CONFIDENTIAL

AGREEMENT: ALL RIGHTS RESERVED. NO PART OF THIS DOCUMENT MAY BE REPRODUCED / STORED IN
RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS ELECTRONIC, MECHANICAL, PHOTOCOPYING, XEROXING
OR OTHERWISE WITHOUT PRIOR PERMISSION.

A IFE 09/10/18 Issued for Enquiry DVG SVV HS

Prepared Checked Approved

Revision Status Date Description

Client OIL AND NATURAL GAS CORPORATION LIMITED

FEDERAL HARDWARE ENGINEERING CO. PTE. LTD.
Contractor
VIETSOVPETRO

Consultant

Project HEERA REDEVELOPMENT PHASE‐III PROJECT

Document
Title RFQ FOR INDUCTION BENDS Location: GEN
Scale Project Code: Client Contract No.: ‐ Document No.: Sheet No.:

MR/ES/MM/HRP‐
A4 PBG18014 18014‐GEN‐PL‐RFQ‐8004 1 OF 12
III/02/2018(P851C18003)

Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
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REVISION RECORD SHEET

REV
DESCRIPTION REMARKS
No.
A ISSUED FOR ENQUIRY

Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
3 of 12

TABLE OF CONTENTS

1.0  INTRODUCTION ......................................................................................................................... 4 

2.0  DEFINITIONS .............................................................................................................................. 4 

3.0  SCOPE OF WORK ....................................................................................................................... 4 

4.0  QA / QC PROGRAMME REQUIREMENTS ............................................................................. 5 

5.0  INSTRUCTIONS TO VENDORS ................................................................................................ 6 

5.1  DEVIATION LIST FORM‐B…………………………………………………………………................10 

6.0  ADDITIONAL / TECHNICAL NOTES ................................................................................... 11 

7.0  INDEX TO ATTACHMENTS .................................................................................................. 12 

Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
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1.0 INTRODUCTION
Oil and Natural Gas Corporation Limited (ONGC) is engaged in exploration and exploitation of
oil and gas in Western Offshore of India. ONGC intend to redevelop Heera Panna Block of
Western Offshore Basin which is located about 70km South West of Mumbai High. As part of
this development 2 new Well platforms along with Topside modification of existing 7 well
platforms, 5 process platforms and laying of submarine pipelines with risers.

Brief description of the pipelines is as given below:

1) 12” WF Pipeline from HM to HRD
2) 10” WF Pipeline from HN to HRD
3) 12” Free Gas Pipeline from HM to HX
4) 12” Free Gas Pipeline from HY to Subsea WYE‐1 on 12” HM‐HX Pipeline
5) 10” Free Gas Pipeline from HV to Subsea WYE‐2 on 12” HM – HX Pipeline
6) 14” Free Gas Pipeline from HX to HRA
7) 6” GL Pipeline from HJ to HN
8) 6” WI Pipeline from HQ to HN
9) 6” WI Pipeline from HZ to HM

2.0 DEFINITIONS
In this specification, the following terms and the respective definitions are used:

Client / Company : ONGC – Oil and Natural Gas Corporation, Mumbai,
India.

Contractor/Purchaser : Federal Hardware Engineering Co. Pte. Ltd.
Vietsovpetro

Vendor/Bidder : Any manufacturer, seller or supplier who is appointed
by the Client or Contractor and responsible for the
supply of materials or equipment or services.

Third Party : All other authorized parties contributing to the
Project.

3.0 SCOPE OF WORK

This requisition is issued as part of bidding process in order to get the budgetary quotes
which complies with the technical requirement as stated herein.


Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
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4.0 QA / QC PROGRAMME REQUIREMENTS

The following QC programme is a broad outline of Purchaser's Requirement. Vendor should take note of this at the
time of submitting his quotation as these requirements would be valid after placement of order.


1. (a) Provisional Quality Plan to be submitted with tender documents
for approval/information. [] Yes [ ] No

(b) Specific Quality Plan to be submitted after order placement. [] Yes [ ] No


2. Major sub‐vendors to be approved prior to commitment of purchase order.
[] Yes [ ] No

3. Pre‐production meeting to be held in PURCHASER'S office within 2 weeks of receipt
of approved Specific Quality Plan. [] Yes [ ] No


4. a) Vendor's and/or sub‐vendor's QC to be monitored
by Purchaser throughout execution of order. [] Yes [ ] No

b) Vendor's and/or sub‐vendor's QC to be monitored
by Purchaser only on a random basis. [ ] Yes [] No


5. Specific stage QA/QC activities to be witnessed by Purchaser which will be specified
after review of VENDOR'S specific Quality Plan. [] Yes [ ] No


6. Purchaser to witness final testing, Contractor’s TPIA [ ] Yes [] No


7. Residential QC presence required by Purchaser or
by Others (state), Contractor’s TPIA [ ] Yes [] No


8. This material is subject to independent inspection
by COMPANY APPROVED THIRD PARTY INSPECTION AGENCY [] Yes [ ] No


9. Inspection category “A”

[] Stage & Final Inspection by Purchaser, TPIA, CA

[] Final Inspection by Purchaser, TPIA, CA

[] Certificate/Test Report Review by Purchaser, TPIA, CA

[] Indicates option/Inspection Category


Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
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5.0 INSTRUCTIONS TO VENDORS

This document outlines general information, instructions and requirements to be complied by Vendors.

1.0 DEFINITIONS

COMPANY/OWNER : ONGC LTD.

COMPANY/OWNER'S CONSULTANT : OFFSHORE DESIGN SECTION, ONGC LTD

PURCHASER / CLIENT : FEDERAL HARDWARE ENGINEERING CO. PTE. LTD.,
VIETSOVPETRO


PURCHASER'S CONSULTANT :


VENDOR : Includes Bidder, Manufacturer/ Supplier/ Seller
or their sub‐agents as meant in the context in which
the word is used at Bidding stage and after order
placement.

MATERIAL / PURCHASE REQUISITION : It is a comprehensive term meant to cover all
documents, data sheets, specification, drawings,
standards, codes etc. which are enclosed with the
requisition.
2.0 GENERAL INSTRUCTIONS

2.1 English shall be used as the language in all correspondence, documents, drawings, Instructions, Manuals
etc. and they shall state the name of Company, Purchaser, Project Title, Contract No., Requisition
Number, Item number and Service, Title / Description of item etc. as appropriate.
2.2 All revised documents/drawings submitted by vendor to the purchaser till final Review/approval is
obtained shall be at no additional cost and/or time to the purchaser.

2.3 Metric units (MKS/SI Systems) shall be used unless otherwise specified.

2.4 The documents furnished shall be in standard A0, A1, A3, A4 sizes.

2.5 Vendor should send all documents in required number of copies and all other correspondence to
Name :
Designation :
Address :
2.6 Final documents to be submitted in a dossier form for proper preservation/use.

3.0 REQUIREMENTS: AT BID STAGE (PART A) / AT ORDER STAGE (PART B)

3.1 GENERAL

3.1.1 Bids shall accompany answers to specific questions and requirements in part A, irrespective of whatever is
stated in the body of Vendor's quotation and/or covering letter.

3.1.2 Similarly, any reservation not explicitly highlighted as an answer to this requirement in part‐B will
not be binding on purchaser/purchaser's consultant.





Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

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3.2 PART A‐ AT BID STAGE

3.2.1 Instructions while bidding

a) Vendor shall clearly highlight deviations, if any, from specifications in Form 'B' (enclosed)
irrespective of whatever is stated elsewhere in the offer. Any deviation not stated in above form
will not be considered and it will be presumed that vendor will comply with all other
requirements stipulated in the material requisition.
b) Vendor shall make a specific mention in the covering letter of his bid that "all requirements
stipulated in bid documents of the material requisition, other than those specifically stated in
deviation list covered in Form 'B', shall be met".
c) Vendor shall furnish answers to questions listed in enclosed Form A‐Technical Questionnaire and
submit along with his offer. Also required with bid, Form C to G (as applicable) duly completed.
3.2.2 Documents to Accompany Bids

a) Vendor will furnish documents in number of copies required as per VDRS.

b) In addition to documents listed in VDRS, the Vendor shall furnish such additional
documents which are essential for safe and guaranteed operation and maintenance of the
supplied equipment/material.

c) It is normally presumed that all work connected with this Material Requisition would be handled at
Vendors own premises. However, if Vendor finds it unavoidable that certain portion be handled elsewhere
at sub vendors premises, then Vendor shall provide (1) names, (2) addresses (3) track records of such sub‐
vendors along with the bid. Purchaser/Purchaser's Consultant reserves the right to accept or reject such
sub‐vendors. If the bid does not contain this list, it will be presumed that entire work of this Material
Requisition will be handled at the Vendors premises only.

d) List of bought out items like electric motors, instruments, control panels, valves, fittings, etc. needed for
this Material Requisition along with names, addresses and track records of respective sub‐vendors, along
with the bid. Purchaser reserves the right to reject any sub‐vendor. Vendor shall not change sub‐vendors
after placement of order.

e) If Vendor intends to avail services of outside party or consultant (s) for design, then the name, address and
track record of such consultant (s) should be submitted.

f) The Vendor will submit a list of similar jobs handled in past by him along with the details of client, year of
completion and copies of any feedback information received by him from clients regarding the functioning
of equipment/material supplied by him.

g) Personnel

Vendor shall provide competent and authorized technical and commercial representatives of all disciplines
for technical and commercial discussions at bid evaluation stage. Normally discussions will be held at
purchaser's / Consultant's office in India. A notice period of about two weeks for foreign bidders and four
working days for Indian bidders will be given for such discussions.

3.3 PART 'B'‐AT ORDER STAGE

3.3.1 Instructions upon placement of order

a) Personnel
Vendor shall make available competent and authorized technical and commercial representatives for a
kick‐off meeting prior to commencing work as per purchase order.


Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
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During design and/or manufacture if Purchaser/Purchaser's Consultant finds it necessary to discuss, some
matters relating to the order, then vendor shall provide competent and authorized technical and/or
techno‐commercial personnel for such discussions. Such meetings are normally held at purchaser's/
purchase consultant's premises.

Notice for such meetings in the above cases will be given as in Para 'g' above.

b) If during design/detailed Engineering/manufacture of the ordered items the vendor discovers any
discrepancies/conflicts in the purchase requisition documents, he shall obtain clarification in writing from
the purchaser / purchaser's consultant before proceeding with the work.

In the event of errors occurring during manufacture, vendor shall alert the purchaser immediately giving
all details.

c) Vendors compliance to specification does not relieve him of his responsibility to provide equipment and
accessories of proper design to meet the operations, maintenance and safety requirement of supplied
material.

d) Vendor on whom the purchase order is placed is responsible for the due compliance of the order by
himself his manufacturer, sub‐vendor, supplier etc.

e) After placement of Purchase Order, the vendor shall abide by the requirements of the purchase requisition
documents except for the deviations accepted by the purchaser vide 'Form B' enclosed to the purchase
requisition. However during the execution of the order, the vendor feels that additional deviations are
required, the vendor shall immediately request the approval of the purchaser and purchaser's consultant
of the proposed deviations giving the following details.
‐ P.O. number and description.
‐ P.O. item No., Tag No./Equipment No. etc.
‐ Drawings and documents affected by the request.
‐ Description and reason for request with enclosures as required.
‐ Effect of this request on price and time schedule.
It should be clearly understood that the purchaser is not obliged to entertain and approve such requests
from Vendor. However in the interest of work purchaser may at his sole discretion entertain and approve
such requests partly or completely. Only after receipt of purchasers written approval the vendor should go
ahead with the deviation requested in keeping with the approval received.

If the requested deviation is not accepted by the purchaser the vendor shall be bound by purchase
requisition requirements.

3.3.2 Documents to be furnished after order

a) All applicable drawings, data sheets, catalogues and other technical documents, in requisite number of
copies, as specified in "vendor data requirement schedule" shall be submitted.

Design calculations for equipment and sizing calculations for control and safety valves etc., shall also be
submitted for approval if specified.
b) After completion of manufacture, final inspection and release for dispatch, vendor shall submit in requisite
number, as specified in vendor data requirement schedule, "as built" drawings, data sheets duly signed by
final inspection authority, for inclusion into operation manual for the project to be compiled by purchaser/
consultant.

c) Operation and maintenance manual(s) in requisite numbers shall be submitted along with
equipment/supplies.
d) List of spares, tools, tackles, installation aids, chemicals, initial fill of lubricants etc. supplied shall be
submitted along with dispatch documents.



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e) Details of any facilities/accessories required for erection and/or pre‐commissioning but not included in
the vendor’s scope of supply shall be furnished well in advance for erection and/or pre‐commissioning.
f) A consolidated list of all deviations raised and approved by purchaser and/or their authorized
representatives during execution of order shall be submitted prior to dispatch of equipment. This list will
also be attached as an annexure to the "Operations and Maintenance Manual" to be submitted by vendor.

g) Details of packing and protection provided for transportation of equipment to site shall be submitted. This
document should also contain detailed instructions for handling and storage at site.

h) Equipment weight certificate as per Form H (enclosed) including 'COG' shall be sent along with equipment

4.0 Supplies

a) Vendor shall supply all commissioning spares, tools and tackles, initial fill of lubricants, chemicals and such
consumables along with main equipment.

b) Items such as gaskets, gland packing seals etc. used during final testing, but needs to be changed before
commissioning shall be separately identified, packed, labeled and supplied along with main equipment.

c) Any loose items and/or equipment which are to be fitted by vendor at site before commissioning shall be
properly identified, packed, labeled and supplied along with main equipment.

d) Calibration aids, gases etc. that are in vendor's scope of supply shall also be supplied along with main
equipment.

5.0 Inspection

Vendor shall have a system to ensure that all inspection, measuring and test equipment used to produce
the product ordered are calibrated and fit for use. Vendor shall do all that is necessary to comply with
purchase requisition document with regard to Inspection/Quality Control requirements, submission of
reports, certificates etc. and provide every assistance for inspection / witnessing of tests by purchaser's
representative or by a third party appointed by purchaser.

Company/Purchaser's representative shall have the right to reject any material/equipment that is found to
be of unacceptable quality or workmanship or fails to comply with purchase requisition requirements.

5.1 INSPECTION NOTICE

Vendor shall give purchaser a minimum of ten working days’ notice of forthcoming 'Witness' and 'Hold'
activities.
The notice must be communicated by letter or telex and shall include the following.
‐ Plant location and date on which the items will be ready for inspection.
‐ The 'Witness' and/or 'Hold' activities to which the notice relates.


Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
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5.1 DEVIATION LIST FORM‐B

SL. DOCUMENT No. CONSULTANT’s RESPONSE *

REQUIREMENT
No. CLAUSE No. DEVIATION WITH REASON

Note:
1. Vendor should fill in this form, the deviations to the requirements as stated in the RFQ. If no deviation is required,
Vendor should fill in “NIL” in the 'Deviation' column.
2. Deviations, not specified in this Form –B, but indicated elsewhere in the vendor offer shall not be considered for
review/approval throughout the execution of the project and it will be presumed that vendor will comply with all other
requirements stipulated in RFQ.
3. Vendor shall submit this filled in form, duly signed & stamped.


VENDOR'S COMPANY SEAL VENDOR'S SIGNATURE & DATE
*
A ‐ ACCEPTED N ‐ NOT ACCEPTED C ‐ CONDITIONAL ACCEPTANCE
(SEE ATTACHED SHEET)








FOR CONSULTANT : LEAD ENGINEERS SIGNATURE & DATE


Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

Sheet No.:
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6.0 ADDITIONAL / TECHNICAL NOTES

1. The scope of the Vendor includes design, manufacture, testing & supply of Long Radius bends as per
ONGC SPEC. NO. 2018, Rev.0.

2. Line Pipes shall be free issue to the Bend Contractor.

3. In the event of conflict between the various documents and specifications, the following order will
govern;

a) Data sheets
b) specification
c) Codes and standards
d) Vendor documents








































Title : RFQ FOR INDUCTION BENDS Doc. No.: 18014‐GEN‐PL‐RFQ‐8004

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Project : HEERA REDEVELOPMENT PHASE‐III PROJECT Project No. : PBG18014 Rev.: A
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7.0 INDEX TO ATTACHMENTS

Equipment/Material specified in this requisition shall be supplied in strict accordance with the following attachments
and other documents referenced therein except where noted otherwise. Any conflicts shall be brought to the
attention of the purchaser for formal resolution.

SUB SL. DOCUMENT DESCRIPTION DOCUMENT No. DOC.

SEC. No. REV.

1 Data sheet for Long Radius Bends 18014‐GEN‐PL‐DS‐8004 A

2 Data sheet for 5D Bends (Topside Bends) 18014‐GEN‐PL‐DS‐8004 A

Functional Specification for Long Radius Bends for

3 2018 0
Submarine Pipelines

4 Inspection Requirement Table – Long Radius Bends ODS/PIPELINE/IRT/06 0

Title : RFQ FOR INDUCTION BENDS Doc No.: 18014‐GEN‐PL‐DS‐8004

Project : HEERA REDEVELOPMENT PHASE ‐III PROJECT Project No. : PBG18014 Rev. : A

DATA SHEET FOR LONG RADIUS BENDS

RISER BEND TRANSITION BEND SPOOL BEND

Material Pipe OD Pipe WT Final Bend

Sl. No. Pipeline Description Location Service ONGC Spec Angle ϴ Angle ϴ Angle ϴ
Grade API 5L (mm) (mm) Wall thickness Radius (R) No. of Bends
Approx. Length of Radius (R)
No. of Bends
Approx. Length of Radius (R)
No. of Bends
Approx. Length of
(mm) (Deg) each Bend (m) (mm) (Deg) each Bend (m) (mm) (Deg) each Bend (m)

30 2 1.848
1 HM TO HRD 323.9 / 12 WF 323.9 20.6 19.095 1619.5 82.87 2 3.3424 1619.5 7.125 2 1.2014 1619.5
90 2 3.544

30 2 1.715
2 HN TO HRD 273.1 / 10 WF 273.1 20.6 19.095 1365.5 82.87 2 2.9750 1365.5 7.125 2 1.1698 1365.5
90 2 3.145

30 2 1.848

3 HM TO HX 323.9 / 12 FREE GAS 323.9 19.1 17.67 1619.5 82.87 2 3.3424 1619.5 7.125 2 1.2014 1619.5 90 2 3.544

45 8 2.272
X‐60
HY TO SUBSEA WYE‐1 (C.S NACE
4 ON 12" HM TO HX 323.9 / 12 FREE GAS SEAMLESS) 323.9 19.1 17.67 1619.5 82.87 1 3.3424 1619.5 7.125 1 1.2014 1619.5 45 2 2.272
PIPELINE

HV TO SUBSEA WYE‐2 2018, Rev.0

5 ON 12" HM TO HX 273.1 / 10 FREE GAS 273.1 18.3 16.91 1365.5 82.87 1 2.9750 1365.5 7.125 1 1.1698 1619.5 45 2 2.272
PIPELINE

No Spool Envisaged
6 HX TO HRA 355.6 / 14 FREE GAS 355.6 19.1 17.67 1778 82.87 2 3.5716 1778 7.125 2 1.2211 ‐ ‐ ‐ for HX to HRA
Pipeline

30 2 1.441
7 HJ TO HN 168.3 / 6 GAS LIFT 168.3 18.3 16.91 841.5 82.87 2 2.2171 841.5 7.125 2 1.1046 841.5
90 2 2.322

30 2 1.441
8 HQ TO HN 168.3 / 6 WI 168.3 22.2 20.615 841.5 82.87 2 2.2171 841.5 7.125 2 1.1046 841.5
90 2 2.322
X‐52 (C.S
SEAMLESS )
30 2 1.441
9 HZ TO HM 168.3 / 6 WI 168.3 22.2 20.615 841.5 82.87 2 2.2171 841.5 7.125 2 1.1046 841.5
90 2 2.322

NOTES:

1. Bend wall thickness, bend angles and quantities are good for quotation and same shall be finalized during detail engineering

2. The manufacturing of bend shall be as per ONGC spec.No.2018 Rev.0.

3. Bend pipe length shown in the data sheet includes the tangent length as per drawing shown below.

4. The quantities indicated do not include any test bends.

5. The spare quantity for bend is excluded & the same shall be firmed by installation contractor
Project : HEERA REDEVELOPMENT PHASE III PROJECT 18014-GEN-L-DS-3011 REV A
Doc. Title : DATA SHEET FOR 5D BEND

5D BEND QTY MAX DESIGN MAX DESIGN

OD MOTHER TEST PRESSURE
SR NO P&ID NO SEGMENT DESC PLATFORM SERVICE SIZE PIPELINE SPEC PIPE MOC PRESSURE TEMP. REMARK
(MM) PIPE THK Kg / cm2
Kg / cm2 Deg C
90 DEG 45 DEG

1 7119-OD-1501 14"-P-PD1N-IS HRA FREE GAS 14 355.6 PD1N API 5L Gr. X60 + NACE 19.1 4 1 94.9 93.3 143 SELECTED THK IS BASED ON RISER THK

2 7119-OD-1506 12"-P-PD1N-IH HRD WELL FLUID 12 323.9 PD1N API 5L Gr. X60 + NACE 20.6 4 1 94.9 93.3 143 SELECTED THK IS BASED ON RISER THK

3 7119-OD-1507 10"-P-PD1N-IH HRD WELL FLUID 10 273.1 PD1N API 5L Gr. X60 + NACE 20.6 4 1 94.9 93.3 143 SELECTED THK IS BASED ON RISER THK

4 7119-OD-1402 10"-P-PD1N-IS HV FREE GAS 10 273.1 PD1N API 5L Gr. X60 + NACE 18.3 4 1 93.7 93 141 SELECTED THK IS BASED ON RISER THK

5 7119-OD-1403 12"-PL-PD1N HX FREE GAS 12 323.9 PD1N API 5L Gr. X60 + NACE 19.1 4 1 93.7 93 141 SELECTED THK IS BASED ON RISER THK

6 7119-OD-1404 14-P-PD1N-IS HX FREE GAS 14 355.6 PD1N API 5L Gr. X60 + NACE 19.1 4 1 93.7 93 141 SELECTED THK IS BASED ON RISER THK

7 7119-OD-1406 12"-P-PD1N-IS HY FREE GAS 12 323.9 PD1N API 5L Gr. X60 + NACE 19.1 4 1 93.7 93 141 SELECTED THK IS BASED ON RISER THK

8 HQRSTF-E-113HQ 6"-WI-PE1 HQ INJECTION WATER 6 168.3 PE1 API 5L Gr. X52 22.2 4 1 151.6 55 228 SELECTED THK IS BASED ON RISER THK

9 5108-B-3111 6"-WI-PE1 HZ INJECTION WATER 6 168.3 PE1 API 5L Gr. X52 22.2 4 1 151.6 55 228 SELECTED THK IS BASED ON RISER THK

10 7119-OD-1203 12"-P-PD1N-IH HM WELL FLUID 12 323.9 PD1N API 5L Gr. X60 + NACE 20.6 4 1 94.9 93.3 143 SELECTED THK IS BASED ON RISER THK

11 XX (Note-11) XX HM FREE GAS 12 323.9 PD1N API 5L Gr. X60 + NACE 19.1 4 1 93.7 93 141 SELECTED THK IS BASED ON RISER THK

12 7119-OD-1207 6"-PL-PE1-NA-XXXX HM INJECTION WATER 6 168.3 PE1 API 5L Gr. X52 22.2 4 1 151.6 55 228 SELECTED THK IS BASED ON RISER THK

13 7119-OD-1303 10"-P-D1N-IH HN WELL FLUID 10 273.1 PD1N API 5L Gr. X60 + NACE 20.6 4 1 94.9 93.3 143 SELECTED THK IS BASED ON RISER THK

14 7119-OD-1304 6"-P-PE1N HN LIFT GAS 6 168.3 PE1N API 5L Gr. X60 + NACE 18.3 4 1 105 75 158 SELECTED THK IS BASED ON RISER THK

15 7119-OD-1307 6"-PL-PE1-NA-XXXX HN INJECTION WATER 6 168.3 PE1 API 5L Gr. X52 22.2 4 1 151.6 55 228 SELECTED THK IS BASED ON RISER THK

TOTAL QUANTITY 60 15

NOTES:
1. Bend Radius : 5D (D = Outer Dia of Pipe)
2. Ends : Bevelled as per ASME B16.25
3. MOC shall be as per PMS Document No: 2008 Rev.3.
4. 5D Bends shall be provided with 500mm extra length at both end for 45 Degree bend and 1000mm extra length at both ends for 90 degree bend.
5. Mother pipes for Bends shall be free issued to the Bend manufacturer.
6. The manufacturing of bend shall be as per ONGC spec.No.2018, Rev 0.
7. Final wall thickness after bending shall be minimum as specified in clause 4.11.2 of ONGC spec.No.2018, Rev 0.
8. The quantities indicated do not include any test bends.
9. Piping Design criteria section 3.3 cl.4 (Pg 11/15) states "For Smooth Pigging Operation, Attempts shall be made to keep the
ID of the piping from reducer of pig-Barrel to pipeline - piping interface as close as possible to the ID of the riser in splash zone".
However thickness of 5D Bend is maintained same as riser, Riser bend and zone-2 pipe thickness
(as specified in Vol II - Submarine Pipelines & Risers table 4.2A, Sl.No 8B).
10. 5D Bend Typical Sketch is attached for ref.
11. 5D Bends for Free Gas Launcher Riser line in HM Platform are considered as per the scope of work , But the P&ID for the same is not available in the Bid.
 FUNCTIONAL SPECIFICATION SPEC. No. 2018
OFFSHORE
FOR Rev. No. 0
DESIGN
LONG RADIUS BENDS FOR
SECTION Discipline: PIPELINE
SUBMARINE PIPELINES Page No. : 1 of 13

FUNCTIONAL SPECIFICATION

FOR

LONG RADIUS BENDS FOR

SUBMARINE PIPELINES

OIL AND NATURAL GAS CORPORATION LTD.

INDIA

REPRODUCED FROM

REV.0 & ISSUED FOR 13 12.1.05 0

K.P.V BID

B.P.M REPRODUCED FROM 13 10.05.04 0

REV.0 & ISSUED FOR

BID

REPRODUCED FROM 11 23.7.03 0

REV.0 & ISSUED FOR

A.K.M. BID

A.K.S. V.K.K. ISSUED FOR BID 14 17.12.90 0

PREPARED REVIEWED APPROVED REMARKS NO. OF DATE REV.

BY BY BY PAGES

FORMAT No. Ref. PROCEDURE No. ISSUE No. REV. No. REV. DATE:
ODS/SOF/004B ODS/SOP/008 TO 015 01 01 15/10/2003
 FUNCTIONAL SPECIFICATION SPEC. No. 2018
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CONTENTS

SECTION TITLE

1.0 SCOPE

2.0 REFERENCE DOCUMENTS

3.0 MATERIAL

4.0 MANUFACTURE

5.0 INSPECTION AND TESTS

6.0 TEST CERTIFICATES

7.0 MARKING, PACKING AND SHIPMENT

8.0 DOCUMENTATION

FIGURES

FIGURE 4.3 BENDING AXIS

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1.0 SCOPE

This specification covers the minimum requirements for manufacture and

supply of long radius bends made from carbon steel line pipes for use in
submarine pipeline systems handling sour/non-sour hydrocarbons in liquid or
gaseous phase and injection water.

2.0 REFERENCE DOCUMENTS

Reference has been made in this specification to the latest edition of the
following codes, standards and specifications:

a. ANSI B 31.8 : Gas Transmission and Distribution Piping

Systems

b. ANSI B 31.4 : Liquid Petroleum Transportation Piping

System.

c. MSS-SP-75 : Specification for High Test Wrought Welding

Fittings

d. DNV 1981 : Rules for Submarine Pipeline Systems

e. Company Specifications for Line Pipe

2020A : Specification for Carbon Steel Seamless line

Pipe for submarine Pipelines.

2020B : Specification for Carbon Steel Seamless Line

Pipe (Sour Service) for Submarine Pipelines.

2020C : Specification for Carbon Steel SAW Line Pipe

for Submarine Pipelines.

2020D : Specification for Carbon Steel SAW Line Pipe

(Sour Service) for Submarine Pipelines.

In case of conflict between the requirements of this specification and the

requirements of above referred documents, the requirements of this
specification shall govern.

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3.0 MATERIALS

3.1 Bends shall be fabricated from steel line pipe manufactured in accordance
with the latest revision of the Company Specifications referred in Section
2.0. The type of pipe to be used for fabrication of bends shall be as indicated
in the Material/Purchase Requisition. Pipes with positive tolerance on wall
thickness shall be selected for manufacturer of long radius bends.

3.2 Unless specified otherwise in the material/purchase requisition, The line

pipes shall be procured by the Manufacturer.

3.3 All mechanical properties of the bends after finishing shall be same as the
relevant pipe specification referred in clause 3.1. The test procedures shall
be as per the relevant pipe specification as referred in clause 3.1. The
following tests shall be conducted on finished bends:

3.3.1 Tensile Test

One tensile test shall be conducted on the base material of finished bend for
each heat of steel used, to establish yield strength, ultimate tensile strength
and elongation. The specimen shall be taken longitudinal or transverse to the
pipe axis as specified in the relevant pipe specification.

In case of bends of Nom. Dia. 18 inch and larger, the specimen shall be taken
one at inside radius and one at outside radius of the bend.

3.3.2 Fracture Toughness Test

Charpy-V-notch impact tests shall be conducted for each heat of steel used at
the same temperature as specified in the relevant pipe specifications referred
in Clause 2.0.

Three base material specimens shall be taken longitudinal or transverse to the

pipe axis as specified in the relevant pipe specification. In case of bends of
Nom. Dia. 18 inch and larger, the base material specimens shall be taken at
the outside radius of the bend.

Additionally, in case of bends fabricated from SAW pipes, the transverses

weld material specimen shall be taken with weld in the middle.

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3.3.3 Guided Bend Test

In case of bends fabricated from SAW pipes, one face and one root guided
bend weld test shall be performed on samples cut from one bend per heat of
steel.

3.3.4 Hardness Test

Hardness shall be measured "thru thickness", at following locations on the

finished bends:

a. Base metal, HAZ and weld metal.

b. At spots where dents, bulges or wrinkles have been formed on

the bends.

The acceptance values and procedure shall be as per the relevant line pipe
specification referred in clause 2.0 of this specification.

4.0 MANUFACTURE

4.1 Bends shall be manufactured by hot bending the pipe using the following
method(s):

4.1.1 For pipe nominal diameter 4" though 16", the bends may be manufactured
either.

i. By high frequency induction heating and forming,

OR

ii. By packing the pipe with dry silica sand and hot bending.

4.1.2 For pipe nominal diameters 18" and larger, the bends shall be manufactured
by high frequency induction heating and forming only.

4.1.3 Pre-qualification

The bending procedure shall be proposed by specifying the induction

frequency, time, temperature, bending, method and equipment etc. for
approval. The approved bending procedure shall be qualified in presence of
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clients or third party inspector. The bending procedure qualification shall

include the following tests as specified for the base pipe.

1. Mechanical Testing
2. Hardness Testing
3. Charpy V Notch Impacting Testing
4. CTOD Testing
5. HIC Testing NACE TM-02-84
6. SSCC Test.

Separate bending qualifications procedure shall be proposed and qualified for

different bending process. The bending execution shall be in accordance
with the qualified procedure and shall not be interrupted till the finish. The
bends produced by such an interrupted bending shall be rejected.

4.2 The temperature prior to and during forming shall be determined by an

optical pyrometer. These data shall be recorded for inspection. Hot forming
shall be performed above the upper critical temperature of the metal and shall
be in the range of 815-995ºC. Bends shall be supplied in as normalized
condition.

4.3 When bending SAW pipes, the weld shall be located at approx. 10o from the
neutral zone, measured at outside of the bend as indicated in Figure 4.3.

4.4 All bends shall be provided with a tangent length at the ends. In case the
angle of the bend is less than or equal to 45 degree, the tangent length shall
be 500 mm and for bend angle greater than 45 degree the tangent length shall
be 1000 mm.

4.5 Bend angle and bend radius shall be as indicated in the Material/Purchase
Requisition.

4.6 Unless otherwise specified differently in the Material/Purchase Requisition,

the bevels at the ends shall be as per the relevant pipe specification.

4.7 Bends shall not have any circumferential joint.

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4.8 No repair by welding is allowed on any part of the bends.

4.9 Bulges and dents on the body of the bends (excluding a length of 100 mm
from the ends) are permitted from the original contour of the pipe provided
these deviations do not exceed 6.0 mm. The same shall not extend (in any
direction) over a distance of more than 25% of nominal diameter of the bend.

4.10 The excess weld material at the inside of the bend in case of bends made
from SAW pipes, shall be removed over a distance of 100 mm at both ends.

4.11 Tolerances

The dimensions of bends shall be controlled to make sure that they are
manufactured according to the tolerances indicated below, in addition to the
requirements of MSS-SP-75. However the ends of finished pipe bend shall
meet the dimensional tolerances of the relevant pipe specification referred in
clause 3.1

4.11.1 Bend Angle : ( + ) 0.5 Degree from the specified

angle.

Bend Radius : ( + ) 1% of bending nominal diameter.

4.11.2 The Manufacturer shall check the wall thickness of the pipe before and after
bending at four uniformly spaced points around the circumference repeated
along the entire length of bend, at intervals, either at distances approximately
equal to pipe diameter or 300 mm whichever is less. The measured wall
thickness shall be at least equal to:

t min = 0.95 ( t nom. - t )

t nom= nominal wall thickness as specified in the
material/purchase requisition.
t = 0.35 mm for a wall thickness smaller than 10 mm
t = 0.50 mm for a wall thickness 10 mm or more.

4.11.3 Out of roundness tolerance on the body and ends of the bend shall be as
follows:

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Body

Measurements of the outside diameter shall be taken in the plane of the bend
at locations where wrinkles are present (OD max.) and at locations where
wrinkles are not present (OD Min.) Out of roundness shall be considered
acceptable, if the value of

OD max. - OD min does not exceed 2%.

OD nom.

The measurements shall be made over the circumference of the bend either at
distances approximately equal to pipe diameter or 300 mm whichever is less.

Ends

Out-of-roundness over a length of 100 mm from the end shall comply the
requirements of relevant company specification referred in clause 3.1.

5.0 INSPECTION AND TESTS

5.1 The Manufacturer shall perform all inspection and tests as per the
requirements of this specification and MSS-SP-75 prior to shipment, at his
works. Such inspection and tests shall be, but not limited to the following:

a. Verify that the unfinished product arriving at Manufacturer's shop is in

full compliance with the pipe specification as referred in clause 3.1 of
this specification.

b. Visual Inspection.

c. Dimensional and tolerances check as per MSS-SP-75 and requirements

of Section 4.0 of this specification.

d. Check heat treatment, if carried out, as required and maintain its

records.

e. Temperature against time recorder charts for each induction heating.

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f. Material properties shall be checked to meet the requirements of

Section 3.0 of this specification.

g. The non-destructive inspection on the finished bend shall be carried out

as given below:

- All seam weld of bends fabricated from longitudinal SAW line

pipe shall be fully radiographed and acceptance limits shall be as
per pipe specification as referred in clause 3.1 of this
specification.

- The full circumference of both ends of each bend after bevelling

shall be ultrasonically tested for laminations over a length of 25
mm and acceptance limits shall be as per pipe specification as
referred in clause 3.1 of this specification.

h. Bend shall be subjected to hydrostatic test at a pressure equal to the test

pressure indicated in the relevant line pipe specification mentioned in
clause 3.1.

i. Gauging pig shall be passed through each bend to demonstrate the

compliance to the out of roundness requirements mentioned in Section
4.0 of this specification. Diameter of the gauging pig (Dg) shall be
calculated using the following formulae:

Dg = D-2 t-S

Where

S = 0.01D + 0.4 t + 5I
D = Nominal outside diameter of pipe
t = Nominal wall thickness of pipe
I = 20% of t, max. 5 mm

5.2 Company's Inspector reserve the right to perform stage wise inspection and
witness tests on all bends as indicated in clause 5.1 at Manufacturer's works,
prior to shipment.

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Manufacturer shall give reasonable notice of time and shall provide without
charge reasonable access and facilities required for inspection, to the
Company's Inspector. Inspection and tests performed or witnessed by
Company's Inspector shall in no way relieve the Manufacturer's obligation to
perform the required inspection and tests. Under no circumstances any
action of the Purchaser's Inspector shall relieve the Manufacturer of his
responsibility for the material and quality of the bends.

6.0 TEST CERTIFICATE

The Manufacturer shall submit the following Certificates:

a. Certificates of chemical analysis, mechanical tests, corrosion tests,

NDT, dimensional inspection and hydro test carried out on pipe used
for fabrication of bends.

b. Certificates of mechanical tests including hardness tests carried out on

finished bends.

c. Certificates of required non-destructive test inspection for bends.

d. Certificates of heat treatments, if any for bends.

e. Certified reports of hydrostatic test for bends.

f. Certified reports of dimensional tolerance for bends.

g. Certificates of all other tests as required in this specification.

The certificates shall be valid only when signed by Company's Inspector.

Only those bends which have been certified by Company's Inspector shall be
dispatched from Manufacturer's work.

7.0 MARKING, PACKING AND SHIPMENT

7.1 All bends shall be marked as per MSS-SP-75.

7.2 All loose and foreign material i.e. rust, grease, etc. shall be removed from
inside and outside of the bends.

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7.3 A coat of antirust paint shall be applied on the bends for protection during
transit and storage. Type of paint shall be as agreed upon with the Purchaser.

7.4 Both ends of all bends shall be suitably protected to avoid any damage during
transit by means of metallic or high impact plastic bevel protectors.

7.5 Package shall be marked legibly with indelible marking ink to indicate the
following:

a. Order Number
b. Package Number
c. Manufacturer's Name
d. Size (Inches) and wall thickness (mm)
e. Radius of bend (mm) and bend angle

8.0 DOCUMENTATION

8.1 All documents shall be in English language.

8.2 At the time of bidding, bidder shall submit the following documents:

a. Reference list of previous supplies of bends of similar specifications

and similar service.

b. Clause-wise lists of deviation from this specification, if any.

c. Brief description of manufacturing and quality control facilities of the

Manufacturer's works.

8.3 Within three weeks of placement of order the Manufacturer shall submit six
copies of the manufacturing and quality control procedures for pipe and
bends.

Once the approval has been given by Company any change in material and
method of manufacture and quality control shall be notified to Company
whose approval in writing of all such changes shall be obtained before the
bends are manufactured.

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8.4 Within four weeks from the approval date Manufacturer shall submit six
copies of the documents as stated in clause 8.3 above.

8.5 Prior to shipment, the Manufacturer shall submit six copies of test certificates
as listed in clause 6.0 of this specification.

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 IRT No. ODS/PIPELINE/IRT/06
Offshore Design Section INSPECTION
REQUIREMENT TABLE Rev. No. 0
Engineering Services
Discipline PIPELINE
ISO – 9001:2008
Page: 1 OF 1

Item: LONG RADIUS BENDS INSPECTION CATEGORY: B

ONGC FUNCTIONAL SPEC: 2018
1. Inspection by ONGC or ONGC Appointed Certification Agency (CA)
2. Inspection by LSTK contractor’s inspection agency (TPI)
Activity No

3. Inspection by Vendor/ Sub-vendor

4. Certificates/ Data to be submitted by Vendor
Stages of Inspection
GENERAL & DOCUMENTS -FOR REVIEW /APPROVAL/INFORMATION
1 A R H X INSPECTION AND TEST PLAN
2 A R H X INSPECTION TESTING AND MANUFACTURING PROCEDURE
3 R R H X TESTS / INSPECTION REPORTS BY VENDOR
4 R R H X PIPE LONG RADIUS BENDS VENDOR DOSSIER, MATERIAL TEST
CERTIFICATES / COMPLIANCE CERTIFICATES
5 R R H X CALIBRATION CERTIFICATES/ REPORTS OF TESTING EQUIPMENTS
6 R H H X FINAL DOCUMENTATION
INSPECTION AND TESTING- FOR WITNESS/ RANDOM WITNESS
7 RW W H X MATERIAL IDENTIFICATION AND VERIFICATION OF TRACEABILITY
RECORDS
8 W W H X MANUFACTURING PROCEDURE QUALIFICATION TEST ALONG WITH
MECHANICAL,CHEMICAL AND CORROSION TESTING
9 W W H X FINAL VISUAL AND DIMENSIONAL & TOLERANCE CHECK,BEND
ANGLE,BEND RADIUS,OVALITY,WALL THICKNESS,OFF-PLANE, BEVEL
CHECK AND ALL OTHER TESTS AS PER SPEC 2018 REV0
10 W W H X RUNNING OF GAUGING PIG CHECK

11 W W H X NDE REQUIREMENT (RT/UT/MPI/DPT-AS AS PER ONGC SPEC)

12 W W H X HYDROSTATIC PRESSURE TEST
13 W H H X VERIFICATION OF MARKING
IRN FOR ISSUE BY CA/TPI/CONTRACTOR IA
14 Is R - - ISSUE OF INSPECTION RELEASE NOTE AT VENDOR’S PLACE
** OTHER REQUIREMENT**
15 RW RW H X CHECK PREPARATION FOR SHIPMENT

The Activities listed above are not exhaustive. Inspection of other activities shall be carried out as per
requirement of the FS.
Legend & Notes : Explained Separately.

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