Foe p> an bagsedl gual lid) dati 8d san bv?* “24 SAUDI PIPE SYSTEMS CO. LTD, PE 100 Fitting and Welding Machines oe" qm ee Zn 2, PEE"ops\ Bagel Aaagrudl quill dalail 2S pi auc yok PSY SAUDI PIPE SYSTEMS CO. LTD, EXECUTION A BUTT WELDING ACCORDING TO DV's 2007 STANDART; 1) The parts to be welded are inserted in the clamps of the machine and the trimmer unit is put between the parts. 2) The ends of the parts to be welded are trimmed till that 100% contact will be obtained between the ends of the parts. 3) Trimmer is taken out and the heater which was heated till 220¢ is inserted between the parts. For the purpose of equalizing the temperatures of each part, at the beginning the parts are heated for a certain period under a pushing pressure of 0.15 N/mm2 4) After the time for heating under pressure elapsed, the parts are continued to be heated under a very small pushing pressure of 0.01 Nimme (or zero pressure). 5) After the pressurless heating period has elapsed, the heater is taken out and the parts are pushed towards each other with a pushing pressure of 0.15 Nimm2. 6) After the period for pushing without heater under pressure has elapsed, the pressure is released to zero and the parts are leaved to cool down EXECUTION OF AN ELEC- TROFUSION WELDING ACCORDING TO DVS 2207 STANDART: 1) The pipes upper surface is cleaned from dirts and dusts using a scraper and alcohol. 2) The extend of the welding on the pipe is marked accord ing to the insertion point in the socket. 3) Socket is inserted on the pipe. 4) The electrodes of the electrofusion welding machine is inserted to the jacks on the socket. 5) The records of the socket is transferred to the welding machine by rubbing the electrode of the welding machine to the barcode on the socket. 6) When the note "Ready" appears on the screen of the machine, START button is pressed and welding is started. WARNING: In case of inter- ruption of electrofusion operation after start due to any reason, it is recom- mended to make the opera- tion again from the make the operation again from the beginning using a new socket. Because, if you continue welding, there is a risk of less or excess heating of the wires resulting with inproper or insufficient fusion. To be the safe side, it will be better to renew the welding operation with a new socket.TID aN Sager dasa! uli all i} XN 94 SAUDI PIPE SYSTEMS C High Density Polyethylene (HDPE) Pipe Seamless extruded high density, Ultra-violet stabilized corona-treated, having a material classification according to EN 12201 Industrial Zone Phase (4) P.0.80 100, Fax: +966 -12 -696 5925 / 637 9"5p SN fag aga agli) aad 48 aluan es poP Sy SAUDI PIPE SYSTEMS CO. LTD., INTRODUCTION: SAUDI PIPE SYSTEMS COMPANY (SPS) is one of the leading water pipe systems manufacturersin Saudi Arabia It has successfully established its own factories in Jeddah Industrial city. ‘SPS product are manufactured according to the international standards and was satisfactorily awarded with an ISO 9001:2008. SPS policy states that: "SPS is committed to excellence in supplying products and services of thehigh quality with maximum regard and respect to the environment.” SAUDI PIPE SYSTEMS COMPANY (SPS) is consisted of Four major manufacturing factorieswhich are alll located in Jeddah Industrial zone. + SPS Valve Factory + SPS Casting Foundry + GRP Plant ( Glass Reinforced Polyester Pipes & Fittings) + Polyethylene Plant (HDPE Pipes & Fittings) POLYETHYLENE After the great success in fiberglass pipes and valve, SF5 company has established its mostadvanced plant of full automated Extruction lines for High density polyethylene pipes (HDPEpipe). With the most advanced machinery and equipment HDPE pipes are produced. SPS is meeting the customer requirements according to EN-12201-DIN 8075, DIN- 8074 & ISO-4427 Standards. HDPE pipes are used in many applications such as watersewage and gas mains. Head Otfice: Jeddah - Industrial Zone Phase (4) P}O.Box 84572 Jeddah 21478 - Saudi Arabia Tel: +966 -12 -697 0999 / 608 1100, Fax: +966 -12 -636 5925 / 697 9439 Ema: sps@pipes.sa - Webstte: www.pipes.sa"5) T>) Bageedl daagaull quill aladl US di aduae ASP "4 SAUDI PIPE SYSTEMS CO. LTD ADVANTAGE OF POLYETHYLENE (PE100) + High impact and breakage resistance + Very high resistance to direct sunlight (uv resistance for tong time this is supplied by ultraviolet light resistance agent mixed to the PE raw material + There is no need to take protection precautions at the time of installation like cathodic protection. + Availability of connection at a place out of the trench + Advantage of being not affected from earth movements like landslide , earthquakes etc. + PE pipes require less fittings for connection because they are elastic and in many place they do not require connection where the other types do. because PE pipes are bendablewith a radius of 20 times of its out diameter. the other pipe type do not have this advantage. + advantage of mobilization of the PE pipe production facilities this enable very big saving in transport costs for projects where large diameter pipes are required. + Advantage of higher durability & advantage of easy installation and transport, without material loss. + PE pipes do not require concrete block at the place like bending and tee separations. + PE pipes do not require welding characteristics. + Very good adoption to earth movements. + Many different pressure resistance option, PE pipe can be produced resistant to 12 different pressure class from 2.5 bar up to 32 bar. + High resistance to chemical, not affected from corrosion , decaying and abrasion. + Advantage of perfect leak proof no crack no break and no deformation + Advantage of safe application in irregular surface like sea, river lake passages at place where there sockets etc. + Availability of more than one connection method (butt welding. electro fusion welding , push fit sockets etc.) + Advantage of having perfectly smooth internal surface because of this advantage of PE pipes in comparison to the other pipe types this brings considerable saving in the overallcost of the line and the services costs. Head Ottice: Jeddah - industrial Zone Phase (4) P.0.80x 94572 Jeddah 21478 - Saudi Arabia “Tel: 4966 -12 -637 0999 / 608 1100, Fax: +966 -12 -636 5925 /637 9439 Emall: sps@pipes.sa - Website: wuw.pipes.saiG T>) Bagel) daagaall quill lad 4S alu ASP "4 SAUDI PIPE SYSTEMS CO. LTD, POLYETHYLENE For nearly 50 years, POLYETHYLENE (PE) has been used to transport fluids. its ability towithstand harsh chemicals without corrosion and leak as well as the tight installation, POLYETHYLENE (PE) has been regarded as the ideal material for the gas industry, thecontinuing technological improvement of POLYETHYLENE materials has resulted in the rapidgrowth of numerous usages of POLYETHYLENE (PE) in both water and gas industries since theearly ‘70's. POLYETHYLENE (PE) is now the material of choice. it is superb in resistingcorrosion. additionally, butt welding pe joints offer leak-free connection which outperformsany other competing materials in terms of reliability and longevity, not to mention theremarkable savings on the installation costs and life of the materials. These improvements in pe materials resulted for the water industry to adopt it for its pressuretransmission network. the improvements are mainly the development of PE8O and PEIOO. inthis catalogue, PEIOO will be the basis of the discussion, although some references will be made for PESO. Why opt for high performance POLYETHYLENE (PEIOO)? POLYETHYLENE (PE100) is considered as the most heavy duty amongst other types of pe pipes.compared to not Prodcue, PE100 is best used for water & gas mains with its maximumworking pressure. it has enhanced toughness, higher permissible design strength and improvedresistance to rapid crack propagation. “high strength” HDPE (PEIOCO) pipes offer the waterengineer substantial benefits in performance efficiency and economy of its use. PE100 pipes are also used in various applications such as: + Portable water line + sewage pumping mains + fire mains + chilled water * submarine pipe lines * industrial and chemical applications Head Ortice: Jeddan - industrial Zone Phase (4) P.0.B0x 94572 Jeddah 21478 - Saudi Arabia “Tel: 4966 -12-637 0999 / 608 1100, Fax: +966 -12 -696 5925 /637 9439 Emall: sps@pipes.sa - Websile: wuw.pipes.saFoe i> aN bagel aged! ail all 5 pi uae b+ 4 SAUDI PIPE SYSTEMS CO. LTD, PRODUCT SPECIFICATIONS HDPE (PE 80) Production Range : DN 16mm -DN 630mm Pressure Rating : 5 bars - 12.6 bars Production Range: DN 16 mm- DN 630mm Pressure Rating Production Standard British Standards =: EN 12201 Wide Application + Potable water + Sewage & Drainage “Transport of slurry + Domestic Gas + Strom water Drainage + Irrigation Relationship Between SDR & PN: NOMINAL PRESSSURE (PN) INBARS FOR MATERIAL CLASS PE 80 PE 100 125 16 8 10 5 6 Head Ottice: Jeddah - Industrial Zone Phase (4) P.0.B0x 34572 Jeddah 21478 - Saudi Arabia “Tel: 4966 -12 -637 0999 / 608 1100, Fax: +988 -12 -696 5925 / 637 9439 Email: sps@pipes.sa - Website: wuw.pipes.sa"opsy Bageedl daagaall quill aladl 4S di alua ASP "4 SAUDI PIPE SYSTEMS CO. LTD, HIGH DENSITY POLYETHYLENE PIPES WHY POLYETHYLENE? Because of its high resistance for corrosion & flexibility HDPE has features & characteristics ;some of them are as follow + High resistance to attack form various types of chemical, No electrochemical corrosion + Perfect leak proof; No crack No break and No deformation. + Excellent burst strength properties. + High impact and breakage resistance. + Light weight, easy installation & transportation without materials lost. + Minimum service life over 50 years under normal condition Pipe Length “ Straight Pipes Pipes are available in 6 meter & 12 meter effective length, Special Length is Available onRequest. ” Coil Pipes Standard Coiled length are 50, 100 & 150 meters. Unless Special Order is done. Fittings A Wide Range of fittings are available such as Elbow, Tee, Wyes, Reducers & End caps for bothPressure and Non Pressure Application Jointing Methods : + Butt welding Method + Electro fusion Welding + Flange joints + Mechanical Coupler + Push-fitt Socket Connection + Fabrication fitting for Non pressure application. Head Office: Jeddah - Industrial Zone Phase (4) P.0.B0x 34572 Jeddah 21478 - Saudi Arabia “Tel: 4966 -12 -637 0999 / 608 1100, Fax: +988 -12 -696 5925 / 637 9439 Email: sps@pipes.sa - Website: wuw.pipes.sa"5p sn aged! Auagaull uli) detail aS pi luce be yoP Sy SAUDI PIPE SYSTEMS CO. LTD., DIMENSIONAL CHARACTERISTICS OF HDPE PE 100 (Outside Diameter & Wall Thickness) SDR NOMINAL PRESSURE op PNG PN 10 TPNTS mm en en en Wall Thickness Wall Thickness Wall Thickness 16 E E 5 20 E 2 25 E 23 32 E 2 3 40 5 24 37 50 2 3 46 3 25 38 38 75: 29 45; 68 90 35. 54 2 110 42 66 10 125 48 7a 4 140 34 33 127 160 62 95 146 180) 69 107 164 200. 77. 119 182 225 86 134 205 3507 36 a a 280 107 166 254 315 12 187 286 355 136 214 322 400 153 237, 363, 450 172 267 40.9 500) 18. 297, 454 560) 214 332 508 630 241 374 572 en - Nominal Wall Thickness SDR _- Standard Dimension Ratio Dimension - mm Head Otfice: Jeddah - Industrial Zone Phase (4) PO.Box 84572 Jeddah 21478 - Saudi Arabia ‘Tel: +966 -12 -637 0999 / 608 1100, Fax: +966 -12 -636 5925 / 637 9489 Email: sps@pipes.sa - Website: www.pipes.sa"5psy Bagel! Auagaall quali dalail aS pi luce bos PSY SAUDI PIPE SYSTEMS CO. LTD., DIMENSIONAL CHARACTERISTICS OF HDPE PE 80 (Outside Diameter & Wall Thickness) SDR ourspe | —~sar 7 om NOMINAL PRESSURE oD PNS PNS PNIZ5 mm €n en en Wall Thickness Wall Thickness Wall Thickness 16 5 5 - 20 : zi 2 25 - - 23 32 E 2 3 40 5 24 37 50 2 3 46 63 25 38 58 75 29) 45 68 90 35 34 82 110 42 66 10 125 48 74, na 140 34 83 127 160) 62, 25 146 180 69 10.7 164 200) 27, 19 18.2 225 86 13.4 205 250) 96 148 DT 280) 107 16.6 254 315 124 18.7 28.6 355 13.6 21.4 322 400) 153 23.7 363 450) 172 267 40.9 500) 194 29.7 454 560) 214 33.2 508 630) 241 374 572 en - Nominal Wall Thickness ‘sor - Standard Dimension Ratio Dimension - mm Head Office: Jeddah - Industrial Zone Phase (4) P.0.Box 34572 Jeddah 21478 - Saudi Arabia ‘Tel: 4966 -12 -637 0999 / 608 1100, Fax: +966 -12 -636 5925 / 687 9439 Emall: sps@pipes sa - Website: www pipes.sarsPs) Baguedl Aaagradl quill dalail 2S pli auc 24 SAUDI PIPE SYSTEMS CO. LTD ADVANTAGE OF MINIMUM 50 YEARS SERVICES LIFE PE PIPES The curve in the figure below shown the change in the physical properties of PE 100 pipes time. The production design of PE 100 pipes is done for a services life of 50 years so the minimum services life of PE 100 pipes is minimum 50 years. Circumferecial stress HDPE T} 702, 70s 105108 h Time to failure 50 years. C=1/E(x10*3 p92 WEIX10°) Head Ortice: Jeddah - industrial Zone Phase (4) P.0.B0x 94572 Jeddah 21478 - Saudi Arabia ‘Tel: 4966 -12 -637 0999 / 608 1100, Fax: +966 -12 -696 5925 /637 9439 Emall: sps@pipes.sa - Website: wuw.pipes.sa"5 psy Bagel Aragaudl quill dalail &S pi auc Le) SAUDI PIPE SYSTEMS CO. LID., POLYETHYLENE TECHNICAL SPECIFICATION DENSITY AT 23°¢ rem 180 1109 VISCOSITY NUMBER tar 03 utr 1907 5 Ka cu10 min 180 1199 MECHNICAL PROPERTIES ‘YieLD STRESS [ELONGATION AT VIELD ‘TENSILE MODULUS NOTCHED IMPACT STRENGHT 180 119) tea ae aoe 150 119) 160 OXIDATION INDUCTION THE AT 2106 en72e ‘CARBON BLACK CONTENT 180 6964 ‘CARBON BLACK DISPERSION 180 18589) [MRS MINIMUM REQUIRED STRENGTH 180 TR9080 RESISTANCE TO SCP SLOW CRACK. PROPAGATION) 46 Mpa 80°C NOTCHED RESISTANCE TO RCP RAPID CRACK 180 DIS 13477 PROPAGATION $4 TEST 110/t0mm. 0% [ELONGATION AT BREAK LINEAR THERMAL EXPANSION ‘SPECIFIC THERMAL CAPACITY ASTID 696 20-6070) ELECTRICAL PROPERTIES ELECTRIC STRENGTH 220 1S 2742 201 VOLUME RESISTIVITY s1013 Bs 2782 2018 SURFACE RESISTIVITY ~018 as 2182 2018 RELATIVE PERMTIVITY , 8 2067 (1 to 20 mhz) Loss TANGENT “ 8S 2067 Head Ortice: Jeddah - industrial Zone Phase (4) P.0.80x 94572 Jeddah 21478 - Saudi Arabia “Tel: 4966 -12-637 0999 / 608 1100, Fax: +966 -12 -636 5925 / 637 9439 Emall sps@pipes. Bagel daagaull qufl| lal 4S aluan bo* 4 SAUDI PIPE SYSTEMS CO. LTD., (FIRE SYSTEM [Til mre ( GRATING & MANHOLE LIT: (GRP & PRE-INSULATED [l'1:Tepes Baga) daagaull sl dala 4S alu b?* “4 SAUDI PIPE SYSTEMS CO. LTD., PRODUCTION |: VALVE LIE = oleh! —) : we i * 4@¢ & & DUCTILE IRON FITTING (iNT: ATTING UI ah @ ' — HDPEPEAOO (IN: )iC Dg’ ° I PS Baguadh Auagaudl quali delail aS yd aan SAUDI PIPE SYSTEMS CO. LID, a _— Uses teventop ty ferenie) eprenre, ve t-Y-0/ pele 8 fered tr Tene bee E reoey 2 tT cent Pv) ertrese pe yeate erin era prune te iuer Circe. Mire tot peers} GRP Pipes & Fittings * DI Valves & Fittings * HDPE Pipes & Fittings eee eto er anit een en Chest iee Acie nts PU ar Pes Loe ee ee ey Fee IRN eee eae IE) ee Ce eR ec