Aeronautical Accessories: Instructions Continued Airworthiness High Visibility Door Kit STC: SR09376RC-D

AERONAUTICAL
ACCESSORIES
P.O. BOX 3689 BRISTOL, TENNESSEE 37625-3689 USA
TELEPHONE: 423-538-5151 TOLL FREE: 800-251-7094
TELEFAX: 423-538-8469 E-MAIL: sales@aero-access.com
techsupport@aero-access.com
INSTRUCTIONS
for
CONTINUED AIRWORTHINESS
for
HIGH VISIBILITY DOOR KIT
STC: SR09376RC-D
FOR
BELL HELICOPTER TEXTRON MODEL 407 HELICOPTERS
Report Number AA-05158
Revision D
August 8, 2011
ECCN
9E991
RESTRICTED DISCLOSURE NOTICE ON PAGE 3

BHT 407 INSTRUCTIONS for CONTINUED AIRWORTHINESS AA-05158
HIGH VISIBILITY DOOR KIT Revision D
HIGH VISIBILITY DOOR KITS

High Visibility Door Kit (without Snap Vent Windows)
407-579-100 (Light Gray) / 407-579-150 (Medium Gray) / 407-579-200 (Dark Gray)
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High Visibility Door Kit (with Snap Vent Windows)

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High Visibility Sliding Door Kit (without Snap Vent Windows)

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High Visibility Sliding Door Kit (with Snap Vent Windows)

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High Visibility Passenger Door Kit (without Snap Vent Windows)

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High Visibility Passenger Door Kit (with Snap Vent Windows)

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High Visibility Door Passenger Sliding Door Kit (without Snap Vent Windows)
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High Visibility Door Passenger Sliding Door Kit (with Snap Vent Windows)
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High Visibility Door Litter Door/Fixed Panel Kit

407-583-001 High Visibility (Light Gray) / 407-583-002 (Medium Gray) / 407-583-003 (Dark Gray)
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High Visibility Door Litter Door/Fixed Panel Kit (Sliding Door)

AERONAUTICAL ACCESSORIES
August 8, 2011 Page 2 of 47
RESTRICTED DISCLOSURE NOTICE
THE DRAWINGS, SPECIFICATIONS, DESCRIPTIONS, AND OTHER

TECHNICAL DATA ATTACHED HERETO ARE PROPRIETARY AND
CONFIDENTIAL TO BELL HELICOPTER TEXTRON, INC (BHTI) AND
CONSTITUTE TRADE SECRETS FOR PURPOSES OF THE TRADE
SECRET AND FREEDOM OF INFORMATION ACTS. NO DISCLOSURE
TO OTHERS, EITHER IN THE UNITED STATES OR ABROAD, OR
REPRODUCTION OF ANY PART OF THE INFORMATION SUPPLIED IS
TO BE MADE, AND NO MANUFACTURE, SALE OR USE OF ANY
INVENTION OR DISCOVERY DISCLOSED HEREIN SHALL BE MADE,
EXCEPT BY WRITTEN AUTHORIZATION OF BHTI. THIS NOTICE WILL
NOT OPERATE TO NULLIFY OR LIMIT RIGHTS GRANTED BY
CONTRACT. THE DATA SUBJECT TO THIS RESTRICTION IS
CONTAINED IN ALL SHEETS AND IS DISCLOSED TO PERSONNEL OF
BHTI, FOR THE PURPOSE(S) OF INTERNAL USE AND DISTRIBUTION
ONLY.
© (2011) BHTI
UNPUBLISHED – ALL RIGHTS RESERVED
LOG OF REVISIONS
Affected Approved / Accepted /
Date Revision Description
Pages Date Date
10/11/06 NR Original Release All - -
01/25/07 A Added 407-579-007 /407-579-008 High Visibility Sliding Door All - -
Kit effectivity
Section 1.0, Introduction: Revised section to reflect STC 8
limitations
Added (new) Table 1, Approved Installation Configurations 9
Added (new) Table 2, Approved Installation Configuration 10
Combinations
Added (new) Figures 1 thru 4, renumbered (old) Figures 1 11, 12, 26
and 2 as Figures 5 and 6
Section 3.1, Preflight Check: Added step 5 14
Section 3.2, Annual Inspection: Added Note for Sliding 15
Doors
Section 4.0, Troubleshooting Information: 17
Added Note for Sliding Doors
Section 5.0, Removal and Replacement Information: 20
Added Note for Sliding Doors
Section 5.1, Removal – Hinge Mounted High Visibility Doors: 20
Revised section
Added new Section 5.1.1, Removal – High Visibility Litter 21
Door
Section 5.2, Installation – Hinge Mounted High Visibility 21
Doors: Revised section
Added new Section 5.2.1, Installation – High Visibility Litter 21
Door
Section 8.0, Weight and Balance: Revised section 27
Section 9.0, Parts Breakdown: Added Parts Breakdown 27 – 34
Tables for Sliding Door Configurations, reorganized section
Appendix A: Revised section 35 – 36
10/12/09 B Revised document format, revised Log of Revisions, Table of All C. Rowe R. Lazaroff
Contents, List of Tables, List of Figures format 10/28/09 11/3/09
Added alternate sealant P/Ns (099-050-221 CS3204B1/2, 35, 36, 37,
AC-240 B2 Proseal) to sealant P/N 099-050-222 38, 40
Created (new) Table 1, renumbered Tables 2 thru 6 9, 10, 11,
15, 16, 18
Added explanatory Note to Table 2 11
Revised, reorganized Parts Breakdown into Tables 7 thru 26 30 – 41
12/8/10 C Added Sections 5.7 & 5.8 27- 28 N. Ward R. Lazaroff
Added 099-050-121 Adhesive, Qty ; CR3523-4-2 Rivet, Qty 37-40 12/10/10 12/10/10
6; 407-609-101 Handle Assembly, Interior, Qty 1 to Tables
17 thru 20
Added Figure 7 30
LIST OF EFFECTIVE PAGES

All pages contained herein are at latest revision shown in Log of Revisions.
LIST OF EFFECTIVE PAGES 1 – 47
TABLE OF CONTENTS
Identification Title Page
1.0 INTRODUCTION ................................................................................................ 11

1.1 DISTRIBUTION ........................................................................................... 16
1.2 REVISION ................................................................................................... 16
2.0 DESCRIPTION ................................................................................................... 16
3.0 MAINTENANCE INSTRUCTIONS ..................................................................... 17
3.1 PREFLIGHT CHECK ................................................................................... 17
3.2 ANNUAL INSPECTION ............................................................................... 18
3.3 REPAIR ....................................................................................................... 18
3.4 CLEANING REQUIREMENTS .................................................................... 19
4.0 TROUBLESHOOTING INFORMATION ............................................................. 20
5.0 REMOVAL AND REPLACEMENT INFORMATION ........................................... 23
5.1 REMOVAL – HINGE MOUNTED HIGH VISIBILITY DOORS ...................... 23
5.1.1 REMOVAL – HIGH VISIBILITY LITTER DOOR ...................................... 24
5.2 INSTALLATION – HINGE MOUNTED HIGH VISIBILITY DOORS.............. 24
5.2.1 INSTALLATION – HIGH VISIBILITY LITTER DOOR .............................. 24
5.3 REMOVAL – HIGH VISIBILITY DOOR WINDOW ...................................... 25
5.4 INSTALLATION – HIGH VISIBILITY DOOR WINDOW .............................. 26
5.5 REMOVAL – HIGH VISIBILITY FIXED PANEL WINDOW .......................... 27
5.6 INSTALLATION – HIGH VISIBILITY FIXED PANEL WINDOW .................. 28
5.7 REMOVAL – INTERIOR DOOR HANDLE .................................................. 29
5.8 INSTALLATION – INTERIOR DOOR HANDLE .......................................... 30
6.0 RECOMMENDED OVERHAUL PERIODS ......................................................... 33
7.0 AIRWORTHINESS LIMITATIONS ..................................................................... 33
8.0 WEIGHT AND BALANCE ................................................................................... 33
9.0 PARTS BREAKDOWN ....................................................................................... 34
APPENDIX A ................................................................................................................. 46
LIST OF TABLES
List of Tables List of Tables Page
TABLE 1. HIGH VISIBILITY DOOR KITS .................................................................... 11

TABLE 2. APPROVED INSTALLATION CONFIGURATIONS ..................................... 12
TABLE 3. APPROVED INSTALLATION CONFIGURATION COMBINATIONS ........... 13
TABLE 4. DAMAGE AND REPAIR LIMITS .................................................................. 17
TABLE 5. STANDARD TORQUE VALUES.................................................................. 18
TABLE 6. TROUBLESHOOTING ................................................................................. 20
TABLE 7. PARTS BREAKDOWN, HIGH VISIBILITY DOOR WITHOUT SNAP VENT
WINDOW KIT, 407-579-100 (LIGHT GRAY) / 407-579-150 (MEDIUM GRAY) /
407-579-200 (DARK GRAY) ............................................................................... 34
TABLE 8. PARTS BREAKDOWN, HIGH VISIBILITY DOOR WITH SNAP VENT
407-579-400 (DARK GRAY) ............................................................................... 34
TABLE 9. PARTS BREAKDOWN, HIGH VISIBILITY SLIDING DOOR WITHOUT
SNAP VENT WINDOW KIT 407-579-500 (LIGHT GRAY) / 407-579-550
(MEDIUM GRAY) / 407-579-600 (DARK GRAY) ................................................ 35
TABLE 10. PARTS BREAKDOWN, HIGH VISIBILITY SLIDING DOOR WITH SNAP
VENT WINDOW KIT, 407-579-700 (LIGHT GRAY) / 407-579-750 (MEDIUM
GRAY) / 407-579-800 (DARK GRAY) ................................................................ 35
TABLE 11. PARTS BREAKDOWN, PASSENGER DOOR WITHOUT SNAP VENT
WINDOW KIT, 407-579-001 (LIGHT GRAY) / 407-579-050 (MEDIUM GRAY)
407-579-002 (DARK GRAY) ............................................................................... 36
TABLE 12. PARTS BREAKDOWN, PASSENGER DOOR WITH SNAP VENT
WINDOW KIT, 407-579-003 (LIGHT GRAY) / 407-579-053 (MEDIUM GRAY)
407-579-004 (DARK GRAY) ............................................................................... 36
TABLE 13. PARTS BREAKDOWN, PASSENGER SLIDING DOOR WITHOUT SNAP
VENT WINDOW KIT, 407-579-005 (LIGHT GRAY) / 407-579-055 (MEDIUM
GRAY) / 407-579-006 (DARK GRAY) ................................................................ 37
TABLE 14. PARTS BREAKDOWN, PASSENGER SLIDING DOOR WITH SNAP VENT
407-579-008 (DARK GRAY) ............................................................................... 37
TABLE 15. PA4RTS BREAKDOWN, HIGH VISIBILITY LITTER DOOR / FIXED PANEL
KIT, 407-583-001 (LIGHT GRAY) / 407-583-002 (MEDIUM GRAY) /
407-583-003 (DARK GRAY) ............................................................................... 38
LIST OF TABLES
List of Tables List of Tables Page
TABLE 16. PARTS BREAKDOWN, HIGH VISIBILITY LITTER DOOR / FIXED PANEL
KIT, (SLIDING DOOR CONFIGURATION), 407-583-005 (LIGHT GRAY) /
407-583-006 (MEDIUM GRAY) / 407-583-007 (DARK GRAY) .......................... 38
TABLE 17. PARTS BREAKDOWN, DOOR ASSEMBLY WITHOUT SNAP VENT,
407-579-101 (L/H) / 407-579-102 (R/H) (LIGHT GRAY) // 407-579-151 (L/H) /
407-579-152 (R/H) (MEDIUM GRAY) // 407-579-201 (L/H) / 407-579-202 (R/H)
(DARK GRAY) .................................................................................................... 39
TABLE 18. PARTS BREAKDOWN, DOOR ASSEMBLY WITH SNAP VENT,
(DARK GRAY) .................................................................................................... 40
TABLE 19. PARTS BREAKDOWN, SLIDING DOOR ASSEMBLY WITHOUT SNAP
VENT, 407-579-501 (L/H) / 407-579-502 (R/H) (LIGHT GRAY) // 407-579-551
(L/H) / 407-579-552 (R/H) (MEDIUM GRAY) // 407-579-601 (L/H) / 407-579-602
(R/H) (DARK GRAY) .......................................................................................... 41
TABLE 20. PARTS BREAKDOWN, SLIDING DOOR ASSEMBLY WITH SNAP VENT,
(DARK GRAY) .................................................................................................... 42
TABLE 21. PARTS BREAKDOWN, WINDOW ASSEMBLY WITHOUT SNAP VENT,
(DARK GRAY) .................................................................................................... 43
TABLE 22. PARTS BREAKDOWN, WINDOW ASSEMBLY WITH SNAP VENT,
(DARK GRAY) .................................................................................................... 43
TABLE 23. PARTS BREAKDOWN, DOOR ASSEMBLY (L/H), 407-583-101 (LIGHT
GRAY) / 407-583-151 (MEDIUM GRAY) / 407-583-201 (DARK GRAY) ............ 44
TABLE 24. PARTS BREAKDOWN, DOOR ASSEMBLY (L/H), (SLIDING DOOR
CONFIGURATION), 407-583-301 (LIGHT GRAY) / 407-583-351 (MEDIUM
GRAY) / 407-583-401 (DARK GRAY) ................................................................ 44
TABLE 25. PARTS BREAKDOWN, WINDOW ASSEMBLY (L/H), 407-586-101 (LIGHT
GRAY) / 407-586-151 (MEDIUM GRAY) / 407-586-201 (DARK GRAY) ............ 45
TABLE 26. PARTS BREAKDOWN, FIXED PANEL WINDOW ASSEMBLY (R/H),
407-587-102 (LIGHT GRAY) / 407-587-152 (MEDIUM GRAY) / 407-587-202
(DARK GRAY) .................................................................................................... 45
LIST OF FIGURES
List of Figures Title Page
FIGURE 1. OEM CREW DOORS WITH HIGH VISIBILITY PASSENGER DOORS

AND HIGH VISIBILITY LITTER DOOR / FIXED PANEL CONFIGURATION1 ... 14
FIGURE 2. HIGH VISIBILITY CREW DOORS WITH HIGH VISIBILITY PASSENGER
DOORS AND HIGH VISIBILITY LITTER DOOR / FIXED PANEL
CONFIGURATION1 ............................................................................................ 14
FIGURE 3. OEM CREW DOORS AND LITTER DOOR / FIXED PANEL WITH HIGH
VISIBILITY PASSENGER DOORS CONFIGURATION1 .................................... 15
FIGURE 4. HIGH VISIBILITY CREW DOORS AND OEM LITTER DOOR / FIXED
PANEL WITH HIGH VISIBILITY PASSENGER DOORS CONFIGURATION1 ... 15
FIGURE 5. HIGH VISIBILITY WINDOW REMOVAL ................................................... 31
FIGURE 6. HIGH VISIBILITY WINDOW INSTALLATION ........................................... 31
FIGURE 7 INTERIOR DOOR HANDLE INSTALLATION REFERENCE ...................... 32
1.0 INTRODUCTION
These instructions contain the information necessary to inspect and maintain the
AERONAUTICAL ACCESSORIES HIGH VISIBILITY DOOR KIT (reference
Table 1) on Bell Helicopter Textron model 407 helicopters installed in
accordance with STC SR09376RC-D.
Table 1 lists High Visibility Door Kits by kit part number. .
Table 2 lists approved High Visibility Door Kit installation configurations. Table 3
lists approved High Visibility Door Kit installation configuration combinations.
Approved installation configuration combinations are shown on Figures 1 thru 4.
Installation of (407-583-001 / 407-583-003) High Visibility Litter Door and Fixed

Panel Window Kit (reference Table 2) requires installation of (407-579-001,
407-579-002, 407-579-003, or 407-579-004) High Visibility Passenger Door Kit.
Installation of (407-583-005 / 407-583-007) High Visibility Litter Door and Fixed

Panel Window Kit (reference Table 3) requires installation of (407-579-005,
407-579-006, 407-579-007, or 407-579-008) High Visibility Sliding Passenger
Door Kit.
TABLE 1. HIGH VISIBILITY DOOR KITS

Kit Number Color Snap Vent Window
(1)
407-579-100 Light Gray N/A
(1)
407-579-150 Medium Gray N/A
(1)
407-579-200 Dark Gray N/A
(1)
407-579-300 Light Gray w/Snap Vent Windows
(1)
407-579-350 Medium Gray w/Snap Vent Windows
407-579-400(1) Dark Gray w/Snap Vent Windows
(2)
407-579-500 Light Gray N/A
(2)
407-579-550 Medium Gray N/A
(2)
407-579-600 Dark Gray N/A
(2)
407-579-700 Light Gray w/Snap Vent Windows
407-579-750(2) Medium Gray w/Snap Vent Windows
(2)
407-579-800 Dark Gray w/Snap Vent Windows
Notes: 1: Hinged Door configuration.
2. Sliding Door configuration.
TABLE 2. APPROVED INSTALLATION CONFIGURATIONS

High Visibility Door Kits Configurations 1 2 3 4 5 6 7 8 9 10 11 12
407-579-100 High Visibility Door Kit X X
407-579-150 High Visibility Door Kit
407-579-500 High Visibility Sliding Door Kit X X
407-579-550 High Visibility Sliding Door Kit
407-579-001 High Visibility Passenger Door Kit X X X X
407-579-050 High Visibility Passenger Door Kit
407-583-001 High Visibility Litter Door / Fixed Panel Kit X X
407-583-002 High Visibility Litter Door / Fixed Panel Kit
407-579-005 High Visibility Passenger Sliding Door Kit X X X X
407-579-055 High Visibility Passenger Sliding Door Kit
407-583-005 High Visibility Litter Door / Fixed Panel Kit X X
407-577-xxx High Visibility Crew Door Kit (Per STC No. SR09326RC) X X X X X X
OEM Crew Doors X X X X X X
OEM Litter Door / Fixed Panel X X
Litter Door X X
(mod per Sliding Door STC SR01040AT) / OEM Fixed Panel
Note 1: High Visibility Door Kits may be installed in the configurations represented in columns 1 thru 12:
i.e., Column 1 shows applicable High Visibility Door Kits installed in conjunction with OEM Crew Doors.
TABLE 3. APPROVED INSTALLATION CONFIGURATION COMBINATIONS

Item1 High Visibility Doors Configurations 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A 407-579-101 L/H Passenger Door X X X X X X X X
407-579-151 L/H Passenger Door
B 407-579-102 R/H Passenger Door X X X X X X X X
407-579-152 R/H Passenger Door
C 407-579-501 L/H Sliding Passenger Door X X X X X X X X
407-579-551 L/H Sliding Passenger Door
D 407-579-502 R/H Sliding Passenger Door X X X X X X X X
407-579-552 R/H Sliding Passenger Door
E 407-583-001 High Visibility Litter Door / Fixed Panel Kit X X X X
F 407-583-005 High Visibility Litter Door / Fixed Panel Kit X X X X
G 407-577-xxx High Visibility Crew Door Kit X X X X X X X X
(Installed per STC No. SR09326RC)
H OEM Crew Doors X X X X X X X X
I OEM Litter Door / Fixed Panel X X X X
J Litter Door (mod per Sliding Door STC No. SR01040AT) / OEM X X X X
Fixed Panel
Note 1: See Figures 1 thru 4.
FIGURE 1. OEM CREW DOORS WITH HIGH VISIBILITY PASSENGER DOORS

1
AND HIGH VISIBILITY LITTER DOOR / FIXED PANEL CONFIGURATION
FIGURE 2. HIGH VISIBILITY CREW DOORS WITH HIGH VISIBILITY PASSENGER DOORS
1
AND HIGH VISIBILITY LITTER DOOR / FIXED PANEL CONFIGURATION
FIGURE 3. OEM CREW DOORS AND LITTER DOOR / FIXED PANEL

1
WITH HIGH VISIBILITY PASSENGER DOORS CONFIGURATION
FIGURE 4. HIGH VISIBILITY CREW DOORS AND OEM LITTER DOOR / FIXED PANEL
1
WITH HIGH VISIBILITY PASSENGER DOORS CONFIGURATION
Note 1: For L/H Sliding Door Configurations, Litter Doors are modified per STC SR01040AT.
1.1 DISTRIBUTION
These instructions are provided with each High Visibility Door Kit. Any
airworthiness of flight safety revisions will be immediately made available to all
affected High Visibility Door Kit owners.
1.2 REVISION
A Log of Revision section is included in these instructions and will be utilized to

document all changes. Change recommendations should be submitted to:
Aeronautical Accessories Bell Helicopter Piney Flats
P.O. Box 3689
Bristol, TN 37625-3689
Email: techsupport@aero-access.com
2.0 DESCRIPTION
The Aeronautical Accessories High Visibility Door Kit consists of replacement
doors that incorporate an expanded and bulged window which provides
additional visibility and shoulder room over the standard 407 doors and a
replacement fixed panel window. From a maintenance standpoint, the
Aeronautical Accessories High Visibility Door is a standard model 407 door that
has been modified to accept the expanded and bulged window, (approximate 4”
bulge). Existing door latches, hinges, and lock mechanisms are retained in the
standard locations, while passenger door handles have been relocated to
provide room for the expanded window.
3.0 MAINTENANCE INSTRUCTIONS

3.1 PREFLIGHT CHECK
The High Visibility Door shall receive a Preflight check. Check for proper
operation of the High Visibility Doors, proper installation of hardware, seal
condition, fastener corrosion and/or damage (scratches, nicks, cracks, broken
glass).
NOTE
Removal of High Visibility Doors from helicopter is not required
for inspection. If any damage is noted during the Preflight
Check, refer to Section 3.3 Repair or Section 4.0
Troubleshooting Information. Ensure the damage limits
presented in Table 4 are not exceeded. Replace parts as
required.
The Preflight check consists of the following items:
1. Check windows for condition (i.e., clouding, crazing) and replace as required.
2. Check the High Visibility Doors for nicks, scratches, cracks, or hardware
corrosion.
NOTE
The indications of corrosion are 1) corrosion deposits (a white
or gray power on aluminum or rust colored deposits on steel),
2) pits in the aluminum or steel surface, 3) blisters, bulging or
flaking of protective coatings.
3. Check the attaching fasteners for condition and security.
4. Check the door for proper operation (i.e., opening from inside and outside
aircraft, latching).
5. Sliding Door Only: Check Sliders, Brackets, and Tracks for condition and
security.
TABLE 4. DAMAGE AND REPAIR LIMITS
Maximum Allowable Damage And Repair Limits
Component (Damage and corrosion may be repaired as noted in Section 3.3
Repair, if it does not exceed these limits.)
Scratches/Nicks/Dents/Fraying/Corrosion Cracks
Door Skin Refer to BHT-407-MM Refer to BHT-407-MM
Window Flange Refer to BHT-407-MM Refer to BHT-407-MM
Window To a depth of .010” None
Latches and Refer to BHT-407-MM Refer to BHT-407-MM
Hinges
3.2 ANNUAL INSPECTION

NOTE
Section 3.2 contains Annual Inspection Procedures for High
Visibility Hinge-Mounted Doors. For Annual Inspection
Procedures for High Visibility Sliding Doors, refer to
Instructions for Continued Airworthiness, Report AA-01157,
Revision B, or later approved revisions.
The Hinged High Visibility Doors shall receive an annual inspection consisting of
the following items:
1. Complete the Preflight Check listed in Section 3.1.
2. Check the torque value (snug only, not to exceed 7 in-lbs.) on the attaching
hardware around the window assemblies and adjust as required.
3. Check door latches for simultaneous engagement during the opening,
closing and latching process. Adjust latch linkage as required.
4. Utilize the Inspection Record provided in Appendix A to document Inspection
completion.
TABLE 5. STANDARD TORQUE VALUES
Fastener Size Torque (In-Lbs)
8-32 12 – 15
10-32 20 – 25
1/4–28 50 – 70
3.3 REPAIR
NOTE
From a repair standpoint Aeronautical Accessories High
Visibility Doors are standard 407 doors that have been
modified to accept the expanded and bulged window. The
remaining door frame and all existing door latches, hinges, and
locking mechanism are retained in the standard locations and
should be repaired in accordance with the latest revision of the
Bell Helicopter Textron 407 Maintenance Manual
(BHT-407-MM). The door handle is also part of the original
door, but has been relocated and modified to provide room for
the expanded window. Repair of these items and the window
and added aluminum parts should be carried out in
accordance with this report.
Repair scratches, nicks, and corrosion as follows:
1. On metal components, lightly polish affected area using Scotch-Brite pad.

Ensure the limits presented in Table 4 are not exceeded. Take care to
remove as little of the component protective coating as possible.
NOTE
If damage to cable assembly is present, replace assembly.
2. After repair of the aluminum components, clean repaired area with isopropyl
alcohol and match existing finish.
3. On acrylic window components, lightly polish affected area using a

non-abrasive cloth or paper and a fine polishing compound appropriate for
acrylic windows, such as 3M 606. Ensure the limits presented in Table 4 are
not exceeded. Take extreme care to remove as little of the component
surface as possible as distortion of the window could result from this
process.
NOTE
If window cracks are present, replace window. Crack repairs
are not authorized.
3.4 CLEANING REQUIREMENTS
Any dirt, sand, or debris should be cleaned from the High Visibility Door windows
and Fixed Panel Window using a mild, non-abrasive soap, such as Brillianize by
Norel Plastic, and clean particulate free water. Dry with a clean, damp chamois.
A soft tissue may be used, providing care is taken not to continue rubbing after
plastic is dry.
4.0 TROUBLESHOOTING INFORMATION

NOTE
Table 6 contains Troubleshooting Procedures for High Visibility
Hinge-Mounted Doors. For Troubleshooting Procedures for
High Visibility Sliding Doors, refer to Instructions for Continued
Airworthiness, Report AA-01157, Revision B, or later approved
revisions.
TABLE 6. TROUBLESHOOTING
Problem Probable Cause Remedy
High Visibility Door Door is out of alignment Refer to BHT-407-MM for corrective measures
will not latch Fasteners are loose, Check all fasteners, attaching the door to the aircraft,
missing or have failed for security and condition. Tighten or replace as
required. Refer to BHT-407-MM for corrective
measures
Latch(s) and Injector Pins(s) Adjust the location of the door sill mounted Injector for
are out of alignment simultaneous engagement of latches. Refer to
BHT-407-MM for corrective measures
Latch is in its closed Lift handle to disengage latch
position
Door does not open Aft door latches are not Check actuation of latches. The door should engage
properly when exterior functioning properly and release smoothly and completely. Carefully
door handle is remove any ice, dirt, or debris that may have built up
actuated around or in latch mechanisms. Verify both latches
release (“click”) simultaneously when door handle is
actuated. Adjust internal latch linkage as required.
Replace any damaged or missing parts or hardware as
measures
The interior trim on the door Check all trim fasteners for security and replace any
and/or the door frame is missing ones as required. Verify that the door is
obstructing the door properly located in the door frame with respect to the
surface of the fuselage and door frame opening.
Re-adjust the door to achieve proper location as
required. The modification to the door trim
accomplished as part of the initial installation process
for the Door should be adequate throughout the service
life of the kit(s). However, if the problem persists, or
new trim panels are installed in the aircraft, determine
what portion of the trim is causing contact and carefully
grind/cut as required to achieve proper clearance
Handle broken or loose Check condition and security of handle fasteners.
Repair, replace as required
If installed, Door Opener Check condition and security of Door Opener. Repair,
damaged or loose replace as required
Door does not open Aft door latches are not Check actuation of latches. The door should engage
when interior door functioning properly and release smoothly and completely. Carefully
handle is actuated remove any ice, dirt, or debris that may have built up
around or in latch mechanisms. Verify both latches
release (“click”) simultaneously when door handle is
actuated. Adjust internal latch linkage and cable as
required. Replace any damaged or missing parts or
hardware as required. Refer to BHT-407-MM for
corrective measures
The interior trim on the door Check all trim fasteners for security and replace any
and/or the door frame is missing ones as required. Verify that the door is
obstructing the door properly located in the door frame with respect to the
surface of the fuselage and door frame opening.
Re-adjust the door to achieve proper location as
required. The modification to the door trim
accomplished as part of the initial installation process
for the Door should be adequate throughout the service
life of the kit(s). However, if the problem persists, or
new trim panels are installed in the aircraft, determine
what portion of the trim is causing contact and carefully
grind/cut as required to achieve proper clearance
Handle broken or loose Check condition and security of handle fasteners.
Repair, replace as required
Water leaks past the The door seal has been Apply sealant (RTV-732) to help seal out moisture.
door seal damaged Replace seal as required. Refer to BHT-407-MM for
corrective measures
Fasteners are loose, Check all fasteners attaching the door to the aircraft,
missing or have failed for security and condition. Tighten or replace as
measures
The door makes a Ice, dirt, or other foreign Carefully remove any ice, dirt, or debris that may have
grinding sound when it debris is obstructing the built up around the latches or hinges of the door. A
is opened and closed door light film of lubricant, such as LPS-1 may be applied
after cleaning process
The door’s latches or hinges There should be no unusual deformations, or cracks
have been damaged along the door frame or around the door’s latches and
hinges. Replace damaged parts as required (refer to
Table 4). Refer to BHT-407-MM for corrective
measures
The door is loose The fasteners that retain the Check all fasteners for security and torque. Refer to
door to the aircraft are BHT-407-MM for corrective measures
loose, damaged, or lost
The door vibrates in The door is not fully latched Check door for proper engagement of both upper and
the closed position lower latches. Refer to BHT-407-MM for corrective
during flight measures
The fasteners may be Check all fasteners for security and torque. Refer to
loose, damaged, or lost BHT-407-MM for corrective measures
and/or the latches or hinges
may be misaligned
The door seal is damaged Replace damaged or lost seal. Refer to BHT-407-MM
or lost for corrective measures
The inner door The handle fasteners are Check all fasteners for condition and security.
handles are loose loose, damaged, or missing Retighten or replace as required
The outer door The handle fasteners are Check all fasteners for condition and security.
handles are loose loose, damaged, or missing Retighten or replace as required
The door requires a Ice, dirt, or other foreign Carefully remove any ice, dirt, or debris that may have
great deal of effort to debris is obstructing the built up around the door’s latches and hinges. A light
move door latches or hinges film of lubricant, such as LPS-1, may be applied after
the cleaning process
Latches or Hinges are Check the condition of the door’s latches and hinges.
damaged or have missing The parts shall be free of chips, gouges, cracks, or
hardware excessive wear. All fasteners should be installed in
good condition. Replace parts as required. Refer to
BHT-407-MM for corrective measures
Door can be opened Lock is malfunctioning Inspect lock assembly for damaged or missing parts
after door lock is and fasteners. Replace damaged or missing parts as
engaged required
Door can not be Lock is malfunctioning Inspect lock assembly for damaged or missing parts
opened after door lock and fasteners. Replace damaged or missing parts as
is disengaged required
Lock is too loose Lock assembly parts or Inspect the lock assembly-part-stack-up for any
fasteners are loose or missing or loose parts and fasteners. Replace
missing damaged or missing parts as required
Window loose, Double sided tape has Fill the gap around the window with sealant,
vibrates, or water delaminated AMS-S-8802
leaks past seal Fasteners loose or missing Check all fasteners around the Window for security
and condition and tighten or replace as required. Fill
the gap around the window with sealant, AMS-S-8802
5.0 REMOVAL AND REPLACEMENT INFORMATION

Refer to Tables 7 thru 17 and Figures 5 and 6.
NOTE
For removal and installation procedures for High Visibility
Sliding Doors, refer to Instructions for Continued Airworthiness,
Report AA-01157, Revision B, or later approved revisions.
NOTE
Removal and installation procedures contained in Sections 5.1
thru 5.4 are applicable to the High Visibility Passenger and
Litter Doors. Sections 5.5 and 5.6 are applicable to the Fixed
Panel Window.
5.1 REMOVAL – HINGE MOUNTED HIGH VISIBILITY DOORS
1. Open R/H High Visibility Passenger Door and, if equipped with Automatic
Door Opener, remove safety clips securing the gas cylinder ends to the ball
studs. Gently pry the gas cylinder loose from the ball studs.
2. Remove and retain the nuts and washers from the screws securing the
upper and lower passenger door hinges.
3. Holding open the passenger door so that no weight is on hinges, remove and
retain the screws and washers from the upper and lower door hinges.
4. Remove R/H High Visibility Passenger Door from airframe. R/H passenger
door removal complete.
5. Open L/H High Visibility Passenger Door and, if equipped with Automatic
Door Opener, remove safety clips securing the gas cylinder ends to the ball
studs. Gently pry the gas cylinder loose from the ball studs.
upper and lower passenger door hinges.
7. Holding open the passenger door so that no weight is on hinges, remove and
retain the screws and washers from the upper and lower door hinges.
8. Remove L/H High Visibility Passenger Door from airframe. L/H passenger
door removal complete.
5.1.1 REMOVAL – HIGH VISIBILITY LITTER DOOR

upper and lower litter door hinges.
2. Holding open the litter door so that no weight is on hinges, remove and retain
the screws and washers from the upper and lower door hinges.
3. Remove High Visibility Litter Door from airframe. Litter door removal
complete
5.2 INSTALLATION – HINGE MOUNTED HIGH VISIBILITY DOORS

NOTE
Installation procedures contained in Section 5.2 are applicable
to L/H and R/H High Visibility Passenger Doors. .
NOTE
If Litter Door was removed, it must be installed prior to
installing L/H High Visibility Passenger Door. See Section
5.2.1 for High Visibility Litter Door installation procedures.
1. Holding the door in the open position with the upper and lower hinges
inserted into the airframe mounted hinge clevises, install the retained screws
and washers. Install the retained washers and nuts to secure hinges to
clevises. Torque screws 15 – 20 in-lbs.
2. Close the door and latch to ensure proper adjustment.
3. Once door is closing properly, and if equipped with an Automatic Door

Opener, open door and install gas cylinder onto ball studs. Install safety
clips to retain ends of gas cylinder on the ball studs.
4. High Visibility Passenger Door installation complete.
5.2.1 INSTALLATION – HIGH VISIBILITY LITTER DOOR

1. Holding the door in the open position with the upper and lower hinges
inserted into the airframe mounted hinge clevises, install the retained screws
and washers. Install the retained washers and nuts to secure hinges to
clevises. Torque screws 15 – 20 in-lbs.
2. Close the door and latch to ensure proper adjustment.
3. High Visibility Litter Door installation complete.
5.3 REMOVAL – HIGH VISIBILITY DOOR WINDOW

CAUTION
The process of removing a window from this type of door
is a very sensitive procedure and should be attempted
with caution and great care, otherwise serious window
damage could result.
1. If installed, remove interior door trim.
2. Remove and retain the existing hardware attaching the window. Carefully
remove the bead of sealant filling the gap around the window.
3. Obtain a 36-inch piece of .032 diameter safety wire. Work the safety wire
between the window and the door frame. Once the safety wire is in place, it
can be used as a saw to cut the adhesive tape surrounding the window (See
Figure 5).
CAUTION
DO NOT flex, pry, or otherwise cause any stress to the
window during this process, as cracking may occur as a
result.
4. Remove the window and use a plastic putty knife and lacquer thinner to
clean the adhesive tape and sealant off the door flange.
5. Clean the door flange to allow proper bonding of the double sided tape as
follows:
a. Use a soft cloth and aliphatic naphtha or equivalent to clean the

surface.
b. Clean the area with detergent and cool water.
c. Lightly abrade the surface with fine sandpaper.
d. Rinse the area with cool water and towel off. Allow the area to air dry.
6. Clean the window edge to allow proper bonding of the double sided tape as
follows:
CAUTION
Do not use solvents such as acetone, benzene, carbon
tetrachloride, fire extinguisher fluid, dry cleaning
compounds, lacquer thinners, aliphatic naphtha, window
sprays or kitchen scouring compounds on the acrylic
plastic as permanent damage may result.
a. Clean the area with a light detergent and cool water.
b. Lightly abrade the surface with fine sandpaper. Do not remove the
fiberglass edging surrounding the window.
c. Rinse the area with cool water and towel off. Allow the area to air dry.
7. Removal complete.
5.4 INSTALLATION – HIGH VISIBILITY DOOR WINDOW
The installation of this window will require the procurement of 4949.75 Double
Sided Tape (135 inches for passenger door, 105 inches for litter door).
1. Carefully apply the Double Sided Tape by progressively peeling the covering
from one side of the tape and adhering it to the door flange where the
previously installed tape was located.
CAUTION
The double sided tape should be carefully placed as it is
difficult to remove once it is adhered.
2. Without removing the outer covering on the tape, position the High Visibility
Door Window into place on the door frame and insert spacers and screws
into two of the securing holes around the outer edge. With the window flush,
use a grease pencil or equivalent to mark lines on the window across to the
door frame, as shown in Figure 6. This will facilitate easy location of the
window onto the tape during final installation. Remove the screws and the
window.
3. Remove the covering on the tape. Use screws or bolts, (AN3XX or

MS27039X1-XX) 1.5 to 2.0 inches long, inserted through four of the securing
holes around the outer edge of the High Visibility Door to guide it to the
Double Sided Tape and the marks made in the above step. Carefully adhere
the window to the tape.
4. Wet-install the retained screws, washers, and spacers with sealant,

AMS-S-8802. Ensure the fasteners are installed with the screw heads
outboard.
CAUTION
To avoid window damage, screws are to be installed snug
only (not to exceed 7 in-lbs).
5. Fill the gap around the window with sealant, AMS-S-8802.
6. Touch up the paint as required.
7. If applicable, reinstall interior door trim.
8. Installation complete.
5.5 REMOVAL – HIGH VISIBILITY FIXED PANEL WINDOW

CAUTION
The process of removing this window is a very sensitive
procedure and should be attempted with caution and great
care, otherwise serious window damage could result.
1. If installed, remove interior trim.
2. Remove and retain the existing hardware attaching the window. Carefully
remove the bead of sealant filling the gap around the window.
3. Obtain a 36-inch piece of .032 diameter safety wire. Work the safety wire
between the window and the aircraft frame. Once the safety wire is in place,
it can be used as a saw to cut the adhesive tape surrounding the window
(See Figure 5).
CAUTION
DO NOT flex, pry, or otherwise cause any stress to the
window during this process, as cracking may occur as a
result.
4. Remove the window and use a plastic putty knife and lacquer thinner to
clean the adhesive tape and sealant off the door flange.
5. Clean the door flange to allow proper bonding of the double sided tape as
follows:
a. Use a soft cloth and aliphatic naphtha or equivalent to clean the

surface.
b. Clean the area with detergent and cool water.
c. Lightly abrade the surface with fine sandpaper.
d. Rinse the area with cool water and towel off. Allow the area to air dry.
6. Clean the window edge to allow proper bonding of the double sided tape as
follows:
CAUTION
Do not use solvents such as acetone, benzene, carbon
tetrachloride, fire extinguisher fluid, dry cleaning
compounds, lacquer thinners, aliphatic naphtha, window
sprays or kitchen scouring compounds on the acrylic
plastic as permanent damage may result.
a. Clean the area with detergent and cool water.
b. Lightly abrade the surface with fine sandpaper. Do not remove the
fiberglass edging surrounding the window.
c. Rinse the area with cool water and towel off. Allow the area to air dry.
5.6 INSTALLATION – HIGH VISIBILITY FIXED PANEL WINDOW
The installation of this window will require the procurement of 92 inches of

4949.75 Double Sided Tape.
1. Carefully apply the Double Sided Tape by progressively peeling the covering
from one side of the tape and adhering it to the door flange where the
previously installed tape was located.
CAUTION
The double sided tape should be carefully placed as it is
difficult to remove once it is adhered.
2. Without removing the outer covering on the tape, position the Fixed Panel
Window into place on the aircraft frame and insert spacers and screws into
two of the securing holes around the outer edge. With the window flush, use
a grease pencil or equivalent to mark lines on the window across to the door
frame, as shown in Figure 6. This will facilitate easy location of the window
onto the tape during final installation. Remove the screws and the window.
3. Remove the covering on the tape. Use screws or bolts, (AN3XX or

MS27039X1-XX) 1.5 to 2.0 inches long, inserted through four of the securing
holes around the outer edge of the Fixed Panel Window to guide it to the
Double Sided Tape and the marks made in the above step. Carefully adhere
the window to the tape.
4. Wet-install the retained screws, washers, and spacers with sealant,

AMS-S-8802. Ensure the fasteners are installed with the screw heads
outboard.
CAUTION
To avoid window damage, screws are to be installed snug
only (not to exceed 7 in-lbs).
5. Fill the gap around the window with sealant, AMS-S-8802.
6. Touch up the paint as required.
5.7 REMOVAL – INTERIOR DOOR HANDLE

(Refer to Figure 7)
1. Locate and gain access to 407-609-101 Interior Handle Assembly.
2. Remove 407-658-121 Handle by removing and retaining two (2)

MS27039C1-21 Screws, two (2) 407-658-125 Trim Spacers, and two (2)
407-658-122 Spacers. Retain 407-658-121 Handle.
3. If removing 407-658-101 Mount, Interior Handle, remove and retain

407-588-123 / -124 Passenger Door Panel per BHT-407-MM. Drill out six (6)
CR3523-4-2 Rivets.
4. Remove and retain 407-658-101 Mount, Interior Handle.
5. Remove any adhesive residue by gently scraping area with a plastic putty
knife.
5.8 INSTALLATION – INTERIOR DOOR HANDLE

(Refer to Figure 7)
1. Locate and gain access to 407-609-101 Interior Handle Assembly installation

location.
2. If not reinstalling or replacing 407-658-101 Mount, Interior Handle, skip to

step 6.
3. To install 407-658-101 Mount, Interior Handle, remove and retain

407-588-123 / -124 Passenger Door Panel (if installed) per BHT-407-MM.
4. Coat faying surface of 407-658-101 Mount, Interior Handle with 099-050-121

Adhesive.
5. Install 407-658-101 Mount, Interior Handle, using six (6) CR3523-4-2 Rivets
wet with 099-050-121 Adhesive.
6. If removed, reinstall 407-588-123 / -124 Passenger Door Panel per

BHT-407-MM.
7. Locate mounting holes and attach retained 407-658-121 Handle using

retained two (2) 407-658-122 Spacers, two (2) 407-658-125 Trim Spacers,
and two (2) MS27039C1-21 Screws.
FIGURE 5. HIGH VISIBILITY WINDOW REMOVAL
FIGURE 6. HIGH VISIBILITY WINDOW INSTALLATION
FIGURE 7 INTERIOR DOOR HANDLE INSTALLATION REFERENCE
6.0 RECOMMENDED OVERHAUL PERIODS

No component overhaul required for this type design change.
7.0 AIRWORTHINESS LIMITATIONS

No limitations required for this type design change.
8.0 WEIGHT AND BALANCE
Part Number / Description Net Change Station B.L.

407-579-001 / 407-579-002 / 407-579-003 / 407-579-004 -4 lbs 125 in 0 in
Passenger Door Kit (-1.81 kg) (3170 mm) (0 mm)
407-583-001 / 407-583-003 -.5 lbs 90.25 in -27 in
High Visibility Litter Door/Fixed Panel Kit (-0.23 kg) (2292 mm) (-686 mm)
9.0 PARTS BREAKDOWN

Tables 7 thru 17 contain Parts Breakdown data for the High Visibility Door Kit.
The column Availability Code (AV Code) specifies the procurement status for
each part. The codes to identify if a part is procurable, procedure details to get
an assembly or local manufacture code are as follows:
AV
Details
Code
0 Nonprocurable part
1 Procurable part
2 Procure as detail parts only
3 Procurable as Next Higher Assembly
4 Local manufacture. Contact Product Support Engineering (PSE)
5 Part replacement requires a fixture or special equipment. Contact PSE
6 Non-stock procurable part
TABLE 7. PARTS BREAKDOWN,

HIGH VISIBILITY DOOR WITHOUT SNAP VENT WINDOW KIT,
407-579-100 (LIGHT GRAY) / 407-579-150 (MEDIUM GRAY) / 407-579-200 (DARK GRAY)
Qty Qty Qty AV
-100 -150 -200 Part Number Description Code
1 407-579-001 Passenger Door Kit (Light Gray) 1
1 407-579-050 Passenger Door Kit (Medium Gray) 1
1 407-579-002 Passenger Door Kit (Dark Gray) 1
1 407-583-001 Litter Door / Fixed Panel Kit (Light Gray) 1
1 407-583-002 Litter Door / Fixed Panel Kit (Medium Gray) 1
1 407-583-003 Litter Door / Fixed Panel Kit (Dark Gray) 1

HIGH VISIBILITY DOOR WITH SNAP VENT WINDOW KIT,
Qty Qty Qty AV

HIGH VISIBILITY SLIDING DOOR WITHOUT SNAP VENT WINDOW KIT
Qty Qty Qty AV

HIGH VISIBILITY SLIDING DOOR WITH SNAP VENT WINDOW KIT,
Qty Qty Qty AV
1 407-579-007 Passenger Door Kit (Light Gray W/Snap Vent) 1
1 407-579-057 Passenger Door Kit (Medium Gray 1
W/Snap Vent)
1 407-579-008 Passenger Door Kit (Dark Gray W/Snap Vent) 1

PASSENGER DOOR WITHOUT SNAP VENT WINDOW KIT,
407-579-001 (LIGHT GRAY) / 407-579-050 (MEDIUM GRAY) 407-579-002 (DARK GRAY)
Qty Qty Qty AV
1 407-579-101 Door Assembly (L/H) (Light Gray) 3
1 407-579-102 Door Assembly (R/H) (Light Gray) 3
1 407-579-151 Door Assembly (L/H) (Medium Gray) 3
1 407-579-152 Door Assembly (R/H) (Medium Gray) 3
1 407-579-201 Door Assembly (L/H) (Dark Gray) 3
1 407-579-202 Door Assembly (R/H) (Dark Gray) 3

PASSENGER DOOR WITH SNAP VENT WINDOW KIT,
407-579-003 (LIGHT GRAY) / 407-579-053 (MEDIUM GRAY) 407-579-004 (DARK GRAY)
Qty Qty Qty AV

PASSENGER SLIDING DOOR WITHOUT SNAP VENT WINDOW KIT,
Qty Qty Qty AV
407-579-551 Door Assembly (L/H) (Medium Gray) 3
407-579-552 Door Assembly (R/H) (Medium Gray) 3

PASSENGER SLIDING DOOR WITH SNAP VENT WINDOW KIT,
Qty Qty Qty AV
TABLE 15. PA4RTS BREAKDOWN,

HIGH VISIBILITY LITTER DOOR / FIXED PANEL KIT,
Qty Qty Qty AV
1 407-587-102 Window Assembly (R/H) (Light Gray) 1
1 407-587-152 Window Assembly (R/H) (Medium Gray) 1
1 407-587-202 Window Assembly (R/H) (Dark Gray) 1

HIGH VISIBILITY LITTER DOOR / FIXED PANEL KIT, (SLIDING DOOR
CONFIGURATION),
Qty Qty Qty AV
1 407-587-102 Window Assembly (R/H) (Light Gray) 1
1 407-587-152 Window Assembly (R/H) (Medium Gray) 1
1 407-587-202 Window Assembly (R/H) (Dark Gray) 1
TABLE 17. PARTS BREAKDOWN, DOOR ASSEMBLY WITHOUT SNAP VENT,

407-579-101 (L/H) / 407-579-102 (R/H) (LIGHT GRAY) //
407-579-151 (L/H) / 407-579-152 (R/H) (MEDIUM GRAY) //
407-579-201 (L/H) / 407-579-202 (R/H) (DARK GRAY)
Qty Qty Qty Qty Qty Qty AV
-101 -102 -151 -152 -201Part Number
-202 Description Code
1 1 1 1 1 1
407-658-121 Interior Handle 1
1 1 1 407-580-101 Door Mod Assembly (L/H) 3
1 1 407-580-102 Door Mod Assembly (R/H) 3
1 407-582-101 Window Assembly (L/H) 1
1 407-582-102 Window Assembly (R/H) 1
1 1 1 407-588-123 Passenger Door Panel (L/H) 1
1 1 1 407-588-124 Passenger Door Panel (R/H) 1
1 1 1 1 1 1 407-588-126 Passenger Door Seal 1
2 2 2 2 2 2 MS27039-1-20 Screw 1
8 8 8 8 8 8 NAS387-632-8P Screw 1
14 14 14 14 14 14 NAS1057W3A-015 Spacer 1
16 16 16 16 16 16 NAS1149C0332R Washer 1
14 14 14 14 14 14 PS10F9CPL01BK Screw 1
8 8 8 8 8 8 601-6 Washer 1
14 14 14 14 14 14 90-003-3 Nut 1
135” 135” 135” 135” 135” 135” 4949.75 Double-Sided Tape 1
1 1 1 1 1 1 099-050-172 Adhesive 6
1 1 1 1 1 1 099-050-222 Sealant (Alt: 099-050-221 6
CS3204B1/2, AC-240 B2 Proseal)
1 1 1 1 1 1 099-050-121 Adhesive 1
6 6 6 6 6 6 CR3523-4-2 Rivet 1
1 1 1 1 1 1 407-609-101 Handle Assembly, Interior 1
TABLE 18. PARTS BREAKDOWN, DOOR ASSEMBLY WITH SNAP VENT,

407-579-301 (L/H) / 407-579-302 (R/H) (LIGHT GRAY) //
407-579-351 (L/H) / 407-579-352 (R/H) (MEDIUM GRAY) //
407-579-401 (L/H) / 407-579-402 (R/H) (DARK GRAY)
-301 -302 -351 -352 -401Part Number
1 1 1 1 1 1
1 1 1 407-580-102 Door Mod Assembly (R/H) 3
2 2 2 2 2 2 MS27039-1-20 Screw 1
8 8 8 8 8 8 NAS387-632-8P Screw 1
14 14 14 14 14 14 NAS1057W3A-015 Spacer 1
16 16 16 16 16 16 NAS1149C0332R Washer 1
14 14 14 14 14 14 PS10F9CPL01BK Screw 1
8 8 8 8 8 8 601-6 Washer 1
14 14 14 14 14 14 90-003-3 Nut 1
1 1 1 1 1 1 099-050-172 Adhesive 6
1 1 1 1 1 1 099-050-222 Sealant (Alt: 099-050-221 6
1 1 1 1 1 1 099-050-121 Adhesive 1
6 6 6 6 6 6 CR3523-4-2 Rivet 1
TABLE 19. PARTS BREAKDOWN, SLIDING DOOR ASSEMBLY WITHOUT SNAP VENT,
407-579-501 (L/H) / 407-579-502 (R/H) (LIGHT GRAY) //
407-579-551 (L/H) / 407-579-552 (R/H) (MEDIUM GRAY) //
407-579-601 (L/H) / 407-579-602 (R/H) (DARK GRAY)
-501 -502 -551 -552 -601Part Number
1 1 1 1 1 1
1 1 407-580-201 Door Mod Assembly (L/H) 3
1 1 407-580-202 Door Mod Assembly (R/H) 3
2 2 2 2 2 2 MS27039-1-20 Screw 1
8 8 8 8 8 8 NAS387-632-8P Screw 1
14 14 14 14 14 14 NAS1057W3A-015 Spacer 1
16 16 16 16 16 16 NAS1149C0332R Washer 1
14 14 14 14 14 14 PS10F9CPL01BK Screw 1
8 8 8 8 8 8 601-6 Washer 1
14 14 14 14 14 14 90-003-3 Nut 1
1 1 1 1 1 1 099-050-172 Adhesive 6
1 1 1 1 1 1 099-050-222 Sealant (Alt: 099-050-221 6
1 1 1 1 1 1 099-050-121 Adhesive 1
6 6 6 6 6 6 CR3523-4-2 Rivet 1
TABLE 20. PARTS BREAKDOWN, SLIDING DOOR ASSEMBLY WITH SNAP VENT,
407-579-701 (L/H) / 407-579-702 (R/H) (LIGHT GRAY) //
407-579-751 (L/H) / 407-579-752 (R/H) (MEDIUM GRAY) //
407-579-801 (L/H) / 407-579-802 (R/H) (DARK GRAY)
-701 -702 -751 -752 -801Part Number
1 1 1 1 1 1
1 1 1 407-580-202 Door Mod Assembly (R/H) 3
2 2 2 2 2 2 MS27039-1-20 Screw 1
8 8 8 8 8 8 NAS387-632-8P Screw 1
14 14 14 14 14 14 NAS1057W3A-015 Spacer 1
16 16 16 16 16 16 NAS1149C0332R Washer 1
14 14 14 14 14 14 PS10F9CPL01BK Screw 1
8 8 8 8 8 8 601-6 Washer 1
14 14 14 14 14 14 90-003-3 Nut 1
1 1 1 1 1 1 099-050-172 Adhesive 6
1 1 1 1 1 1 099-050-222 Sealant (Alt: 099-050-221 6
1 1 1 1 1 1 099-050-121 Adhesive 1
6 6 6 6 6 6 CR3523-4-2 Rivet 1
TABLE 21. PARTS BREAKDOWN, WINDOW ASSEMBLY WITHOUT SNAP VENT,

407-582-101 (L/H) / 407-582-102 (R/H) (LIGHT GRAY) //
407-582-451 (L/H) / 407-582-452 (R/H) (MEDIUM GRAY) //
407-582-201 (L/H) / 407-582-202 (R/H) (DARK GRAY)
-101 -102 -451 -452 -201 -202 Part Number Description Code
1 407-582-121 Window (L/H) 3
1 407-582-122 Window (R/H) 3
1 407-582-171 Window (L/H) 3
1 407-582-172 Window (R/H) 3
1 407-582-221 Window (L/H) 3
1 407-582-222 Window (R/H) 3
1 1 1 1 1 1 407-582-129 Edging 3
1 1 1 1 1 1 099-050-137 Structural Adhesive (EA9309NA) 6
TABLE 22. PARTS BREAKDOWN, WINDOW ASSEMBLY WITH SNAP VENT,

407-582-301 (L/H) / 407-582-302 (R/H) (LIGHT GRAY) //
407-582-351 (L/H) / 407-582-352 (R/H) (MEDIUM GRAY) //
407-582-401 (L/H) / 407-582-402 (R/H) (DARK GRAY)
-301 -302 -351 -352 -401 -402 Part Number Description Code
1 407-582-151 Window (L/H) 3
1 407-582-152 Window (R/H) 3
1 407-582-181 Window (L/H) 3
1 407-582-182 Window (R/H) 3
1 407-582-251 Window (L/H) 3
1 407-582-252 Window (R/H) 3
1 1 1 1 1 1 407-582-129 Edging 3
1 1 1 1 1 1 206-774-125 Snap Vent 1
1 1 1 1 1 1 206-774-126 Doubler 3
1 1 1 1 1 1 206-774-127 Stop 3
1 1 1 1 1 1 099-050-137 Structural Adhesive (EA9309NA) 6
1 1 1 1 1 1 099-050-180 Adhesive 6
1 1 1 1 1 1 099-050-185 Adhesive 6
TABLE 23. PARTS BREAKDOWN, DOOR ASSEMBLY (L/H),

Qty Qty Qty
AV Code
-101 -151 -201 Part Number Description
1 1 1 407-584-101 Door Assembly (L/H) 3
1 1 1 407-588-121 Litter Door Panel 1
1 1 1 407-588-125 Litter Door Panel Seal 1
7 7 7 NAS387-632-8P Screw 1
14 14 14 NAS1057W3A-015 Spacer 1
14 14 14 NAS1149C0332R Washer 1
14 14 14 PS10F9CPL01BK Screw 1
7 7 7 601-6 Washer 1
14 14 14 90-003-3 Nut 1
105” 105” 105” 4949.75 Double-Sided Tape 1
1 1 1 SJ3572 BLK HK 1” 1” Black Hook Velcro 6
1 1 1 099-050-172 Adhesive 6
1 1 1 099-050-222 Sealant (Alt: 099-050-221 CS3204B1/2, 6
AC-240 B2 Proseal)
TABLE 24. PARTS BREAKDOWN, DOOR ASSEMBLY (L/H), (SLIDING DOOR CONFIGURATION),
Qty Qty Qty AV
1 1 1 407-584-201 Door Assembly (L/H) 3
1 1 407-586-101 Window Assembly (L/H) 1
1 1 1 407-588-121 Litter Door Panel 1
1 1 1 407-588-125 Litter Door Panel Seal 1
7 7 7 NAS387-632-8P Screw 1
14 14 14 NAS1057W3A-015 Spacer 1
14 14 14 NAS1149C0332R Washer 1
14 14 14 PS10F9CPL01BK Screw 1
7 7 7 601-6 Washer 1
14 14 14 90-003-3 Nut 1
105” 105” 105” 4949.75 Double-Sided Tape 1
1 1 1 SJ3572 BLK HK 1” 1” Black Hook Velcro 6
1 1 1 099-050-172 Adhesive 6
1 1 1 099-050-222 Sealant (Alt: 099-050-221 CS3204B1/2, 6
AC-240 B2 Proseal)
TABLE 25. PARTS BREAKDOWN, WINDOW ASSEMBLY (L/H),

Qty Qty Qty AV
1 407-586-121 Window (L/H) (Light Gray) 3
1 407-586-171 Window (L/H) (Medium Gray) 3
1 407-586-221 Window (L/H) (Dark Gray) 3
1 1 1 407-586-129 Edging 3
1 1 1 099-050-137 Structural Adhesive (EA9309NA) 6
TABLE 26. PARTS BREAKDOWN, FIXED PANEL WINDOW ASSEMBLY (R/H),

Qty Qty Qty AV
1 407-587-122 Fixed Panel Window (R/H) (Light Gray) 3
1 407-587-172 Fixed Panel Window (R/H) (Medium Gray) 3
1 407-587-222 Fixed Panel Window (R/H) (Dark Gray) 3
1 1 1 407-587-129 Edging 3
1 1 1 099-050-137 Structural Adhesive (EA9309NA) 6
APPENDIX A
Annual Inspection Record

Work Order Number: _______________________
Registration Number: _______________________
Serial Number: _______________________
Total Time: _______________________
Date: _______________________
Inspect the High Visibility Door Kit in accordance with Section 3.2 Annual
Inspection. Inspect High Visibility Passenger Doors in accordance with
Instructions for Continued Airworthiness, Report AA-01157, Revision B, or later
approved revisions.
1. Check windows for condition (i.e., clouding, crazing) and replace as

required.
2. Check the High Visibility Door Kit for nicks, scratches, cracks, or
hardware corrosion.
NOTE
The indications of corrosion are 1) corrosion
deposits (a white or gray power on
aluminum or rust colored deposits on steel),
2) pits in the aluminum or steel surface, 3)
blisters, bulging or flaking of protective
coatings.
3. Check the attaching fasteners for condition and security.

4. Check the torque value (snug only, not to exceed 7 in-lbs.) on the
attaching hardware around the window assembly and adjust as
required.
5. Check the doors for proper operation (i.e., opening, latching, locking).
6. Check door latches for simultaneous engagement during the closing
and latching process. Adjust latch linkage as required.
Signature ________________________ A & P No. _________________________
Signature ________________________ Inspector _________________________

Aeronautical Accessories: Instructions Continued Airworthiness High Visibility Door Kit STC: SR09376RC-D

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AERONAUTICAL

Report Number AA-05158

RESTRICTED DISCLOSURE NOTICE ON PAGE 3

HIGH VISIBILITY DOOR KITS

High Visibility Door Kit (with Snap Vent Windows)

High Visibility Sliding Door Kit (without Snap Vent Windows)

High Visibility Sliding Door Kit (with Snap Vent Windows)

High Visibility Passenger Door Kit (without Snap Vent Windows)

High Visibility Passenger Door Kit (with Snap Vent Windows)

High Visibility Door Litter Door/Fixed Panel Kit

High Visibility Door Litter Door/Fixed Panel Kit (Sliding Door)

RESTRICTED DISCLOSURE NOTICE

THE DRAWINGS, SPECIFICATIONS, DESCRIPTIONS, AND OTHER

LIST OF EFFECTIVE PAGES

Identification Title Page

1.0 INTRODUCTION ................................................................................................ 11

List of Tables List of Tables Page

TABLE 1. HIGH VISIBILITY DOOR KITS .................................................................... 11

List of Tables List of Tables Page

List of Figures Title Page

FIGURE 1. OEM CREW DOORS WITH HIGH VISIBILITY PASSENGER DOORS

Table 1 lists High Visibility Door Kits by kit part number. .

Installation of (407-583-001 / 407-583-003) High Visibility Litter Door and Fixed

Installation of (407-583-005 / 407-583-007) High Visibility Litter Door and Fixed

TABLE 1. HIGH VISIBILITY DOOR KITS

TABLE 2. APPROVED INSTALLATION CONFIGURATIONS

TABLE 3. APPROVED INSTALLATION CONFIGURATION COMBINATIONS

FIGURE 1. OEM CREW DOORS WITH HIGH VISIBILITY PASSENGER DOORS

FIGURE 3. OEM CREW DOORS AND LITTER DOOR / FIXED PANEL

A Log of Revision section is included in these instructions and will be utilized to

3.0 MAINTENANCE INSTRUCTIONS

The Preflight check consists of the following items:

3. Check the attaching fasteners for condition and security.

3.2 ANNUAL INSPECTION

1. Complete the Preflight Check listed in Section 3.1.

Repair scratches, nicks, and corrosion as follows:

1. On metal components, lightly polish affected area using Scotch-Brite pad.

3. On acrylic window components, lightly polish affected area using a

3.4 CLEANING REQUIREMENTS

4.0 TROUBLESHOOTING INFORMATION

5.0 REMOVAL AND REPLACEMENT INFORMATION

5.1 REMOVAL – HINGE MOUNTED HIGH VISIBILITY DOORS

5.1.1 REMOVAL – HIGH VISIBILITY LITTER DOOR

5.2 INSTALLATION – HINGE MOUNTED HIGH VISIBILITY DOORS

2. Close the door and latch to ensure proper adjustment.

3. Once door is closing properly, and if equipped with an Automatic Door

4. High Visibility Passenger Door installation complete.

5.2.1 INSTALLATION – HIGH VISIBILITY LITTER DOOR

2. Close the door and latch to ensure proper adjustment.

3. High Visibility Litter Door installation complete.

5.3 REMOVAL – HIGH VISIBILITY DOOR WINDOW

1. If installed, remove interior door trim.

a. Use a soft cloth and aliphatic naphtha or equivalent to clean the

b. Clean the area with detergent and cool water.

c. Lightly abrade the surface with fine sandpaper.

a. Clean the area with a light detergent and cool water.

5.4 INSTALLATION – HIGH VISIBILITY DOOR WINDOW

3. Remove the covering on the tape. Use screws or bolts, (AN3XX or

4. Wet-install the retained screws, washers, and spacers with sealant,

Signature A & P No. _

Signature Inspector _