EM6427ark028 400 en 1

DUPLOMATIC E.M.6427/ARK 400V RELEASE 2.
8 12-02
SMA-TURRETS
CONTROL RACK DDC2-18-J20/22-R

Software: SFW062G402, SFW062G403, SFW062G406, SFW062G412,
SFW062I402, SFW062I403, SFW062I406, SFW062I412,
SFW062I438, SFW062I439, SFW062I429, SFW062I445
INSTALLATION MANUAL
INSTRUCTIONS FOR FITTING INTO THE E. CABINET AND ELECTRICAL CONNECTIONS
Correspondence between electronic unit code and software
Electronic unit Rack Code Software Turret Notes

DDC2-18-J20/22-R 0496058J20 SFW062G402 SMA-*-25/2*-400-E19 Std. 8/12 positions
SFW062I402
DDC2-18-J**/22-R 0496058J20 SFW062I444 SMA-*-25/2*-400-E19 8/12 positions high inertia
DDC2-18-J20/22-R 0496058J20 SFW062G412 SMA-*-25/2*-400-E19 6 and 12 positions
SFW062I412
DDC2-18-J**/22-R 0496058J20 SFW062I439 SMA-*-25/2*-400-E19 12 and 24 positions
SFW062I403
DDC2-18-J**/22-R 0496058J** SFW062I422 SMA-*-20/2*-400-E19 Std. 8/12 positions
SFW062I406
DDC2-18-J**/22-R 0496058J20 SFW062I438 SMA-*-20/2*-400-E19 12 and 24 positions
SFW062I403
DDC2-18-J**/22-R 0496058J** SFW062I421 SMA-*-20/2*-400-E19 Std. 8/12 positions
SFW062I406
DDC2-18-J**/22-R 0496058J** SFW062I445 SMA-*-16/2*-400-E19 8 and 16 positions
DDC2-18-J**/22-R 0496058J20 SFW062I429 FL-16/22 8 and 12 positions
6427ARK028-400-en 1
DUPLOMATIC E.M.6427/ARK 400V RELEASE 2.8 12-02
Contents
1. GENERAL INFORMATION 3
CODE OF THE CONTROL UNIT 3
IMPORTANT NOTE FOR SAFETY 3
EMC COMPLIANCE 3
CHARACTERISTICS OF THE CONTROL UNIT 4
TECHNICAL CARACTERISTICS OF THE CONTROL UNIT 4
2. ELECTRICAL CONNECTIONS 5
SUPPLY 5
POWER SUPPLY 400 VAC 3 Φ 5
POWER SUPPLY 230 VAC 2 Φ 5
POWER SUPPLY 24VDC FOR I/O 5
TECHNICAL SPECIFICATIONS FOR POWER TRANSFORMER DESIGN 5
I/O SIGNALS 6
OUTPUTS TO CNC 6
OUTPUTS TO ELECTROVALVE 6
INPUTS FROM CNC 6
SELECTION OF THE NUMBER OF POSITIONS 6
SELECTION OF LOW/HIGH INERTIA 6
SELECTION OF STANDARD/MAINTENANCE SPEED 6
3. INTERFACING TO CNC 7
OPERATING FUNCTIONS 7
ZERO SEARCH 7
OPERATING FUNCTIONS DESCRIPTION 8
OPERATING FUNCTION N°0: EMERGENCY / RESET 10
OPERATING FUNCTION N°1,2,3: AUTOMATIC 10
OPERATING FUNCTION N°4: JOG 11
OPERATING FUNCTION N°5: SERVICE 11
OPERATING FUNCTION N°6: MAINTENANCE 11
OPERATING FUNCTION N °7: SAFETY 12
4. DIAGNOSTIC 14
ALARMS AND WARNINGS 14
EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING 15
5. SCHEMATICS AND DRAWINGS 17
OVERALL DIMENSIONS AND TERMINALS LAY-OUT 17
TERMINALS DESCRIPTION 18
SCHEMATICS 19
The information described in this manual may be subject to variations due to technical modifications.
DUPLOMATIC S.p.A. reserves the right to modify the contents of this manual without prior notice.
6427ARK028-400-en 2
1. GENERAL INFORMATION
The Duplomatic control unit is a compact system that controls all functions regarding positioning
and driving of the SM* turrets Duplomatic. The interfacing to the lathe is powerful and simplified
for an easy installation.
Serial line RS232 is set for diagnostic and remote control by PC.
CODE OF THE CONTROL UNIT
It is possible to see all the data concerning the

control unit looking at this stamp, applied on its
rack.
Correspondence:
Model: DDC2- 18 -J20/ 22-R
Software version: SFW062G402 for SM-25
IMPORTANT NOTE FOR SAFETY
Do not manipulate the inside of the unit

Only personnel authorized by Duplomatic may manipulate the
inside of this unit.
Do not manipulate the connectors with the unit connected to AC

power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
The control unit, even after the power off of the supply, stores
internally electric power until the power capacitors are charged.
Be careful when operate on it.
EMC COMPLIANCE
The turret has been tested under the condition reported as follows and obtained the compliance
for: CEI EN 61800-3 and CEI EN 61800-4.
6427ARK028-400-en 3
CHARACTERISTICS OF THE CONTROL UNIT

• Best path research.
• External selection of rotation direction.
• Automatic reference search.
• Parity control on position code.
• Enhanced diagnostic.
• Selection of two ranges of positions (eg. 8 and 12 or 6 and 12) with dedicated inputs.
• Selection of inertia on disc with dedicated input.
• Speed reduction for maintenance purposes with dedicated input.
• 'Safety' behaviour can be set by CNC or PC.
The entire unit is insulated from the external with optoinsulators to satisfy safety
standards.
Parameters of the system are optimised and cannot be modified by the customer.
TECHNICAL CARACTERISTICS OF THE CONTROL UNIT
Power supply
Power input 3 Φ 400V +15% - 10 %
50/60Hz ±2Hz 3 Φ
18A max.
Auxiliary input 2 Φ 230V±10%
50/60Hz ±2Hz 2 Φ
35VA
tab 1
Supply for I/O
Digital inputs optoinsulated
• Type Sink
• Voltage 24 VDC ±10%
• Current 5 mA @ 24 VDC
Digital outputs Optoinsulated
• Type • Transistor NPN (Source)
• Voltage • 24 VDC ±10%
• Max current for signals • 0.2A @ 24 VDC
Electrovalve Optoinsulated
• Type • Relay NO (source)
• Voltage • 24 VDC ±10%
• Max current for electrovalve • 3A @ 24 VDC
tab 2
General specifications
Operative Temperature 0 ÷ 40 °C
Humidity 30.. 95%
Vibrations 4G RMS (for short period)
0,5 RMS (continuously)
tab 3
6427ARK028-400-en 4
2. ELECTRICAL CONNECTIONS
Refer to the annex diagrams:

1. : wiring diagram for standard turrets.
2. : wiring diagram for integrated MDT live tools system (BR TYPE-1 valve).
3. : wiring diagram for integrated MDT live tools system (PS/BR TYPE-2 valves).
4. : instructions for servomotor cable
5. : instructions for resolver cable
6. : instructions for switches cable
7. : instructions for combined resolver and switches cable
8. : instructions for I/O cable
9. : timings
10. : instructions for RS-232 serial cable
SUPPLY
POWER SUPPLY 400 VAC 3 Φ
(see tab1)
The control unit requires a three-phase 400 VAC input for the power card.
A power contactor on the 400 AC line must be used for emergency stop (see wiring diagram).
The 400 VAC line must be protected with external fuses 6 A T.(suggested 4-6.3 A motor start).
An inrush current could happen at start-up due to the charge of internal 100uF power capacitors.
An external filter is required to meet E.M.C. compliance (optional).
POWER SUPPLY 230 VAC 2 Φ
(see tab1)
The control unit requires a single-phase 230 VAC input for the logic card.
The on-board 500mA T F2 fuse must be used to protect this supply.
POWER SUPPLY 24VDC FOR I/O
(see tab 2)
On the control unit are present two different connections +24VDC.
The +24VDC on terminal X1-10 is used to supply the electrovalve and must be protected with a
3A fuse (F6).
The +24VDC on terminal X1-13is used to supply the signals outputs and must be protected with
a 500mA FF fuse (F7).
0VDC is connected at terminal X1-2.
TECHNICAL SPECIFICATIONS FOR POWER TRANSFORMER DESIGN
Rated primary voltage Variable

Secondary rated voltage 400 VCA ± 10% 3 Φ
Rated Power 1200 VA
Max voltage drop at 10 A rms (during 5%
acceleration)
Connection star-star or delta-star
Secondary voltage deviation ± 2%
tab 4
Important: check the voltage drop on the 400 VAC supply during acceleration, to be sure that
this doesn’t approach the indicated voltage limits.
6427ARK028-400-en 5
I/O SIGNALS
OUTPUTS TO CNC
LOCKED: turret locked.

INDEXD: turret in position (can be used to start axis movement).
ALBIT1, ALBIT2, ALBIT4: alarms code.
OUTPUTS TO ELECTROVALVE
EVLOCK: locking valve.

EVULCK: unlocking valve.
INPUTS FROM CNC
PBIT01, PBIT02, PBIT04, PBIT08, (PBIT16): position code bits.

PARITY: parity for position codes.
PSTART: signal for starting turret cycle.
PTAB01, PTAB02: set 8/12 positions.
PTAB03: set low/high inertia.
MODE01, MODE02, MODE03: mode selection code bits.
SPDSEL: selection of standard or maintenance speed.
SELECTION OF THE NUMBER OF POSITIONS

The turret can be easily configured for two different number of positions simply setting two
signals in the control unit. No mechanical operations or part replacement are required
Software 8/12 tools 6/12 12/24 8/16

Tools N° 8 12 6 12 12 24 8 16
PTAB01 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC
PTAB02 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC
The 24VDC for selections must be done at the same time with 230 VAC 1 Φ (max lag time 500 ms).
If the 24 VDC is done with a lag time over 500 ms, the turret can not start and ALARM 78
appears.
SELECTION OF LOW/HIGH INERTIA

The turret can be easily configured to drive two ranges of inertia just setting a signal in the
control unit.
No mechanical operations or part replacement are required
Standard inertia High inertia

PTAB03 connected to 24VDC not connected
SELECTION OF STANDARD/MAINTENANCE SPEED

This input can be used to slow-down immediately the turret in front of dangerous operations
(door opening, maintenance operations). The speed is about the 20% of the nominal speed.
Connect the SPDSEL input to the 24VDC supply if not used.
Standard speed Maintenance speed

SPDSEL connected to 24VDC not connected
6427ARK028-400-en 6
3. INTERFACING TO CNC
OPERATING FUNCTIONS
The control unit offers several operating functions (also called MODES).
Setting MODE01, MODE02, and MODE03 signals can make the selection of the operating
functions.
N° OPERATING INPUTS DESCRIPTION

FUNCTIONS MODE01 MODE02 MODE03
0 Emergency/ 0 0 0 Setting this mode will stop immediately the turret. Alarms
Reset can be reset setting this mode and the setting another mode.
1 Automatic 1 0 0 The turret will use the shortest path to reach the position
shortest path required.
2 Automatic CW 0 1 0 The turret will always use the CW direction path to reach the
position required.
3 Automatic CCW 1 1 0 The turret will always use the CCW direction path to reach
the position required.
4 Jog, next tool in 0 0 1 The turret will reach the next position.
CW or CCW
5 Service 1 0 1 Enables a series of functionality to simplify the start-up phase
and troubleshooting
6 Maintenance - - -
(only by PC)
7 Safety 1 1 1 Enables a series of functionality to overcome conditions that
normally would stop the turret for a long time.
ZERO SEARCH
After any power-on of the control unit (230 V -1 phase auxiliary supply) the turret must
execute the reference cycle.
At the end of the reference cycle the turret is locked in position 1.

To execute the reference cycle proceed as follows
1. Set an automatic function (1,2 or 3)
2. Set this code.
POSITION PARITY PBIT01 PBITO2 PBIT04 PBIT08 (PBIT16)

Zero cycle 0 0 0 0 0 0
3. Set impulsive PSTART to reach out the zero position

(PSTART must stay on for more than 30 ms).
4. Wait 500 ms after INDEXD and LOCKED signals give the end of the cycle.
6427ARK028-400-en 7
OPERATING FUNCTIONS DESCRIPTION
AUTOMATIC OPERATING FUNCTIONS (1,2,3)
• Set the code of the position required.

• Wait until the position code output is stable (it depends on what type of PLC/CNC outputs
are used - relay, static…).
• Give the PSTART command (active on its rising front). PSTART must stay ON for more
than 30 ms (T2).
• The turret confirms the reception of the start signal by setting low both INDEXD and
LOCKED signal after approximately 30 ms (T3).
• When the position requested has been reached, but the disc is not yet locked, the INDEXD
signal is set high (this signal can be used to start the approach of the tool to the part to be
worked on).
• After the disc has been locked, the LOCKED signal is set to high. The turret can work.
• Position bits and parity bit must be stable for at least 30 ms. from PSTART signal. After this
time and once the turret confirmed the start reception, position bits, parity bit, and start signal
can be changed until the INDEXED signal is low. However it is strongly recommended to
keep position bits and parity code set to the last position called.
• The PSTART signal can be reset after the confirmation of the reception, typically it must stay
on for at least 30 ms (T2).
Important: the end of cycle must be detected by the LOCKED signal that changes from
low to high and with the INDEXD signal high and no alarms are present.
SAME TOOL CALL
In case of the turret is already in the position called (for example change in tool offset T1.01
..T1.02) the turret will not move or unlock/lock but the INDEXD and LOCKED signals will have
the same behaviour as a normal rotation (INDEX and LOCKED low after the PSTAR and then
after approx. 200ms the INDEX goes HIGH and after 50 ms more the LOCKED signal goes
HIGH).
6427ARK028-400-en 8
INDEXD SIGNAL
The INDEXD signal must be used with the LOCKED signal to detect the end of cycle of the
turret and can be ignored once the turret is locked.
The INDEXD output goes and stay LOW also when the emergency mode is set and if the three-
phase power supply is OFF.
In this case, if the turret management from PLC/CNC uses the emergency mode or open the
power contactor, the INDEXD signal must be used only when the turret is in cycle and then
ignored.
The CNC/PLC program must check the LOCKED signal while the turret is not in cycle: if this
signal goes LOW stop immediately the machine and check the cause.
JOG MODE
The turret does not output the position code, so in JOG mode the actual position must be
memorised by the CNC / PLC.
Be sure to not show in the screen of CNC a tool position different from the reality.
ALARM CONDITIONS
When an alarm condition is detected, one or more of the ALBIT1, ALBIT2, ALBIT4 is high and
the INDEXD signal is low.
In this case the machine must be immediately stopped and the three-phase power contactor
should be opened.
Important: the turret can show alarms in any time (also if it is not on cycle) so check always the
alarm output of the turret.
EXCESSIVE ELECTRICAL NOISE OR BAD WIRING DETECTION
If the turret is not in cycle and in automatic mode, any variation in POSITION BITS and PARITY
must be followed by the PSTART signal.
If the PSTART does not came in about 5 seconds (T1) an alarm 7 (73) is output from the turret.
Avoid to change the position code just after the turret LOCKED signal goes high (end of cycle)
because this can be detected as a new position request.
See the diagnostic section to have more details.
AUTOMATIC RECOVER FOR PRESSURE/VALVES PROBLEMS
The turret will attempt three times to lock or unlock before giving an alarm (41 or 51).
If the operator hear the valve operated more timed during the tool change it is necessary to
check the cause of the problem and remove it before a permanent failure happens.
6427ARK028-400-en 9
OPERATING FUNCTION N°0: EMERGENCY / RESET
OPERATING FUNCTION N°0 INPUTS

MODE01 MODE02 MODE03
Emergency/reset 0 0 0
This operating function has two purposes:

1) Stop all turret movement (EMERGENCY).
2) Acknowledge all alarms, if they are present (RESET).
It must stay on for more than 30 ms to be read by the control unit. It isn’t necessary to carry out a
RESET to go into or out operating function. In any case, if a RESET is executed, it is
necessary to wait 800 ms before any variation of signals.
The INDEX signal goes low after a RESET.
The alarm output will be cleared changing from operating function N°0 to another operating
function (e.g. Automatic).
OPERATING FUNCTION N°1,2,3: AUTOMATIC

These operating functions are normally used to drive the turret.
Just set the code of the position required, give the start signal and the turre t will automatically
reach the position.
1. Clear all alarms (if present);
2. Set an automatic function:
OPERATING FUNCTION N°1,2,3 INPUTS

Automatic with shortest path search 1 0 0
Automatic CW 0 1 0
Automatic CCW 1 1 0
3. Set the position code: (use PBIT16 only for turrets with 16 tools or more).
POSITION
CODE Zero Cycle 1 2 3 4 5 6 7 8 9 10 11 12
PBIT01 0 1 0 1 0 1 0 1 0 1 0 1 0
PBIT02 0 0 1 1 0 0 1 1 0 0 1 1 0
PBIT04 0 0 0 0 1 1 1 1 0 0 0 0 1
PBIT08 0 0 0 0 0 0 0 0 1 1 1 1 1
(PBIT16) 0 0 0 0 0 0 0 0 0 0 0 0 0
PARITY 0 1 1 0 1 0 0 1 1 0 0 1 0
POSITION
CODE 13 14 15 16 17 18 19 20 21 22 23 24
PBIT01 1 0 1 0 1 0 1 0 1 0 1 0
PBIT02 0 1 1 0 0 1 1 0 0 1 1 0
PBIT04 1 1 1 0 0 0 0 1 1 1 1 0
PBIT08 1 1 1 0 0 0 0 0 0 0 0 1
(PBIT16) 0 0 0 1 1 1 1 1 1 1 1 1
PARITY 1 1 0 1 0 0 1 0 1 1 0 0
4. Set PSTART for give the confirmation of the movement within 5 s.

(It must stay ON for more than 30 ms).
6427ARK028-400-en 10
OPERATING FUNCTION N°4: JOG
The disc will rotate of one step in the selected direction.
Proceed as follows
2. Set the operating function:
OPERATING FUNCTION N°4: INPUTS

Next station in CW or CCW 0 0 1
3. Select direction:
PBIT01 PBIT02
Rotation in CW 1 0
Rotation in CCW 0 1
4. Set PSTART for give the confirmation of the movement in 5 s.

OPERATING FUNCTION N°5: SERVICE

The turret cycle can be executed “step by step”: unlocking, rotation, locking.
Proceed as follows
2. Set an operating function:

Service 1 0 1
3. Select a command:
PBIT01 PBIT02 PBIT04 PBIT08 PARITY

Locking 0 0 1 0 0
Unlocking 0 0 0 1 0
Next tool CW 1 0 0 0 1
Next tool CCW 0 1 0 0 1
Continuos rotation 1 0 0 0 0
CW
Continuos rotation 0 1 0 0 0
CCW
4. Set PSTART for give the confirmation of the movement within 5 s.

Locking and unlocking don’t require PSTART signal.
OPERATING FUNCTION N°6: MAINTENANCE

Can be used to test the functionality of the control unit with RS232 and a special software for
Windows on a PC (SERVICE DUPLOMATIC).
6427ARK028-400-en 11
OPERATING FUNCTION N °7: SAFETY
The standard behaviour of the turret can be changed in order to allow the turret to work even if
there are problems mainly on proximity switches.
WARNING: all the functions are intended to be used only in case of effective problems.
The improper use can cause a damage of the turret or the machine.
Proceed as follows:
2. Set the operating function:

SAFETY 1 1 1
3. Select the operation:
n° PBIT01 PBIT02 PBIT04 PBIT08 PARITY

1 Execute the reference cycle (1) 1 0 0 0 1
2 Disable the management of unlocking switch: 0 1 0 0 1
(the unlocking phase is based upon time
instead that switch output) (2)
3 Disable the management of locking switch: 1 1 0 0 0
(the locking phase is based upon time instead
that switch output) (2)
4 Assume the actual position of the disc as 0 0 1 0 1
position number 1 and disable the
management of reference switch (3)
5 Apply a speed reduction of 30% 1 0 1 0 0
6 Disable the management of the thermal 0 1 1 0 0
detector of the motor (4) (only SW rel ‘I’)
7 Toggle ON/OFF the output of the second digit 1 1 1 0 1
of the last alarm. (5) (only SW rel ‘I’)
8 Toggle ON/OFF the serialize mode (6) 0 0 0 1 1
(only SW rel ‘I’)
9 Toggle ON/OFF the output of the status of the 1 0 0 1 0
switches (7) (only SW rel ‘I’)
10 Enable the autotest function (8) 0 1 0 1 0
(only SW rel ‘I’)
15 Reset to standard functionality 1 1 1 1 0
4. Set the PSTART signal two times (with a pause of about 50ms. between the two pulses)
without changing the code pattern to activate the function required.
IMPORTANT: there is no confirmation about the correct execution of the operation, because this
is intended as a manual operation with effect that can be easily verified by operator.
All functionality set by this mode will be automatically reset at the power-off of the control unit.
(1) This is an alternative way to execute the reference cycle in CNC in which the tool T 0 is not
allowed. In this case only one PSTART is required.
(2) In this case we assume that the turret is surely locked or unlocked in about 400 ms.
(3) Be sure that the disc is really in position 1, elsewere this operation could be dangerous.
This function can be performed only if the reference cycle has not yet been executed.
(4) Please be sure that thermal detector is broken otherwise this could damage the servomotor.
6427ARK028-400-en 12
(5) The second digit of the alarm code is output on the ALBIT1..ALBIT4. A reset will turn-off this
function.
(6) In this case a slow SSI - like protocol (Serial Synchronous Interface) is enabled using the
ALBITs outputs.
SIGNAL READY CLOCK DATA

OUTPUT ALBIT1 ALBIT2 ALBIT4
The READY signal is independent an is ON if the turret is OK.
If the turret is in alarm or in emergency, READY is OFF.
The data transmitted are: (MSB fist, LSB last) in order:

Byte 1: FULL ALARM CODE (HEX eg. Alarm 35 -> 0011 0101)
Byte 2: Turret Position (0-> turret out of position; <>0 turret is/can be locked on the
position )
Byte 3: Digital inputs 1:
In order (ZEROSW,ULCKSW,LOCKSW, MOTVL,PTAB03,MOD03,MOD02,MOD01)
Byte 4: Digital inputs 2:
In order (PTAB02,PTAB01,PSTART,PARITY,PBIT08,PBIT04,PBIT02,PBIT01)
(7) The status of the switches of the turret is output as follows:
SIGNAL MOTOVL ZEROSW LOCKSW ULCKSW

(thermal detector) (reference) (locking) (unlocking)
OUTPUT INDEXD ALBIT1 ALBIT2 ALBIT4
A reset will disable this function.
(8) Danger of collision to other parts of the lathe! Move the turret in a safe zone befor starting
the cycle. The autotest function is stopped and disabled by putting the turret in emergency
mode (MODE 0).()
6427ARK028-400-en 13
4. DIAGNOSTIC
ALARMS AND WARNINGS

The electronic unit constantly executes self-diagnosis and can signal alarms condition.
Alarm code is provided on output ALBIT1, ALBIT2, ALBIT4 according to the following table.
ALARM CODE ALARM N° DESCRIPTION

ALBIT1 ALBIT2 ALBIT4
1 0 0 1 Fault of supply.
0 1 0 2 Over voltage.
1 1 0 3 Over current/servo error/
thermal detector.
0 0 1 4 Unlocking faults,
(switch fault, setting, pressure supply
fault, etc.).
1 0 1 5 Locking faults,
(switch fault, setting, pressure supply
fault, etc.).
0 1 1 6 Zero search fault,
(switch fault, setting, etc.).
1 1 1 7 Zero search missed/
Position code error/
Cycle time out/
PSTART signal time out.
Alarm are stored and can be reset with EMERGENCY/RESET function.

Power off causes the reset of the active alarm.
A better identification of the alarm codes is possible by a PC with RS232 interface and a
Duplomatic diagnostic software. available
Please refer to the EXTENDED ALARM DESCRIPTION to get a more complete description of
the alarm and to have information about troubleshooting.
The serial communication parameters are: 9600,N,8,1
Fault of electronic unit:

After recognizing the fault, the problem can be easily solved.
In case of electronic unit fault, it can be easily replaced.
6427ARK028-400-en 14
EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING
ALARM Description
CODE
10 Fault in internal supply: check the 230 V auxiliary supply.
20 Overvoltage:
- Check all external 230V and 400 V supplies.
21 Overvoltage reached during dynamic braking:
-the inertia loaded on disc is too high: check that the configuration signal (PTAB03 -LK3 on connection board)
is set to the proper inertia range.
30 Motor Overload (mean current too high):
-the indexing frequency is too high.
31 Overcurrent (current limit reached):
-inertia loaded on disc exceeds limits (check that the turret is set to the right inertia value by the PTAB03
signal - LK3 on connection box);
-the unbalanced load exceeds limits;
-crash during disc rotation;
-zero switch or zero cam are not well positioned (if the alarm happen when the turret is locking at the
reference cycle completion;
-wiring to the motor or the resolver is defective.
32 Following error:
-inertia loaded on disc exceeds limits (check that the turret is set to the right inertia value by the PTAB03
signal - LK3 on connection box);
-the unbalanced load exceeds limits;
-the tool touch the piece slowly during disc rotation;
-the wiring to the resolver is defective.
33 The time limit to execute the cycle has been reached:
-the tool touch the piece slowly at the end of the cycle so cannot reach the final position;
35 The thermal detector of the motor :
-indexing frequency too high;
-defective motor;
-the thermal detector is not connected.
36 The reference cam is out of position
40 The signal of the locking switch stays on during the unlocking phase:
-unlocking pressure too low;
-bad position of locking switch;
-bad switch connection/wiring (remote application mainly);
-the locking switch is defective.
41 The signal of the unlocking switch stays off during the unlocking phase:
-unlocking pressure too low;
42 The signal of the unlocking switch goes off while the turret is unlocked:
-problems of pressure;
-the unlocking switch is defective.
43 The signal of the locking switch goes on while the turret is unlocked:
-problems of pressure;
44 The turret is unlocked at power-on:
-the electrovalve is defective or positioned in such a way that the internal part can move without command
(vertical) ;
45 The two pressure inlet or the LOCKED and UNLOCKED switches are reversed. (only SW rel I)
6427ARK028-400-en 15
ALARM Description
CODE
50 The signal of the unlocking switch stays on during the locking phase:
-locking pressure too low (only hydraulic);
-bad position of unlocking switch;
51 The signal of the locking switch stays off during the locking phase:
-locking pressure too low (only hydraulic);
-wrong control unit code (card for a different size);
-wrong reference cam regulation (turret lock over teeth);
52 The signal of the locking switch goes off while the turret is locked:
-problems of pressure (only hydraulic);
53 The signal of the unlocking switch goes on while the turret is locked:
-problems of pressure (only hydraulic);
55 The two pressure inlet or the LOCKED and UNLOCKED switches are reversed. (only SW rel I)
60 Time-out in reference search:
-the zero switch is defective (always off);
-the position of the reference cam is wrong ;
-the disc cannot rotate.
61 Time-out in fine reference search:
-the zero switch is defective (always off);
-the disc cannot rotate.
70 A tool is called before executing the zero cycle:
-error in programming logic of CNC;
-the operator did not call the reference cycle.
71 Parity Error in position code:
-error in programming logic of CNC;
-problems on wiring (PBIT** and PARITY)
-slow outputs of CNC/PLC (the output value van be incorrect when the PSTART signal is given)
72 A tool non existing has been called:
-error in CNC programming;
-turret not correctly configured (check the number of positions set by PTAB01 and PTAB02 signals - LK1
and LK2 in connection box);
-wiring problems.
73 A variation in position code has been detected but the PSTART signal is not arrived in within 2 seconds:
-error in CNC programming;
-wiring problems (PSTART signal not connected).
74 The time limit of continuos rotation of disc has been reached:
-the turret has been activate in maintenance mode or service for long time;
-the indexing frequency is too high.
78 or 77 The configuration input signals PTAB01 and PTAB02 are not configured (number of positions):
-error in PTAB01 and PTAB02 setting (LK1 and LK2 in connection box);
-the 24 V DC supply is delayed for more than 500 ms in respect of the 230 V AC auxiliary supply (the
configuration has not been loaded correctly).
Note: the code number is memorised by the control unit and can be read with a Duplomatic
diagnostic software installed on a PC with the RS232 interface.
6427ARK028-400-en 16
5. SCHEMATICS AND DRAWINGS
OVERALL DIMENSIONS AND TERMINALS LAY-OUT
6427ARK028-400-en 17
TERMINALS DESCRIPTION
Name Terminal Turret side Name Terminal
SPDSEL X1-1 10 UNRG X3-1

COM 0V X1-2 6 RCOSG X3-2
MODE03 X1-3 4 RSING X3-3
MODE01 X1-4 2 RPOWG X3-4
PTAB01 X1-5 12 GND X3-5
PARITY X1-6 15 MOTVL X3-6
PBIT04 X1-7 5 RCOS X3-7
PBIT01 X1-8 3 RSIN X3-8
EV LOCK X1-9 1 RPOW X3-9
CM2 X1-10
ALBIT2 X1-11 12 GND X4-1
INDEXD X1-12 13 LOCKSW X4-2
CM1 X1-13 NC X4-3
(PBIT16) X1-14 12 GND X4-4
PTAB03 X1-15 2 RPOWG X4-5
MODE02 X1-16 4 RSING X4-6
PTAB02 X1-17 6 RCOSG X4-7
PSTART X1-18 10 UNRG X4-8
PBIT08 X1-19 14 ULCKSW X4-9
PBIT02 X1-20 11 ZEROSW X4-10
NC X1-21 NC X4-11
EV ULCK X1-22 1 RPOW X4-12
ALBIT4 X1-23 3 RSIN X4-13
ALBIT1 X1-24 5 RCOS X4-14
LOCKED X1-25 15 MOTVL X4-15
L X5-1
RS232-RXD X2-2 N X5-2
RS232-TXD X2-3
RS232-DTR X2-4 L1 X6-1
RS232-GND X2-5 L2 X6-2
RS232-RTS X2-7 L3 X6-3
GROUND X6-4
3AT F6
250 mA FF F7 7 W X7-1
500 mA FF F2 8 V X7-2
250 mA F5 9 U X7-3
250 mA F8 GROUND X7-4
6427ARK028-400-en 18
SCHEMATICS
6427ARK028-400-en 19
6427ARK028-400-en 20
6427ARK028-400-en 21
6427ARK028-400-en 22
6427ARK028-400-en 23
6427ARK028-400-en 24
6427ARK028-400-en 25
6427ARK028-400-en 26
6427ARK028-400-en 27
6427ARK028-400-en 28
6427ARK028-400-en 29
DUPLOMATIC AUTOMAZIONE S.p.A. e-mail: duploaut@duplomatic.com

20025 LEGNANO (MI) - ITALY
P.LE BOZZI, 1 Come and visit Duplomatic homepage:
TEL. 0331/472111 DUPLOMATIC www.duplomatic.com
FAX 0331/455161 AUTOMAZIONE
6427ARK028-400-en 30

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DUPLOMATIC E.M.6427/ARK 400V RELEASE 2.

CONTROL RACK DDC2-18-J20/22-R

Correspondence between electronic unit code and software

Electronic unit Rack Code Software Turret Notes

CODE OF THE CONTROL UNIT

It is possible to see all the data concerning the

IMPORTANT NOTE FOR SAFETY

Do not manipulate the inside of the unit

Do not manipulate the connectors with the unit connected to AC

CHARACTERISTICS OF THE CONTROL UNIT

TECHNICAL CARACTERISTICS OF THE CONTROL UNIT

Refer to the annex diagrams:

0VDC is connected at terminal X1-2.

TECHNICAL SPECIFICATIONS FOR POWER TRANSFORMER DESIGN

Rated primary voltage Variable

LOCKED: turret locked.

EVLOCK: locking valve.

PBIT01, PBIT02, PBIT04, PBIT08, (PBIT16): position code bits.

SELECTION OF THE NUMBER OF POSITIONS

Software 8/12 tools 6/12 12/24 8/16

SELECTION OF LOW/HIGH INERTIA

Standard inertia High inertia

SELECTION OF STANDARD/MAINTENANCE SPEED

Standard speed Maintenance speed

N° OPERATING INPUTS DESCRIPTION

At the end of the reference cycle the turret is locked in position 1.

POSITION PARITY PBIT01 PBITO2 PBIT04 PBIT08 (PBIT16)

3. Set impulsive PSTART to reach out the zero position

AUTOMATIC OPERATING FUNCTIONS (1,2,3)

• Set the code of the position required.

SAME TOOL CALL

EXCESSIVE ELECTRICAL NOISE OR BAD WIRING DETECTION

AUTOMATIC RECOVER FOR PRESSURE/VALVES PROBLEMS

OPERATING FUNCTION N°0 INPUTS

This operating function has two purposes:

OPERATING FUNCTION N°1,2,3: AUTOMATIC

OPERATING FUNCTION N°1,2,3 INPUTS

4. Set PSTART for give the confirmation of the movement within 5 s.

OPERATING FUNCTION N°4: INPUTS

4. Set PSTART for give the confirmation of the movement in 5 s.

OPERATING FUNCTION N°5: SERVICE

OPERATING FUNCTION N°5: INPUTS

PBIT01 PBIT02 PBIT04 PBIT08 PARITY

4. Set PSTART for give the confirmation of the movement within 5 s.

OPERATING FUNCTION N°6: MAINTENANCE

OPERATING FUNCTION N°7: INPUTS

3. Select the operation:

n° PBIT01 PBIT02 PBIT04 PBIT08 PARITY

SIGNAL READY CLOCK DATA

The data transmitted are: (MSB fist, LSB last) in order:

SIGNAL MOTOVL ZEROSW LOCKSW ULCKSW

ALARMS AND WARNINGS

ALARM CODE ALARM N° DESCRIPTION

Alarm are stored and can be reset with EMERGENCY/RESET function.

The serial communication parameters are: 9600,N,8,1

Fault of electronic unit:

EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING

5. SCHEMATICS AND DRAWINGS

OVERALL DIMENSIONS AND TERMINALS LAY-OUT