4 Bosch Rexroth Corp. Linear Motion and Assembly Technologies The GreenLight Program (2006.

04)

Rexroth Linear Bushings and Shafts, GreenLight Selection

Bosch Rexroth is the global leader
in metric bushings. Whether you
need standard bushings or cut-to-
length linear shafts, our products
are available in both inch and
metric sizes.

Offered in a wide range of standard

bearing housings, mountings,
seals, shaft supports, and end
finishes, our products can be
interchanged with those of other
major manufacturers.

Linear Bushings: Technical Data and Ordering Information

Metric Bushings: Closed Metric Shafts: Carbon Steel
Size(mm) STD Precision with SUPER A with COMPACT with Size (mm) AISI 1060 Tolerance h6
2 seals 2 seals 2 seals
5 R0602 305 10 - - 5 R1000 005 00
8 R0602 308 10 - - 8 R1000 008 00
12 R0602 012 10 R0670 212 40 R0658 212 40 12 R1000 012 00
16 R0602 016 10 R0670 216 40 R0658 216 40 16 R1000 016 00
20 R0602 020 10 R0670 220 40 R0658 220 40 20 R1000 020 00
25 R0602 025 10 R0670 225 40 R0658 225 40 25 R1000 025 00
30 R0602 030 10 R0670 230 40 R0658 230 40 30 R1000 030 00
40 R0602 040 10 R0670 240 40 R0658 240 40 40 R1000 040 00
50 R0602 050 10 R0670 250 40 R0658 250 40 50 R1000 050 00
Inch Bushings: Closed Inch Shafts: Carbon Steel
Size(in) STD Precision with 2 seals SUPER with 2 seals Size (in) AISI 1060 Class L
0.250 0750 204 00 R0755 204 00 0.250 R1700 004 08
0.375 0750 206 00 R0755 206 00 0.375 R1700 006 08
0.500 0750 208 00 R0755 208 00 0.500 R1700 008 08
0.625 0750 210 00 R0755 210 00 0.625 R1700 010 08
0.750 0750 212 00 R0755 212 00 0.750 R1700 012 08
1.000 0750 216 00 R0755 216 00 1.000 R1700 016 08
1.250 0750 220 00 R0755 220 00 1.250 R1700 020 08
1.500 0750 224 00 R0755 224 00 1.500 R1700 024 08
2.000 0750 232 00 R0755 232 00 2.000 R1700 032 08

Need more than what you

see here?
For information on the complete line download it from the Linear Motion
of Rexroth bushing products, and Assembly Technologies area at:
request catalog RA 99 110 for inch www.boschrexroth-us.com.
and R310A 3100 for metric or
The GreenLight Program (2006.04) Bosch Rexroth Corp. Linear Motion and Assembly Technologies 5

Linear Bushing Dimensions Closed Type

Dimensions: Metric Bushings (mm) Standard and Super Series

Bore / d D C C1 C2 D1
h5 h12 H13 Standard Super
1)
5 12 22 14.2 1.1 11.1 -
81) 16 25 16.2 1.1 14.7 -
12 22 32 22.6 1.3 20.5 21
16 26 36 24.6 1.3 24.9 24.9
20 32 45 31.2 1.6 30.5 30.5
25 40 58 43.7 1.85 38.5 38.5
30 47 68 51.7 1.85 44.5 44.5
40 62 80 60.3 2.15 58 58.5
50 75 100 77.3 2.65 71 71.5

Dimensions: Metric Bushings (mm) 1)

Compact Series C1

Bore / d D C C1
1)
± 0.2 C2
12 19 28
16 24 30
20 28 30
25 35 40 d D1 D
30 40 50
40 52 60
50 62 70
1)
C1, C2 and D1 refer to the snap ring groove.

There is no snap ring groove on the metric compact type.

The outer dimension of the metal stamping is slightly oversized.

No special retention elements are necessary.

For load capacities and life prediction, see Bosch Rexroth catalog
R310A 3100 for metric linear bushings and RA99110 for inch products.

Dimensions: Inch* Bushings Standard and Super Series

Bore / d D C C1 C2 D1
Standard Super
.2500/.2496 0.5000 0.7500 0.5110 0.0390 0.4687 0.4687
.3750/.3746 0.6250 0.8750 0.6385 0.0390 0.5880 0.5880
.5000/.4996 0.8750 1.2500 0.9625 0.0459 0.8209 0.8209
.6250/.6246 1.1250 1.5000 1.1039 0.0559 1.0590 1.0590
.7500/.7496 1.2500 1.6250 1.1657 0.0559 1.1760 1.1760
1.0000/.9996 1.5625 2.2500 1.7547 0.0679 1.4687 1.4687
1.2500/1.2495 2.0000 2.6250 2.0047 0.0679 1.8859 1.8859
1.5000/1.4995 2.3750 3.0000 2.4118 0.0859 2.2389 2.2389
2.0000/1.9995 3.0000 4.0000 3.1917 0.1029 2.8379 2.8379
* Dimensions in this chart are in inches.
6 Bosch Rexroth Corp. Linear Motion and Assembly Technologies The GreenLight Program (2006.04)

Rexroth Ball Rail Systems GreenLight Program

Rexroth Ball Rail® Systems in the of the same size, the fast delivery in
GreenLightTM program are available our GreenLight program means
in all standard sizes 15-45, N lower spare parts inventory with no
accuracy, with standard and limited selection of rail lengths, and
slimline runner blocks in clearance no need to replace the block and rail
and 2% preload versions. Rails are together as a matched set.
cut to length, in 1 mm increments.
To assure your Ball Rail System can
®
Rexroth Ball Rail Systems feature be shipped on the following day,
major product advances and please limit the quantities to 10 rails
virtually eliminate maintenance. and 20 runner blocks.

Since all Rexroth runner blocks are

dimensionally compatible with any rail

To order Runner Blocks, simply Runner Block Part Numbers

pick the sizes and styles that suit
Size Preload Accuracy Standard Slimline
your application and choose the Type* Class
part numbers from the table at
CLR R1651 194 20 R1622 194 20
right. For miniature sizes, see 15 N
0.02C R1651 114 20 R1622 114 20
pages 9-11.
CLR R1651 894 20 R1622 894 20
20 N
0.02C R1651 814 20 R1622 814 20
CLR R1651 294 20 R1622 294 20
25 N
0.02C R1651 214 20 R1622 214 20
CLR R1651 794 20 R1622 794 20
30 N
0.02C R1651 714 20 R1622 714 20
CLR R1651 394 20 R1622 394 20
35 N
0.02C R1651 314 20 R1622 314 20
Standard CLR R1651 494 10 R1622 494 10
45 N
0.02C R1651 414 10 R1622 414 10
* CLR = up to 10µm clearance
.02C = 2% of dynamic capacity, C

Need more than what you

see here?
Slimline
For information on the complete
line of Rexroth Ball Rail® Systems
products, please request catalog
R310A 2202 or download it from
the Linear Motion and Assembly
Technologies area at:
www.boschrexroth-us.com.
The GreenLight Program (2006.04) Bosch Rexroth Corp. Linear Motion and Assembly Technologies 7

R1651 and R1622 Runner Blocks: Technical Data

(For rail information, see page 8)
a)
R1651 Runner Block
A K1
E8
S2 S2
S9 B
S1 N2 S1 b)
V1 K3 K2 B2
K4 B1 E3 E2
E9 N1 E4

H1
H

H2
N6
A3 A2
A1
c)
S5
E1

1651 Dimensions (mm)

Size A A1 A2 A3 B B1 H H1 H2 E1 E2 E3 N1 N2 N6±0.5 S1 S2 S5 S9
15 47 23.5 15 16.0 58.2 39.2 24 19.90 16.30 38 30 26 5.2 4.4 10.3 4.3 M5 4.4 M2.5-3.5 deep
20 63 31.5 20 21.5 75.0 49.6 30 25.35 20.75 53 40 35 7.7 5.2 13.2 5.3 M6 6.0 M3-5 deep
25 70 35.0 23 23.5 86.2 57.8 36 29.90 24.45 57 45 40 9.3 7.0 15.2 6.7 M8 7.0 M3-5 deep
30 90 45.0 28 31.0 97.7 67.4 42 35.35 28.55 72 52 44 11.0 7.9 17.0 8.5 M10 9.0 M3-5 deep
35 100 50.0 34 33.0 110.5 77.0 48 40.40 32.15 82 62 52 12.0 10.2 20.5 8.5 M10 9.0 M3-5 deep
45 120 60.0 45 37.5 137.6 97.0 60 50.30 40.15 100 80 60 15.0 14.4 23.5 10.4 M12 14.0 M4-7 deep

a)
R1622 Runner Block
K1
A
E8 B
S9
S2 K2 B2 B1 E2
V1 K3 K4

E9 N3
H1
H
H2
N6

A3 A2 b)
S5 E1
A1

1622 Dimensions (mm)

Size A A1 A2 A3 B B1 H H1 H2 E1 E2 N3 N6±0.5 S2 S5 S9
15 34 17 15 9.5 58.2 39.2 24 19.90 16.20 26 26 6.0 10.3 M4 4.4 M2.5-3.5 deep
20 44 22 20 12.0 75.0 49.6 30 25.35 20.55 32 36 7.5 13.2 M5 6.0 M3-5 deep
25 48 24 23 12.5 86.2 57.8 36 29.90 24.25 35 35 9.0 15.2 M6 7.0 M3-5 deep
30 60 30 28 16.0 97.7 67.4 42 35.35 28.35 40 40 12.0 17.0 M8 9.0 M3-5 deep
35 70 35 34 18.0 110.5 77.0 48 40.40 31.85 50 50 13.0 20.5 M8 9.0 M3-5 deep
45 86 43 45 20.5 137.6 97.0 60 50.30 39.85 60 60 18.0 23.5 M10 14.0 M4-7 deep

Load capacities (N) Moments (Nm)

C C0 Mt Mt0 ML ML0
dyn. stat. dyn. stat. dyn. stat.
7 800 13 500 74 130 40 71
18 800 24 400 240 310 130 165
22 800 30 400 320 430 180 240
31 700 41 300 540 720 290 380
41 900 54 000 890 1160 440 565 For complete dimensions, please consult the
68 100 85 700 1830 2310 890 1130 Rexroth Ball Rail Systems catalog.
8 Bosch Rexroth Corp. Linear Motion and Assembly Technologies The GreenLight Program (2006.04)

Rails: Technical Data and Ordering Information

Rail Part Numbers
Size Accuracy Class Part Number
15 N R1605 104 31....
20 N R1605 804 31....
25 N R1605 204 31....
30 N R1605 704 31....
35 N R1605 304 31....
45 N R1605 404 31....

Ordering guide rails Fig. 2: Rail Dimensions

Example part number: D

R1605 3
R16 04 3
304 1,
31 1756
17
Length in mm H2
N6
N class accuracy
Size 1 = 15 S5
8 = 20 A2
2 = 25 T1 T
Rail model 7 = 30
3 = 35
(top mount) 4 = 45 L

Guide rail size 35,

accuracy class N,
rail length 1756 mm, Dimensions
When ordering non-standard rails, Mass
you will also need to specify Size A2 H2 N6 D S5 T1S T1 min T Lma kg/m
mounting hole locations. Fig. 3 15 15 16.20 10.3 7.4 4.4 28.0 10 60 3000 1.4
provides hole spacing information. 20 20 20.55 13.2 9.4 6.0 28.0 10 60 4000 2.4
Make sure that the hole spacing 25 23 24.25 15.2 11.0 7.0 28.0 10 60 4000 3.2
matches up with the overall length 30 28 28.35 17.0 15.0 9.0 38.0 12 80 4000 5.0
of your rail. 35 34 31.85 20.5 15.0 9.0 38.0 12 80 4000 6.8
45 45 39.85 23.5 20.0 14.0 50.5 16 105 4000 10.5
L = (nT x T) + (2 x T1)
where L = length
nT = number of spaces, T
T = hole spacing Fig. 3: Hole Dimensions
T1 = distance to first hole

For ordering examples when T1 T T1

ordering intermediate lengths, nT · T
L ± 1.5
please consult the Rexroth Ball
Rail Systems catalog.
The GreenLight Program (2006.04) Bosch Rexroth Corp. Linear Motion and Assembly Technologies 9

Rexroth Miniature Ball Rail Systems, GreenLight Selection

Rexroth Miniature Ball Rail® Systems inventory with no limited selection
in the GreenLightTM program are of rail lengths, and no need to
available in all standard sizes: 7, 9M3, replace the block and rail together
(9M2 also available) 12 and 15, as a matched set.
accuracy class H in clearance and
preload versions. All feature low To assure your Rexroth Miniature
friction seals and are pre-lubricated. Ball Rail System can be shipped on
Precision-machined, corrosion the following day, please limit the
resistant steel rails are cut to length, quantities to 10 rails and 20 runner
in 1 mm increments. blocks.

The fast delivery of our GreenLight

Program means lower spare parts

Runner Blocks: Technical Data and Ordering Information

To order Runner Blocks, simply For standard sizes in the Green-
pick the sizes that suit your applica- Light program, see page 6.
tion and choose the part numbers For Miniature Rails, see page 11.
from the table at right.

Runner Block Part Numbers

Preload Accuracy
Size Standard
Type Class
CLR R0442 793 01
7 H
Preload R0442 713 01
CLR R0442 893 01
9/M3 H
Preload R0442 813 01
CLR R0442 293 01
12 H
Preload R0442 213 01
CLR R0442 593 01
15 H
Preload R0442 513 01

Like their standard-sized counterparts, all Rexroth miniature runner blocks

can fit on any rail of the same size.

Need more than what you

see here?
For information on the complete line
of Rexroth miniature products,
request catalog RA 82 210 or
download it from the Linear Motion
and Assembly Technologies area at:
www.boschrexroth-us.com.
10 Bosch Rexroth Corp. Linear Motion and Assembly Technologies The GreenLight Program (2006.04)

Miniature Runner Blocks: Technical Data

Fig. 4: Runner Block Dimensions

S2 B

V1 N3
H1
H

A3
A2
4 lube ports Sizes 7 to 12

E1

B2
Funnel-type lube nipple

B1 E 2

Size 15

Dimensions (mm)
Size A A2 A3 B B1 B2 H H1 V1 E1 E2 N3 S2

7 17 7 5.0 24.0 14.5 – 8 6.5 2.0 12 8 2.5 M2

9/M3 20 9 5.5 31.0 20.7 – 10 8.0 2.8 15 10 3.5 M3
12 27 12 7.5 34.8 21.6 – 13 10.0 3.3 20 15 3.5 M3
15 32 15 8.5 43.0 27.2 46 16 12.0 4.7 25 20 4.0 M3

Weight Load capacities Moments

(N) (Nm)

Size Runner blocks C C0 Mt Mt0 ML ML0

(g) dyn. stat. dyn. stat. dyn. stat.
7 9 860 1400 3.1 5.1 1.9 3.2
9/M3 16 1180 2100 5.4 9.6 3.6 6.4
12 33 2310 3470 13.7 20.6 7.9 11.8
15 47 4200 6260 31.2 46.3 18.3 27.0
The GreenLight Program (2006.04) Bosch Rexroth Corp. Linear Motion and Assembly Technologies 11

Miniature Rails: Technical Data and Ordering Information

Rails

Size Accuracy Class Part Number

7 H R0445-703-31....
9M3 H R0445-803-31....
12 H R0445-203-31....
15 H R0445-503-31....

Ordering guide rails Fig. 5 Rail Dimensions

D
Example part number:
H2
R044520331, 7
R044520331 71
77 N6
Length in mm A2 S5
H Class accuracy
T1 T
7 = Size 7
8 = Size 9/M3
2 = Size 12 L ± 0.5 mm
5 = Size 15
Model

Guide rail size, accuracy class H,

preferred rail length 771 mm
(standard rail)
Guide rail
rail::
If no T1 is specified by the customer,
Position tolerance of the mounting holes for
both ends of the guide rail will be
identical. The rail lengths were - rail length up to 500 mm Ø 0.3
calculated using the formula for
recommended rail lengths. For more - rail length up to 1000 mm Ø up to 0.6 - increasing in linear proportion
information, please see our Minia-
ture Ball Rail catalog RA 82 201.

When ordering non-standard rails, Dimensions

you will also need to specify
mounting hole locations. Weight
Size A2 H2 N6 D S5 T1 min T Lmax g/100 mm
Figure 5. Provides hole spacing 7 7 4.7 2.2 4.3 2.5 2.5 15 2000 22
information for T1 and T. Make sure 9/M3 9 5.5 2.2 6.0 3.5 3.5 20 2000 33
that the hole spacing matches up 12 12 7.8 3.0 6.0 3.5 3.5 25 2000 61
with the overall length of your rail. 15 15 9.5 4.7 6.0 3.5 4.5 40 2000 97
12 Bosch Rexroth Corp. Linear Motion and Assembly Technologies The GreenLight Program (2006.04)

Rexroth eLINE GreenLight Program

Rexroth eLINE Systems in the eLINE runner blocks ship pre-
GreenLight Program are available in lubricated for maximum initial travel of
all standard sizes 15, 20, and 25 in 4,000 km. eLINE rail will ship cut to
both styles (flanged and slimline), in length with a maximum length of 4m.
all accuracy classes (N and E), and
all preload levels (clearance and Since Rexroth eLINE runner blocks
preload). are dimensionally compatible with all
eLINE rail of the same size, the fast
Made of wrought aluminum with ball
delivery in our GreenLight Program
tracks of hardened bearing steel,
means lower spare parts inventory
eLINE runner blocks and guide rails
are characterized by their low and no need to replace blocks and
weight, and compact design. This rail together as a matched set.
makes eLINE ideal for light machin-
ery applications and for handling To assure your eLINE system can be
and positioning movements where shipped on the following day, please
the main emphasis is on economy limit the order quantities to 5 rails
and durability. and 10 runner blocks.”

eLINE Runner Block Part Numbers

Size Accuracy Part numbers – Runner blocks
class
Clearance Preload

15 N R2031 194 10 R2031 114 10

E R2031 195 10 –
20 N R2031 894 10 R2031 814 10
E R2031 895 10 –
25 N R2031 294 10 R2031 214 10
E R2031 295 10 –
Standard

Size Accuracy Part numbers – Runner blocks

class
Clearance Preload

15 N R2032 194 10 R2032 114 10

E R2032 195 10 –
20 N R2032 894 10 R2032 814 10
E R2032 895 10 –
25 N R2032 294 10 R2032 214 10
E R2032 295 10 –
Slimline

Need more than what you

see here?

For information on the complete

line of eLINE Products, please
request catalog R310A 2211 or
download it from the Linear
Motion and Assembly Technolo-
gies area at:
www.boschrexroth-us.com.
The GreenLight Program (2006.04) Bosch Rexroth Corp. Linear Motion and Assembly Technologies 13

eLINE Standard Runner Blocks: Technical Data

Runner block FNS
R2031
Flanged, normal, standard height
– Runner block body made from wrought aluminum alloy
– Hardened steel running tracks
– Steel balls to DIN 5401
– With seals
– Initial greasing with Dynalub 510
– For Pact. < Pmax., no relubrication necessary throughout the stated minimum service life

A
S2
S1 B
V1
N1
H1
H
H2
N6
A3 A2 S5
A1 T = 60 mm

B1 E2

E1
Lube nipple can only be mounted on DSE lube units

Dimensions (mm) Weight1)

Size A A1 A2 A3 B B1 H H1 H2 V1 E1 E2 N1 N6±0.5 S1 S2 S5 (kg)
15 47 23.5 15 16.0 59.0 37.8 24 19.8 14.3 4.1 38 30 6.0 8.1 4.3 M5 4.4 0.08
20 63 31.5 20 21.5 80.3 51.5 30 24.7 19.3 5.5 53 40 8.0 11.6 5.3 M6 6.0 0.18
25 70 35.0 23 23.5 90.0 58.0 36 29.9 21.8 6.4 57 45 9.3 12.9 6.7 M8 7.0 0.26
1) Please note the low weight of the runner block.

Load capacities (N)2) Moments (Nm)

C Fmax. Mt Mt max. ML ML max.

Size dyn. dyn. stat. dyn. stat.

15 5 000 2 000 36 14 29 12
20 11 000 4 400 101 40 89 35
25 16 000 6 400 165 66 147 59
2)Determination of dynamic load capacities and moments is based on a travel life of 100,000 m. However, frequently this is determined on
the basis of only 50,000 m. In this case for comparison: multiply values C, Mt and ML by 1.26 in accordance with the table.
14 Bosch Rexroth Corp. Linear Motion and Assembly Technologies The GreenLight Program (2006.04)

eLINE slimline Runner Blocks: Technical Data

Runner block SNS
R2032
Slimline, normal, standard height
– Runner block body made from wrought aluminum alloy
– Hardened steel running tracks
– Steel balls to DIN 5401
– With seals
– Initial greasing with Dynalub 510
– For Pact. < Pmax., no relubrication necessary throughout the stated minimum service life

A
S2 B
V1
N1

H1
H
H2
N6

A3 A2 S5
A1 T = 60 mm

B1 E2

E1 Lube nipple can only be mounted on DSE lube units

Dimensions (mm) Weight1)

Size A A1 A2 A3 B B1 H H1 H2 V1 E1 E2 N1 N6±0.5 S2 S5 (kg)
15 34 17 15 9.5 59.0 37.8 24 19.8 14.3 4.1 26 26 6.0 8.1 M4 4.4 0.07
20 44 22 20 12.0 80.3 51.5 30 24.7 19.3 5.5 32 36 7.5 11.6 M5 6.0 0.15
25 48 24 23 12.5 90.0 58.0 36 29.9 21.8 6.4 35 35 9.0 12.9 M6 7.0 0.22
1) Please note the low weight of the runner block.

Load capacities (N)2) Moments (Nm)

C Fmax. Mt Mt max. ML ML max.

Size dyn. dyn. stat. dyn. stat.

15 5 000 2 000 36 14 29 12
20 11 000 4 400 101 40 89 35
25 16 000 6 400 165 66 147 59
2)Determination of dynamic load capacities and moments is based on a travel life of 100,000 m. However, frequently this is determined on
the basis of only 50,000 m. In this case for comparison: multiply values C, Mt and ML by 1.26 in accordance with the table.
The GreenLight Program (2006.04) Bosch Rexroth Corp. Linear Motion and Assembly Technologies 15

eLINE Guide Rails - Technical Data and Ordering Information

Guide rails
R2035
For mounting from above, with plastic mounting hole plugs (supplied)
– Rail body made from wrought aluminum alloy, anodized
– Ball running tracks made from hardened antifriction bearing steel

Part numbers and rail lengths

Size Accuracy Guide Rail Recommended rail length
class One-piece
Part number, Spacing T Number of holes nB / Rail length L (mm)
Rail length L (mm) (mm)

15 N R2035 104 31,.... 2/ 80 5/ 280 8/ 460 13/ 776 25/ 1496

E R2035 105 31,.... 2/ 90 5/ 296 8/ 476 14/ 836 30/ 1796
20 N R2035 804 31,.... 2/ 100 6/ 340 9/ 536 16/ 956 32/ 1916
60
E R2035 805 31,.... 2/ 116 6/ 356 10/ 596 18/ 1076
25 N R2035 204 31,.... 3/ 176 7/ 400 11/ 656 20/ 1196
E R2035 205 31,.... 4/ 236 7/ 416 12/ 716 22/ 1316

Please Note!
Maximum = 5 Pieces
Maximum Length = 4 Meters

Dimensions and weights

H2
N6

A2 S5
T1 T
L

Dimensions (mm) Weight2)

Size A2 H2 N6 ±0.5 D S5 T1S ±0.5 T1 min. T Lmax.1) kg/m
15 15 14.3 8.1 7.4 4.4 28.0 10 60 2000 0.57
20 20 19.3 11.6 9.4 6.0 28.0 10 60 2000 0.98
25 23 21.8 12.9 11.0 7.0 28.0 10 60 2000 1.25
1) One-piece guide rails
2) Please note the low weight per meter of the guide rail.