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Group 3 Pilot Circuit: Power Boost Solenoid Valve

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GROUP 3 PILOT CIRCUIT

Remote control valve Dozer & outrigger Remote control valve


(LH lever) lever (RH lever)

Dozer & outrigger


selector valve
Arm regeneration cut off
solenoid valve

Safety lock
solenoid valve Swing parking brake
Control valve

Power boost solenoid valve

Max flow cut off solenoid valve

Main pump Travel forward solenoid valve

Line filter
Travel reverse solenoid valve
Relief valve
40kgf/cm 2

Pilot pump Suction filter

17W73CI03

The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the suction
filter.
The discharged oil from the pilot pump flows to the remote control valve, EPPR valve, solenoid valve
assemblies, swing parking brake, main control valve and safety lock solenoid valve through line filter.

3-5
1. SUCTION, DELIVERY AND RETURN CIRCUIT

ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
B4

D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4

ARM 1 Pc42

V3 ARM
Pc3(sh) REGEN Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20

SWING BOOM 1
AC1GP
C1 B1

D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1

dr13 sh dr14 Pn1 Pn2


2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 DR#,dr#,T5

Pb4
P1

SAFETY E/G
SOLENOID dr1
Pu
Pd1 X
Pc1
Pm1 Pm2 VALVE B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LINE
FILTER

17W73HC02

The pilot pump receives oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief
valve is provided in the pilot pump for limiting the pilot circuit pressure.
The oil filtered by line filter flows remote control valve through safety solenoid valve.
The return oil from remote control valve is returned to the hydraulic tank.

3-6
2. SAFETY SOLENOID VALVE(SAFETY LEVER)

ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
B4

D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4

ARM 1 Pc42

V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20

SWING BOOM 1
AC1GP
C1 B1

D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1

dr13 sh dr14
Pn1 Pn2
2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20


DR#,dr#,T5

Pb4
P1

SAFETY SOLENOID E/G


VALVE dr1
Pc1 Pu
Pd1 X Pm1 Pm2 LEVER UP T2,T3,T4
B1
P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LEVER DOWN LINE


FILTER

17W73HC03

When the lever of the safety solenoid valve is moved upward, oil flows into the remote control valve
through solenoid valve and line filter.
When the lever of the safety solenoid valve moved downward, oil does not flows into the remote
control valve, because of blocked port.

3-7
3. MAIN RELIEF PRESSURE CHANGE SYSTEM

ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
B4

D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4

ARM 1 Pc42

V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20

SWING BOOM 1
AC1GP
C1 B1

D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12 Ai
T1
PGP P
P1 T3 T4 (TGP) Pu

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
MAIN RELIEF
TRAV. SWING ARM BUCKET BOOM DOZER VALVE

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1

dr13 sh dr14 Pn1 Pn2


2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 DR#,dr#,T5

Pb4
POWER BOOST P1
SOLENOID VALVE E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LINE
FILTER

17W73HC04

When the power boost switch on the left control lever is pushed ON, the power max solenoid valve is
actuated, the discharged oil from the pilot pump into Pu port of the main relief valve in main control
valve ; Then the setting pressure of the main relief valve is raises from 330kgf/cm2 to 360kgf/cm2 for
increasing the digging power. And even when press continuously, it is canceled after 8 seconds.

3-8
4. SWING PARKING BRAKE RELEASE

ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
SH B4

D4 DR3
PG Pb4
Pc41
Pc40
Pd40 Pa4
dr4
ARM 1 Pc42

V3
ARM REGEN
Pc3(sh) Pb3
Mu DR2
Pa21 Pd41
PA PB
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
Pb21 A2
A B D2
DR1
Pc2 Pb20
A(cw) B(ccw) Pd2 Pa20

SWING BOOM 1
AC1GP
BRAKE VALVE C1 B1
ACC1
ACC1GP ACC2
BR2 D1 Pc1 Pb1 A1
TP BR1
Pd1 Pa1

TRAVEL
DOZER
CT4
CT2 P0
Ai
T1
CT1

P1 T3 CT3 dr11 dr12 Pu


PGP P T4 (TGP)

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
SH
dr13 dr14 Pn1 Pn2
2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 DR#,dr#,T5

Pb4
P1
E/G
SAFETY SOLENOID
dr1
VALVE
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LINE
FILTER

17W73HC05

When the swing control lever is operated, the pilot oil flow into SH port of shuttle valve, this pressure
move spool so, discharged oil from pilot pump flow into PG port.
This pressure is applied to swing motor disc, thus the brake released.
When the swing control lever is set neutral position, oil in the swing motor disc cylinder is drain, thus
the brake is applied.

3-9
5. TRAVEL SPEED SELECTION SYSTEM

ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
B4

D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4

ARM 1 Pc42

V3
ARM REGEN
TRAVE Pc3(sh) Pb3
DR2
SPEED Pa21
VALVE Pd41
P
T2 LOW ARM 2
HIGH SPEED BOOM 2
SPEED C2 B2
AC1 P2 P1
A2
PARKING ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2
SOLENOID DR1
VALVE BR2 Pc2 Pb20
BR1 Pd2 Pa20

SWING BOOM 1
AC1GP
C1 B1

D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
T3 PGP P
P1 T4 (TGP) Pu

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1

dr13 sh dr14 Pn1 Pn2


2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 DR#,dr#,T5

Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LINE
FILTER

17W73HC06

When RH multifunction switch was placed in high or low position, the pressure oil from pilot pump
flows through parking solenoid valve of transmission control valve to travel speed solenoid valve,
thus the transmission is changed into high or low speed condition.

3-10
6. MAX FLOW CUT OFF SYSTEM

ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
B4

D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4

ARM 1 Pc42

V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20

SWING BOOM 1
AC1GP
C1 B1

D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1

dr13 sh dr14
Pn1 Pn2
2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 DR#,dr#,T5

Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LINE
FILTER

17W73HC07

When the breaker operation mode is selected on the cluster, max flow cut off solenoid valve actuates
automatically.
Thus pilot pressure(Pm1,2) is sent to the regulator and pump discharge volume is decreased.

3-11
7. ARM REGENERATION CUT OFF SYSTEM
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER

OSCILLATING
FRONT AXLE REAR AXLE CYLINDER

TRAVEL MOTOR

TRANSMISSION

Pn2 Rs Pn1

dr2

C6
D6

TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5

SWING MOTOR OPTION BUCKET


C4
B4

D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4

ARM 1 Pc42

V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20

SWING BOOM 1
AC1GP
C1 B1

D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu

DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER

A1 A2 MAIN PUMP

(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1

dr13 sh dr14 Pn1 Pn2


2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J

Pd2 Pc2 Pd40 Pc40 Pa5 Pb5 Pa20 Pb20 DR#,dr#,T5

Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2

T5 S2 S1 B3 A3
P1

LINE
FILTER
17W73HC08

When the heavy duty mode switch on the cluster is pushed ON, the arm regeneration solenoid valve
is deactivated and the arm regeneration spool is returned to neutral position.
The arm regeneration faction is activated.
Then, arm operation speed is increased.

3-12

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