CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

7900AM
SERIES
3 STAGE MAST
6,200 lb. CAPACITY
MODELS K7901--K7920
S/N 790001 & ABOVE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG R394
R02--95
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.

MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS PARTS INDEX

CONTENTS

RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRIMARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECONDARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PRIMARY CHAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SECONDARY CHAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CARRIAGES (K7994 -- K7999) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3--WAY HOSE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PARTS INDEX

CATALOG R394 -- 1 -- R/02--95

CONTENTS PARTS INDEX

RAIL SYSTEM

14
2
13

1
12
11
10

8 5

R/02--95 -- 2 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R17605--4 Outer Rail Assembly 1 K7904AM

2 R22815--49 Intermediate Rail Assembly 1 K7904AM

3 R17650--49 Inner Rail Assembly 1 K7904AM

4 K34813 Washer, Lock 2 ALL

5 R9251 Screw, Socket Head 2
6 R22 Shim A/R
7* R2 Roller 2
8 R206 Shim A/R

9** R1 Roller 6
10 K20388 Bolt, Hex 2
11 K34807 Washer, Lock 2
12 R9155 Cylinder Retainer 1
13 K302240 Screw, Cap 2
14 B531 Shim 4

* Also available for replacement of R2 Roller is a 0.015” over--sized Roller, order Part No. R446.
** Also available for replacement of R1 Roller is a 0.015” over--sized Roller, order Part No. R442.

CATALOG R394 -- 3 -- R/02--95

CONTENTS PARTS INDEX

PRIMARY CYLINDER

16
4*

5*

3
6
17

18

19
10*
11
20
12
21

13* 2 7

9
14*

15

R/02--95 -- 4 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R18340--40 Primary Cylinder Assembly 1 K7904AM

2 R18395--40 Barrel Assembly 1 K7904AM

3 R9085--87 Piston Assembly 1 K7904AM

4* -- -- -- -- Wiper 1 ALL
5* -- -- -- -- Seal 1
6 R9012 Ring, Wear 2
7 R13826 Protector, Flow 1
8 K62--12--10 Fitting 1

9 R2211--9 Lock Wire 1

10* -- -- -- -- Washer, Seal 1
11 R2551 Screw 1
12 R9013 Ring, Wear 1

13* -- -- -- -- O--Ring 1
14* -- -- -- -- Ring, Back Up 1
15 R9076 Base 1
16 R18340K Seal Kit 1

17 R18613 Elbow 1
18 R18614 Union 1
19 R18211 Valve 1
20 K2--6--2 Union 1
21 K16--6 Cap 1

* Included In Seal Kit, Item 16.

CATALOG R394 -- 5 -- R/02--95

CONTENTS PARTS INDEX

SECONDARY CYLINDER

4*

15
6*

3
8
9*

11

2 12* 1

13*

10
14
19

18

17

16

R/02--95 -- 6 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22935R--40 Secondary Cyl. Assembly, R.H. 1 K7904AM

1 R22935L--40 Secondary Cyl. Assembly, L.H. 1 K7904AM

2 R22160R--4 Barrel Assembly, R.H. 1 K7904AM

2 R22160L--4 Barrel Assembly, L.H. 1 K7904AM

3 R22155--40 Rod Assembly 1 K7904AM

4* -- -- -- -- Wiper 1 ALL
5* -- -- -- -- Seal 1
6* -- -- -- -- Seal 1
7 R9037 Ring, Wear 2
8 R2551 Screw 1
9* -- -- -- -- Washer, Seal 1

10 R2211--8 Lock Wire 1

11 R9038 Ring, Wear 1
12* -- -- -- -- O--Ring 1
13* -- -- -- -- Ring, Back Up 1
14 R18181 Base 1
15 R22935K Seal Kit 1

16 R18614 Union 1
17 R18211 Valve 1
18 R18213 Union 1
19 K16--6 Cap 1

* Included in Seal Kit, Item 15.

CATALOG R394 -- 7 -- R/02--95

CONTENTS PARTS INDEX

HYDRAULIC SYSTEM

15
16
INTERMEDIATE 14
RAIL 17

SECONDARY
CYLINDER
PRIMARY
CYLINDER 2 LIFT LINE SUPPLIED
BY CUSTOMER

1 13

12
3
INTERMEDIATE
RAIL 11

10

9
OUTER RAIL 5
TO TRUCK
6 7
7 8

18

R/02--95 -- 8 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1756 Hose Assembly 1 K7904AM

2 K62--12 Adapter 1 ALL

3 K62--12--10 Fitting 1
4 R12395 Hose Sheave Assembly 1
5 R12367 Hose Sheave 1
6 R2362 Bearing 1
7 R7332 Ring, Snap 2

8 R7333 Ring, Snap 1

9 K912 O--Ring 1
10 R13828 Flow body 1
11 R4792 Regualtor, Flow 1
12 K97615 Ring, Snap 1
13 R13827 Fuse, 18 GPM 1

14 R19511 Hose Assembly 1

15 R9042 Protector, Flow 1
16 R4858 Screw, Flat Head 2
17 R10328 Shim A/R
18 K97537 Ring, Snap 2

CATALOG R394 -- 9 -- R/02--95

CONTENTS PARTS INDEX

PRIMARY CHAIN SYSTEM

11
15
14
13
12
11 9
10 8
7
6

5
1
4

TO
INNER RAIL PRIMARY
(REF) CYLINDER

3
2
5
4

CARRIAGE
ASSEMBLY
(REF)

R/02--95 -- 10 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22137--8 Primary Chain 2 K7904AM

2 R22147 Anchor, Chain 4 ALL

3 R227 Nut, Stop 4
4 R9054 Pin, Chain 4
5 K72004 Pin, Cotter 8
6 R23230 Cross Head Assembly 1

7 R23098 Chain Retainer 2

8 K34807 Lock Washer 4
9 K20388 Bolt, Hex 4
10 R9094 Oil Seal 2
11 R9089 Ring, Snap 4

12 R9098 Bearing 4
13 R23153 Sheave, Hose/Chain 2
14 K97538 Ring, Snap 2
15 R9099 Grease Shield 2

CATALOG R394 -- 11 -- R/02--95

CONTENTS PARTS INDEX

SECONDARY CHAIN SYSTEM

7
6

1 5
INTERMEDIATE
RAIL
2 (REF)

OUTER RAIL
(REF)

4
3

INNER RAIL (REF)

R/02--95 -- 12 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22137--23 Secondary Chain 2 K7904AM

2 R22147 Anchor, Chain 4 ALL

3 R227 Nut, Stop 4
4 R9054 Pin, Chain 4

5 K72004 Pin, Cotter 8

6 R23202 Sheave, Chain 2
7 K97538 Ring, Snap 2

CATALOG R394 -- 13 -- R/02--95

CONTENTS PARTS INDEX

CARRIAGES (K7994 -- K7999)

9
7
8

7
6

10 2
3*
4

R/02--95 -- 14 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R23330--1 Carriage Assembly 1 K7994

1 R23215 Carriage Assembly 1 K7995
1 R22145--4 Carriage Assembly 1 K7996
1 R22145--3 Carriage Assembly 1 K7997
1 R22145--2 Carriage Assembly 1 K7998
1 R22145--1 Carriage Assembly 1 K7999

2 R206 Shim A/R

3* R1 Roller 6
4 R2389 Washer 2
5 R1811 Screw, Socket Head 2

6 R3561 Shaft, Eccentric 4

7 R206 Shim 8
8 R3595 Roller Assembly 4
9 K97535 Ring, Snap 4
10 R3564 Bolt, Lock 4

* Also available for replacement of R1 Roller is a 0.015” over--sized Roller, order Part No. R442.

CATALOG R394 -- 15 -- R/02--95

CONTENTS PARTS INDEX

3--WAY HOSE KIT (K7976)

CHAIN ROLLER
ASSEMBLY
(REF)

1
4

5 INTERMEDIATE
RAIL (REF)

PRIMARY CYLINDER
HEAD ASSEMBLY
(REF)
6
12 7
8
WELDS TO
INNER RAIL
9

11 10
WELDS TO
CARRIAGE

R/02--95 -- 16 -- CATALOG R394

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1575 Hose Assembly 2 K7976--9

1 B760--1581 Hose Assembly 2 K7976--15
2 R22916 Sheave, Hose 2
3 R22918 Spacer 2
4 K104--6 Fitting, Bulkhead 2

5 K52--6 Nut, Hex 2

6 K20388 Bolt, Hex 2
7 K34807 Washer, Lock 2
8 R9154 Hose Guide 2

9 R17641 Plate, Turn--Around 2

10 K108--6 Fitting, Bulkhead 2
11 R17671 Plate, Bulkhead 2
12 K52--8 Nut, Hex 2

CATALOG R394 -- 17 -- R/02--95

CONTENTS PARTS INDEX

DECALS

1
1

ROUGH TERRAIN
MAST 48” 2, 3

INDUSTRIAL
MAST 57”

2, 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
CONTENTS PARTS INDEX

Parts Index: R10328, 9 R22918, 17

part no., page R12367, 9 R22935L---, 7

R12395, 9 R22935R---, 7
R13826, 5 R23098, 11
B R13827, 9 R23153, 11
R13828, 9 R23202, 13
B531, 3
R17605---, 3 R23215, 15
B760---, 9
R17641, 17 R23230, 11
B760---1575, 17
R17650---, 3 R23330---1, 15
B760---1581, 17
R17671, 17 R2362, 9
R1811, 15 R2389, 15
K R18181, 7
R2551, 5, 7
K104---6, 17 R18211, 5, 7
R3561, 15
K108---6, 17 R18213, 7
R3564, 15
K16---6, 5, 7 R18340---, 5
R3595, 15
K2---6---2, 5 R18340K, 5
R4792, 9
K20388, 3, 11, 17 R18395---, 5
R4858, 9
K302240, 3 R18613, 5
R7332, 9
K34807, 3, 11 R18614, 5, 7
R7333, 9
K34813, 3 R19511, 9
R9012, 5
K52---6, 17 R2, 3
R9013, 5
K52---8, 17 R206, 3, 15
R9037, 7
K62---12, 9 R22, 3
R9038, 7
K62---12---10, 5, 9 R2211---8, 7
R9042, 9
K64807, 17 R2211---9, 5
R22137---, 11, 13 R9054, 11, 13
K72004, 11, 13
R22145---, 15 R9076, 5
K912, 9
R22147, 11, 13 R9085---, 5
K97535, 15
R22150K, 7 R9089, 11
K97537, 9
R22155---, 7 R9094, 11
K97538, 11, 13
R22160L---, 7 R9098, 11
K97615, 9
R22160R---, 7 R9099, 11
R227, 11, 13 R9154, 17
R R22815---, 3 R9155, 3
R1, 3, 15 R22916, 17 R9251, 3