OmniCure Product Catalog
OmniCure Product Catalog
OmniCure Product Catalog
OmniCure® UV Curing
Product Catalog
1
www.excelitas.com
Global Leader in UV Curing
S SERIES
4
S1500
S SERIES
S2000 5
S SERIES
6
R2000 AND ACCESSORIES
S SERIES
LIGHT GUIDES/UV LAMPS 7-10
LX SERIES
LX500 11
LX SERIES
12
LX500 ACCESSORIES
AREA UV CURING SYSTEMS
SYSTEM CONFIGURATIONS 13
AC SERIES
14
Overview/AC2 SMALL AREA CURE
AC SERIES
15
AC4 SMALL AREA CURE
AC SERIES
AC5 SMALL AREA CURE 16
AC SERIES
17
AC7 LARGE AREA CURE
AC SERIES
AC8 LARGE AREA CURE 18
AC SERIES
AC8225-F+ and AC9225-F 19
AC SERIES
20
AC8-HD LARGE AREA CURE
AC SERIES
21
AC9 LARGE AREA CURE
AC SERIES
22
OPTICAL ADAPTORS
SC SERIES AND
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CV300 CONVEYOR
AC SERIES
24
PLC2000 / EXTENDED WARRANTY
What’s NEW!
OmniCure® AC9225-F
UV LED AREA CURE SYSTEM
• OmniCure AC9225-F UV LED curing system is specifically
designed for fiber curing applications
• Provides the industry with a high output, air-cooled solution
to meet the increased process speed demands of the market
• Offers up to 20W/cm2 peak irradiance at a working distance
of 10-18mm
• Custom optical design to enhance the output and optimize
delivery of UV onto the fiber
OmniCure LX500
UV LED SPOT CURE SYSTEM
• Outstanding optical stability via Intelli-Lamp® LED technology
• Exceptionally high peak irradiance for increased curing efficiency
• Calibration utility to maintain long term stability of UV light
• Unparalleled process control with StepCure® 2.0
• Real-time programming and data logging via Micro SD card
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Global Leader in UV Curing
OmniCure S Series
UV SPOT CURING
OmniCure S1500 Series
The OmniCure S1500 UV spot curing system has a multitude of
built-in features that provide exceptional control, precision and
versatility. Features include an adjustable iris, patented Intelli-Lamp®
technology, selectable bandpass filters, process alarms and ‘lock
out’ protection.
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4
Global Leader in UV Curing
OmniCure S Series
UV SPOT CURING
OmniCure S2000 Series
Well recognized in the industry as the leader in precision UV spot
curing applications, the OmniCure S2000 provides the power,
control and repeatability required for high-speed automated
assembly. Offering a powerful 200 Watt lamp with a guaranteed
life of 2000 hours, the OmniCure S2000 also offers our proprietary
Closed-Loop Feedback technology that monitors light output in
real time and automatically corrects the light output within +/- 5%
to ensure a consistent and repeatable process. When combined With Standard Filter Part # 010-00148R
with the OmniCure R2000 Radiometer, the OmniCure S2000 UV S2000 for Surface Cure Part # 010-00163R
spot curing system is unmatched in precision and reliability. Optional Filter Part # 010-00162R
Technical Specifications
S2000
High Pressure 200 Watt Mercury Vapor Short Arc with
Lamp Technology
integrated Intelli-Lamp®
Typical effective lamp life of 4000 hours and a guaranteed
Lamp Life
2000 hours
Standard: 320-500nm
Available Filters
Optional: 250-450nm*, 365nm, 320-390nm, 400-500nm
Power On/Off, Up/Down/Mode adjust buttons, Start/Stop
Panel Controls
button
Accumulated lamp usage, exposure time, iris setting
(0-100%)/irradiance level (0.2W/cm² - 40W/cm²), lamp on/
Panel Displays
warm-up status, shutter open, light guide detection, shutter/
lamp error
Input/Output PLC, RS232 and Radiometer
Warm-up Period 4 minutes (typical)
Power In 100-240VAC, 50/60Hz
Dimensions 13.3” x 7.1” x 7.9” (33.8 cm x 18.0cm x 20.1cm)
(LxWxH)
Weight 9.9lbs (4.5kg)
Warranty 1 year (excluding lamp and light guide)
Irradiance Up to 23W/cm2
* Blank filter; must be used with Fiber or Extended Range Light Guide. For filter accessories, S1500/S2000
Optional Filters on page 4. For Optical Accessories, see page 10.
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Global Leader in UV Curing
Radiometer Accessories
UV SPOT CURING
OmniCure R2000 Radiometer
Radiometry is an essential link for measuring the light output from a UV
curing system in order to maintain a repeatable process. The OmniCure
R2000 UV Radiometer can be combined with the OmniCure S2000 UV Spot
Curing System to provide a complete curing station with unmatched control
and repeatability. Special electronics built into the R2000 UV Radiometer
also allow for the connection of custom sensors that measure light energy
directly at the cure site or within cure ring bonding fixtures.
R2000
Part Number Description Part # 010-00208
010-00208 OmniCure R2000 Radiometer
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Global Leader in UV Curing
UV SPOT CURING
OmniCure Stocked Light Guides
We offer a full range of liquid and fiber light guides, available in a variety of spot diameters and
lengths; even bifurcated, trifurcated and quadfurcated light guides are available as standard stock
items. OmniCure also offers in-house custom design capabilities that would allow customers to
request unique light guide configurations that will easily adapt to any assembly challenge. If you
don’t see a light guide that fits into your process, please contact OmniCure for further information.
Liquid Light Guides
Part Number Description
805-00002 Liquid Fill, 5mm X 1000mm
805-00004 Liquid Fill, 3mm X 1000mm
805-00007 Liquid Fill, 5mm X 1500mm
805-00008 Liquid Fill, 5mm X 3000mm
805-00009 Liquid Fill, 8mm X 1000mm
805-00010 Liquid Fill, 8mm X 1500mm
OmniCure Liquid Light Guides provide
805-00011 Liquid Fill, 2 X 3mm X 1000mm a cost effective solution for single spot
805-00012 Liquid Fill, 2 X 3mm X 1500mm light delivery.
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Global Leader in UV Curing
UV SPOT CURING
Non-Stock Liquid Light Guides
Part Number Description
805-00001 Liquid Fill, 3 X 3mm X 1000mm
805-00005 Liquid Fill, 3mm X 750mm
805-00006 Liquid Fill, 5mm X 750mm
805-00016 Liquid Fill, 2 X 3mm X 3000mm
805-00017 Liquid Fill, 3mm X 3000mm
805-00019 Liquid Fill, 2 X 3mm X 750mm
805-00021 Liquid Fill, 5mm X 2000mm
805-00022 Liquid Fill, 3mm X 1500mm
805-00027 Liquid Fill, 2 X 3mm X 1500mm, UVC Series
805-00028 Liquid Fill, 5mm X 1500mm, UVC Series
805-00030 Liquid Fill, 2 X 3mm X 1000mm, UVC Series
805-00031 Liquid Fill, 3mm X 1000mm, UVC Series
805-00032 Liquid Fill, 3mm X 1500mm, UVC Series
805-00033 Liquid Fill, 2 X 3mm X 750mm, UVC Series
805-00036 Liquid Fill, 2 X 3mm X 2000mm
805-00042 Liquid Fill, 8mm X 1500mm, UVC Series
805-00043 Liquid Fill, 2 X 3mm X 2000mm, UVC Series
805-00044 Liquid Fill, 5mm X 2000mm, UVC Series
805-00045 Liquid Fill, 5mm X 5000mm
805-00047 Liquid Fill, 8mm X 3000mm
805-00049 Liquid Fill, 2 X 3mm X 2500mm
805-00051 Liquid Fill, 3 X 3mm X 1500mm
805-00052 Liquid Fill, 5mm X 3000mm, UVC Series
805-00053 Liquid Fill, 8mm X 2000mm, UVC Series
Note: Light guides available upon request (10-12 week delivery time).
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omnicure@excelitas.com
8
Global Leader in UV Curing
UV SPOT CURING
Light Guides
Part Number Description
805-00062R Quartz Fiber, 2 X 3mm X 1000mm
805-00063R Quartz Fiber, 4 X 3mm X 1000mm
805-00065R Quartz Fiber, 3 X 3mm X 1000mm
806-00003 Quartz Fiber, 4 x 2mm x 1000mm
806-00004 Quartz Fiber, 2 x 3mm x 750mm
806-00008 High Power Fiber, 4 x 2mm x 1000mm
806-00015 High Power Fiber, 8mm x 1000mm
806-00016 High Power Fiber, 5 x 2mm x 1000mm
806-00017 High Power Fiber, 6 x 2mm x 1000mm
High Power Fiber, mapped light line, 1 leg,
806-00020
65mm x 0.32mm x 1500mm
High Power Fiber, mapped light line, 2 legs,
806-00021
65mm x 0.32mm x 1500mm
806-00022 High Power Fiber, dual, light line w/ cover
806-00023 High Power Fiber, single, light line w/ cover
806-00026 High Power Fiber, 2 x 3mm x 3000mm
806-00027 High Power Fiber, 2 x 5mm x 1500mm
806-00028 High Power Fiber, 2 x 5mm x 2000mm
806-00029 High Power Fiber, 3 x 3mm x 1500mm
806-00033 High Power Fiber, 4 x 3mm x 1500mm
806-00034 High Power Fiber, 4 x 3mm x 2000mm
806-00036 High Power Fiber, 6 x 2mm x 1500mm
806-00037 High Power Fiber, 3mm x 2000mm
High Power Fiber, light line, 1 leg, dual row
806-00043
65mm x 1500mm
Note: Light guides available upon request (10-12 week delivery time).
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Global Leader in UV Curing
Accessories
UV SPOT CURING
Optical Accessories
Part Number Description
809-00083 Quartz Rod Lens 3mm (replaceable)
810-00001 Lightguide angle adaptor, 90° angle for 3mm LG
810-00002 Lightguide angle adaptor, 90° angle for 5mm LG
810-00003 Lightguide angle adaptor, 90° angle for 8mm LG
810-00011 Lightguide angle adaptor, 90° angle for 5mm LG w/single lens
810-00012 Lightguide angle adaptor, 90° angle for 5mm LG w/dual lens
810-00013 Light line assembly (50mm x 0.35mm)
810-00014 Large area collimating adaptor dual 1" lenses for 5mm LG
810-00016 Collimating adaptor for 3mm LG (single lens)
810-00017 Collimating adaptor for 5mm LG (single lens)
810-00041 3mm Adjustable Collimating Adaptor
810-00042 5mm Adjustable Collimating Adaptor
810-00043 8mm Adjustable Collimating Adaptor
810-00044 Cover-For 65mm High Power Fiber, Light line
810-00048 Cure ring, slotted, 63.5mm OD, 10mm ID for 5mm LG
810-00049 Cure ring, no-slot, 63.5mm OD, 10mm ID for 8mm LG
810-00050 Cure ring, no slot, 63.5mm OD, 15mm ID for 5mm LG
019-00108 Kit, External Filter Adaptor Assembly
019-01022 320-480nm External Filter
019-01023 320-390nm External Filter
019-01024 365nm External Filter
019-01025 Blank External Filter
019-01026 400-500nm External Filter
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omnicure@excelitas.com
10
Global Leader in UV Curing
LX Series
Calibration/Radiometry
Integrated radiometer for quick calibration and accurate measurement
of light intensity; Allows operators to efficiently set and measure the
peak irradiance accurately and consistently in a UV process within a
manufacturing environment
Controller Configuration
Newly designed 2.4 inch full color LCD with flexibility to control using
a four way keypad, foot pedal, PLC or USB
Micro SD
Intuitive programming and error logging in real-time
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Global Leader in UV Curing
LX500 Accessories
Extension Cables
Extension cables allow manufacturing process engineers to accommodate applications
where the UV curing station needs to be further away from the controller.
Part Number Description
018-00642R Extension Cable: 1m
018-00643R Extension Cable: 3m Cable Assembly
Mounting Clamps
Additional LED head mounting clamps are available to order. LED head
mounting clamps provide secure, precise fixtures and lower LED head
temperatures for longer life operation. Mounting Clamp
Part Number Description
019-00087R Mounting clamp/heat sink (includes an allen key)
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12
Global Leader in UV Curing
AC Series
1. 2. 3. 4.
1. 018-00559R for AC4, AC5, AC7 and AC8225-F+ Series; 018-00595R for AC8, AC9, AC8150P-HD and AC9225-F Series;
018-00661R for AC8225P-HD & AC8300P-HD.
2. Optional. Additional accessories are available. Please visit www.excelitas.com/omnicure for more details.
AC Series
Applications:
The AC275 and AC2110 systems are ideally suited for a wide range of printing, medical
device, electronic and optoelectronics applications such as the following:
Printing: Pinning, 3D printing, coding, product marking, serial numbers, posters and
signage and packaging
Medical: Anesthesia masks, blood bags, catheters, contact lens, Endoscopes, filter sets,
insulin pens, syringes and tube sets
Electronics: Camera modules, chip on glass, connectors, display bonding, flex circuit
assembly, hard disk drives, lens bonding, microspeakers and OLED display manufacturing
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14
Global Leader in UV Curing
AC Series
Applications:
The AC450/P and AC475/P systems are ideally suited for the many medical device
assembly and electronic applications requiring high throughput, low temperature curing
of parts including:
Medical: Anesthesia masks, blood bags, catheters, contact lens, endoscopes, filter sets,
insulin pens, syringes and tube sets
Electronics: Camera modules, Flex circuit assembly, chip on glass, hard disk drives,
connectors, lens bonding, microspeakers and OLED manufacturing
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Global Leader in UV Curing
AC Series
Applications:
The AC550/P and AC575/P systems are ideally suited for the many medical device and electronic
assembly applications requiring high throughput, low temperature curing of often plastic parts and
printing applications including:
Medical: Anesthesia masks, blood bags, catheters, contact lens, endoscopes, filter sets, insulin pens,
syringes and tube sets
Electronics: Camera modules, chip on glass, connectors, display bonding, flex circuit assembly, hard disk
drives, lens bonding and microspeakers
Industrial: Wood coatings, solar panels,UV film lamination, lens bonding, pressure sensitive adhesives
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omnicure@excelitas.com
16
Global Leader in UV Curing
AC Series
The OmniCure AC7150 and AC7300 provide exceptional uniformity over the full
curing area for even and consistent curing. For even greater flexibility in curing
larger parts, multiple systems can be joined together without comprising uniformity
between systems.
Applications:
The OmniCure AC7150 and AC7300 systems are ideally suited for the many medical device and
electronic assembly applications requiring high throughput, low temperature curing of often plastic
parts and printing applications including:
Medical: Anesthesia masks, blood bags, catheters, contact lens, endoscopes, filter sets, hydrogels,
insulin pens, syringes and tube sets
Electronics: camera modules, chip on glass, display bonding, flex circuit assembly, hard disk drives
microspeakers, optical film coating, touch panels and OLED manufacturing
Industrial: Lens bonding, pressure sensitive adhesives, solar panels and UV film and lamination
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Global Leader in UV Curing
AC Series
Applications:
The AC8150/AC8150P, AC8225/AC8225P & AC8300/AC300P systems from are ideally suited for a wide
range of medical device, electronic and optoelectronics, and printing applications such as the following:
Medical: Anesthesia masks, blood bags, catheters, contact lens, endoscopes, filter sets, insulin pens,
syringes and tube sets
Electronics: Camera modules, chip on glass, connectors, display bonding, wafer tape removal, flex circuit
assembly, hard disk drives, lens bonding, microspeakers and OLED manufacturing
Printing: Coding, labels, product marking, serial numbers, posters and signage, packaging and 3D printing
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omnicure@excelitas.com
18
Global Leader in UV Curing
AC Series
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Global Leader in UV Curing
AC Series
The AC8-HD systems deliver over 15W/cm2 peak irradiance and nearly double the dose of the
AC8 Series of products, making these systems ideal for applications that demand high dosage.
Part Number Description
019-00320R AC8150PHD-385nm UV LED head, 15W/cm2, 30x150mm
019-00321R AC8225PHD-385nm UV LED head, 15W/cm2, 30x225mm
019-00322R AC8300PHD-385nm UV LED head, 15W/cm2, 30x300mm
019-00310R AC8150PHD-395nm UV LED head, 15W/cm2, 30x150mm
019-00311R AC8225PHD-395nm UV LED head, 15W/cm2, 30x225mm
018-00312R AC8300PHD-395nm UV LED head, 15W/cm2, 30x300mm
019-00323R AC8150PHD-405nm UV LED head, 15W/cm2, 30x150mm
019-00324R AC8225PHD-405nm UV LED head, 15W/cm2, 30x225mm
019-00325R AC8300PHD-405nm UV LED head, 15W/cm2, 30x300mm
Accessories Description
019-00211R 2000W, Dual output power supply unit (PSU)
019-00213R 3000W Quadruple power supply unit (PSU)
With the increased power requirements of the new OmniCure
018-00661R 5m, 5CW5 8AWG DC power cable AC8-HD Series, a different power cable is required for the UV LED
018-00595R 5m, 5CW5 DC power cable heads. The pairing of the SC power supplies are also different than
the legacy AC8 and AC9 Series of products. The AC8300P-HD will
019-00214R PLC2000 External PLC Controller require an off-the shelf power supply. The table below highlights
the configurations supported by each SC Series product, as well as
010-00329R CV300 Conveyor System, 300 mm-wide belt (U.S. Only) corresponding power cable.
018-00540R HD15 M-F PLC Control cable, 15FT, 5m
Applications:
The AC8150P-HD, AC8225P-HD, and AC8300P-HD are ideally suited for a wide range of medical, industrial, electronics,
printing and coating applications such as the following:
Printing: Wide format graphics, coding, labels, product marking serial numbers, posters and signage, packaging, screen, bottle printing
Medical: Anesthesia masks, blood bags, catheters, contact lens, endoscopes filter sets, insulin pens, syringes, tube sets
Electronics: Camera modules, chip on glass, connectors, display bonding, OLED display wafer tape removal, flex circuit assembly, hard disk
drives, lens bonding, micro-speakers
Industrial: Wood coatings solar panels, UV film lamination, lens bonding, pressure sensitive adhesives
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20
Global Leader in UV Curing
AC Series
Applications:
The AC9150/AC9150P, AC9225/AC9225P & AC9300 and AC9300P systems are ideally suited for a wide
range of applications such as digital printing, industrial and electronics manufacturing, touch panel/display,
solar panel, conformal coatings and automotive.
Printing: Wide format graphics, coding, labels, product marking, serial numbers, posters and signage,
packaging, screen and bottle printing
Medical: Anesthesia masks, blood bags, catheters, contact lens, endoscopes, filter sets, insulin pens,
syringes and tube sets
Electronic: Camera modules, chip on glass, connectors, display bonding, wafer tape removal, flex circuit
assembly, hard disk drives, lens bonding and microspeaker
Industrial: Wood coatings, solar panels, UV film lamination, lens bonding, and pressure sensitive adhesives
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Global Leader in UV Curing
AC Series
By attaching to the front face of the OmniCure UV LED system, the AC Optical
Adaptors convert a smaller area of high output power into a larger area, while
optimizing optical power and delivering evenly distributed irradiance and uniformity.
These adaptors increase the flexibility of the AC Series of products by expanding the
range of applications that can be addressed.
•
100mm x 100mm
• 100mm x 150mm
• 70mm x 70mm
• 8mm x 350mm
* Other custom sizes available. For special requests see page 25.
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omnicure@excelitas.com
22
Global Leader in UV Curing
Accessories
Power Cables
Part Number Description
018-00559R 5m, 5W5 DC Power cable (For AC4, AC5, AC7 & AC8225F/F+ Only)
018-00595R 5m, 5C5W5 DC Power cable (For AC8 & AC9 Series)
018-00661R 5m, 5CW5 8AWG DC Power Cable (for AC8-HD Series)
OmniCure CV300
Small Volume Production Conveyor
Designed to complement the OmniCure AC Series of high power UV LED area
curing systems, the OmniCure CV300 is a versatile conveyor system suitable for
production, laboratory, and research and development applications.
The CV300 can handle substrates up to 310mm (12.2”) wide on its open
mesh Teflon® coated fiberglass belt with an effective curing area of up to
300mm (12”) depending on the OmniCure LED system being utilized. The
unique mounting design of the OmniCure CV300 conveyor allows for
multiple configurations of the OmniCure AC Series high power UV LED
curing systems. The length of the LED systems can be positioned
perpendicular to the conveyor belt’s direction of travel or in
15 degree steps towards a parallel orientation.
010-00329R (AC7300 unit shown, not included)
Only available in the USA. China Export (Not CE)
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Global Leader in UV Curing
Accessories
Providing unparalleled control of the OmniCure UV LED lamp systems, the PLC2000 can be used
to dynamically adjust the output intensity, exposure time, and on/off capabilities while providing
system information and error monitoring. With flexibility of operating the PLC2000 locally or
remotely through an automated system, the portable and compact PLC controller is well suited
for use in manufacturing environments, laboratory or research & development applications.
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omnicure@excelitas.com
24
Global Leader in UV Curing
UV CURING SOLUTIONS
MPLC6 – 6 Channel
LED Head Controller
25
Global Leader in UV Curing
France Poland
Bureau commercial FDS en France AMB Technic
25 rue des Trois Sœurs ul. Blizna 31
FR-74600 Seynod 62-600 Kolo, 62600
France Poland
Tel.: +33 4 58 00 10 07 Tel: +48 63 272 0970, 2616 267
contact@uv-industrie.com amb@amb.pl
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Customer Service
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