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Mecha Nical Engineer: Kelaiya Hemang H

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KELAIYA HEMANG H

MECHA
NICAL ENGINEER
Seeking an opportunity for professional challenge and growth to support and enhance co-operative objectives
of the organization to develop world class manufacturing.
PROFILE
 Sincere, diligent & focused professional with experience of over 11 years in the industry, also Lean
Manufacturing consultant enrolled with QCI.
 Knowledge of implementing 5S, 7QC tools, Basic Lean approach, Root cause analysis, Management
systems.
 Good knowledge of Managing Operation, Production Planning, Scheduling, Monitoring Execution,
Manpower Allocation and Costing in reducing downtime and enhancing operational effectiveness of
equipment.
 Understanding of all aspects governing operational and production activities and up to date knowledge
of latest technological advancements, regulations, guidelines and statutory compliances in the industry.
 Self motivated, hard working and goal-oriented with a high degree of flexibility, creativity,
resourcefulness, commitment and optimism.
 Achievements lean implementation (under QCI and MSME LMCS scheme):
Brass cluster 2 Engineering Tractor cluster Auto component
(Jamnagar) cluster (Rajkot) (Rajkot) cluster (Rajkot
Duration 2017-18 – 2020 2016-2018-19 2018-2020 2017-2020
Participants 8 7 7 6
5S score 60/85 50/85 50/80 40/75
(Before/After)
No. Of Kaizen 800 1000 600 500
Lead time 35% 38% 22% 20%
improvement
(avg.)
SOPs created 180 210 140 110
Inventory 30 20 20 15
reduction %
Special 1 unit won best Special recognition
achievements Kaizen award for from MSME Jt.
2019 QCI director
competition
1 unit became
power surplus with
installation of solar
panels and
implementation of
drives and servos.
Creation of 3 cells
for single piece
flow.

 In first project with Mahindra gears made 80 machines leakage free under TPM project. (Project duration –
2010-2012). Implementation of cellular layout and single piece flow (Acknowledged by ACMA)
PROFESSI
ONAL EXPERIENCE

Lean consultant Since January 2020


Consultant for Lean manufacturing, ISO certification, CE marking
 Provide consulting on contractual basis to various industries based on requirement
 Main projects related to implementation of 5S, flow manufacturing, guidance for ISO 9001 certification and
guidance for CE marking procedure.
 Training to various institutes and organizations regarding engineering, manufacturing & student projects.
 Working with 35 different organizations of Rajkot, Jamnagar and Ahmadabad.
 Well known trainer for engineering institutes for workshops on making students ‘industry ready’.
 Projects are not ready made but made as per the need and demand of situation for organization.
 Achieved 30% reduction in lead time for ‘Brass component cluster’ under LMCS scheme.
 Won best Kaizen award shared with client at 2019 QCI Kaizen challenge.

Senior consultant – Perfext consulting Group Since September 2015


Consultant for Lean manufacturing, ISO certification, CE marking
 Provide consulting on contractual basis to various industries based on requirement
 Main projects related to implementation of 5S, flow manufacturing, guidance for ISO 9001 certification and
guidance for CE marking procedure.
 Training to various institutes and organizations regarding engineering, manufacturing & student projects.
 Working with 4 different organizations of Rajkot and Morbi. Served at Ahmedbad also.
 Well known trainer for engineering institutes for workshops on making students ‘industry ready’.
 Projects are not ready made but made as per the need and demand of situation for organization.

FISHFA RUBBERS LTD. December 2013-June 2015


Manager, Business excellence / Management representative
 Prime responsibility to plan and execute business excellence projects which includes implementation of
Lean Tools like 5S, KAIZEN, Value stream mapping, 7QC tools.
 Give training to all employees on the above mentioned topics.
 Process improvements with the use of time study and to generate Standard Operating Procedures for the
critical operations.
 Develop systematic culture and solution through root cause analysis methods.
 Implement systems in line with ISO 9001:2008 (TS 16949).
 Customer focus activities and develop SPC charts, FMEA for the activities.
 Project management for the ongoing plant improvement activities.
 Develop training culture in the organization

MACPOWER CNC MACHINES PVT. LTD. July 2012 - September 2013


Asst. Manager, Projects
 Prime responsibility to plan and execute business excellence projects which includes implementation of
Lean Tools like 5S, KAIZEN, Value stream mapping, 7QC tools.
 Give training to all employees on the above mentioned topics.
 Process improvements with the use of time study and KAIZEN and to generate Standard Operating
Procedures for the critical operations
 Developing documents regarding operation and various reports, checklist, production planning, trouble
shooting and involved in shift related activities.
 Liaising with the agent and surveyor throughout the process and making adjustments to projects as
necessary.
 Identifying the scope of improvement while maintaining the quality and yield of product consistently and
maintaining safety in the process and equipment as well as with operating personnel.

MAHINDRA GEARS & TRANSMISSION PVT.LTD. July 2009- July 2012


Sr. Engineer, Projects

 Handling production, operation of the plant effectively, safely and economically and ensured that products
meet the requirement and standards.
 Responsible for the implementation of 5S, 7QC tools, Basic Lean approach through cell formation, WIP
reduction by single piece flow and also facilitating in the improvement of projects on behalf of company
MD.
 Successfully worked on four machines for Oil Leak Free Project, machines are now leakage free as well as
health of the machines was also improved.

EDUCATI
ONAL CREDENTIALS

B.E (Mechanical Engineering), 2009


V.V.P Engineering College (Saurashtra University), Rajkot, 58%
Certificate and Additional activities
 Leading Individuals and Teams, conducted by ASME (American Society for Mechanical Engineers), 2010
ASME member since June,2006
 Global jury member for Edison Awards for innovation
 External guide for 2 GTU student projects (Filing for patent for solar still in process)

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