HE-11281

CONTENTS
,I. CAUTIONNOTESFORYOUR
SAFEW 3
2. INTRODUCTION 5

3. RATING, SPECIFICATION
AND PERFORMANCE 5
4. CONSTRUCTION 6

5. TRANSPORTATION
AND CUSTODY 10

6, INSTALLATION
AND WIRING 11

6-1.INSTALLATION 11

6-2.WIRING 12

7. OPERATION 15

7-1.TRIALOPERATION 14

7.2.OPERATION 15

8. MAINTENANCE
AND INSPECTION 16

8-1.MAINTENANCE
ANDINSPECTION 16

8.2.DISMANTLING 16

8-3.INSPECTION t l

84. REASSEMBLING 19

9. TROUBLESHOOTING 2'l
 HE-11281

1. CAUTION FORYOUR
NOTES SAFETYTEIKOKUCänned
motor

FORYOUFSAFETY(1)
Hetsrd!lra llst.d at lwo bvab DANGERE CAUTION

A
-ra\. lonodngthi! lgnqdn!lhis
( | \ wüninocancausa warningcancausa
\Ö/ 3.tbB iniuryor paßoodInioryand/of
wAllNlNG .vrnd.eüi dlrntgr lo th! pump

A
c
DOr{Ol FUr{oRYl
ll th. purnpia a[ovradlo rundry,thabartülr, darvrt andolharcompomnt3
lrnofaovröaalinoof ftr rnotorwindino3cänocq,l.
couldba drn&lad rfid 3rriols

o
t ifto
OPENVENTVALVESLOWLYI

Yoi,m,st ürtcisa cst tion,avrnwian lllc pr,/nr9

i3
notopcnlirp, inlamelprc$urar canbs highEl my
tim.. Fortoxicliqui*, proparsrLv mdhod!mult br
obSarliad,

A
crunoal
RAPIO
AVOIO TEIIPEiATURE
CHANG€SI

|lrlo dügaa io tafiprrtluru

nun b. ryddad.Radddran!|.l cancaut. hdrs b
ocqr.in gühab. PubliEhldprocadut6lorprcp|r
h.|üne üd @ling mutl b. tollor.d. ll Flbllüld
grocadurGrr! .ot rvrihblr qlrd wiülTcik<rku
brto.r opanünghc lquhrfiml.

HOT.OONOTTOUCHI

Motc rrd Fnnp c|n ba hot o.n sidt ptfnp||l'

C!|d hld., Ir(rf.rrttr d t|c!r üd Fn?
\n y öpürdhg m h.l.m9.nnlr. oarqüd
tc ba trit, thaymaybacoGi.70 I or fiqa.
( mdml.lm l€lt t )

3
 HE-11281

FORYOURSAFETY (2) TEIKOKU Csnn€drn6r Purnpc

Hazardca.. ri3r€dar rwobvdr WARNING A CAUION

A
c tJnol
IF MOTORAIPS, DONOTRESTART THECAUSEI
BEFOFEOETEFMINING

Rosta.ting th9 notor babra alclriahi.rg lha caula

fiay r.3sll in axcotrivchart c|ucne pifip of motor
Lilua!.

BOLTSII{ IEFITITIALIOXI
DO I{OT RETOVEINTERT{AL

lf il i3 n.€$.!ery lo rtmqva lha taamindbor for |ny

.at!on, fiill loolcn tlta boltt by 2 o. 3 lumt b cn.d(
il üy inrmrl p'rr$ra o,liquö ia pr6anl. You rnu3l
!ak! martur!! it fia po$iulily arbt] lhrt tha 9a! o.
lh!,rd it loxic or haardou! b partonnal or llrc
arlvLonnant.

o
l Dl[
DONOTNEiTVE ANY8OLT3OI{ PUTP, IOTOF ORONANPLUGSI

Tlr. Intqnrl pr.3tur. cu b. lqthat ülrn ü1.

$nei.'.. Alrry! loot.n ü. ddn dW tlo$y to
rdLv. r'ty Inlrmd p'r$u'c bah.t dtatipü.g lo
dlar$mbla ti. punp, Yoqmualbh adaqurl.
pr.cüfions It thr llquidh thaFJmpcodd b.
hlzlrdooato pcrlo,nnalo.t'la anvitodtanl

ALWAYSASSUIIETHATTHEREIIi UOUIDLEFTIN IHE PUIIPI

Thl.t Ir dmy! h! po$lwty hlt ltaldül liquEcoqldr.mdn in ürr pumpüd nolor in lplt€ ot h.o{,gh
Iffi drcomminrüon.Pry p| rhüht.ttantion lo fia cbrttnc€ betwa.nür shlt andthe impc[ir, b€edn$,
drwe!, b.8ln9 houslngEand gr*rE. You muattür rdaquata pruc|uthnt lo prot3d p9ßonogl and üie
rnvlrcn|nonl il tho liquld could b. coa3idr.ad hüanJou!.
 HE-11281

2. INTRODUCTION

Followthe instructionsbelowwhenoperatingthe pump.

clut r0N

(1) Do notrunpumpdry.

(2) Completelyremoveforeignmattersfrom pipingand system

(3) Do not keepthe pumprunningwithdischarge

valveclosedfor morethanone (1)

minute.

(4) Do not run pumpin reversedirection.

(S) In case abnormal noise or vibration noticed, inspect causes and take

promptly.
countermeasures

(6) Whena safetydeviceis triggered,checkthe causeand take remediesto eliminate

the cause.Do not run the motorbeforethe remediesare comoleted.

(7) Shouldfreezingoccurduringoperationis shutdown,take a preventingmeasures.

(8) Shouldyou decideto operatethe pump under the conditionsdifferentfrom the

pleaseconsultus.
initialspecifications,

3. RATING,SPECIFICATION
S AND PERFORMANCE

c ^ u tt 0 l

The pump is manufacturedin accordancewith your specifiedrequirements.Referto

"drawingsfor Approval"for detailsof ratingand specifications.
 HE-l1281

OF THE PUMPUNIT
4. CONSTRUCTION

The degreeof providedby the enclosurewith respectof the insideof the Terminal

Box(24)anda motoris lP54(EN60034-5).

drawingof the basicmodelwithhollowpumpshaftis shownin Fig.-1.

Thesectional

inductionmotor) is assembledwith pump in one body.Insideof

Motor(squirrel-cage

StatorAssembly(20)and outsideof RotorAssembly(19)are weldedand hermetically

metal;Stator Can (22) for StatorAssembly

seafedwith a thin plate of non-magnetic

and RotorCan(21) for Rotorassemblyso that the liquidwill not enter into statorand

rotor.

Somehandledliquidflowsin the followingorder;

4-1. lmpeller(02) outlet--- Filter(03) --- Holesof F.B. Housing(32) ---rGap between

StatorCan (22) andRotorCan (21)--* Gap betweenrear Bearing(158) and Shaft(16)

..- R.B. Housing('t4) --- Centerboreof Shafr(16) ---llow pressureside of Casing(01)

or lnducer(04).
"- Gap
flowrunsthroughholeof F.B.Housing(32)
4-2.Anotherpartof the circulating

betweenfront side Bearing(15A) and Shaft Sleeve(16)--.' Orificeformed by F. B.

Housing(32)andhubof lmpeller(02)"- lowpressure

sideof the lmpeller(02).

4-3.Thiscirculatingflowworksas lubricantand coolantfor Bearings

slurryin the handledliquid

(15A)and (158),as wellas coolantfor motor'Therefore,

and /or shortageof circulationflow causetroubles.RotorAssembly(19) rotatingin the

front(15A)and rear(15B)'are in
liquidand the shaft(16)supportedby two bearings:

one body.lmpeller(02)and Inducer(04)are installedon the end of the sameshaft.

 HE-11281

Thereis no shaftsealwhichmaycauseleakage.

The thrustforcesproducedby lmpeller(02)and Inducer(04)are supportedby the front

andrearThrustCollars(18A)and(188).

A
cAUrt0r

Thefrontand rearBearings(15A),(158),shaftsleeve(17)and thrustcollars(18)are

consumable
items.The wearingconditions
shouldvary dependingon the operating

conditions.Therefore,these items should be checkedfor their wearing conditions

periodically
accordingto the Section8-3.
 HE-11281

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 HE-11281

I |.'!

.FIY

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 HE-11281

AND CUSTODAY
. TRANSPORTAION

A
cAuI | 0l

(1) Avoid rough handlingat the time of transportation

and unloading.Confirm

whetherthereis any damagewhichmay haveoccurredin transit.

A
cl0t | 0r

(2) At the time of transportation,

the rangeof ambienttemperatureshall be kept at

-25 - 70"C and the altitudeof the transDortation

route shall be 3000 meters

or below.

A
c ^ u Tl 0 i

(3) When the pump is in the custodyfor long time, recordthe measurementof

insulationresistanceon arrival.lf the motoris ooeratedunderthe conditionof

poorinsulation,the accidentsuchas shortcircuitmay occur.

A
clulrol

(4) A storageplace should be well ventilatedto avoid humidityand precautions

shallbe takento avoidblowingin and leaksin of rainwaterthroughthe roof,and

puddles,etc.

(5) Storageshouldbe in an originalpackedcondition.

(6) Check the specificationsindicatedon the name plate and test certificate

attachedto the pumpand comparewithyourrequirement

specifications.

10
 HE-11281

AND WIRING
INSTALLATION

6-1.lnstallation

of the pumpshallnot exceed1000metersabove

(1) The altitudeof installation

sea level.

A
c ^ u tr 0 l

(2) The ambienttemperature shallbe withinthe limitof -15 -

of installation

+40'C.

A
cAulr0l

(3) To slinga pump,winda belt-slingon the motorframeproperly.

At that time, make sure that the belt-slingis at the center of gravityof the

pumpby just liftingoff the groundor the bed,wherethe pumpunit is placed.

A
ctul l0ll

(4) The liftinggear to be usedmust be strongenoughto bear the weightof the

pump.As to the dimensionsand weightof the pump is indicatedin the

"Drawingsfor Confirmation".
dimensionaldrawingof

(5) The sizes of the flangesand /or piping to be used shall be identicalto the

drawing.
onesin thedimensional
indicated

(6) Completelyremoveany foreignmattersfromthe pipingand accessories'

(7) Makethe lengthof pipingof suctionsideas shortas possible.

(8) Sincethe suctionpipinghas a great influenceon NPSHava,carefullystudy

the pipingsize,lengthand otherattachments.

(9) To avoid cavitation,positionthe end of the suctionpipe deep enoughto be

immersedevenwhenthe liquidlevelis low.

11
 HE-11281

(10)Providea screenin the suctiontankagainstdust.

(11) Makethe radiusof the pipebendsas largeas possible,minimizethe number

of bends,and avoidinstallingthe bendscloseto the pumpsuctionport.

(12)Eliminate
anyair-pocket
fromthe piping.

(13)Weldsof pipingshallbe examinedby the liquidpenetranttest to ensureno

leakageexists.

(14) Keepthe pumpfree from undesirable

forcessuch as weightof piping,thermal

stressesof pipeline,off-centerbetweenthe pump and the piping,etc., which

shouldadverselyaffectthe pump.

('15)Attachsupportsto the pumpto fix

(16) Confirmationof rotatingdirectionmust be done prior to piping. Rotatethe

impellerwith a handto makesurethatthe rotorassemblyrotatessmoothly.

6-2.Wiring

Connectthe electricterminalsper " Drawingsfor Confirmation'

(1) Use the electriccableswhich conformto EN60204-1

, table5,6. Since the

temperaturesof stud bolt on terminalplatevary dependingon the temperatures

of liquidto be used,for powersupplycable,use a refractorycablewithstanding

temperatureof 100 'C or over.

(2) Usethe conduitswhichconformto EN60204-1

.

(3) Followingdevicesare recommended

for protectionof cannedmotorpump.
* Overcunentrelay * Leakcunentcheckrelay

We can supplyspeciallow currentrelaythat is usefulfor protectpumpspossible

to operateat no liquidconditionssuchas tankdrainpump.Checkwiringdiagram

12
 HE-11281

in . Drawingfor Confirmation
" for thermostatwiring.

The methodof settingof overloadrelayis as follows;

Becausethe rated currentat normaloutputin the cannedmotoris higherthan

that in generalmotors,set at the ratedcunentindicatedon the nameplate.lt is

effectiveas a protectingdevicefor cannedmotorsto set the overloadrelayat as

low currentas possible.Generally,it is recommendedto set the relay at the

value.
following

Variationof voltage& loadis small-- Operatingcurrent x 1.1

of voltage& loadis big--- Operating

Variation cunent x 1.25

When operatingcurrentis far belowof rated cunent,it is recommendedto set

the relaybasedon operatingcurrentnot ratedcunent.

clul totl

To protectthe motorfrom damagecausedby an open-phaseoperation,use the

open-phaserelay.

Allowablelockingtime of motor : 10 sec.

't3
 HE-11281

lE_
U V l{
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SYllB(]LS NAl'{E
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P O W ETRE RIl N
, |A L
IMPNTI?
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T E RIIN{ A L
Tl.|P
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| { A G N IECI C ( ) N T A C I O R
tt-7]/ilv'
Th
T H F R I . IRAELL A Y -

PUI'IP
|.|OTOR
TEIKOKU

DIAGRAM
CONNECTION

't4
 HE-11281

. OPERATION

7-1.TrialOoeration

cAt,t r0t

Completenecessarypreparationfor operationand operatethe pumpaccordingto the

followingorder:

'l) Makesurethatthe vacuumrate

andNPSHavail
of suctiontankare normal.

2) Makesurethat the valveof dischargesidefunctionsproperly.

3) Turnon the switchof the pump.

pressure.
4) Checkthe discharge

5) Makesurethatthe operatingcunentis withina ratedvalue.

6) Checkif there are any abnormalnoises(allowablevalue is 72d8, A, or less at 1

meter), vibrationsor cavitationsetc.

o
t Atr rr0

Do not touchthe unitwith bearhandsduringoperation,becausetemperatures

of motor

and pumpmay be higherthan 70'C (temperatures

vary dependingon the handling

liquid).

lf any abnormalconditionis noticed,shutoff the pumpand checkthe causes.As to the

proceduresof remedy,referto the sectionof TroubleShooting.

7-2.Ooeration
/t\
/ l \
r t0l
cAr,,

After trial operationis completed,the pump can be operatedat any time. With

15
 HE-11281

referenceto cautionsduringoperation,the itemsmentionedin the introductionshould

be observedwith utmostcare

ANDINSPECTION
MAINTENANCE

and Inspection
8-1. Maintenance

(1) Keepthe vacuumrateof the equipmentat the specifiedvalue.

(2) Keepany rust,sandand otherforeignparticlesout of the liquidto handle.

(3) Fromtime to time,checkthe pumpedliquidand put anti-corrosive

into the

liquidas required.

The mentionedaboveare essentialto keep stableoperationof the pumpsfor long

and inspectionshall be carriedout accordingto the equipment

time. Maintenance

regulations.
manufacturers

8-2.Dismantling

can be madein the followingmanner.As for the parl numbers,referto

Dismantling

Fig-1,Fig-2.
viewdrawings;
thesectional

A
c AUI r0lr

(1) RemoveNuts(47)and pullthe motorbackward.At this time,pay full attentionnot

to hit Inducer(04)againstCasing(01).

(2) Openthe Lockwasher(57A)on the shaftend and removeBolt (46A)and Washer

(55A)thenInducer(04)and lmpeller(02)can be removed.

/t\
,/l\
cAUt l0t

(3) RemoveKey (58A)and AdjustingWasher(56)fromthe Rotor(19).

16
 HE-11281

At this time,pay attentionnot to losethe smallparts,especially

The AdjustingWasher(56)shouldbe tied alttogetherand stored.

A
c^rrrtotl

(4) RemoveBolts(468),(a6D)
fromF.B.Housing(32)and R.B.

Housing(14).At this time,pay full attentionnot to damagebearings(15A)and

(1sB).

A
cAUrr0r

(5) Pullout RotorAssembly(19) StatorAssembly(20) slowlyand horizontally

with

carealongthe statorcan.Be carefulnotto hit the shafiend againstthe statorcan

to avoid crackingor damagingeach other.The removedrotor assemblyshould

be placed on clean cloth and kept not rolling so that rotor Can (21) will be

protectedfrom damage.

A
cAUI r0t

(6) RemovedSleeve(frontand rear) (17),ThrustCollars(frontand rear) (18),from

the removedrotor assembly.Pleasebe awarethat Bolt (48) on the rear end for

fasteningthe retainingWasher(55C)is of LEFT-HAND

thread.[On the drawing

J-Ring(900)is usedinsteadof a bolt.l

Fig-1,Retaining

Now,as dismantlingof the pumpunit has beencompleted,pleasetake care not

to damageor loseany part.

8-3.lnsoection

(1) Bearings
(15A)and(158)

Afteroperationof longperiodof time,bearingsmay havebecomehardto remove

due to variouscauses,do not attemptto removebut checkthe followingpoints:

't7
 HE-11281

1 ) Slidingsurface(luster,scratches,etc.)

2) Amountof wearof insidebore( referto the Table1)

3) Wearand scratchon the thrustface.Depthof radialgrooves.

The allowablewear limitsare indicatedin the table 1.

lf any abnormalconditionis not observed,the parts may be used again as

they are. lf anythingwrong,unscrewthe Set Screw(48) to replacethe failed

part(s)with newone.

(15)WEARLIMIT
Table1 BEARING (unit:mm )

MotorFrameNumber Ö A - OB I

420 u.c 78.2

Fig-3

18
 HE-11281

(2) ShaftSleeve(17)andThrustCottars(18)

Checkthe followingpointsto decidethe partsto be replacedor not.

1) Corrosion

2) Sliding( luster,scratches
)

3) Wearand tear

(3) Cloggingup thecirculation

lineandforeignmattersadhering.

(4) Any contactmarks,wear or conosion.(if the extentof the contactand/orpartial

wear of the orifice is within a rangethat the pump performancewould not be

affected,it may be disregarded.

)

8-4.Reassembling

A
cAU
I t0n

Gleanand dry parts.Reassemblyis carriedout in the reverseorderof dismanfling.

Duringassembly,someadjustmenlsmaybe required.

Payaftentionto the following:

(1) On each of the ThrustCollars(18)the hardenedsurfaceis one side chamfered

smaller at the inside bore. Make sure that the hardened surface faces

5A)and(158).
Bearings(1

A
c ^ u ll 0 N

(2) Fitthe Key(588)or Pin(60)in placeshownin the Fig-1.Makesurethatthe Shaft

Sleeve(17)
engagesthe keyor pinproperly.

A
c^r,lr0rl

(3) Installthe rearShaftSleeve(17)and lockwiththe LockWashe(s7),properly.

(4) Adjustmentof an axialplayof the lmpeller(SeeFig-2)

19
 HE-11281

Underthe conditionof the lmpellerand the Rotorassemblypushedbackward,

the gap "g" shouldbe withinthe valuesshownin the Fig-2.Adjustment

can be

madewith AdjustingWashers(56).Pleasenotethat in case of the pumpunit

type L-316c4-0610S,
a Retainingring C-type(900) is used insteadof the tock

washer.

FB housing @
or Adapter E)
g-O.5to.1(mm)

Fig4
clul r0t

(5) Tightenthe lmpelle(o2) and the Inducer(04)firmly and lock on the hex. head

Bolt(46C)with the Washer(57)securely.

(6) Makesurethat no defector flaw existon the Gasketsand theircontactsurfaces.

Installgasketsaftercleaned.

20
 HE-11281

TROUBLESHOOTING

As to troubleshooting,referto the Table-24and 28.

o
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0
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! B R e
E E a i D n
E I c Icr
t g
E o !

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o 0 .! i E
; ä I E
2 ? 8 2 i e 2
o oor dvino of cail
o r wat€(co{n$ n
t pDottrcficelion
JOn
,ar&t a.
It onDmnno
= rn ot shfi G
o. Nnccof rotadnounil
ln mrllercloaoina
rnp !iz! ml luihöl!
rn lossi! bo bio
PSHrvail.is notrmuoh
z Erqc lo!9 i. loo bh
o
E )s3is loo8|nall
:n mattrrclooqino
z
o S.G.discootrint
loobio
3lr'|y
H H
2 Vircorivi! toot&h H H H H H
tr vanlho nol comdllld N N
Air rntrrt in ftom tudion Jde o
E
ul Pipimlaylul impropr
IL
t pntse R
E!€
'ritch&ri nottunon

21