FXT602H&L 1352H&L AT1 or 2-5 Service Manual (1010)
FXT602H&L 1352H&L AT1 or 2-5 Service Manual (1010)
FXT602H&L 1352H&L AT1 or 2-5 Service Manual (1010)
Xtra Cabinets
FXT602H & L
FXT1352H & L
with
AT1-5 & AT2-5
Controllers
Make sure the power supply is turned off before making any electrical repairs.
To minimise shock and fire hazards, please do not plug or unplug the unit with wet
hands.
During maintenance and cleaning, please unplug the unit where required.
Care must be taken when handling or working on the unit as sharp edges may cause
personal injury, we recommend the wearing of suitable PPE.
Ensure the correct moving and lifting procedures are used when relocating a unit.
Do NOT use abrasive cleaning products, only those that are recommended. Never
scour any parts of the refrigerator. Scouring pads or chemicals may cause damage by
scratching or dulling polished surface finishes.
Failure to keep the condenser clean may cause premature failure of the
motor/compressor which will NOT be covered under warranty policy.
Do NOT touch the cold surfaces in the freezer compartment. Particularly when hands
are damp or wet, skin may adhere to these extremely cold surfaces and cause frostbite.
Please ensure the appropriate use of safety aids or Personnel Protective Equipment
(PPE) are used for you own safety.
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Environmental Management Policy for Service Manuals and Duets.
Product Support and Installation Contractors
Foster Refrigerator recognises that its activities, products and services can have an adverse impact upon the
environment.
The organisation is committed to implementing systems and controls to manage, reduce and eliminate its adverse
environmental impacts wherever possible, and has formulated an Environmental Policy outlining our core aims. A
copy of the Environmental Policy is available to all contractors and suppliers upon request.
The organisation is committed to working with suppliers and contractors where their activities have the potential to
impact upon the environment. To achieve the aims stated in the Environmental Policy we require that all suppliers
and contractors operate in compliance with the law and are committed to best practice in environmental
management.
Product Support and Installation contractors are required to:
1. Ensure that wherever possible waste is removed from the client‟s site, where arrangements are in place all
waste should be returned to Foster Refrigerator‟s premises. In certain circumstances waste may be disposed
of on the client‟s site; if permission is given, if the client has arrangements in place for the type of waste.
2. If arranging for the disposal of your waste, handle, store and dispose of it in such a way as to prevent its
escape into the environment, harm to human health, and to ensure the compliance with the environmental law.
Guidance is available from the Environment Agency on how to comply with the waste management „duty of
care‟.
3. The following waste must be stored of separately from other wastes, as they are hazardous to the environment:
refrigerants, polyurethane foam, and oils.
4. When arranging for disposal of waste, ensure a waste transfer note or consignment note is completed as
appropriate. Ensure that all waste is correctly described on the waste note and include the appropriate six-digit
code from the European Waste Catalogue. Your waste contractor or Foster can provide further information if
necessary.
5. Ensure that all waste is removed by a registered waste carrier, a carrier in possession of a waste management
licence, or a carrier holding an appropriate exemption. Ensure the person receiving the waste at its ultimate
destination is in receipt of a waste management licence or valid exemption.
6. Handle and store refrigerants in such a way as to prevent their emission to atmosphere, and ensure they are
disposed of safely and in accordance with environmental law.
7. Make arrangements to ensure all staff who handle refrigerants do so at a level of competence consistent with
the City Guilds 2078 Handling Refrigerants qualification or equivalent qualification.
8. Ensure all liquid substances are securely stored to prevent leaks and spill, and are not disposed of to storm
drains, foul drain, or surface water to soil.
Disposal Requirements
If not disposed of properly all refrigerators have components that can be harmful to the environment. All old
refrigerators must be disposed of by appropriately registered and licensed waste contractors, and in accordance
with national laws and regulations.
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Xtra Cabinet Description – Post Aug ‘09
The cabinets are manufactured as a one piece foamed shell with easy clean stainless steel exterior. Each conform
to ISO Climate Class 5 and have their condensing unit located on the top of the cabinet.
The temperature is controlled by a LAE microprocessor control with digital temperature display.
The high temperature units use R134a refrigerant, whereas the low/freezer units use R404a. All the refrigeration
systems are integral with an air-cooled condensing unit. The refrigerant is distributed into the evaporator which is
controlled by capillary.
Water is removed from the unit via vaporisation. The evaporator discharge line passes through the vaporiser tray
which is located at the rear.
All units‟ doors are fitted with pivot hinges, recessed door handles, magnetic door gaskets and 80mm castors. They
have swivel castors on the rear and swivel/lockable at the front.
nd
Activation of 2 parameter set Information/Set Point Button
Fan Output
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Display both Controllers
During normal operation the display shows either the temperature measured or one of the following indicators:
Operation Guidelines
Initial Start Up.
Press and hold for three seconds. The unit will start and the air temperature will be displayed.
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Alarm and Warnings
High temperature alarm
HI Will be displayed.
The alarm will sound but can be silenced by pressing any of the buttons, however it will return after the pre-set
designated period. The unit returning to normal operating temperature will automatically cancel the alarm.
Possible Causes: Evaporator fan not working. Restricted airflow through air duct. Evaporator iced up. Compressor
not working.
Low temperature alarm.
LO
Will be displayed.
The alarm will sound but can be silenced by pressing any of the buttons and the unit will continue to operate,
however it will return after the pre-set designated period. The unit returning to normal operating temperature will
automatically cancel the alarm.
Possible Causes: Controller faulty (not switching compressor off). Compressor secondary relay will not de-
energise (low temperature models).
Door Open Alarm. („DS‟ set to „YES‟. Only applies to cabinets/Coldroom’s fitted with door switches.)
DO
Will be displayed.
The alarm will sound but can be silenced by pressing.
The display will continue to display the alarm message until cancelled by shutting the door.
If the alarm cannot be cancelled by doing this call your Foster Authorised Service Company.
Possible Causes: Faulty door switch. Door left open for more than 5minutes.
Information Menu
Pressing and releasing activates the information menu. From this menu you can display the temperature
relating to T1 (air probe), T2 (evaporator probe, if fitted) and T3 (condenser probe, if fitted).
The maximum temperature (THI) and the minimum temperature (TLO) the cabinet has achieved since it was last
re-set.
The total operating time of the condenser (CND), since it was last cleaned, and the keyboard status (LOC).
Exit from the info menu by pressing or is automatic after 6 seconds if no buttons are pressed.
To reset the temperature settings recorded in THI and TLO and the hours counted in CND, access the info menu
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Parameter Setting and Adjustment
It is strongly advised that before adjusting any Service Parameters a thorough understanding of the following
instructions should be obtained.
The parameters are accessed by pressing the following keys in succession + and keeping them
pressed for 5 seconds.
After this period the first parameter ‘SCL’ will be displayed.
Press button to pass from one parameter to the next and button to go back.
Exit from set up is by pressing or is automatic if no buttons are pressed for 30 seconds.
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AT2-5 Default & Individual Parameter Settings
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Technical Data – all models
Probe Identification
The air probe fitted to this controller is the 10k NTC type (LAE SN4K15P1 Part number 00-556187).
The evaporator probe fitted to this controller is the 10k NTC type (LAE SN4K15P2 Part number 00-556188).
100 50 100 50
T1 Air Probe LAE Probe Manufacturer SN = NTC Device 1K – 1k 15 = 1.5mts Long P1 Probe 1
T2 Evaporator Probe 06-08 Date of Manufacture (Month/Year) ST = PTC Device 2k – 2K 20 = 2mts Long P2 Probe 2
4k – 10k 35 = 3.5mts long P3 Probe 3
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Wiring Diagrams
Technical Data
Power Supply AT2-5…E 230Vac±10%, 50/60Hz, Measurement Accuracy <0.5°C within the
3W measurement range
Relay Output Operating Conditions -10 … +50°C; 15%...80% r.H.
AT1-5.S5 (6)...Compressor 16(8) Amp CE - UL (Approvals and Reference norms)
Auxiliary Loads 7(2) A 240vac EN60730-1; EN60730-2-9;
Maximum total current 16A EN55022 (Class B);
Input NTC 10KΩ@25°C, LAE part No. SN4... EN50082-1
Measurement Range UL 60730-1A
-50…120°C, -55…240°F Front protection
-50 / -9.9…19.9 / 80°C (NTC 10K Only) IP55
Power Supply AT2-5…E 230Vac±10%, 50/60Hz, Operating Conditions -10 … +50°C; 15%...80% r.H.
3W CE - UL (Approvals and Reference norms)
Relay Output EN60730-1; EN60730-2-9;
AT2-5.S... Compressor 16(5) A 240vac EN55022 (Class B);
Evaporator fans 7(2) A 240vac EN50082-1
Auxiliary Loads 7(2) A 240vac UL 60730-1A
Maximum total current 16A Front protection
Input NTC 10KΩ@25°C, LAE part No. SN4... IP55
Measurement Range
-50…120°C, -55…240°F
-50 / -9.9…19.9 / 80°C (NTC 10K Only)
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FXT602L – Integral Configuration Wiring Diagram
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FXT1352H – Integral Configuration Wiring Diagram
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FXT1352L – Integral Configuration Wiring Diagram
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Troubleshooting
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Excessive heat load placed in Advise user not to put in products
cabinet that are too hot.
Check to see if condensation or ice
The refrigerator has been crystals have formed on the suction
overcharged with the refrigerant gas line. If so, charge with the correct
amount of gas.
Find the location of gas leak in order
to seal and replace the defective
The refrigerant gas is leaking component. Change the drier.
Perform a good vacuum and
recharge unit.
Check electrical connections and
The evaporator and/or condenser make sure that the fan blade isn‟t
fans are not working stuck. Replace the fan motor if it
doesn‟t work.
Re-arrange product to allow for
proper air flow. Make sure there is at
Blocking air flow
least four inches of clearance from
evaporator.
Replace fuse or reset circuit
Fuse blown or circuit breaker tripped
breaker.
The refrigerator is not properly Check if the noise goes away after
Noise levelled you level the refrigerator
While the compressor is working,
The condenser is not fastened check to see if metal parts are in
correctly. Copper tubing is in contact contact with one another and/or if
with metal the screws that fasten the
condenser are tightened.
Check if the fans are securely
The evaporator and/or condenser fastened. Also, check if the fan
fans are loose blades are loose, broken or crooked.
If so, change the faulty blade.
If the noise persists after all other
Compressor has an internal noise measures have been taken, it may
be originating from the compressor.
Loose part(s) Locate and tighten loose part(s)
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Condensing unit runs for Excessive amount of warm product Advise user to leave adequate time
long periods of time placed in cabinet for products to cool down
Advise user to ensure doors are
closed when not in use and to avoid
Prolonged door opening or door ajar
opening doors for long periods of
time.
Ensure gaskets are snapped in
completely. Remove gasket and
Door gasket(s) not sealing properly wash with soap and water. Check
condition of gasket & replace if
necessary
Notes
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Foster European Operations
France
Foster Refrigerator France SA
Tel: (33) 01 34 30 22 22. Fax: (33) 01 30 37 68 74.
Email: commercial@fosterfrance.com
Germany
Foster Refrigerator Gmbh,
Tel: (49) 781 990 7840. Fax (49) 781 990 7844.
Email: info@foster-gmbh.de
Foster Refrigerator
Oldmedow Road
Kings Lynn
Norfolk
PE30 4JU
FXT602&1352/ATI/2-5/SM/1010
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