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    Laporan Kerusakan Mesin Per Minggu: Devisi Veneer Jam Rusak Jam Jalan Keterangan (Jam)

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    riza
    The document is a weekly machine breakdown report from October 1-10, 2020 for a veneer division. It lists 22 machines, including rotary spindles and dryers. The total downtime was 2.66 hours due to issues with a rotary spindle including a broken clamp bolt and broken pen screws. It also provides metrics on mean time between failures, mean time to repair, and overall equipment effectiveness. Improvement plans discussed include adjustments to the rotary spindle and predictive maintenance checks on motors.

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    Laporan Kerusakan Mesin Per Minggu: Devisi Veneer Jam Rusak Jam Jalan Keterangan (Jam)

    Uploaded by

    riza
    13 views6 pages
    The document is a weekly machine breakdown report from October 1-10, 2020 for a veneer division. It lists 22 machines, including rotary spindles and dryers. The total downtime was 2.66 hours due to issues with a rotary spindle including a broken clamp bolt and broken pen screws. It also provides metrics on mean time between failures, mean time to repair, and overall equipment effectiveness. Improvement plans discussed include adjustments to the rotary spindle and predictive maintenance checks on motors.

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    Jam Rusak R9

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    The document is a weekly machine breakdown report from October 1-10, 2020 for a veneer division. It lists 22 machines, including rotary spindles and dryers. The total downtime was 2.66 hours due to issues with a rotary spindle including a broken clamp bolt and broken pen screws. It also provides metrics on mean time between failures, mean time to repair, and overall equipment effectiveness. Improvement plans discussed include adjustments to the rotary spindle and predictive maintenance checks on motors.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    13 views6 pages

    Laporan Kerusakan Mesin Per Minggu: Devisi Veneer Jam Rusak Jam Jalan Keterangan (Jam)

    Uploaded by

    riza
    The document is a weekly machine breakdown report from October 1-10, 2020 for a veneer division. It lists 22 machines, including rotary spindles and dryers. The total downtime was 2.66 hours due to issues with a rotary spindle including a broken clamp bolt and broken pen screws. It also provides metrics on mean time between failures, mean time to repair, and overall equipment effectiveness. Improvement plans discussed include adjustments to the rotary spindle and predictive maintenance checks on motors.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 6

    LAPORAN KERUSAKAN MESIN PER MINGGU

    TANGGAL. 1 S/D 10 OKTOBER 2020

    DEVISI VENEER
    Jam Jalan
    NO NAMA MESIN NO. MESIN Jam Rusak Keterangan
    (Jam)
    1 ROTARY SPINDLE 9 FT NO. 1 RS 01 0.00
    2 HOIST ROTARY SPINDLE 9 FT NO. 1 HS 01
    3 HOIST ROTARY SPINDLE 9 FT NO. 2 HS 02
    4 DEBARKER 9 FT DBR 9
    5 HOIST DEBARKER 9 FT NO. 3 HS 03
    6 ROTARY SPINDLE LESS 9 FT FORRICH RSF9 2.66 520 Baut Clamp patah, Over Load, Pen screw patah 2x
    7 AUTO CLIPPER 9 FT PLANTATION AC 01
    8 DEBARKER 5 FT DBR 5
    9 ROTARY SPINDLE LESS 5 FT FORRICH RSF5
    10 AUTOCLIPPER 5 FT FORRICH AC 02
    11 PRESS DRYER FACE SOLID NO. 1 PDF 01
    12 PRESS DRYER FACE HOLO NO. 3 PDF 02
    13 PRESS DRYER FACE HOLO NO. 4 PDF 03
    14 PRESS DRYER FACE SOLID NO. 2 PDF 04
    15 CHIPPER 01 CHP 01
    16 ROTARY SPINDLE 4 FT RS4
    17 PRESS DRYER CORE NO. 5 PDC 05
    18 PRESS DRYER CORE NO. 6 PDC 06
    19 PRESS DRYER CORE NO. 7 PDC 07
    20 PRESS DRYER CORE NO. 8 PDC 08
    21 PRESS DRYER CORE NO. 9 PDC 09
    22 BOILER KD BKD 01
    23 RUANG KD RKD
    Total 2.66 520
    MACHINE HISTORY BULAN OKTOBER

    MONTH START FINISHED TOTAL ACTIVITY MACHINE LOCATION PIC

    OKTOBER 2020 20:00 20:36 0:36 Ganti baut clamp pisau yang patah Rotary A123 Mekanik
    Jam Jalan 520 jam 17:30 18:00 0:15 Over Load Rotary A124 Electrik
    14:30 15:15 0:45 Pen screw patah Rotary A234 Mekaik
    21:00 22:00 1:00 Pen screw patah Rotary A234 Mekanik
    TOTAL 2,36

    MTBF : 520 - 2.36 /4 : 129 JAM


    MTTR : 2.36/4 : 0.59 JAM
    AO : 129 / 129 + 0,59 X 100% = 99,5 %

    MAINTAINANBILITY IMPROVEMENT
    Penyetelan nose bar dengan ring ketebalan veneer
    rotary spindelis 9 feet

    Penambahan deal gauge tunjuan mempermudah mengganti


    ukuran thicnes nose bar dan bisa terlihat thicnes yg di kupas rotary spindelis 9 feet
    Rencana pembelian treaker bearing yg punya celah sedikit
    PREDICTIVE MAITENANCE

    Pengecakan amper motor roll sebelum ada beban atau


    sebelum ngupas log ( 8,3 amper dari 21 amper max )

    Pengecekan amper motor roll ada beben atau ngupas log


    ( 10,0 amper dari 21 amper max )

    Jadi prediksi motor waktu kerja atau beban ngupas log


    mas aman waktu pengupasan kayu sengon
    Pengecekan suhu pada motor gear bok

    Rencana pembelian alat ukur getaran motor & baering

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