ROTARY LOBE COMPRESSOR PACKAGES

DELTA HYBRID GENERATION 5

Intake volume flow from 65 cfm to 5,300 cfm
Quiet, Compact, Energy Efficient

aerzenusa.com
Rotary Lobe Compressor
5% 5%

The Rotary Lobe Compressor is the result of a synergy

between the rotary lobe blower and the screw compressor
technologies.
The Delta Hybrid was developed with the focus on
increasing energy efficiency and achieving a significant
reduction of energy costs and greenhouse gas emissions. Average operating costs off an air
aiir mover over 10 years:
energy initial cost maintenance
Wire-to-process energy usage reduction can exceed 30%
over typical positive displacement blowers depending on operating conditions and turndown range.
Optimized fluidic design of inlet and discharge ports provides for ideal flow conditions and reduced
slippage. Moreover, the belt-driven Delta Hybrid offers the significant advantage of exact sizing: the
greatest advantage comes from the energy that does not need to be used. A 5% excess in volume flow
corresponds to a 5% higher energy use.

Further measures that improve energy efficiency:

n 
Very wide flow control range with use of a VFD up to 100
4:1 turndown 90

n 
Optimized fluidic design of inlet and discharge reduces 80
30%
Peak Demand kW

internal pressure losses 70 Reduction

in Peak
Demand
n 
Belt drive offers the flexibility to match exactly the 60

required air flow even without the use of a VFD 50

n  40
High performance belt drive system with losses under 3% Existing Rotary
30 PD Blower Lobe Screw
n 
High efficiency means lower discharge temperature.
20
Compressor
This reduces aging of downstream membranes or
diffusers in synthetic materials. 10

0
n 
Optimal air flow within the acoustic enclosure brings
cool air directly to the intake side and increases
compression efficiency

n 
Silencer without absorption material and with reduced
pressure losses to maintain downstream air free
of contamination by absorption material, therefore
preventing the loss of efficiency in a diffuser
or aeration system.
Aerzen’s Generation 5 Delta Hybrid
The 5th generation of Aerzen modular compact packages combines tradition and innovation.
1 Easy installation with forklift 2 Room-saving, compact, side-by-side installation
or pallet jack for placement

6 O
 il change intervals extended
to over 16k operating hours
3 Easy access to all components 5 A
 utomatic belt tension— with Aerzen Delta Lube
with one oil drain/oil fill point No adjustment required
4 Oil level can
be observed
from the
outside

7 T
 ypical machinery noise
average SPL 75-80 dB(A) with
acoustic hood

Hybrid Rotary Compressor Stage

8 A
 erzen patented bearing
system extends
the bearing life
3+4 rotor profile with internal 3+3 rotor profile with twisted rotors to over 60,000
compression for low pressure and patented pulse charging as well operating hours
applications. as low squeeze losses. (at a differential
pressure of 1000
mbar (15 psi))

9 R
 eactive discharge silencer
without internal absorption
material

For more information, visit www.aerzenusa.com

 The accessories that make the difference.

Pressure
Inlet Filter/Silencer Safety Valve
Easily replaceable filter Spring-loaded.
element is downstream of Specifically designed
the silencer for cleanliness. for low pressure
applications. Mounted
vertically downstream
of the silencer
for longevity.*
(hidden in photo)
Instrumentation
Standard filter Aeromat Start
maintenance indicator Unloading Valve
and p2 gauge (Optional)
Allows startup of the
main motor with no load.
The valve is completely
self activating and does
not need any auxiliary
Belt Guard electrical or pneumatic
Designed for easy power source.
access to the drive.
OSHA standard. Discharge Manifold*
With integral full bore check
valve for low pressure drop.
The check valve can be
inspected without
disconnecting the piping.
Non-chatter check valve suitable
for adjustable speed operation.

NEMA F3
Premium Efficiency
TEFC Motor
Reactive Discharge Silencer Discharge
Machined support surface Flexible Connector
Hinged Motor Plate for blower. Stiff for installation Reinforced rubber.
Steady alignment and on vibration isolating mounts. Downstream of
consistent tension Vibration Isolating Mounts Low pressure drop design. discharge silencer to
provided by the motor Rubber-type. Located No absorption packing material. reduce transmission of
weight. No springs under the supporting ATEX spark arrestor. structure-borne noise.
needed. Constant base. No special
high efficiency. foundation required.

Instrumentation package:
AERtronic Control System includes
pressure transmitters for intake,
discharge and oil pressure, as well
as resistance temperature detectors
(RTD) discharge and oil temperature
and operator interface.
*PED compliant pressure vessel
Driving Processes Economically.
From Our Installation to Your Satisfaction.

The Delta Hybrid has a differential pressure capability of 1.5

bar (22psi). Vacuum operation can now be extended from
Additional advantages
-500 mbar (-15″Hg) to -700 mbar (-21″Hg). The Delta Hybrid of the Delta Hybrid
provides higher reliability under high ambient temperatures,
n 
Discharge silencer designed as spark arrestor certified
elevated altitudes, and high differential pressures in positive
for ATEX applications
or negative pressure applications; it can now operate safely
at discharge temperatures of 160 to 180 degrees C (320 to n 
PED pressure-vessel guidelines approval (discharge
356 degrees F). silencer and pressure safety valve), for all machines;
ASME VIII U Stamp is a standard option above 15 psig
Low noise, n 
Same pipe conections as Delta Blower Generation 5
low pulsation levels n 
The up to 4:1 turndown adaptibility of the Delta Hybrid
n 
New pulsation reduction in the compressor stage enables plants to operate efficiently at minimum
n 
Silencer without absorption materials (patented) capacity without blowing off excess air

n 
Extended process turndown with a minimum number
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Additional insulation
of machines
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Inlet cone to further reduce inlet noise (patented)

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Optimized acoustic enclosure
Aertronic. Intelligent Control for Fast Processes.

Scope of supply
n 
Newly designed Rotary Lobe Compressor
n 
Discharge silencer integrated in base frame
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Combined filter and silencer
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Premium efficiency electric motor
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High-performance belt drive
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Hinged motor plate
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Connecting housing with check valve
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Pressure safety valve
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Flexible pipe connector with clamps/or flanged
expansion joint
Aerzen controller AERtronic
Accessories The new Aerzen AERtronic controller is based on a modular
design approach and offers a solution tailored to each
n 
Acoustic enclosure for indoor or for outdoor installation individual application. The controller includes an intuitive
n 
Cooling fan: shaft or electric motor driven touch screen, the base module as well as application
dependent add-on modules. All measured operating data
n 
Start unloading valve is retrievable and parameters adjustable in a user-friendly
n 
Aerzen controller AERtronic or gauges menu structure. The base unit used across the Aerzen
product range includes the following features: processor
unit, oil level control, inlet and discharge pressure, motor
Modifications and upgrades temperature and speed, three free digital inputs, a relay
n ATEX
output, and bus communication interface with control panel
certification
and expansion modules.
n ASME, GOST, China License certification
n All-in-one-solution with integrated starter panel The expansion module offers three digital inputs and three
relay outputs as well as inputs for temperature and pressure
n Separate control panel measurements (for example, oil temperature, compressor
n Frequency inverter (VFD) outlet temperature, oil pressure). Additional digital inputs,
n Other
relay outputs, Pt 1000 and analogue inputs and outputs
accessories on request
for pressure or temperature control with
use of a VFD, as well as bus interface for
communication with a master controller or
other systems and for data communication
can be provided with additional application-
related expansion and special modules.
Delta Hybrid Performance Data

Positive Pressure

Noise Pressure
Aerzen Differential Pressure Volume Flow Motor Power Level*
Hybrid Model (max mbar) (max psi) (max m3/h) (max cfm) (max kW) (max HP) (max dB (A))
D 12 H 1500 22 670 390 37 50 73
D 12 S 1000 15 690 410 30 40 72
D 17 L 800 12 810 480 30 40 66
D 24 H 1500 22 1370 810 75 100 76
D 24 S 1000 15 1390 820 55 75 74
D 28 L 800 12 1340 790 45 60 70
D 36 H 1500 22 2100 1240 110 150 76
D 36 S 1000 15 2150 1270 75 100 76
D 46 L 800 12 2350 1380 75 100 70
D 62 H 1500 22 3400 2000 160 200 81
D 62 S 1000 15 3500 2060 110 150 79
D 75 L 800 12 3870 2280 132 200 79
D 98 H 1500 22 5600 3280 250 350 81
D 98 S 1000 15 5800 3390 200 200 79
D 152 S 1000 15 8900 5240 315 400 88
* Machine emitted noise with acoustic enclosure and with connected and insulated piping, tolerances ± 2 dB(A)

Vacuum

Noise Pressure
Aerzen Differential Pressure Volume Flow Motor Power Level*
Hybrid Model (max mbar) (in. Hg) (max m3/h) (icfm) (max kW) (HP) (max dB (A))
D 12 E -700 -21 650 380 18.5 25 72
D 24 E -700 -21 1320 780 37 50 73
D 36 E -700 -21 2000 1180 55 75 76
D 62 E -700 -21 3300 1940 90 125 79
D 98 E -700 -21 5400 3180 132 175 78
D 152 E -700 -21 8500 5000 160 210 79
* Machine emitted noise with acoustic enclosure and with connected and insulated piping, tolerances ± 2 dB(A)

Nomenclature:
Example:
D 62 S Style:
H = high differential pressures to 1500 mbar (22 psi)
S = short, differential pressures to 1000 mbar (15 psi)
L = long, differential pressures to 800 mbar (12 psi)
E = Vacuum (exhauster) design to 700mbar (-21“ Hg)

Max. Volume flow in m³/min (approx.)

Rotary Lobe Compressor

For more information, visit www.aerzenusa.com

 Dimensions
Aerzen Depth D Width W Height H Nozzle Size DN Weight
Hybrid Model (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (approx kg) (approx lbs)
D 12 H/S/E 1250 49.2 1350 53.1 1500 59.1 100 4 590 1300
D 17 L 1250 49.2 1350 53.1 1500 59.1 100 4 600 1320
D 24 H/S/E 1250 49.2 1350 53.1 1500 59.1 125 5 635 1400
D 28 L 1500 59.1 1800 70.9 1980 78 125 5 573 1260
D 36 H/S/E 1500 59.1 1800 70.9 1980 78 150 6 1098 2420
D 46 L 1700 66.9 2055 80.9 2111 83.1 150 6 1100 2430
D 62 H/S/E 1700 66.9 2055 80.9 2111 83.1 200 8 1530 3370
D 75 L 1900 74.8 2200 86.6 2345 92.3 250 10 1900 4190
D 98 H/S/E 1900 74.8 2200 86.6 2345 92.3 250 10 2100 4630
D 152 S/E 2100 82.7 2850 112.2 2345 92.3 300 12 3500 7720
Dimensions expressed, not binding * Weight without motor

Aerzen USA is a certified LEED Gold, Green facility.

W D
Aerzen means trouble-free compression.
Aerzen’s modular blower packages have been offered since the 1960s.
Aerzen Delta Blower packages have been in successful operation since
the 1990s. They are just one of the offerings in our single stage positive
displacement program. Whatever your application and installation
requirements, be sure to consider Aerzen.
Delta Care Maintenance Agreement
Warranty: 5 years optional with our Delta Care Maintenance Agreement
For Pressure Aerzen USA
108 Independence Way, Coatesville, PA 19320
• Up to 15 psi: G5 Blower packages
Phone: (610) 380-0244 • Fax: (610) 380-0278
• Delta Hybrid up to 22 psi Service Hotline: (800) 444-1692
• 10 to 51 psi: Oil-free and air-cooled VM www.aerzenusa.com
and VML screw compressors Email: inquiries@aerzenusa.com
Atlanta: (770) 951-7035
For Vacuum (Dry)
Houston: (281) 980-6651
• Up to 15″ Hg: G5 Blower packages
Aerzen Canada
• Hybrid up to 20″ Hg Phone: (450) 424-3966
• Up to 25″ Hg: G5 Blower packages with pre-inlet cooling www.aerzen.ca
• Up to 25.5″ Hg: Oil-free and air-cooled VM screw compressors E-mail: info@aerzen.ca
at same flow (30% more efficient than PD blowers) Aerzen Mexico
• Vacuum boosters to 10-3 mbar absolute Phone: +52 722-235-9400
E-mail: info@aerzen.com.mx
For Extended Pressure/Vacuum
• Up to 40,000 cfm available
• For other gases, higher pressure/vacuum consult factory

© 2015 Aerzen USA | G5 Delta Hybrid | 1000 | 8.2015

P
 rinted on recycled paper
with vegetable inks.