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PLH 130 AF

REFRIGERATING AIR DRYER

USER’S MAINTENANCE AND SPARE PARTS MANUAL


EN Water Cooled

7425MUM019_2009_12
-EN-
EN- PLH 130 AF

Dear Customer,
thank you for choosing our product. In order to get the best performances out of this product, please read
this manual carefully.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual. Note, these instructions are in addition to the safety
rules that apply in the country where the dryer is installed.
Before packing for shipment each PLH series refrigerated air dryer undergoes a rigorous test. to ensure
the absence of any manufacturing faults and to demonstrate that the device can perform all the functions
for which it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for
use without any further adjustment. The operation is fully automatic, and the maintenance is limited to few
controls and some cleaning operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.

IDENTIFICATION PLATE
The product identification plate,
on the back of the dryer, shows
all the primary data of the
machine. Upon installation, fill in Model  Model
the table copying the data Serial No.  Serial No.
shown on the identification Code  Code
plate. These data must always Nominal Flow Rate  Nominal Flow Rate Nl/min
be referred to the manufacturer Max Air Pressure  Max Air Pressure barg
or to the dealer when Max Inlet Air Temp.  Max Inlet Air Temp. °C
information or spares are Ambient Temp. °C
Ambient Temp. 
needed, even during the
Refrigerant (Type and qty)  Refrigerant type/kg
warranty period.
The removal or the alteration of Refrig. Design Pres. HP/LP  Refrig. Design Pres. HP/LP barg
the identification plate will void Electric Supply  Electric Supply ph/V/Hz
the warranty rights. Electric Nominal Power  Electric Nominal Power W/A
Fuse Max.  Fuse Max. A

Manufactured  Manufactured

WARRANTY CONDITIONS
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or
equipment caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and
maintenance instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To
require repairs during the warranty period, the data reported on the identification plate must be notified.
PLH 130 AF -EN-
EN-

1. SAFETY RULES
1.1. Definition of the Conventional Signs Used in This Manual
1.2. Warnings
1.3. Proper use of the dryer
1.4. Instructions for the use of pressure equipment according to ped directive 97/23/EC

2. INSTALLATION
2.1. Transport
2.2. Storange
2.3. Installation site
2.4. Installation layout
2.5. Correction factors
2.6. Connection to the compressed air system
2.7. Connection to the cooling water network (Water-Cooled)
2.8. Electrical connections
2.9. Condensate drain

3. START UP
3.1. Preliminary operation
3.2. First start-up
3.3. Start-up and shut down

4. TECHNICAL SPECIFICATIONS
4.1. Technical specifications PLH 130 AF

5. TECHNICAL DESCRIPTION
5.1. Control panel
5.2. Operation
5.3. Flow diagram (Water-Cooled)
5.4. Refrigerating compressor
5.5. Condenser (Water-Cooled)
5.6. Condenser Water regulating valve (Water-Cooled)
5.7. Filter drier
5.8. Capillary tube
5.9. Air-to-air heat exchanger
5.10. Evaporator
5.11. Condensate separator
5.12. Refrigerant relief valve
5.13. Hot gas by-pass valve
5.14. Refrigerant pressure switches PA- PB
5.15. Safety thermo-switc TS
5.16. Compressor crankcase heater
5.17. DMC14 Electronic instrument (Air Dryer Controller)
5.18. Electronic level controlled condensate drain

6. MAINTENANCE, TROUBLESHOOTING, SPARES AND DISMANTLING


6.1. Controls and maintenance
6.2. Troubleshooting
6.3. Spare parts
6.4. Maintenance operation on the refrigerating circuit
6.5. Dismantling of the dryer

7. LIST OF ATTACHMENTS
7.1. Dryers dimensions
7.2. Exploded view
7.3. Electic diagrams
-EN-
EN- PLH 130 AF

1. SAFETY RULES

1.1. DEFINITION OF THE CONVENTIONAL SIGNS USED IN THIS MANUAL


Carefully read instruction manual before attempting any service or maintenance procedures on the
dryer.

Caution warning sign. Risk of danger or possibility of damage to equipment, if related text is not
followed properly.
Electrical hazard. Warning message indicates practices or procedures that could result in personal
injury or fatality if not followed correctly.
Danger hazard. Part or system under pressure.

Danger hazard. High temperature conditions exist during operation of system. Avoid contact until
system or component has dissipated heat.
Danger hazard. Treated air is not suitable for breathing purposes; serious injury or fatality may
result if precautions are not followed.

Danger hazard: In case of fire, use an approved fire extinguisher, water is not an acceptable
means in cases of fire.

Danger hazard. Do not operate equipment with panels removed.

Maintenance or control operation to be performed by qualified personnel only 1.

ARIA
AIR
LUFT Compressed air inlet connection point.
AIR

ARIA
AIR
LUFT Compressed air outlet connection point.
AIR

Condensate drain connection point.

Cooling water inlet connection point (Water-Cooled).

Cooling water outlet connection point (Water-Cooled).

Operations which can be performed by the operator of the machine, if qualified 1.

NOTE : Text that specifies items of note to be taken into account does not involve safety precautions.
In designing this unit a lot of care has been devoted to environmental protection:
• CFC free refrigerants
• CFC free insulation parts
• Energy saving design
• Limited acoustic emission
• Dryer and relevant packaging composed of recyclable materials
This symbol requests that the user heed environmental considerations and abide with suggestions
annotated with this symbol.
1 Experienced and trained personnel familiar with national and local codes, capable to perform the needed activities, identify and
avoid possible dangerous situations while handling, installing, using and servicing the machine. Ensuring compliance to all
statutory regulations.
PLH 130 AF -EN-
EN-

1.2. WARNINGS
Compressed air is a highly hazardous energy source. Never work on the dryer with parts under
pressure. Never point the compressed air or the condensate drain jet towards anybody. The user is
responsible for the installation of the dryer, which has to be executed on the basis of the
instructions given in the “Installation” chapter. Otherwise, the warranty will be voided and
dangerous situations for the personnel and/or damages to the machine could occur.
Only qualified personnel can use and service electrically powered devices. Before attempting any
maintenance action, the following conditions must be satisfied:
• Ensure that any part of the machine is under voltage and that it cannot be connected to the
mains.
• Ensure that any part of the dryer is under pressure and that it cannot be connected to the
compressed air system.
These refrigerating air dryers contain R134a or R404A HFC type refrigerant fluid. Refer to the
specific paragraph - maintenance operation on the refrigerating circuit.

Any change to the machine or to the relevant operating parameters, if not previously verified and
authorised by the Manufacturer, in addition to create the possibility of dangerous conditions will
void the warranty.
Don’t use water to extinguish fire on the dryer or in the surrounding area.

1.3. PROPER USE OF THE DRYER


This dryer has been designed, manufactured and tested for the purpose of separating the humidity normally
contained in compressed air. Any other use has to be considered improper.
The Manufacturer will not be responsible for any problem arising from improper use; the user will bear
responsibility for any resulting damage:
• Voltage and frequency of the mains.
• Pressure, temperature and flow-rate of the incoming air.
• Pressure, temperature and cooling water capacity (Water-Cooled).
• Ambient temperature.
This dryer is supplied tested and fully assembled. The only operation left to the user is the connection to the
plant in compliance with the instructions given in the following chapters.
The purpose of the machine is the separation of water and eventual oil particles present in
compressed air. The dried air cannot be used for breathing purposes or for operations leading to
direct contact with foodstuff.
This dryer is not suitable for the treatment of dirty air or of air containing solid particles.
-EN-
EN- PLH 130 AF

1.4. INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT ACCORDING TO PED


DIRECTIVE 97/23/EC
To ensure the safe operation of pressure equipment, the user must conform strictly to the above directive
and the following :
1. The equipment must only be operated within the temperature and pressure limits stated on the
manufacturer’s name/data plate.
2. Welding on heat-exchanger is not recommended.
3. The equipment must not be stored in badly ventilated spaces, near a heat source or inflammable
substances;
4. Vibration must be eliminated from the equipment to prevent fatigue failure.
5. The presence of internal corrosion of the pressure equipment should be checked every 12 months.
The thickness of the condensate separation container after the corrosion must not be lower 5.4
mm.
6. Automatic condensate drains should be checked for operation every day to prevent a build up of
condensate in the pressure equipment.
7. The maximum working pressure stated on the manufacturer’s data plate must not be exceeded. Prior
to use, the user must fit safety / pressure relief devices.
8. All documentation supplied with the equipment (manual, declaration of conformity etc.) must be kept
for future reference.
9. Do not apply weights or external loads on the vessel or its connecting piping.
TAMPERING, MODIFICATION AND IMPROPER USE OF THE PRESSURE EQUIPMENT ARE
FORBIDDEN. Users of the equipment must comply with all local and national pressure
equipment legislation in the country of installation.

2. INSTALLATION

2.1. TRANSPORT
Check for visible loss or damage, if no visible damage is found place the unit near to the installation point
and unpack the contents.
• Always keep the dryer in the upright vertical position. Damage to components could result if unit is laid on
its side or if placed upside down.
• Store machine in a clean, dry environment, do not expose to severe weather environments.
• Handle with care. Heavy blows could cause irreparable damage.

2.2. STORANGE
Even when packaged, keep the machine protected from
severity of the weather.
Keep the dryer in vertical position, also when stored.
Turning it upside down some parts could be irreparably
damaged.
If not in use, the dryer can be stored in its packaging in
a dust free and protected site at a maximum
temperature of 50 °C, and a specific humidity not
exceeding 90%. Should the stocking time exceed 12
months, please contact the manufacturer.
SCC0001

The packaging materials are recyclable. Each single material must be properly disposed in
a manner complying with the rules in force in the destination country.
PLH 130 AF -EN-
EN-

2.3. INSTALLATION SITE


Failure to install dryer in the proper ambient conditions will affect the dryer’s ability to condense
refrigerant gas. This can cause higher loads on the compressor, loss of dryer efficiency and
performance, overheated condenser fan motors, electrical component failure and dryer failure due
to the following: compressor loss, fan motor failure and electrical component failure. Failures of
this type will affect warranty considerations.
Do not install dryer in an environment of corrosive chemicals, explosive gasses, poisonous
gasses; steam heat, areas of high ambient conditions or extreme dust and dirt.

In case of fire, use an approved fire extinguisher,


water is not an acceptable means in cases of fire.

1m (200-330)

2m (400-500)
Minimal installation requirements :
• Select a clean room dry, free from dust, and protected
from atmospheric disturbances.
• The supporting area must be smooth, horizontal and
able to hold the weight of the dryer.
• Minimum ambient temperature +1 °C.
• Maximum ambient temperature +50°C.
• Allow at least a clearance of 1 m on each side of the 2m
1m
1m
(400
dryer, for proper ventilation and to facilitate eventual -500
)

maintenance operations. LGT0010


1m

The dryer doesn't require to be fixed to the supporting


surface.

2.4. INSTALLATION LAYOUT

1 Air compressor
-A- 7

3 4 8 2 Aftercooler
1
3 Condensate separator
9 4 Pre-Filter (min. 5 micron)
2 9 9
9
5 By-pass group
6 Dryer
7 Compressed air tank
-B- 7 8 Final filter
3 4
9 Condensate drain
1

9
2 9
9

In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend
the additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the
heat exchanger.
Type A installation is suggested when the compressor operates at reduced intermittence and the total
consumption equals the compressor flow rate.
Type B installation is suggested when the air consumption can consistently change with peak values highly
exceeding the flow rate of the compressors. The capacity of the tank must be sized in order to compensate
eventual instantaneous demanding conditions (peak air consumption).
-EN-
EN- PLH 130 AF

2.5. CORRECTION FACTORS


Correction factor for operating pressure changes :
Inlet air pressure barg 15 20 25 30 35 40 45 50
Factor (F1) 0.74 0.82 0.87 0.92 0.96 1.00 1.03 1.06
Correction factor for ambient temperature changes:
Ambient temperature ºC 25 30 35 40 45 50
Factor (F2) 1.00 0.99 0.97 0.93 0.88 0.81
Correction factor for inlet air temperature changes:
Air temperature ºC 25 30 35 40 45 50 55 60 65
Factor (F3) 1.27 1.12 1.00 0.88 0.78 0.70 0.62 0.55 0.49
Correction factor for DewPoint changes:
DewPoint ºC 3 5 7 10
Factor (F4) 1.00 1.09 1.19 1.37

How to find the air flow capacity:


Air flow capacity = Nominal duty x Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
A PLH 40 has a nominal duty of 4000 l/min. What is the maximum allowable flow through the dryer
under the following operating conditions:
Inlet air pressure = 50 barg Factor (F1) = 1.06
Ambient temperature = 45°C Factor (F2) = 0.80
Inlet air temperature = 50°C Factor (F3) = 0.62
Pressure DewPoint = 10°C Factor (F4) = 1.38
Each item of data has a corresponding numerical factor which multiplied by the design air flow is as
follows:
Air flow capacity = 4000 x 1.06 x 0.80 x 0.62 x 1.38 = 2902 l/min

2902 l/min This is the maximum flow rate that the dryer can accept under these operating conditions.

How to select a suitable dryer for a given duty:


Design air flow
Minimum std. air flow rate =
Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
With the following operating parameters:
Design air flow = 2800 l/min
Inlet air pressure = 50 barg Factor (F1) = 1.06
Ambient temperature = 45°C Factor (F2) = 0.80
Inlet air temperature = 50°C Factor (F3) = 0.62
Pressure DewPoint = 10°C Factor (F4) = 1.38
In order to select the correct dryer model the required flow rate is to be divided by the correction factors
relating to above mentioned parameters:
2800
Minimum std. air flow rate = = 3859 l/min
1.06 x 0.80 x 0.62 x 1.38
Therefore the model suitable for the conditions above is PLH 40 (4000 l/min nominal duty).
PLH 130 AF -EN-
EN-

2.6. CONNECTION TO THE COMPRESSED AIR SYSTEM


Operations to be performed by qualified personnel. Never operate with plants under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding
the nominal values.
Eventual over-pressure could be dangerous both for the operator and the machine.
The temperature and the amount of air entering the dryer must comply with the limits reported on the data
plate. In case of treatment of air at particularly high temperatures, the installation of a final refrigerator could
result necessary. The cross section of the connecting piping, which must be free from dust, rust, chips and
other impurities, must be consistent with the flow-rate of the dryer.
In order to facilitate the maintenance operations, a by-pass group has been installed.
In realising the dryer, particular measures have been taken in order to limit the vibration which could occur
during the operation. Therefore we recommend to use connecting pipes able to insulate the dryer from
possible vibrations originating from the line (flexible hoses, vibration damping fittings, etc.).

CAUTION:
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS SHOW IN
THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE

2.7. CONNECTION TO THE COOLING WATER NETWORK (WATER-COOLED)


Operations to be performed by qualified personnel.
Never operate with plants under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding
the nominal values.
Eventual over-pressure could be dangerous both for the operator and the machine.
The temperature and the amount of cooling water must comply with the limits indicated on the technical
characteristics chart. The cross section of the connection pipes, preferably flexible, must be free from rust,
chips and other impurities. We recommend to use connecting pipes able to insulate the dryer from possible
vibrations originating from the line (flexible hoses, vibration damping fittings, etc.).
CAUTION:
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS SHOW IN
THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE

2.8. ELECTRICAL CONNECTIONS


Qualified personnel should carry out connecting unit to the main power. Be sure to check the local
codes in your area.

Before connecting the unit to the electric power, verify that the voltage and the frequency available on the
mains correspond to the data reported on the data plate of the dryer. In terms of voltage, a ±5% tolerance is
allowed.
The dryers PLH 130 AF come with an electric box for the connection to the mains.
The mains socket must be provided with a mains magneto-thermal differential breaker (I∆n=0.03A),
adjusted on the basis of the consumption of the dryer (see the nominal values on the data plate of the
dryer).
The cross section of the power supply cables must comply with the consumption of the dryer, while keeping
into account also the ambient temperature, the conditions of the mains installation, the length of the cables,
and the requirements enforced by the local Power Provider.
It is mandatory to ensure the connection to the ground terminal.
Don’t use adapters on the mains socket.
If necessary, have the plug replaced by qualified personnel.
-EN-
EN- PLH 130 AF

2.9. CONDENSATE DRAIN


The condensate is discharge at the system pressure.
Drain line should be secured
Never point the condensate drain line towards anybody.
The dryer comes already fitted with tubing in flexible plastics (6 mm diameter and 1500 mm long) for the
connection to the collection plant.
The condensate drain occurs through a solenoid valve protected with a mechanical strainer. In order to
avoid clogging of the solenoid valve, the condensate coming from the separator is previously filtered, then
discharged. The solenoid valve coil is operated by electronic instrument (dryer controller).
If an electronic drainer is installed, the intervention times are determined by the internal capacitive sensor
(see specific paragraph).
Connect and properly fasten the condensate drain to a collecting plant or container.
The drain cannot be connected to pressurised systems.
Don’t dispose the condensate in the environment.
The condensate collected in the dryer contains oil particles released in the air by the compressor.
Dispose the condensate in compliance with the local rules.
We suggest to install a water-oil separator where to convey all the condensate drain coming from
compressors, dryers, tanks, filters, etc.

3. START UP

3.1. PRELIMINARY OPERATION


Verify that the operating parameters match with the nominal values reported on the data plate of
the dryer (voltage, frequency, air pressure, air temperature, ambient temperature, etc.).

Before delivery, each dryer is submitted to accurate tests and controlled simulating real operating
conditions. Nevertheless, the unit could be damaged during transportation. We therefore suggest to check
the integrity of the dryer upon arrival and to keep it under control during the first hours of operation.
The start-up must be performed by qualified personnel.
It’s mandatory that the engineer in charge adopt safety operational conditions complying with the
local safety and accident prevention requirements.
The same engineer will be responsible for the proper and safe operation of the dryer.
Never operate the dryer if the panels are not in place.
PLH 130 AF -EN-
EN-

3.2. FIRST START-UP


This procedure should be followed on initial start-up, after periods of extended shutdown or
following maintenance procedures.
Qualified personnel must perform the start-up.
Sequence of operations (refer to paragraph 5.1 Control Panel) :
• Ensure that all the steps of the “Installation” chapter have been observed.
• Ensure that the connection to the compressed air system is correct and that the piping is suitably fixed and
supported.
• Ensure that the condensate drain pipe is properly fastened and connected to a collection system or
container.
• Ensure that the by-pass system (if installed) is open and the dryer is isolated
• Ensure that the manual valve of the condensate drain circuit is open.
• Ensure that the cooling water flow and temperature is adequate (Water-Cooled).
• Remove any packaging and other material which could obstruct the area around the dryer.
• Activate the mains switch.
• Turn on the main switch - pos. 1 on the control panel.
• Ensure that the electronic instrument is ON.
• Ensure the consumption matches with the values of the data plate.
• Allow the dryer temperature to stabilise at the pre-set value.
• Slowly open the air inlet valve.
• Slowly open the air outlet valve.
• Slowly close the central by-pass valve of the system (if installed).
• Check the piping for air leakage.
• Ensure the drain is regularly cycling - wait for its first interventions.

3.3. START-UP AND SHUT DOWN


Start-up (refer to paragraph 5.1 Control Panel) :
• Ensure the cooling water flow and temperature is adequate (Water-Cooled).
• Verify that the system is powered.
• Activate the main switch - pos. 1 on the control panel.
• Ensure that electronic controller is ON.
• Wait a few minutes; verify that the DewPoint temperature displayed on electronic instrument is correct
and that the condensate is regularly drained.
• Switch on the air compressor.

Shut down (refer to paragraph 5.1 Control Panel) :


• Verify that the DewPoint temperature displayed on electronic controller is correct.
• Switch OFF the air compressor.
• After a few minutes, switch off the main switch on the control panel of the dryer (pos. 1).

NOTE : A DewPoint within 0°C and +10°C displayed on the electronic controller is correct according
to the possible working conditions (flow-rate, temperature of the incoming air, ambient
temperature, etc.).
During the operation, the refrigeration compressor will run continuously. The dryer must remain on during
the full usage period of the compressed air, even if the air compressor works intermittently.
The number of starts must be no more than 6 per hour. The dryer must stop running for at
least 5 minutes before being started up again.
The user is responsible for compliance with these rules. Frequent starts may cause
irreparable damage.
-EN-
EN- PLH 130 AF

4. TECHNICAL SPECIFICATIONS

4.1. TECHNICAL SPECIFICATIONS PLH 130 AF


1 3
Air flow at nominal condition 13500 l/min - 810 m /h - 477 Scfm
1
Pressure DewPoint at nominal condition 3 °C
Nominal ambient temperature 25 °C
Max. ambient temperature 50 °C
Min. ambient temperature 1 °C
Nominal inlet air temperature 35 °C
Max. inlet air temperature 65 °C
Nominal inlet air pressure 40 barg
Max. inlet air pressure 50 barg
Max. outlet air pressure drop - ∆p 0.23 bar
Inlet-outlet air connection G 1.1/2” BSP – F
Refrigerant type and quantity R404A – 1.30 kg
Cooling water flow at 15 °C (out 30 °C) 0.25 m 3/h
Cooling water flow at 30 °C (out 40 °C) 0.38 m 3/h
Control of cooling water flow Automatic by valve
Maximum water temperature 30 °C
Min. (Max) water pressure 3 (10)
Cooling water connections G ½” BSP-F
2
Standard Power Supply 1/230-240V/50Hz
Nominal electric consumption 1020 W – 4.6 A
Max. electric consumption 1570 W – 7.4 A
Max. noise level a 1m < 70 dbA
Weight net - gross 143 – 215 Kg
1
The nominal condition refers to an ambient temperature of +25°C with inlet air at 40 barg and 35°C.
2
Check the data shown on the data nameplate.
PLH 130 AF -EN-
EN-

5. TECHNICAL DESCRIPTION

5.1. CONTROL PANEL


The control panel illustrated below is the only dryer-operator interface.

1 Main switch 4 ON/OFF switch with mains detecting light

2 Electronic control instrument 5 Alarm light

3 Air and refrigerating gas flow diagram

°C DMC14 I
ON
°F

set esc

3
K
PQS0017

5.2. OPERATION
Operating principal - The dryer models described in this manual operate all on the same principal. The hot
moisture laden air enters an air to air heat exchanger. The air then goes through the evaporator, also known
as the air to refrigerant heat exchanger. The temperature of the air is reduced to approximately 2°C, causing
water vapor to condense to liquid. The liquid is continuously coalesced and collected in the separator for
removal by the condensate drain. The cool moisture free air then passes back through the air to air heat
exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the dryer.
Refrigerant circuit - Refrigerant gas is cycled through the compressor and exits at high pressure to a
condenser where heat is removed causing the refrigerant to condense to a high-pressure liquid state. The
liquid is forced through a capillary tube where the resulting pressure drop allows the refrigerant to boil off at a
predetermined temperature. Low-pressure liquid refrigerant enters the heat exchanger where heat from the
incoming air is transferred causing the refrigerant to boil; the resulting phase change produces a low
pressure, low temperature gas. The low-pressure gas is returned to the compressor, where it is re-
compressed and begins the cycle again. During those periods when the compressed air load is reduced the
excess refrigerant is by-passed automatically back to the compressor via the Hot Gas By-pass Valve circuit.
-EN-
EN- PLH 130 AF

5.3. FLOW DIAGRAM (WATER-COOLED)

2 3 4 T7 12.1
T3 T2
PB TS PA
12.1 12.1
31

T4
6 T5

12.1 12.1
25
7 18
1a 1b
1
19 T8 12.1
T6
12.1

12
T1
11 10 20

1c
DGF0031

15

13 Standard 14 16

ELD
EC 17

Optional 21

1 Combined heat exchanger 13 Condensate drain service valve


a - Air-to-air heat exchanger 14 Y-shaped condensate drain strainer
b - Air-to-refrigerant exchanger 15 Condensate drain solenoid valve
c - Condensate separator 16 Coil for cond. drain solenoid valve
2 Refrigerant pressure-switch PB 17 EC = Electronic control instrument
3 TS safety thermo-switch 18 Condenser (Water-Cooled)
4 Refrigerant pressure switch PA 19 Condenser water regulating valve (Water-Cooled)
6 Refrigerating compressor 20 Liquid accumulator (Water-Cooled)
7 Hot gas by-pass valve 21 ELD = Electronic level drain
10 Filter Drier 25 Compressor crankcase heater
11 Capillary tube 31 Refrigerant relief valve
12 T1 Temperature probe (DewPoint)
Compressed air flow direction Refrigerating gas flow direction
PLH 130 AF -EN-
EN-

5.4. REFRIGERATING COMPRESSOR


The refrigeration compressor is the pump in the system, gas coming from the evaporator (low pressure side) is
compressed up to the condensation pressure (high pressure side). The compressors utilized are manufactured by
leading manufacturers and are designed for applications where high compression ratios and wide temperature
changes are present.
The hermetically sealed construction is perfectly gas tight, ensuring high-energy efficiency and long, useful life.
Dumping springs support the pumping unit in order to reduce the acoustic emission and the vibration diffusion. The
aspirated refrigeration gas, flowing through the coils before reaching the compression cylinders cools the electric
motor. The thermal protection protects the compressor from over heating and over currents. The protection is
automatically restored as soon as the nominal temperature conditions are reached.

5.5. CONDENSER (WATER-COOLED)


The condenser is the component in which the gas coming from the compressor is cooled down and condensed becoming
a liquid. Basically it is a water/refrigerating gas exchanger where the cooling water lowers the temperature of the
refrigerating gas.
The temperature of the inlet water must not exceed the nominal values. It must also guarantee an adequate flow and
THAT THE WATER ENTERING THE EXCHANGER IS FREE FROM DUST AND OTHER IMPURITIES.

5.6. CONDENSER WATER REGULATING VALVE (WATER-COOLED)


The condenser water regulating valve is used to keep the condensing pressure/temperature constant when the Water-
Cooled is being used. Thanks to the capillary tube, the valve detects the pressure in the condenser and consequently
adjusts the water flow. When the dryer stops the valve automatically closes the cooling water flow.
The condenser water regulating valve is an operating control device.
The closure of the water circuit from the pressure condenser water regulating valve cannot be used as a
safety closure during service operations on the system.
ADJUSTMENT
The condenser water regulating valve is adjusted during the testing phase to a pre-set value that covers
90% of the applications. However, sometimes the extreme operating conditions of the dryer may require a
more accurate calibration.
During start-up, a qualified technician should check the condensing pressure/temperature and if necessary
adjust the valve by using the screws on the valve itself.
To increase the condensing temperature, turn the adjusting screws counter-clockwise; to lower it turn the
screws clock-wise. Adjust the valve in order to guarantee a condensing temperature of 42-45 °C.

5.7. FILTER DRIER


Traces of humidity and slag can accumulate inside the refrigerating circuit. Long periods of use can also
produce sludge. This can limit the lubrication efficiency of the compressor and clog the expansion valve or
capillary tube. The function of the Filter Drier, located before the capillary tubing, is to eliminate any impurities
from circulating through the system.

5.8. CAPILLARY TUBE


It consists of a piece of reduced cross section copper tubing located between the condenser and the evaporator,
acting as a metering device to reduce the pressure of the refrigerant. Reduction of pressure is a design function
to achieve optimum temperature reached within the evaporator: the smaller the capillary tube outlet pressure, the
lower the evaporation temperature.
The length and interior diameter of the capillary tubing is accurately sized to establish the performance of the
dryer; no maintenance or adjustment is necessary

5.9. AIR-TO-AIR HEAT EXCHANGER


The purpose of this exchanger is to drop the heat of the incoming compressed air onto the outgoing cold
air. The benefits of this solution are essentially two: the incoming air is already partially cooled so the
refrigerating circuit can be sized as to assure a limited thermal head, with a 40÷50% energy saving.
Secondly no cold air is allowed into the compressed air line, thus preventing the formation of condensate on
the external surface of the system’s tubes.
-EN-
EN- PLH 130 AF

5.10. EVAPORATOR
Also called an air-refrigerant exchanger. The liquid formed in the condenser is evaporated in this part of the
circuit. In the evaporation phase the refrigerator tends to absorb the heat from the compressed air present
in the other side of the exchanger.
Refrigerant and air are in counter flow, thus contributing to limit pressure drop and to provide efficient
thermal exchange.

5.11. CONDENSATE SEPARATOR


The cold air exiting the evaporator goes through the hi-efficiency condensate separator featuring a stainless steel
mesh. As the condensate transported by the air gets in contact with the mesh net it is separated and expelled by
means of the draining device. The resulting cold and dry air is then conveyed into the dryer outlet.
The mesh type mist separator offers the benefit to be highly efficient even with variable flow rates.

5.12. REFRIGERANT RELIEF VALVE


When, due to any kind of fault or malfunctioning, the pressure of the refrigerating gas circuit is higher than
the nominal conditions, the PA pressure switch will stop the refrigerating compressor.
A safety valve that requires no adjustment, has been installed as a further safety device, also to prevent the
problems caused by over-pressures of the refrigerating gas. The purpose of this valve is to release the
over-pressures inside the circuit. After this gas leak, the dryer is no longer capable of operating correctly.
An extraordinary maintenance intervention is needed to check and especially eliminate the cause that
generated the over-pressure, in addition to reloading the refrigerating gas

5.13. HOT GAS BY-PASS VALVE


This valve injects part of the hot gas (taken from the discharge side of the compressor) in the pipe between
the evaporator and the suction side of the compressor, keeping the evaporation temperature/pressure
constant at approx. +2 °C. This injection prevents the formation of ice inside the dryer evaporator at every
load condition.
ADJUSTMENT
The hot gas by-pass valve is adjusted during the
manufacturing testing phase. As a rule no adjustment
is required; anyway if it is necessary the operation
must be carried out by an experienced refrigeration A
engineer.
WARNING : the use of ¼” Schrader service valves
must be justified by a real malfunction of the
4 mm
refrigeration system. Each time a pressure gauge 5/32 in.
is connected, a part of refrigerant is exhausted.
Without compressed air flow through the dryer, rotate -
the adjusting screw (position A on the drawing) until
the following value is reached:
VLY0001

Hot gas setting: +

temperature 0.5 °C (+0.5 / -0 °K)


pressure 5.2 barg (+0.1 / -0 bar)
PLH 130 AF -EN-
EN-

5.14. REFRIGERANT PRESSURE SWITCHES PA- PB


As operation safety and protection of the dryer a series of pressure switches are installed in the gas circuit.
PB : Low-pressure controller device on the suction side (carter) of the compressor, is enabled only if the
pressure drops below the pre-set value. The values are automatically reset when the nominal
conditions are restored.
Calibrated pressure : R 404 A Stop 1.0 barg - Restart 5.0 barg
PA : This high-pressure controller device is located at the pushing side of refrigeration compressor, and
it is activated when the pressure exceeds the pre-set value. It features a manual-resetting button
mounted on the controller itself.
Calibrated pressure : R 404 A Stop 28.8 barg - Manual reset

5.15. SAFETY THERMO-SWITC TS


To protect the operating safety and the integrity of the dryer, a thermo-
switch (TS) is installed on the refrigerant gas circuit. The thermo-switch
sensor, in case of unusual discharge temperatures, stops the refrigerating
2 compressor before it is permanently damaged.

1
Manually reset the thermo-switch only after the nominal operating
conditions have been restored. Unscrew the relative cap (see pos.1 in the
figure) and press the reset button (see pos.2 in the figure).
PQS0005

TS setting : temperature 100 °C (+2 / -2 °K)

5.16. COMPRESSOR CRANKCASE HEATER


At low temperatures oil can more easily be mixed with the refrigerant gas. So, when the compressor starts,
oil can be drawn into the refrigeration circuit and liquid hammering could occur.
To prevent this, an electrical resistance heater is installed in the suction side of the compressor. When the
system is powered and the compressor is not running, this heater keeps the oil at the correct temperature.
This heater is controlled by a thermo-switch which prevents overheating the oil.
NOTE : The heater must be powered at least a couple of hours before the start up of the refrigeration
compressor.
-EN-
EN- PLH 130 AF

5.17. DMC14 ELECTRONIC INSTRUMENT (AIR DRYER CONTROLLER)


set Button - Access the set-up.
°C
DMC 14 esc Button - Exit programming / decrease value.
°F Button - value increment.
LED - Dryer in alarm status.
set esc ● °C LED - Display the set temperature scale (°C).
● °F LED - Display the set temperature scale (°F).
DISPLAY ● LED - Condensate drain solenoid valve on.
Through the digital thermometer with an alphanumerical display, the DMC14 controller shows the DewPoint
detected by the probe in the evaporator.

The LED shows any alarm condition, it can happen when :


- pressure DewPoint is too high;
- pressure DewPoint is too low;
- the probe is faulty.
If the probe is faulty, the instrument also shows “PF” message (Probe Failure), and alarm activation is immediate. In
case of “DewPoint too low” condition (ASL parameter, that is fix and equal to 28.5°F or -2°C), the ala rm signal is
delayed of a fix time (AdL parameter) equal to 30 sec, while for “DewPoint too high” condition the value (ASH
parameter) is set by the user and the signal is activated with AdH delay time, that can be also set up by the operator
(the instrument is already adjusted during final test of the dryer, please see following values). When DewPoint
returns into operating temperature (set range), the alarm condition is deactivated.
DMC14 allows also remote annunciation of the alarm condition of the dryer; this through a volt free contact on
terminals 8 & 9 - please also see electric drawings into the attachments (max 250V 1A, min 5VDC 10mA)
- with dryer off or in alarm conditions contact is open
- with dryer on and correct operating DewPoint, contact is closed.
OPERATION - After dryer starting, the electronic controller displays current operating DewPoint : it shows
the measured temperature in Celsius degrees (● °C) with a 0.5°C resolution, or in Fahrenheit degr ees (●
°F) with a 1°F resolution.
SET-UP (PROGRAMMING)
To access the set-up, keep pressed simultaneously both set and button for at least 5 seconds. In
this way programming operation will be activated and the controller display shows the first parameter
set
that can be set (Ton). After that, by pressing buttom the display shows the value set for that parameter.
set
If the value is correct press button to conferm it and to give access on following parameters. To
change the value of selected parameter, must be used esc and button, respectively to decrease or
increase the value. All parameters that can be modified are indicated in following table :
Display Description Value range Set value Equal
to
Ton Activation time of the condensate drain solenoid valve. 01 … 20 02 2 sec
ToF Pause time of the condensate drain solenoid valve. 01 … 20 01 1 min
ASH Alarm threshold for a high DewPoint. 0.0 … 20.0 15 15°C
AdH ASH alarm time before signal. 00 … 20 20 20 min
SCL Temperature scale. °C … °F °C °Celsius
Fixed parameters : ASL (low DewPoint alarm) = -2°C AdL (signal delay) = 30 sec

In any moment it is possible to exit the programming mode by pressing the buttons esc and at the
same time. In case no operations are made during 30 seconds, the system exits automatically the set-up
condition.
PLH 130 AF -EN-
EN-

5.18. ELECTRONIC LEVEL CONTROLLED CONDENSATE DRAIN


Instead of the usual drain system (a solenoid valve controlled by means of electronic instrument); an
electronic level controlled drain can be installed as option. This drain consists of a condensate accumulator
where a capacitive sensor continuously checking liquid level is placed: as soon as the accumulator is filled,
the sensor passes a signal to the electronic control and a diaphragm solenoid valve will open to discharge
the condensate. For a complete condensate discharge the valve opening time will be adjusted exactly for
each single drain operation. No condensate strainers are installed. No adjusting is required. A service valve
is installed before the electronic drain in order to make check and maintenance easily.
AT DRYER START-UP VERIFY THAT THIS VALVE IS OPEN.
CONTROL PANEL
The control panel here illustrated allows checking of drain working.
Power : LED - drain ready to work / supplied
Valve : led - membrane solenoid valve open / discharging
Alarm : blinking led - drain in alarm condition
Test : button - discharge test (keep pushed for 2 seconds)

TROUBLE SHOOTING
Only qualified personnel should perform troubleshooting and or maintenance operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation instructions
in this manual.
SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION
 No led lighting up.  Verify that the system is powered.
 Verify the electric wiring (internal and/or external).
 Check internal printed circuit board for possible damage.
 Pressing of Test button,  The service valve located before the drain is closed - open it.
but no condensate  The dryer is not under pressure - restore nominal condition.
discharge.  Solenoid valve defective - replace the drain.
 The internal printed circuit board is damaged - replace the drain.
 Condensate discharge  The capacitive sensor is too dirty - open the drain and clean the sensor plastic
only when Test button tube.
is pressed.
 Drain keeps blowing off  The diaphragm valve is dirty - open the drain and clean it.
air.  The capacitive sensor is too dirty - open the drain and clean the sensor plastic
tube.
 Drain in alarm  The capacitive sensor is too dirty - open the drain and clean the sensor plastic
condition. tube.
 The service valve located before the drain is closed - open it.
 The dryer is not under pressure - restore nominal condition.
 Solenoid valve defective - replace the drain.

NOTE : When the drain is in alarm condition, the diaphragm solenoid valve will open 7.5 sec every 4 min.
-EN-
EN- PLH 130 AF

6. MAINTENANCE, TROUBLESHOOTING, SPARES AND DISMANTLING

6.1. CONTROLS AND MAINTENANCE


Only qualified personnel should perform troubleshooting and or maintenance operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation instructions
in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least 30
minutes.
Some components can reach high temperature during operation. Avoid contact until system or
component has dissipated heat.
DAILY
• Verify that the DewPoint displayed on the electronic instrument is correct.
• Check the proper operation of the condensate drain systems.
• Verify the condenser for cleanliness.
EVERY 200 HOURS OR MONTHLY
• With an air jet (max. 2 bar / 30 psig) blowing from inside towards outside
clean the condenser; repeat this operation blowing in the opposite way; be
careful not to damage the aluminium fins of the cooling package.

• Close the isolation valve for the condensate drain, remove the mechanical filter and clean it with
compressed air and a brush. Reinstall the filter, make sure it is secure, and open the isolation valve.
• At the end, check the operation of the machine.
EVERY 1000 HOURS OR YEARLY
• Verify for tightness all the screws of the electric system and that all the “Faston” type
connections are in their proper position, inspect unit for broken, cracked or bare wires.
• Inspect refrigerating circuit for signs of oil and refrigerant leakage.
• Measure and record amperage. Verify that readings are within acceptable parameters as listed
in specification table.
• Inspect condensate drain flexible hoses, and replace if necessary.
• At the end, check the operation of the machine.
PLH 130 AF -EN-
EN-

6.2. TROUBLESHOOTING
Only qualified personnel should perform troubleshooting and or maintenance operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation instructions
in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least 30
minutes.
Some components can reach high temperature during operation. Avoid contact until system or
component has dissipated heat.
SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION
 The dryer doesn't  Verify that the system is powered.
start.  Verify the electric wiring.
 The compressor  Activation of the compressor internal thermal protection - wait for 30 minutes,
doesn’t work. then retry.
 Verify the electric wiring.
 Where installed- Replace the internal thermal protection and/or the start-up
relay and/or the start-up capacitor and/or the working capacitor.
 The pressure switch PA has been activated - see specific point.
 Where installed- The pressure switch PB has been activated - see specific
point.
 Where installed- The safety thermo-switch TS has been activated - see
specific point.
 If the compressor still doesn’t work, replace it.
 DewPoint too high.  The dryer doesn't start - see specific point.
 The T1 DewPoint probe doesn’t correctly detect the temperature - ensure the
sensor is pushed into the bottom of copper tube immersion well.
 The refrigerating compressor doesn’t work - see specific point.
 The inlet air is too hot - restore the nominal conditions.
 The inlet air pressure is too low - restore the nominal conditions.
 The inlet air flow rate is higher than the rate of the dryer - reduce the flow rate -
restore the normal conditions.
 The cooling water is too hot - restore the nominal condition.
 The cooling water flow is insufficient - restore the nominal condition.
 The condenser is dirty - clean it.
 The dryer doesn’t drain the condensate - see specific point.
 The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore the nominal setting.
 There is a leak in the refrigerating fluid circuit - contact a refrigeration engineer.
 DewPoint too low.  Ambient temperature is too low - restore de nominal condition.
 The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore the nominal setting.
 Excessive pressure  The dryer doesn’t drain the condensate - see specific point.
drop within the dryer.  The DewPoint is too low - the condensate is frost and blocks the air - see
specific point.
 Check for throttling the flexible connection hoses.
-EN-
EN- PLH 130 AF

 The dryer doesn’t  The condensate drain service valve is closed - open it.
drain the condensate.  The condensate drain strainer is clogged - remove and clean it.
 The drain solenoid valve is jammed - remove and clean it.
 Verify the electric wiring.
 The coil of the condensate drain solenoid valve burned out - replace it.
 The DewPoint is too low - the condensate is frozen - see specific point.
 The coil of the condensate drain solenoid valve burned out - replace it.
 The dryer  The drain solenoid valve is jammed - remove and clean it.
continuously drains  Try to remove the electric connector on the solenoid valve - if drain stops verify
condensate. the electric wiring or the electronic instrument is faulty - replace it.
 Water within the line.  The dryer doesn't start - see specific point.
 Where installed - Untreated air flows through the by-pass unit - close the by-
pass.
 The dryer doesn’t drain the condensate - see specific point.
 DewPoint too high - see specific point.
 PA high-pressure  Check which of the following has caused the activation :
switch has been 1. The cooling water is too hot - restore the nominal condition.
activated. 2. The cooling water flow is insufficient - restore the nominal condition.
3. The condenser is dirty - clean it.
 Reset the pressure-switch pressing the button on the controller itself - verify
the dryer for correct operation.
 The PA pressure switch is faulty - contact a refrigeration engineer to replace it.
 The PB low-pressure  There is a leak in the refrigerating fluid circuit - contact a refrigeration
switch has been engineer.
activated.  The pressure switch restores automatically when normal conditions are
restored - check the proper operation of the dryer.
 The TS safety thermo-  Check which of the following has caused the activation :
switch has been 1. Eccessive thermal load – restore the standard operating conditions.
activated. 2. The inlet air is too hot - restore the nominal conditions.
3. The ambient temperature is too high or the room aeration is insufficient -
provide proper ventilation.
4. The condenser unit is dirty - clean it.
5. There is a leak in the refrigerating fluid circuit - contact a refrigeration
engineer.
 Reset the thermo-switch by pressing the button on the thermo-switch itself –
verify the correct operation of the dryer.
 The TS thermo-switch is faulty - replace it.
 DMC14- The LED  The LED flashes because the DewPoint is too high – see specific point.
of the  The LED flashes because the DewPoint is too low - see specific point.
instrument is on or
 The LED flashes because the probe is faulty or interrupted, the
flashes to indicate
instrument displays the message “PF” (Probe Failure) – replace the probe.
alarm situations.
PLH 130 AF -EN-
EN-

6.3. SPARE PARTS


The suggested spare parts list will enable you to promptly intervene in case of abnormal operation, so
avoiding to wait for the spares delivery. In case of failure of other parts, for example inside the refrigerating
circuit, the replacement must be worked out by a refrigerating systems specialist or in our factory.
NOTE : To order the suggested spare parts or any other part, it is necessary to quote the data reported
on the identification plate.
PLH
No. DESCRIPTION OF THE SPARE PARTS CODE 130
2 Refrigerant gas pressure switch PB 5655NNN085 1
3 TS safety thermo-switch 56141NN005 1
4 Refrigerant gas pressure switch PA 5655NNN087 1
6 Refrigerating compressor 5030116025 1
7 Hot gas by-pass valve 64140SS155 1
10 Filter Drier 6650SSN160 1
12 DMC14 Temperature probe (T1) 5625NNN037 1
13+14 Condensate drain valve/strainer 64355MM005 1
15 Condensate drain solenoid valve 64320FF007 1
16 Coil for cond. drain solenoid valve 64N22MM020 1
17 DMC14 Electronic instrument 5620110103 1
18 Condenser GBS240Hx20 4x3/4” 1
19 Condenser water regulating valve 64335FF005 1
21 BEKOMAT Electronic drain 2210BEK016A 1
22 Main switch 5450SZN117 1

 Suggested spare part.

6.4. MAINTENANCE OPERATION ON THE REFRIGERATING CIRCUIT


Maintenance and service on refrigeration systems must be carried out only by certified
refrigeration engineers only, according to local rules.
All the refrigerant of the system must be recovered for its recycling, reclamation or destruction.
DO NOT DISPOSE THE REFRIGERANT FLUID IN THE ENVIROMENT.
This dryer comes ready to operate and filled with R134a or R404A type refrigerant fluid.
In case of refrigerant leak contact a certified refrigeration engineers. Room is to be aired before
any intervention.
If is required to re-fill the refrigeration circuit, contact a certified refrigeration engineers.
Refer to the dryer nameplate for refrigerant type and quantity.
Characteristics of refrigerants used:
Refrigerant Chemical formula TLV GWP
R134a - HFC CH2FCF3 1000 ppm 1300
R404A - HFC CH2FCF3/C2HF5/C2H3F3 1000 ppm 3784
-EN-
EN- PLH 130 AF

6.5. DISMANTLING OF THE DRYER


If the dryer is to be dismantled, it has to be split into homogeneous groups of materials.
Part Material
Refrigerant fluid R404A, R134a , Oil
Canopy and Supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Combined heat exchanger Carbon steel, AISI 316L Stainless steel, Copper
Condensate separator Copper or Carbon steel, Stainless steel
Condenser Unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic Level Drain PVC, Aluminium, Steel
Insulation Material Synthetic rubber without CFC
Electric cables Copper, PVC
Electric Parts PVC, Copper, Brass
We recommend to comply with the safety rules in force for the disposal of each type of material.
The chilling fluid contains droplets of lubrication oil released by the refrigerating compressor.
Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable
device and then delivered to a collection centre where it will be processed to make it reusable.

7. LIST OF ATTACHMENTS

7.1. DRYERS DIMENSIONS


7.1.1 PLH 130 AF Dryers Dimensions
PLH 130 AF -EN-
EN-

7.2. EXPLODED VIEW


7.2.1 Exploded view of Dryers PLH 130 AF
1 Combined heat exchanger 20 Liquid accumulator
2 Refrigerant pressure-switch PB 22 Main switch
3 TS safety thermo-switch 31 Refrigerant relief valve
4 Refrigerant pressure switch PA 51 Front panel
6 Refrigerating compressor 52 Back panel
7 Hot gas by-pass valve 54 Left lateral panel
10 Filter Drier 55 Cover
11 Capillary tube 56 Base plate
12 T1 Temperature probe (DewPoint) 57 Upper plate
13 Condensate drain service valve / drain strainer 58 Support beam
15 Condensate drain solenoid valve 59 Support bracket
16 Coil for condensate drain solenoid valve 60 Control panel
17 Electronic control instrument 80 Compression fitting
18 Condenser 81 Flow diagram sticker
19 Condenser water regulating valve Adjustable leg
-EN-
EN- PLH 130 AF

7.3. ELECTIC DIAGRAMS


7.3.1 Electrical Diagram of Dryers PLH 130 - Electronic Instrument DMC14
Electrical Diagram table of components
IG : Main switch
K : Refrigerating compressor
KT : Compressor thermal protection
CS : Compressor starting capacitor (if installed)
DMC14 : DMC14 Electronic Instrument - Air Dryer Controller
T1 : Temperature probe (DewPoint)
PA : Pressure switch - Compressor discharge side (HIGH-pressure)
PB : Pressure switch - Compressor suction side (LOW-pressure)
TS : Safety thermo-switch
EVD : Condensate drain solenoid valve
ELD : Electronic level drain
BN = BROWN
BU = BLUE
BK = BLACK
YG = YELLOW/GREEN

Bn
3

3 Air Dryer Controller


POWER

T1
2 4 5 8 9 11 12
DEW-POINT ALARM
max 250V 1A
Bu

Bn
2

min 5VDC 10mA

C
KT
C

R S

CS
PLH 130 AF -EN-
EN-
COSTRUTTORE / MANUFACTURER :
FRIULAIR S.r.l.
Sede Legale:
34077 - Ronchi dei Legionari (GO) – ITALY
Via Joze Srebernic, 10
Cap.Soc. € 12.480 i.v.
P.IVA 00430110312
Export MGO001913
COD.ID.CEE IT 00430110312
R.E.A.GO n.51691
Cod.Fisc.e Reg.Impr. 00430110312
Sede Operativa:
33050 - Cervignano del Friuli (UD) – ITALY
Via Cisis, 36 - S.S.352 Km 21 Fraz. Strassoldo

www.friulair.com

7425MUM019_EN_2009-12
Subject to technical changes without prior notice; errors not excluded.
Original instructions are in ENGLISH.

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