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Service Manual 321 Us and No Us Serie 1 y and Gs

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CONTENTS

Contents ............................................................................................................................................ 1
3•2•1 and 3•2•1 GS Home Entertainment System Differences ...................................................... 2
Software Update Information .......................................................................................................... 2
Accessories ....................................................................................................................................... 2
Warranty .............................................................................................................................................2
Safety Information ............................................................................................................................3
Electrostatic Discharge Sensitive (ESDS) Device Handling .........................................................3
Specifications ................................................................................................................................ 4-7
Part List Notes ...................................................................................................................................8
Packaging Part List, 3•2•1 Home Entertainment System Packaging View (see Figure 1) .......... 8
Figure 1. 3•2•1 Home Theater System Packaging View ................................................................... 9
Packaging Part List, 3•2•1 GS (Gemstone) Home Entertainment System (see Figure 2) ......... 10
Figure 2. 3•2•1 GS (Gemstone) Home Theater System Packaging View ....................................... 11
Part List, 3•2•1 and 3•2•1 GS Home Theater Systems Accessory Kit (see Figure 3) ................ 12
Figure 3. Accessory Kit Exploded View .......................................................................................... 12
Main Part List, 3•2•1 and 3•2•1 GS Console Assembly (see Figure 4) ........................................ 13
Figure 4. Console Exploded View ................................................................................................... 14
Main Part List, Bass Module Assembly (see Figure 5) ................................................................ 15
Figure 5. Bass Module Assembly Exploded View ........................................................................... 15
Main Part List, Bass Module PCB Assembly (see Figure 6) ........................................................ 16
Figure 6. Bass Module PCB Assembly Exploded View .................................................................. 16
Main Part List, 3•2•1 GS Array Assembly (see Figure 7) ............................................................. 17
Figure 7. 3•2•1 GS Array Assembly Exploded View ....................................................................... 17
Electrical Part Lists ................................................................................................................... 18-37
Console Main PCB Assembly .................................................................................................. 18-34
Console LCD Display PCB Assembly ..................................................................................... 34-35
Bass Module PCB Assembly ................................................................................................... 36-37
Disassembly Procedures ......................................................................................................... 38-40
Test Procedures ........................................................................................................................ 41-45
3•2•1 System Date of Manufacture Information ........................................................................... 45
Parental Control Information ......................................................................................................... 46
Table 1. 3•2•1 Console DVD Parental Control Rating Codes .......................................................... 46
Changing the 3•2•1 Console Region Code ............................................................................. 46-47
Table 2. Region Code Tap Commands and Responses .................................................................. 47
Computer Setup Procedure ..................................................................................................... 48-49
Figure 8. LCD Display PCB P/N: 254550-001 Rev. 00 Topside Etch Diagram............................. 50
Figure 9. LCD Display PCB P/N: 254550-001 Rev. 00 Bottom Etch Diagram ............................. 50
Figure 10. LCD Display PCB P/N: 254550-001 Rev. 01 Topside Etch Diagram........................... 51
Figure 11. LCD Display PCB P/N: 254550-001 Rev. 01 Bottom Etch Diagram ........................... 51
Figure 12. LCD Display PCB P/N: 254550-001 Rev. 02 and 03 Topside Etch Diagram .............. 52
Figure 13. LCD Display PCB P/N: 254550-001 Rev. 02 and 03 Bottom Etch Diagram ............... 52
Figure 14. Bass Amplifier PCB P/N: 254574-001 Rev. 00 Etch Layout Diagram ........................ 53
Figure 15. Bass Amplifier PCB P/N: 254574-001 Rev. 01 Etch Layout Diagram and
Bass Amplifier PCB P/N: 266469-001 Rev. 00 Etch Layout Diagram ........................ 54
Figure 16. Bass Amplifier PCB P/N: 266469-001 Rev. 01 Etch Layout Diagram ........................ 55
Figure 17. Bass Amplifier PCB P/N: 268858-001 Rev. 00 Etch Layout Diagram ........................ 56
Glossary of Terms ........................................................................................................................... 57
Service Manual Revision History ................................................................................................... 58

1
3•2•1 and 3•2•1 GS Home Entertainment System Differences
The 3•2•1 and 3•2•1 GS (Gemstone) home entertainment systems share the same basic com-
ponents. The bass module and bass module cable are identical. The console uses the same
electronic parts and most of the same chassis parts. The differences in the console are the
console firmware and the color of the silver front bezel and DVD drawer bezel. The product label
on the console reads "Model AV3-2-1GS Media Center". The arrays used on the two systems
are different. The standard 3•2•1 system uses the larger 60mm driver arrays, and are only
available in graphite. The 3•2•1 GS arrays utilize the smaller 50mm Jewel Cube® driver. These
arrays are available in graphite and silver.
Software Update Information
The firmware located in the main PCB and display PCB's microprocessors can be updated by
means of an update CD. These update CDs are available from Bose® Product and Technical
Support at 800-233-4408 (Bose service centers only) or 800-367-4008 (Bose system owners)
and are automatically sent out to customers who have purchased the 3•2•1 system and filled out
and returned the software update card that came with their system literature. Service centers
can also download an ISO image of the latest firmware update file from the Service web site at
http://serviceops.bose.com and burn it onto a CD for use as an update disc.

Once you have the CD, simply power up the console, press the stop/eject button on the con-
sole, place the update CD into the drawer and close it and the update process will begin.
When the process is complete you may remove the update CD.

Check to verify that both the display PCB firmware and the main PCB firmware have updated
properly. You can do this by using the TAP commands or by a series of button presses on the
console front panel. Both of these methods are outlined later in this service manual.

Accessories

The Bose Model 3•2•1 and 3•2•1 GS home entertainment system shelf speakers are compatible
with Bose mounting accessories, including the UB-20 wall brackets, UFS-20 floor stands and
UTS-20 table stands.

CAUTION: The Bose 3•2•1 and 3•2•1 GS Home Entertainment Systems


contain no user-serviceable parts. To prevent warranty infractions,
refer servicing to warranty service stations or factory service.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF


BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR
THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT
BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF
THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR
USED FOR ANY OTHER PURPOSE.

WARRANTY
The Bose 3•2•1 and 3•2•1 GS Home Entertainment Systems are covered by a limited 1-year
transferable warranty.

2
SAFETY INFORMATION
1. Parts that have special safety characteristics are identified by the symbol on schematics
or by special notes on the parts list. Use only replacement parts that have critical characteristics
recommended by the manufacturer.

2. Make leakage current or resistance measurements to determine that exposed parts are
acceptably insulated from the supply circuit before returning the unit to the customer.
Use the following checks to perform these measurements:

A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line cord
directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a
leakage current tester or a metering system that complies with American National Standards
Institute (ANSI) C101.1 "Leakage Current for Appliances" and Underwriters Laboratories (UL)
6500 / IEC 60056 paragraph 9.1.1. With the unit AC switch first in the ON position and then in
OFF position, measure from a known earth ground (metal waterpipe, conduit, etc.) to all ex-
posed metal parts of the unit (antennas, handle bracket, metal cabinet, screwheads, metallic
overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return
path to the chassis. Any current measured must not exceed 0.5 milliamp. Reverse the unit power
cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMI-
NATED BEFORE RETURNING THE UNIT TO THE CUSTOMER.

B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and connect a jumper
wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure the
resistance with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet
part on the unit. When testing 3 wire products, the resistance measured to the product enclosure
should be between 2 and infinite MOhms. Also, the resistance measured to exposed input/output
connectors should be between 4 and infinite MOhms. When testing 2 wire products, the resis-
tance measured to exposed input/output connectors should be between 4 and infinite MOhms.
If it is not within the limits specified, there is the possibility of a shock hazard, and the unit must
be repaired and rechecked before it is returned to the customer.

ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)


DEVICE HANDLING
This unit contains ESDS devices. We recommend the following precautions when repairing,
replacing or transporting ESDS devices:

• Perform work at an electrically grounded work station.

• Wear wrist straps that connect to the station or heel straps that connect to conductive
floor mats.

• Avoid touching the leads or contacts of ESDS devices or PC boards even if properly
grounded. Handle boards by the edges only.

• Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert
unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags,
bubble wrap or plastic trays.

3
SPECIFICATIONS
System Specifications:

Power Rating: USA/Canada: 120VAC, 60 Hz, 300W


Europe/UK/Aus: 220-240VAC, 50/60 Hz, 300W
Japan: 100VAC, 50/60 Hz, 300W
Dual Voltage: 115/230VAC, 50/60 Hz, 300W

Console Inputs: AUX, Video 1, Video 2

Console Outputs: 1 Audio Output (AUX), 1 Composite Video


Output and 1 S-Video Output

External Antennas: FM, 75 Ohm, 3.5 mm mono connector


AM Loop, 2.5 mm mono connector

Maximum Ambient Temperature: 40 degrees C

Maximum Product Power Dissipation: 47 Watts

Low Frequency Cut-off (typical): 3•2•1 Array Cube: 180 Hz


3•2•1 GS Array Cube: 212 Hz
Bass Module: 50 Hz

Weight: 3•2•1 Packed System: 35.5 lb (16.1 kg)


3•2•1 GS Packed System: 32.0 lb (16.1 kg)
Console: 7.0 lb (2.7 kg)
Bass Module: 26.5 lb (12.0 kg)
3•2•1 Arrays, each: 3.0 lb (1.4 kg)
3•2•1 GS Arrays, each: 1.1 lb (0.5 kg)
IR Remote: 0.26 lb (0.1 kg)

Dimensions: Console: 9.8 x 12.8 x 3.9 inches


(250 mm x 326 mm x 99.5 mm)
Bass Module: 14 x 7.5 x 20.1 inches
(35.6 cm x 18.4 cm x 51.1 cm)
Bass Module internal volume:
1205 cubic inches (19.7 liters)
3•2•1 Arrays: 7.9 x 5.3 x 3.4 inches
(200 mm x 134 mm x 86 mm)
3•2•1 GS Arrays: 5.6 x 2.6 x 4.2 inches
(142 mm x 65 mm x 106 mm)
IR Remote: 2.6 x 8.9 x 1.2 inches
(65 mm x 204 mm x 30 mm)

Console Specifications:

Compression Formats Supported for


discs inserted into the DVD/CD drive: AC-3, MP3, DTS, MPEG-1 (VCD), MPEG-2

Compression Formats NOT Supported for


discs inserted into the DVD/CD drive: SACD Format (Sony), MLP
4
SPECIFICATIONS
Console Specifications (continued):

Digital Formats Supported for


sources connected to the digital inputs: AC-3, DTS, PCM

CD/DVD Drive Performance:

Interface: ATAPI

Data Transfer Rate: Sustained Mode (DVD): 2704-6536 kbs


Sustained Mode (CD-ROM mode 1) 2069-4800
max kbs

Access Time: DVD-ROM CD-ROM (32x)


Average Random Seek 105ms-95ms
Average Random Access 135ms-95ms
Average Full Stroke Access 230ms-160ms

Drive Physical Characteristics: Weight: 2.2 lbs (0.98 kg


Dimensions: 1.6" H x 5.7" W x 7.6" D
(41.5 mm x 146 mm x 193 mm)

Power Requirements: +12 Vdc, +5 Vdc

Distortion and Noise: -78 dB THD+N, unweighted,


22-22kHz for a 1kHz signal at -1 dB

-90 dB THD+N, unweighted,


22-22kHz for a 1kHz signal at -10 dB

Dynamic Range: -90 dB THD+N, unweighted,


22-22kHz for a 1kHz signal at -60 dB

Distortion: < 0.1% @ 0.5 W

Output Noise: < 400 mVrms, A-weighted

Noise when Muted: < 400 uVrms, A-weighted

DC Offset: < 50 mVdc, all channels


Channel Balance: +/- 1.5 dB for all volume settings
Channel Separation: > 40 dB @ 1 kHz, > 30 dB @ 10 kHz,
stereo mode

Analog Input Characteristics:

Maximum source signal for ADC full scale: 2 Vrms


Minimum source signal for ADC full scale: 200 mVrms

Input Impedance: 100k Ohms nominal +/- 10%


Input Coupling: AC coupled to remove source DC offset
5
SPECIFICATIONS
Console Specifications (continued):

Analog Output (Aux) Characteristics:

Output level from 0 dB Full Scale: 1 Vrms at less than 0.05% THD
Gain from CODEC 0 dB Full Scale: 2 Vrms (-6 dB +/- 1 dB)
Output level from FM
(mono, 75 kHz dev): 0.3 Vrms nominal
Output level from AM
(30% mod, 100 dBuV): 0.2 Vrms nominal
Source Impedance at 1 kHz: 1560 Ohms nominal, +/- 10%
Output Coupling: AC

S/PDIF Coaxial Input Characteristics:

Sampling Rates Accommodated: 44.1 kHz, 48 kHz


Number of bits recognized: 16, 20 and 24
Input Impedance: 75 Ohms +/- 10%
Error Checking and Handling: Implements full error checking and handling,
considering CRC, validity bit, loss of lock,
parity error, and bi-phase error.
Input Coupling: AC

Optical S/PDIF Input Characteristics:

Sampling Rates Accommodated: 44.1 kHz and 48 kHz


Number of bits recognized: 16, 20 and 24
Error Checking and Handling: Implements full error checking and handling,
considering CRC, validity bit, loss of lock,
parity error, and bi-phase error.
Input Connector: TOSLINK

LFE Channel Volume Control: +12 dB to -12 dB gain range from the bass tone control

Film EQ: Selectable on or off

Tone Controls: Treble Control: Range of -12 to +12 dB in 11 steps


Bass Control: Range of -12 to +12 dB in 18 steps

FM Tuner Performance (per IHF-T-200):

Channel Spacing: US/Can/Dual Voltage: 200 kHz


Euro/UK/Aus: 50 kHz
Japan: 100 kHz
Band Limits: US/Can/Dual Voltage: 87.7 MHz - 107.9 MHz
Euro/UK/Aus: 87.50 MHz - 108.00 MHz
Japan: 76.00 MHz - 90.00 MHz
De-emphasis: US/Can/Dual Voltage: 75 usec
Euro/UK/Aus/Japan: 50 usec

6
SPECIFICATIONS
Console Specifications (continued):

FM Tuner Performance (per IHF-T-200) (continued):

50 dB Quieting Sensitivity:
Mono: US/Can/Dual Voltage: 15 dBf nom/19 dBf limit
Euro/UK/Aus/Japan: 20 dBf nom/25 dBf limit
Stereo: US/Can/Dual Voltage: 38 dBf / limit 42 dBf
Euro/UK/Aus: 42 dBf / limit 47 dBf
Japan: 38 dBf / limit 42 dBf
Signal to Noise Ratio @ 65 dBf: 74 / limit 69 dB mono, 70 / limit 65 dB stereo
Harmonic Distortion @ 65 dBf: Mono 0.3% / limit 0.6%, stereo 0.4% / limit 0.8%
Capture Ratio @ 45 dBf: 2.0 dB nominal / limit 3.0 dB
AM Rejection @ 45 dBf: 60 dB nominal / 50 dB limit
Adjacent Chan Selectivity (200 kHz): 13 dB nominal / 10 dB limit @ 45 dBf
Alternate Chan Selectivity (400 kHz): US/Can/Dual/Japan: 70 dB nom/65 dB limit @ 45 dBf
Euro/UK/Aus: 75 dB nom/70 dB limit @ 45 dBf
Image Rejection: US/Can/Dual/Japan: 45 dB nominal / 40 dB limit
Euro/UK/Aus: 85 dB nominal / 70 dB limit
RF Intermodulation: 65 dB nominal / 55 dB limit
Sub-carrier Product Rejection: 55 dB nominal / 45 dB limit
Frequency Response: 30 Hz to 15 kHz +/- 1.0 dB nominal, +/- 2.0 dB limit
Stereo Channel Separation @ 1 kHz: 35 dB nominal / 25 dB limit
Auto Stop Level (seek): 30 dBf +/-5
Mono Threshold: 40 dBf +/-5
Stereo Threshold: 42 dBf +/-5

AM Tuner Performance (per IHF-T-100):

Channel Spacing: US/CAN/DUAL: 10 kHz


Euro/UK/Aus/Japan: 9 kHz
Band Limits: US/CAN/Dual: 530 kHz - 1710 kHz
Euro/UK/Aus: 522 kHz - 1611 kHz
Japan: 531 kHz - 1629 kHz
Usable Sensitivity (mono): 48 dB nominal / 54 dB limit
Adjacent Channel Selectivity: 23 dB nominal / 18 dB limit
Alternate Channel Selectivity: 30 dB nominal / 25 dB limit
Image Rejection: 40 dB nominal / 35 dB limit
Auto Stop Level: 58 dBuV/m +/- 5 dB
Signal to Noise Ratio: 50 dB nominal / 45 dB limit
Distortion: 0.6% nominal / 1.4% limit
Frequency Response: 220 Hz: -3 dB nominal / -6 dB limit
2.0 kHz: -3 dB nominal / -6 dB limit

Bass Module Characteristics:

Woofer Impedance: Single woofer at 2 Ohms nominal DC resistance


Bass Amplifier Distortion Level: < 0.4% THD @ 0.5W
Bass Amplifier Output Noise: < 2 mVrms, unweighted
Bass Amplifier DC Offset: < 50 mVdc

7
PART LIST NOTES
1. This part is not normally available from Customer Service. Approval from the Field Service
Manager is required before ordering.

2. The individual parts located on the PCBs are listed in the Electrical Part List.

3. This part is critical for safety purposes. Failure to use a substitute replacement with the
same safety characteristics as the recommended replacement part might create shock, fire
and/or other hazards.

PACKAGING PART LIST


3•2•1 Home Entertainment System Packaging View (see Figure 1)

Item Description Part Number Note


Number
1 COMMITMENT LETTER 251001
2 SHT, QUICKSTART, MULTI-LANGUAGE 267520
3 MANUAL, OWNERS, 3 LANG 256951
MANUAL, OWNERS, 5 LANG 256952
4 CARD, INFO, WARRANTY, MULTI LANG 181460
5 CARD, REPLY 3.2.1 (US, DUAL) 268158
6 ADDRESS PAGE, BOSE 259434
7 BAG, POLY, 14.38 x 9.87 x 2 mil 103351
8 PACKING, EPS, CONSOLE 263123
9 ACCY KIT, 3.2.1, 230V, GRPHT (EURO, UK) 260094-021
ACCY KIT, 3.2.1, 100V, GRPHT (JAPAN, AUS, DUAL) 260094-001
10 CONSOLE ASSY, 120V, GRPH, RGN 1, (US/CAN) 256960-111C 1, 2
CONSOLE ASSY, 115/230V, GRPH, RGN 4, (DUAL) 256960-114C
CONSOLE ASSY, 230V, GRPH, RGN 2, (EURO) 256960-212C
CONSOLE ASSY, 230V, GRPH, RGN 2, (UK) 256960-2123
CONSOLE ASSY, 230V, GRPH, RGN 3, (S.E. ASIA) 256960-213C
CONSOLE ASSY, 230V, GRPH, RGN 4, (AUS,S. AMER) 256960-214C
CONSOLE ASSY, 230V, GRPH, RGN 5, (AFRICA, RUSS) 256960-215C
CONSOLE ASSY, 230V, GRPH, RGN 6, (CHINA) 256960-216C
CONSOLE ASSY, 100V, GRPH, RGN 2, (JAPAN) 256960-312C
CONSOLE ASSY, 115/230V, GRPH, RGN 2, (DUAL) 256960-612C
11 PACKING, INSERT, EPS, BASS BOX 260091
12 BAG, POLY, 13.5 x 35 x 9.5 x 2.5 mil 114522
13 ASSY, BASS BOX, 120V, GRPH (US/CAN) 255199-1109 1, 2
ASSY, BASS BOX, 230V, GRPH (EURO, UK, AUS) 255199-2109
ASSY, BASS BOX, 100V, GRPH (JAPAN) 255199-3119
ASSY, BASS BOX, 115/230V, GRPH (DUAL) 255199-6109
14 ARRAY ASSEMBLY (W/GRILLE), GRAPHITE 255198-001
15 CARTON, RSC, PRINTED 255183-01
16 LINE CORD, 120V, POL, DET, BLK (US/CAN, DUAL) 260082-001 3
LINE CORD, 230V, DETACH, 96" (EURO) 148203
LINE CORD, 220V, DETACH (UK) 134725
LINE CORD, 240V, DETACH (AUS) 134726
LINE CORD, 100V, POL, DET, BLK (JAPAN) 260086-001
- PACKING, EPS, CONSOLE 254576
- DECLARATION OF CONFORMITY 255192
- DVD PACK, 3·2·1 IN-BOX (US, DUAL) 269252
8
1

3 4 5 6 7

16
8 9

10

11

12 13
14

14
11

15

Figure 1. 3•2•1 Home Theater System Packaging View


9
PACKAGING PART LIST
3•2•1 GS (Gemstone) Home Entertainment System (see Figure 2)

Item Description Part Number Note


Number
1 COMMITMENT LETTER 251001
2 SHEET, QUICKSTART, 321GS 271981
3 OWNERS MANUAL, 3 LANG, E321 271966
OWNERS MANUAL, 5 LANG, E321 271967
4 CARD, REGISTRATION AND WARRANTY 262933
5 SHEET, SLIP, COMPONENT AUDIO 255805
6 ADDRESS PAGE, BOSE 259434
7 BAG, POLY, 14.38 x 9.87 x 2 mil 103351
8 ACCESSORY KIT, E321, GRAPHITE 269985-001
ACCESSORY KIT, E321, SILVER 269985-003
ACCESSORY KIT, E321, GRAPHITE (EURO, UK) 269985-021
ACCESSORY KIT, E321, SILVER (EURO, UK) 269985-023
9 LINE CORD, 120V, POL, DET, BLK (US, DUAL) 260082-001 3
LINE CORD, 230V, DETACH, 96" (EURO) 148203
LINE CORD, 230V, DETACH (UK) 134725
LINE CORD, 230V, DETACH (AUS) 134726
LINE CORD, 100V, POL, DET, BLK (JAPAN) 260086-001
10 CONSOLE ASSY, 120V, GRPH, RGN 1 (US) 269995-111C 1, 2
CONSOLE ASSY, 120V, GRPH, RGN 4 (DUAL) 269995-114C
CONSOLE ASSY, 230V, GRPH, RGN 2 (EURO/UK) 269995-2123
CONSOLE ASSY, 230V, GRPH, RGN 3 (S.E. ASIA) 269995-213C
CONSOLE ASSY, 230V, GRPH, RGN 4 (AUS) 269995-214C
CONSOLE ASSY, 100V, GRPH, RGN 2 (JAPAN) 269995-312C
11 PACKING, INSERT, EPS, BASS BOX 260091
12 BAG, POLY, 13.5 x 35 x 9.5 x 2.5 mil 114522
13 ASSY, BASS BOX, 120V, GRPH (US) 255199-1109 1, 2
ASSY, BASS BOX, 230V, GRPH (EURO, UK, AUS) 255199-2119
ASSY, BASS BOX, 100V, GRPH (JAPAN) 255199-3119
ASSY, BASS BOX, 115/230V, GRPH (DUAL) 255199-6119
14 PACKING TRAY, INSERT, THERMOFORM (ARRAYS) 269909-001
15 ARRAY, ASSY, GRAPHITE 269990-001
ARRAY, ASSY, SILVER 269990-003
16 CARTON, RSC 271611-001
- MANUAL, OWNERS, 3.2.1 SYSTEM, 3 LANG 256951
- CARD, 3.2.1 UPDATE (US, DUAL) 268158
- DVD PACK / 3.2.1 IN-BOX (US, DUAL) 269252
- BAG, HDPE, 11 X 14 X 1 MIL 262363

10
1

3 4 5 6 7

10

11

12

13
14 2x

11

15
16

Figure 2. 3•2•1 GS (Gemstone) Home Theater System Packaging View


11
PART LIST
3•2•1 and 3•2•1GS Home Theater Systems Accessory Kit (see Figure 3)
Item Description Part Number Note
Number
1 REMOTE, 321, IR, GRAPHITE 259820-001 3
REMOTE, 321, IR, PLAT WHT (EURO) 259820-002
REMOTE, 321GS, IR, GRAPHITE 270625-001
REMOTE, 321GS, IR, PLAT WHT (EURO) 270625-002
2 CABLE, AUDIO, DUAL RCA 185931-01
3 FM DIPOLE ANTENNA 261619-001
4 BUMPER, RECESSED, FOOT, .88" 142839
5 FOOT, CLEAR, .312 X 0.85 178321-04
6 BATTERY, CARBON, AA SIZE 147538
7 BAG, POLY,3 X 3 MIL 194392
8 PACKING, TRAY, ACCY, PET 30 260454-01
9 CABLE, VIDEO, 6’, YL 183200
10 ANTENNA, ASSY, AM, CD20 199824-002
11 PACKING, INSERT, SCORED SHT 260096
12 CABLE, ARRAY, 321, 9 PIN, GRAPHITE 255123-001
CABLE, ARRAY, 321GS, 9 PIN, GRAPHITE 269984-001
CABLE, ARRAY, 321GS, 9 PIN, SILVER 269984-003
13 CABLE, BASS MODULE, 15 PIN, GRAPHITE 255122-001
14 CARTON, D/C, ACCY KIT W/ART 260456-01
- SCART CABLE 266221-001 EURO/UK/AUS
- ANTENNA, ADAPTER, PAL TO 3.5MM, CON 267162 EURO/UK/AUS
- BATTERY DOOR, REMOTE CONT, GRAPHITE 264861-001 REPAIR PART
BATTERY DOOR, REMOTE CONT, PLAT WHT 264861-002 ONLY

9
2
10

3
4x 4

11 2x 5

2x 6
12 7

13

14

Figure 3. Accessory Kit Exploded View


12
MAIN PART LIST
3•2•1 and 3•2•1 GS Console Assembly (see Figure 4)

Item Description Part Number Qty. Note


Number
1 LABEL, TOP COVER, GRAPHITE 256946-001 1
LABEL, TOP COVER, PLAT WHT (EURO) 256946-002
2 COVER, CONSOLE, GRAPHITE 264482-001 1 3
COVER, CONSOLE, PLAT WHT (EURO) 264482-002
3 STRAP, DVD (CLAMP) 260462 1
4 SHIELD, ATAPI, FORMED METAL, DVD 260472-001 1
5 DRIVE, DVD-ROM, TOHEI, V1.028R8415 301728-002 or 1 3
301728-003
6 SCREW, M3 260463 2
7 CABLE, POWER, DVD, 155 MM 267278-155 1
8 CABLE, RIBBON, ATAPI, 40 POSITION 256954-090 1
9 HEATSINK, MAIN 260281 1
10 CABLE, FLEX, 172 MM, 24 CONDUCTOR 254584-172 1
11 PAD, THERMAL PHASE CHANGE (AMP IC) 258627 1
12 CLIP, HEATSINK 262080 1
13 SCREW, TF, 8-11 X .625", PAN, TORX 256947-10 11
14 BRACKET, SHIELD, DVD (CASTING) 256949 1
15 GASKET, FOAM, EMI, 25 MM 262635-025 5
16 PAD, THERMAL, COMPLIANT, 25 X 25 MM 262078-001 1
17 PAD, THERMAL, COMPLIANT, 9 X 7 MM 262078-002 1
18 GASKET, FOAM, EMI, 3 MM 262635-003 3
19 PANEL, I/O, GRAPHITE 262802-001 1 3
PANEL, I/O, PLAT WHT (EURO) 262802-002
20 PCB ASSY, MAIN, PROG, 321 STD 1 2
US/CAN, DUAL 263202-126
EURO, UK, AUS 263202-226
JAPAN 263202-316
PCB ASSY, MAIN, PROG, 321 GS
US/CAN, DUAL 263202-612
EURO, UK, AUS 263202-226
JAPAN 263202-316
21 BASE, CONSOLE, GRAPHITE 254547-001 1 3
BASE, CONSOLE, PLAT WHITE (EURO) 254547-002
22 SHIELD, LOWER 266444-001 1
23 FOOT, RUBBER, 12.7 MM DIA X 2.38 MM THK 260465 4
24 GROUND STRAP, FOIL, 25 MM X 105 MM 262634-105 1
25 LCD ASSY, DISPLAY, PROG, (ALL VERSIONS) 268046-001 or 1 2
262309-103
26 BEZEL SUB-ASSEMBLY, 321 & 321 GS 255127-001 1 3

27 BEZEL, DRAWER, DVD, 321 & 321 GS 256957-001 1


28 NAMEPLATE, 38 MM DIAMOND CUT 256945-001 1
- BARRIER, THERMAL (LOCATED UNDER MAIN 268574-001 1 3
PCB POWER SUPPLY SECTION)

13
1

3
4

6 2x

9 8

11 10
12
13 9x

14

2x 13
15 5x
16

17 18 3x
19

20

21

22

26 25 24
23 4x

27

28

Figure 4. Console Exploded View


14
MAIN PART LIST
Bass Module Assembly (see Figure 5)
Item Description Qty. Part Note
Number Number
1 SCREW, TAPP, 8-11 X .5, PAN, ASY, SQ 6 250817-08
2 FOAM TAPE, .32"W 2 255202
3 BRACKET, COVER, AMP 2 255179
4 SCREW, TAPP, 8-11 x 1.0, PAN, XRC/SQ 8 172672-16
5 XFMR, EI, 100/120V, 50/60HZ (US, JAPAN) 1 261278-001 3
XFMR, EI, 230V, 50 HZ (EURO, UK, AUS) 261276-002
XFMR, EI, 115/230V, 50/60HZ (DUAL VOLT) 261277-001
6 ENCLOSURE, REAR, 120V, GRAPHITE (US, JAPAN) 1 255165-201 3
ENCLOSURE, REAR, 230V, GRPHT (EURO, UK, AUS) 255165-221
ENCLOSURE, REAR, 230V, PLT WHT (EURO) 255165-222
ENCLOSURE, REAR, 115/230V, GRPHT (DUAL VOLT) 255165-211
7 SCREW, TT, 8-32 X 0.5, PAN, XREC/SQ 4 255191-08
8 BBOX, PCB/HEATSINK ASSY (US) 1 255139-001 2
BBOX, PCB/HEATSINK ASSY (EURO, UK, AUS) 255139-002
BBOX, PCB/HEATSINK ASSY (JAPAN) 255139-003
BBOX, PCB/HEATSINK ASSY (DUAL VOLT) 255139-006

1 6x

2 2x

3 2x

4 8x
6

7 4x

4
8

Figure 5. Bass Module Assembly Exploded View


15
MAIN PART LIST
Bass Module PCB Assembly (see Figure 6)

Item Description Qty. Part Number Note


Number
1 HEATSINK, BASS MODULE 1 267169-001
2 CLIP, SPRING 1 142864
3 GASKET, .375" X .75" X .06" 3 255201
4 PC BOARD ASSY, BASS (US) 1 254575-001 2
PC BOARD ASSY, BASS (EURO, UK, AUS) 254575-002
PC BOARD ASSY, BASS (JAPAN) 254575-003
PC BOARD ASSY, BASS (DUAL VOLT) 254575-006
5 SCREW, M3.5 X 10 MM, THD ROLL 3 140447-10
6 CLIP, HEATSINK, BB AMP 1 255174

U1

BR1

Q1

5 3x
3 3x

Figure 6. Bass Module PCB Assembly Exploded View


16
MAIN PART LIST
3•2•1 GS Array Assembly (see Figure 7)

Item Description Part Number Qty per Note


Number Array
1 TWIDDLER ASSY, 50MM 273244-001 2
2 GRILLE, METAL, ARRAY, GRAPHITE 273748-001 1
GRILLE, METAL, ARRAY, SILVER 273748-003
3 NAMEPLATE, BOSE, ARRAY 269981-001 1
4 FOAM, GRILLE, ARRAY 272036-001 4
5 SCREW, HILO, 4-16 X .375, PAN, XREC 181621-06 8

3
1
4 4x
5 8x

Figure 7. 3•2•1 GS Array Assembly Exploded View


17
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors
Reference Description Part Number Note
Designator
R1 33.2K, 0603, 1/10W, 1% 191465-3322
R2 33.2K, 0603, 1/10W, 1% 191465-3322
R3 6.04K, 0603, 1/10W, 1% 191465-6041
R4 9.09K, 0603, 1/10W, 1% 191465-9091
R5 10K, 0603, 1/10W, 1% 191465-1002
R6 19.1K, 0603, 1/10W, 1% 191465-1912
R11 22.1K, 0603, 1/10W, 1% 191465-2212
R12 9.53K, 0603, 1/10W, 1% 191465-9531
R14 1K, 0603, 1/10W, 1% 191465-1001
R15 10K, 0603, 1/10W, 1% 191465-1002
R27 51 OHM, 0603, 1/10W, 5% 199403-510
R32 4.7K, 0603, 1/10W, 5% 199403-472
R33 4.7K, 0603, 1/10W, 5% 199403-472
R36 4.7K, 0603, 1/10W, 5% 199403-472
R89 33.2K, 0603, 1/10W, 1% 191465-3322
R90 13.3K, 0603, 1/10W, 1% 191465-1332
R91 10.2K, 0603, 1/10W, 1% 191465-1022
R92 0603, 1/10W, 1% 191465-4221
R93 13.3K, 0603, 1/10W, 1% 191465-1332
R95 499 OHM, 0603, 1/10W, 1% 191465-4990
R96 10K, 0603, 1/10W, 5% 199403-103
R98 1K, 0603, 1/10W, 1% 191465-1001
R99 1K, 0603, 1/10W, 1% 191465-1001
R100 1K, 0603, 1/10W, 1% 191465-1001
R103 JUMPER, CHIP, 0603 196042
R114 JUMPER, CHIP, 0603 196042
R115 750 OHM, 1206, 1/4W, 5% 124895-7515
R116 750 OHM, 1206, 1/4W, 5% 124895-7515
R117 JUMPER, CHIP, 0603 196042
R118 100 OHM, 0805, 1/10W, 5% 133626-1015
R152 470K, 0603, 1/10W, 5% 199403-474
R153 47K, 0603, 1/10W, 5% 199403-473
R154 47K, 0603, 1/10W, 5% 199403-473
R155 19.6K, 0603, 1/10W, 1% 191465-1962
R156 19.6K, 0603, 1/10W, 1% 191465-1962
R157 560 OHM, 0603, 1/10W, 1% 191465-5600
R158 560 OHM, 0603, 1/10W, 1% 191465-5600
R159 19.6K, 0603, 1/10W, 1% 191465-1962
R160 19.6K, 0603, 1/10W, 1% 191465-1962
R161 560 OHM, 0603, 1/10W, 1% 191465-5600
R162 19.6K, 0603, 1/10W, 1% 191465-1962
R163 19.6K, 0603, 1/10W, 1% 191465-1962
R164 560 OHM, 0603, 1/10W, 1% 191465-5600
R165 19.6K, 0603, 1/10W, 1% 191465-1962
R166 19.6K, 0603, 1/10W, 1% 191465-1962
R167 10K, 0603, 1/10W, 1% 191465-1002

18
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors (continued)
Reference Description Part Number Note
Designator
R168 10K, 0603, 1/10W, 1% 191465-1002
R169 10K, 0603, 1/10W, 1% 191465-1002
R170 10K, 0603, 1/10W, 1% 191465-1002
R171 1K, 0603, 1/10W, 5% 199403-102
R172 1K, 0603, 1/10W, 5% 199403-102
R173 10.0K, 0805, 1/10W, 5% 133626-1035
R175 10.0K, 0805, 1/10W, 5% 133626-1035
R196 19.6K, 0603, 1/10W, 1% 191465-1962
R197 19.6K, 0603, 1/10W, 1% 191465-1962
R198 19.6K, 0603, 1/10W, 1% 191465-1962
R199 19.6K, 0603, 1/10W, 1% 191465-1962
R200 19.6K, 0603, 1/10W, 1% 191465-1962
R201 19.6K, 0603, 1/10W, 1% 191465-1962
R202 19.6K, 0603, 1/10W, 1% 191465-1962
R203 19.6K, 0603, 1/10W, 1% 191465-1962
R204 100 OHM, 0603, 1/10W, 5% 199403-101
R205 100 OHM, 0603, 1/10W, 5% 199403-101
R206 JUMPER, CHIP, 0805 133627
R1000 100K, 0603, 1/10W, 5% 199403-104
R1001 100K, 0603, 1/10W, 5% 199403-104
R1002 100K, 0603, 1/10W, 5% 199403-104
R1004 100K, 0603, 1/10W, 5% 199403-104
R1005 100K, 0603, 1/10W, 5% 199403-104
R1006 100K, 0603, 1/10W, 5% 199403-104
R1008 560 OHMS, 0603, 1/10W, 5% 199403-561
R1009 560 OHMS, 0603, 1/10W, 5% 199403-561
R1010 1.00K, 0805, 1/10W, 5% 133626-1025
R1011 4.7K, 0603, 1/10W, 5% 199403-472
R1012 4.7K, 0603, 1/10W, 5% 199403-472
R1015 100K, 0603, 1/10W, 5% 199403-104
R1016 100K, 0603, 1/10W, 5% 199403-104
R1017 1.00K, 0805, 1/10W, 1% 133625-1001
R1018 1.00K, 0805, 1/10W, 1% 133625-1001
R1019 1.00K, 0805, 1/10W, 5% 133626-1025
R1020 1.00K, 0805, 1/10W, 5% 133626-1025
R1021 1.00K, 0805, 1/10W, 5% 133626-1025
R1023 1.00K, 0805, 1/10W, 5% 133626-1025
R1024 1.00K, 0805, 1/10W, 5% 133626-1025
R1025 1.00K, 0805, 1/10W, 1% 133625-1001
R1026 1.00K, 0805, 1/10W, 1% 133625-1001
R1027 1.00K, 0805, 1/10W, 1% 133625-1001
R1028 1.00K, 0805, 1/10W, 1% 133625-1001
R1029 1.00K, 0805, 1/10W, 1% 133625-1001
R1030 1.00K, 0805, 1/10W, 1% 133625-1001
R2000 3.01K, 0603, 1/10W, 1% 191465-3011

19
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors (continued)
Reference Description Part Number Note
Designator
R2004 1K, 0603, 1/10W, 5% 199403-102
R2005 120 OHMS, 0603, 1/10W, 5% 199403-121
R2006 499 OHM, 0603, 1/10W, 1% 191465-4990
R2007 2.32K, 0603, 1/10W, 1% 191465-2321
R2008 2.32K, 0603, 1/10W, 1% 191465-2321
R2009 330 OHM, 0603, 1/10W, 1% 191465-3300
R2010 150 OHMS, 0603, 1/10W, 5% 199403-151
R2011 100 OHM, 0603, 1/10W, 1% 191465-1000
R2012 4.75K, 0603, 1/10W, 1% 191465-4751
R2013 51 OHM, 0603, 1/10W, 5% 199403-510
R2014 6.8K, 0603, 1/10W, 5% 199403-682
R2015 17.8K, 0603, 1/10W, 1% 191465-1782
R2016 5.1K, 0603, 1/10W, 5% 199403-512
R2017 5.1K, 0603, 1/10W, 5% 199403-512
R2018 3.01K, 0603, 1/10W, 1% 191465-3011
R2019 51 OHM, 0603, 1/10W, 5% 199403-510
R2020 3.32K, 0603, 1/10W, 1% 191465-3321
R2021 3.32K, 0603, 1/10W, 1% 191465-3321
R2022 4.32K, 0603, 1/10W, 1% 191465-4321
R2023 4.32K, 0603, 1/10W, 1% 191465-4321
R2024 3.32K, 0603, 1/10W, 1% 191465-3321
R2025 3.32K, 0603, 1/10W, 1% 191465-3321
R2026 17.8K, 0603, 1/10W, 1% 191465-1782
R2027 3.32K, 0603, 1/10W, 1% 191465-3321 EURO, UK,
AUS
R2028 10K, 0603, 1/10W, 5% 199403-103
R2029 4.75K, 0603, 1/10W, 1% 191465-4751
R2033 6.81K, 0603, 1/10W, 1% 191465-6811
R2034 2.2K, 0603, 1/10W, 5% 199403-222
R2035 100 OHM, 0603, 1/10W, 5% 199403-101
R2036 3.32K, 0603, 1/10W, 1% 191465-3321
R2037 2.0K, 0603, 1/10W, 5% 199403-202
R2038 1K, 0603, 1/10W, 1% 191465-1001
R2039 1K, 0603, 1/10W, 5% 199403-102
R2040 1K, 0603, 1/10W, 5% 199403-102
R2041 82K, 0603, 1/10W, 5% 199403-823
R2042 82K, 0603, 1/10W, 5% 199403-823
R2043 1K, 0603, 1/10W, 5% 199403-102
R2044 JUMPER, CHIP, 0603 196042
R2046 2.2K, 0603, 1/10W, 5% 199403-222
R2048 2.2K, 0603, 1/10W, 5% 199403-222
R2049 2.2K, 0603, 1/10W, 5% 199403-222
R2050 JUMPER, CHIP, 0603 196042
R2051 3.01K, 0603, 1/10W, 1% 191465-3011
R2100 20 OHMS, 0603, 1/10W, 5% 199403-200 EURO, UK,
AUS

20
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors (continued)
Reference Description Part Number Note
Designator
R2101 20 OHMS, 0603, 1/10W, 5% 199403-200 EURO, UK,
AUS
R2102 2.2K, 0603, 1/10W, 5% 199403-222
R2103 47K, 0603, 1/10W, 5% 199403-473
R2104 100K, 0603, 1/10W, 5% 199403-104
R2105 22 OHMS, 0603, 1/10W, 5% 199403-220
R2106 1.18K, 0603, 1/10W, 1% 191465-1181
R3001 33 OHMS, 0603, 1/10W, 5% 199403-330
R3002 33 OHMS, 0603, 1/10W, 5% 199403-330
R3003 33 OHMS, 0603, 1/10W, 5% 199403-330
R3004 33 OHMS, 0603, 1/10W, 5% 199403-330
R3005 33 OHMS, 0603, 1/10W, 5% 199403-330
R3006 33 OHMS, 0603, 1/10W, 5% 199403-330
R3007 33 OHMS, 0603, 1/10W, 5% 199403-330
R3008 10K, 0603, 1/10W, 5% 199403-103
R3009 1K, 0603, 1/10W, 5% 199403-102
R3049 10K, 0603, 1/10W, 5% 199403-103
R3050 10K, 0603, 1/10W, 5% 199403-103
R3051 10K, 0603, 1/10W, 5% 199403-103
R3052 10K, 0603, 1/10W, 5% 199403-103
R3053 10K, 0603, 1/10W, 5% 199403-103
R3054 10K, 0603, 1/10W, 5% 199403-103
R3055 10K, 0603, 1/10W, 5% 199403-103
R3056 10K, 0603, 1/10W, 5% 199403-103
R3058 10K, 0603, 1/10W, 5% 199403-103
R3059 10K, 0603, 1/10W, 5% 199403-103
R3060 10K, 0603, 1/10W, 5% 199403-103
R3062 5.6K, 0603, 1/10W, 5% 199403-562
R3063 10K, 0603, 1/10W, 5% 199403-103
R3064 10K, 0603, 1/10W, 5% 199403-103
R3065 5.6K, 0603, 1/10W, 5% 199403-562
R3066 10K, 0603, 1/10W, 5% 199403-103
R3067 2.2K, 0603, 1/10W, 5% 199403-222
R3068 10K, 0603, 1/10W, 5% 199403-103
R3105 100 OHM, 0603, 1/10W, 5% 199403-101
R3106 100 OHM, 0603, 1/10W, 5% 199403-101
R3107 100 OHM, 0603, 1/10W, 5% 199403-101
R3109 100 OHM, 0603, 1/10W, 5% 199403-101
R3110 51 OHM, 0603, 1/10W, 5% 199403-510
R3111 100 OHM, 0603, 1/10W, 5% 199403-101
R3112 100 OHM, 0603, 1/10W, 5% 199403-101
R3113 100 OHM, 0603, 1/10W, 5% 199403-101
R3124 100 OHM, 0603, 1/10W, 5% 199403-101
R3125 100 OHM, 0603, 1/10W, 5% 199403-101
R3129 100 OHM, 0603, 1/10W, 5% 199403-101
R3131 1.5K, 0603, 1/10W, 5% 199403-152

21
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors (continued)
Reference Description Part Number Note
Designator
R3132 5.6K, 0603, 1/10W, 5% 199403-562
R3133 1.5K, 0603, 1/10W, 5% 199403-152
R3135 100 OHM, 0805, 1/10W, 5% 133626-1015
R3140 4.7K, 0603, 1/10W, 5% 199403-472
R3141 4.7K, 0603, 1/10W, 5% 199403-472
R3142 1.5K, 0603, SMD, 1/10W, 5% 199403-152
R3143 1.5K, 0603, SMD, 1/10W, 5% 199403-152
R3144 51 OHM, ARRAY, SMT, 4 POS, 5% 186433-5104
R3145 51 OHM, ARRAY, SMT, 4 POS, 5% 186433-5104
R3148 51 OHM, ARRAY, SMT, 4 POS, 5% 186433-5104
R3149 51 OHM, ARRAY, SMT, 4 POS, 5% 186433-5104
R3150 51 OHM, ARRAY, SMT, 4 POS, 5% 186433-5104
R3151 51 OHM, ARRAY, SMT, 4 POS, 5% 186433-5104
R3152 47 OHM, 0603, 1/10W, 5% 199403-470
R3153 100 OHM, 0805, 1/10W, 5% 133626-1015
R3154 100 OHM, 0805, 1/10W, 5% 133626-1015
R3155 100 OHM, 0603, 1/10W, 5% 199403-101
R3156 100 OHM, 0805, 1/10W, 5% 133626-1015
R3158 100 OHM, 0805, 1/10W, 5% 133626-1015
R3159 100 OHM, 0603, 1/10W, 5% 199403-101
R3161 47 OHM, 0603, 1/10W, 5% 199403-470
R4000 JUMPER, CHIP, 0603 196042
R4001 150 OHMS, 0603, 1/10W, 5% 199403-151
R4002 150 OHMS, 0603, 1/10W, 5% 199403-151
R4008 10K, 0603, 1/10W, 1% 191465-1002
R4009 39.2K, 0603, 1/10W, 1% 191465-3922
R4010 JUMPER, CHIP, 0805 133627
R4011 JUMPER, CHIP, 0805 133627
R4015 JUMPER, CHIP, 0805 133627
R4020 75 OHM, 0805, 1/10W, 5% 133626-7505
R4021 100 OHM, 0805, 1/10W, 5% 133626-1015
R4022 2.2K, 0603, 1/10W, 5% 199403-222
R4023 3.3K, 0603, 1/10W, 5% 199403-332
R4024 47K, 0603, 1/10W, 5% 199403-473
R4025 100 OHM, 0603, 1/10W, 5% 199403-101
R4026 4.99K, 0603, 1/10W, 1% 191465-4991
R4027 100 OHM, 0603, 1/10W, 5% 199403-101
R4028 100 OHM, 0603, 1/10W, 5% 199403-101
R4029 75 OHM, 0805, 1/10W, 5% 133626-7505
R4030 100 OHM, 0805, 1/10W, 5% 133626-1015
R4031 75 OHM, 0805, 1/10W, 5% 133626-7505
R4032 10K, 0603, 1/10W, 5% 199403-103
R4033 390 OHM, 0805, 1/10W, 5% 133626-3915
R4034 100 OHM, 0603, 1/10W, 5% 199403-101
R4035 100 OHM, 0603, 1/10W, 5% 199403-101
R4036 4.7K, 0603, 1/10W, 5% 199403-472

22
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors (continued)
Reference Description Part Number Note
Designator
R4037 19.6K, 0603, 1/10W, 1% 191465-1962
R4038 19.6K, 0603, 1/10W, 1% 191465-1962
R4039 100 OHM, 0603, 1/10W, 5% 199403-101
R4040 100 OHM, 0603, 1/10W, 5% 199403-101
R4041 100 OHM, 0805, 1/10W, 5% 133626-1015
R4042 100 OHM, 0805, 1/10W, 5% 133626-1015
R4043 390 OHM, 0805, 1/10W, 5% 133626-3915
R4044 390 OHM, 0805, 1/10W, 5% 133626-3915
R4045 390 OHM, 0805, 1/10W, 5% 133626-3915
R4046 390 OHM, 0805, 1/10W, 5% 133626-3915
R4047 51 OHM, 0603, 1/10W, 5% 199403-510
R4048 51 OHM, 0603, 1/10W, 5% 199403-510
R5000 100 OHM, 0603, 1/10W, 5% 199403-101
R5001 10K, 0603, 1/10W, 5% 199403-103
R5002 4.02K, 0603, 1/10W, 1% 191465-4021
R5003 75 OHM, 0603, 1/10W, 5% 199403-750
R5004 75 OHM, 0603, 1/10W, 5% 199403-750
R5005 75 OHM, 0603, 1/10W, 5% 199403-750
R5013 75 OHM, 0603, 1/10W, 5% 199403-750
R5014 75 OHM, 0603, 1/10W, 5% 199403-750
R5015 75 OHM, 0603, 1/10W, 5% 199403-750
R5022 75 OHM, 0805, 1/10W, 5% 133626-7505
R5023 75 OHM, 0805, 1/10W, 5% 133626-7505
R5024 75 OHM, 0805, 1/10W, 5% 133626-7505
R5027 8.45K, 0603, 1/10W, 1% 191465-8451
R5028 8.45K, 0603, 1/10W, 1% 191465-8451
R5030 10K, 0603, 1/10W, 1% 191465-1002
R5031 2.OK, 0603, 1/10W, 1% 191465-2001
R5036 10K, 0603, 1/10W, 1% 191465-1002
R5037 5.76K, 0603, 1/10W, 1% 191465-5761
R5038 100K, 0603, 1/10W, 1% 191465-1003
R5084 66.5K, 0603, 1/10W, 1% 191465-6652
R5085 66.5K, 0603, 1/10W, 1% 191465-6652
R5086 71.5 OHM, 0805, 1/10W, 1% 133625-71R5
R5087 71.5 OHM, 0805, 1/10W, 1% 133625-71R5
R5088 71.5 OHM, 0805, 1/10W, 1% 133625-71R5
R5089 330 OHMS, 0603, 1/10W, 5% 199403-331
R5090 330 OHMS, 0603, 1/10W, 5% 199403-331
R5091 330 OHMS, 0603, 1/10W, 5% 199403-331
R5092 JUMPER, CHIP, 0603 196042
R5093 100 OHM, 0805, 1/10W, 5% 133626-1015
R5094 100 OHM, 0805, 1/10W, 5% 133626-1015
R5095 2.00K, 0805, 1/10W, 5% 133626-2025
R5096 2.00K, 0805, 1/10W, 5% 133626-2025
R7056 4.7K, 0603, 1/10W, 5% 199403-472
R7059 100 OHM, 0603, 1/10W, 5% 199403-101

23
ELECTRICAL PART LIST
Console Main PCB Assembly
Resistors (continued)
Reference Description Part Number Note
Designator
R7060 100 OHM, 0603, 1/10W, 5% 199403-101
R7062 100 OHM, 0603, 1/10W, 5% 199403-101
R7064 100 OHM, 0603, 1/10W, 5% 199403-101
R7065 4.7K, 0603, 1/10W, 5% 199403-472
R7066 4.7K, 0603, 1/10W, 5% 199403-472
R7067 4.7K, 0603, 1/10W, 5% 199403-472
R7070 22 OHMS, 0603, 1/10W, 5% 199403-220
R7071 22 OHMS, 0603, 1/10W, 5% 199403-220
R7073 33 OHMS, 0603, 1/10W, 5% 199403-330
R7074 33 OHMS, 0603, 1/10W, 5% 199403-330
R7075 33 OHMS, 0603, 1/10W, 5% 199403-330
R7076 33 OHMS, 0603, 1/10W, 5% 199403-330
R7077 33 OHMS, 0603, 1/10W, 5% 199403-330
R7078 33 OHMS, 0603, 1/10W, 5% 199403-330
R7079 33 OHMS, 0603, 1/10W, 5% 199403-330
R7080 4.7K, 0603, 1/10W, 5% 199403-472
R7082 4.7K, 0603, 1/10W, 5% 199403-472
R7083 100 OHM, 0603, 1/10W, 5% 199403-101
R7085 4.7K, 0603, 1/10W, 5% 199403-472
R7086 4.7K, 0805, 1/10W, 5% 133626-4725
R7094 33 OHMS, 0603, 1/10W, 5% 199403-330
R7095 33 OHMS, 0603, 1/10W, 5% 199403-330
R7096 33 OHMS, 0603, 1/10W, 5% 199403-330
R7097 33 OHMS, 0603, 1/10W, 5% 199403-330
R7098 33 OHMS, 0603, 1/10W, 5% 199403-330
R7099 33 OHMS, 0603, 1/10W, 5% 199403-330
R7100 100 OHM, 0603, 1/10W, 5% 199403-101
R7101 100 OHM, 0603, 1/10W, 5% 199403-101
R7104 100 OHM, 0603, 1/10W, 5% 199403-101

Capacitors
Reference Description Part Number Note
Designator
C1 330uF, EL, 105C, 35V, 20% 258490-331B24V
C2 330uF, EL, 105C, 35V, 20% 258490-331B24V
C3 .047uF, 0805, X7R, 50V, 10% 133623-473
C4 .047uF, 0805, X7R, 50V, 10% 133623-473
C5 2200pF, 0603, X7R, 50V 191470-222
C6 2200pF, 0603, X7R, 50V 191470-222
C7 .047uF, 0603, X7R, 25V, 5% 196999-473
C8 .10uF, 0805, X7R, 50V 133624
C9 .047uF, 0603, X7R, 25V, 5% 196999-473
C10 .10uF, 0805, X7R, 50V 133624
C11 680pF, 0603, X7R, 50V 191470-681
C12 .47uF, BOX, 85C, 50V, 5% 137127-474
C13 820pF, 0603, X7R, 50V 191470-821
24
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C14 .47uF, BOX, 85C, 50V, 5% 137127-474
C15 .47uF, BOX, 85C, 50V, 5% 137127-474
C16 .47uF, BOX, 85C, 50V, 5% 137127-474
C17 1000uF, EL, 105C, 25V, 20% 258490-102B25E
C18 1000uF, EL, 105C, 25V, 20% 258490-102B25E
C19 .047uF, 0603, X7R, 25V, 5% 196999-473
C21 330uF, EL, SMD, 105C, 10V, 20% 256772-331A
C22 .047uF, 0805, X7R, 50V, 10% 133623-473
C23 .047uF, 0805, X7R, 50V, 10% 133623-473
C24 .047uF, 0805, X7R, 50V, 10% 133623-473
C50 .047uF, 0603, X7R, 25V, 5% 196999-473
C51 .47uF, EL, 85C, 50V, 20% 177902-R47H
C54 .047uF, 0603, X7R, 25V, 5% 196999-473
C57 .047uF, 0603, X7R, 25V, 5% 196999-473
C59 .047uF, 0805, X7R, 50V, 10% 133623-473
C60 .047uF, 0603, X7R, 25V, 5% 196999-473
C61 .047uF, 0603, X7R, 25V, 5% 196999-473
C62 .047uF, 0603, X7R, 25V, 5% 196999-473
C63 .047uF, 0603, X7R, 25V, 5% 196999-473
C64 .047uF, 0603, X7R, 25V, 5% 196999-473
C65 .047uF, 0603, X7R, 25V, 5% 196999-473
C66 .047uF, 0603, X7R, 25V, 5% 196999-473
C67 .047uF, 0603, X7R, 25V, 5% 196999-473
C68 .047uF, 0603, X7R, 25V, 5% 196999-473
C69 .047uF, 0603, X7R, 25V, 5% 196999-473
C70 .047uF, 0603, X7R, 25V, 5% 196999-473
C71 .047uF, 0603, X7R, 25V, 5% 196999-473
C72 .047uF, 0603,X7R, 25V, 5% 196999-473
C73 .047uF, 0603,X7R, 25V, 5% 196999-473
C74 .047uF, 0603,X7R, 25V, 5% 196999-473
C75 .047uF, 0603,X7R, 25V, 5% 196999-473
C76 .047uF, 0603,X7R, 25V, 5% 196999-473
C77 .047uF, 0603,X7R, 25V, 5% 196999-473
C78 .047uF, 0603,X7R, 25V, 5% 196999-473
C79 .047uF, 0603,X7R, 25V, 5% 196999-473
C80 .047uF, 0603, X7R, 25V, 5% 196999-473
C81 .047uF, 0603, X7R, 25V, 5% 196999-473
C82 .047uF, 0603, X7R, 25V, 5% 196999-473
C83 .047uF, 0603, X7R, 25V, 5% 196999-473
C84 .047uF, 0603, X7R, 25V, 5% 196999-473
C85 .047uF, 0603, X7R, 25V, 5% 196999-473
C86 .047uF, 0603, X7R, 25V, 5% 196999-473
C87 .047uF, 0603, X7R, 25V, 5% 196999-473
C88 .047uF, 0603, X7R, 25V, 5% 196999-473
C90 .047uF, 0603, X7R, 25V, 5% 133623-473
C91 2200pF, 0603, X7R, 50V, 10% 191470-222

25
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C92 .047uF, 0603, X7R, 25V, 5% 196999-473
C93 .10uF, 0805, X7R, 50V 133624
C94 470pF, 0603, COG, 50V, 5% 188454-471
C95 .47uF, BOX, 85C, 50V, 5% 137127-474
C96 .47uF, BOX, 85C, 50V, 5% 137127-474
C97 1000uF, EL, 105C, 25V, 20% 258490-102B25E
C98 .047uF, 0805, X7R, 50V, 10% 133623-473
C99 .047uF, 0805, X7R, 50V, 10% 133623-473
C101 .047uF, 0603, X7R, 25V, 5% 196999-473
C100 .047uF, 0603, X7R, 25V, 5% 196999-473
C109 .047uF, 0603, X7R, 25V, 5% 196999-473
C110 .01uF, 0603, X7R, 50V 191470-103
C111 .047uF, 0805, X7R, 50V, 10% 133623-473
C112 .047uF, 0805, X7R, 50V, 10% 133623-473
C113 .047uF, 0805, X7R, 50V, 10% 133623-473
C114 .047uF, 0805, X7R, 50V, 10% 133623-473
C116 .01uF, 0603, X7R, 50V 191470-103
C117 .01uF, 0603, X7R, 50V 191470-103
C118 .01uF, 0805, X7R, 50V, 10% 133623-103
C119 1000pF, 0603, X7R, 50V 191470-102
C120 1000pF, 0603, X7R, 50V 191470-102
C150 1uF, EL, 85C, 50V, 20% 177902-010H
C151 1uF, EL, 85C, 50V, 20% 177902-010H
C152 1uF, EL, 85C, 50V, 20% 177902-010H
C153 1uF, EL, 85C, 50V, 20% 177902-010H
C155 .10uF, 0805, X7R, 50V 133624
C158 1uF, EL, 85C, 50V, 20% 177902-010H
C159 47uF, EL, 5.5 MM, 16V, 20% 177902-470C
C161 100pF, 0603, COG, 50V, 5% 188454-101
C162 100pF, 0603, COG, 50V, 5% 188454-101
C164 100pF, 0603, COG, 50V, 5% 188454-101
C165 2200pF, 0805, 50V, 5% 133622-222
C166 2200pF, 0805, 50V, 5% 133622-222
C167 2200pF, 0805, 50V, 5% 133622-222
C168 2200pF, 0805, 50V, 5% 133622-222
C169 2200pF, 0805, 50V, 5% 133622-222
C170 2200pF, 0805, 50V, 5% 133622-222
C171 2200pF, 0805, 50V, 5% 133622-222
C172 2200pF, 0805, 50V, 5% 133622-222
C173 100uF, EL, 85C, 25V, 20% 177902-101E
C175 .01uF, 0603, X7R, 50V 191470-103
C176 .01uF, 0603, X7R, 50V 191470-103
C177 100pF, 0603, COG, 50V, 5% 188454-101
C178 .047uF, 0805, X7R, 50V, 10% 133623-473
C180 270pF, 0603, COG, 50V 188454-271
C181 2700pF, 0603, X7R, 50V 191470-272

26
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C182 .01uF, 0603, X7R, 50V 191470-103
C183 2700pF, 0603, X7R, 50V 191470-272
C184 2700pF, 0603, X7R, 50V 191470-272
C185 2700pF, 0603, X7R, 50V 191470-272
C186 330pF, 0603, COG, 50V, 5% 188454-331
C187 330pF, 0603, COG, 50V, 5% 188454-331
C188 330pF, 0603, COG, 50V, 5% 188454-331
C189 330pF, 0603, COG, 50V, 5% 188454-331
C193 270pF, 0603, COG, 50V 188454-271
C194 270pF, 0603, COG, 50V 188454-271
C195 270pF, 0603, COG, 50V 188454-271
C200 1000pF, 0603, X7R, 50V 191470-102
C1000 470pF, 0805, COG, 50V, 5% 133622-471
C1001 470pF, 0805, COG, 50V, 5% 133622-471
C1002 470pF, 0805, COG, 50V, 5% 133622-471
C1004 470pF, 0805, COG, 50V, 5% 133622-471
C1005 470pF, 0805, COG, 50V, 5% 133622-471
C1006 470pF, 0805, COG, 50V, 5% 133622-471
C1018 .047uF, 0603, X7R, 25V, 5% 196999-473
C1019 .047uF, 0603, X7R, 25V, 5% 196999-473
C1020 1uF, EL, 85C, 50V, 20% 177902-010H
C1021 1uF, EL, 85C, 50V, 20% 177902-010H
C1022 22uF, EL, 85C, 16V, 20% 177902-220C
C1023 22uF, EL, 85C, 16V, 20% 177902-220C
C1024 .047uF, 0603, X7R, 25V, 5% 196999-473
C1025 1uF, EL, 85C, 50V, 20% 177902-010H
C1028 1000pF, 0805, COG, 50V, 5% 133622-102
C1029 1000pF, 0805, COG, 50V, 5% 133622-102
C1030 1uF, EL, 85C, 50V, 20% 177902-010H
C1031 1uF, EL, 85C, 50V, 20% 177902-010H
C1032 1uF, EL, 85C, 50V, 20% 177902-010H
C1033 1uF, EL, 85C, 50V, 20% 177902-010H
C1034 1uF, EL, 85C, 50V, 20% 177902-010H
C1035 1uF, EL, 85C, 50V, 20% 177902-010H
C2004 .047uF, 0603, X7R, 25V, 5% 196999-473
C2005 .047uF, 0603, X7R, 25V, 5% 196999-473
C2006 47uF, EL, 5.5 MM, 16V, 20% 177902-470C
C2007 .047uF, 0603, X7R, 25V, 5% 196999-473
C2008 47uF, EL, 5.5 MM, 16V, 20% 177902-470C
C2009 .47uF, EL, 85C, 50V, 20% 177902-R47H
C2010 .047uF, 0603, X7R, 25V, 5% 196999-473
C2011 .01uF, 0603, X7R, 50V 191470-103
C2013 1uF, EL, 85C, 50V, 20% 177902-010H
C2014 .47uF, EL, 85C, 50V, 20% 177902-R47H
C2015 1uF, EL, 85C, 50V, 20% 177902-010H
C2016 1uF, EL, 85C, 50V, 20% 177902-010H

27
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C2017 1800pF, 0603, X7R, 50V, 10% 191470-182
C2018 1800pF, 0603, X7R, 50V, 10% 191470-182
C2019 10uF, EL, 85C, 16V, 20% 177902-100C
C2020 10uF, EL, 85C, 16V, 20% 177902-100C
C2021 .033uF, 0603, X7R, 25V 196999-333
C2022 .033uF, 0603, X7R, 25V 196999-333
C2024 10uF, EL, 85C, 16V, 20% 177902-100C
C2025 .01uF, 0603, X7R, 50V 191470-103
C2026 22uF, EL, 85C, 16V, 20% 177902-220C
C2027 22uF, EL, 85C, 16V, 20% 177902-220C
C2028 .047uF, 0603, X7R, 25V, 5% 196999-473
C2029 3.3uF, EL, 85C, 35V, 20% 177902-3R3V
C2033 .047uF, 0603, X7R, 25V, 5% 196999-473
C2038 .01uF, 0603, X7R, 50V 191470-103
C2039 .01uF, 0603, X7R, 50V 191470-103
C2040 27pF, 0603, COG, 50V, 5% 188454-270
C2041 27pF, 0603, COG, 50V, 5% 188454-270
C2051 2.2uF, EL, BP, 85C, 50V, 20% 259549-2R2H
C2053 .047uF, 0603, X7R, 25V, 5% 196999-473
C2054 100uF, EL, 85C, 16V, 20% 177902-101C
C2055 1000pF, 0603, X7R, 50V 191470-102
C2057 1000pF, 0603, X7R, 50V 191470-102
C2059 1000pF, 0603, X7R, 50V 191470-102
C2060 680pF, 0603, X7R, 50V 191470-681
C2061 22uF, EL, 85C, 16V, 20% 177902-220C
C2100 10uF, EL, 85C, 16V, 20% 177902-100C EURO, UK,
AUS
C2101 330pF, 0603, COG, 50V, 5% 188454-331 EURO, UK,
AUS
C2102 33pF, 0603, COG, 50V, 5% 188454-330 EURO, UK,
AUS
C2103 33pF, 0603, COG, 50V, 5% 188454-330 EURO, UK,
AUS
C2104 .047uF, 0603, X7R, 25V, 5% 196999-473 EURO, UK,
AUS
C2105 .047uF, 0603, X7R, 25V, 5% 196999-473 EURO, UK,
AUS
C2106 560pF, 0603, X7R, 50V 191470-561 EURO, UK,
AUS
C2107 .047uF, 0603, X7R, 25V, 5% 196999-473
C2108 9.1pF, 0603, COG, 50V 188454-9R1
C2109 12pF, 0805, COG, 50V, 5% 133622-120
C3002 .047uF, 0603, X7R, 25V, 5% 196999-473
C3003 .047uF, 0603, X7R, 25V, 5% 196999-473
C3004 .047uF, 0603, X7R, 25V, 5% 196999-473
C3005 .047uF, 0603, X7R, 25V, 5% 196999-473

28
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C3006 .047uF, 0603, X7R, 25V, 5% 196999-473
C3007 .047uF, 0603, X7R, 25V, 5% 196999-473
C3008 .047uF, 0603, X7R, 25V, 5% 196999-473
C3009 .047uF, 0603, X7R, 25V, 5% 196999-473
C3010 .047uF, 0603, X7R, 25V, 5% 196999-473
C3011 .047uF, 0603, X7R, 25V, 5% 196999-473
C3012 .047uF, 0603, X7R, 25V, 5% 196999-473
C3013 .047uF, 0603, X7R, 25V, 5% 196999-473
C3014 .047uF, 0603, X7R, 25V, 5% 196999-473
C3015 .047uF, 0603, X7R, 25V, 5% 196999-473
C3016 .047uF, 0603, X7R, 25V, 5% 196999-473
C3048 .047uF, 0603, X7R, 25V, 5% 196999-473
C3049 .047uF, 0603, X7R, 25V, 5% 196999-473
C3050 .047uF, 0603, X7R, 25V, 5% 196999-473
C3051 180pF, 0805, COG, 50V, 5% 133622-181
C3052 180pF, 0805, COG, 50V, 5% 133622-181
C3055 .01uF, 0805, X7R, 50V, 10% 133623-103
C3056 180pF, 0805, COG, 50V, 5% 133622-181
C3057 180pF, 0805, COG, 50V, 5% 133622-181
C3060 .01uF, 0603, X7R, 50V 191470-103
C3061 .01uF, 0603, X7R, 50V 191470-103
C3062 .01uF, 0603, X7R, 50V 191470-103
C3063 .01uF, 0603, X7R, 50V 191470-103
C3064 .01uF, 0603, X7R, 50V 191470-103
C3065 .01uF, 0603, X7R, 50V 191470-103
C3066 .01uF, 0603, X7R, 50V 191470-103
C3067 .01uF, 0603, X7R, 50V 191470-103
C4000 .047uF, 0603, X7R, 25V, 5% 196999-473
C4001 1uF, EL, 85C, 50V, 20% 177902-010H
C4002 22uF, EL, 85C, 16V, 20% 177902-220C
C4003 22uF, EL, 85C, 16V, 20% 177902-220C
C4008 .047uF, 0603, X7R, 25V, 5% 196999-473
C4009 1uF, EL, 85C, 50V, 20% 177902-010H
C4015 3300pF, 0603, X7R, 50V 191470-332
C4016 2200pF, 0603, X7R, 50V 191470-222
C4017 2200pF, 0603, X7R, 50V 191470-222
C4018 .047uF, 0603, X7R, 25V, 5% 196999-473
C4019 1uF, EL, 85C, 50V, 20% 177902-010H
C4020 .047uF, 0603, X7R, 25V, 5% 196999-473
C4021 .01uF, 0603, X7R, 50V 191470-103
C4022 .01uF, 0603, X7R, 50V 191470-103
C4023 .01uF, 0603, X7R, 50V 191470-103
C4024 .047uF, 0603, X7R, 25V, 5% 196999-473
C4025 .047uF, 0603, X7R, 25V, 5% 196999-473
C4027 2200pF, 0805, 50V, 5% 133622-222
C4028 .047uF, 0603, X7R, 25V, 5% 196999-473

29
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C4029 .01uF, 0603, X7R, 50V 191470-103
C4030 .01uF, 0603, X7R, 50V 191470-103
C4031 10uF, EL, 85C, 16V, 20% 177902-100C
C4032 .047uF, 0603, X7R, 25V, 5% 196999-473
C4033 .047uF, 0805, X7R, 50V, 10% 133623-473
C4034 180pF, 0805, COG, 50V, 5% 133622-181
C4035 68pF, 0805, COG, 50V, 5% 133622-680
C4036 68pF, 0805, COG, 50V, 5% 133622-680
C4037 68pF, 0805, COG, 50V, 5% 133622-680
C4038 .01uF, 0603, X7R, 50V 191470-103
C4039 82pF, 0805, COG, 50V, 5% 133622-820
C4041 .01uF, 0805, X7R, 50V, 10% 133623-103
C4042 180pF, 0805, COG, 50V, 5% 133622-181
C4043 560pF, 0603, X7R, 50V 191470-561
C5000 22uF, EL, 85C, 16V, 20% 177902-220C
C5002 .047uF, 0603, X7R, 25V, 5% 196999-473
C5003 180pF, 0603, COG, 50V 188454-181
C5004 180pF, 0603, COG, 50V 188454-181
C5005 180pF, 0603, COG, 50V 188454-181
C5006 22pF, 0603, COG, 50V, 5% 188454-220
C5007 22pF, 0603, COG, 50V, 5% 188454-220
C5008 22pF, 0603, COG, 50V, 5% 188454-220
C5009 220pF, 0603, COG, 50V, 5% 188454-221
C5010 220pF, 0603, COG, 50V, 5% 188454-221
C5011 220pF, 0603, COG, 50V, 5% 188454-221
C5032 .047uF, 0603, X7R, 25V, 5% 196999-473
C5033 .047uF, 0603, X7R, 25V, 5% 196999-473
C5034 .047uF, 0603, X7R, 25V, 5% 196999-473
C5035 .047uF, 0603, X7R, 25V, 5% 196999-473
C5039 1uF, EL, 85C, 50V, 20% 177902-010H
C5040 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5044 .047uF, 0603, X7R, 25V, 5% 196999-473
C5046 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5048 .01uF, 0603, X7R, 50V 191470-103
C5050 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5052 .01uF, 0603, X7R, 50V 191470-103
C5053 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5057 10uF, EL, 85C, 16V, 20% 177902-100C
C5060 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5061 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5062 .47uF, EL, 85C, 50V, 20% 177902-R47H
C5064 1uF, EL, 85C, 50V, 20% 177902-010H
C5065 100uF, EL, 85C, 16V, 20% 177902-101C
C5066 220uF, EL, SMD, 105C, 16V, 20% 255071-221C
C5067 220uF, EL, SMD, 105C, 16V, 20% 255071-221C

30
ELECTRICAL PART LIST
Console Main PCB Assembly
Capacitors (continued)
Reference Description Part Number Note
Designator
C5068 22uF, EL, 85C, 16V, 20% 177902-220C
C5069 .047uF, 0603, X7R, 25V, 5% 196999-473
C5071 .047uF, 0603, X7R, 25V, 5% 196999-473
C5078 22uF, EL, 85C, 16V, 20% 177902-220C
C5079 .047uF, 0603, X7R, 25V, 5% 196999-473
C5080 .047uF, 0603, X7R, 25V, 5% 196999-473
C5081 .047uF, 0603, X7R, 25V, 5% 196999-473
C5082 100pF, 0805, COG, 50V, 5% 133622-101
C5083 100pF, 0805, COG, 50V, 5% 133622-101
C5084 100pF, 0805, COG, 50V, 5% 133622-101
C5085 180pF, 0805, COG, 50V, 5% 133622-181
C5086 180pF, 0805, COG, 50V, 5% 133622-181
C6000 .047uF, 0603, X7R, 25V, 5% 196999-473
C7001 .047uF, 0603, X7R, 25V, 5% 196999-473
C7002 .047uF, 0603, X7R, 25V, 5% 196999-473
C7003 .047uF, 0603, X7R, 25V, 5% 196999-473
C7004 .047uF, 0603, X7R, 25V, 5% 196999-473
C7005 .047uF, 0603, X7R, 25V, 5% 196999-473
C7006 .047uF, 0603, X7R, 25V, 5% 196999-473
C7007 .047uF, 0603, X7R, 25V, 5% 196999-473
C7008 .047uF, 0603, X7R, 25V, 5% 196999-473
C7009 .047uF, 0603, X7R, 25V, 5% 196999-473
C7010 .047uF, 0603, X7R, 25V, 5% 196999-473
C7011 .047uF, 0603, X7R, 25V, 5% 196999-473
C7012 .047uF, 0603, X7R, 25V, 5% 196999-473
C7057 22pF, 0603, COG, 50V, 5% 188454-220
C7058 20pF, 0603, COG, 50V, 5% 188454-200
C7060 .047uF, 0805, X7R, 50V, 10% 133623-473
C7061 .01uF, 0603, X7R, 50V 191470-103
C7062 .01uF, 0603, X7R, 50V 191470-103
C7102 .01uF, 0603, X7R, 50V 191470-103

Inductors

Reference Description Part Number Note


Designator
L1 100uH 131297
L2 78uH 196676
L89 100uH 131297
L2001 1000uH, 40A, .796Hz, AX 147563-102
L5000 1.8uH, CERAM1812, 5% 263452-1R8J
L5001 1.8uH, CERAM1812, 5% 263452-1R8J
L5002 1.8uH, CERAM1812, 5% 263452-1R8J
L5003 10uH, SMT, LEM4532 178370-100

31
ELECTRICAL PART LIST
Console Main PCB Assembly
Diodes (continued)
Reference Description Part Number Note
Designator
D4 SB560 254110-005
D5 SCHOTTKY, 30V, 3A 193847-001
D89 SCHOTTKY, 30V, 3A 193847-001
D1000 DUAL, SOT-23, BAV99 147239
D1001 DUAL, SOT-23, BAV99 147239
D1002 DUAL, SOT-23, BAW56 180738
D1003 DUAL, SOT-23, BAW56 180738
D1004 DUAL, SOT-23, BAW56 180738
D2002 DUAL, SOT-23, BAV99 147239
D3000 SHOTTKY, BAT42W, SOD-123 196984-002
D3001 SHOTTKY, BAT42W, SOD-123 196984-002
D4020 DUAL, SOT-23, BAV99 147239
D4021 DUAL, SOT-23, BAV99 147239
D4022 DUAL, SOT-23, BAV99 147239
D4023 DUAL, SOT-23, BAV99 147239
D5001 DUAL, SOT-23, BAV99 147239
D5002 DUAL, SOT-23, BAV99 147239
D5003 DUAL, SOT-23, BAV99 147239
D5004 DUAL, SOT-23, BAV99 147239
D5007 DUAL, SOT-23, BAV99 147239
D5008 DUAL, SOT-23, BAV99 147239

Transistors

Reference Description Part Number Note


Designator
Q1 NPN, SOT, MMBT3904 146819
Q2 BPLR, P, 40V, 200mA, SOT23 148596
Q3 BPLR, N, 50V, 100mA, SOT23 146817
Q4 BPLR, P, 40V, 200mA, SOT23 148596
Q1000 BPLR, N, 50V, 800mA, SOT23 148770
Q1001 BPLR, N, 50V, 800mA, SOT23 148770
Q1002 P, 50V, 2SA1341 146818
Q1004 P, 50V, 2SA1341 146818
Q1005 P, 50V, 2SA1341 146818
Q2000 BPLR, N, 25V, 30MA,SOT-23 187601-001
Q2001 P, 50V, 2SA1341 146818
Q2002 NPN, SOT, MMBT3904 146819 EURO, UK,
AUS
Q2003 JFET, N, 20V, 20mA, TO-92 148590-E
Q3048 P, 50V, 2SA1341 146818

32
ELECTRICAL PART LIST
Console Main PCB Assembly
Integrated Circuits

Reference Description Part Number Note


Designator
U1 VOLT REG, 3.0V, 3.5A, SMPS 193846-001
U2 VOLT REG, 3.0V, 3.5A, SMPS 193846-001
U4 VOLT REG, POS, 2.5V, 1.0A, LDO 258495-001
U25 LM78M10, T220 178352-10
U89 VOLT REG, 3.0V, 3.5A, SMPS 193846-001
U150 POWER AMP, 4X302, HSIP2 254541-001
U151 OP AMP, QUAD, NJM3403AM 194024
U1000 DAC, 96 KHZ, 3-5V, CS4340-KS 256087-001
U2000 AM/FM TUNER, MFP-30S 254561-001
U2033 RDS SIGNAL PROCESSOR 254562-001 EURO, UK,
AUS
U2034 PLL FREQ SYNTH, MFP-24 199693
U3000 DVD DECODER, CS98000 254107-001
U3001 FLASH, PROG, 16M, 3.3V, TSSOP, 90NS 307512 NON-GS
U3002 SDRAM, 64 MBIT, 2MX32, 3.3V 254182-010
U4000 CODEC, 24-BIT, CS4228A-KS, TS 254192-001
U4001 BUFFER, TS, 74LCX125, TSSOP14 263182-001
U4020 RECEIVER, SPDIF, CS8415A, SOIC 254193-001
U5000 ENCODER, VIDEO, DIG, CS4955-CQ 256088-001
U5001 SW, AV, 4-INPUT, 2-CH, SSOP36 259495-001
U5002 OP AMP, QUAD, NJM3403AM 194024
U5003 LM78M09, T220 178352-09
U6000 EEPROM, 1K, 24C01A 184044
U7000 DSP, QFP208, ADSP21065LKS 254191-001
U7003 SDRAM, 64KX16 254195-010
U7004 SDRAM, 64KX16 254195-010
U7007 QUAD, EXCLUSIVE OR, TSSOP 259548-001
U7008 INVERTER, 5V, 74VCHU04 258464-001
Miscellaneous

Reference Description Part Number Note


Designator
FM- TUNER, FM, 7V (US, DUAL VOLT) 258513-001
TNR2000 TUNER, FM, 7V (JAPAN) 258513-002
TUNER, FM, 7V (EURO, UK, AUS) 258513-003
SHLD2000 SHIELD, TUNER (US) 261139-001
CF2000 FILTER, CER, BANDPASS, FGD, 280KHZ 253037-002
CF2001 FILTER, CER, BANDPASS, FGD, 220KHZ 253037-001
FB70 BEAD, FERRITE, CHIP, 1806 256116-181
FB71 BEAD, FERRITE, CHIP, 1806 256116-181
J1000 RCA QUAD PACK, SEPARATE GROUND 260031
J1001 CONN, HOUSING, PHONO, QUAD 149959
J1002 CONN, DUAL VERTICAL RCA 260134
J150 CONN, D-SUB, STACKED 255129
J2000 CONN, ANTENNA JACK, PHONE, 5-PIN 259715
J2001 CONN, AM ANTENNA 179266

33
ELECTRICAL PART LIST
Console Main PCB Assembly
Miscellaneous (continued)

Reference Description Part Number Note


Designator
J3048 CONN, HEADER, 40 PIN 256105-001
J3049 CONN, HEADER, 4 POS 148591-04
J4020 CONN, OPTICAL, S/PDIF 260030-001
J5001 S-VIDEO / RCA QUAD PACK 260023
J6500 CONN, 1.00 MM, 24 PIN, TOP TAPED 190718-T24
T2000 FILTER, AM IF 254565-001
T2001 COIL, FM DISCRIMINATOR 254564-001
T2004 TUNER, AM, FRONT END 195359
Y2000 CRYSTAL, QUARTZ, 7.2 MHz, 50 PPM 147223
Y2100 CRYSTAL, QUARTZ, 4.332 MHZ, 50 PPM 254563-001 EURO, UK,
AUS
Y7056 XTAL, 27 MHZ, +/-50PPM, HC-49/U/S 256102-005

Console LCD Display PCB Assembly

Resistors

Reference Description Part Number Note


Designator
R2 56 OHM, 0603, 1/10W, 5% 199403-560
R3 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014
R4 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014
R5 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014
R6 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014
R20 100 OHM, 0603, 1/10W, 5% 199403-101
R23 100 OHM, 0603, 1/10W, 5% 199403-101
R24 100 OHM, 0603, 1/10W, 5% 199403-101
R26 100 OHM, 0603, 1/10W, 5% 199403-101
R28 100 OHM, 0603, 1/10W, 5% 199403-101
R29 100 OHM, 0603, 1/10W, 5% 199403-101
R30 100 OHM, 0603, 1/10W, 5% 199403-101
R35 120 OHMS, 0603, 1/10W, 5% 199403-121
R36 10K, 0603, 1/10W, 5% 199403-103

Capacitors

Reference Description Part Number Note


Designator
C3 .047uF, 0805, X7R, 50V, 10% 133623-473
C19 .047uF, 0805, X7R, 50V, 10% 133623-473
C25 .047uF, 0805, X7R, 50V, 10% 133623-473
C31 47uF, EL, 5.5 MM, 85C, 16V, 20% 177902-470C

34
ELECTRICAL PART LIST
Console LCD Display PCB Assembly
Inductors

Reference Description Part Number Note


Designator
L1 100uH, IND, SMT, LEM4532 178370-101

Transistors

Reference Description Part Number Note


Designator
Q3 SENSOR, IR, SMT, 38 KHZ 254590-002

Integrated Circuits

Reference Description Part Number Note


Designator
U2 RESET, SOT 23, MAX809, 4.63V 191158-01

Miscellaneous

Reference Description Part Number Note


Designator
DS1 DISPLAY, LCD, 4X43, TN, NEG IMG 254543-001
DS2 FRAME, DISPLAY 254545-001
DS3 BACKLIGHT, LED, GREEN 254544-001
J1 CONN, SMT, RA, 3 POS. 255125-003
J2 CONN, ZIF,1 MM, 10 POS, SMT 191479-10
J3 CONN, SMT, LIF, 24 POS., SIDE 255130-024
CF1 RESNTR, CER, W/ INTGRTD CAPS, 191446-8R00
8 MHZ
- CONN, DISPLAY, ELASTOMER, WHITE 254546-001
- CONN, LED BACKLIGHT, ELASTOMER 255135-001
- DIFFUSER, LIGHT 260469-001

35
ELECTRICAL PART LIST
Bass Module PCB Assembly

Resistors

Reference Description Part Number Note


Designator
R3 1.00K, MF, 1/4W, 1%, 52 MM 121245-2211001
R4 1.05K, MF, 1/4W, 1%, 52 MM 121245-2211051
R6 51.1K, MF, 1/4W, 1%, HAIRPIN 121245-2225112
R7 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001
R8 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001
R9 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001
R10 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001
R11 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001
R12 64.9 OHM, MF, 1/4W, 1%, HAIRPIN 121245-22264R9
R13 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2222001
R14 6.81K, MF, 1/4W, 1%, 52 MM 121245-2216811

Capacitors

Reference Description Part Number Note


Designator
C9 .47uF, BOX, 85C, 50V, 5% 137127-474
C13 .47uF, BOX, 85C, 50V, 5% 137127-474
C14 .47uF, BOX, 85C, 50V, 5% 137127-474
C15 0.01uF, CER, X7R, 50V, 20% 263535-103T1
C16 0.01uF, CER, X7R, 50V, 20% 263535-103T1
C17 0.01uF, CER, X7R, 50V, 20% 263535-103T1
C19 0.1uF, CER, X7R, 50V, 20% 263535-104T2
C20 10uF, EL, 105C, 16V, 20% 137126-100
C21 .047uF, BOX, 85C, 63V, 5% 137127-473
C23 .22uF, BOX, 85C, 50V, 5% 137127-224
C24 .22uF, BOX, 85C, 50V, 5% 137127-224
C25 10uF, EL, 105C, 16V, 20% 137126-100
C26 22000uF, EL, 105C, 25V, 20%, SNAP IN 261614-223EB3

Diodes

Reference Description Part Number Note


Designator
BR1 RECTIFIER, BRIDGE 187611-001 3

ZR1 ZENER, 16V, .5W, 5%, 1N5246 136758-5246

Transistors

Reference Description Part Number Note


Designator
Q1 MOSFET, N, TO-220FP 257359-001
Q2 BPLR, P, 60V, 200mA, TO-92 119168
Q3 BPLR, P, 60V, 200mA, TO-92 119168

36
ELECTRICAL PART LIST
Bass Module PCB Assembly

Integrated Circuits

Reference Description Part Number Note


Designator
U1 PWR AMP, MULT-11, 45W, TDA7396 177279

Miscellaneous

Reference Description Part Number


Designator
VR1 VARISTOR, MET OX, 150V, 45 JOULE (US) 170186 3
VARISTOR, MET OX, 275V, 75 JOULE (NON-US) 170189
F1 2.5A, 250V, .60 x .19, SLO-BLO (US, JAPAN, DUAL) 135677-09 3
1.25A, 250V, 5X20 MM, SLO-BLO (EURO, UK, AUS) 177311-01250
- FUSECLIP, 5MM 178548 3

J1 CONN, HOUSING, AC, 2 POS, FEMALE 260116-001 3

J3 CONN, HEADER, TOP ENTRY (US, JAPAN) 193369-002 3

J4 CONN, HEADER, TOP ENTRY (EURO, UK, AUS) 193369-002 3

J5 CONN, HEADER, IN LINE, PCB MNT, 5 POS 133220-05


J6 CONN, D-SUB, R/A, 15 PIN, SOCKET 260917-15
J7 CONN, HEADER, IN LINE, PCB MNT, 2 POS 133220-02
S1 SWITCH, AC POWER, PC MNT (EURO, UK, AUS) 266092-001 3

S2 SWITCH, SLIDE, DPDT, VOLT SELECT (DUAL) 266091-001 3

XJ1 BRACKET, SUPPORT, AC CONNECTOR 257452-001 3

37
DISASSEMBLY PROCEDURES
Console Procedures 2.4 Remove the ATAPI shield over the back
of the DVD drive. If your unit has the folded
CAUTION: The DVD drive mechanism should foil type, peel the foil back from the rear of
not be closed by pushing it shut with no power the DVD mechanism until you can access
applied to the console. Doing so could damage the cables. If you have the formed metal
the drive. It must be closed with power applied shield, lift up the rear of the DVD mechanism
so that the locking mechanism inside the drive and slide the shield off. Unplug the ATAPI
will engage properly when the drawer is and power cables from the rear of the DVD
closed. mechanism.

Note: Refer to Figure 4 for the following 2.5 If you could not apply power to the
procedures. console to remove the drawer bezel in step
2.3, lift up on the back of the DVD drive until
1. Top Cover Removal the DVD drawer bezel (27) pops off the front
of the DVD drive drawer. You need to lift the
1.1 Place the console on the bench with the drive up quite a bit to get this to work. Once
front facing toward you. On the rear of the the drawer extension is off, slide the DVD
console and using finger pressure only, drive to the rear until it is out from under the
press inward in the center of the rear panel edge of the bezel.
just below the edge of the top cover (2).
When you have pressed the rear panel in Re-assembly note: Be sure to install the
approximately 1/4", lift upward on the top two Phillips-head screws (6) that were
cover and release the pressure on the rear removed in step 3.5. These screws are used
panel of the console. The finger in the center to align the drive with the console casting
of the top cover should be sitting on top of (14).
the corresponding latch hole in the rear
panel. Once the center finger has cleared, lift 3. Main PCB Removal
upward on the rear edge of the top cover
until the four tabs to the sides clear the 3.1 Perform procedure 2.
console rear panel.
3.2 Unplug the ribbon cable at J6500 on the
1.2 Slide the top cover to the rear of the main PCB (20). This cable runs to the dis-
console approximately 1/2". Lift off the top play PCB (25). Carefully lift off the adhesive
cover. foil strip from the casting. This strip runs
under the ribbon cable from the casting to
2. DVD Drive Removal the display PCB. You will need to re-use this
strip later.
2.1 Perform procedure 1.
3.3 Using a size T-15 Torx head driver,
2.2 Using two large flat-tip screwdrivers, remove the nine screws (13) that secure the
press down and pry the tabs on one side of casting (14) and main PCB (20) to the
the spring clamp (3) away from the casting console base (21).
(14) at the corners. Lift the spring clamp off
of the DVD drive. 3.4 Remove the clip (12) that secures the
amplifier output IC to the heatsink (9). Care-
2.3 Apply power to the console and press fully pry the output IC slightly away from the
the STOP/EJECT button to open the DVD heatsink. Lift the casting and heatsink as-
drawer. Once the drawer is open, remove sembly out of the chassis. Be sure to retain
the DVD drawer bezel (27). Press the STOP the two thermal pads under the casting.
/EJECT button again to retract the drawer.
Remove power from the console.
38
DISASSEMBLY PROCEDURES
3.5 On the rear of the console base (21), Release the four tabs on the bottom of the
unclip the four tabs that secure the I/O panel base directly behind the bezel sub assembly.
(19) to the base. Pull away and down on the Take care not to drop the LCD display PCB.
top of the I/O panel until it unclips from the
base. It should come off completely. 4.4 Place the bezel sub assembly face
down on a soft surface. Lift the LCD display
3.6 Carefully lift the front edge of the main PCB out of the bezel sub assembly. Using
PCB (20) out of the base. Slide the main a small flat-tip screwdriver, flip up the edge
PCB forward slightly until it clears the jacks of the ZIF connector at J2. Unplug the ribbon
on the back of the board. Lift the main PCB cable. Take care to not plug and unplug this
out of the base. cable too many times. It has a carbon coat-
ing that wears off after just a few removals
Re-assembly notes: and insertions, ruining the cable.
• Be sure to install a thermal barrier, Bose
part number 267574-001 into the console Bass Module Procedures
chassis before re-installing the main PCB.
• On the main PCB, check to make sure that Refer to Figure 2 for the following proce-
the large thermal pad (16) is in place on top dures.
of the DVD decoder IC (U3000) and the
small thermal pad (17) is in place on top of 1. Rear Enclosure Removal
the CODEC IC (U4000). Check that the
eight small EMI shield conductive strips 1.1 Place the bass module on its side.
(15,18) are in place in the groove around the Using a Phillips-head screwdriver, remove
bottom of the casting (14). the four screws (9) that secure the rear
• On the heatsink (9), use a straight-edge enclosure (8) to the bass module.
razor blade to scrape off any thermal phase
change pad (11) material. Take care to not 1.2 Slide the rear enclosure off of the bass
scratch the coating on the heatsink. Clean off module.
any residue with alcohol. On the main PCB,
clean any thermal phase change pad residue 2. Power Transformer Removal
off of the output IC. Apply a small amount of
thermal compound to the back of the output 2.1 Perform procedure 1.
IC.
2.2 On the bass module PCB/heatsink
4. LCD Display PCB Removal assembly, unplug the cables at J3 and J5
that run to the power transformer. Unplug
4.1 Perform procedure 2. the woofer harness cable at J7.

4.2 On the main PCB (20), unplug the ribbon 2.3 Using an 8/32" nut driver, remove the
cable at jack J6500. Peel off the foil ground four nuts (6) that secure the power trans-
strap (24) located directly under the ribbon former (7) to the bass module enclosure.
cable. You will need to re-install this later.
2.4 Lift the power transformer off of the
4.3 Using a small flat-tip screwdriver, press mounting studs (5) and out of the enclosure.
in the tabs that secure the bezel sub assem-
bly (26) to the console base (21). There are
two located at the top of the base behind the
front panel near the ribbon cable and the
heatsink (9). There are two more inside the
opening for the DVD drawer.

39
DISASSEMBLY PROCEDURES
3. Bass Module PCB/Heatsink Assembly 3•2•1 GS Satellite Array Procedures
Removal
Note: Refer to the figure below for the
3.1 Perform procedure 1. following procedures.

3.2 On the bass module PCB/heatsink 1. Grille Removal


assembly (10), unplug the cables at J3 and
J5. Unplug the woofer harness cable at J7. 1.1 Using a scribe or small flat blade screw-
driver to grasp the edge of the grille (2).
3.3 Remove the four screws (11) that secure Gently pull the grille away from the enclo-
the bass module PCB/heatsink assembly to sure.
the enclosure. Lift it out of the enclosure.
2. TwiddlerTM Removal
3•2•1 Satellite Array Procedures
2.1 Perform procedure 1.
Note: The standard 321 (non-GS) satellite
arrays are non-repairable. The only parts that 2.2 Using a Philips-head screwdriver, re-
can be replaced are the grille and the name- move the four screws (5) that secure the
plate. driver (1) you wish to remove.

1. Grille Removal 2.3 Lift the driver out of the enclosure and
remove the two faston connectors of the
1.1 Wrap some masking tape around the wiring harness.
shaft of a flat-tip screwdriver approximately
1/2" back from the end. This is needed to Re-assembly note: Be sure that the driver
protect the plastic enclosure of the array. gasket is properly aligned behind the driver
to ensure an airtight seal.
1.2 Place the satellite array on its back on a
bench. Use your thumb to press down on the
array grille at the center of the curve near the 1
side. At the same time, use the screwdriver
to pry the end of the grille off of the array
enclosure. Repeat this at the other end of the
grille. 2

2. Nameplate Removal 3
1
4 4x
5 8x
2.1 Perform satellite array procedure 1.

2.2 On the back of the grille (1), unbend the


two metal legs that secure the nameplate (2)
to the grille. Pull the nameplate away from
the grille.

40
TEST PROCEDURES
3•2•1 Required Test Equipment and Cables
1. Audio Signal Generator.
2. Analog to S/PDIF converter
3. S/PDIF to optical converter
4. Abex test DVD (TDV-540A)
5. Video monitor
6. Composite Video cable
7. S-Video cable
8. Optical cable
9. Oscilloscope
10. Volt Meter
11. AM/FM Signal Generator.
12. Model 3•2•1 remote control part number 259820-001.
13. Model 3•2•1 TAP cable, p/n 266603
14. B+B Electronics RS-232 to TTL level shifter, model 232LPTTL (available on-line at: http://
www.bb-elec.com).
15. IBM Compatible PC
16. Test CDs as listed below or equivalent.

Parameter Nominal Limit Suggested Test disc


Defect Tracking (void) 1.0 mm 0.8 mm Pierre Vernay, test CD#2
Defect Tracking (black dot) 1.0 mm 0.8 mm ABEX test disc TCD-725R
Defect Tracking (scratch) 1.6 mm 1.0 mm ABEX test disc TCD-721 R
Defect Tracking 75 mm 65 mm ABEX test disc TCD-725R
(finger print)
Defect Tracking 1.0 mm 0.7 mm ABEX test disc TCD-732RA
(warped disc)
Defect Tracking 210 mm 140 mm ABEX test disc TCD-714R
(eccentric disc)

41
TEST PROCEDURES
1. Initial Product Test

Note: Before taking the unit apart or performing any repair process, an attempt to verify the cus-
tomer complaint must be made.

1.1 Read any customer note included with the unit.

2. Verify Customer Complaint

2.1 Attempt to verify the complaint before opening the unit or performing any repairs. Cus-
tomer complaint not verified, discuss with customer.

2.2 Customer complaint verified, troubleshoot and repair the unit.

3. Check the software revision of the unit. Refer to the Bose® service extranet site,
http://serviceops.bose.com for information regarding the latest software revision.

3.1 Main PCB Firmware Check

3.1.1 Remove power from the console for at least five seconds.

3.1.2 Re-apply power, and within five seconds, press the EJECT, SKIP UP and
VOLUME UP buttons all at once for at least seven seconds. You may see the display
flashing during this time.

3.1.3 After seven seconds, release all of the buttons at once. You should see a
display like “321 247” on the console. This example shows that version 2.47 of the
main PCB firmware is installed on this particular console.

3.2 Display PCB Firmware Check

3.2.1 Remove power from the console for at least five seconds.

3.2.2 Re-apply power, and within five seconds, press the EJECT, SKIP UP and
SOURCE DOWN buttons all at once for at least seven seconds. You may see the
display flashing during this time.

3.2.3 After seven seconds, release all of the buttons at once. You should see a
display like “03.52:7321” on the console. This example shows that version 3.52 of the
display PCB firmware is installed on this particular console.

4. Verify Performance and all functions. Use the procedures below.

4.1 Tuner performance procedures.

4.2 Input/Output performance procedures.

4.3 CD performance procedures.

4.4 User Interface Performance Verification.

42
TEST PROCEDURES
AM Performance Tests Note: Make sure the output impedance of the
RF signal generator is matched to the
AM Tuner General Test Setup console’s 75 ohm FM antenna input imped-
ance. If using a 50 to 75 ohm adaptor, add the
Setup a loop antenna as shown. insertion loss (~5.7dB) to the RF generator
settings in the following tests.

3. FM Sensitivity Test

3.1 Set the RF generator to 98.1 MHz, 1 kHz


mono modulation, pilot off, 75 kHz deviation,
52 dB emf at the unit’s FM antenna input.

3.2 Measure the distortion at the left or right


line level output. It should be < 3.0%.

AM Antenna Test Setup 4. FM Stop Level Test

1. AM Sensitivity Test 4.1 Set the RF generator to 98.9 MHz, 1 kHz


mono modulation, pilot off, 75 kHz deviation,
1.1 Set the RF generator output to 70 dBuV/M, 42 dB emf, at the unit’s FM antenna input.
30% AM modulation, 400Hz and the unit and
RF generator to 1080 kHz. 4.2 Place the unit into seek and verify that it
stops at 98.9 MHz.
1.2 Reference a dB meter to the left or right line
level output. 4.3 Reduce the RF generator to 31 dB emf.

1.3 Turn off the RF generator’s modulation. 4.4 Tune the unit to 98.1 MHz and then place
the unit into seek. Verify the radio does not
1.4 The line level output should measure < -20 stop at 98.9 MHz.
dB, SNR.

2. AM Stop Level Test

2.1 Set the RF generator to 1130 kHz, AM


modulation, 400 Hz modulation, 71 dB emf.

2.2 Place the unit into seek and verify the unit
stops at 1130 kHz.

2.3 Switch the RF generator for a 55 dBuV/M


field intensity and verify the unit does not stop
at 1130 kHz.

43
TEST PROCEDURES
5. Inputs/Outputs Verification

Test Functional test for Connect the Media To... and select the Listen/look for..
the... Center... console
source...
VIDEO 1 analog VIDEO 1.
audio input... a clean
VIDEO 2 analog VIDEO 2. undistorted audio
1 Analog audio Inputs an analog source...
audio input... output from the
AUX analog audio AUX. speakers.
input...
VIDEO 1 digital VIDEO 1.
(S/PDIF) audio
input...
VIDEO 2 digital a digital (S/PDIF) VIDEO 2. a clean
Digital (S/PDIF) and (S/PDIF) audio source... undistorted audio
2
optical audio inputs. input... output from the
AUX digital (S/PDIF) AUX. speakers
audio input...
VIDEO 1 Optical the optical output of a VIDEO 1
audio input... source...
Analog audio to the analog input of a a clean
output…. device... CD. undistorted audio
3 Audio Output.
(insert a CD). output from the
source.
4 S-Video and Composite S-Video input... to the S-Video output of VIDEO 1. a clean S-
video input a source... undist- Video
orted output.
Composite video to the Composite video output Compo
input... output of a source... from -site
the... video
output

6. CD Performance Test

6.1 The media center should be able to play the test discs listed in the following table.

Parameter Nominal Limit Suggested Test disc


Defect Tracking (void) 1.0 mm 0.8 mm Pierre Vernay, test CD#2
Defect Tracking (black dot) 1.0 mm 0.8 mm ABEX test disc TCD-725R
Defect Tracking (scratch) 1.6 mm 1.0 mm ABEX test disc TCD-721 R
Defect Tracking 75 um 65 um ABEX test disc TCD-725R
(finger print)
Defect Tracking 1.0 mm 0.7 mm ABEX test disc TCD-732RA
(warped disc)
Defect Tracking 210 mm 140 mm ABEX test disc TCD-714R
(eccentric disc)

44
TEST PROCEDURES
7. User interface test 3•2•1 System Date of Manufacture
Information
7.1 Press each button on the console control
panel and ensure its operation. Console - The product label for the console
is located on the bottom of the unit. The date
7.1.1 Press the Power button on the console of manufacture for the console is embedded
control panel. Ensure the unit turns on. in the serial number on the label. The follow-
ing is an example:
7.1.2 To ensure remote operation, select at
least one function (i.e. FM/AM) and ensure the Ser. No. 027748C12675109AZ
unit responds appropriately to the remote
control. You will notice that there are four numbers
underlined. This is the date of manufacture.
7.1.3 Press the volume up (+) and down (-)
button on the console control panel and ensure The way it is read is that the first digit under-
the unit responds appropriately. lined represents the year of manufacture.
The 1 indicates 2001.
7.1.4 With the radio tuned to a station, press
the Enter button on the console control panel. The next three digits are the Julian date for
The display shows, STORE <number>? Press the day of the year. In this example that
Enter again to save the preset. would be the 267th day of the year.

7.1.5 Using the remote, tune to the preset Bass Module - The date of manufacture
station you set in procedure 7.1.4. Press Enter information is embedded into the product
on the console control panel. The display serial number in the same format as is used
shows, ERASE <number>? Press Enter again for the console.
to delete the preset.
The product label for the bass module is
7.1.6 Press either Source button. Ensure, with located on the rear of the cabinet. The follow-
each press, the display cycles through the ing is an example:
various sources.
Ser. No. 027724912420677AS
7.1.7 Press the Stop/Eject button. Ensure the
DVD/CD drawer opens and then press it once You will notice that there are four numbers
more to shut the drawer. underlined. This is the date of manufacture.

7.1.8 Press the Power button. Ensure the unit The way it is read is that the first digit under-
shuts off. lined represents the year of manufacture.
The 1 indicates 2001.

The next three digits are the Julian date for


the day of the year. In this example that
would be the 242nd day of the year.

45
Parental Control Information

The parental control circuitry prevents unauthorized viewing of DVDs above a user specified
setting. The user is required to set a four number password for DVDs with ratings above the
rating set by the user. If a user forgets what his four number password is, he/she will not be able
to view movies above the set rating. If a customer has forgotten his password, there is a generic
password that can be used to bypass the lock-out. The password is BOSE (2673), as spelled on
a telephone. Once the original password has been bypassed, the customer can set a new one.
The parental control settings used in the 3•2•1 Home Entertainment System are from 1 to 8, with
8 being the lowest security and 1 the highest. See the table below for a listing of the settings and
how they correspond to the various Motion Picture Association of America (MPAA) ratings.

DVD Rating General Description of Rating MPAA Rating


8 Unrated (generally most restricted)
7 Adult audiences NC-17
6 Mature audiences R
5 Mature teenage audiences
4 Teenage audiences PG-13
3 Mature young audiences PG
2 Most audiences
1 General (unrestricted audiences) G

Table 1. 3•2•1 Console DVD Parental Control Rating Codes

Changing the 3•2•1 Console Region Code

Note: You can only change the region code for a console a total of 4 times. After that the console
will set the region code to the last one changed to permanently.

1. Connect the B+B RS-232 to TTL converter to one of the serial data ports on the back of your
IBM compatible PC. Connect the TAP interface cable, part number 266603, to the B+B con-
verter. Plug the other end of the cable into J1 of the 3-2-1 console display board. This connector
can be accessed from outside the cabinet, under the right side of the front of the console.

2. Set up your computer as shown in the computer setup procedure on pages 48-49 of this
manual.

3. Power up the 3•2•1 system console. On the PC, open the terminal window that you have set
up using the computer setup procedure. Open the connection between the PC and the console.

4. On the console, place a DVD disc of the region that you want to change to into the console
tray. For example, if you wanted to change a region code 1 console to region 2, you would place
a region code 2 DVD disc into the console. Let the disc spin up. The display will read "loading".

5. On the PC, type in the applicable TAP command from the table below and press ENTER on
the keyboard. The region code will have changed to the new region. Refer to the table on the
following page.

46
Changing the 3•2•1 Console Region Code (continued):

Regions Covered Region Command MRGN Command


Code Response
U.S., Canada, Puerto Rico 1 LXTP09 MRGN04xx01FE01
Europe, Middle East, Japan 2 LXTP0a MRGN04xx01FD01
Southeast Asia, Hong Kong, Taiwan 3 LXTP0b MRGN04xx01FB01
Central America, Mexico, South America, 4 LXTP0c MRGN04xx01F701
Australia, New Zealand
Russia, Africa (except Egypt and South Africa), 5 LXTP0d MRGN04xx01EF01
India, Pakistan
China 6 LXTP0e MRGN04xx01DF01
Table 2. Region Code Tap Commands and Responses
You can check to see what
region code your console is set
to by typing in the MRGN
command in the terminal win-
dow. The console will respond
with a message similar to the
one at right.
At right you will see that the
console has responded
MRGN040201FE01. The first
two characters after the MRGN
are 04, and they indicate the
number of times that the drive
manufacturer can reset the
drive. It will almost always be
04. The next two characters are
the number of times remaining
that a service center can reset the region code. In this example there are two more changes (02)
remaining. The next two characters (01) are the type code, which indicates the status of the
drive: 00 = no drive region set; 01 = drive region set; 02 = drive region set /w additional restric-
tions (last chance), 03 = drive region has been set permanently. This number increments when
the drive approaches the last time it can be changed before it is set permanently to the selected
region. The next two characters are an eight bit hexidecimal representation of the region that the
drive is currently set to. In the example, the FE corresponds to region 1. The other regions are
listed in the table above. The last two characters are for the CSS encryption. For all units in the
field, these two characters will always be 01.

47
Computer Setup Procedure

Use this procedure to set up your IBM


compatible PC for communication with the
3•2•1 system console.

1. Open a terminal window, as shown


at right, in either Terminal or Hyperterm,
as applicable for the version of Microsoft®
Windows® you are using on your PC.

2. In the terminal window, click on FILE, then


PROPERTIES. Set the properties in the
dialog box as shown at right.

3. In the properties dialog box shown in step


2, click on CONFIGURE to set the COM1
Properties as shown at right. Click OK to
return to the properties dialog box.

See the next page for the conclusion of this


setup procedure.

48
Computer Setup Procedure (continued)

4. In the properties dialog box, click on the


SETTINGS tab and set the controls as
shown in the example at right.
Note: Be sure to check "Beep three times
when connecting or disconnecting".

5. In the properties dialog box under the


SETTINGS tab, click on the ASCII Setup
button and set the controls to look like the
example at right. Click OK to return to the
properties dialog box.

6. Once you have made all of the settings in the properties dialog box, click OK to close it. You
have now configured your PC to communicate with the 3•2•1 system console. To connect to the
console under test, in the terminal window, click on CALL, then CONNECT and listen for 3
beeps. This will tell you that the PC is connected to communicate with the console. When you
have completed your session, click on CALL, then DISCONNECT to end communication with
the console.

49
Figure 8. LCD Display PCB P/N: 254550-001 Rev. 00 Component and Topside Etch Diagram

50
Figure 9. LCD Display PCB P/N: 254550-001 Rev. 00 Component and Bottom Etch Diagram
Figure 10. LCD Display PCB P/N: 254550-001 Rev. 01 Component and Topside Etch Diagram

51
Figure 11. LCD Display PCB P/N: 254550-001 Rev. 01 Component and Bottom Etch Diagram
Figure 12. LCD Display PCB P/N: 254550-001 Rev. 02 and 03 Component and Topside Etch Diagram

52
Figure 13. LCD Display PCB P/N: 254550-001 Rev. 02 and 03 Component and Bottom Etch Diagram
53
Figure 14. Bass Amplifier PCB P/N: 254574-001 Rev. 00 Component and Etch Layout Diagram
54
Note: PCB P/N: 266469-001 also has solder
pads for C26 located next to C22.
Figure 15. Bass Amplifier PCB P/N: 254574-001 Rev. 01 Component and Etch Layout Diagram
Bass Amplifier PCB P/N: 266469-001 Rev. 00 Component and Etch Layout Diagram
55
Figure 16. Bass Amplifier PCB P/N: 266469-001 Rev. 01 Component and Etch Layout Diagram
56
Figure 17. Bass Amplifier PCB P/N: 268858-001 Rev. 00 Component and Etch Layout Diagram
GLOSSARY OF TERMS
Aspect Ratio - The shape of the rectangular picture in a TV set. It is the width of the picture relative
to the height. Our standard TV picture, is 4 units wide by 3 units high, or 4:3 in aspect ratio. There
are currently two standard TV aspect ratios in the U.S., 4:3 and 16:9.

Chapter - In DVD-Video, a division of a title. Technically called part of a title (PTT).

Component Video - A video system containing three separate color component signals, either red/
green/blue (RGB) or chroma/color difference (YPbPr), in analog or digital form. The MPEG-2 en-
coding system used by DVD is based on color-difference component digital video.

Composite Video - A single video signal that contains luminance, color and synchronization infor-
mation. NTSC and PAL are examples of composite video systems.

Dolby Digital® - Also known as AC-3, a type of multi-channel surround sound format used on discs.
Dolby Digital is a perceptual coding system for audio, developed by Dolby Laboratories and is
accepted as an international standard. Dolby Digital is the most common means of encoding audio
for DVD-Video and is the mandatory audio compression system for 525/60 (NTSC) discs.

DTS - A type of multi-channel surround sound format used on some CDs and DVDs.

DVD - An acronym that is most commonly known to mean Digital Video Disc or Digital Versatile
Disc. The audio/video/data storage system based on 12 and 8 cm optical discs.

DVD Video - A standard for storing and reproducing audio and video on DVD-ROM discs, based on
MPEG video, Dolby Digital and MPEG audio, and other proprietary data formats.

MPEG - A type of data compression used for audio or video storage on disc.

MP3 - MPEG Layer 3 audio. This is a compressed audio format that allows you to record many
hours of music on a single CD.

NTSC - An acronym for National Television System Committe; the organization that developed both
the American Black & White and Color television systems.

PAL - An acronym for Phase Alternate Line. This is one of several composite video systems.
The PAL format is used extensively in Western Europe.

PCM - An uncompressed, digitally coded representation of an analog signal. This is the form of the
digital audio signal used for both CD and laserdisc. It is a serial data stream that is coded for trans-
mission or recording. PCM is also used for many other types of serial data communications.

S-Video - A video interface standard that carries separate luminance and chrominance signals,
usually on a four-pin mini-DIN connector. Also called Y/C. The quality of S-video is significantly
better than composite video since it does not require a comb filter to separate the signals. Most high-
end televisions have S-video inputs.

Title - Numbered elements of the DVD contents, which may include more than one movie alone.

YPbPr - A component analog video signal containing one luminance and two chrominance compo-
nents. Often referred to loosely as YUV or Y, B-Y, R-Y.

57
SERVICE MANUAL REVISION HISTORY
Revision Date Description of Change Change Page(s)
Level Driven By Affected
00 to 01 12/2003 1. 321GS DVD drawer bezel and bezel sub- ECN 33358 13
assembly part numbers changed to the same
part number standard 321 console parts.
2. DVD mechanism part numbers changed from ECN 33564
270013-001 to 270013-002 for US 1712 drives
and from 270014 to 274366 for non-US units.
01 to 02 9/2005 1. DVD mechanism part number changed to Part number 13
new 1802 drive part numbers. change
02 to 03 6/2007 Added part number for the programmed flash New part 33
IC for the non-GS console main PCB. available

58
Service Manual
3•2•1 and 3•2•1 GS Series I
Home Entertainment Systems
(US/Canada, European, UK, Australia, Japan
and Dual Voltage Versions)

©2007 Bose Corporation Service Manual


Reference Number 270000-SM Rev. 03
Electronic copy only
SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE

Bose Corporation
The Mountain
Framingham Massachusetts USA 01701

Reference Number 270000-SM Rev. 03 6/2007 (H)


Service web site: http://serviceops.bose.com

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