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Shall Conform To Those Specified in

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IS 1538 : 1993

9 SIZES AND DIMENSIONS 10.4 Tolerances on Lengths


9.1 The dimensions of fittings shall conform to those The tolerances on lengths of fittings, normally
specified in Tables 2 to 28. manufactured, shall be as follows :
Table 1 Hydrostatic Test Pressure for Fittings l)pe of Fitting Nominal Dla Tolerance
(Clause 8.1.1) mm
Nominal Barn&r Test Pr~sure Socket fittings Up to and includ- f 20
and flange and ing 450 mm
spigot pieces
Fittings Without Fittings with Branches
Branch*; or With Geater.Than Half the
Over 450 mm +2@
Branches not Principal Diameter -30
Greater than Half Flanged fittings All diameters *lo
the Principal
Diameter
MPa (N/mm’) MPn (N/mm2) 10.4.1 Should smaller tolerances be, required, they
Up to and includ- 2.5 (25) 25 (25) shall be agree’d to between the manufacturer and the
ing 300 mm purchaser and may not be less than * 1 mm.
Over 300 mm and 2.0 (20) 2.0 (20)
up IO and includ-
11 MASS
ing 600 mm 11.1 The masses have been calculated by taking the
Over 600 mm uld 1.5 (15) 1.0 (10) de.nsity of iron as 7.15 kg/dm3.1‘he standard masses
uptoand includtig shall conform to those given in Tables 7 to 28.
15COmm
11.1.1 The permissible tolerances on standard mass
of fittings shall be 2 8 percent except for bends,
10 TOLERANCES fittings with more than one branch and non-standard
10.1 Tolerances on external diameter ofthe barrel, the fittings, in which case the tolerance shall be * 12
internal diameter and the depth of the socket for lead percent.
joints shall be. as follows: 11.1.2 Fittings of a heavier mass than the maximum

Dimensiotl Nature ofJoint Nominal Diameter Tolerance


(DN) mm
External diameter of L.ead joints All diameters * Infor
spigot (DE) + (4.5 +0 .OOl S DN) ,
Interns1 diameter of Lead joints All diameters + ll3,for
socket (DI) i (3 + 0.001 DN)
Up to and including 600 mm +5
Over 600 mm up to and including + 10
Depth of socket(P) Lead joints 1 000 mm
Over 1 000 mm up to and including * 1’
’ ,t, 1 500 mm
!

DN is the nominal diameter of the fitting in tnillimetres and f is the cauling space of the joint in millimetres
is equal to 9.00 + 0.003 DN.
NOTE - The jointing tolerances applicable lo joints other than lead joints shall be as specified by their manufacturer
and shall be within the tolerances specified above.

10.2 The maximum or minimum jointing space result- may be accepted provided they comply in every other
ing from these tolerances is such that the jointing of the respect with the requirement of this standard.
pipes and fittings is not adversely affected. 12 COATING
10.3 Tolerances on Thickness 12.1 After inspection and hydrostatic test, each fitting
The tolerances on the wall thickness and flange thick- shall be coated as follows.
ness of fittings are limited as follows: 12.2 Coating shall not be applied to any fitting unless
Diniension Tolerance, mm its surface is clean, dry and free from NSt.
Wall thickness - (2 + 0.05 e) 12.3 Unless otherwise agreed between the purchaser
and the manufacturer all fittings shall be coated exter-
Flange thickness A (3 t 0.05 b)
nally and internally with the same material by dipping
where in a tar or suitable base bath. The fittings may be either
preheated before dipping or the bath may be uniformly
e = the standard thickness of the wall in millimetrcs, and
heated. Alternatively, if mutually agreed behveen the
b = the standard thickness of the flange in millimetres. purchaser and the manufacturer, the fittings may be

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