Programmatore Digitale Digital Programmed / Programmeur Digital / Digitalprogrammer
Programmatore Digitale Digital Programmed / Programmeur Digital / Digitalprogrammer
Programmatore Digitale Digital Programmed / Programmeur Digital / Digitalprogrammer
PROGRAMMATORE DIGITALE
INDEX
6 . 3 Waste piece counter (Optional) ............................................. 8
6 . 4 External Key (Optional) ........................................................ 8
1 . MAIN FEATURES...........................................................................2
1 . 1 DPS 16C22 PMF technical specifications ...............................2 7. TROUBLE SHOOTING .................................................................... 9
1 . 2 Technical specifications of the encoder ...................................2
1 . 3 Programmer guide..................................................................3 APPENDIX A....................................................................................... III
1 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
Cam : function allowing ON/OFF signals within 360 degrees of a complete 1 . 2 Technical specifications of the encoder
revolution (turn). The programming unit are supplied complete with STT ELETTRONICA
absolute encoders in any case.
Phase : cam section included between the "ON" condition and the Whatever damage or fault origined by other encoder makes will make void
subsequent "OFF" one. all warranties .
The "ON/OFF" points (at this points on the electrical output there are the The same is for any possible connection that could damage the equipment
condition "1") are determined during the programming phase and chosen by irreparably.
the programmer with one degree resolution .
Configuration defined by a complete program of all used cams, with • Shaft (diameter) : 10mm
relevant phases • Load on the shaft : 200N (20.5Kg.) axial and radial
Size : pulse generator to be fitted on continuous motion mechanical • Number of revolution: 3000 max. (for short periods 6000)
members with direct drive. • Moment of inertia : 80 gcm2
• 15 pole connector : IP54 insulation
Programmer : the unit receives the pulses from the encoder and processes • 19 pole connector : IP65 insulation
them according to the pre-set program (size). • Working temperature : 0 + 60° C.
•
: to confirm the digited or keep on selecting •
Binary code
Power supply : 8V to 24Vdc.
•
: to select or come back to the previously inserted data. •
Absorption : 80 / 120 mA
Output power : 30mA
2 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
UNCONNECTED = displays the DPS status, the encoder is disconnected. 4. German 5. Spanish
Before starting to program the Cams, make sure that the Function Once changed, use the
key to confirm. This operation will be used
Parameters are set correctly. To do this, use the keyboard to go through the whenever a data entry needs to be confirmed.
4 main menus. Type the number which corresponds to the desired day of the week.
Function Menu Continue through the rest of the menus till the last display always confirming with
the key. At the end, use the Clear/Off key to return to the main display.
Cam Menu
3 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
4 . Function menu
Use the key to access the Function menu from the main display.
Once the advances sets has been selected, the programmer will require an
advances value in Milliseconds .This value can be found in practice or with
Continue using the On-line instructions until the code (4-5-6) is requested.
a simple mathematical formula (illustrated later on) but may not correspond
to the true requirements. This for the reason that no variables are taken into
Once in the function menu, the list of functions may be scrolled forward
with the key or backwards with the key. Use the key to confirm any
consideration which distinguishes delays or mechanical differences between
machines. A more practical way is by starting with a very low value and
data change. Use the Clear/Off at any time to exit the function menu. gradually increasing it until the correct value is found. It is preferable that
Warning: Once in this menu, any change made will take affect the advanced value is found at the maximum speed for the machine. This
immediately without it being confirmed. It is good practice therefore assures that the value will work correctly even at the low speeds.
not to give the access code to unauthorised personnel.
The mathematical formula is as follows:
Known data : Encoder Rotation speed (Cycles/Min), anticipation/Delay
2578 : Serial number necessary (Degrees)
P60B : Software being used Value to Find: Value in ms (milliseconds to set on the programmer)
Cycles/Min/60 = n (Cycles/Sec)
1000 / n = N (milliseconds/Revolution)
Before entering the menu, general summary information is displayed. N / 360 = Q (milliseconds/degree)
Q x Degrees of Advances = T (time in milliseconds to set on the
4 . 1 Output Size programmer)
4 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
4 . 3 Degree Offset Function CAM Test: This gives the possibility to test
Gives the possibility to input the offset degrees between the encoder and the the Cam outputs. This is useful after
machine. This gives the user a quick method of phasing the encoder with machine installation or for diagnosing an
the machine. eventual problem situation.
Type in 0 if you wish to use the encoder ENCODER Test: Used to verify the Encoder functioning or its connecting
Zero-Mark (a logical use). Then exit and cable .Type in 7 and make one rotation handle to test the bit encoder. The
rotate the encoder shaft until it coincides with machine’s “0” point. At this display will show encoder OK or FAULT.
point, tighten the encoder coupling between the encoder shaft and the
mechanical joint to fix the encoder position. 4 . 7 Reset Timer and Counter, Delete size
Type in 9 if it is not possible to obtain a correspondence as described above.
The programmer will automatically calculate the offset degrees between the This operation is activated from the function menu.
encoder with the machine. After inputting the access code, the general display is shown.
5 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
1 2 3 5 SIZE
without saving the programmed formats, use the key till the main display
Electrical Connection Diagram is reached.
0 0 0 0 1
0 0 0 1 2
0 0 1 0 3 5 . 1 Cam Programming
0 0 1 1 4
0 1 0 0 5 • 1 Type in the size number to program
and then confirm the operation with the
0 1 0 1 6
0 1 1 0 7 key.
0 1 1 1 8
• 2 If the size is being programmed for
Pin 4 = 0 Vcc 1 0 0 0 9
the first time, it is good practice to
1 0 0 1 10
confirm the deletion.
1 - 2 - 3 - 5 = 24 Vcc per bit = 1
1 - 2 - 3 - 5 = 0 Vcc per bit = 0
• 3 Type in the Cam number to program
4 . 9 Alarm messages
and confirm with the key.
Using CREI STT PC software (optional) is possible to program via RS232
63 Alarm messages
• 4 Type in the Phase start degrees
Using the “2” key from main display will shown the message loaded on
DPS that will be selected using the BPM interface. (APPENDIX E for electric
(E.g.130) and confirm with the key.
diagram)
6 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
If the new phase values are not within the other phase values (as indicated
in the example), then 2 different phases are pre programmed. The number of
different phases programmed is displayed before entering the selected cam
• 7 Continue following the instructions till after saving it.
completion.
• 8
• 10 This screen does not appear when a cam is programmed for the
first time.
• 9
Operations to perform:
Follow the previous instructions till step #5 without using the key to
confirm. Instead use the key to place the cursor in the Phase start field
again and type in a new start phase.
7 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
Use the keyboard to select the phase to delete by typing “002” in place of
“004”. 6. Special Functions (Key function)
8 - English
DPS 16C22 PMA - PMC - PMF CREI STT ELETTRONICA BOLOGNA ITALY
7. Trouble Shooting Check Control that the programmer is compatible with the output stages
(PNP, NPN, Relays) and the flat cables are connected correctly.
WARNING: As a precaution, it is absolutely necessary that the power to Use the CAM TEST function to control all the outputs. If it still does not
the programmer is off before connecting or disconnecting the flat cables. work properly, then check for the possibility of any short circuits.
It is good practice to copy the phase programs in memory and their relative Fault The operator can't modify, delete or write new cam on the
functions in the manual (see “Program Table” appendix D2) in case of programmer
mishandling by inexperienced personal, or memory loss caused by electrical
noise from solenoids, etc. Therefore special attention must be taken to filter Check The programmer must be resetting cause a wrong tension or a noise
those units. effect. In this case the operator must rewrite all the parameters of the
In these cases, first proceed to find the probable cause such as a bad RC programmer (timer, functions, and language selection). Before rewrite the
filter. Then re-input the function data and set the Clock. .This operation will new cam program, delete all old size .
reset any bad data in the RAM memory.
9 - English
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
III
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
Collegamento Encoder Programmatore / connection Encoder and Programmer / connexions encoder programmeur / anscluesse Enc.+Programmer
Connettore
programmatore 15 poli
connecteur
connettore encoder programmeur 15 poles connettore encoder
mod.IP54L 15 poli verbinder mod.IP65L 19 poli
connecteur encoder programmer 15 polen connecteur encoder
mod.IP54L 15 poles 15 pole programmer mod.IP65L 19 poles
encoderverbinder connector encoderverbinder
mod.IP54L 15 polen mod.IP65L 19 polen
15 pole encoder 19 pole encoder
connector mod.IP54L connector mod.IP65L
1 1 A 1° bit encoder
2 2 B 2° bit encoder
3 3 C 3° bit encoder
4 4 D 4° bit encoder
5 5 E 5° bit encoder
6 6 F 6° bit encoder
7 7 G 7° bit encoder
8 8 H 8° bit encoder
9 9 J 9° bit encoder
12 12 M 10° bit encoder (per 1024 i./g)
N nc.
S nc.
15 15 T GND
13 13 U + 24 Vcc
14 14 V + 24 Vcc
IV
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
1 GND 14 GND
2 n.c. 15 out 16
3 out 15 16 out 14
4 out 13 17 out 12
5 out 11 18 out 10
6 out 9 19 24Vcc ext.
7 24Vcc ext. 20 24Vcc ext.
8 out 8 21 out 7
9 out 6 22 out 5
10 out 4 23 out 3
11 out 2 24 out 1
12 n.c. 25 GND
13 GND
V
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
GRADI 50 100 150 200 250 300 350 400 450 500
da g./min. g./min. g./min. g./min. g./min. g./min. g./min. g./min. g./min. g./min.
anticip
10° 33 16 11 8 6 5 4 4 3 3
msec msec msec msec msec msec msec msec msec msec
20° 66 33 22 16 13 11 9 8 7 6
30° 100 50 33 25 20 16 14 12 11 10
40° 133 66 44 33 26 22 19 16 14 13
50° 166 83 55 41 33 27 23 20 18 13
VI
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
Schema di collegamento porta seriale PC -> DPS - Cable connection serial Port PC -> DPS
CAVETTO RS232
Pin 2 Pin 3
Pin 3 Pin 4
Pin 6 Pin 2
Pin 7 Pin 7
Pin 8 Pin 8
Pin 5 Pin 1
Impostare la stessa velocità di TX sul DPS che sul PC (vedere file.txt allegato al
software
VII
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
Schema di collegamento DPS -> BPM - Cable connection serial Port DPS -> BPM
VIII
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
IX
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
Banco 1
Banco 2
Banco 3
Camma 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
X
DPS 16C22 PMF CREI STT ELETTRONICA BOLOGNA ITALY
Richiesta assistenza - After sale service - Demande d’assistence apres vende - Bedienungsanforderung
http: // www.creistt.com
e-mail : creistt@tin.it
XI