DAIKIN Oil Cooling Unit ("OILCON") : Instruction Manual

PIM00377B_EN.
fm -1 ページ２０１３年５月２５日　土曜日　午後３時１８分
PIM00377B
Original instruction
CONTENTS
Instruction Manual Safety Precautions 1
DAIKIN Oil Cooling Unit Installation
Installation
Procedure
Oil Cooling Unit and Accessories 5
Method of Transportation / Conveyance / Storage 6
(“OILCON”) Precautions for Installation

Reference for Pipe Selection
Electric Wiring
7
8
9
AKC9 Circulating type Handling

Model Identification and Specifications 15
Operation
Compliant with Before Operation 16
Before
ROHS Part Names and Functions 17
Names and Functions of the Control Panel Parts 18
Checking Initial Operating Conditions 20
Operation Setting 21
Procedure
Operating
Holding Constant liquid Temperature 22
Tuning liquid Temperature to Room Temperature
(or Machine Temperature) 23
Cooling liquid at Constant Capacity (%) 24
Monitor Items 25
Timer Operation 26
Models
Functions
Additional Setting Functions 27
Useful
Menu Setting Additional Function 29
Built-in
Standard Built-in pump CE model For Temperature Control Improvement 32
heater
model model (-200) (–C) Alarm/Warning Output Logic 35
Series model (–H)
Alarm Settings for Optional Protection
AKC359 Devices (Installed by User) 35
Optional Parts
Functions
AKC569
Machine temperature tuning control 36 Optional
Thank you for purchasing DAIKIN Oil Cooling Unit (“OILCON”).

This instruction manual includes instructions for using the Oil
Cooling Unit. Maintenance
Maintenance
To ensure proper use of this product, be sure to read through this Maintenance/Inspection 37
instruction manual before using it. • Periodic maintenance/inspection
After reading this manual, keep it handy for your future reference. • To leave the unit unused for a long period
• Evaporator cleaning procedure
Proper use results in power saving

Troubleshooting
If the air filter is clogged, the cooling performance deteriorates, Troubleshooting 41

• When the unit operation seems abnormal
causing excess power consumption. although no alarm is activated
Clean the air filter periodically to reduce power consumption. • When an alarm is activated
• When a warning is generated
CE compliance declaration
Supplement
Document
CE compliance declaration 45
PIM00377B_EN.fm 0 ページ２０１３年５月２５日　土曜日　午後３時１８分
Safety Precautions Before using this product, read the following instructions carefully to ensure proper use.
The instructions described below are intended to prevent injury or damage to you and other people.
Possible conditions that may result from improper handling are classified as follows:
DANGER WARNING CAUTION

This category indicates urgently This category indicates potentially This category indicates potentially
hazardous conditions that may hazardous conditions that may hazardous conditions that may result
result in death or serious injury. result in death or serious injury. in injury or property damage only.
All these instructions include important information on safety. Be sure to observe the instructions.
After reading this manual, be sure to keep it in place so that users can read it whenever required.
If this product is transferred to another person, be sure to attach this manual to the product.
To use this product safely, be sure to observe the following instructions, and safety laws and regulations for the
relevant standards listed below.
1. Industrial Safety and Health Law 2. Fire Service Law 3. JIS B8361 General Rules for Hydraulic Systems
Precautions for installation

DANGER
Only qualified people can handle the unit. Check the weight, and hang the unit by the
specified points.
Transportation, installation, piping, electric wiring, Check the weight of the unit with the nameplate
operation, maintenance and inspection of the to make sure that it does not exceed the rated
unit must be conducted by qualified people. load capacity of the carrier. Hang the unit by the
Mandatory Check the power supply (voltage, frequency and Mandatory points specified in the outline drawing. Failure to
current). observe this instruction may result in fall or
overturn of the unit, causing injury or property
damage.
Connect the power cable according to the Ground the unit securely.
procedure described in this instruction manual.
Connect the power cable according to the procedure If the unit is not grounded, you may get an
described in “Electric Wiring” on page 9 . electric shock.
Forbidden Ground cable

connection
WARNING
Conduct electric wiring according to the Fasten the unit during operation.
ratings.
Conduct electric wiring according to “Regulation Check the fastening points with the outline
on Electrical Facilities” and “Internal Wiring drawing, and fasten the unit securely with bolts
Regulations”. Improper wiring may result in or foundation bolts. Failure to observe this
Mandatory burnout or fire. Forbidden instruction may result in fall or overturn of the
For overseas use, conduct electric wiring unit, if this unit is installed at an elevated position.
according to the local wiring standard.
Keep away from the unit when it is being Do not install a duct
carried with slings.
Never get close to the unit when it is being If you install a duct at the exhaust port, the duct
carried with slings. Failure to observe this may fall.
instruction may result in fall or overturn of the
Forbidden unit, causing injury or property damage. Forbidden
Do not climb on the OILCON

(when it is packaged)
Do not climb on the OILCON when it is
transported or installed.
You may become trapped under the oil
Forbidden controller due to the package falling.
1
CAUTION
Prepare a circuit breaker at user’s site. Provide a flow switch for the main machine.
The Oil Cooling Unit is equipped with a circuit If the liquid pump operation system has a fault,
breaker. However, to ensure safety, a 3-pole circuit liquid cannot be supplied to the main machine.
breaker (∗) exclusive to the Oil Cooling Unit wiring Normally in this case, the Oil Cooling Unit detects
Mandatory should be prepared by user. Select an inverter- Mandatory the fault and outputs an alarm signal. However, it
compatible circuit breaker. may not be detected depending on the fault mode.
(Recommended: 15 mA or 20 mA) If the main machine must be protected even in such
∗The distance between the contacts of the circuit a case, provide a flow switch for the liquid flow path
breaker must be more than 3 mm. of the main machine to watch the liquid flow.
Check the liquid piping. Do not tilt the unit.

Before or immediately after connection of the Oil During transportation (including storage), do not
Cooling Unit, make sure that the liquid piping of tilt the Oil Cooling Unit more than 30˚.
the main machine is not blocked (fully closed). If If the unit is tilted more than 30˚, the compressor
Mandatory the unit is operated with the liquid piping blocked Mandatory may have a fault.
(fully closed), the liquid hose may break due to
an liquid temperature rise, causing liquid to flow
out of the oil Cooling Unit. When the liquid
temperature abnormally rises, the FH alarm is
activated. In this case, stop operation of the
main machine as soon as possible.
Precautions for use

DANGER
Before handling this unit, turn OFF the power supply. Do not use the unit beyond specified operating conditions.
Before handling this unit, be sure to turn OFF the Do not use this unit in any condition other than
power supply. those specified in the catalog or delivery
Handling this unit in live conditions may result in specifications. Failure to observe this instruction
Mandatory electric shock. Mandatory may result in a serious accident, such as damage
To prevent erroneous powering while handling to the main machine, injury, fire and electric shock.
this unit, use this unit with the power box locked.
Dot not handle the unit for 5 minutes after power supply is turned OFF. Do not use the unit in explosive atmosphere.
During this period, electric discharge from the Do not install this unit in a place where evolution,
internal high-voltage parts (capacitors) has not inflow, retention or leak of inflammable gas may be
been completed. Failure to observe this instruction expected, or where airborne carbon fiber is present.
Forbidden may result in electric shock. Forbidden Failure to observe this instruction causes fire.
Do not operate the unit with the covers opened. Do not disassemble or repair the unit.
Do not operate the Oil Cooling Unit with the unit Do not modify this unit.
casing or terminal covers of the motor or other Any person other than DAIKIN authorized service personnel must
electric parts removed. Failure to observe this not disassemble or repair this unit. Failure to observe this
Forbidden instruction may result in electric shock. Do not instruction causes fire, electric shock or injury.
disassemble If this unit is disassembled, repaired or modified by an
unauthorized person, it shall not be beyond the scope of warranty.
Keep your hand or body away from the unit during operation. Do not splash water.
During operation, the external casing may Do not immerse this unit in water, or splash
become extremely hot. Be careful that your hand water on the unit. Failure to observe this
or body does not directly touch it. Otherwise, you instruction may result in short-circuit or electric
Forbidden may get a burn. Forbidden shock.
Do not touch electric components with wet
hands. Failure to observe this instruction may
Observe the supervision and instructions of the safety manager
result in electric shock.
The appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the
Forbidden appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
2
WARNING
If refrigerant leaks, provide thorough ventilation. If an abnormal condition occurs, stop operation immediately.
If a large quantity of refrigerant is filled in the site, If an abnormal condition occurs, stop operation
people in the site may be anesthetized or of the unit, and leave it unused until the cause of
suffocated. With the CE model, MSDS (Material the trouble is securely removed. Failure to
Mandatory Safety Data Sheet) for the refrigerant is attached to Mandatory observe this instruction may result in damage to
the product. Take an action according to the MSDS. the unit, electric shock, fire or injury.
Do not put a finger or foreign object in an aperture of the unit. Turn OFF the circuit breaker.
To ensure safety, a cover or casing is mounted to After stopping operation, be sure to turn OFF the
rotary parts. Do not put a finger or foreign object circuit breaker.
in an aperture of the cover or casing. Failure to
Caution observe this instruction may result in injury. Mandatory
Use a commercial power supply. When cleaning the unit, wear gloves.
Be sure to use a commercial power supply. Otherwise, you may cut your hand with the
Using an inverter power supply may result in condenser fin edges. Furthermore, the internal
burnout. compressor or motor frames and the refrigerant
Mandatory Mandatory piping become extremely hot. If you touch these
parts with bare hands, you may get a burn.
Do not step on the unit. Do not turn ON/OFF the power supply frequently
Do not sit or step on this unit. Failure to observe this instruction Frequent turning ON/OFF of the power supply
may result in fall or overturn of the unit, causing injury. may cause failure of OILCON.
If the system is broken, the live parts may be exposed. Ensure the power ON time and OFF time is for
Forbidden Failure to observe this instruction may result in electric shock. Forbidden two minutes or more separately.
CAUTION
Do not use the unit in special atmosphere. Ensure safety of the main machine before trial run.
Do not use this unit in a special atmosphere Before executing a trial run, make sure that the
including dust, oil mist or corrosive gas (H2S, SO2, main machine is set in safe conditions (the main
NO2, Cl2, etc.), or at a high temperature or high machine will not run, or no accident occurs even
Forbidden humidity. Mandatory if the main machine runs.)
Failure to observe this instruction may result in
injury or damage to the machine.
Do not put an obstacle near the air intake/exhaust port. Clean the air filter periodically.
Do not put an obstacle within 500 mm from the Clean the air filter at least every two weeks.
air intake/exhaust port. If the air filter is clogged, the cooling capacity
If air intake/exhaust flow is blocked, this unit may deteriorates, and power consumption increases.
not provide the specified cooling capacity.
Forbidden Do not install a duct at the exhaust port. Mandatory
Perform daily check for liquid pollution. Cancel operation lock before running the main machine.
Pollution of operating fluid causes a fault or Before you start running the main machine, cancel
shortened service life of the pump. Use thorough the operation lock status with the Oil Cooling Unit
caution for operating fluid pollution control. operation panel. If you start the main machine in
the operation lock status, it cannot be supplied
Mandatory Mandatory with liquid, causing damage to the machine.
During transportation, fasten the unit securely. Do not run the pump without oil.
Fasten this unit securely so that it will not be moved Before start of operation, make sure that the liquid
by vibration or external force during transportation. pipe is properly connected, and the tank is filled
If storing vibration or external force is applied to the with liquid to an appropriate level.
Mandatory unit, the internal equipment may be damaged. Forbidden Running the pump without oil results in damage
to the pump.
Do not install the noise generator around OILCON Check the unit before operation.
Do not install the noise generator around OILCON Before start of operation, make sure that the liquid
because it may cause malfunction. If it must be piping and electric wiring are properly conducted,
installed, take measures on the noise generator and connecting parts are securely tightened.
Mandatory side. Check
3
CAUTION
This product must not be used in residential areas.
This product may cause interference if used in residential areas.
Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent
Mandatory interference to the reception of radio and television broadcasts.
Electrical Hazard
You may be seriously injured or killed
because of an electric shock or fire. Do not
open the cover of electric component box
during the operation.
Maintenance and inspection should be
carried out by qualified personnel after the
Heat
power supply is turned OFF.
Do not touch the external casing of
Cut the main unit or internal equipment
during the operation (otherwise,
When you carry out the maintenance
you may burn yourself).
work, wear gloves to prevent your hands
from being cut by the heat exchanger.
4
Oil Cooling Unit and Accessories

∗ Some models do not come with accessories.
Installation
Check the following items:
Oil Cooling Unit

1 Check the model name and serial No. (MFG. No.) on the nameplate attached to the right side of the Oil Cooling Unit.
∗ The attachment position of the nameplate (including the machine label) may be different for some models.
Installation
Procedure
Accessories
2 An accessory package∗1 is attached to the top plate of the Oil Cooling Unit.
Keep this manual in place where users can read it whenever required.
∗1: Before operation, be sure to remove the accessory package. Otherwise, the package blocks exhaust air flow, resulting in cooling
capacity deterioration.
PIM00377A
Original instruction
CONTENTS
Instruction Manual Safety Precautions 1
DAIKIN Oil Cooling Unit Installation

Installation
Procedure
Oil Cooling Unit and Accessories 5
Model name
Method of Transportation / Conveyance / Storage 6
(“OILCON”) Precautions for Installation

Electric Wiring
7
8
9
AKC9 Circulating type Handling

Model Identification and Specifications 15
Operation
Compliant with Before Operation 16

Before
Part Names and Functions 17

Names and Functions of the Control Panel Parts 18
Checking Initial Operating Conditions 20
Operation Setting 21
Procedure
Operating
Holding Constant liquid Temperature 22

Tuning liquid Temperature to Room Temperature
(or Machine Temperature) 23
Cooling liquid at Constant Capacity (%) 24
Monitor Items 25
Timer Operation 26
Models
Functions
Additional Setting Functions 27

Useful
Menu Setting Additional Function 29

Built-in
Standard Built-in pump CE model For Temperature Control Improvement 32
heater
model model (-200) (–C) Alarm/Warning Output Logic 35
Series model (–H)
Alarm Settings for Optional Protection
AKC359 Devices (Installed by User) 35
Optional Parts
Functions
AKC569
Optional
Machine temperature tuning control 36
Thank you for purchasing DAIKIN Oil Cooling Unit (“OILCON”).

This instruction manual includes instructions for using the Oil
Cooling Unit. Maintenance
Maintenance
To ensure proper use of this product, be sure to read through this Maintenance/Inspection 37
instruction manual before using it. • Periodic maintenance/inspection
After reading this manual, keep it handy for your future reference. • To leave the unit unused for a long period
• Evaporator cleaning procedure
Proper use results in power saving

Troubleshooting
If the air filter is clogged, the cooling performance deteriorates, Troubleshooting 41

• When the unit operation seems abnormal
causing excess power consumption. although no alarm is activated
Clean the air filter periodically to reduce power consumption. • When an alarm is activated
• When a warning is generated
Supplement
Document
CE compliance declaration 45
Accessory package Type of refrigerant
Refrigerant line
Manufacture No.
Oil Cooling Unit
Machine nameplate
5
Method of Transportation / Conveyance / Storage

Installation
Precautions on transportation / conveyance / storage

1. During transportation or conveyance, wear gloves and a helmet.
2. Do not transport or convey the product by any method other than that specified below.
3. Do not transport or convey the unit with liquid filled-in by hanging the eye plate. Otherwise, the unit may fall.
Do not transport or convey the unit after installing the tank, which is prepared by the customer, by hanging the eye plate. The
unit may fall.
Installation
Procedure
4. Set the ambient storage temperature to 0 to 55˚C (annual average 25˚C) and set the ambient humidity to 95% (RH) or less
(annual average is less than 75%).
Carry out the transportation or conveyance according to the following method.

ore re
or m r mo
mm m o
Eye plate
400 500 m
Carry out the transportation or convey-

569
ance by fixing the hanging tool to the

right and left eye plates.
Stay away from the product during transportation or conveyance using the hanging tool.
6
Precautions for Installation
Installation
Installation place and liquid piping
To install this unit, select a place that meets the following conditions:
1. Horizontal and rugged floor face (vertical interval 5 mm or less) 7. A place free from explosive atmosphere (evolution, inflow,
When you install the product, fix it with a bolt (M10×20 retention or leak of inflammable gas)
Installation
hexagonal bolt is recommended). 8. Do not install the unit outdoors.
Procedure
2. A place where the unit is not exposed to direct sunlight or heat 9. (For built-in pump model only) Do not install the unit at a
3. A place with proper ventilation and little humidity place where the liquid inlet of the unit is higher than the
4. A place where exhaust air does not circulate (exhaust air will liquid level in the tank by 0.5 m or more.
not be taken into the unit) 10. Keep any noise generating devices away from the unit. If it
5. A place that allows easy access to piping and wiring is difficult to do so, implement appropriate measures on
6. A place with little contaminant, waste, dust particles or oil the noise generating devices.
mist 11. Leave safe, sufficient space around the unit to ensure
(Ensure that no foreign matter enters the electric proper, trouble-free operations of the control panel.
component box.)
Do not place an object that may block air flow within 500 mm from the air intake/exhaust port.
Liquid piping: Locations of the liquid inlet, liquid outlet and drain piping are shown below.
Exhaust air
LIQUID OUTLET
LIQUID DRAIN
Intake air LIQUID INLET
(No connection)
Priming port
(Do not use any model other than the built-in pump model.)
Right side view Rear view
1. Adjust the liquid circulation rate at the specified value (15 L/min) or above.
2. Use piping resistant to the operating fluid.
Avoid using a valve or elbow in the middle of the piping, if possible.
Using a valve and elbow results in large pressure loss, causing the piping to be clogged with dust (swarf, etc.).
3. Wrap the pipe joints with sealing tape to prevent air intrusion and liquid leakage.
4. Make sure that the piping for the main machine is not blocked (fully closed).
(The following instructions apply to the built-in pump model only.)
5. Do not make a trap in the liquid inlet piping.Do not make a trap in the liquid inlet piping.
6. Do not attach a filter directly to the inlet piping.
7. For initial operation of the unit, priming is required.
Execute priming from the priming port to fill the pump chamber and liquid inlet piping with cooling liquid.
It is useful to fill liquid, if an L-joint is connected to the priming port and a funnel is used.
If the pump runs for 30 seconds or longer without priming liquid or with insufficient priming liquid, it causes a fault of the pump.
Once the pump sucks up air from the suction port, self-priming is disabled. After suction of air, execute priming again. In this
case, if liquid remains in the evaporator, air may not be discharged from the piping well. If liquid does not circulate even after
priming, discharge liquid from the evaporator. Then, execute priming again before running the pump.
8. After filling priming liquid, wrap the plug with sealing tape before running the pump, and attach the plug to the priming port. If
the pump runs without the plug on the priming port, liquid will spout out of the priming port.
OILCON
Evaporator
User’s piping
Pump
Filling priming liquid LIQUID OUTLET
Priming port
LIQUID INLET
7
Suction strainer (Line filter)

Attach a strainer with a small pressure loss to the liquid piping system, or divide the liquid tank into three or more sections,
Installation
and remove swarf or other foreign substances by overflowing the liquid.

(Use liquid that can pass through a 40-mesh or finer filter. For the built-in motor model, do not attach the filter directly to the
inlet piping.)
• If the evaporator (cooler) of the unit is clogged with dust or other foreign substances, it causes a fault of the compressor and
the pump, as well as cooling capacity deterioration.
• During adjustment at trial run, the strainer gathers much dust from the liquid piping system. Clean or replace the strainer
before starting actual operation. Check the strainer periodically.
Installation
Procedure
Tank
• To receive liquid from the liquid piping system for the main machine, provide a tank that can cope with increase or decrease
of liquid.
• Consider the tank structure so that inside of the tank can be easily cleaned. (For example, the tank has a cleaning hole or the
tank top plate is detachable.)

Connection pipe diameter (Standard model)
Model AKC359 569
Connection pipe
Liquid Inlet Rc3/4
Liquid Outlet Rc3/4

Liquid Drain Rc1
Filling priming liquid∗∗ Rc1/2
∗ For menu models, refer to “Model Identification and Specifications” on page 15 .

∗∗ Do not use any model other than the built-in pump model (-200).
8
Electric Wiring
Installation
Conduct electric wiring according to the local wiring standard.
For the power supply, be sure to use the commercial power source. If you use the inverter power source or other power source,
the product may cause burnout.
The Oil Cooling Unit is equipped with a circuit breaker. However, to ensure safety, a circuit breaker exclusive to the Oil Cooling
Unit should be connected to the main machine.
For electric wiring, refer to the electric wiring diagram on the nameplate attached to the rear of the electrical equipment box cover.
Installation
Procedure
Do not change the wiring in the Oil Cooling Unit. Do not touch the protection devices.
Starting/stopping the Oil Cooling Unit

To turn ON the power supply for the Oil Cooling Unit, the following three methods are available:
Directly starting/stopping the Oil Cooling Unit with the main machine power supply
1 When the circuit breaker for the main machine is turned ON, the Oil Cooling Unit starts operation. To stop the unit, turn
OFF the circuit breaker for the main machine.
Circuit breaker
Power line (3 line)
Main machine (Machining center)
Stopping the Oil Cooling Unit through remote input (see page 11 )
2 When the remote control switch is turned ON, the Oil Cooling Unit starts operation. To stop the unit, turn OFF the remote
control switch.
Circuit breaker
Power line (3 line)
Signal (2 line)

Remote control switch
Starting/stopping the Oil Cooling Unit with the control panel

3 If you keep pressing the and keys for at least 5 seconds in the “operation lock” mode, the Oil Cooling Unit starts
operation according to preset conditions. If you keep pressing the and keys for at least 5 seconds during
operation, “Loc” blinks on the data display, and the Oil Cooling Unit will be stopped (locked).
Control panel
Circuit breaker
Power line (3 line)
9
Installation PIM00377B_EN.fm 10 ページ２０１３年５月２５日　土曜日　午後３時１８分
Mounting a circuit breaker

The Oil Cooling Unit is equipped with a circuit breaker. However, to ensure safety, a 3-pole circuit breaker (∗) exclusive to Oil Cooling
Unit should be connected to the main machine. For the breaker capacity, refer to the specifications of each model (see page 15 ).
To ensure safety, it is recommended to use an earth leakage breaker.
∗ The distance between the contacts of the circuit breaker must be more than 3 mm.
Installation
Procedure
CAUTION
To use an earth leakage breaker, select an inverter-compatible type.
If the earth leakage breaker is not inverter-compatible, it may malfunction due to high-frequency noise of the
inverter. (Recommended product: 15 mA or 20 mA)
Wiring procedure
Remove the top plate mounting screws, and
1 remove the top plate.
1. Insert the power cable into the power cable

For inside of the electrical
2 insertion hole (φ28) in the side plate of the unit.
equipment box, refer to the top 2. Insert the remote control signal cable and
view of the electrical equipment external output signal cable into the signal cable
box in “Outline of electrical insertion hole (φ22) in the side plate of the unit.
equipment box” (Page 11 )
∗ Use conduits with IP54 or higher for wiring intake to allow the electric
Top plate component box to have a protective structure equivalent to IP54.
Top plate mounting screw If the electric component box is affected by electrical noise, use
conduits or shielded cables. Allow a proper distance from the
potential noise source.
(1)(4) 1. Connect the ground cable to the (ground) terminal.

3 Use green/yellow ground cable.
2. Connect the power cable to the breaker.
When you remove the power cables, follow the instructions above in reverse.
(Default setting is breaker OFF.)
The cable size should conform to those listed below, or a larger size.
Power cable Cable type
(2)(3) insertion hole (φ28) AKC359 569 series
Model/Series name
Signal cable JIS Heat-resistant vinyl, 2.0 mm2
insertion hole (φ22)
UL cable UL1015 AWG#14 (equivalent to 2.0 mm2)
IEC/CENELEC cable 2.5 mm2 (60245 IEC53/H05RR-F)
For each wiring, use M5 coated round crimp terminals.

(For the crimp tool, use the specified tool.
Carry out the processing of the crimp-style terminal to prevent short-
circuits between phases.)
The tightening torque of the screw to the terminal block should be
2 to 3N·m.
Carry out the processing of the wiring carefully not to damage the
electric wire coating.
Fix the electric wire and the signal wire to the anchor mount with tie
wrap. (See page 11 )
For remote control input connecting procedure, refer to page 11 .
For external output contact connecting procedure, refer to page 12 .
Re-mount the top plate, and fasten it with the

4 screws.
Secure the top plate attachment screw with 1N·m to maintain the
protection structure of the electric component box.
10
Installation
Outline of electrical equipment box (Typical)
Protect SW Short-circuit bar Signal terminal block
Customer's wiring Terminal screw size and tightening torque
Over-current Relay
(N·m)
Installation
Procedure
No fuse breaker Breaker terminals (-B) M5 2–3
CN2 CN12 CN11 Controller board
Built - in breaker model (-B)
• Protect switch (erroneous operation prevention)

The factory default setting of this switch is OFF but some nonstandard units are set to ON.
Pay attention when you attempt to change any of the operation setting, parameter setting or timer setting.
• CN2 (OP2 terminal)
Alarm will be generated on malfunction by connecting an external protecting device and setting the parameter
(n003) (see “Alarm Setting for Optional Protecting Device (Installed by user)” on page 35 ).
• CN12
Connect the lead provided in the unit to the optional communication board.
Connection of remote control input

To execute remote control, connect the cable according to the procedure below.
1 Local procurement items
Single-pole, single-throw remote control switch, or “a” contact that enables operation command output
Component Note) Select a switch whose minimum allowable load is 12 VDC and 5 mA.
Wiring material Single-core cable: φ1.2 (AWG16), or twisted cable: 1.25 mm2 (AWG16), Bar-type crimp terminal (∗)
∗ Recommended Model (Manufacturer): TGN TC-1.25-9T (Nichifu)

APA-1.25N (Daido Solderless Terminal Mfg.)
Remove the short-circuit bar (between terminals [10] and [11]) on the terminal block in
2 the electrical equipment box.
(For the crimp tool, use the specified tool.)
Connect the cable specified in 1 above between terminals [10] and [11].
3 ∗12 VDC is applied across these terminals (Terminal [10]: negative polarity, [11]: positive polarity).
11
Installation PIM00377B_EN.fm 12 ページ２０１３年５月２５日　土曜日　午後３時１８分
Connection of external output contact

To output the Oil Cooling Unit operation status signal to the main machine, connect the required signal cable to the signal
terminal block according to the procedure below. For details of alarms, refer to “Alarm list” (page 42·43 ). For details of warnings,
refer to “Warning list” (page 44 ).
To use an output contact, change the parameter setting, and make sure that the output contact normally operates.
Installation
(For parameter setting changing procedure, refer to page 28 .)

Procedure
1. Bar-type Terminal and cable size 2. Connect each cable by using a bar-type crimp terminal.
Cable size 3. Use a twisted cable.
Bar-type
Terminal 4. When a 2-core IEC cable is used, the cable size should be
JIS cable IEC cable UL cable
0.5 to 1.5 mm2. Cable
∗ 0.25 mm2 – 1.25 mm2 0.3 mm2 – 1.5 mm2 AWG#22 – #16 9~10mm
When you use a stripped wire, strip the
∗ Recommended Model (Manufacturer): TGN TC-1.25-9T (Nichifu)
sheath 9 to 10mm from the end of the wire.
APA-1.25N (Daido Solderless Terminal Mfg.)
1 External output circuit
Not used (No connection) For connection of CAUTION
machine Alarm level output (OFF:Level1, ON:Level2)
Remote control temperature
tuning thermistor Not used (No connection)
For connection of Alarm/Power failure The contact capacity is as follows:
optional protection
device (OP) Warning Resistance load: 30 VDC, 2 A
Normal Pump run output
The minimum allowable load is as follows:
9 10 11 12 13 30 31 60 61 62 63 64 65 66 67 10 µA, 10 mV
(X2M) To connect an inductive load, be sure to use a
MR52Pa
surge absorber.
MR30W
Inside of Oil Cooling Unit MR30Y MR30X Value of the first digit in alarm and warning output logic parameter (n001)
0 (Factory setting) 1
(For alarm levels, refer to page 42·43 .) [Positive action] [“b” contact]
Alarm and warning output logic
2 The alarm and warning output logic can be changed
60
61
60
61
depending on the parameter setting. (See page 35 .) 63 63
Normal Normal or power failure

When the power supply is turned ON,
3 external output becomes unstable.
60
61
60
61
Set up the main machine sequence program so that the external 63 63
output signal is ignored for one second after power-ON. Alarm or power failure Alarm
External output timing chart

Power ON
Power OFF
Operation status (including power failure) Alarm Alarm
Run level 2 Run level 1 Run
Output logic parameter Output logic parameter Preset condition
ON
Power supply OFF Reset Reset
ON ON
Remote control Between terminals
OFF OFF
contact 10 and 11
ON ON ON
Operation panel [LOCK] key OFF
Between terminals
Mode and terminal symbol of external output contact
Normal (“a” contact) OFF ON

60 and 61
ON
Alarm/Stop (Power Between terminals
OFF
OFF) (“b” contact) 60 and 63
ON ON ON
Pump run Between terminals
setting: “0”
OFF OFF
(“a” contact) 61 and 62
ON
Between terminals
Alarm level OFF
60 and 64
ON ON
Between terminals
Alarm (“a” contact) OFF OFF
60 and 61
ON
Normal/Stop (Power Between terminals ON OFF
OFF) (“b” contact) 60 and 63 OFF
ON ON ON
Pump run Between terminals
setting: “1”
OFF OFF
(“a” contact) 61 and 62
ON
Between terminals
Alarm level OFF
60 and 64
12
Installation
To ensure conformity to the EMC Directive
The Oil Cooling Unit complies with the EMC Directive in the following wiring specifications.
If conformity to the EMC Directive is required, use wiring with the following specifications or equivalent.
Installation
Cable List Cable type Shielded Ferrite Core Length (m)
Procedure
AKC359 569
Main power Cable No No 4.7m
VCT 2.0mm2
Machine temperature
VCTF 0.3mm2 No No 15.0m
tuning thermistor
Remote control and Twisted pair cable
Yes No 7.0m
external output Cable 0.3mm2
Twisted pair cable
Serial communication Yes No 7.0m
0.3mm2
Twisted pair cable
Parallel commnication Yes No 6.6m
0.3mm2
13
Installation
Procedure Installation
14
PIM00377B_EN.fm
Yellow
14 ページ
Red
White
Black
Brown
Orange
Blue
Black (Red) Black Red
Black (White) Black Yellow
Black Black Blue
CE model only
Surge
absorber
Power supply RELAY control
Model Power supply
Standard, -C, -H
-200 Power supply circuit
Photocoupler
RELAY control Black (Red)

Black (White)
Inverter CPU normal
"-H" model Black "-200" model only
only
Communication
Red Black
For
Red Black communication
(parallel)
２０１３年５月２５日　土曜日　午後３時１８分
For serial communication

Power supply circuit
High-precision
analog input
Analog monitor
Standard,
Control board
Protection device
Inverter board
Base Control CPU PROTECT SW input circuit Noise filter board
communication normal (erroneous operation
For shipping adjustment Control panel
prevention)
Condenser
Connector
"-H" model only Ferrite Core
Reactor
Fuse
Over-current relay
Electric wiring diagram (Typical: AKC359)
Circuit protector
Mortor (compressor)
Short-circuit bar Mortor (fan)
Expansion Machine temperature tuning thermistor (Optional)
user I/O Magnetic
contactor coil Outlet liquid temperature thermistor
"-H" model only Air (room temperature) thermistor
Inlet liquid temperature thermistor
Intake gas temperature thermistor
Exhaust gas temperature thermistor
Condenser temperature thermistor
Short-circuit Short-circuit EV valve outlet temperature thermistor
Alarm output bar bar Optional liquid temperature thermistor
Optional parts Control box temperature thermistor
Optional parts Trans
Optional parts CE model only CE model only Terminal block
Electric expansion valve
Alarm and run signals Menu model

Model Additional part symbol
-C (CE model) Compressor protection thermostat
Optional parts High-pressure pressure switch
Remote Optional For connection Normal pump run Warning output
control protective of machine
Name Type Part type -H (Buit-in heater) Heater
device temperature Alarm/power failure Temperature fuse
tuning Magnetic contactor
thermistor Level1
Note) 1. To use the optional liquid temperature thermistor (Th-9) for returned Machine temperature tuning thermistor
Alarm level output Magnetic contactor coil
Level2 liquid temperature control, remove the existing thermistor (Th-2)
Overheat preventive temperature switch
from CN11, and connect the Th-9 thermistor. -200 (Pump) Motor (Optional)
2. For details, refer to the electric wiring diagram for each model.
Model Identification and Specifications

Compliant with
ROHS
Specifications (AKC359 359)
Oil Cooling Unit equivalent horsepower (HP) 1.2 2.0
AKC359 AKC569
Model
Stand-ard –C –H –200 Stand-ard –C –H –200
Cooling capacity (50/60 Hz)∗1 3.5/3.5 3.2/3.2 5.6/5.6 5.3/5.3
Heater kW 1 2
Power supply∗2 3-phase 200/200 · 220 VAC 50/60 Hz
Circuit voltage Main circuit 3-phase 200/200 · 220 VAC 50/60 Hz
Operation circuit DC12/24V
1.19kW/3.5A 1.78kW/6.2A 2.34kW/7.0A 2.10kW/7.4A
Handling
200V 50Hz 1.17kW/4.2A 1.44kW/5.3A
Max. power consumption 200V 60Hz 1.22kW/4.3A 1.19kW/3.5A 1.60kW/5.5A 1.87kW/6.3A 2.34kW/7.0A 2.30kW/7.6A
Max. current consumption
220V 60Hz 1.21kW/4.1A 1.43kW/3.9A 1.60kW/5.2A 1.86kW/6.1A 2.81kW/7.6A 2.30kW/7.3A
Exterior color Ivoly White
Outer dimensions (H × W × D) mm 995×450×560 1200 470 670
Compressor (Fully-enclosed DC swing type) Equivalent to 0.75 kW Equivalent to 1.5kW
Evaporator Shell & coil type
Condenser Cross fin coil type
Propeller fan Motor 300, 54W 400, 100W
Operation
pump Motor 0.4kW×2P 0.4kW×2P
Before
Total lift (Standard point) m 10/15 10/15
Self-suction lift m 0.5∗3 0.5 ∗3
Temperature Tuning Reference Room temperature or machine temperature∗4 (Factory setting: Room temperature: Mode 3)
control type
Control target Inlet liquid temperature or outlet liquid temperature (Factory-setting: Inlet liquid temperature)
(Selectable)
Tuning range K -9.9 to 9.9 relative to reference temperature (Factory-setting: “0.0”)
Fixed Control target Inlet liquid temperature or outlet liquid temperature
type
Range ˚C 5–50
Refrigerant control Inverter compressor rotation speed + Electronic expansion valve opening
Refrigerant (New refrigerant: R410A)∗5 Loading weight kg 0.80 1.25
Protection device Overcurrent relay (for pump motor), Discharge pipe temperature thermostat, Condenser temperature thermostat,
Reverse-phase protection device, Restart prevention timer, Low room temperature protection thermostat, High liquid
temperature protection thermostat, Low liquid temperature protection thermostat, Coolant leak detector,
Evaporator clogging detector (Suction pipe temperature thermostat) Inverter protection device (set),
Circuit protector, Temperature fuse (“-H” only), Overheat protection temperature switch (“-H” only)
High-pressure pressure switch (“-C” only), Compressor protection thermostat (“-C” only)
Operating range Room temperature ˚C 5–45
Inlet liquid temperature ˚C 5–50
Liquid viscosity mm2/s Up to 200 (Water-soluble to VG32)
Withstand pressure 0.2MPa
Rated circulation flow rate 35 L/min
Circulation rate 15 L/min or more
Applicable liquid Lubricating oil, Hydraulic oil, Cutting oil, (Water-soluble) coolant liquid (cutting fluid∗6)
(Use clean liquid that can pass through a 40-mesh or finer filter.)
Connection pipe Evaporator Rc3/4
Filling priming liquid Rc3/4
Liquid drain Rc1
User's piping Rc1/2∗7
Oil pan drain Rc3/8 Rc3/8
Sound level (Measured at 1 m from front of unit,
at 1 m height, in anechoic room) dB(A) 62∗8 65∗8
Transportation vibration resistance∗9 Vertical: 14.7 m/s2(1.5 G) × 2.5 hr (10 to 100 Hz sweep/5 min)
Protective structure IP2X∗10
Weight kg 83 86 105 100 106 122
Internal circuit breaker (Rated current) A 10 15
Local procurement item Feed pump Feed pump
(Note 1) Menu symbol

Model identification • C : CE-conformable
• H : Built-in heater
AKC 9 - Menu symbol (Note 1)
• 200 : Built-in pump model
or Numbering symbol (Note 2) Nominal cooling capacity

Distinction symbol Indicates cooling capacity at standard point with
commercial power supply frequency of 60 Hz.
Series symbol (9 series) Indicates cooling capacity for VG32-equivalent liquid
Nominal cooling capacity (Note 2) at inlet liquid temperature and room temperature of 35˚C).
Series name AKC : Energy-saving for coolant liquid • 3.5: 3.5 kW • 5.6: 5.6 kW
High-precision inverter oil cooling
Note) ∗1: Indicates cooling capacity at the standard point (inlet liquid temperature: 35˚C, room temperature: 35˚C, liquid: ISO VG32, flow rate:
circulation rating). Product tolerance is approx. ±5%.
∗2: Be sure to use a commercial power supply. Using an inverter power supply may result in burnout. Voltage fluctuation range should be
within ±10%. If voltage fluctuation exceeds ±10%, consult DAIKIN.
∗3: Indicates the maximum value for fresh water. 36
∗4: The optional machine temperature tuning thermistor is required. (For details, see page .)
∗5: The “–C” model is supplied with MSDS (Material Safety Data Sheet) for refrigerant R410A.
∗6. If the unit is used for a grinding machine, etc., the evaporator may be easily clogged with dust. In this case, the evaporator needs maintenance
more frequently, or the pump service life may be remarkably shortened because of wear of the pump parts (particularly, mechanical seal).
∗7. Do not use any model other than the built-in pump model (-200).
∗8. For energy-saving purposes, the rotation speed of a fan will vary according to the room temperature.
This may change its noise level as well, but it does not constitute a failure.
∗9. Electric parts protective structure: IP54-equivalent (For the wiring port, use a cable conduit with IP54 or higher rating.)
∗10.Transportation vibration resistance indicates the standard model characteristic.
15
Before Operation
Before operating the Oil Cooling Unit, check the following items:
Operating environment
1 • Check the atmosphere for any factor (dust, oil mist, high temperature, high humidity, etc.) that may adversely affect the unit.
• Check if the unit is not installed in explosive atmosphere (that may cause evolution, inflow, retention or leak of inflammable gas).
• The operating range is limited. Make sure that the operating conditions are within the following range.
(Note: If this unit is operated out of the specified range, the protection devices may be activated, or the service life may be shortened.)
50
Handling
45
40
ge
Room temperature
n
ra
30 g
tin
ra
ope
le
ab
Operation
20 w
Allo
Before
(˚C) 10
5
5 10 20 30 40 50
Liquid Cooling Unit inlet oil temperature (˚C)
Installation
2 • Check if the unit has been securely fastened with bolts or foundation bolts.
• Check for any obstacle that blocks air intake or exhaust flow.
(Do not put an obstacle within 500 mm from the air intake/exhaust port.)
Liquid piping
3 • Check the liquid piping for leak.
• Check if the tank is filled with an appropriate volume of liquid. (Never run the pump without liquid. Running the pump without liquid causes a fault of the pump.)
• Check if the liquid piping for the main machine is not blocked (fully closed). (If the pump runs with the liquid piping blocked
(fully-closed), a warning or alarm is output.)
• Check if the pressure loss is within the specified range.
• Check if the main machine liquid piping is equipped with a flow switch.
(To protect the main machine, it is recommended to mount a flow switch.)
Applicable liquid
4 • The Oil Cooling Unit is intended for lubrication oil, hydraulic oil (mineral oil), (oil categorized as Class 3 and Class4 petroleum among the
Class 4 hazardous substances under the Fire Law, and corresponding to Discoloration No. 1 under “Petroleum Products Copper Plate
Corrosion Test Method (JIS K2513)”, cutting oil and (water-soluble) coolant liquid (cutting fluid).
The following liquid cannot be used.
Note: If the unit is used for a grinding machine, etc., the evaporator may be easily clogged with dust. In this case, the evaporator needs maintenance
more frequently, or the pump service life may be remarkably shortened because of wear of the pump parts (particularly, mechanical seal).
1. Flame-resistant hydraulic oil (Phosphoric ester / chlorinated
hydrocarbon / water + glycol / W/O, O/W emulsion type oils)
2. Water
CAUTION
3. Chemical and food liquids Before operating the Oil Cooling Unit, be sure
4. Fuel such as kerosene and gasoline to read through this instruction manual and
understand the contents of this manual.
Electric wiring
5 • Check if the cable size is larger than the specified size. (Refer to “Wiring procedure” on page 10 .)
• Check if the ground cable is securely connected.
• Be sure to use a commercial power supply. Using an inverter power supply may result in burnout.
• Check if the power supply voltage is within the following range:
50 Hz...........200 V ±10%
60 Hz...........200/220 V ±10%
• Check if a circuit breaker is provided exclusively for each Oil Cooling Unit.
For customers who use a model on which a pump is not mounted

6 • For the pump prepared by a customer, it is recommended to observe the oil pump flow rate and the external pressure loss
on the discharge side and suction side shown in the specification list on page 15 of the instruction manual.
• Connect the operation signal of the pump to the signal terminal block referencing the connection of the external output
contact on page 12 of the instruction manual.
• For the power supply, be sure to observe the order of pump ON and OILCON ON.
• Use the pump complying with the thermal relay setting the current value of the pump.
16
Part Names and Functions

Standard (–C, –H, –200) (Representative model : AKC359)
Handling
Operation
Before
No. Name Function No. Name Function
Sucks and compresses the low-temperature, Located at the front of the condenser. It is intended
low-pressure gas refrigerant produced in the to prevent cooling capacity deterioration by
(1) Compressor evaporator, to produce high-temperature, (9) Air filter eliminating dust adhering to the condenser from the
high-pressure gas. air intake.
Conducts heat exchange between the high-temperature,
high-pressure gas refrigerant produced in the liquid drain Drains oil from the evaporator when the liquid
(2) Condenser compressor and the air, to produce high-temperature, (10) (Evaporator) Cooling Unit is re-located.
high-pressure liquid refrigerant.
Fan liquid drain

Forcefully blows air to accelerate heat exchange The liquid accumulated at the bottom of OILCON
(3) (for condenser) between the refrigerant in the condenser and the air. (11) (“-200” only) can be discharged from here.
(drain pan)
The valve mechanism reduces pressure of the
Electronic high-temperature, high-pressure liquid refrigerant Tripped when over-current flows through the circuit.
(4) produced in the condenser, to produce low-temperature, (12) Circuit breaker It is intended to protect the internal electric wiring.
expansion valve low-pressure liquid/gas mixed refrigerant.
Motor valve for The cooling capability of low load operation is High-pressure pressure Tripped when high-pressure alarm is activated. It is
(5) hot gas controlled by bypassing the refrigerant from the high (13) switch (“–C” only) intended to protect the refrigerant system for the
pressure side to the low pressure side. condenser etc.
Evaporates the low-temperature, low-pressure liquid

refrigerant produced in the electronic expansion valve by Compressor protection Tripped when compressor head high-temperature
(6) Evaporator conducting heat exchange between the refrigerant and liquid, (14) thermostat (“–C” only) alarm is activated. It is intended to protect the
compressor.
to produce low-temperature, low-pressure gas refrigerant.
Pump During warm-up in winter, the electric heater heats

Sucks liquid from outside of the unit, and discharges
(7) (“-200” only) it from the unit through the evaporator. (15) Heater (“–H” only) up the liquid to a preset temperature.
(Installed in the evaporator)
(8) Rubber hose A part of the liquid piping.
17
Names and Functions of the Control Panel Parts

Outline of control panel
(1) (2) (3) (10) (11) (9)
Handling
(4)
Operation
Before
(5) (6) (7) (8)
No. Name Description Reference page
(1) Power lamp (Green) Lit while power supply is ON.
Indicates the control panel operation mode.

NORMAL : Normal mode
(2) Operation mode indicator SETTING : Operation setting mode page 19
MONITOR : Monitor mode
TIMER SET : Timer setting mode
Operation mode/data Display the current operation mode (NORMAL/SETTING), or the data number
(3) number display
currently displayed on the data display.
Displays various data.

(4) Data display
The displayed data vary depending on the operation mode and data number.
(5) [SELECT] (selection) key Used to select each mode.
Decrements the number of operation mode or data number/value by one.

(6) [DOWN] key
If you keep pressing this key, the number is decremented by ten.
Increments the number of operation mode or data number/value by one.

(7) [UP] key
If you keep pressing this key, the number is incremented by ten.
(8) [ENTER] (registration) key Registers an operation mode, data number or data changed.
(9) Timer mode lamp (Green) Blinks while the unit is halted in the timer mode. page 26
When an alarm is activated:

(10) Alarm lamp (Red) Blinks (Operation stops).........................Alarm level 1 page 42·43
Lit (Only the compressor stops).............Alarm level 2
When a warning is activated:

(11) Warning lamp (Green) Blinks (Serious warning).........................Warning level 1 page 44
Lit (Minor warning)...................................Warning level 2
18
Operation mode
The control panel provides the following seven operation modes.
Among these seven modes, only four modes are available for normal operations.
In other modes, the Oil Cooling Unit may malfunction depending on operation.
Before using each mode, please understand the description on each mode.
Handling
Mode Description Operation mode indicator Reference page
Disables operations of the Oil Cooling Unit regardless of 20
Operation lock mode page
preset conditions.
∗1
Normal mode Displays the current operation mode and control target value. “NORMAL” lamp is lit. 20
page
∗1
Operation setting mode Specifies an operation mode and control target value. “SETTING” lamp is lit. 21 -24
page
25
Operation
∗1
Monitor mode Displays the current value of each thermistor etc. “MONITOR” lamp is lit. page
Before
∗1
Timer setting mode Used to set up time for the ON timer. “TIMER” lamp is lit. 26
page
Parameter setting mode Used to set up basic parameters∗2 of the Oil Cooling Unit. “SETTING” lamp blinks. page 28
Auto-tuning mode Used to set up the function for control response improvement. “NORMAL” lamp blinks. 32
page
∗1: The operation modes marked with a circle can be used for normal operation.
∗2: “Parameter” means a constant to be defined for each setting.
Mode changing operation

Normally, the key is used to shift between individual modes.
For special modes, you can change the mode by pressing several keys simultaneously for five seconds.
Power ON Keep pressing these

keys simultaneously
for five seconds.
Operation
Normal mode
lock mode
Keep pressing these

keys simultaneously
for five seconds.
Operation Timer setting Auto-tuning

setting mode mode mode
Keep pressing this key

for five seconds.
Monitor Parameter
mode setting mode
CAUTION
The factory setting is the “Operation lock” mode.
To start operation, cancel the operation lock mode.
(See page 20 .)
With the standard model, the initial operating conditions are as follows:
Operation mode: 3 (Room temperature tuning, Inlet liquid temperature control)
Temperature difference: 0.0 (K)
19
Checking Initial Operating Conditions

∗1: You hear tick sound after power-ON, while the electronic
Turn ON the power supply for the Oil expansion valve is under initial setup. This does not mean a
Cooling Unit. fault.
∗2: For initial setup of the electronic expansion valve and the
Check the indication on the control panel. microprocessor, the Oil Cooling Unit takes 90 seconds.
After the initial setup, cooling operation starts (the compressor
runs).
It means reverse-phase connection.

Handling
Is “U1” displayed on the control panel? YES Exchange two phases out of three
phases (L1, L2 and L3).
NO
Operation
Is the “Operation lock” mode selected? Cancel the operation lock mode.
Before
YES
The DAIKIN factory setting is the “Operation lock” mode.
If you keep pressing the and keys
∗ The “Operation lock” simultaneously for five seconds, the Oil Cooling
mode locks the Oil Unit starts operation.
Cooling Unit, and disables
any key operation other Keep pressing
Operation lock mode Normal mode
than operation lock cancel. these keys
simultaneously for
five seconds.
NO
Check the initial operating conditions.

Check the current operation settings on the control panel display.
With the standard model, the factory setting of the operation mode is “3” (Room temperature tuning, Inlet liquid
temperature control), and the temperature difference is “0.0 (K)”.
(With non-standard models, the factory settings may be different from the above.)
(1) (2)
(1) Operation mode display: Displays the operation mode.
(2) Data display: Displays the target temperature setting.
See page 21
Example) Room temperature: 35˚C
Changing operation settings
Holding constant liquid temperature See page 22
Tuning liquid temperature to room temperature (or machine temperature) See page 23
Cooling liquid at constant capacity (%) See page 24
20
Operation Setting
The Oil Cooling Unit operation setting provides the following modes.
Reference Operation mode∗3

Control method Control target∗1 Setting range
temperature (Reference page)
Holding constant liquid temperature Fixed temperature Inlet liquid temperature 0 (p. 22) 5.0–50.0 (˚C)
control
(Keeping a control target at a
Outlet liquid temperature 1 (p. 22) 5.0–50.0 (˚C)
constant temperature)
Tuning liquid temperature to room Tuning temperature Room Inlet liquid temperature 3 (p. 23) –9.9–9.9 (K)
Handling
temperature
temperature (or machine control
Outlet liquid temperature 5 (p. 23) –9.9–9.9 (K)
temperature)
∗4
(Keeping a constant temperature Machine
temperature∗2 Inlet liquid temperature 4 (p. 23) –9.9–9.9 (K)
difference between the control target
and the reference temperature) Outlet liquid temperature 6 (p. 23) –9.9–9.9 (K)
Cooling liquid at constant capacity (%) Capacity direct None None 9 (p. 24) 0–100 (%)
Operation
designation
(Executes cooling operation according to capacity (used for trial
Before
command, but disables liquid temperature control.) run etc.)
∗1: For control target measuring points, see the figure below.
∗2: Optional function using optional parts
∗3: Operation modes 2, 7 and 8 cannot be used.
∗4: K (Kelvin) is a symbol of the SI unit system that indicates a temperature difference (˚C).
System outline drawing

The oil cooling system of the Oil Cooling Unit is as shown below.
Room temperature thermistor

Control board
Inlet liquid temperature thermistor (To “∗1” point) (To “∗3” point)
Outlet liquid temperature thermistor (To “∗2” point)
Machine temperature tuning
thermistor (Th1) (optional)
(To “∗4” point)
Pressure reducing Outlet liquid

Room temperature (Th3) mechanism (Refrigerant) temperature (Th2)
B C D
(Liquid) ∗2
Liquid outlet
Evaporator (Cooler)
Condenser
Exhaust air
Intake air
∗3 Fan
M
E
∗4
(Liquid)
∗1 Machining center
Machine
Liquid inlet
(Refrigerant) temperature
M
(Th1)
A Pump Inlet liquid temperature
(Th4)
Compressor
(Refrigerant only)
Tank
Description on the refrigerating cycle

A: The compressor produces high-temperature, high-pressure compressed gas so that the refrigerant gas can be easily cooled and liquefied
in the condenser.
B: The condenser cools and condenses the high-temperature, high-pressure gas produced in the compressor, to transform it to high-temperature,
high-pressure liquid.
C: The pressure reducing mechanism throttles the high-temperature, high-pressure liquid to reduce pressure, and transform it to low-temperature,
low-pressure liquid/gas mixture so that it can be easily evaporated in the evaporator.
D: The evaporator evaporates the low-temperature, low-pressure liquid/gas mixture produced in the pressure reducing mechanism by absorbing
heat from the liquid (by cooling the liquid), and transforms it to low-temperature, low-pressure gas.
E: Bypass mechanism controls the cooling capability under lower load by adjusting the flow rate of high temperature/high pressure gases to be
distributed to the cooler.
21
Holding Constant Liquid Temperature

To hold a constant liquid temperature, the following two types of operation settings are available.
Controlling the inlet liquid temperature at a constant temperature Operation mode: 0
Controlling the outlet (returned) liquid temperature at a constant temperature Operation mode: 1
Outlet liquid temperature control

Operation mode: 1
Handling
Inlet liquid temperature control Tank Returned liquid temperature control∗

Operation mode: 0 Operation mode: 1
Procedure
Operating
Setting procedure
Operation mode Operation mode Data display 1. Select the operation setting mode.
indicator display • Go to the operation setting mode with the key.
See “Mode changing operation” on page 19 .
• The “SETTING” lamp on the operation mode indicator lights.
∗ The number on the operation mode display blinks.
2. Change the operation mode.

When the number on the operation mode display is blinking,
change the number to “0” or “1” with the or key.
Factory setting
3. After changing the number, press the key
(With non-standard models, the settings to register it.
may be different from the above.) After the number is registered, the number on the data display blinks.
∗ The number on the operation mode display remains lit.
4. Change the temperature setting.

When the number on the data display is blinking, change the set
value to a desired oil temperature with the or key.
5. After changing the set value, press the key

to register it.
After the temperature setting is registered, the number on the
operation mode display blinks.
∗ The number on the data display remains lit.
1·6 2·4 2·4 3·5 6. Return to the normal mode.

• Press the key three times, to return to the normal mode.
Example) Outlet liquid temperature,
Fixed temperature control See “Mode changing operation” on page 19 .
(Temperature setting: 25˚C) • The “NORMAL” lamp on the operation mode indicator lights.
22
Tuning Liquid Temperature to Room Temperature (or Machine Temperature)

To tune the liquid temperature to the room temperature (or machine temperature), the following four types of operation settings are
Tuning the inlet liquid temperature to the room temperature Operation mode: 3
Tuning the inlet liquid temperature to the machine temperature∗ Operation mode: 4
Tuning the outlet (returned∗) liquid temperature to the room temperature Operation mode: 5
Tuning the outlet (returned∗) liquid temperature to the machine temperature∗ Operation mode: 6
∗ Optional function using optional parts. See page 36 .
With the above operation settings, the Oil Cooling Unit controls the liquid temperature so as to keep the difference between the room
or machine temperature (reference temperature) and the liquid temperature (control target) at a constant value as the user specified,
according to a change in the room or machine temperature. The temperature difference setting range is –9.9 to +9.9 (K).
Handling
Setting procedure
Procedure
1. Select the operation setting mode.
Operating
• Go to the operation setting mode with the key.
Operation mode Operation mode Data display See “Mode changing operation” on page 19 .
indicator display • The “SETTING” lamp on the operation mode indicator lights.

change the number to “3”, “4”, “5” or “6” with the or key.

to register it.
Factory setting After the number is registered, the number on the data display blinks.
(With non-standard models, the settings ∗ The number on the operation mode display remains lit.
may be different from the above.)
4. Change the set value.

value to a desired temperature difference relative to the room
(machine) temperature with the or key.

to register it.
∗ The number on the data display remains lit.
1·6 2·4 2·4 3·5

6. Return to the normal mode.
Example) Outlet liquid temperature, • Press the key three times, to return to the normal mode.
Room temperature tuning control
(Temperature difference setting: 0.0˚C) See “Mode changing operation” on page 19 .
• The “NORMAL” lamp on the operation mode indicator lights.
23
Cooling Liquid at Constant Capacity (%)

Cooling liquid at a constant capacity (%) Operation mode: 9
With the above operation setting, the Oil Cooling Unit executes cooling operation according to the specified capacity
command (%). Liquid temperature control is disabled.
The capacity setting range is 0 to 100%.

∗ The capacity (%) is an approximate index.
∗ When the capacity is set to “0”%, the compressor stops. (The pump and fan are running.)
∗ Even if the capacity command value is same, the actual cooling capacity varies depending on the room temperature and the inlet liquid
temperature.
Caution
The liquid temperature is not controlled in the operation mode: 9 and the main unit may be seriously damaged, use the product with extra care.
For example, if the cooling capability insufficient status such as 0% operation is caused at the maximum load or the cooling capability
excessive status like 100% operation is caused at low rotation, operating parts (such as the main shaft) may be damaged or burn out, or fire
may be caused in the worst case.
Handling
Setting procedure
1. Select the operation setting mode.

Procedure
Operating
• Go to the operation setting mode with the key.

Operation mode Operation mode Data display
indicator display See “Mode changing operation” on page 19 .

change the number to “9” with the or key.

Factory setting
(With non-standard models, the settings
to register it.
may be different from the above.) After the number is registered, the number on the data display blinks.
∗ “9” on the operation mode display remains lit.

value to a desired capacity with the or key.

to register it.
1·6 2·4 2·4 3·5 ∗ The number on the data display remains lit.
Example) Capacity direct designation 6. Return to the normal mode.

(Capacity setting: 100%)
• Press the key three times, to return to the normal mode.
24
Monitor Items
When the “Monitor mode” is selected, the following items can be checked.
No. Description Note

0 Machine temperature [Th1] ∗1
∗1
1 Outlet liquid temperature [Th2]
∗1
2 Room temperature [Th3]
∗1
3 Inlet liquid temperature [Th4]
∗1
4 Suction gas temperature [Th5]
5 T (Th4–Th2) ∗1
6 Capacity command value (%) –

7 Compressor inverter rotation speed (rps) –
8 Power consumption (kW)∗ ∗3
9 Status of expansion DIN (third digit)/DOUT (second digit) ∗2
∗1: Nos. 0, 1, 2, and 3 indicate a temperature detected with each thermistor.

When the relevant thermistor is not connected or has a wire break, “–99.9” is displayed.
∗2: With the factory setting, “O” is displayed. However, the indication will become valid when the parameter n020 is “1” or optional communication
expansion board is installed.
∗3: The outlined calculation value is set under the conditions; power supply voltage 200 V and pump discharge pressure: 0.2 MPa (VG32: liquid
temperature 25˚C). (The error is approximately 20%.)
For a machine without a pump, contact us separately.
Handling
Operating procedure
1. Select the monitor mode.
Functions
• Go to the monitor mode with the key.
Useful
Operation mode Data number Data display • The “MONITOR” lamp on the operation mode indicator lights.
indicator display ∗ The value on the data number display blinks.
2. Monitor the current status.

Change the value on the data number display to a desired
value with the or key.
When the data number is changed, the temperature

currently detected with the thermistor and input/output
values simultaneously appear on the data display.
1·3 2 2
3. Return to the normal mode.
• Press the key two times, to return to the normal mode.
25
Timer Operation
With the “ON” timer, the Oil Cooling Unit can be started after elapse of a desired time.
This mode can be used to warm up the main machine.
The operation start time setting range is 0 to 999 hours (in one hour steps).
∗ While the timer mode is selected, keep the main power supply ON.
The value indicated on the control panel will be decremented from a preset value at one-hour intervals.
∗ To cancel the timer mode, set the timer at “0”.
∗ The timer setting is active only once. To use the timer again, you must set up the timer again.
Operating procedure
1. Select the timer mode.

• Go to the timer mode with the key.
• The “TIMER SET” lamp on the operation mode indicator lights.
Operation mode Data display ∗ “0” blinks on the data display.
indicator
2. Specify an operation start time.

Change the value on the data display to a desired value with the
or key.
Handling
The unit of set value is “h” (hour).
3. Set up the timer.

• Press the key to register the timer setting.
Functions
• When the timer is activated, the Oil Cooling Unit is halted.

1 2 2 3
∗ The value on the data display blinks.
Useful
∗ The “TIMER” lamp (red LED) blinks.

Keep the main power supply ON.
Main machine warm-up

With the built-in heater model (–H), the electric heater heats up liquid to a preset temperature during main machine warm-
up in winter. Combining this function with timer operation enables more effective warm-up.
Heater ON: When inlet liquid temperature is at least 0.5˚C lower than preset temperature
Heater OFF: When inlet liquid temperature is equal to, or higher than preset temperature
Regardless of the operation mode, the Oil Cooling Unit turns ON/OFF the heater by detecting the inlet liquid
temperature.
(∗ Only when the compressor is not in operation)
Note that the heater cannot perform high-precision liquid temperature control.
26
Additional Setting Functions

You can additionally set up the following functions by setting the parameters of the Oil Cooling Unit.
1 Additional setting functions

Auto-tuning: Automatically sets up the parameters appropriately for the system. page 32
Temperature range warning: Activates warning output when liquid temperature exceeds preset temperature range. page 29
Alarm/warning output logic: Outputs signal from Oil Cooling Unit to main machine. page 35
Parameter list
2 The parameters that must be specified for individual additional setting functions are listed below:
Additional setting function Initial

Necessity
Alarm Communication No. Minimum Maximum value
Item Unit of power Remarks
Auto-tuning Warning output with main value value (Factory
supply reset
logic machine setting)
n000 Not used 0 0 0 –
n001 Alarm and warning output logic 0 11 0 –
n002 OP contact level 0 3 0 – See page 35 .
Handling
n003 OP2 contact level 0 2 0 –
Outlet liquid temperature decrease
n004 0.0 10.0 8.0 ˚C For auto-tuning
(Auto-tuning end condition)
P/I gain calculation coefficient See page 32 .
n005 0.1 10.0 7.0 –
(Response coefficient)
n006 Control gain P (for low deviation) 1 999 120 –
Functions
• The initial value varies
n007 Control gain I (for low deviation) 1 999 120 –
Useful
depending on the model.
n008 Control gain P (for high deviation) 1 999 120 – ( Automatically set up
by auto-tuning )
n009 Control gain I (for high deviation) 1 999 120 –
n010 Warning setting 1 0 465 0 –
n011 Warning setting data 1 0.0 60.9 0.0 –

See page 29 .
Use of parallel
n020 0 1 0 –
communication
n021 Never attempt to change

to – – – – these settings. Otherwise,
n038 the unit may malfunction.
27
Parameter setting procedure

3 You can set the parameter that enables the additional setting functions of the Oil Cooling Unit.
For description of the additional setting functions and parameter list, refer to page 27 .
Setting procedure
Operation Data number Data display 1. Select the parameter setting mode.
mode indicator display • Go to the parameter setting mode by pressing the key for
five seconds.
∗ “P” blinks on the data number display.
2. Select a parameter number.

Change the parameter number to a desired number with
the or key.
• After the selected parameter number is displayed for approx.
1 0.5 seconds on the data display, the set value appears.
Handling
3. Register the parameter number.

• Press the key to register the parameter number.
• After the number is registered, the value on the data display
blinks.
∗ “P” on the data number display remains lit.
Functions
Useful

2 2 3 When the value on the data display is blinking, change the set
value with the or key.
5. After changing the set value, press the

key to register it.
After the set value is registered, the value on the data display
remains lit.
∗ “P” blinks on the data number display.
4 4 5 6. Return to the normal mode.

• Press the key, to return to the normal mode.
28
Setting Additional Function—“Temperature range warning”

Outline of the function
• As an additional function of the Oil Cooling Unit, you can set up the “Temperature range warning” function.
This function allows you to specify a desired temperature range within the Oil Cooling Unit operating range. When the control
temperature exceeds the preset range, the unit informs you of the “Temperature range warning” condition.
• The “Temperature range warning” function provides the following settings:

1) External output (30W relay output: ON or OFF): Turns ON/OFF the contact (66, 67) of the signal terminal block.
(See the output logic on page 35 .)
2) Compressor forced stop—Warning: Stops the compressor. (Indication: 1E to 5E)
Warning status will be automatically reset when preset warning reset temperature is
reached.
3) Alarm stop—“FH” alarm: Stops the compressor. (Indication: FH)
(See “Alarm and warning output logic” on page 12 .)
The warning reset setting is inactive. (When the power supply is turned ON again, the
compressor restarts operation.)
∗ The above 1), 2) and 3) can be combined.
Parameter setting
To enable this function, set the corresponding parameters. You can specify up to five warning conditions with the following five
groups of parameters.
Parameter Group A: “Temperature range warning condition setting”

Types of temperature range warning∗ “Temperature range warning operation setting”
Group A Group B
Group B: “Temperature range warning temperature setting”
(1) Low liquid temperature (Fixed temperature) n010 n011
“Temperature range warning reset temperature
Handling
setting”
(2) High liquid temperature (Fixed temperature) n012 n013
(3) Low liquid temperature (Temperature difference) n014 n015
(4) High liquid temperature (Temperature difference) n016 n017
Functions
(5) Reserve n018 n019
Useful
∗ For temperature range warning, the above (1) to (5) types are available. Actually, however, any combinations of these types are enabled.
The above (1) to (5) types can be simultaneously used.
Application of temperature range warning

(˚C)
50
(1) (2) (1) When the outlet liquid temperature [Th2] (or inlet liquid
Room temperature 45
temperature [Th4]) is 15˚C or lower, the compressor stops.
[Th3]
or 40 (Warning)
Machine temperature 35
[Th1] (2) When the outlet liquid temperature [Th2] (or inlet liquid
30 temperature [Th4]) is 35˚C or higher, the compressor stops
5˚C (FH alarm), and the 30W relay output turns ON or OFF.
25
5˚C
20 (3) When the outlet liquid temperature [Th2] (or inlet liquid
15 (3) temperature [Th4]) is at least 5˚C lower than the room
temperature [Th3] (or machine temperature [Th1]), the
10 (4) 30W relay output turns ON or OFF.
5
(4) When the outlet liquid temperature [Th2] (or inlet liquid
temperature [Th4]) is at least 5˚C higher than the room
5 10 20 25 30 40 45 50
(˚C) temperature [Th3] (or machine temperature [Th1]), the
15 35 30W relay output turns ON or OFF.
Outlet liquid temperature [Th2] or Inlet liquid temperature [Th4]
: Oil Cooling Unit operating range
: Temperature range warning setting
29
Description on parameter settings (Group A) ∗ Enter Group B (page 31 ) before Group A, so that the temperature range warning
is not activated during setup.
In this section, set the following parameters by using three digits (first, second and third digits) of each parameter on the control
panel data display.
• “Temperature range warning condition setting” (Use the second and third digits.)
• “Temperature range warning operation setting” (Use the first digit.)
Temperature range warning condition setting Temperature range warning operation setting
Third digit Second digit First digit
External output (“Rely 30” output: ON) 1

Outlet liquid temperature [Th2] 2
(1) n010 Fixed value 6 Warning 2
Inlet liquid temperature [Th4] 4
Warning + External output (“Rely 30” output: ON) 3

Outlet liquid temperature [Th2] 2
(2) n012 Fixed value 5 FH alarm 4
Inlet liquid temperature [Th4] 4
FH alarm + External output (“Rely 30” output: ON) 5

Room temperature [Th3] 3 – Outlet liquid temperature [Th2] 2
(3) n014 Warning 2
Handling
Machine temperature [Th1] 1 – Inlet liquid temperature [Th4] 4

Warning + External output (“Rely 30” output: ON) 3

Outlet liquid temperature [Th2] 2 – Room temperature [Th3] 3
(4) n016 FH alarm 4
Inlet liquid temperature [Th4] 4 – Machine temperature [Th1] 1
FH alarm + External output (“Rely 30” output: ON) 5
Functions
Useful
∗ Example of parameter settings
Example of parameter settings (for temperature range warning: See page 29 .)

262
(1) When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is 15˚C or lower, the compressor stops. (Warning) n010
(462)
When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is 35˚C or higher, the compressor stops (FH alarm), 255
(2) n012
and the 30W relay output turns ON or OFF. (455)
When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is at least 5˚C lower than the room temperature 321
(3) n014
[Th3] (or machine temperature [Th1]), the 30W relay output turns ON or OFF. (141)
When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is at least 5˚C higher than the room temperature 231
(4) n016
[Th3] (or machine temperature [Th1]), the 30W relay output turns ON or OFF. (411)
30
Description on parameter settings (Group B)

In this section, set the following parameters by using three digits (first and second digits, and first decimal place) of each parameter
on the control panel data display.
• “Temperature range warning temperature setting” (Use the first and second digits.)
• “Temperature range warning reset temperature setting” (Use the first decimal place. Active only when “Warning” has been set.)
Temperature range warning reset temperature

Temperature range warning temperature
(Temperature difference for automatic reset)∗1
Second digit First digit First decimal place
(1) n011
(2) n013
0 to 60 (˚C) 1 to 9 (˚C)
(3) n015
(4) n017
Handling
∗Example of parameter settings
Functions
Useful
∗1: When the first digit of the “temperature range warning operation setting” parameter of Group A is “4” or “5”, this parameter is inactive because
the warning status will not be automatically reset. (Enter any number from 0 to 9.)
Example of parameter settings (for temperature range warning: See page 29 .)

When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is 15˚C or lower, the compressor stops. (Warning)
(1) n011 15.2∗2
[When outlet liquid temperature [Th2] becomes 17˚C, the warning status will be automatically reset.]
When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is 35˚C or higher, the compressor stops
(2) n013 35.0
(FH alarm), and the 30W relay output turns ON or OFF.
When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is at least 5˚C lower than the room temperature
[Th3] (or machine temperature [Th1]), the 30W relay output turns ON or OFF.
(3) n015 5.1∗3
When the difference between room temperature [Th3] and outlet liquid temperature [Th2] becomes 4˚C or less, the warning
status will be automatically reset.
When the outlet liquid temperature [Th2] (or inlet liquid temperature [Th4]) is at least 5˚C higher than the room temperature
[Th3] (or machine temperature [Th1]), the 30W relay output turns ON or OFF.
(4) n017 5.2∗4
When the difference between room temperature [Th3] and outlet liquid temperature [Th2] becomes 3˚C or less, the warning
status will be automatically reset.
∗2: 17 (Temperature range warning reset temperature) – 15 (Temperature range warning temperature) = 2
∗3: 5 (Temperature range warning temperature) – 4 (Temperature range warning reset temperature) = 1
∗4: 5 (Temperature range warning temperature) – 3 (Temperature range warning reset temperature) = 2
31
For Temperature Control Improvement—“Auto-tuning mode”

∗ To use the Oil Cooling Unit in normal conditions, this function is not required.
Outline of the function

Depending on the system of the main machine, problems of “unstable temperature control” or “slow response in temperature
control” may be raised. In such cases, it is possible that the temperature control gain∗ P or I setting is not suitable for the system.
∗ Temperature control gain: Coefficient to determine a control value according to deviation (temperature difference)
P: Proportional gain
I: Integral gain
In such cases, you can improve the temperature control performance by using the “Auto-tuning mode” that provides more
suitable gain settings.
Auto-tuning (Conceptual drawing)
When temperature control is unstable

T: Deviation (˚C)
Auto-tuning
(P: Small, I: Large)
Improved temperature control
T: Deviation (˚C)
Target temperature
High deviation
0 T: Time
Target temperature Low deviation

When temperature control 0 T: Time
Auto-tuning
response is slow (P: Large, I: Small)
T: Deviation (˚C)
High deviation
Handling
Target temperature
0 T: Time
Functions
The auto-tuning mode automatically writes calculated values of

Useful
Parameter No. Item temperature control gain (P and I) into specified parameters.
n005 P/I gain calculation coefficient (Response coefficient) Initial value: 7.0
n006 Temperature control gain P (for low deviation) Calculated temperature control gain P
n007 Temperature control gain I (for low deviation) Calculated temperature control gain I
n008 Temperature control gain P (for high deviation) Factory settings of the standard model
P: 120
n009 Temperature control gain I (for high deviation) I: 120
Outline of operation
The auto-tuning mode executes the following steps.
Check the Oil Cooling Unit status in each step.
Step Operation Unit status Remarks

Operation status Select a desired operation mode.
Before start – (Operation mode: Other than 9) ∗[Note] 1., 3.
Operation status
Step 0 Checking tuning conditions (Operation mode: Other than 9: Same as before start)
Operation status
Step 1 Operation for stabilizing initial status
(Automatic operation for 2 minutes at 1% capacity)
Operation status
Step 2 Operation for collecting control target data (Automatic operation for 10 minutes at 100% capacity) ∗[Note] 4.
Calculation of temperature control gain P

Step 3 and I from collected data, and writing gain Stop ∗[Note] 5.
into each parameter
After completion – Stop ∗[Note] 6.
32
Operation flow
Keep pressing these keys simultaneously for five seconds.

1. Starting auto-tuning
Cancel
Normal mode
(Original operation mode)
2. Step: 0 (Checking tuning conditions)

Cancel
Normal mode
Cancel
Error (Original operation mode)
(Original operation mode)
Normal
Handling
3. Step: 1 (Operation for stabilizing initial status)
Cancel
Normal mode
(Operation at 0% Cancel
Error capacity: Stop)
(Operation at 1% capacity)
Functions
Normal
Useful
4. Step: 2 (Operation for collecting control target data)
Cancel
Normal mode
(Operation at 100% capacity)
Normal
5. Step: 3 (Calculation of temperature control gain P and I from

collected data, and writing gain into each parameter)
Cancel
Normal mode
(Operation at 0%
capacity: Stop)
Normal
6. Completion of auto-tuning
(Operation at 0%
capacity: Stop) Normal
Normal mode
33
[Note]
1. When starting auto-tuning, make sure that the liquid temperature is nearly equal to the room temperature (in stable condition).
Leave the main machine under no load (stopped).
To complete the auto tuning correctly, start the auto tuning after the power supply to OILCON is turned ON more than 5 minutes.
2. If the remote signal turns OFF or an alarm is activated during execution of auto-tuning, an error occurs (auto-tuning cannot be
executed), and the corresponding error message appears.
To cancel the error, press the key. (The unit returns to the normal mode.)
Check the remote signal, or examine the cause of the alarm. After taking a corrective action, execute auto-tuning again.
3. Before starting auto-tuning, select an operation mode to determine the control target thermistor. (Select any operation mode other
than “9”.)
Operation mode 0, 3 or 4 Inlet liquid temperature thermistor
Operation mode 1, 5 or 6 Outlet liquid temperature thermistor
Then, set Parameter [n004] by referring to [Note] 4. below.
4. In Step 2, the machine may be over-cooled. To suppress machine over-cooling, specify an auto-tuning end condition in Parameter
[n004].
Parameter [n004] Outlet liquid temperature decrease (Auto-tuning end condition)
Setting range: 0.0 to 10.0˚C, Initial value: 8.0˚C
When the outlet liquid temperature decreases by the temperature specified in this parameter, auto-tuning (data collection) ends.
If the specified temperature range is too small, temperature control gain may not be correctly calculated. You should set this
parameter to the maximum value in the range where it does not cause damage to the machine.
5. To calculate more suitable temperature control gain based on the data collected in Step 3, you must specify a response coefficient
in Parameter [n005]. (Through response coefficient adjustment, you can select whether to place importance on stability or re-
Handling
sponse speed.)
Parameter [n005] P and I gain calculation coefficient (Response coefficient)
Setting range: 0.1 to 10.0, Initial value: 7.0
Setting a smaller value improves stability. Setting a larger value improves response speed.
If an extremely large or small value is set, it may not work well.
Functions
First, execute temperature control with the initial value (7.0).

Useful
n005: Response coefficient

T: Deviation (˚C)
Small
Large
0 n005 = 2.0 T: Time
(Initial value)
6. Depending on the condition of the control target (machine), the unit may not calculate suitable temperature control gain in a single
auto-tuning operation. You should execute auto-tuning two or three times to average the calculated values, or use the value
that most frequently appears (except for an extreme value).
To calculate a more suitable temperature control gain, you may change Parameter [n005] (see [Note] 5. above).
7. The temperature control will not be stabilized when the load changes abruptly (transient period).
34
Alarm/Warning Output Logic

The Oil Cooling Unit can output an operation status signal to the main machine through wiring to the signal terminal block and
parameter setup.
1. Connect the required signal cable to the signal terminal block.
(For the connecting method, refer to “Connection of external output contact” on page 12 .)
2. Set Parameter [n001].
n001: Alarm/warning output logic (First digit).
Setting 0 1 (2 to 9: Same operation as with 1)
Contact Normal Power failure Alarm Normal Power failure Alarm
60–61 ON OFF OFF OFF OFF ON

Alarm output
60–63 OFF ON ON ON ON OFF
Warning output 66–67 ON OFF OFF OFF OFF ON

First digit: Specifies alarm output logic (60-61, 60-63) and warning output logic (66-67) of the signal terminal block.
Second digit: Specifies DOUT signal output logic. (Optional communication expansion board is required.)
Handling
Alarm Settings for Optional Protection Devices (Installed by User)
The Oil Cooling Unit can activate an alarm by receiving an output signal from optional protection devices (e.g. flow switch,
level switch).
Functions
When using OP terminals [12] and [13]:
Useful
1. Connect the signal cable of the optional protection device to terminals [12] and [13] on the Oil Cooling Unit signal terminal
block.
(See “Outline of electrical equipment box” on page 11 .)
“0”: OP terminal is not used. (Factory setting)
“1”: When OP contact turns OFF, Alarm Level 1 is activated.
“2”: When OP contact turns OFF, Alarm Level 2 is activated.
“3”: When OP contact is not ON after 30 seconds from pump operation start, Alarm Level 1 is activated.
(When flow switch is used)
[CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals.
Be sure to set this parameter.
When using OP 2 terminal [CN2]:

1. Connect the signal cable of the optional protection device to [CN2] on the Oil Cooling Unit control board.
“0”: OP2 terminal is not used. (Factory setting)
“1”: When OP2 contact turns OFF, Alarm Level 1 is activated.
“2”: When OP2 contact turns OFF, Alarm Level 2 is activated.
[CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals.
Be sure to set this parameter.
35
Optional Parts
Machine temperature tuning control See page 21 .
When the following optional parts are mounted to the main machine, the Oil Cooling Unit can perform control by detecting
the machine temperature.
Optional Parts
Lead wire
length Application
Name Type Dimensions Compatible model
L (m) (Installed by user)
AKZ9–OP–K5 (5 m)
Machine temperature tuning thermistor
Bar-type terminal plug For machine

1 · 25-3
27.5 80 temperature tuning
(φ5)
AKZ9–OP–K10 (10 m) control

(embedded in
(φ4.5)
R1/8 Lead wire

machine body)
AKZ9–OP–K15 (15 m) AKC9 series
Bar-type terminal plug For machine

AKZ9–OP–A5 (5 m) 1 · 25-3
80
temperature tuning
25
(φ8)
control
(attached to machine
(φ4.5)
Lead wire
AKZ9–OP–A10 (10 m) body surface)
Characteristics of thermistor: Resistance R25 (resistance at 25˚C) = 20 kΩ, Tolerance: ±3% (Temperature equivalent: ±0.4˚C)
Mounting procedure
Optional Parts
Oil Cooling Unit

Connect the bar-type terminal plug [30] and [31] of the X2M terminal block in the electrical equipment box. (No polarity)
Main machine
For AKZ9-OP-K Connection to terminals 30

and 31 of Oil Cooling Unit
Functions
CAUTION
Optional
Rc 1/8 (in machine body) X2M terminal block

Prepared hole φ8, Depth: 20 min.
(Machine body)
If the sensor is directly exposed to wind,
detected temperature may fluctuate.
Be sure to take heat-insulation
Fill silicone grease into hollow. measures by applying putty.
Recommended grease: Shin-Etsu Chemical Co., Ltd.,
When using a sensor of screw-mounting
Heat-radiating grease,
Part No. KS609 type, screw the sensor all the way into
the body of the detection target.
For AKZ9-OP-A
(Machine body) Band and mounting screw shall be prepared by user.
Connection to terminals 30 and 31 of Oil Cooling Unit X2M terminal block
Place the thermistor in contact with the machine body, and cover it with putty.
36
Maintenance/Inspection
Daily maintenance/inspection
• Pollution of operating fluid causes a fault or shortened service life of the pump. Use thorough caution for operating fluid pollution
control, and supply fluid that can pass through a strainer with a mesh size of 40.
• Keep the liquid in the tank at the normal level. Do not allow the pump to suck up air.
• Clean inside of the tank periodically.
• Make sure that the main machine liquid piping is not blocked (fully closed).
• Make sure that the liquid piping has no oil leak.
• Make sure that the power supply voltage is within the following range:
50 Hz...........200 V ±10%
60 Hz...........200/220 V ±10%
• Make sure that the compressor, fan and oil pump do not abnormally sound during operation.
• Check for abnormal vibration of the unit body during operation.
• Check whether the sheath of the OILCON power lead is not broken.
Periodic maintenance/inspection
Suction strainer
• Clean the suction strainer every six months to prevent the pump flow rate from being reduced by dust clogging, and to
prevent abnormal sound caused by cavitation.
Air filter (See page 17 .)

NOTE: Wear gloves when working as the fins of the condenser may cause injury while replacing the air filter.
• Be sure to wash the air filter with water at 40˚C or lower temperature every two weeks.
If the air filter is clogged with dust, the wind volume reduces, resulting in capacity deterioration. Also, the compressor’s
protection device is activated, hindering smooth operation. Furthermore, it causes power consumption increase.
• Operating the unit without the air filter causes a fault.
• To remove the air filter, hold the bottom of the filter with both hands, and push it up while warping it forward.
If the air filter is clogged, the cooling capacity deteriorates, resulting in excess power consumption. Clean the air filter
periodically to save power consumption.
Condenser (See page 17 .)

• Check whether there are any substances in the condenser by removing the air filter (You do not need to remove the
external plate).
• If the condenser becomes extremely dirty, clean it with a brush, air blower, etc.
(When cleaning the condenser fins, wear gloves. Otherwise, you may be injured by the sharp edges.)
• However, do not use water or cleaning agents for cleaning. The fan motor or pump motor may cause an earth leakage.
Exterior
• Wipe the exterior surface with a dry cloth.
Maintenance Maintenance
Never splash water over it.
• To clean the exterior, do not use a brush, polish powder, acid, solvent (benzine etc.) or hot water. Using such substances
causes the paint to peel off.
Evaporator (See page 17 .)

• If the liquid cooling coil is clogged with dust, the liquid piping is nearly in the blocked (fully closed) condition, causing faults
of the pump and the compressor.
Conduct inspection and cleaning periodically.
1) Clean the evaporator at least once a year. (If the evaporator is remarkably clogged with dust, conduct cleaning frequently.)
2) For the evaporator cleaning procedure, refer to “Evaporator cleaning procedure” on pages 38 to 40.
Liquid drain (For built-in pump model only See page 17 .)

• Inspect the bottom of OILCON (drain pan) every six months and if the liquid is accumulated, discharge it from the liquid
Packing of the electric component box

• If the packing of the electric component box is seriously damaged, consult DAIKIN contact center. If you use the product
without a change, the protection structure of IP54 cannot be maintained and the electric component may break down.
To leave the unit unused for a long period

• Mount a cover to the Oil Cooling Unit to prevent dust or water from entering inside of the unit.
• Be sure to turn OFF the main power supply.
• Be careful to keep oily dust off the condenser surface of the Oil Cooling Unit.
37
Evaporator cleaning procedure
1 To ensure safety, be sure to turn OFF the power supply before conducting the following work.
DANGER
Before conducting the work, be sure to turn OFF the power supply.
If you conduct work with the evaporator in live status, you may get
electric shock.
2 If the liquid level in the user’s tank is higher than the drain port, shut off the inlet and
output piping so that liquid does not flow into the OILCON.
CAUTION
If the liquid level in the user’s tank is higher than the drain port, shut off the inlet and output
piping so that liquid does not flow into the OILCON.
Otherwise, the liquid may leak during cleaning work.
3 Prepare required tools.

Required tools:Phillips screwdriver, Box wrench (7 mm, 12 mm), Torque wrench (12 mm), Hexagon wrench (5 mm, 17 mm),
Sealing tape, Liquid receiving tank (AKC359:19L or larger volume, AKC569:25L or larger volume), Work
gloves (Kevlar is recommended), Protective goggles, New packing, Rag, etc.
4 Wear work gloves and protective goggles (until the work is completed).
5 Remove the top plate.

(M4 SEMS tapping screws) : + Screwdriver or box wrench (7 mm)
<<Before removal>> <<After removal>> Built-in heater model

Maintenance
Screw Screw
Number of M4 SEMS
tapping screws
AKC359 4
AKC569 5
<<Built-in heater model>>Disconnect the heater wiring connectors

Maintenance
6
(at 2 places).
7 Remove the air inlet plug at the top of the evaporator.

: Hexagon wrench (5 mm)
Heater wiring connector
Air inlet plug
[During assembling]
Be sure to apply sealing tape to the plug.
38
8 Remove the plug from the drain port, and drain liquid from the evaporator.
: Hexagon wrench (17 mm), Liquid receiving tank (AKC359:19L or larger volume, AKC569:25L or larger volume), Rag
If liquid cannot be drained through the drain port
Remove foreign substances in the drain piping by inserting a metal rod through the drain port.
[During assembling]
To attach the plug to the drain port,
be sure to apply sealing tape.
LIQUID DRAIN LIQUID
OUTLET
CAUTION
When the drain port is opened, a
LIQUID large volume of liquid is
INLET discharged. Prepare a tank at the
PRIMING PORT front of the drain port in order to
contain the liquid.
(Liquid volumeAKC359: approx. 19L)
(Liquid volumeAKC569: approx. 25L)
9 Remove the evaporator cover and packing.

(M8 × 25 hexagon bolts): Box wrench (12 mm), Rag
Evaporator
cover
Flange
Packing
Number of M8×25 [During assembling]

hexagon bolts Be careful not to forget to attach the packing.
AKC359:10 Bolt tightening torque: 12.5 0.5 N·m
AKC569:12
CAUTION
To tighten the bolts of the evaporator cover, be sure to use a torque wrench. Tighten the bolts at the
above specified torque. If the bolts are tightened too tight or too loose, it causes liquid leakage.
Maintenance Maintenance
10 Raise the inner cylinder in the evaporator.

<Plate on the inner cylinder>
Plate
Inner cylinder
[During assembling]
Align two pipes protruding from the
evaporator body with two holes at the
bottom of the inner cylinder.
WARNING
When raising and assembling the inner cylinder, hold the plate in the inner cylinder by hand. If you
hold other parts of the cylinder, you may pinch your finger. Raising the cylinder while rotating it may
result in damage to the cooling coil, causing coolant leakage.
39
11 Remove the evaporator bottom packing. <Bottom packing>

Bottom
packing
[During assembling]
Align two pipes protruding from the evaporator body with two holes of the bottom packing.
CAUTION
When attaching and removing the packing, use caution not to damage the packing.
Damage to the packing causes cooling capacity deterioration and a fault of the compressor.
12 After conducting the above steps, you can clean the inside of the evaporator.
Pour cleaning liquid (clean liquid for cooling, etc.) by using a watering can or pump.
If dust is extremely persistent, use an air blower, nylon brush, etc. for cleaning.
WARNING
During cleaning, use caution not to damage the cooling coil and fixing wire.
Failure to observe this instruction causes coolant leakage.
(Remarks) About cleaning liquid

This evaporator uses the following materials. To use cleaning liquid, select liquid that does not cause damage to the evaporator.
Cooling coil SUS304
Fixing wire SUS304
Evaporator body SPHC
Maintenance
Evaporator inner cylinder SPCC SPHC

Upper and lower end plates SS400
Liquid piping SGP
Packing NBR
13 The following is the procedure for re-assembling the evaporator after cleaning.
Maintenance
Conduct the above steps in the reverse sequence 11 1 , while using caution about the following points :
Check the packing and the bottom packing for a break, crack or flaw.
If such a defect is found, replace the packing with a new one.
(Even if a defect is not found, it is recommended that you should replace the packing with a new one every time you conduct evaporator cleaning.)
Make sure that the packing and the bottom packing contact surface are cleared of a foreign substance (e.g. swarf). If a foreign
substance is left, the packing may be damaged.
Before re-assembling the evaporator, thoroughly wipe liquid off the flange, the evaporator cover and the packing contact surface
by using rag. If the evaporator is assembled with residual liquid, the packing slips, causing liquid leakage due to incomplete
contact.
Tighten the bolts of the evaporator cover diagonally and gradually (in about three steps) to prevent the bolts from being
unevenly tightened.
(Bolt tightening torque: 12.5 0.5 N·m)
CAUTION
During assembling work, use caution not to forget to attach the packing and plug (particularly at the
steps 11 , 9 and 7 ). If the packing and plug are not attached, it causes liquid leakage and
insufficient cooling capacity.
40
Troubleshooting
1 When the Oil Cooling Unit does not work well, first check the following points.
If the problem persists, contact DAIKIN Contact Center with information on the following 1), 2) and 3) items.
2 (For phone/fax number and address of DAIKIN Contact Center, see the back cover.)
1) Machine name (Full Model No.) NOTE: Customers should not perform any
2) Manufacture No. (MFG. No.) See page 5 .
repairs as it is dangerous. Our
3) Condition of the Oil Cooling Unit (as closely as possible) service person will make repairs.
When the unit operation seems abnormal although no alarm is activated

Item Condition Cause Corrective action
1) The main power supply is OFF, or the power Check if the power cable is connected to the
The unit does not run at all. cable (L1, L2) is disconnected. power supply terminal.
1 (The POWER lamp on the control panel is unlit.) 2) The connector for the transformer disconnected, Check the wire connection of the transformer. If
or the thermal fuse of the transformer melted. the fuse was melted, consult DAIKIN center.
1) The remote control input ([10]–[11]) is OFF. Check the connection of the remote control input.
The pump does not run.
2 (For built-in pump model only) 2) The unit has been set to the operation lock mode. Cancel the Lock mode on the control panel.
(With the factory setting, the operation Lock mode is selected.) (See page 19 .)
1) The pump suction pipe connection is loose. Check the packing of the pipe, and re-tighten it securely.
Clean the suction strainer.
2) The suction strainer is clogged. If the liquid in the tank is contaminated, replace the liquid.
(See page 37 .)
3) The liquid level in the tank is low. Refill liquid into the tank.
4) The liquid discharge piping pressure loss is large.

Liquid does not flow, although the pump is running. Increase the liquid pipe diameter, and shorten the
3 Because the liquid circulation quantity is insufficient, 5) Because of a large pressure loss in the liquid pipe length.
the pump sound level is large. suction pipe, cavitation has occurred with the pump.
(For built-in pump model only) 6) The liquid piping is clogged with dust (swarf, etc.). Remove dust from the liquid piping.
Clean the evaporator.
7) The evaporator is clogged with dust (swarf, etc.). (See page 38-40 .)
8) There is a trap in the liquid inlet piping. Correct the trap shape.
During initial operation of the pump and at restart of
9) (For built-in pump model only) Priming is not the pump after it sucks up air, priming is required.
executed. Fill priming liquid into the pump. (See page 7 .)
1) The compressor is stopped under temperature control. –––
2) The compressor restart prevention timer has Check if the compressor starts after elapse of the
been activated. timer preset time.
3) The low liquid temperature protection device has been Check if the compressor normally operates at
4 The compressor does not run.
activated. (Inlet liquid temperature is 2˚C or lower.) 5˚C or higher liquid temperature.
4) The low ambient temperature protection device has Check if the compressor normally operates at
been activated. (Room temperature is –2˚C or lower.) 0˚C or higher room temperature.
5) The capacity setting is 0% (Mode 9). Change the operation mode to an appropriate setting.
1) There is an obstacle near the air intake/exhaust port. Remove the obstacle.
2) The air filter is clogged. Clean the air filter.
3) The unit is running under capacity suppressing Check the capacity in the operating temperature
control, because the room temperature is high. range with the catalog, and select a model with
4) Heat load is large. appropriate capacity.
5) The temperature setting is high. Change the temperature setting to an appropriate temperature.
Troubleshooting Maintenance
The compressor is running, 6) If the exhaust air temperature is almost equal to

5 but liquid cannot be cooled. the room temperature although the compressor is Re-fill refrigerant.
in operation, the refrigerant gas is running short.
7) The liquid piping is clogged with dust (swarf, etc.). Remove dust from the liquid piping.
Clean the evaporator.
8) The evaporator is clogged with dust (swarf, etc.). (See page 38 .)
9)(For built-in pump model only) The pump is Make sure that the liquid circuit connection is correct
running, but liquid does not flow. and the pump is running normally. (See page 7 .)
1) If “---” appears on the data display, the
temperature sensor corresponding to the Connect the corresponding temperature sensor.
selected operation mode is not connected.
6 Operation setting cannot be performed.
2) If “---” instantaneously appears when the [ENT]
Turn OFF the protect switch (SW1) on the control
key (at the right end of the control panel) is press-
board.
ed, the protect switch is set to ON.
The [60] to [63] outputs are compatible with
conventional models (AKS5 and AKZ6 series).
Alarm output operation ([64] or [65]) is different 1) The alarm output signal connection has been
7 from that of conventional signal output. partially changed.
With the AKZ8 and AKZ9 series, however, signal
operations and connections of the [64] and [65]
outputs have been changed.
41
When an alarm is activated

An alarm is generated when a defect that disables the continuance of operation is generated in OILCON.
To cancel the alarm, turn OFF the power supply, and then turn it ON again.
Alarm list
Alarm Alarm∗
Description Cause Corrective action
code level
Heater overheat (S4B1:S184) Check if the liquid circuit is properly connected and the pump
AA 2 (-H model only) 1) No liquid flow 7
normally operates. (on page .)
1) Rotation speed of fan motor is insufficient

Check the insertion and breaking of the signal wire and engine
because of drop of DC voltage by break-
wire between the filter board and the inverter board.
ing wire or looseness of connector.
A6 2 DC fan motor lock error 2) Fan motor-control board communication Check the connector insertion and wire break.
error Replace the control board.
3) Fault of the DC fan motor Replace the DC fan motor.
E1 1 System error 1) Internal parameter setting is invalid. Replace the control board.
1) The liquid temperature or room tempera-

Use the unit within the specified operating range.
ture is higher than the specified range.
2) There is an obstacle near the air Do not place any object that blocks ventilation at 500 mm or
E3 2 High pressure error intake/exhaust port. shorter distance from the air intake/exhaust port.
3) The air filter is clogged, or the condenser is dirty. Clean the air filter. (See “Maintenance/Inspection” on page 37 .)
4) Any factor other than the above Contact DAIKIN Contact Center.
1) The liquid temperature or room tempera-

ture is higher than the specified range.
Compressor high temperature
E5 2 error
2) There is an obstacle near the air intake/ Do not place any object that blocks ventilation at 500 mm or
exhaust port. shorter distance from the air intake/exhaust port.
3) The air filter is clogged, or the condenser is dirty. Clean the air filter. (See “Maintenance/Inspection” on page 37 .)
Compressor (M2C) lock 1) Fault of the compressor Replace the compressor.

E6 2 (Replace the compressor.)
1)The pump is overloaded by high-viscosity Use liquid that provides 200 mm2/s viscosity in the specified op-
liquid. erating temperature range.
2) Because the power supply voltage falls Check if the power supply voltage is not lower than the
Pump over-current relay below the operating range, the pump specified operating range. Check for an instantaneous power
EH 1 (K1S:S182) is activated. current has increased. supply voltage drop at startup of peripheral equipment.
AKC359, 569: 2.5A
3) The pump motor wiring has a break. (Open-phase) Replace the pump motor.
4) A foreign object is caught in the pump, or

Replace the pump motor.
the pump motor has a fault.
1) The optionally-connected protection device

Optional protection device is
EJ 1 or 2 (or factory-connected device, if it is Check the condition detected with the relevant protection device.
activated. (OP.)
incorporated in the unit) has been activated.
FE 1 High liquid temperature error 1) The pump outlet liquid temperature is higher than 65˚C. Check if the liquid piping system is not blocked (fully closed).
1) The heating value of the main machine has If the unit is properly installed and the compressor runs at
Maintenance
exceeded the cooling capacity of the Oil 100% capacity (capacity setting can be checked in the monitor
Cooling Unit. (Improper model selection) mode), select a model that provides larger cooling capacity.
2) There is an obstacle near the air intake/exhaust Do not place any object that blocks ventilation at 500 mm or
port, resulting in cooling capacity deterioration. shorter distance from the air intake/exhaust port.
The inlet liquid temperature is
FH 2 higher than 60˚C If the standard temperature is exceeded, the cooling capacity
(when the flow rate is 3) The unit is running under capacity becomes smaller than the nominal capacity, because the unit
insufficient**: 53˚C). suppressing control, because the standard runs under capacity suppressing control.
temperature (room temperature: 35˚C, liquid Make sure that the cooling capacity of the Oil Cooling Unit is
Troubleshooting
temperature: 35˚C) has been exceeded. larger than the main machine heating value throughout the oper-
ating temperature range.
4) Temperature control is disabled because Select an appropriate operation mode.

the unit is operated in Mode 9 (capacity (The capacity direct designation mode does not execute temper-
direct designation mode). ature feedback control.)
∗ Alarm level 1: Compressor, pump and fan stop.

Alarm level 2: Only compressor stops.
∗ ∗ When the difference between the EV valve outlet temperature and the suction pipe gas temperature is less than 5.0˚C.
42
Alarm Alarm
code level
If the exhaust air temperature is almost equal to the room
5) The refrigerant gas has leaked. temperature regardless of the compressor operation, it is possible
that the refrigerant gas has leaked. Contact DAIKIN Contact Center.
The inlet liquid temperature
6)The liquid piping is clogged with dust (swarf, etc.). Remove dust from the liquid piping.
is higher than 60˚C
FH 2 (when the flow rate is
insufficient**: 53˚C). 7)The evaporator is clogged with dust (swarf, etc.). Clean the evaporator.(on page 38-40 .)
8)(For built-in pump model only) The pump is run- Make sure that the liquid circuit connection is correct and the pump
ning, but liquid does not flow. is running normally.(on page 7 .)
Identify the thermistor that indicates the error in the monitor mode on the
Air temperature thermistor operation panel (“-99.9” is displayed), and check the thermistor wiring.
error <Emergency Operation>
1) The air temperature thermistor required
(Th5: Machine temperature 1) Malfunction of machine temperature tuning thermistor:
H1 2 tuning thermistor)
for control is disconnected or short-circuit-
Emergency operation is available when the operation mode is 0, 1, 3, 5, or 9.
ed.
(Th3: Room temperature 2) Malfunction of room temperature tuning thermistor:
thermistor) Emergency operation is available when the operation mode is 0, 1, 4, 6, or 9.
(See page 22-24 to change the operation mode.)
Identify the thermistor that indicates the error in the monitor

mode on the operation panel (“-99.9” is displayed), and check
the sensor wiring.
<Emergency Operation>
Th4: Inlet liquid temperature 1) Malfunction of inlet liquid temperature thermistor:
1) The liquid temperature thermistor re-
thermistor Emergency operation is available when the operation mode
JH 2 quired for control is disconnected or short-
Th2: Outlet liquid temperature is 1, 5, 6, or 9.
circuited.
thermistor 2) Malfunction of outlet liquid temperature thermistor:
Emergency operation is available when the operation mode
is 0, 3, 4 or 9.
(See page 22-24 to change the operation mode.)
L0 2 Inverter/compressor error 1) The compressor or inverter has a fault. Replace the control board or compressor.
Radiator fin temperature 1) The liquid temperature or room temperature

L4 2 thermistor error is higher than the specified operating range.
Check the wiring of the relevant thermistor.
1) Communication failure between the

INV-temperature control CPU Replace the control board, or improve the power supply
LC 2 communication error
temperature control microprocessor and
environment. (Take noise suppressing measures.)
the inverter microprocessor.
1) The refrigerant piping is damaged by
U0 2 Gas shortage excess vibration during transportation, Repair the refrigerant pipe, and refill refrigerant.
resulting in refrigerant gas leak.
1) The power supply is connected in reverse
Exchange any phase of the power supply wiring.
phase.
Power supply reverse-phase Make sure that any phase is properly connected to the power
connection 2) Open phase
U1 1 supply terminal block.
Low voltage (Power voltage)
3) The fuse in the noise filter board has blown. Contact DAIKIN Contact Center.
4) The power voltage is under about 130V. Make sure that the power voltage is rated voltage.
1) Circuit protection for surge current restric- Turn OFF the power supply, and turn it ON again after two minutes or more.
tion is activated because of excess Frequent turning ON/OFF of the power supply may cause failure of OILCON.
ON/OFF switching of power supply. Ensure the power ON time and OFF time is for two minutes or more separately.
Check the connection between DCL and connections parts

2) Unconnection of DCL
(DCL1, DCL2) on Inverter board.
Low voltage (DC voltage on
U2 2 main Inverter circuit) 3) Decrease of the DC voltage of the main cir-
Check the insertion and breaking of the signal wire and engine
cuit due to breaking of wiring or disconnec-
Troubleshooting Maintenance
wire between the filter board and the inverter board.

tion of connector
Make sure that the power supply voltage conforms to the rating.
4) Power voltage sag (interrupt) often occurs. Check for instantaneous voltage drop at startup of peripheral
equipment.
Make sure that the slave communication line is properly connected.
Other system communication error 1) An error occurred in communication with
U9 2 (Slave communication error) a slave.
(This error occurs only when the slave does not make response
in master-slave communication.)
System failure 1) The parameter stored in the control board
UH 2 (EEPROM error) is invalid.
Replace the control board.
1) The optionally-connected protection device

Optional protection device is
UJ 1 or 2 activated. (OP2)
(or factory-connected device, if it is Check the condition detected with the relevant protection device.
incorporated in the unit) has been activated.
Discharge pipe temperature 1) The discharge pipe temperature thermistor
J3 2 thermistor error is disconnected or short-circuited.
EV valve outlet temperature 1) The EV valve outlet temperature thermistor

J4 2 thermistor error is disconnected or short-circuited.
Condenser temperature 1) The condenser temperature thermistor is Check the wiring of the relevant thermistor.
J6 2 thermistor error disconnected or short-circuited.
∗ When the difference between the EV valve outlet temperature and the suction pipe gas temperature is less than 5.0˚C.
43
When a warning is activated

A warning is generated when the status of OILCON is not normal or the liquid temperature to be
monitored exceeds the setting temperature range.
If you continue operation without a change, OILCON may break down. Be sure to take measures.
Warning list
Warning
code
1) The liquid pipe pressure loss is large. Increase the liquid pipe diameter, and reduce the pipe length.
2) The liquid level in the tank is low. Refill liquid into the tank.
3)The liquid piping is clogged with dust

Remove dust from the liquid piping.
(swarf, etc.).
4)The evaporator is clogged with dust 38-40

A4 Flow rate low error (swarf, etc.). Clean the evaporator. (on page .)
5)(For built-in pump model only) There is a

Correct the trap shape.
trap in the liquid inlet piping.
During initial operation of the pump and at restart of the pump
6)(For built-in pump model only) Priming is after it sucks up air, priming is required. Fill priming liquid into
not executed. 7
the pump. (on page .)
1) Room temperature thermistor is discon-

H1 Room temperature thermistor error nected or short-circuited. Check the wiring of the relevant thermistor.
(Only if it is not used for control)
1) Inlet liquid temperature thermistor is dis-

JH Inlet liquid temperature thermistor error connected or short-circuited. (When it is Check the wiring of the relevant thermistor.
not used for control)
1) The discharge pipe temperature thermis-

tor is disconnected or short-circuited.
Discharge pipe temperature
J3 thermistor error
The system will be stopped to protect OIL- Check the wiring of the relevant thermistor.
CON by upgrading the state to an alarm
after operation for 150 hours.
1) The EV valve outlet temperature thermis-
EV valve outlet temperature
J4 thermistor error
The system will be stopped to protect OIL- Check the wiring of the relevant thermistor.
1) The suction pipe gas temperature thermis-
Suction pipe gas temperature
J5 To protect the unit, the warning shifts to Check the wiring of the relevant thermistor.
thermistor error an alarm to stop operation after operation
for 150 hours.
1) The condenser temperature thermistor is
disconnected or short-circuited.
J6 Condenser temperature thermistor error The system will be stopped to protect OIL- Check the wiring of the relevant thermistor.
1) The radiator fin temperature thermistor is

P4 Radiator fin temperature thermistor error
disconnected or short-circuited.
• Clean the air filter and condenser.

1) There is an obstacle near the air intake/
Maintenance
• Do not place any object that blocks ventilation at 500 mm or

exhaust port.
shorter distance from the air intake/exhaust port.
F6 High pressure error
2) Operation outside the high temperature
range.
1E Temperature range warning 1

1) The monitor temperature has exceeded
3E the preset temperature. (It does not mean Check the preset warning condition.
Troubleshooting
Temperature range warning 3

a fault of the Oil Cooling Unit.)
44
See the declaration of conformity below for a CE model (menu symbol: C).
45
Oil Hydraulic Equipment

Osaka Office
1-1 NISHIHITOTSUYA, SETTSU-SHI
OSAKA, 566-8585, JAPAN
TEL : +81-6-6349-4475
FAX : +81-6-6349-7682
Home Page : http://www.daikinpmc.com/
PIM00377B (1305) HT

DAIKIN Oil Cooling Unit ("OILCON") : Instruction Manual

Uploaded by

Copyright:

Available Formats

DAIKIN Oil Cooling Unit ("OILCON") : Instruction Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DAIKIN Oil Cooling Unit ("OILCON") : Instruction Manual

Uploaded by

Copyright:

Available Formats

PIM00377B_EN.

DAIKIN Oil Cooling Unit Installation

(“OILCON”) Precautions for Installation

AKC9 Circulating type Handling

Thank you for purchasing DAIKIN Oil Cooling Unit (“OILCON”).

Proper use results in power saving

If the air filter is clogged, the cooling performance deteriorates, Troubleshooting 41

DANGER WARNING CAUTION

Precautions for installation

Forbidden Ground cable

Do not climb on the OILCON

Check the liquid piping. Do not tilt the unit.

Precautions for use

Oil Cooling Unit and Accessories

Oil Cooling Unit

DAIKIN Oil Cooling Unit Installation

Oil Cooling Unit and Accessories 5

(“OILCON”) Precautions for Installation

AKC9 Circulating type Handling

Compliant with Before Operation 16

Part Names and Functions 17

Holding Constant liquid Temperature 22

Additional Setting Functions 27

Menu Setting Additional Function 29

Machine temperature tuning control 36

Thank you for purchasing DAIKIN Oil Cooling Unit (“OILCON”).

Proper use results in power saving

If the air filter is clogged, the cooling performance deteriorates, Troubleshooting 41

Accessory package Type of refrigerant

Oil Cooling Unit

Method of Transportation / Conveyance / Storage

 Precautions on transportation / conveyance / storage

 Carry out the transportation or conveyance according to the following method.

Carry out the transportation or convey-

ance by fixing the hanging tool to the

Precautions for Installation

Suction strainer (Line filter)

and remove swarf or other foreign substances by overflowing the liquid.

Reference for Pipe Selection

Liquid Outlet Rc3/4

Filling priming liquid∗∗ Rc1/2

∗ For menu models, refer to “Model Identification and Specifications” on page 15 .

Starting/stopping the Oil Cooling Unit

Power line (3 line)

Main machine (Machining center)

Power line (3 line)

Main machine (Machining center)

Starting/stopping the Oil Cooling Unit with the control panel

Power line (3 line)

Main machine (Machining center)

Mounting a circuit breaker

1. Insert the power cable into the power cable

(1)(4) 1. Connect the ground cable to the (ground) terminal.

 For each wiring, use M5 coated round crimp terminals.

Re-mount the top plate, and fasten it with the

CN2 CN12 CN11 Controller board

Built - in breaker model (-B)

• Protect switch (erroneous operation prevention)

Connection of remote control input

Precautions on transportation / conveyance / storage

Carry out the transportation or conveyance according to the following method.

For each wiring, use M5 coated round crimp terminals.