect
Repetitive Defect:
Means a defect in an aircraft (including its components and systems) which recurs, in spite of rectification attempt, on the sam
It is the defect which occurs 3 or more times in 10 concecutive flights or 2 days of operation whichever is lesser.
Accountable manger is responsible to establish and promote safety and quality policy as per CAR 145.A.65.
In case of variation (including change of approved location) in the scope of existing approval, Continuing Airworthiness Manag
to DGCA:
- CA Form 2 duly signed by Accountable Manager
- Internal audit report of the proposed activity;
- Parawise compliance of the affected portion of CAR M, and;
- the relevant pages of CAME and the revised List of Effective Pages that affect the proposed variation
CAME is prepared by CAM and approved by DGCA. Revision to this manual shall be issued by QM after approval form DGCA
The QM is responsible for any amendments and revisions of the CAME including any associated manuals
In case of minor/ temporary amendments which would not affect the organization' s approval and scope of work may be appr
approved through indirect approval process shall be submitted to DGCA within 15 days of approval
Indigo shall estabish safety management system as per CAR section 1,series C part-1 and CAR M.
IGO safety policy and procedures are described in SMS manual. Same is prepapred by flight safety team & approved by DGCA
MEL & its susequent revisions are preapred by technical services and submitted to RAO,new Delhi for approval.
CDCCL
Identifies the critical design feature that must be maintained in same manner through out the life of Aircraft in order to compl
Airworthiess Review Certificate
Application for issuance of new ARC shall be made by CAM to DGCA on FORM 15A along with C of A in accordance with CAR s
ARC issued by DGCA on FORM 15A & ARC issued by airworthiness review staff on FORM 15B.
ARC can be extended twice for one year by airworthiness review staff.
Airworthiness review staff can issue ARC for aircraft that are in contolled environment.
Controlled environment
1. During previous 12 months Aircraft is continuously managed by CAMO approved as per section A, sub part G of CAR M.
2. During previous 12 months Aircraft is maintained by AMO approves in accordance with CAR 145.
Airworthiess review staff
Shall be nominated by QM & accepted by DGCA.
Validity of ARC
The ARC shall be valid normally for one year unless DGCA has safety reason to limit the validity. In case of leased aircraft, valid
IndiGo shall establish a Safety Management System as required by CAR Section 1, Series C Part 1.
IndiGo Safety Policy and the SMS policies and procedures for the organisation are described in the Safety Management System
Level 1 finding
Any significant non-compliance with CAR-M requirements which lowers the safety standard and hazards seriously the flight sa
Shall be closed with in 7 days
Level 2 Finding
Any significant non-compliance with CAR-M requirements which could lowers the safety standard and hazards seriously the fl
shall be closed with in 30 days
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EDTO - Extended Diversion Time Operati
EDTO manual
EDTO manual shall be prepared by CA manager and approved by DGCA. Any amendment to the same has to be approved by D
It is prepared to comply with requirements to hold EDTO approval.
It is a comprehensive document which defines the maintenance policies, procedures and requirements for the guidance of all
The Manual is prepared in accordance with CAR section-8, Series S part - 1.
Alternate Aerodrome
It is an aerodrome to which an aircraft may proceed when it becomes either impossible or inadvisable to proceed to or to land
Alternate Aerodrome includes following :
1. Take off alternate
2. En route alternate
3. Destination alternate.
EDTO
Any operation by an aeroplane with two or more turbine engines where the diversion time to en-route alternate aerodrome is
Threshold Time:
The range, expressed in time, established by the State of the Operator to an en-route alternate aerodrome, whereby any time
Threshold time is calculated by ISA and still air condition with one engine inoperative cruise speed.
Twing engine - Threshold time is 60 mins with OEI cruise speed
More then twin egine - Threshold time is 120 mins with all engine cruise speed
EDTO regulations are applicable over water as well as remote land areas.
EDTO is the acronym created by ICAO.
EDTO authorisation
two types of EDTO authorization
1. in-service EDTO authorization
- One year of direct in-service experience with the aircraft without EDTO. In this case an approval for a diversion time of 120-m
- More than one year of EDTO experience at up to 120-minute maximum diversion time with the aircraft. In that case, the app
2. accelerated EDTO authorization
- Less than one year of direct in-service experience with the aircraft; or
- Direct in-service experience with the aircraft, but to conduct EDTO beyond 120 minutes with less than one year of 120-minut
EDTO approval shall be applied for one of the above types of authorization as per the requirements given in CAR Section-8, Se
EDTO operations are covered under categories viz. 75 mins, 120 mins and 180 mins (the approval to operate may be etende
75 mins
- with minimal or no in-service experience with particular airframe engine combination
120 mins
- operator should have min 12 consecutive months of in service operational experience with specified airframe engine combin
- Normally the accumulation of at least 2,50,000 engine hours in the world fleet (not necessarily on a particular airframe) will b
180 mins
- operator should have held current approval of 120 mins EDTO operations for min of 12 months.
EDTO parts control programe
the purpose of this programe is to ensure tha any part utilized for maintenance on EDTO approved aircraft must confirm the m
Dual Maintenance - Dual maintenance means maintenance on the "same" or "substantially simillar" EDTO significant system d
Purpose is to avoid failure of same/simillar EDTO system at same time due to maintenance error.
IndiGo Fleet Management monitors this data and calculates TVE (Total Vertical Error), ASE (Altimetry System Error) and AAD (A
height keeping systems.
Min equipment required for RVSM
1. Two independent altitude measurement systems shall be installed.
2. One secondary surveillance radar transponder with an altitude reporting system that can be connected to the altitude meas
3. Airborne Collision Avoidance System II
4. An altitude alerting system that alerts the crew aurally and visually if deviation occurs
5. An automatic altitude control system with tolerance of +- 15 feet
PBN - Performance Based Navigation
A320 family aircraft are certified and capable to operate to the requirements of RNP10, RNP 2, RNP 1, RNP APCH 0.3, RNAV5,
IndiGo MEL does not include the minimum equipment required for RNP operations. The minimum equipment/functions requi
RNAV
a method of navigation enabling aircraft to fly on any desired flight path within the coverage of referenced NAVAIDS or within
capabilities
RNP
RNP is RNAV operations with the added feature of on-board navigation performance monitoring and alerting.
The critical component of RNP is the ability of the aircraft navigation system to monitor its achieved navigation performance, a
met during an operation
RNP-x is aircraft path conformance (accuracy x or better, 95% of time)
Advantages of RNP
a)Establishment of more direct routes permitting a reduction in flight distances;
b) Establishment of dual or parallel routes to accommodate a greater flow of en-route traffic;
c) Establishment of bypass routes for aircraft overflying high-density terminal areas;
d) Establishment of optimum locations for holding patterns; and
e) Reduction in the number of ground navigation facilities
Transmissometer
- It is the instrunent used to measure the RVR.
- Normally three transmissometers are provided, one at each end of the runway and one at the midpoint
A320-271N
A1 DEL
A321-271NX
DEL
ATR72-212A A1
HYD
Latest Revision
Document Name Rev No Date
MOE Issue 04 Rev 63 17th MAY 2023
CAME Issue 03 Rev 19 17th NOV 2022
EDTO Issue 03 Rev 02 15th FEB 2023
MEL AIRBUS Issue 14 REV 04 (TR 01 to TR07) 14th JUNE 2023
Issue 02 Rev 11
MEL ATR 8th JUNE 2023
Issue 02 Rev 11 TR01
AMP Airbus Issue 09 REV 01 QAN 04 of 2023
AMP ATR Issue 07 Rev 00 QAN 03 of 2023
Total fleet count
A320 CEO -
A320 CFM -
A320 PW -
A321 PW -
A320 LEAP -
A321 LEAP1A32 -
A321 LEAP1A30 -
ATR72-212A -
Manual prepared to comly requirement of EDTO approval as per CAR SEC 8 series S p
EDTO manual
Prepared by CAM and approved by DGCA
Manual describes the procudre to train the marshalling trainer & marshalling person
Marshallin training manual
Prepared by training department and approved by QM
Parts of TPM
Manual complements procedure & Requirement laid down in MOE for base mainten
Base Maintenane Manual
Approved by QM
Manual complements procedure & Requirement laid down in MOE & CAME for Engi
Engineering procedure Manual Objective is to define authorities & responsibilitis of technical service personnle
Approved by QM
Manual complements procedure & Requirement laid down in MOE & CAME for Hang
Hanger Maintenance Manual
Approved by QM
Manual complements procedure & Requirement laid down in MOE & CAME for Line
Line Maintenance Manual Objective is to define authorities & responsibilitis of maintenance personnle
Approved by QM
Manual complements procedure & Requirement laid down in MOE & CAME for logis
Logistics & Store procedure Manual
Approved by QM
Manual complements procedure & Requirement laid down in MOE for workshop pro
Workshop Manual
Approved by QM
Manual complements procedure & Requirement laid down in MOE & CAME for pow
Power plant procedure Manual
Approved by QM
Manual describes method and procedure for quality audit and complements proced
Quality Audit Manual
Approved by QM
Manual complements procedure & Requirement laid down in MOE & CAME
Quality procedure Manual Objective is to define authorities & responsibilitis of quality assurance personle and d
Approved by QM
Scope of Approval - MOE 1.9 section
To carry out maintenance task below 12000 FH/ 8000 FC/ 36 MO)
To carry out ‘C’ check (12000 FH/ 8000 FC/ 36 MO) and out
of phase maintenance as per approved AMP (below 24000
FH/ 16000 FC/ 72 MO)
To carry out maintenance task up to and including 6000 FH/ 2500FC/ 20
MO)
To carry out maintenance task below 8000 FH/ 7500 FC/ 2 yr)
To carry out inspection up to and excluding 5000 FH (C-check), as per
approved AMP
Structural repair as per SRM
Periodic Inspection, Charging, Capacity Test and Overhaul of ‘’SAFT’’ Ni-Cd
Batteries (P/N: 2758 and P/N: 416526)
Disassembly, Inspection, Minor Repair and Assembly of IAE V2500 FWD &
AFT Engine Mounts (FWD Engine Mount Part No. 740-2010, 745-2010 and
AFT Engine Mount, Part No. 740-2040) as per CMM 71-21-12 and 71-22-
11.
weekly inspection
Revision
Highlight of last revision
Scope of MAA station enhanced for AIRBUS & ATR
EDTO procedure updated as per CAR SEC 8 series S part 1
LEAP aiecrafts are added in list
MPD REV 47
MPD REV 35
pliance for CAR 145
pliance for CAR 147
mliance for CAR M
ved by QM
ures & policies of IGO training department
ved by QM
craft maintenance 147 type training. Supporting doc for MTOE
DTO approval as per CAR SEC 8 series S part - 1 and SA-EASA AMC 20-6-CMP
ment laid down in MOE & CAME for Line maintnance activities
bilitis of maintenance personnle
ment laid down in MOE & CAME for logisitic & store procedure
quality audit and complements procedure & Requirement laid down in MOE,CAME & MTOE
ment laid down in MOE & CAME
bilitis of quality assurance personle and delegation of duty
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Accident
If between the time any person boards the aircraft with the intention of flight until such time as all
such persons have disembarked.
- Any person suffers death or serious injury as a result of being in or upon the aircraft or by direct contact with the aircraft or a
- The aircraft receives substantial damage.
Incident
- means any occurance Other then accident
Aircraft
Aircraft means any machine that can derive support in the atmosphere from the reactions of the air other than reactions of th
Continuing Airworthiness:
Continuing Airworthiness means all of the processes ensuring that, at any time in its operating life, the aircraft complies with t
operation
Mainenance
Maintenance means any one or combination of overhaul, repair, inspection, replacement, modification or defect rectification
Pre-flight inspection
means the inspection carried out before flight to ensure that the aircraft is fit for the intended flight.
Repetitive Defect
A defect which recurs three or more times after rectification on the same aircraft within 10 consecutive flights or 2 days of ope
Support Staff
Those DGCA licenced engineers/approval holders issued in accordance with Rule 61 in the base maintenance environment wh
CDCCL
Identifies the critical design feature that must be maintained in same manner through out the life of Aircraft in order to compl
Major Repair
Any repair of an aeronautical product that might appreciably affect the structural strength, performance, engine operation, fli
environmental characteristics
RDAS (Repair Design Approval Sheet):-
Document approved under the authority of Manufacturer Design Organization Approval (DOA) issued to an operator request
Major Modification:-
In respect of an aeronautical product for which a type certificate has been issued, a change in the type design that has an app
limits, structural strength, engine operation, flight characteristics, reliability, operational characteristics, or other characteristic
an aeronautical product.
LOPA
LOPA is a document provided by Manufacturer of Aircraft which reflects the layout (seat arrangement) including the pitch of t
EELC
EELC is a document provided by Manufacturer of Aircraft which reflects the location and number of the emergency equipmen
Manufacturer's empty weight
The weight of structure, power plant, systems, furnishings and other items of equipment that are an integral part of the aircra
systems. The weights of all operator's items are excluded.
Level 1 finding
Any significant non-compliance with CAR-M requirements which lowers the safety standard and hazards seriously the flight sa
Shall be closed with in 7 days
Level 2 Finding
Any significant non-compliance with CAR-M requirements which could lowers the safety standard and hazards seriously the fl
shall be closed with in 30 days
service life-limited components
The term ‘service life-limited components’ embraces: (i) components subject to a certified life limit after which the component
which the components should undergo maintenance to restore their serviceability.
Human Factor
means principles which apply to aeronautical design, certification, training, operations and maintenance and which seek safe i
consideration of human performance.
Human performance
means human capabilities and limitations which have an impact on the safety and efficiency of aeronautical operations
Airworthiness Directives
Means an instruction issued by an airworthiness authority that amends an approved document or requires a modification, res
of equipment necessary to maintain it in an airworthiness condition.
The AD’s may be issued either by Civil Aviation Authority of the manufacturer’s state, EASA or FAA.
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LATEST REVISION CAR M ISSUE 2 REV 05 DATE 10TH MAY 2022
CAR M SECTIONS:
SECTION A - TECHNICAL REQUIREMENT
Subparts of Section A:
Subpart A - General
Subpart B - Accountability
- deals with accountability for continuous airworthiness of an Aircraft
Subpart C - Continuing Airworthiness
- Procedure for ensuring cntinuous Airworthiness of an Aircraft is mentioned here
Subpart D - Maintenance standards
- deals with mantennace data used for manitenance, moification and repair
Subpart E - Components
- Classification of components (Like serviceable, Unservceable, Unsalvageable)
Subpart F - Maintenance Organization
- procedure & requirement for approval for the maintenance of aircraft other than complex motor powered aircraft and compon
Schedule XI of Aircraft rule 1937.
Subpart G - Continuous Airworthiess Management Organization
- This Subpart establishes the requirements to be met by an organisation to qualify for the issue or continuation of an approval f
Subpart H - Certifiate of release to service
- Except for aircraft released to service by a maintenance organisation approved in accordance with CAR 145, the certificate of
Subpart I - Airwothiness review certificate
Section B - Procedure for DGCA
This CAR lays down the requirements of continuing airworthiness management of Aircraft and which are harmonized with EA
This CAR provides common technical standards and guidelines for continued airworthiness of an aircraft and its components
Applicability :
The CAR M is applicable to all operators of Indian registered aircraft irrespective of whether such aircraft are maintained by th
The applicability will include private operators (General Aviation), flying training institutes state governments etc.
Objective:-
This CAR establishes common technical requirements and administrative procedures for ensuring the continuing airworthiness
(a) Registered in India; or
(b) Registered in a foreign country and used by an Indian operator for which India ensures oversight of operations.
The provisions of this CAR related to commercial air transport are applicable to licensed air carriers as defined by Rule 134 of
This CAR establishes the measures to be taken to ensure that airworthiness of aircraft is maintained, including its maintenance
involved in continuing airworthiness management of aircraft.
Responsibility:-
- The owner is responsible for the continuing airworthiness of an aircraft.
- When the aircraft is leased, the responsibilities of the owner are transferred to the lessee
- When the operator is not continuing airworthiness management organisation approved itself then the operator shall establish a
cases, operator shall have CAME in accordance with para 11.2 of CAR Section 8 Series O Part II;
Aircraft Maintenance Programe
The aircraft maintenance programme and any subsequent amendments shall be approved by DGCA
When the continuing airworthiness of the aircraft is managed by a continuing airworthiness management organisation approved
contract between the owner and this organisation in accordance with point M.A.201(e)(3) the aircraft maintenance programme
In that case, the indirect approval procedure shall be established by the continuing airworthiness management organisation as p
DGCA.
The aircraft should only be maintained to one approved maintenance programme at a given point in time. Where an owner or o
inspection may need to be performed in order to implement the change.
The purpose of a reliability programme is to ensure that the aircraft maintenance programme tasks are effective and their peri
“component vital to flight safety” means a component that includes certified life limited parts or is subject to airworthiness li
One of Authorisation
to one of its employees holding type qualifications on aircraft of similar technology, construction and systems; or
to any person with not less than three years maintenance experience and holding a valid ICAO aircraft maintenance licence r
All such cases must be reported to DGCA within seven days after issuing such certification authorisation
Approval for Management of Aircraft continuous Airworthiness
air operator certified in accordance with Schedule XI , the approval shall be part of the air operator certificate/permit issued b
An application for issue, variations and renewal of a continuing airworthiness management organisation approval shall be mad
The approval is indicated on a certificate (CA form 14) issued by DGCA.
cope of work deemed to constitute the approval shall be specified in the continuing airworthiness management exposition.
The continuing airworthiness management exposition and its amendments shall be approved by DGCA.
minor amendments to the exposition may be approved indirectly through an indirect approval procedure. Provided the amen
Reliability programe
The purpose of a reliability programme is to ensure that the aircraft maintenance programme tasks are effective and their per
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Advnatages of CAR 145 over CAR SER E
1. Delegation of responsibilty
2. Concept of post holders
3. Easy exchange of manpower & Products
4. More emphasis on human factor
Rule 133B of the Aircraft Rules 1937 stipulates that organisations engaged in the maintenance of aircraft and aircraft compon
This CAR is issued under the provisions of Rule 133A of the Aircraft Rules 1937.
CAR 145 Rev.0 was introduced on 26th January 2005 in order to harmonize requirements for approval of aircraft maintenance
EASA Part-145 regulation. Since the initial issue of CAR 145, it has been revised from time to time to synchronize with EASA Pa
Latest revision : CAR 145 issue 2 rev 5 - dated 15th june,2021
CAR 145 section A - Technical reuirements for approval of AMO, related AMC and GM
AMC - Acceptable Means of compliance
GM - Guidance Material
CAR 145.A.05 Applicability
Organization involved in the maintenance of complex motor powered aircraft or of aircraft used for commercial air transport a
CAR 145.
Large Aircraft
Means an aircraft, classified as an aeroplane with a MTO mass of more then 5700 kg, or multi engine helicopter
Certifyimg Staff
means personnel responsible for the release of an Aircraft or a component after maintenance.
Maintenance - Definition
Maintenance’ means any one or combination of overhaul, repair, inspection, replacement, modification or defect rectification
Preflight Inspection
Means the inspection carried out before the flight to ensure the aicraft is fit for the intended flight
Preflight inspection does not come under mmaintenance
Complex motor powered aircraft means :
1. An Aeroplane :
- Above 5700 kg MTOM or
- certificated for more then 19 seated passanger or
- certificated for the operation with atleast 2 pilots
- Equipped with turbojet engine(S) or more then 1 turboprop engine.
2. Helicopter :
- Above 3175 kg MTOM or
- Certifiacted for more then 9 seated passangers or
- Certificated for operation with atleast 2 polits
‘Human factors’ means principles which apply to aeronautical design, certification, training, operations and maintenance
proper consideration of human performance.
‘Human performance’ means human capabilities and limitations which have an impact on the safety and efficiency of ae
The maintenance man-hour plan should be reviewed at least every 3 months and updated when necessary.
Procedure for issue of authorization to personnel engaged in NDT is given in Airworthiness Advisory Circular 2 of 2017 .
Any maintenance organisation approved under CAR-145 that carries out NDT should establish NDT specialist qualification proc
Boroscoping and other techniques such as delamination coin tapping are non- destructive inspections rather than non-destruc
CRITICAL MAINTENANCE TASK
(1) tasks that may affect the control of the aircraft flight path and attitude, such as installation, rigging and adjustments of fligh
(2) aircraft stability control systems (autopilot, fuel transfer);
(3) tasks that may affect the propulsive force of the aircraft, including installation of aircraft engines, propellers and rotors; an
(4) overhaul, calibration or rigging of engines, propellers, transmissions and gearboxes.
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Current Issue - CAR 66 ISSUE 2 REV 08 dated 20th APR 2022
This CAR is effective from 01.01.2012
Why CAR 66 was introduced
CAR 66 has been drafted in line with the current Rule 61 and to harmonise indian requirement of the aircraft maintenance per
CAR 66 eliminates the system of obtaining Airframe, Engine, Electrical, Instrument and Radio System Licences separately
Why CAR 66 was introduced
CAR 66 has been drafted in line with the current Rule 61 and to harmonise indian requirement of the aircraft maintenance per
Applicability
The CAR-66 is applicable to all personnel / Organizations engaged in maintenance and/or certification of aircraft registered in
CAT A license provision was introduced in CAR 66 Issue 02 Rev 01 dated 10th FEB, 2017
Reference of eGCA introduced at relevant places in CAR 66 issue 02 Rev 07 dated 7th Feb, 2022
- To be considered as recent experience; at least 50% of the required 12 month experience should be gained within the 12 mo
The remainder of the experience should have been gained within the 7 year period prior to application
the experience requirement specified shall be reduced by one year in case of an applicant who has satisfactorily completed tra
acquired a Degree in an allied field of Engineering from a recognized University;
Further the experience shall be reduced by two years for CAT A and three years for CAT B1, in case of an applicant who has su
a part of the syllabi of the course he has passed from a training organisation approved under rule 133B
Personnel exercising certification privileges well as support staff must produce as their licence as evidence of qualification, if r
Sections of CAR 66
Section A - Technical Requirements
- The Section A of CAR-66 establishes the requirements for the issue and extension of an aircraft maintenance engineer’s licen
maintenance engineer’s (AME) license issued prior to the CAR-66 coming into force.
Subpart A of Section A - AME license on Aeroplane and Helicopter
Subpart B of Section A - Certification of an Aircraft other then Aeroplane and Helicopter
Subpart C of Secction A - Maintenance and certfication of Components
AMC & GM of Section A
Appendix I - Basic Knowledge Requirements
Appendix II – Basic Examination Standard
Appendix III - Type training and Examination Standard
Appendix IV - Experience requirements for extending a CAR- 66 Aircraft Maintenance Engineer’s Licence
Assessor Approval
- On successful assessment by the Board, the applicant shall be authorized by DGCA as Designated Assessor (for assessment o
- Experience requied for Assessor
a) Type rated AME holding full scope authorization in applicable category (B1/B2) on applicable aircraft.
b) Minimum 5 years of maintenance certification experience on applicable family of aircraft.
15
25
25A
29C
29D
29E
30
32
32A
33
35
36
37
49
50
50A
51
52
53
53A
54
55
55A
56
57
58
59
59A
60
61
61A
62
67
67AA
133A
133B
133BA
133C
134
134A
140B
156
Form NO
CA form 19-01/02
CA form 19-02
CA form 19-03
CA form 19-04
CA form 19-05
CA form 19-06
CA form 19-07
CA form 19-08A
CA form 19-08B
CA form 19-09
CA form 19-10
CA form 19-11
CA 25
CA 26
CA 28
CA 2006-1
CA 30
CA 31
CA 32
CA 33
CA form 2
CA form 3
CA form 6
CA form 4
CA form 1
CA 182A
CA 182B
CA 182D
CA 80A
CA 80B
CA 81
CA 82A
CA 82B
CA form 15a
CA form 15b
CA form 14
CA form 12
CA form 11
CA - 2
Important AAC
AAC Number
AAC 01 of 2017
AAC 02 OF 2017
AAC 05 of 2020
AAC 02 of 2018
AAC 02 of 2019
AAC 05 of 2017
AAC 05 of 2018
AAC 06 of 2018
AAC 07 of 2017
AAC 04 of 2018
Purpose
Registration and nationality and registration marks
requires that no person shall fly or assist in flying any aircraft unless it has been registered
Documents to be carried on aircraft - (1) No person shall fly an aircraft unless valid documents, as required by the law of the c
form and manner as laid down by that country.
no aircraft shall be flown unless that all aircraft possess a valid Certificate of Airworthiness (C of A) or Special Certificate of Airw
Smoking in aircraft
Fuelling of aircraft
Export of Aircraft
consequent upon cancellation of registration of an aircraft for export purpose
Change in ownership
Registration fees
Register of all Aircrat registered in india is maiatained by DGCA
Nationality and Registration marks, how to be affixed
Issue of Type Certificate or Restricted Type Certificate for an aircraft or engine or propeller designed or manufactured in India
Issue of Certificate of airworthiness or Special Certificate of Airworthiness and Airworthiness Review Certificate
stipulates the conditions necessary for a Certificate of Airworthiness to remaining in force
Flight Manual - Where a flight manual is required to be kept in relation to an aircraft in accordance with provisions of these rules
accordingly.
Modification and repairs- (1) A person shall not carry out any modification or repair affecting safety of any aircraft
been required to do so in pursuance of these rules or unless he has obtained the prior approval of the Director-Gene
Use of materials, processes, parts and periodical overhaul of aircraft
Manufacture, storage and distribution of all aircraft
Persons authorised to certify
Suspension or cancellation of certificate of airworthiness or special certificate of airworthiness and its continued validity
Issue of Special Flight Permit
Director-General may issue a special flight permit when an aircraft is not fully in compliance with the airworthiness requirements
such conditions as are specified in the special flight permit.
Indian aircraft operating outside India
permits an aircraft registered in India when operating outside India to be maintained by FAMO
Instruments and equipment- (1) Every aircraft shall be fitted and equipped with the instrument and equipment including radio
according to the use and circumstances under which the flight is to be conducted.
Weight and balance
Every aircraft shall be weighed and appropriately marked and centre of gravity determined.
Defects and defective parts- (1) A major defect in or a major damage to an aircraft registered in India shall be reported in the m
Defects in a foreign aircraft- (1) When an aircraft registered outside India, whilst in Indian territory sustains major damage or a m
the aircraft from flying.
Maintenance standards and certification
AME Licensing
Validation of licences of foreign Aircraft Maintenance Engineers
Fees for AME license, for Aircraft type certificate, for C of A & ARC
Logbook for Aircraft
Log books of Aircraft Maintenance Personnel
Directions by Director-General- (1) The Director-General may, through Notices to Airmen (NOTAMS), Aeronautical Informatio
and Maintenance Engineers and publication entitled Civil Aviation Requirements), issue special directions not inconsistent wit
manufacture, use, possession, maintenance or navigation of aircraft flying in or over India or of aircraft registered in India.
(2) The Civil Aviation Requirements under sub-rule(1) shall be issued after placing the draft on the website of the Directorate G
suggestions from all persons likely to be affected thereby;
Approval of organisation
(i) design and manufacture of aircraft, aircraft components and items of equipment
(ii) maintenance, overhaul, modification, repair, inspection, treatment, processing of aeronautical products and including aircr
(iii) manufacture, storage, distribution and supply of aircraft fuel, lubricants, special products;
(iv) laboratories and tests to be carried out therein;
(v) training organisations for all aviation subjects except those covered under rules 41B and 114.
Inspection
The Director-General, or any officer of the Directorate General of Civil Aviation authorised by him by general or spec
of granting an approval or a certificate under these rules, and subsequently to carry out surveillance including unann
Purpose
Application for AME License
Addition of Category or Sub category to License
Renewal of AME license
Removal of imitation 3 & 7 from License
Application for Issue of Duplicate CAR- 66 Aircraft Maintenance Engineer's Licence
Medical Certificate
Application for allottment of Computer No. for appearing in AME licence Examinations For online forms refer to Pariksha Porta
Application for appearing in written Paper(s) of CAR 66 Basic Knowledge Examination For online forms refer to Pariksha Portal
Application for appearing in CAR 66 Type Examination
Application for appearing in skill test of CAR 66 AME Licence
Format of Aircraft Maintenance Engineer Work Record/ Log Book
Application for issue of Basic Knowledge Examination Certificate
Application for issue of CofA
AME License
Application for Registration of Aircraft
Application for noise certificate
Application for Type Certificate (TC)/ Restricted Type Certificate (RTC)
Application for Approval of Major Change / Major Repair Design
Application for Approval of Minor Change / Minor Repair Design
Application for Approval of Supplemental Type Certificate (STC)
CAR 145 approval application form
Application form for approval of CAMO
CAR 145 approval given by DGCA on this form
APPROVAL RECOMMENDATION REPORT
used for grant/change/continuation to CAR 145 approval
The formal acceptance by the DGCA of the airworthiness review staff is granted through the corresponding CA Form 4.
MANAGEMENT PERSONNEL REQUIRED TO BE ACCEPTED AS SPECIFIED IN CAR 145
release certificate for component
Application for Approval of Indian Firms
Application for Renewal of Indian Firms
Application for Renewal of Foreign Firms
Application for Design Organisation Approval (DOA) under CAR 21, Subpart JA
Application for Design Organisation Approval (DOA) under CAR 21, Subpart JB
Application for Alternative Procedures to Design Organisation Approval (ADOA)
Application for Significant Changes to Design Organisation Approval (DOA) under CAR 21, Subpart JA
Application for Significant Changes to Design Organisation Approval (DOA) under CAR 21, Subpart JB
Airworthiness Review Certificate issued by DGCA
Airworthiness Review Certificate issued by ARC staff of operator
Approval of CAMO
The CAMO should only subcontract to organisations which are specified by the DGCA on CA Form 14
An application for the approval or change of an existing approval shall be made in a manner established by DGCA for CAR 147
CAR 147 Approval given by DGCA on this form
APPLICATION FOR APPROVAL OF MAJOR MODIFICATION AND REPAIR
Important AAC
Desciption
Procedure for approval of Modification and Repair on Aircraft
Standard and Procedure for Issuance/ Extension/ Renewal of Certification Authorisation for specialized processes, such as Non
Guidelines for Demonstration of 6/24 months maintenance experience
CAR 147 (Basic) organisations - Procedures for Approval/Renewal/ Change in the scope of approval
Approval under CAR M, Sub-Part G for organisation other than Air Transport Operator – Procedures for Approval/ Renewal/ C
Procedures for granting approval to CAMO for the Issuance/ Extension of Airworthiness Review Certificate and issue of recom
Certification of Transit/ Extended Transit Inspections at Foreign Locations by Foreign Aircraft Maintenance Organizations
CAR 145 organisations - Procedures for Approval/ Renewal/ Change in the scope of approval
Storage conditions and storage/ service life of Rubber parts and aircraft components containing rubber parts.
Continuation training for certifying and support staff
Sectionns of CAR
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
Section 9
Section 10
Section 11
Chicago Convention on
International Civil
Aviation
ICAO
In order to ensure the safety of aviation operations, the government is allowed to "establish laws controlling the ma
export of any aircraft or class of aircraft.
The State's ability to conduct secure and safe aviation operations is one of the Act's goals. Therefore, this is the justi
The 1934 Aircraft Act also addresses the maintenance, expansion, and operation of all types of airports, including Gr
director-general of civil aviation as the regulatory authority to handle these problems of civil aviation in order to gov
requirements, as well as for the enforcement of civil air rules.
The Section states that the Central Government may create any laws that it deems essential to implement the Chica
signed on the 7th day of December 1944. (Including any Annex thereto relating to international standards and recom
Section 4 Power of Central Government to make rules to implement the Convention of 1944
Section 7 of the Act, the Central Government may request an investigation in the event of an accident.
IATA is a trade association that represents its airlines around the world. Initially founded by 57 carriers, it now has s
other hand, is a specialized organization that is part of the United Nations with 193 members, with its headquarters i
For GOA - ICAO code is 4 letter - VOGO & IATA code is 3 letter - GOI
For Indigo - ICAO code is 3 letter - IGO & IATA code is 2 letter - 6E
Annex 1 Personnel Licensing
Annex 2 Rules of the Air
Annex 3 Meteorological Service for International Air Navigation
Annex 4 Aeronautical Charts
Annex 5 Units of Measurement to be Used in Air and Ground Operations
Annex 6 Operation of Aircraft
Annex 7 Aircraft Nationality and Registration Marks
Annex 8 Airworthiness of Aircraft
Annex 9 Facilitation
Annex 10 Aeronautical Telecommunications
Annex 11 Air Traffic Services
Annex 12 Search and Rescue
Annex 13 Aircraft Accident and Incident Investigation
Annex 14 Aerodromes
Annex 15 Aeronautical Information Services
Annex 16 Environmental Protection
Annex 17 Security: Safeguarding International Civil Aviation Against Acts of Unlawful Interference
Annex 18 The Safe Transport of Dangerous Goods by Air
SECTION 1 - GENERAL
A part 1
B part 1
B part 3
C part 1
SECTION 2 - AIRWORTHINESS
Searies & Part
B part 1
C part 1
E - CAR 145
E - CAR M
E part 1
E part 6
E part 8
E part 11
E part 12
E - CAR 147
F part 1
F part 3
F part 7
F part 20
F part 23
H part 2
H part 3
I part 2
I part 5
I part 6
I part 7
I part 8
L - car 66
L part 9
L part 11
L part 15
L part 16
M part 1
O part 14
R part 2
R part 4
T part 2
X part 2
X part 3
X part 4
X part 6
X part 7
X part 8
F part 3
F part 4
F part 5
B CAR 21
C part 1
C part 2
C part 3
B part 2
C part 1
D part 1
S part 1
S part 2
S part 4
S part 5
SECTION 1 - GENERAL
Issuance of the Civil Aviation Requirements and revisions thereof etc. - Requirements to be complied with
SECTION 2 - AIRWORTHINESS
Description
MEL
Approval of organisation
Approval of organisation - Cat. E - Aviation Fuel, Aviation Lubricants and special products
Registration/De-registration of Aircraft
Age of Aircraft to be imported for Scheduled / Non-Scheduled including Charter, General Aviation and other Operations
Aircraft equipment and instruments for flying training organisations and aerial work operations
Flight Data Recorders, Combination Recorders, Datalink Recorders, Airborne Image Recorders, Airborne Image Recording
System and Aircraft Data Recording System
Cockpit voice recorders and Cockpit Audio Recording System
Procedure for issue/ renewal/ extension of Student Flight Engineer/ Flight Engineer's licence
Airworthiness and Maintenance Requirements for Cat II and Cat IIIA operations
Procedure for breath-analyser examination of the personnel engaged in Aircraft maintenance, Air traffic control services,
Aerodrome operations, Ground handling services for detecting consumption of Alcohol
Procedure for examination of the aviation personnel for consumption of Psychoactive Substances.
Requirements Commercial Air Transport - for Extended Diversion Time Operations (EDTO) and operations by turbine-
engined aeroplanes beyond 60 minutes to an en- route alternate aerodrome.