Group 3 Pilot Circuit: Power Boost Solenoid Valve
Group 3 Pilot Circuit: Power Boost Solenoid Valve
Group 3 Pilot Circuit: Power Boost Solenoid Valve
Safety lock
solenoid valve Swing parking brake
Control valve
Line filter
Travel reverse solenoid valve
Relief valve
40kgf/cm 2
17W73CI03
The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the suction
filter.
The discharged oil from the pilot pump flows to the remote control valve, EPPR valve, solenoid valve
assemblies, swing parking brake, main control valve and safety lock solenoid valve through line filter.
3-5
1. SUCTION, DELIVERY AND RETURN CIRCUIT
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3 ARM
Pc3(sh) REGEN Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
SAFETY E/G
SOLENOID dr1
Pu
Pd1 X
Pc1
Pm1 Pm2 VALVE B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
17W73HC02
The pilot pump receives oil from the hydraulic tank. The discharged oil from the pilot pump flows to
the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief
valve is provided in the pilot pump for limiting the pilot circuit pressure.
The oil filtered by line filter flows remote control valve through safety solenoid valve.
The return oil from remote control valve is returned to the hydraulic tank.
3-6
2. SAFETY SOLENOID VALVE(SAFETY LEVER)
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
dr13 sh dr14
Pn1 Pn2
2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J
Pb4
P1
T5 S2 S1 B3 A3
P1
17W73HC03
When the lever of the safety solenoid valve is moved upward, oil flows into the remote control valve
through solenoid valve and line filter.
When the lever of the safety solenoid valve moved downward, oil does not flows into the remote
control valve, because of blocked port.
3-7
3. MAIN RELIEF PRESSURE CHANGE SYSTEM
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12 Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
MAIN RELIEF
TRAV. SWING ARM BUCKET BOOM DOZER VALVE
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
POWER BOOST P1
SOLENOID VALVE E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
17W73HC04
When the power boost switch on the left control lever is pushed ON, the power max solenoid valve is
actuated, the discharged oil from the pilot pump into Pu port of the main relief valve in main control
valve ; Then the setting pressure of the main relief valve is raises from 330kgf/cm2 to 360kgf/cm2 for
increasing the digging power. And even when press continuously, it is canceled after 8 seconds.
3-8
4. SWING PARKING BRAKE RELEASE
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
PG Pb4
Pc41
Pc40
Pd40 Pa4
dr4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
Mu DR2
Pa21 Pd41
PA PB
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
Pb21 A2
A B D2
DR1
Pc2 Pb20
A(cw) B(ccw) Pd2 Pa20
SWING BOOM 1
AC1GP
BRAKE VALVE C1 B1
ACC1
ACC1GP ACC2
BR2 D1 Pc1 Pb1 A1
TP BR1
Pd1 Pa1
TRAVEL
DOZER
CT4
CT2 P0
Ai
T1
CT1
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
SH
dr13 dr14 Pn1 Pn2
2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J
Pb4
P1
E/G
SAFETY SOLENOID
dr1
VALVE
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
17W73HC05
When the swing control lever is operated, the pilot oil flow into SH port of shuttle valve, this pressure
move spool so, discharged oil from pilot pump flow into PG port.
This pressure is applied to swing motor disc, thus the brake released.
When the swing control lever is set neutral position, oil in the swing motor disc cylinder is drain, thus
the brake is applied.
3-9
5. TRAVEL SPEED SELECTION SYSTEM
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
TRAVE Pc3(sh) Pb3
DR2
SPEED Pa21
VALVE Pd41
P
T2 LOW ARM 2
HIGH SPEED BOOM 2
SPEED C2 B2
AC1 P2 P1
A2
PARKING ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2
SOLENOID DR1
VALVE BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
T3 PGP P
P1 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
17W73HC06
When RH multifunction switch was placed in high or low position, the pressure oil from pilot pump
flows through parking solenoid valve of transmission control valve to travel speed solenoid valve,
thus the transmission is changed into high or low speed condition.
3-10
6. MAX FLOW CUT OFF SYSTEM
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
dr13 sh dr14
Pn1 Pn2
2 SOLENOID Pm1 Pm2
VALVE Y A B D E G F H J
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
17W73HC07
When the breaker operation mode is selected on the cluster, max flow cut off solenoid valve actuates
automatically.
Thus pilot pressure(Pm1,2) is sent to the regulator and pump discharge volume is decreased.
3-11
7. ARM REGENERATION CUT OFF SYSTEM
ARM BUCKET
OUTRIGGER CYLINDER DOZER CYLINDER CYLINDER CYLINDER BOOM CYLINDER
OSCILLATING
FRONT AXLE REAR AXLE CYLINDER
TRAVEL MOTOR
TRANSMISSION
Pn2 Rs Pn1
dr2
C6
D6
TURNING
JOINT Y
B5
C5 A5
D5
Pc5 Pb5
Pd5 Pa5
D4 DR3
Pb4
Pc41
Pc40
Pd40 Pa4
ARM 1 Pc42
V3
ARM REGEN
Pc3(sh) Pb3
DR2
Pa21 Pd41
P
T2 ARM 2
TM1 TM2 BOOM 2
C2 B2
AC1 P2 P1
A2
ACC1 BRAKE VALVE D2
Pb21
A B ACC1GP ACC2 DR1
BR2 Pc2 Pb20
BR1 Pd2 Pa20
SWING BOOM 1
AC1GP
C1 B1
D1 Pc1 Pb1 A1
TP CT4 Pd1 Pa1
CT2
TRAVEL
DOZER
CT1 P0
CT3 dr11 dr12
Ai
T1
PGP P
P1 T3 T4 (TGP) Pu
DOZER/OUTRIGGER
TRAVEL PEDAL RCV LEVER(LH) RCV LEVER(RH) LEVER
TRAV. SWING ARM BUCKET BOOM DOZER
A1 A2 MAIN PUMP
(1) (3) (2) (4) (3) (1) (2) (4) Pa1 Pb1
Pb4
P1
E/G
dr1
Pc1 Pu
Pd1 X Pm1 Pm2 B1
T2,T3,T4 P1
P2
P5 dr1~dr4
P4 P0 HYD
P3 PG TANK
P6
P2
T5 S2 S1 B3 A3
P1
LINE
FILTER
17W73HC08
When the heavy duty mode switch on the cluster is pushed ON, the arm regeneration solenoid valve
is deactivated and the arm regeneration spool is returned to neutral position.
The arm regeneration faction is activated.
Then, arm operation speed is increased.
3-12