Versahandler Attachment Service Manual: Angle Broom

Angle
Broom
84” VersaHANDLER
Attachment
Service
Manual
Dealer Copy -- Not for Resale

84” – S/N 662700101 & Above
6901448 (9–01) Printed in U.S.A. © Bobcat Company 2001

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2 of 64
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT

B-10731a
Never service attachments without instructions. See

Operation & Maintenance Manual and Attachment Service
Manual.
Cleaning and maintenance are required daily.
Never service or adjust attachment with the engine running

unless instructed to do so in manual.
Always lower the attachment to the ground before

lubricating or servicing.
Avoid contact with leaking hydraulic fluid or diesel fuel

under pressure. It can penetrate skin or eyes.
Stop, cool and clean engine of flammable materials before

checking fluids.
Keep body, loose objects and clothing away from moving

parts, electrical contacts, hot parts and exhaust.
Safety glasses are needed for eye protection from electrical

arcs. battery acid, compressed springs, fluids under
pressure and flying debris or when tools are used. Use eye
protection approved for type of welding.
MSW30-0805
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4 of 64
ALPHABETICAL INDEX
BRISTLE REPLACEMENT . . . . . . . . . . . . . . . . . . . 10–01
DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 30–01
GLOSSARY OF HYDRAULIC SYMBOLS . . . . . . 40–01
HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . 20–01

HYDRAULIC MOTOR . . . . . . . . . . . . . . . . . . . . . . . . 20–01
HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . 40–01
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–01
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–01
MOUNT FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–01

PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . iv
PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–01
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . iii

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 40–01
SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–01
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 10–01
Angle Broom
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Angle Broom
6 of 64 Service Manual
CONTENTS
SAFETY AND
MAINTENANCE
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
SAFETY AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–01
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–01
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–01 HYDRAULIC
SPECIFICATIONS AND SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . 40–01 SYSTEM
MAIN
FRAME
SPECIFICATIONS
AND
SCHEMATICS
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of California

to cause cancer, birth defects and other
reproductive harm.
Angle Broom
7 of 64 i Service Manual
Angle Broom
8 of 64 ii Service Manual
SERIAL NUMBER LOCATION
A
Always use the serial number of the machine when
requesting service information or when ordering parts.
Early or later models (identification made by serial number)
may use different parts, or it may be necessary to use a
different procedure in doing a specific service operation
[A].
P–15132
Angle Broom
9 of 64 iii Service Manual
PARTS IDENTIFICATION
BROOM
SHROUD Step
MOUNTING
FRAME
ANGLE
CYLINDER
COUPLERS BROOM

STANDS
BROOM
SHROUD
HYDRAULIC
MOTOR
BROOM
BRISTLES
BROOM
STANDS P–23714
P–23715
Angle Broom
10 of 64 iv Service Manual
SAFETY AND MAINTENANCE
BRISTLE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–10–5

INSPECTION
Angle Broom Bristle Minimum Length . . . . . . . . . . . . . . . . . . . . . . . . . 10–10–3
Angle Broom Mount Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–10–3
VersaHANDLER Mounting Frame Inspection . . . . . . . . . . . . . . . . . . 10–10–2
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–10–4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–10–1
SAFETY AND
MAINTENANCE
Angle Broom
11 of 64 10–01 Service Manual
Angle Broom
TROUBLESHOOTING
Instructions are necessary before operating or servicing machine, Read

Operation & Maintenance Manual, Handbook and signs (decals) on
machine. Follow warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Failure to follow instructions can
cause injury or death.
W–2003–0199
If the Angle Broom is not working correctly, check the hydraulic system of the VersaHANDLER thoroughly before making any
repairs on the Angle Broom. Angle Broom problems can be affected by a hydraulic system that is not operating to
specifications.
If the VersaHANDLER operation is found to be correct, use the following troubleshooting chart to locate and correct problems
with the Angle Broom.
PROBLEM CAUSE CORRECTION

Angle Broom does not mount VersaHANDLER locking pins are not Retract VersaHANDLER locking pins.
properly on the VersaHANDLER. fully retracted.
Mud, dirt or stones are lodged between Remove debris between the Versa–
the VersaHANDLER mounting frame HANDLER mounting frame and Angle
Broom mount.

and the Grapple mount.
Angle Broom does not angle.. No hydraulic flow. Activate VersaHANDLER hydraulic on/off
switch.
No hydraulic flow. Activate VersaHANDLER secondary

auxiliary hydraulic switch.
No hydraulic flow. Check quick couplers connection. Check

for damaged hose ends and fittings.
No hydraulic flow. Bleed valve in the bleed position, return

valve to the operating position.
Angle Broom angles when broom Secondary auxiliary switch activated. Move the VersaHANDLER secondary
is rotating. auxiliary switch to the off position.
Angle Broom does not rotate. No hydraulic flow. Activate VersaHANDLER hydraulic on/off
switch.
No hydraulic flow. Activate VersaHANDLER front auxiliary

hydraulic detent switch.
No hydraulic flow. Check quick couplers connection. Check

for damaged hose ends and fittings.
No hydraulic flow. Bleed valve in the bleed position, return

valve to the operating position.
Angle Broom
13 of 64 10–10–1 Service Manual
INSPECTION
A
VersaHANDLER Mounting Frame Inspection
The VersaHANDLER mounting hooks (Item 1) [A] must not
be damaged. Check for cracked or broken hooks.
1
P–23854
The stop blocks (Item 1) [B] must not be damaged. Check

for bent or broken stop blocks. B

1
P–23858
Move the VersaHANDLER locking pins to engage the pins

(Item 1) [C]. The pins must move freely. The pins must not C
be bent or the ends mushroomed.
P–25811
The pins must extend through the holes in the attachment

mounting frame (Item 1) [D]. D
P–23719
Angle Broom
INSPECTION (Cont’d)
A
Angle Broom Mount Inspection
Inspect the Angle Broom mounting tube (Item 1) [A] and all
welds on the Angle Broom mount for wear and damage
each time the attachment is removed from the
VersaHANDLER.
1 1
P–23920
Inspect the mounting holes (Item 1) [B]. B

1

P–23921
Angle Broom Bristle Minimum Length

For efficient operation of the Angle Broom, the broom C
bristles should be replaced when four inches (100 mm) of
length is reached [C].
4.0”
(100 mm)
B–13190
Angle Broom
LUBRICATION
Always use a good quality lithium base multi–purpose
A
grease when lubricating the Angle Broom. Apply the
lubricant until extra grease shows. 2
1
Fluid such as engine oil, hydraulic fluid,
coolants, grease, etc. must be disposed of in an P–23731
environmentally safe manner. Some
regulations require that certain spills and leaks
on the ground must be cleaned in a specific
manner. See local, state and federal regulations B
for the correct disposal.
I–2067–0499
Lubricate the three grease fittings, EVERY 20 hours:

Cylinder rod end (Item 1) [A].

Center pivot pin (Item 2) [A].
Cylinder base end (Item 1) [B].
1
P–23700
Angle Broom
BRISTLE REPLACEMENT
A
Bristle Removal
With the Angle Broom attached to the VersaHANDLER
lower the broom to the sweep position [A].
Stop the VersaHANDLER engine, engage the parking 1
brake, unfasten the seat belt and exit the VersaHANDLER.
Remove the two bolts (Item 1) [A] from the end of the
broom.
1
Enter and start the VersaHANDLER. Tilt the Angle Broom
back towards the VersaHANDLER until the broom
assembly is clear from the broom shroud.
N–16840
Drop the broom assembly down and pull the broom bristle
assembly forward of the bearing mount. Slide the broom B
assembly away from the hydraulic motor [B].
Lower the angle broom down.
Stop the VersaHANDLER engine, engage the parking

N–16852
Remove the three bolts (Item 1) [C] from the retaining

plate. C
1 2
Remove the retaining plate (Item 2) [C].
N–16853
Remove the bristle sections from the carrier [D].

D
NOTE: The first section on each end of the broom has
a flat bristle retaining ring.
N–16854
Angle Broom
BRISTLE REPLACEMENT (Cont’d)
A
Bristle Removal (Cont’d)
Continue removing all the bristle sections [A].
Bristle Installation
2
The bristle retaining ring is a wave design. Install the
bristles so the two retaining pins (Item 1) [A] are on each
side of one of the bristle retainers (Item 2) [A].
NOTE: The first bristle section on each end of the 1
broom has a flat bristle retaining ring.
1
N–16855
Install the bristle rings as shown in [B] to provide the correct

bristle spacing.
B

N–16856
Install the flat bristle ring on the end [C]. C
N–16854
Install the retaining plate (Item 1) [D] and three bolts (Item D 2
2) [D].
Installation: Tighten the bolt to 25–28 ft.–lbs. (34–38 Nm)
torque.
2
N–16853
Angle Broom
BRISTLE REPLACEMENT (CONT’D)
A
Bristle Removal (Cont’d)
Install the drive end of the broom assembly (Item 1) [A] on
the hex coupling of the hydraulic motor (Item 2) [A].
N–16857
NOTE: If the drive end will not align with the hydraulic
motor, loosen the four hydraulic motor carrier B
bolts (Item 1) [B] to align the carrier to the
broom to ease installation. 1
Installation: Tighten the bolts to 90–100 ft.–lbs. (122–136
Nm) torque.

N–16858
Align the right end of the broom assembly shaft with the slot C
in the broom frame.
Enter the VersaHANDLER and lower the Angle Broom
frame over the broom assembly [C].
N–16876
Install the two bolts (Item 1) [D]. D

torque.
1 1
N–16840
Angle Broom
Angle Broom
HYDRAULIC SYSTEM
PAGE
NUMBER
HYDRAULIC CYLINDER
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–10–7 HYDRAULIC
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–10–1 SYSTEM
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–10–5
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–10–4
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–10–2
HYDRAULIC MOTOR
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–20–6
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–20–3
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–20–2
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–20–1
Angle Broom
Angle Broom
HYDRAULIC CYLINDER
A 2
Checking
Hydraulic fluid escaping under pressure can

1
have sufficient force to enter a person’s body
by penetrating the skin. This can cause serious
injury and possibly death if proper medical
treatment by a physician familiar with this
injury is not received immediately.
W–2145–0290 P–25458
Lower the angle broom to the work surface.

B
1
Remove the bolt and lock nut (Item 1) [A] from the rod end
cylinder pin (Item 2) [A].
Installation: Tighten the bolts to 25–28 ft.–lbs. (34–38 2
Nm) torque.

Remove the pin (Item 1) [B].
Enter the VersaHANDLER, fasten the seat belt, and start
the engine.
P–25459
Retract the cylinder (Item 2) [B].
C
Release the auxiliary hydraulic pressure. 1
Remove the hose (Item 1) [C] from the base end of the
cylinder. Install a plug on the hose.
Enter the VersaHANDLER, fasten the seat belt and start
the engine.
Retract the cylinder. If there is any leakage from the base

end of the cylinder remove the cylinder for repair or
replacement. P–25473
Angle Broom
HYDRAULIC CYLINDER (Cont’d)
A
Removal And Installation
Hydraulic fluid escaping under pressure can

have sufficient force to enter a person’s body
by penetrating the skin. This can cause serious
injury and possibly death if proper medical
treatment by a physician familiar with this
injury is not received immediately. P–25453
W–2145–0290
When making repairs on hydraulic system,

clean the work area before disassemble and 1
keep all parts clean. Always use caps and plugs
on hoses, tubelines and ports to keep dirt out.
Dirt can quickly damage the system.
I–2056–0793
P–25456
Install a hoist (Item 1) [A] and raise the mount frame to
relieve tension on the springs.
Remove the springs. (See Page 30–01.)
C
Raise the hoist and install a stand (Item 1) [B] in front of the
pivot pin (Item 2) [B].
Lower the hoist and tilt the mount frame (Item 1) [C] back 1 2
to the stops (Item 2) [C].
P–25457
Remove the bolt and lock nut (Item 1) [D] from the pin (Item
1) [D]. D
2
torque.
P–25458
Angle Broom
A
Removal And Installation (Cont’d)
1
Remove the pin (Item 1) [A].
P–25452
Remove the bolt and lock nut (Item 1) [B] from the base end
cylinder pin (Item 2) [B]. Remove the pin. B 2
torque.
1

P–25473
Move the cylinder out and remove the hoses (Item 1) [C].
Install caps and plugs. C
Remove the cylinder.
P–25462
Angle Broom
Parts Identification
1. Grease Fitting
2. Rod
3. O–ring
4. Nut
5. Seal 1
6. Backup Ring
7. Piston
8. Housing
9. Head

9 3
MS–01195
Angle Broom
A
Disassembly
Use the following tools to disassemble the cylinder. 1
MEL1074–O–ring Seal Hook
Hold the hydraulic cylinder over a drain pan and move the
rod in and out slowly to remove the fluid from the cylinder.
Clamp the base end of the cylinder in a vise [A].
Be careful not to damage the cylinder housing.
Remove the fittings (Item 1) [A] from the housing.
P–25663
Insert a spanner wrench into the two holes (Item 1) [B] to

loosen the head. B

1
P–25664
Remove the head and the rod assembly from the cylinder C
(Item 1) [C].
P–25666
Clamp the rod end in a vise [D].

Be careful not to damage the rod. D
P–25669
Angle Broom
A 3
Disassembly (Cont’d) 1
Remove the nut (Item 1) [A], piston (Item 2) [A] and head
(Item 3) [A]. Discard the nut.
P–25667
Remove the seal (Item 1) [B] and O–ring (Item 2) [B] from
the piston (Item 3) [B]. B 3
2
1

N–22414
Remove the wiper seal (Item 1) [C] and rod seal (Item 2) C
[C] from the inside of the head (Item 3) [C]. 2
1
2
N–22357
Remove the O–ring (Item 1) [D], backup ring (Item 2) [D] D 4

and thin O–ring (Item 3) [D] from the head (Item 4) [D].
3
2
1
N–22356
Angle Broom
A
Assembly
Use the following tools to assemble the cylinder.
MEL1396–Universal Seal expander
MEL1033–Rod Seal Installation Tool
Piston Ring Compressor
Wash the cylinder parts in solvent and dry with compressed
air.
Inspect the cylinder parts for nicks, scratches or other
damage. Replace any damaged parts.
Always install new O–rings, seals and nut during assembly. P–07424
Lubricate all O–rings and seals with hydraulic oil during

installation.
B 3
Install the new seal on the tool and slowly stretch it until it
fits the piston [A].
2
Allow the seal to stretch for 30 seconds before installing it 1
on the piston.
Install the O–ring (Item 1) [B] and backup ring (Item 2) [B]

on the piston (Item 3) [B].
N–22414
Use a ring compressor to compress the seal to the correct

size. Leave the piston in the compressor for about three C
minutes [C].
N–22358
Install the O–ring (Item 1) [D]. D 4

Install the backup ring (Item 2) [D] and O–ring (Item 3) [D]
on the head (Item 4) [D]. 3
2
1
N–22356
Angle Broom
A
Assembly (Cont’d)
Install the rod seal on the rod seal tool [A].
NOTE: During installation, the spring side of the seal

must be toward the inside of the cylinder.
Rotate the handles to collapse the rod seal [A].
P–07427
Install the rod seal in the head [B]. B

P–07425
Install the wiper seal with the wiper (Item 1) [C] toward the
outside of the head. C
N–22359
Clamp the rod end in a vise [D]. D 1

3
Install the head (Item 1) [D], piston (Item 2) [D] and nut
(Item 3) [D] on the rod.
Tighten the nut to ___.
P–25668
Angle Broom
A
Assembly (Cont’d)
Clamp the base end of the cylinder in a vise [A].
Be careful not to damage the cylinder housing.
P–25665
Install the head and rod assembly (Item 1) [B] in the

cylinder housing. B
1

P–25666
Insert a spanner wrench into the two holes (Item 1) [C] to C

tighten the head.
Tighten the head until it is flush with the end of the tube
assembly.
P–25664
Install the fittings (Item 1) [D] in the cylinder housing and D

tighten.
P–25663
Angle Broom
Angle Broom
HYDRAULIC MOTOR
A
Mark the hoses for correct installation. 1
2
Remove the hoses (Item 1) [A]. Install caps and plugs.
When repairing hydrostatic and hydraulic N–16858

systems, clean the work area before
disassembly and keep all parts clean. Always
use caps and plugs on hoses, tubelines and
ports to keep dirt out. Dirt can quickly damage
the system.
I–2003–0888
Remove the four bolts (Item 2) [A].

Remove the motor.

Installation: Tighten the bolts to 110–120 ft.–lbs.
(150–160 Nm) torque.
Angle Broom
HYDRAULIC MOTOR (Cont’d)
1. Plug
2. O–ring
3. Spring
4. Ball
5. Seat
6. Housing
7. Valve
8. Geroler 1
9. Plate 2
10. Backup Ring 3
11. Seal 4
3
12. Flange 5
13. Screen 2
14. Orifice
15. Face Seal
16. Bolt
17. Drive Shaft 1
2 6
2
7
2
7 8
2
2 9

2 2
4
13
14
10 16
11
10 17
2
12 15
C–03426
Angle Broom
Disassembly
A
1
Put a mark across the motor sections for correct assembly
[A].
Loosen and remove the nine bolts (Item 1) [A] from the
motor mounting flange.
P–10083
Remove the mounting flange from the balance plate [B]. B
NOTE: DO NOT scratch or damage the surfaces of the

motor sections. Always put them on a soft
surface.

P–10080
Remove the seal (Item 1) [C] and O–ring (Item 2) [C] from
the mounting flange.
C 2 1
P–10069
Turn the mounting flange over. Remove the large O–ring

(Item 1) [D], the seal and back–up ring (Item 2) [D], and the D
small O–ring and back–up ring (Item 3) [D].
Remove the screen and orifice (Item 4) [D] from the 1
mounting flange.
3
P–10067
Angle Broom
Disassembly (Cont’d)
A
Remove the center shaft (Item 1) [A].
NOTE: The center shaft is built up at one end and

recessed at the other end. The recessed end
has a mating area in the geroler. Be sure to
install the center shaft correctly during
assembly. 1
P–10081
Remove the balance plate [B] from the geroler. B

1
Remove the O–ring (Item 1) [B] from the geroler

N–00137
Remove the two steel balls (Item 1) [C] from the geroler. C
N–00140
Remove the geroler from the valve plate [D].

D 1
Remove the O–ring (Item 1) [D] from the valve plate.
Do not disassemble the geroler.
N–00141
Angle Broom
A
Remove the valve plate (Item 1) [A] from the end housing.
Remove the large O–ring and small O–ring from the end
housing.
1
P–10072
Remove the plug (Item 1) [B], spring (Item 2) [B], and ball
(Item 3) [B] from the outside of the end housing.
B
Replace the O–ring on the plug.

3
2
1
P–10070
Using a punch, tap from the outside of the housing to

remove the ball (Item 1) [C], spring (Item 2) [C], and plug C
(Item 3) [C].
Replace the O–ring on the plug.
Check the condition of the balls and springs [B] & [C].
Replace as needed.
Check the condition of the seating surface in the end
housing. If the surface is damaged, replace the end
housing. 1
2
3
P–10073
Angle Broom
Assembly
A
Clean all the parts in solvent and dry with compressed air.
DO NOT use cloth or paper to dry the parts. Small pieces
of material can get into the system and cause damage.
Check the following parts before assembly.
Check the end housing surface for scratches [A].
NOTE: Inspect and clean the motor case drain filters

during motor repair or replacement.
P–10074
Check the geroler rollers and rotor for wear and scratches
[B]. B
NOTE: Do not disassemble the geroler. If rollers come

out, put them back in their original bore.

N–00098
Check the valve plate surface for scratches (both sides)

[C]. C
N–00096
Check the balance plate surface for scratches (both sides)

[D]. D
N–00107
Angle Broom
Assembly (Cont’d)
A
NOTE: Always use new O–rings and seals when
assembling the motor. Put a small amount of
grease on all the O–rings and seals for easier
installation.
From the inside of the end housing, install the ball (Item 1)
[A], spring (Item 2) [A], and plug (Item 3) [A].
1
Install the plug until it is flush with the surface of the end 2
housing. 3
P–10073
From the outside of the end housing, install the ball (Item B
1) [C], spring (Item 2) [B], and plug (Item 3) [B].
Tighten the plug to 30 ft.–lbs. (41 Nm) torque.

1
2
3
P–10070
Install the small O–ring (Item 1) [C] in the groove in the end C
housing.
P–10071
Install the large O–ring (Item 1) [D] on the end housing. D 1
P–10076
Angle Broom
Assembly (Cont’d)
A 3
Align the case drain hole (Item 1) [A] in the valve plate with 2 1
the case drain hole in the end housing.
Install the valve plate (Item 2) [A] on the end housing.
Install the large O–ring (Item 3) [A] on the valve plate.
N–00141
Align the case drain hole (Item 1) [B] in the geroler with the
case drain hole in the valve plate. B
Install the geroler (Item 2) [B] on the valve plate.
1
Install the large O–ring (Item 3) [B] on the geroler. 2

N–00138
Install the two steel balls (Item 1) [C] in the geroler holes.
C
N–00140
Align the case drain hole (Item 1) [D] in the balance plate
with the case drain hole in the geroler. D 4
Install the balance plate (Item 2) [D] on the geroler.
Install the center shaft (Item 3) [D] in the geroler splines. 1
NOTE: Install the center shaft so the built up end (Item

4) [D] is up. The recessed end will fit in a 2
mating area in the geroler.
3
P–10081
Angle Broom
Assembly (Cont’d)
A
Install the O–ring and back–up ring in the mounting flange
[A].
P–10079
Install the seal and back–up ring in the mounting flange [B]. B

P–10078
Install the large O–ring in the mounting flange [C]. C

Install the orifice and screen (Item 1) [C].
P–10075
Carefully turn the mounting flange over and install the D 2

O–ring (Item 1) [D] and the seal (Item 2) [D].
Position the seal (Item 2) [D] as shown in the housing bore
(inset) [D].
1
Housing
2
P–10069
Shaft B–14976
Angle Broom
Assembly (Cont’d)
A
Align the case drain hole in the mounting flange with the
case drain hole in the balance plate.
Install the mounting flange on the balance plate [A].
Be careful not to displace the O–rings, seals, or back up
rings.
Install the nine bolts in the motor.
P–10083
Step one: In the sequence shown [B] first tighten the bolts
to 50 ft.–lbs. (68 Nm) torque.
B 6 9 1
Step two: In the sequence shown [B] tighten the bolts to 3 4

105 ft.–lbs. (142 Nm) torque.
NOTE: To prevent damage to the balance plate, never

lift or support the motor by the center shaft.
8 7
5 2
P–10082
Angle Broom
MAIN FRAME
PAGE
NUMBER
DRIVE ASSEMBLY
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–10–5
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–10–3
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–10–2
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–10–1
MOUNT FRAME
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–20–1 MAIN
FRAME
PIVOT
SPRING
Angle Broom
Angle Broom
DRIVE ASSEMBLY
A
Remove the hydraulic motor. (See Page 20–01.)
1
Remove the O–ring (Item 1) [A].
P–15498
Remove the bolts (Item 1) [B]. B

Nm) torque.

1
P–15499
Remove the drive (Item 1) [C] from the frame. C
P–15500
Angle Broom
DRIVE ASSEMBLY (Cont’d)
1. O–ring
2. Snap Ring
3. Bearing
4. Carrier
5. Seal
6. Shaft
7. Spacer
8. Plug
2
2
3 4
3

5
1
8
B–15170
Angle Broom
Disassembly
A
Remove the snap ring (Item 1) [A] from the shaft.
P–15501
Press the shaft (Item 1) [B] out of the housing. B

P–15502
Remove the snap ring (Item 1) [C] from the housing.

C
P–15503
Press both bearings out of the housing [D]. D
P–15504
Angle Broom
A 1
Remove the seal (Item 1) [A] from the housing.
P–15505
Remove the plug (Item 1) [B] from the shaft. B

1

P–15506
Remove the spacer (Item 1) [C].

C
P–15507
Remove the O–ring (Item 1) [D] from the plug. D
P–15508
Angle Broom
Assembly (Cont’d)
A
Clean all parts in solvent and dry with compressed air.
Apply clean hydraulic fluid to the O–rings, seal, bearings 1
and spacer before installation.
Install the O–ring (Item 1) [A] on the plug.
P–15508
Install the spacer (Item 1) [B]. B

P–15507
C
Install the plug (Item 1) [C].
1
P–15506
Install the seal (Item 1) [D] in the housing. D 1
P–15505
Angle Broom
Assembly (Cont’d)
A
Press both bearings (Item 1) [A] in the housing.
1
P–15509
Install the snap ring (Item 1) [B] in the housing. B

1

P–15503
Press the shaft (Item 1) [C] into the housing. C
P–15510
Install the snap ring (Item 1) [D].

D
P–15501
Angle Broom
MOUNT FRAME
A
Removal And Installation 1
Remove the springs. (See Page 30–01.).
Remove the hydraulic cylinder. (See Page 20–01.)
Install a hoist (Item 1) [A].
P–25465
Raise the hoist and install a stand (Item 1) [B] in front of the
pivot pin (Item 2) [B]. B
Lower the hoist until the attachment rests on the stand and
the hoist will still support the mount frame.
2 1

P–25456
Remove the bolt and lock nut (Item 1) [C] from the hose C
clamps (Item 2) [C].
Installation: Tighten the bolt to 180–200 in.–lbs. (9–10,2
Nm) torque.
2
1
P–25464
Remove the snap ring (Item 1) [D] from the pins (Item 2) D
[D] on both sides of the mount pins.
1
Remove the pins (Item 2) [D]
Remove the mount frame.
2
P–25466
Angle Broom
Angle Broom
PIVOT
A
Remove the springs. (See Page 30–01.).
3
Remove the hydraulic cylinder. (See Page 20–01.) 1
Remove the frame mount. (See Page 30–01.)
Install a hoist (Item 1) [A].
Raise the attachment until a stand (Item 2) [A] can be
installed in front of the pivot frame (Item 3) [A].
2
Lower the hoist until the attachment rests on the stand and
the hoist will still support the pivot frame. P–25471
Remove the bolt and lock nut (Item 1) [B] from the pin.
B
torque. 1

P–25469
Remove the pin (Item 1) [C]

C
Remove the pivot frame.
1
P–25470
Angle Broom
Angle Broom
ISPRING
A
Attach a hoist (Item 1) [A].
Raise the hoist to remove tension from the springs.
P–25453
Remove the bracket mount bolts and lock nuts (Item 1) [B]
from both sides. B
Nm) torque.

1
P–25454
Remove the bracket (Item 1) [C], disc (Item 2) [C] and

spring (Item 3) [C] from both sides. C
3
1 2
P–15514
Installation: Install the bracket (Item 1) [C] & [D] with the
tang (Item 2) [D] facing down. D
1
P–25455
Angle Broom
SPRING (Cont’d)
A
Removal And Installation (Cont’d)
Remove the disc (Item 1) [A] from the mounting frame on
both sides.
P–15515
Angle Broom
SPECIFICATIONS AND SCHEMATICS
PAGE
NUMBER
GLOSSARY OF HYDRAULIC SYMBOLS . . . . . . . . . . . . . . . . . . . . 40–10–1
HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–20–1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40–30–1
SPECIFICATIONS
AND
SCHEMATICS
Angle Broom
Angle Broom
GLOSSARY OF HYDRAULIC SYMBOLS
SYMBOL DESCRIPTION SYMBOL DESCRIPTION

FLOW LINES and CONNECTIONS BASIC and MISCELLANEOUS SYMBOLS (Cont’d)
WORKING CIRCUITS – Continuous, RESTRICTION – Line with Fixed
Solid Line – Working (Main) Line. Return Restriction – Affected by Viscosity
Line (line conducting fluid from working (property of resistance to flowing fluid)
devices to the reservoir) and Feed Line
(main line conductor)
VARIABLE ADJUSTMENT
RESTRICTION – Regulated or Variable
PILOT PRESSURE – Dashed Line – Pilot Restriction
Line (line which conducts control fluid)
FILTER (strainer or screen) – For fluid

DRAIN CIRCUITS – Dotted Line – Drain conditioning
Line (drain or bleed line – line conducting
fluid from a component housing to the
reservoir) CYLINDER: Equipment to convert hydraulic energy into
linear energy and in which the fluid pressure operates
alternately in both directions (forward and backward
COMPONENTS – Long Chain Line –
Enclosure outline for several components strokes).
assembled in one unit
DOUBLE ACTING HYDRAULIC
CYLINDER. UNEQUAL DISPLACEMENT

MECHANICAL CONNECTIONS – Double – With single piston rod.
Line (Shaft Lever Piston Rod)
MOTOR: To convert hydraulic energy into rotary mechanical
CONNECTED JUNCTION OF OIL LINES energy.
(Flow Line Connection)
FIXED CAPACITY DISPLACEMENT
BIDIRECTIONAL HYDRAULIC MOTOR –
OIL LINES CROSSING (NOT Connected) With two directions of flow (bidirectional)
COUPLER – Quick–Acting Coupling

(uncoupled. closed by non–return valve)
NON–RETURN VALVE (Check Valve) –

Used as replenishing valve. Load check
valve or anticavitation valve – Opens if the
inlet pressure is higher than the Outlet
pressure. Often contains internal spring
which has NO significant pressure value.
SPRING LOADED VALVE (Bypass Valve)

– Opens if the inlet pressure is greater than
the Outlet pressure plus the spring
pressure.
Angle Broom
59 of 64
40–10–1 Service Manual
Angle Broom
60 of 64
HYDRAULIC SCHEMATIC
TS–2127
Angle Broom
61 of 64
Angle Broom
62 of 64
SPECIFICATIONS • All dimensions are shown in inches. Respective metric dimensions are given in
millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE and ISO standards and are subject
to change without notice.
33.0’’ 34.8’’
(838 mm) (884 mm)
68.7” (1745 mm)

25°
25°
96.5” (2451 mm) MS–1146
SPECIFICATIONS
Overall Attachment Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.5” (2451 mm)
Overall Attachment Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.7” (1745 mm)
Overall Attachment Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.8” (884 mm)
Sweep Width Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84” (2134 mm)
Sweep Width Fully Angled (25° right or left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76” (1934 mm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 970 lbs. (440 kg)
Broom Angling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
Broom Bristle Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32” (813 mm)
Filament Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replaceable Polypropylene
Number of Bristle Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Broom RPM @ 24 GPM (91 L/m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Angle Broom
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Angle Broom
64 of 64

Versahandler Attachment Service Manual: Angle Broom

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Versahandler Attachment Service Manual: Angle Broom

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Angle

Dealer Copy -- Not for Resale

6901448 (9–01) Printed in U.S.A. © Bobcat Company 2001

Dealer Copy -- Not for Resale

Never service attachments without instructions. See

Cleaning and maintenance are required daily.

Never service or adjust attachment with the engine running

Always lower the attachment to the ground before

Avoid contact with leaking hydraulic fluid or diesel fuel

Stop, cool and clean engine of flammable materials before

Keep body, loose objects and clothing away from moving

Safety glasses are needed for eye protection from electrical

GLOSSARY OF HYDRAULIC SYMBOLS . . . . . . 40–01

HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . 20–01

MOUNT FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30–01

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . iii

Dealer Copy -- Not for Resale

Dealer Copy -- Not for Resale

Dealer Copy -- Not for Resale

Dealer Copy -- Not for Resale

BRISTLE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–10–5

Dealer Copy -- Not for Resale

Instructions are necessary before operating or servicing machine, Read

PROBLEM CAUSE CORRECTION

Dealer Copy -- Not for Resale

No hydraulic flow. Activate VersaHANDLER secondary

No hydraulic flow. Check quick couplers connection. Check

No hydraulic flow. Bleed valve in the bleed position, return

No hydraulic flow. Activate VersaHANDLER front auxiliary

No hydraulic flow. Check quick couplers connection. Check

No hydraulic flow. Bleed valve in the bleed position, return

The stop blocks (Item 1) [B] must not be damaged. Check

Dealer Copy -- Not for Resale

Move the VersaHANDLER locking pins to engage the pins

The pins must extend through the holes in the attachment

Inspect the mounting holes (Item 1) [B]. B

Dealer Copy -- Not for Resale

Angle Broom Bristle Minimum Length

Lubricate the three grease fittings, EVERY 20 hours:

Dealer Copy -- Not for Resale

Dealer Copy -- Not for Resale

Remove the three bolts (Item 1) [C] from the retaining

Remove the bristle sections from the carrier [D].

Install the bristle rings as shown in [B] to provide the correct

Dealer Copy -- Not for Resale

Install the flat bristle ring on the end [C]. C

Dealer Copy -- Not for Resale

Install the two bolts (Item 1) [D]. D

Dealer Copy -- Not for Resale

Hydraulic fluid escaping under pressure can

Lower the angle broom to the work surface.

Dealer Copy -- Not for Resale

Retract the cylinder. If there is any leakage from the base

Hydraulic fluid escaping under pressure can

When making repairs on hydraulic system,

Dealer Copy -- Not for Resale

Dealer Copy -- Not for Resale

Dealer Copy -- Not for Resale

Insert a spanner wrench into the two holes (Item 1) [B] to

Dealer Copy -- Not for Resale

Clamp the rod end in a vise [D].

Dealer Copy -- Not for Resale

Remove the O–ring (Item 1) [D], backup ring (Item 2) [D] D 4