CPU Modules CPU001 and CPU002

December, 2002 GFK-1536M

PWR
OK
Product Revision History ________________________
RUN
FAULT
FORCE Rev FW version Description/ / Features
PORT 1
PORT 2
CPU001-DH 2.31 Support for Modbus® RTU Master
CPU002-BE
PORT 1

CPU001-DG 2.30 Added support for Modbus® RTU Master

CPU002-BD
CPU001-DF 2.20 Added new serial I/O baud rates
CPU002-BC
RS232
PORT 2
CPU001-DE 2.10 Hardware-only upgrade to enhance
CPU002-BB manufacturability.
CPU001-CE 2.10 Support for configurable memory, EZ
CPU002-AB Program Store Device, High-density
Analog I/O modules, and RTS delay
functionality for RTU and Serial I/O
RS485
communications.
CPU001-CD 1.50 Support for CPU002 and expansion I/O.
Features CPU002-AA

Non-volatile flash memory for program storage CPU001-BD 1.50 New Release 1.50 firmware loaded onto
CPU001-BC hardware.

Programming in Ladder Diagram and Instruction List Support for expansion I/O.

Battery backup for program, data, and time of day clock CPU001-CC 1.20 Hardware-only upgrade to support future

Super capacitor provides power to memory for 1 hour functionality. No customer/user impact

Over 1 hour, backup battery protects memory contents up for changes made from –BC version.
to 6 months.
CPU001-BC 1.20 Added support for ALG240, 331, 620, and

Backup battery has shelf life of 5 years when not in use.
630 intelligent analog modules.

Run/Stop switch
CPU001-BB 1.10 Added function blocks to scale input data.

Floating point (real) data functions
Added Drum Sequencer function block.

Embedded RS-232 and RS-485 communications
CPU001-BA 1.00 Updated hardware to support Intelligent

Supports EZ Program Store device (IC200ACC003) I/O modules

70mm height when mounted on DIN rail with power supply CPU001-AA 1.00 Initial Product Release

This release replaces firmware version 2.2 and 2.30. The following
Specifications CPUs can be upgraded to the new firmware version:
Size 2.63” (66.8mm) x 5.04” (128mm)
CPU001 versions CC, CD, CE, DE, DF
I/O Discrete Points 2048 In, 2048 Out
CPU002: all versions
Discrete Internal Bits 1024 points
The following CPUs cannot be upgraded. To use the new features of this
Discrete Temporary Bits 256 points
release, new CPU hardware must be purchased:
Global Discrete Bits 1280 points
Configurable Memory CPU001: 34K bytes maximum

CPU001 versions AA, AB, BA, BB, BC, BD
(Program, Registers, I/O CPU002: 42K bytes maximum If you need to determine the current firmware version of a CPU, see the
Analog Words) steps below:
Boolean execution speed 1.8ms/K (typical)
With CIMPLICITY Machine Edition Logic Developer, go online to
Floating Point Yes the CPU, then select Target > Online Commands > Show Status.
Override Yes The Device Information Software Revision shows the current
Built-in ports RS-232, RS-485 firmware revision level.
Built-in communications SNP Slave, RTU Slave, Serial I/O
With a VersaPro or Control programmer, attach the CPU. Under
the PLC menu (VersaPro) or the Comm menu (Control), select the
Type of memory storage System flash, battery-backed RAM
Memory tab on the Status Information dialog.
Battery-Backed Real-time Yes
Clock A firmware upgrade is optional. Upgrading is recommended for
applications requiring the new Modbus RTU Master feature. An upgrade
Realtime clock accuracy (for 100ppm (0.01%) or +/- 9sec/day
can be ordered from the factory (For CPU001: 44A747796-G07). For
timers or timer contacts)
CPU002: 44A751403-G04), or downloaded from the technical support
Time-of-day clock accuracy 23ppm (.0023%)or +/- 2sec/day @ area at GEFanuc.com. The firmware resides in FLASH memory, and is
30C; upgraded by serial download from an IBM-compatible personal computer
100 ppm ((0.01%) or +/- 9sec/day @ via CPU port 1. Port 2 cannot be used for a firmware upgrade.
full temperature range.

1
 CPU Modules CPU001 and CPU002
December, 2002 GFK-1536M

5. In very rare instances, when field power is lost on one module, non-
New for this Release __________________________ intelligent modules in the same rack may also report faults.
This release adds Modbus RTU Master to the serial protocols 6. In very rare instances, the CPU may not add a module being hot
supported on serial ports 1 and 2. At the present time, none of the inserted. It will not generate an ‘Addition of Module’ fault and will
GE Fanuc programming products supports hardware configurations not be scanned. The situation can be corrected by extracting and
specifying Modbus RTU Master. re-inserting the module.
See the document GFK-2220, Modbus RTU Master 7. In very rare instances, a module being hot inserted may cause
Communications, which is available at www.GEFanuc.com analog modules in the same rack to set outputs to zero. In
(http://www.gefanuc.com/support/plc/m-versamax.htm) , for addition, ‘Loss of Module’, ‘System Configuration Mismatch’, or
information on using Modbus RTU Master communications. This field faults may be generated on other modules in the same rack. If
document is a supplement to GFK-0582, the Serial Communications the modules do not return to correct behavior momentarily, power
User's Manual. cycling will restore full operation.

Product Information ____________________________ Module Installation _____________________________

This equipment may be mounted on a horizontal or vertical DIN rail. If
Revision: CPU001-DH, CPU002-BE mounted on a vertical DIN rail, the CPU module must be located at the
Firmware: Version 2.31 bottom. The CPU and connecting carriers must be installed on the same
Compatibility, CIMPLICITY Machine Edition Logic Developer section of 35mm x 7.5mm DIN rail, 1mm thick. Steel DIN rail is
for configuring version 2.11 or later. recommended. The DIN rail must be electrically grounded to provide
or using new VersaPro software version 1.0 or later for EMC protection. The rail must have a conductive (unpainted) corrosion-
features: configuration, 1.5 or later to use new features. resistant finish. DIN rails compliant with DIN EN50022 are preferred.
Control software version 2.20 or later. For vibration resistance, the DIN rail should be installed on a panel using
screws spaced approximately 15.24cm (6 inches) apart.
Expansion I/O All types of I/O and communications modules
can be used in expansion racks. Some analog Rated thermal specifications for the CPU module are based on a
Compatibility:
modules require specific module revisions in clearance of 2” above and below the equipment and 1” to the left of the
expansion racks, as listed below: CPU module.
Module Module Revision 1. Allow sufficient finger clearance for opening CPU door.
*ALG320 B or later 2. Allow adequate clearance for serial port and Ethernet cables.
*ALG321 B or later
*ALG322 B or later 3. Allow adequate space for power wiring.
*ALG430 C or later The CPU with power supply attached fits into a 70mm deep enclosure.
*ALG431 C or later
*ALG432 B or later Installing the CPU on the DIN Rail
The CPU snaps easily onto the DIN rail. No tools are required for
mounting or grounding to the DIN rail.
Resolved for this Release _____________________
If a previous Run Mode Store has failed for a legitimate reason (for
example, not enough memory), the CPU's OK LED does not go off if
a second Run Mode Store is attempted.
Operating Notes/Restrictions __________________ Before joining module carriers to the CPU, remove the connector cover
1. Using an older revision non-intelligent analog module in an on the right-hand side of the CPU. Do not discard this cover, you will
expansion rack causes a System Configuration Mismatch error need to install it on the last carrier, to protect the connector pins from
to be logged. The faulted module must be replaced with a contamination and damage during use.
newer revision before it will be scanned. The allowed revisions
are detailed under Compatibility, in the Product Information Panel-Mounting _______________________________
section, above. If excessive vibration is a factor the CPU should also be screwed down
2. If an Integral term is used in a IND or ISA PID loop, PID integral to the mounting panel.
values less than 0.002 should be avoided. The following Note 1. Tolerances are +/- 0.13mm (0.005in) non-cumulative.
example characterizes the behavior when an Integral value less
Note 2. 1.1-1.4Nm (10-12 in/lbs) of torque should be applied to M3.5
than 0.002 is used:
(#6-32) steel screw threaded into material containing internal
Assume that the SP=16000, PV=16000, and CV=16000 threads and having a minimum thickness of 2.4mm (0.093in).
P = 1.00, I = 1.000, D = 0.00 SEE NOTE 2.

4.3mm M3.5 (#6) SCREW

If you drop the Integral term to 0.002; the CV does not change. 0.170in
SPLIT LOCK
WASHER

If the Integral term is 0.001, the CV drops to half its original FLAT WASHER

value (8000). 4.3mm

15.9mm
0.170in
0.62in REF
If the Integral term is 0.000, the CV drops to 0. At this point, 5.1mm
there is no Integral contribution. 0.200in
TAPPED
CPU
HOLE IN

3. If the receiver in a local single rack is powered off while the PANEL

CPU is powered on, erroneous ‘Addition of rack’ faults may be

logged by the CPU. It is recommended that both the CPU and
the receiver be powered by a single source.
4. Occasionally, a "Backplane Communication Fault" may be
logged on an intelligent I/O module after power-cycling the
main or expansion rack. This is a diagnostic fault that can be
cleared.
2
 CPU Modules CPU001 and CPU002
December, 2002 GFK-1536M

Removing the CPU from the DIN Rail ______________ Observing the Module LEDs _____________________
1. Turn off power to the power supply. PWR The LEDs indicate the presence of power and show the
2. (If the CPU is attached to the panel with a screw) remove the OK operating mode and status of the CPU.
power supply module. Remove the panel-mount screw. RUN
3. Slide the CPU away from the other modules until the connector FAULT
on the right side disengages from the next carrier.
FORCE
4. With a small flathead screwdriver, pull the DIN rail latch
PORT 1
outward while tilting the other end of the module down to
disengage it from the DIN rail. PORT 2

ON when the CPU is receiving 5V power from the power supply.

Activating or Replacing the Backup Battery _________ POWER Does not indicate the status of the 3.3V power output.
The CPU is shipped with a battery already installed. The battery ON indicates the CPU has passed its powerup diagnostics and is
holder is located in the top side of the CPU module. Before the first functioning properly. OFF indicates a CPU problem. Fast blinking
use, activate the battery by pulling and removing the insulator tab. indicates the CPU is running its powerup diagnostics. Slow blinking
OK indicates the CPU is configuring I/O modules. Simultaneous blinking
of this LED and the green Run LED indicates the CPU is in boot
mode and is waiting for a firmware download through port 1.
Green when the CPU is in Run mode. Amber indicates the CPU is
in Stop/IO Scan mode. If this LED is OFF but OK is ON, the CPU is
To replace the battery, use a small screwdriver to gently pry open RUN in Stop/No IO Scan mode.
the battery holder. Replace battery only with*ACC001 from your PLC If RUN is flashing green and the Fault LED is ON, the Run/Stop
supplier, or with Panasonic battery: BR2032. Use of another battery switch was moved to Run position while a fatal fault existed.
may present a risk of fire or explosion.
ON if the CPU is in Stop/Faulted mode because a fatal fault has
Caution occurred. To turn off the Fault LED, clear both the I/O Fault Table
Battery may explode if mistreated. FAULT and the PLC Fault Table. If this LED is blinking and the OK LED is
OFF, a fatal fault has occurred during self-diagnostics. Please
Do not recharge, disassemble, heat above 100 deg.C (212 deg.F) or
contact PLC Product Support.
incinerate.
FORCE ON if an override is active on a bit reference.
Switching the PLC Operating Mode ________________ PORT 1 & 2 Blinking indicates activity on that port.

The CPU Run/Stop mode Using the CPU Serial Ports ______________________
switch is located behind the
The CPU’s two serial ports are software-configurable for SNP slave,
RUN/ON module door. This switch can
RTU slave, or Serial I/O operation. If a port is being used for RTU, it
be used to place the CPU in
automatically switches to SNP slave mode if necessary. Both ports’
Stop or Run mode. By default.
STOP/OFF default configuration is SNP slave mode. If configured for Serial I/O, a
Run/Stop mode operation is
port automatically reverts to SNP slave when the CPU is in Stop mode.
enabled. The same switch can
also be configured to prevent Either port can be software-configured to set up communications
writing to program or between the CPU and various serial devices. An external device can
configuration memory and obtain power from Port 2 if it requires 100mA or less at 5VDC.
forcing or overriding discrete
PORT 1 Port 1 is an RS-232 port with a 9-pin female D-sub connector. It
data. It defaults to disabled
is used as the boot loader port for upgrading the CPU firmware.
memory protection. 1 The pinout of port 1 allows a simple, straight-through cable to
If Run/Stop mode switch operation is enabled, the switch can be connect with a standard AT-style RS-232 port. Cable shielding
used to place the CPU in Run mode. 5
attaches to the shell. Port 1 screw locks are threaded #4-40.
If the CPU has non-fatal faults and is not in Stop/Fault mode, placing RS232
Port 2 is an RS-485 port with a 15-pin female D-sub connector.
the switch in Run position causes the CPU to go to Run mode. PORT 2
This can be attached directly to an RS-485 to RS-232 adapter
Faults are NOT cleared. (IC690ACC901). Port 2 can be use for program, configuration,
1
If the CPU has fatal faults and is in Stop/Fault mode, placing the and table updates with the EZ Program Store module. Port 2
switch in Run position causes the Run LED to blink for 5 seconds. screw locks are threaded (metric) M3x0.5).
While the Run LED is blinking, the CPU switch can be used to clear
the fault table and put the CPU in Run mode. After the switch has 8

been in Run position for at least ½ second, move it to Stop position

for at least ½ second. Then move it back to Run position. The faults RS485

are cleared and the CPU goes to Run mode. The LED stops
blinking and stays on. This can be repeated if necessary.
If the switch is not toggled, after 5 seconds the Run LED goes off
and the CPU remains in Stop/Fault mode. Faults stay in the fault
table.

3
 CPU Modules CPU001 and CPU002
December, 2002 GFK-1536M

Pin Assignments for Port 1 Pin Assignments for Port 2

Pin Signal Direction Function Pin Signal Direction Function
1 n/c -- 1 SHLD -- Cable Shield Drain wire connection
2 TXD Output Transmit Data output 2, 3, 4 n/c --
3 RXD Input Receive Data input 5 P5V Output +5.1VDC to power external level converters
4 n/c -- (100mA max.)
5 GND -- 0V/GND signal reference 6 RTSA Output Request to Send (A) output
6 n/c -- 7 GND -- 0V/GND reference signal
7 CTS Input Clear to Send input 8 CTSB’ Input Clear to Send (B) input
8 RTS Output Request to Send output 9 RT -- Resistor Termination (120 ohm) for RDA’
9 n/c -- 10 RDA’ Input Receive Data (A) input
Shell SHLD -- Cable Shield wire connection / 100% 11 RDB’ Input Receive Data (B) input
(Continuous) shielding cable shield 12 SDA Output Transmit Data (A) output
connection 13 SDB Output Transmit Data (B) output
14 RTSB Output Request to Send (B) output
Cable Diagram for Attachment to a PC 15 CTSA’ Input Clear to Send (A) input
Shell SHLD -- Cable Shield wire connection / 100%
PC 9-Pin CPU (Continuous) shielding cable shield
Serial Port Port 1 connection
1 1
6 9-pin female 9-pin male
2 2
6
(2) RXD (2) TXD Connector and Cable Specifications for Port 2
7 7 (3) TXD (3) RXD Vendor Part numbers below are provided for reference only. Any part
3 3 (5) GND (5) GND
8
that meets the same specification can be used.
8 (7) RTS (7) CTS
4 4 (8) CTS (8) RTS
9 9 Cable: Low Capacitance Computer cable, overall braid over foil
5 5 Belden shield
The shield must attach to shell of 8105 5 Twisted-pairs †
connectors on both ends of the cable. Shield Drain Wire †
Connector and Cable Specifications for Port 1 30 Volt / 80°C (176°F)
24 AWG tinned copper, 7x32 stranding
Vendor Part numbers below are provided for reference only. Any Velocity of Propagation = 78%
part that meets the same specification can be used. Nominal Impedance = 100Ω †
15 Pin Male Type: Vendor: Plug: Pin:
Connector: Crimp ITT/Cannon DAA15PK87F0 030-2487-017
Cable: Computer cable, overall braid over foil shield
Belden 5 conductor † AMP 205206-1 66506-9
9610 30 Volt / 80°C (176°F) Solder ITT/Cannon ZDA15P --
24 AWG tinned copper, 7x32 stranding AMP 747908-2 --
9 Pin Male Type: Vendor: Plug: Pin: Connector Kit*– ITT Cannon DA121073-50 [15-pin size backshell kit]:
Connector: Crimp ITT/Cannon DEA9PK87F0 030-2487-017 Shell: Metal-Plated Plastic (Plastic with Nickel over Copper) †
AMP 205204-1 66506-9 Cable Grounding Clamp (included)
40° cable exit design to maintain low-profile installation
Solder ITT/Cannon ZDE9P --
Plus – ITT Cannon 250-8501-009 [Extended Jackscrew]:
AMP 747904-2 -- Threaded with (metric) M3x0.5 for secure attachment †
Connector Kit* – ITT Cannon DE121073-54 [9-pin size backshell kit]: Order Qty 2 for each cable shell ordered
Shell: Metal-Plated Plastic (Plastic with Nickel over Copper) †
Cable Grounding Clamp (included) † Critical Information – any other part selected should meet or exceed this criteria.
40° cable exit design to maintain low-profile installation * Use of this kit maintains the 70mm installed depth.
Plus – ITT Cannon 250-8501-010 [Extended Jackscrew]: Cable Lengths
Threaded with #4-40 for secure attachment to port †
Order Qty 2 for each cable shell ordered Maximum cable lengths the total number of feet from the CPU to the last
device attached to the cable are:
† Critical Information – any other part selected should meet or exceed this Port 1 (RS-232) = 15 meters (50 ft.)
criteria. Port 2 (RS-485) = 1200 meters (4000 ft.)
* Use of this kit maintains the 70mm installed depth.
Serial Port Baud Rates

Port 1 Port 2
RTU protocol 1200, 2400, 4800, 9600, 1200, 2400, 4800, 9600,
19.2K, 38.4*K, 57.6*K 19.2K, 38.4*K, 57.6*K
Serial I/O protocol 1200, 2400, 4800, 9600, 1200, 2400, 4800, 9600,
19.2K, 38.4K*, 57.6K* 19.2K, 38.4K*, 57.6K*
SNP protocol 4800, 9600, 19.2K, 38.4K* 4800, 9600, 19.2K, 38.4K*
* Only available on one port at a time.