Страница 1/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts

©HaynesPro B.V. Привод от Haynes Pro 2016

Remove the ancillary drive belt

 Страница 2/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings
Remove theand recommendations
alternator
Remove the starter
Unless otherwise motorby the manufacturer, the following procedures are recommended:
advised
Remove
Always fitthe valvetiming
a new coverbelt after removal
Remove the spark
Coolant pump plugsis recommended after timing belt removal
renewal
Use thethe
Check special tool and
tensioner 303-499
idler pulleys; renew if necessary
Remove thethe
Never turn access plug
engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Use a special tool to lock the crankshaft 303-748

Slowly turn the crankshaft clockwise

Fit the camshaft alignment tool 303-376B

Lock the flywheel

Removal
Use the special tools 303-393, 303-393-02
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts

Remove the crankshaft pulley

©HaynesPro
Remove theB.V.
crankshaft pulley protection plate Привод от Haynes Pro 2016
 Страница 3/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Use a trolley jack to support the engine
Note: The engine must be cold before timing belt adjustment
Note: Use a wooden block to support the engine
Note: Avoid bending, torsion or traction
Remove the engine support cap
General
Remove the upper engine support
Always check the timing marks before timing belt removal

Remove the coolant pump pulley

Remove the timing belt cover

Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts

Remove the engine mounting bracket

©HaynesPro B.V. Привод от Haynes Pro 2016
 Страница 4/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Turn the tensioner pulley anti-clockwise until the locking tool fits 303-1054
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Remove the timing belt

Remove the camshaft gearwheels
Use the special tool 205-072

Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts
Installation
Refit the camshaft gearwheels
Note: Fit the bolt(s) finger-tight only
©HaynesPro
Ensure the B.V.
camshaft gearwheel can rotate freely Привод от Haynes Pro 2016

Fit the timing belt anti-clockwise, starting at the crankshaft gearwheel

Remove the tensioner locking tool
 Страница 5/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Refit the crankshaft pulley protection plate 9 Nm

Refit the crankshaft pulley
Renew the bolt(s)
Stage 1: 40 Nm
Stage 2: 90°

Tighten the camshaft gearwheels while holding them in place 60 Nm

Use the special tool to hold the camshaft(s) 205 - 072

Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts

©HaynesPro
Remove theB.V.
flywheel locking tool Привод303-393,
от Haynes Pro 2016
303-393-02
 Страница 6/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Remove the crankshaft locking tool 303-748
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Remove the special tool 303-376B

Turn the crankshaft clockwise 1 3/4 turns
Fit the crankshaft locking tool 303-748
Slowly turn the crankshaft clockwise
The timing is set when the special tool(s) fit correctly 303-376B

Remove the special tool 303-376B

Remove the crankshaft locking tool 303-748
Refit the access plug 20 Nm
Refit the engine mounting bracket 55 Nm
Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts

Fit the timing belt cover 9 Nm

Refit the coolant pump pulley
©HaynesPro
Finger-tight B.V.
only Привод от Haynes Pro 2016
 Страница 7/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Refit the upper engine support A: 80 Nm, B: 10 Nm

Finger-tight only C

Remove the trolley jack

Tighten the engine support bolts C: 48 Nm
Refit the alternator
Removal
Refit the ancillary drive belt
Disconnect the battery
Refit the starter motor earth cable 35 Nm
Battery:
Refit the sparkprocedures
plugs for disconnection/reconnection
Use the special
Remove tool
the right-hand 303-499
front wheel
Refit the the
Remove valve covercover
engine
Tighten the coolant
Loosen the coolant pump
pump pulley
pulleybolts 27 Nm

©HaynesPro B.V. Привод от Haynes Pro 2016

Fit the engine support cap

Refit the engine cover
 Страница 8/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings
Refit and
the front recommendations
right wheel
Reconnect the battery
Unless otherwise earth
advised by cable
the manufacturer, the following procedures are recommended:
Torque
Always fitsettings
a new timing belt after removal
Coolant pump
Crankshaft pulley
renewal
(bolts)
is recommended after timing belt removal
Check the
Renew the tensioner
bolt(s) and idler pulleys; renew if necessary
Never
Stage
turn
1: the engine in the direction opposite to that of normal operation 40 Nm
Check
Stage
the
2:belt(s) for cracks, fraying, wear and oil contamination 90°
Note: The gearwheel
Camshaft engine must
bolts:
be cold before timing belt adjustment 60 Nm
Note: Avoid
Engine mounting
bending,
bracket
torsion or traction 55 Nm 9
General
Bolts, upper engine support: A: 80 Nm, B: 10
Nm, C: 48 Nm
Always check the timing marks before timing belt removal

Tensioner pulley: 27 Nm
Starter motor: 35 Nm
Starter motor 35 (Nm)

Special tools
Tensioner locking tool: 303-1054

Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts
Camshaft alignment tool: 303-376B

©HaynesPro B.V. Привод от Haynes Pro 2016

Flywheel locking tool: 303-393

 Страница 9/9

FORD Fiesta (06) 1.25 Duratec 16V SNJB

2009 -

Timing belt: removal/installation

Warnings and recommendations
Unless otherwise advised by the manufacturer, the following procedures are recommended:
Always fit a new timing belt after removal
Coolant pump renewal is recommended after timing belt removal
Check the tensioner and idler pulleys; renew if necessary
Spark plug removal tool: 303-499
Never turn the engine in the direction opposite to that of normal operation
Check the belt(s) for cracks, fraying, wear and oil contamination
Note: The engine must be cold before timing belt adjustment
Note: Avoid bending, torsion or traction
General
Always check the timing marks before timing belt removal

Crankshaft locking tool: 303-748

Camshaft gearwheel removal tool 205-072

Removal
Disconnect the battery earth cable
Battery: procedures for disconnection/reconnection

Remove the right-hand front wheel

Remove the engine cover
Loosen the coolant pump pulley bolts

©HaynesPro B.V. Привод от Haynes Pro 2016