Landfill Gas To Energ
Landfill Gas To Energ
Landfill Gas To Energ
greenhouse gases, has faced numerous technical, financial and social challenges Siddiqui
and developments lately. Also, the re-mining of landfills to recover useful land in Khan
dense urban areas and proper landfill closure has been a subject of discussion and
investigation. Designed as an overview text for landfill management from cradle
to grave, this volume’s content stretches from the fundamentals to the rather in-
depth details. By putting down their joint international experience, the authors have
intended to both guide and inspire the user for his or her landfill project.
Intended as an overview text for advanced students and researchers in the relevant
engineering and technology fields (Environmental, Civil, Geotechnical, Chemical,
Mechanical and Electrical), this book will also be particularly helpful to practitioners
such as municipal managers, landfill operators, designers, solid waste management
engineers, urban planners, professional consultants, scientists, non-governmental
organizations and entrepreneurs.
“Besides being a useful resource book, it allows for easy reading and a quick way
to learn about the field. With the potential to be the premier reference text in the
field of landfill gas to energy for the years to come, it should be on the shelf of
every professional working in this field.” David S. O’Neill, Environmental Attorney, From Landfill Gas to Energy
Principal of LandGas Technology LLC, Chicago, USA
Vasudevan Rajaram
Faisal Zia Siddiqui
an informa business Mohd Emran Khan
From Landfill Gas to Energy – Technologies
and Challenges
This page intentionally left blank
From Landfill Gas to
Energy – Technologies
and Challenges
Authors
Vasudevan Rajaram
Techknow Engineering LLC , Chicago, IL, USA
This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been
made to publish reliable data and information, but the author and publisher cannot assume responsibility for the valid-
ity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright
holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this
form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may
rectify in any future reprint.
Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or uti-
lized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopy-
ing, microfilming, and recording, or in any information storage or retrieval system, without written permission from the
publishers.
For permission to photocopy or use material electronically from this work, please access www.copyright.com (http://
www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923,
978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For
organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged.
Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for
identification and explanation without intent to infringe.
Visit the Taylor & Francis Web site at
http://www.taylorandfrancis.com
and the CRC Press Web site at
http://www.crcpress.com
Table of contents
2.1.3 Operation 30
2.1.4 Restoration and aftercare 30
2.2 Steps for conducting a landfill site assessment for LFG recovery 30
2.2.1 Siting and design considerations 32
2.3 LFG recovery from open dumps, controlled landfills,
and sanitary landfills 34
2.3.1 LFG recovery from open dumps 35
2.3.2 Landfill bioreactor 39
2.3.3 Sustainable landfills 41
2.4 Conceptual design of LFG extraction system 42
2.4.1 Extraction wells 42
2.4.2 Wellheads 45
2.4.3 Collector pipes 45
2.4.4 Extraction pumps 45
2.5 Horizontal and active LFG collection systems 46
2.6 LFG recovery from active well collection system 46
2.6.1 Cylinder method 48
2.7 LFG recovery from passive well collection system 52
2.8 Header system layout 53
2.9 Guidelines for conducting a pump test 56
2.10 Standard testing methodology for LFG 56
2.11 Initial testing setup/installation 56
2.11.1 LFG extraction wells 57
2.11.2 Pressure monitoring probes 57
2.11.3 LFG treatment components 60
2.11.4 Extraction well locations 60
2.11.5 Pressure monitoring probes 62
2.12 Flow testing procedures 63
2.12.1 Leak testing 63
2.12.2 Static testing 63
2.13 Short term dynamic test 65
2.13.1 Blower/well configuration 65
2.13.2 Infiltration monitoring 65
2.13.3 Blower stabilization monitoring 65
2.13.4 Pressure probe averaging 66
2.13.5 ROI determination 66
2.13.6 Depth influence calculation 66
2.14 Long term dynamic test 66
2.14.1 Total extracted LFG calculations 66
2.14.2 Stabilized flow calculations 67
2.14.3 Stabilized ROI calculations 67
2.15 Orifice calibration procedure 67
2.16 Active and passive condensate collection 68
2.17 Landfill leachate treatment 71
2.17.1 Physico-chemical treatment 74
2.17.2 Biological treatment 75
References 76
Table of contents vii
Landfill Gas (LFG) recovery is a key element of an integrated solid waste management.
The use of landfills for solid waste disposal will continue to be the predominant method
worldwide. The U.S. EPA tracks approximately 2,400 landfills that collectively contain
more than 7 billion tons of waste. Even if all of these landfills are closed tomorrow, the
waste currently in the ground would still be generating LFG. This LFG can be used as a
source of energy where technically and economically feasible to do so. While significant
efforts have been made to formulate viable LFG to energy projects, there is still more
energy that can be tapped from the existing landfills. EPA’s database shows that there
are currently 515 landfills for new LFG to energy projects. These landfills have a total
LFG generation potential of 1,170 MW.
This book is an attempt to share the information on how LFG to energy tech-
nologies worldwide can be implemented to extract the energy locked up in landfills.
The book contributes to the consolidation of knowledge in the field of LFG, so that
current state-of-the-art can be accessed easily. The book is presented in a concise,
simple and integrated manner. The contents of this book originated mainly from the
background research material and resources collected and developed for my PhD
dissertation. It also follows from a timely suggestion by Dr Raj Rajaram, and my
dissertation supervisor, Prof Mohd Emran Khan, that the information could be use-
ful in a book form.
It is our professional hope that the technologies for the management of LFG will
be understood and embraced by the reader. This book has been organized into the
following chapters:
Chapter 6 outlines the emerging LFG utilization technologies and compares their
advantages and disadvantages in terms of their applicability; however, it does not
recommends a particular technology.
Chapter 7 covers the remediation of landfill sites, including remining the landfill to
recover the land and utilize the waste. Operation and maintenance of key compo-
nents of the LFG recovery system is also described.
Chapter 8 contains selected case studies from around the globe as examples to dem-
onstrate the viability of LFG to energy projects worldwide.
Chapter 9 discusses the barriers to the utilization of LFG as a source of energy and
proposes an action plan for LFG management including a framework for imple-
mentation of the action plan.
The final section includes nine appendices that will be useful to the reader.
We would like to dedicate this book to our parents who instilled in us the curiosity
to learn and encouraged us to share our knowledge with others. We would like to
acknowledge the complete support of our wives and children who encouraged us
and allowed us to spend many weekends getting the book completed.
We thank all the persons who have encouraged or in some way supported or
assisted in preparation of this book, including David S. O’Neill, Environmental Attorney,
Principal of LandGas Technology LLC, Chicago, USA; Anne Lechartier, International
Energy Agency (IEA); Robert Lems, Dirkse Milieutechniek (DMT); Dr Jetse Reijenga,
Department of Chemical Engineering and Chemistry, Eindhoven University of
Technology; Dr M Salahuddin, Director, Ministry of Environment and Forests
(MoEF); Dr Suneel Pandey, The Energy and Resources Institute (TERI); Mr Brijesh
Agarwal, Combustion Research Associates (CRA); Mr. Sourabh Manuja, MM Aqua
Technologies and Prof Abid Haleem, Head, Department of Mechanical Engineering,
JMI University.
Finally, we would like to acknowledge Ms. Germaine Seijger and Mr Richard
Gundel of Taylor and Francis who supported the idea of this book and rendered
their continuous and active support in the preparation of the manuscript.
Vasudevan Rajaram
Faisal Zia Siddiqui
Mohd Emran Khan
This page intentionally left blank
Chapter 1
1.1 INTRODUCTION
Daily, there are millions of tons of Municipal Solid Wastes (MSW) deposited into
thousands of landfills and other dumping sites, worldwide. The decomposition of
these wastes result in the generation of Landfill Gases (LFG).
LFG is typically viewed as a liability because of concerns about explosion,
odour, and increasingly, climate change. However, LFG can be turned into an asset
if solid waste disposal sites are seen as opportunities for energy solutions. Many
countries regularly capture LFG as a strategy to improve landfill safety, reduce odour,
generate electricity, reduce Greenhouse Gas (GHG) emissions, and to earn carbon
credits. Developed countries have addressed growing concerns about climate change
while making a profit from LFG to energy projects, while projects in the develop-
ing countries are taking advantage of the United Nations Framework Convention
on Climate Change (UNFCCC) Clean Development Mechanism (CDM) to earn car-
bon credits by capturing and combusting methane. These LFG to energy projects
provide a valuable service to the environment and a potentially profitable busi-
ness venture, while contributing a renewable energy resource to local and regional
communities.
Figure 1.1 shows a comparison of methane with other GHGs. Due to its high
potency and short atmospheric lifetime, addressing methane emissions is a particu-
larly effective approach for mitigating the near term impacts of climate change.
Methane is emitted from a variety of both anthropogenic (human-induced) and
natural sources and accounts for 16% of global GHG emissions (Refer Figure 1.2).
In 2005, global GHG emissions amounted to over 44 Gt CO2-equivalent emissions
(CO2-eq), with methane accounting for 7 Gt CO2-eq. Anthropogenic emission sources
include agricultural, coal-mining, landfills, and natural gas and oil activities.
Approximately 60% of methane emissions come from these sources and the rest are
from natural sources. Over the last two centuries, methane concentrations in the
atmosphere have more than doubled. However, in the past decade, while methane
concentrations have continued to increase, the overall rate of methane growth has
slowed. This is due in part to increased global awareness and action to put in place
methane recovery and use practices (IEA, 2009b).
Reducing methane emissions provides a number of important energy, safety,
economic, and environmental benefits. First, because methane is a potent GHG
2 From landfill gas to energy – Technologies and challenges
Figure 1.1 Comparison of methane with other greenhouse gases (IEA, 2008)
*F-gases include Hydroflurocarbons (HFCs), perfluorocarbons (PFCs) and sulphur hexafluoride (SF6) from several
sectors, mainly industry.
Note: Industry CO2 includes non-energy uses of fossil fuels, gas flaring, and process emissions. Energy sector
methane includes coal mines, gas leakages, and fugitive emissions.
Figure 1.3 Global Greenhouse Gas Emissions in 2000 and Anthropogenic Methane Sources (IEA, 2008)
(25 times more potent than CO2 on a 100-year basis), and methane reductions pro-
duce important near-term progress toward climate change mitigation. In addition,
methane is the primary constituent of natural gas. Thus the collection and use of
methane provides a valuable, clean energy source that promotes local economic devel-
opment and reduces local environmental pollution and odours. Producing energy
from methane recovery avoids the use of conventional energy resources, reducing
end-user and power plant emissions of CO2 and air pollutants.
Methane is the second-most significant GHG after CO2 (Refer Figure 1.3) having
chemical lifetime in the atmosphere as approximately 12 years.
Municipal solid waste contributes 14% of the total global methane emissions, as
shown in Figure 1.3. Methane is produced through the natural process of the bacte-
rial decomposition of organic waste under anaerobic conditions in sanitary landfills
and open dumps. Methane makes up approximately 50% of LFG, the balance being
mostly CO2 mixed with small quantities of other gases. If LFG is not actively col-
lected, it escapes into the atmosphere.
Figure 1.4 Methane Emissions from Solid Waste Management (IEA, 2008)
in Asia and Eastern Europe are projected to experience steady growth in landfill
methane emissions because of expanding populations, combined with a trend away
from unmanaged open dumps to sanitary landfills with increased anaerobic condi-
tions conducive to methane production.
Methane emissions from landfills are expected to decrease in industrialized coun-
tries and increase in developing countries. Industrialized countries’ emissions are
expected to decline as the result of expanded recycling and composting programmes,
increased regulatory requirements to capture and combust LFG, and improved LFG
recovery technologies. Developing countries’ LFG emissions are expected to increase
due to expanding populations, combined with a trend away from open dumps to
sanitary landfills with increased anaerobic conditions.
It is important to note the regional differences in landfill practices and the impor-
tance of slow advancement toward the use of sanitary landfills, with possible leachate
treatment and LFG capture and combustion or use. The developing countries are more
likely to dispose of waste in open or minimally managed dumps. Before these regions
can consider managing leachate and LFG, they will need to begin upgrading waste man-
agement practices. The importance of proper solid waste management as a foundation
for LFG recovery and use cannot be understated; the following summary is provided to
aid in better understanding regional solid waste practices.
1.3.1 Africa
The vast majority of waste disposal sites in Africa are open dumps. While statutory
or regulatory requirements for the construction of sanitary landfills may exist, a lack
Landfill gas to energy: International status and prospects 5
1.3.4 Europe
Europe has made great advances in landfill practices over the last 20 years, going
from mainly small, minimally controlled municipal landfills to regional systems with
a number of safety and pollution control features such as LFG and leachate man-
agement systems. As more environmental requirements have been implemented,
economies of scale are improved, leading to large, capital-intensive landfill construc-
tion. European landfills commonly flare or utilise LFG to minimize pollution and
GHG emissions. There are also a number of bioreactor landfills, where moisture –
sometimes leachate – is recirculated to stabilise the landfill sooner than under usual
conditions.
6 From landfill gas to energy – Technologies and challenges
1.3.7 France
In France, 21 Mt of waste is landfilled. The generation of LFG is estimated at 3.2
billion m3 LFG at 50% methane per year in 2005. 60% of LFG are collected. Most
of the collected gas is flared. 18% are converted to energy. 45 landfills use 120 kt of
methane in energy recovery plants. Most of them produce electricity only. A few also
use LFG for direct heating.
The total power generation capacity is 100 MW. The electricity production
is close to 750 GWh. Waste landfilling of biodegradable waste should decrease to
8 Mt in 2020. LFG collection potential is still important. The average energy recov-
ery potential for the 2007–2020 period is estimated to 410 MW.
1.3.8 Germany
Only 4 Mt are landfilled today according to the statistics. The LFG generation is 3.2
billion m3 LFG at 50% methane. 57% are collected and used. Only a small quantity
is flared. LFG accounts for 480 kt CH4. Most of the LFG is used in power plants,
generating 2,500 GWh. The increase in LFG collection rate will allow to maintain
the energy production close to the actual level. The capacity will be around 160 MW
in 2020.
The incentives for renewable electricity production are based on a feed-in tariff
system. The renewable energy law, called Erneuerbare Energie Gesetz (EEG), estab-
lishes the pricing system for LFG.
Most of the LFG is used in power plants, generating 121 GWh, but a significant part
is used for direct heat or as natural gas. Natural gas from LFG represents 109 GWh.
Since biodegradable waste are banned from landfills, the generation of LFG will
decline. Although the LFG collection rate is low in the Netherlands, but the LFG
collection potential is high. The energy recovery should increase to 100 kt CH4/year
(average for 2007–2020).
1.3.10 Spain
In Spain, 14.8 Mt of waste were landfilled in 2006. The LFG production is 1.5
billions m3 LFG at 50% methane. 29% are collected, and used. Only a small quan-
tity is flared. LFG is converted into energy on 29 facilities. The total installed power
is 100 MW. The LFG generation is increasing. On the 2007–2020 period, the aver-
age energy recovery would be 230 MW.
1.3.11 U.K
The UK has more LFG power generation projects than any other country. 1.1% of
the UK’s electricity is generated from LFG. About 50% of the municipal, industrial
and commercial waste are landfilled in the UK. Out of 58 Mt, 21 Mt is munici-
pal waste, 19 Mt is commercial waste and 18 Mt is industrial waste. The LFG gen-
eration is 9.2 billion m3 LFG at 50% methane. 72% are collected, of which 50%
is flared and 50% is used. The LFG is used in 357 power plants generating 818
MW. Only 14 ktoe are directly burnt as a fuel (e.g furnace in bricks factories). LFG
accounts for 33.5% of the total Renewable energy production. The average energy
recovery potential for the 2007–2020 period is estimated to 1,410 MW. In the UK,
electricity from Sewage and LFG are recognized as the lowest cost of all renewable
electricity sources.
1.3.12 Canada
LFG generation in Canada accounted for about 20% of the LFG emissions in 2007.
The quantity of LFG captured for flaring or energy recovery in 2007 amounted to
28% of the total generated emissions as compared to 21% in 1990. Approximately
330 kilotonnes (kt) of CH4 were captured by the 65 LFG collection systems operat-
ing in Canada in 2007. Of the total amount of methane collected in 2007, 50% was
utilized for various energy purposes and the remaining LFG was flared. Of the 65
sites, 14 sites utilized the captured LFG, 36 sites flared, and 15 sites employed both
utilization and flaring practices.
Approximately 330 kilotonnes (kt) of CH4 (or 6,930 kt carbon dioxide equiva-
lent [CO2e]) were captured by the 65 LFG collection systems operating in Canada
in 2007. Of the total amount of methane collected in 2007, 50 percent (165 kt) was
utilized for various energy purposes and the remainder of the methane gas was
flared. Of these 65 sites, 14 sites utilized the captured methane, 36 sites flared the
captured gas, and 15 sites employed both utilization and flaring practices.
The immediate steps that a country can take to advance sound environmental
landfill practices (including LFG capture and use) will depend on its current situation.
8 From landfill gas to energy – Technologies and challenges
The first step for a developing country with lesser developed solid waste manage-
ment practices is to analyse the potential for upgrading existing dump sites through
simple, proven practices, such as enclosing the premises, instituting rules and proce-
dures for waste disposal, and applying a daily or semi-regular cover. With the proper
planning, LFG utilisation can contribute toward financing the transition from open
dumps to sanitary landfills.
Countries that have more stringent landfill practices already in place can imple-
ment measures that facilitate LFG projects such as standard interconnection regu-
lations and renewable portfolio standards that include LFG as an eligible energy
source. As is the case with any alternative energy source, a favourable and predictable
tax incentive structure can also encourage investment in LFG energy production.
Additionally, while the technology for LFG capture and utilisation is mature and
available, further improvements can be made through technology development and
demonstration projects.
I II III IV V
100
LANDFILL GAS COMPOSITION PERCENT BY VOLUME
80
CE
LL
UL
OS
E
METHANE (CH4)
40
CO2
20
O2
H2 O2
FREE FATTY ACIDS
0
TIME (NON-LINEAR SCALE)
Figure 1.5 Typical LFG Generation Patterns (The World Bank, 2004)
decomposition produces heat and water, but unlike aerobic decomposition, it also
produces methane. Methanogenic bacteria are active during this stage, utilizing the
byproducts of the previous stage to produce methane.
During the fourth phase, methane is generated at a concentration between
40 and 70 percent of total volume; in this stage, the processes responsible for the
generation of methane are generally stable. Typically, the waste in most landfill
sites will reach the stable methanogenic phase within less than 2 years after the
waste has been placed. Environments with high moisture and temperature, and
10 From landfill gas to energy – Technologies and challenges
where moisture is able to infiltrate readily into the waste, will show a generally
shorter timeframe for reaching the stable methanogenic phase.
For the purpose of an initial site characterization, LFG production can be simpli-
fied as a function of the size and age of the waste volume, waste type, and moisture
content. The volume of GHG released is directly proportional to the LFG-generation
potential. In general, the more LFG is produced, the higher the likelihood that
health, safety and odor nuisance issues will be raised, and equally importantly, that
for economically feasible LFG utilization to exist. Figure 1.6 provides a method of
characterizing a site based on its LFG production potential.
The first step is to determine the tonnage adjustment factor based on waste com-
position. This correction factor accounts for the proportion of inert wastes in the
landfill, which will not produce LFG, and the proportion of industrial/commercial/
institutional (ICI) wastes in the landfill that will produce less LFG than typical domes-
tic wastes. The adjustment factor is determined based on the proportion of waste
types that are in place or will be accepted at the landfill. The landfill capacity is multi-
plied by the tonnage adjustment factor to determine the adjusted site capacity.
The landfill is classified as dry or wet. A dry landfill will decompose more slowly
than a wet landfill and hence the LFG production rate will be lower, and the pro-
duction time will be longer. Some of the factors that influence the moisture content
of a landfill include precipitation and temperature at the site, type of landfill cover,
condition of cover (i.e., slope, integrity), type of leachate collection system, and
type of landfill base or natural liner. The classification of the site as dry or wet is
mainly a function of the amount of precipitation that infiltrates into the waste mass.
A conservative approach to classifying a site as wet or dry based on the average
Landfill gas to energy: International status and prospects 11
annual rainfall. A landfill where a significant portion of the waste is located within a
groundwater/ leachate mound should also be considered a wet site.
LFG production is determined by the intersection of the adjusted site capacity
and the current filling status. LFG production is categorized as “high”, “medium”
or “low”. Each category is delineated by numbers, which indicate an increasing
level of severity within the category. The maximum LFG production typically occurs
within two years of site closure if the site has had a fairly uniform annual filling
schedule.
physical setting of the site, hazards may still be present well into the declining phases
of gas generation.
Figure 1.8 shows the methane flammability range.
LEL 5%
LEL 5% Gas by Volume 50,000 ppm
UEL 15% Gas by Volume 150,000 ppm
Figure 1.10 Typical profiles for LFG Generation (The World Bank, 2004)
during the acidic stages of the biological process (or any other time leachate within
the landfill exhibits a low pH) is that the reduced pH will mobilize metals that may
leach out of the landfill, or become toxic to the bacteria generating the gas.
Atmospheric Conditions: Atmospheric conditions affect the temperature, pres-
sure, and moisture content within a landfill. Landfill covers and liners help to isolate
waste from atmospheric conditions by limiting oxygen intrusion, limiting infiltration
of precipitation, and buffering the effects of temperature changes (Refer Figure 1.10).
• Density of the Waste: The density of waste fills is highly variable. An esti-
mate of waste density is often required for estimating LFG generation rates.
Several reported density values for municipal solid waste range between 387 to
1662 kg/m3.
• Age of Waste: Once anaerobic conditions are established, LFG generation should
be significant for 10 to 20 years or longer. Landfills that are several decades
old are less likely to produce large quantities of LFG as most of the biological
decomposition of the waste will have already taken place.
The LFG transport may occur by three principal mechanisms of Molecular diffusion,
Convection and Molecular effusion. Transport conditions both within the landfill
and for the subsurface surrounding the landfill must be considered. These transport
mechanisms are discussed below:
Convection: Convective flow occurs where a pressure gradient exists between the land-
fill and the atmosphere. The rate of gas movement is generally orders of magnitude
faster for convection than for diffusion. Where it occurs, convective flow of gas will
overwhelm the other release mechanisms in its ability to transport and ultimately
release materials into the atmosphere. In a landfill, advective forces result from the
production of vapors from biodegradation processes, chemical reactions, compac-
tion, or an active LFG extraction system. Variations in water table elevations can
create small pressure gradients that either push gases out or draw gases in. Changes
in barometric pressure at the surface can also have an impact on the advective flow
of gas.
Although convective and diffusive flow may be in opposing directions and result
in an overall tendency towards cancellation, however for most cases of LFG gas
recovery, diffusive and convective flows occur in the same direction.
Landfill gas to energy: International status and prospects 17
Molecular Effusion: When waste material has been compacted but not yet covered,
effusion occurs when diffused gas releases from the top of the landfill.
LFG transport is affected by the following factors:
1 Permeability.
2 Geologic Conditions.
3 Depth of groundwater.
4 Man-made features.
5 Landfill cover and liner systems.
6 Barometric pressure.
Permeability: The permeability of waste has a large influence on gas flow rates and
gas recovery rates. Coarse-grain wastes exhibit large values of gas permeability and
more uniform gas flow patterns. By contrast, fine-grained and heterogeneous wastes
are characterized by small values of gas permeability and gas flow patterns that are
not uniform throughout the waste mass. Permeability of waste is often reported in
Darcys. One Darcy 9.85 109 cm2. Reported values for the apparent permeability
of municipal solid waste are in the range of 13 to 20 Darcys. Water competes with air
to occupy pore space within the solid matrix and ultimately reduces the effective poros-
ity and ability of vapors to migrate through the landfill due to a reduction in available
air pathways. This reduction will also reduce the rate of gas flow and decrease gas
recovery rates.
Geologic Conditions: Geologic conditions must be determined to estimate the
potential for off-site migration of gas. Permeable strata such as sands, gravels, and
weathered bedrock provide a potential pathway for off-site migration, especially
if these layers are overlain by a layer of low permeability soil. Geologic investiga-
tions must be performed to determine the potential for off-site migration. Additional
attention must be given to areas where houses and other structures are present to
ensure off-site migration will not impact these structures.
Depth to Ground Water: The water table surface acts as a no-flow boundary for
gas. As a result, it is generally used to help estimate the thickness of the zone through
which gas can travel. A consistently high ground water table will significantly reduce
the potential for off-site migration of gas. The depth to groundwater (as well as sea-
sonal variations) also needs to be evaluated during the design process to evaluate
well construction requirements and the potential for water table upwelling (i.e., the
upward rise of the water table toward a vacuum well screened in the unsaturated
zone).
Man-Made Features: In some instances, underground utilities such as storm
and sanitary sewers or the backfill that surrounds these features may produce
short-circuiting of airflow associated with an active LFG collection system. As a
result, airflow may be concentrated along these features rather than within the land-
fill. Man-made features also provide a potential pathway for the off-site migration
of LFG.
Landfill Cover and Liner Systems: The components of many hazardous and
solid waste landfill cover systems consist of a vegetated surface component, a drain-
age layer, and a low permeability layer composed of one or more of the following:
geomembrane, geosynthetic clay liner (GCL), or compacted clay. A geomembrane in
18 From landfill gas to energy – Technologies and challenges
the cover system will prevent the intrusion of air into the waste. Therefore, a higher
operating vacuum can be applied to the gas collection system without the danger
of overdrawing. Thus, the effective radius of influence of each well is increased.
Overdrawing occurs when oxygen from the atmosphere is pulled into the landfills
interior during the anaerobic phase.
Landfill liner systems consist of various combinations of low permeability layers
and leachate collection layers. The low permeability layers are created using natural
low permeability geologic formations, compacted clay, geomembranes, and geosyn-
thetic clay liners. Liner systems prevent the migration of LFG to the surrounding
areas. Liner systems also prevent gases in the surrounding geologic formations from
being pulled into the LFG collection system.
Barometric Pressure: The amount of gas escaping from a landfill’s surface changes
as barometric pressure changes. Gas generation within a landfill will result in a posi-
tive pressure gradient from the inside to the outside of the landfill. For a passive LFG
collection system, increases in atmospheric pressure will cause a decrease in gas flow
from a landfill because the pressure differential between the inside and the outside has
decreased. For an active gas collection system, there is a higher probability of atmos-
pheric air intrusion through the landfill cover during periods when the barometric
pressure is rising. The amount of air intrusion will be greatly affected by the type of
cover on the landfill. A landfill with a low permeability (geomembrane) cover will be
more resistant to air intrusion than a landfill with a soil cover.
The composition of LFG depends on the solid waste the landfill, the stage of decom-
position, oxygen availability, moisture, rainfall infiltration, pH, amount of solid
waste, organic quantities and types in the solid waste, and available microbes.
These are important factors that affect the type and rate of biochemical decomposi-
tion (Refer Figure 1.11). The generation and transport of LFG and their subsequent
emissions into the atmosphere are a complicated function of a number of variables.
These variables are comprised of the nature and age of the solid waste, environment
50%
CO2
25%
O2 H2
O2
[Vol.%]
Figure 1.11 Change in LFG concentrations at different stages of LFG formation (Farquhar & Rovers,
Franzius, Rettenberger, et al.)
Landfill gas to energy: International status and prospects 19
Table 1.4 Typical Values for Gas Density and Viscosity at 0oC and
Atmospheric Pressure
The energy potential of LFG is the projected energy value of methane produced
by the decomposition of organic waste in a landfill, if this methane were to be used for
the generation of energy i.e., electricity. Larger landfills generally produce significant
quantities of methane. The attraction of methane from landfills as a source of energy is
partly in order to prevent atmospheric pollution, and partly due to it having the poten-
tial of a source of renewable energy. The following equation shows the combustion
reaction of methane (CH4) which combines with oxygen (O2) to form carbon dioxide
(CO2) and water (H2O) releasing 891 kilojoules (kJ) of energy in the process:
Figure 1.12 Schematic indication of energy supply from a LFG project (US AID, 2004)
(50%CH4/50%CO2) is roughly 16.8 MJ/m3. LFG densities range about 1.2–1.4 kg/
m3, a LFG potential of less than 650 m3/tonne would be expected for the case when
the volatile substances (VS) of the (MSW) is about 50%, and less than 400 m3/tonne
would be expected for the case when the VS of the MSW is about 30%.
According to Rytec (2005), 1 ton of waste can produce 200–300 m3 of LFG.
1 m of LFG is equivalent to 0.5 m3 of natural gas or 0.5 litre of fuel. Also 1 m3 of
3
The methane in LFG can be used in a beneficial manner to displace the use of fossil
fuels. The key benefits of LFG to energy recovery projects include:
Table 1.6 lists various LFG utilization technologies, the number of projects in
the United States that are currently operational (as early March 2008).
Developing LFG energy projects is an effective way to reduce greenhouse gas
emissions, improve local air quality, and control odors. These projects also provide
numerous other environmental and economic benefits to the community, the landfill,
and the energy end user.
Environmental Benefits: Since most of the landfills generate methane, there
is great opportunity to use the gas from as many landfills as possible for energy
24 From landfill gas to energy – Technologies and challenges
generation rather than letting it go into the atmosphere or flaring it without energy
recovery. Methane is a very potent heat-trapping gas (more than 20 times stronger than
carbon dioxide) so is a key contributor to global climate change. Methane also has
a short atmospheric life (i.e., 10 to 14 years). Because methane is both potent and
short-lived, reducing methane emissions from MSW landfills is one of the best ways
to achieve a near-term beneficial impact in lessening the human impact on global
climate change.
Direct Greenhouse Gas Reductions: During its operational lifetime, an LFG
energy project will capture an estimated 60 to 90 percent of the methane created by
a landfill, depending on system design and effectiveness. The captured methane is
converted to water and carbon dioxide when the gas is burned to produce electricity
or heat.
Indirect Greenhouse Gas Reductions: Producing energy from LFG displaces
the use of nonrenewable resources (such as coal, oil, or natural gas) that would be
needed to produce the same amount of energy. This avoids greenhouse gas emissions
from fossil fuel combustion by an end user facility or power plant.
Direct and Indirect Reduction of Other Air Pollutants: The capture and use of
LFG at a landfill can benefit local air quality. Non-methane organic compounds that
are present at low concentrations in LFG are destroyed during combustion, reducing
possible health risks from these compounds. For electricity projects, the avoidance of
fossil fuel combustion at utility power plants means that fewer pollutants such as sulfur
dioxide (which is a major contributor to acid rain), particulate matter (a respiratory
Landfill gas to energy: International status and prospects 25
health concern), nitrogen oxides (which can contribute to local ozone and smog for-
mation), and trace hazardous air pollutants are released into the air by utilities.
Equipment that burns LFG to generate electricity does generate some emissions,
including nitrogen oxides. These emission levels depend on the type of equipment
used. However, the overall environmental improvement achieved from LFG energy
projects is significant because of the direct methane reductions, indirect carbon
dioxide reductions, and direct and indirect reduction in other air pollutant emis-
sions. There is also an energy benefit in avoiding the use of limited non-renewable
resources such as coal and oil.
Other Environmental Benefits: Collecting and combusting LFG improves the
quality of the surrounding community by reducing landfill odors, which are usu-
ally caused by sulfates in the gas. Gas collection can also improve safety by reducing
migration of the gas to structures where the gas could accrue and cause explosion
hazards.
Economic Benefits for the Landfill Owner: Landfill owners can receive rev-
enue from the sale of LFG to a direct end user or pipeline, or from the sale of
electricity generated from LFG to the local power grid. Depending on who owns
the rights to the LFG and other factors, a landfill owner may also be eligible for
revenue from renewable energy certificates (RECs), tax credits and incentives,
renewable energy bonds, and greenhouse gas emissions trading. All these poten-
tial revenue sources can help offset gas collection system and energy project costs
for the landfill owner. For example, if the landfill owner is required to install a
gas collection and control system, going the extra step of using the LFG as an
energy resource – rather than installing a flare to combust the LFG without energy
recovery – can help pay down the capital cost required for the control system
installation.
Economic Benefits for the End User: Businesses and other organizations, such
as universities and government facilities, can save significantly on energy costs by
choosing LFG as a direct fuel source in place of potentially more expensive fossil
fuels whose price is subject to market volatility. Some end users can save millions
of dollars over the duration of their LFG energy projects. Some companies report
achieving indirect economic benefits through media exposure that portrays them as
leaders in the use of renewable energy.
Economic Benefits for the Community: LFG energy project development can
greatly benefit the local economy. Temporary jobs are created for the construc-
tion phase, while design and operation of the collection and energy recovery sys-
tems create long-term jobs. LFG energy projects involve engineers, construction
firms, equipment vendors, and utilities or end users of the power produced. Some
materials for the overall project may be purchased locally, and often local firms
are used for construction, well drilling, pipeline installation, and other services.
In addition, hotel rooms and meals for the workers provide a boost to the local
economy. Some of the money paid to workers and local businesses by the LFG
energy project gets spent within the local economy on goods and services, result-
ing in indirect economic benefits. In some cases, LFG energy projects have led
new businesses (e.g., brick and ceramics plants), greenhouses, or craft studios, to
locate near the landfill to use LFG. Such new businesses add depth to the local
economy.
26 From landfill gas to energy – Technologies and challenges
REFERENCES
Banks, C. (2009) Optimising anaerobic digestion: Evaluating the Potential for Anaerobic
Digestion to provide Energy and Soil amendment, University of Southampton.
British Columbia Ministry of Environment. (2010) Landfill gas management facilities design
guidelines.
Caribbean Renewable Energy Development Programme (CREDP), Landfill Gas Technology
Brief, CARICOM Secretariat.
GE Energy. (2010) Don’t waste your waste. Turn it into energy. Power generation from land-
fill gas with Jenbacher gas engines.
Hamideh, S.A. (2000) A Review of the Literature Regarding Non-Methane and Volatile
Organic Compounds In Municipal Solid Waste Landfill Gas, SWANA.
International Energy Agency. (2008) IEA: Turning a Liability into an Asset: Landfill Methane
Utilization Potential in India.
International Energy Agency. (2009a) IEA: Turning a Liability into an Asset: The importance
of policy in fostering landfill gas use worldwide.
International Energy Agency. (2009b) IEA: Energy Sector Methane Recovery and Use: The
Importance of Policy.
Reinhart, D. (2010) Landfill Gas to Energy: Incentives and Benefits Report No. 08-32026.
Rytec. (2005) Engineering for waste technology and energy concepts.
Sustainable Landfill Foundation. (2008) SLF Waste Landfilling in Europe: Energy Recovery
and Greenhouse Gas Mitigation.
The World Bank ESMAP. (2004) Handbook for the Preparation of Landfill Gas to Energy
Projects in Latin America and the Caribbean.
US Agency for International Development. (2004) USAID Methane Emission Reduction
Opportunities in Twelve South African Cities: Turning a Liability into a Resource, Final
Report.
US Army Corps of Engineers. (2008) Engineering and Design Landfill Off-Gas Collection and
Treatment Systems: Engineer Manual EM 1110-1-4016.
US Environmental Protection Agency. (1996) LMOP Landfill Gas to Energy Project
Development Handbook.
Williams, J. (2008) Landfill Gas to Fuel, Southern Legislative Conference, January,
2008.
Chapter 2
The countries that have advanced in LFG to energy technologies have instituted poli-
cies to recognize LFG as a renewable energy source and have framed regulatory mech-
anisms to derive economic benefits competitive with non-renewable energy sources.
LFG once extracted can be flared, used for electricity generation or upgraded to
pipeline-quality natural gas or alternative vehicle fuel. Historically, flaring has been
the most common manner of mitigating LFG emissions; however, while flaring has
proven effective in reducing methane emissions, it misses an opportunity to use LFG
as a clean energy resource. A typical flow diagram for LFG to energy recovery system
is depicted in Figure 2.1.
The development of LFG to energy project at a landfill results in significant envi-
ronmental benefits such as:
GHG Emissions: The system will reduce GHG emissions to the atmosphere, which
is a positive environmental effect.
28 From landfill gas to energy – Technologies and challenges
Power Consumption: The system will utilize electricity to power blowers and other
facilities associated with the system. This electricity generation can be consid-
ered to be sourced from fossil-fuel power plants. This is a small environmental
effect due to the relatively small power consumption of the equipment compared
with the amount of GHG emissions reduced.
Construction: There will be dust, noise, and activity associated with construction of
the system. The system will utilize materials that are derived from fossil fuels,
although the quantities used will be insignificant. There will be GHG emissions
and other discharges to the atmosphere from the construction equipment. This
will be a temporary effect until the system is constructed.
Noise: The system will generate noise. Actual noise level depends on the equipment
selection and other design parameters. This noise can be mitigated, by enclosing
the plant in a building.
Water: Active LFG management systems generate condensate which is a liquid with
a low pH and contains traces of constituents such as certain hydrocarbons.
This condensate is usually a relatively small quantity that is managed or dis-
posed with landfill leachate, and thus, is anticipated to have a low environmen-
tal effect.
The direct impacts of the LFG to energy project are those that arise solely as a
result of LFG to energy project. The total or cumulative impact of LFG to energy
project at a landfill is the sum of the direct impacts from the project and the existing
impacts from the landfill. The cumulative impacts may be more severe than the base-
line (when the LFG to energy project has a negative impact), or an improvement on
the current baseline (when the LFG to energy project has a positive effect).
Planning and design of LFG recovery system 29
Upset events may allow for the direct releases of LFG into the atmosphere.
There are two specific forms of potential ‘upsets’ associated with the LFG to energy
project. The first is the emissions resulting from disturbance to the waste body dur-
ing the installation of LFG extraction system. The second relates to the emission of
concentrated, uncombusted gases in the event of a leakage. Such upsets would nega-
tively affect the benefits derived from combustion of LFG.
During well installation only a single well may be excavated and must be com-
pleted and sealed as rapidly as possible. All wells and pipes must be equipped with
valves and kept closed. Leaks in the LFG system should be detected through drops
in pressure or increase in oxygen concentrations.
The Environmental Management Plan (EMP) details the actions and manage-
ment measures that must be implemented during each phase of the LFG to energy
project. The measures should be aimed to minimise the potential negative envi-
ronmental impacts (to an acceptable level of significance) and enhance the positive
impacts of the LFG to energy Project. The EMP should consider actions that may be
necessary during the following project phases:
• Design of LFG extraction system after consideration of the landfill layout plan
and operations.
• Location and depth of wells based on waste and liner depth.
• Use of a suitably sized LFG flare and engines with necessary combustion times
and temperature to ensure complete combustion of LFG.
• Installation of online LFG flow analysers to monitor the volume and content of
LFG.
2.1.2 Construction
The construction EMP relates to all aspects during the installation or construction
of the LFG to energy project. For operational landfill site, it is essential that activi-
ties do not interfere with site operations or violate permit conditions. All activities
should be planned in terms of the landfill permit and operations manual and must
be communicated to the landfill operator.
The construction and installation specifications, methods and procedures for
wellfield, pipeline, flare and generator units should be done in terms of the instruc-
tions or manuals provided by the respective suppliers. These manuals should be
referenced in the EMP.
The installation of the various well-field and combustion unit components
should be undertaken by experienced contractors.
30 From landfill gas to energy – Technologies and challenges
It is essential for the safe operation of the landfill site, that any additions or
alterations to the LFG to energy system infrastructure from proposed plans, are
communicated to and approved by the landfill operator.
2.1.3 Operation
The operation and monitoring schedule for LFG to energy project should be:
• Continuous analysis of the bulk components of inlet LFG supply to the flare or
LFG engine during operation;
• Detailed analysis of inlet gas composition (bulk and trace gases) six months after
commissioning to determine ideal operating parameters; and
• Analysis of combustion gases six months after commissioning to determine
emissions and refine operating parameters.
All equipment installed at the landfill should have an operational life equivalent
to that of the project life. All equipment should be regularly serviced and maintained
as per the supplier’s specifications. An annual operations budget should be set for
the replacement of equipment that has aged, failed or been damaged.
Landfill technology for waste disposal has greatly evolved over the years; however,
the issue of landfill contamination of soil and groundwater is still an issue. This
problem is overcomed by scientific and technological innovation in landfill site selec-
tion and management.
Determining if an LFG to energy recovery project may be right for a particular
landfill is the first phase involved in assessing project options. This phase involves
two steps:
For landfills that appear to be a candidate sites for energy recovery, estimating
LFG flows is essential. The amount of LFG that can be collected is dependent upon
Planning and design of LFG recovery system 31
a number of factors such as the amount of waste in place, the depth of the landfill,
the age and status of the landfill, and the amount of rainfall the landfill receives.
The main purpose of siting process is to make the best use of the land resources
available with the aim to minimize health risk, minimize adverse environmental
impact, minimize costs of the development, construction, operation and closure
including the public acceptability of the project. The siting of waste disposal facility
generally includes:
The LFG risk assessment should be used to develop risk-based management and
monitoring objectives and schedules. In addition, it must demonstrate that LFG con-
trol system is appropriate for the site conditions during site development, operation,
closure and post-closure stages.
The control measures should include details relating to containment, collection
and treatment of LFG. In particular the following should be considered.
• Landfill development.
• Emissions standards.
• Collection system (including the year it is proposed to start collecting LFG).
• Condensate management.
• Utilization, flaring and treatment.
• Inspection, maintenance and servicing.
The monitoring and sampling plan should include details related to the following:
• Schedule for specific data collection and frequency of monitoring at all stages of
the site.
• Layout showing construction and location of monitoring points in relation to
the site.
• Descriptions of the measurement techniques and sampling strategy.
• Analytical and testing schedule.
• Methodology for data storage, retrieval and presentation.
• Background and compliance and assessment values against which collected data
will be evaluated.
• Methodology for data interpretation, review and reporting.
• Means of communicating the results of the monitoring.
The compliance of specific conditions of landfill regulation and LFG specific require-
ments. These must relate to the following.
• The appropriate measures that must be taken in order to control the accumula-
tion and migration of LFG.
• Confirmation that, if the landfill is to receive biodegradable wastes, LFG will be
collected, treated and, to the extent possible, used. This is to include whether
energy will be produced or whether flares are to be used.
• Confirmation that the collection, treatment and use of LFG will be carried out
in a manner that minimizes damage to or deterioration of the environment and
risk to human health.
– location of siphon tubes or condensate knock out tubes at low points but
careful consideration to the proposed afteruse is required
– provision of access for maintenance and repairs
• Gas Flares
– the siting of flaring equipment should take into account sensitive receptors,
prevailing wind etc. and should be located as to minimize odour nuisance
and visual intrusion
– risk of fire from flare stacks and heat emitted will influence choice of species
and planting regime around the stack
• Gas Compound
– size and location determined at design stage and integrate the compound
into landscape design
– mounding and planting should be used for visual screening and noise
abatement
– slope of mounds should enable easy maintenance of vegetation and ensure
safe conditions for operators
S.No. Parameter
Plant Site
1. Centrally located with respect to landfill
2. Provide sufficient space for future expansion
3. Consider zoning and proximity to adequate power supply, sewers, and water supply
4. Consider proximity to fuel users, power grid interconnections, and natural gas pipelines
5. Minimize visual and noise impacts
6. Consider location to not impede future landfill expansion
Facility
7. Modular plant may offer savings
8. Enclosing equipment in buildings reduces maintenance costs, enhances security, and reduces
visual and noise impacts
9. Buildings containing gas piping or equipment are classified as hazardous areas by electrical
code
10. Provide buildings with interior air monitoring and alarms, and pressure release panels
11. Enclose electrical switch-gear and controls in a separate building from gas piping and
equipment
12. Provide space to add equipment in the future
Components
13. Valves and controls as required for safe operation in accordance with applicable codes
14. Provide condensate pumping or storage
15. Provide LFG flow metering and recording
16. Provide sufficient blowers or compressors to meet capacity requirements, plus one standby
unit
34 From landfill gas to energy – Technologies and challenges
Open dumping is a state where loads of rubbish are dumped and left uncontrolled in
an open space with such conditions as:
• no soil cover,
• no leachate collection/control,
• no drainage,
• poor access to the tipping area, especially in a wet season,
• open to scavenging,
• uncontrolled open burning.
Open dumps are characterized by widely spread uncovered waste, periodic fires, no
recording or inspection of incoming waste, no control of waste placement or com-
paction of waste, no or minimal cover, and unmanaged leachate and LFG. Open
dumping creates a lot of problems, not only to the surrounding environment but
more critically to public health and safety as illustrated below:
No soil cover: It allows for flies, mosquitoes and other vectors to breed, generates
unpleasant smells and is a potential fire hazard. There may be a high disease risk
for the nearby residents. It also attracts human and animal scavengers to the
dumpsite to look for food and useful materials.
No leachate collection/control: Where there is no proper control of leachate, it some-
times overflows downstream and will damage crops and vegetation. Leachate
also seeps into the ground and may pollute the groundwater.
No drainage: Surface water quickly accumulates at lower locations and deteriorates
the site conditions. Runoff water damages the road surface as well as slopes if
there is no drainage facility. Any surface/runoff water entering the area where
waste is deposited will end up as leachate.
Poor access: When the access road is in poor condition, collection vehicles cannot
reach the tipping area and may therefore offload the waste in a disorganised way
alongside the access road. This sometimes blocks the road and makes it even
more difficult for following vehicles to find the proper place to unload the waste.
Landfill operation and maintenance will also be hampered by the poor access.
Open to scavenging: Scavenging activities by people and animals to look for food
and valuable materials not only disrupt the landfill operation but are considered
very dangerous to the scavengers themselves. In some countries, for example,
health-care waste from hospitals and medical institutions is mixed with solid
waste and is disposed of at the same dumpsite. Such waste contains needles,
syringes and infectious materials and is harmful to the people on site.
Uncontrolled open burning: Exposed rubbish easily catches fire whether this is a
deliberate act or not. Uncontrolled open burning is potentially hazardous and
dangerous to the surrounding community and the environment as well as land-
fill workers. Once a fire breaks out, it sometimes requires weeks to extinguish.
Visual impacts: The visual offence caused by open dumping contributes to the
NIMBY (Not-In-My-Back-Yard) syndrome.
Planning and design of LFG recovery system 35
The amount of LFG generated has a great deal to do with the type of land-
fill or waste disposal site. There are different classifications for waste disposal sites,
depending on operation and management practices such as open dump, controlled
or managed dump, or sanitary landfill.
Managed dumps are somewhat better maintained than open dumps; typically
with features like rainwater management, simple cover materials and improved
inspection of incoming waste. Open and controlled dumps are less conducive to
LFG production because of aerobic conditions, shallow layers, and unconsolidated
disposal. The general characteristics which distinguish the different types of landfills
and dumps are given in Table 2.2. These characteristics vary from region to region,
from nation to nation, and even from site to site.
to control operations. The high percentage of organics, combined with much plastic,
which forms layers when compacted, contributes to the build-up of LFG at dumps.
LFG has a low calorific value due to low flow and/or concentrations of methane,
it may not be possible to sustain LFG to energy projects. Low calorific value LFG
can occur during the start-up phase of a landfill, where the biodegradable content of
waste is low and/or when LFG production declines after waste disposal has ceased.
Calorific value (CV) may be defined as the quantity of energy (heat) released
upon the combustion of a unit quantity of a fuel. In the case of a gaseous fuel, the
energy content is commonly defined in units of megajoules per cubic metre of fuel
(MJ/m3). The useful energy derived from combustion of LFG is almost entirely due
to its methane content. LFG is typically approximately 50% methane by volume at
the point of combustion. The terms ‘low calorific value’ (low-CV) or ‘lean’ gas, in the
landfill context, broadly refers to a collected LFG in which the energy (i.e., methane)
content is below that typically required for the effective operation of traditional LFG
infrastructure. In practice, low-CV LFG would normally be considered to have a
methane concentration below approximately 30% by volume. Low-CV gas is char-
acterized by a lower temperature of combustion and less rapid combustion in air.
There are two aspects which affect management and control of low-CV LFG:
The question of appropriate gas management from such sites arises whenever
volume and quality of the LFG is insufficient for flaring in a conventional high-
temperature flare. Low volumes and/or quality of LFG may occur under four sce-
narios outlined below.
In The early stages of filling a Cell: The quantity of LFG generated from a body
of waste is a function of the quantity, composition and rate of degradation. In
the early stages of waste placement in a cell, the mass of waste in place may be
relatively low. There is also a time delay (typically 3–6 months) following waste
placement, in which LFG generation from the waste is low. Therefore in the
early stages of filling of a cell it is likely that the combination of the quantity and
age of the waste means that insufficient LFG volumes and relatively low meth-
ane contents may be generated. In addition, there are operational factors which
limit the effective collection of any LFG generated from cells which are filling.
For example, gas collection systems are readily damaged by landfill operations;
operational cells are unlikely to have low permeability caps, reducing the collec-
tion efficiency of a gas extraction system by limiting containment and the degree
of suction which may be applied before air ingress becomes unacceptable; and
the depth of the waste may be insufficient to facilitate effective gas control.
Post-Closure: After filling has ceased, LFG production rates tail off and air slowly
replaces the LFG in the waste body. The composition of the interstitial gases
within the fill gradually assumes that of atmospheric air. As a result, the extract-
able volumes of LFG become smaller and the methane content of the extracted
gas decreases as LFG is mixed with air entering the landfill.
Filling with Low Proportions Of biodegradable waste: A site may fill low propor-
tion of biodegradable waste, either because it is filling low amounts of waste in
Planning and design of LFG recovery system 37
general (for example at small sites) or because the biodegradable content of the
filled waste is low. Each tonne of degradable waste will produce approximately
6 m3 LFG per year for the first 10 years after deposition. Under optimum condi-
tions, a bulk gas production of 400–500 m3 may theoretically be achieved per
tonne of degradable waste. The achievable yield of extracted LFG will however
be much lower, in the range of 100–200 m3 over the site lifetime.
Rather than a sharp drop in LFG volumes as expected after site closure, the fill-
ing of low amounts of biodegradable waste will result in continuously low or slowly
degrading LFG volume and methane levels that require management over extended
periods of a landfill’s life.
Inadequate Management Of The Gas field and LFG Infrastructure: A lack of
appropriate gas quantity and quality may also result from inadequate management
of the gas field and gas collection infrastructure including:
Thus, before considering management options for low levels of LFG, it is advisable
to assess the performance of the gas collection system and the overall management
of LFG at the facility. The key features of such an assessment include:
Lateral Migration Control: Raw LFG contains methane and carbon dioxide in con-
centrations of approximately 60% by volume and 40% by volume respectively.
Methane has a flammable range of approximately 5% by volume to 15% by volume
in air and carbon dioxide becomes toxic at concentrations exceeding 7.5% by vol-
ume. The lateral migration of LFG and its subsequent accumulation is a potential
acute hazard to receptors located in proximity to landfill sites. Experience has shown
that lateral migration of LFG in concentrations likely to pose a hazard may occur at
distances of up to 100 m in unconstrained geology. Golder has observed migration
to occur over significantly greater distances where preferential and/or constrained
pathways exist.
In order to reduce LFG emissions from landfills and for leachate management
purposes, there has been a tendency to install low permeability capping on land-
fills. The hazard from lateral migration is therefore likely to be most significant from
unlined sites (or sites with engineered liner failures) in close proximity to residential
receptors when low permeability capping has been installed on the waste and no
effective gas collection system is present.
38 From landfill gas to energy – Technologies and challenges
One of the main (and most effective) techniques for the management of lateral
migration of LFG is effective gas extraction, whether within the waste mass itself, or
specifically targeted along the perimeter, or outside the waste boundary. Low-CV gas
management techniques are therefore potentially vitally useful tools in the control of
LFG migration and risk management.
If the current landfill gas collection system does not produce gas with a 35 to
40 percent methane concentration, upgrades and modifications may be considered:
• Balance the gas collection well field: Low methane content in landfill gas can
be due to excess vacuum at individual wells that draws air into the waste mass
and ultimately into the gas collection system. Landfill gas quality can sometimes
be improved by proper balancing of the well field to produce landfill gas with
higher methane content. Balancing the well field involves adjusting the vacuum,
and resulting flow, at each well so that the flow more closely matches the gas
generation rate.
• Take gas collection wells off-line: Pull gas for the project only from wells that
are producing adequate quantities of high quality gas. This may include replac-
ing well head valves that are not seating properly in the closed position, or by
isolating wells for the project from the other wells associated with the remedia-
tion activities.
• Reduce water levels in gas collection wells: Water from condensate or leachate
accumulation at the bottom of wells can block the well-pipe perforations and
reduce gas flow. Determine if dropping the water levels increases gas production
in the well by comparing methane levels and gas flow before and after removing
water from the well.
• Reduce oxygen and nitrogen: Oxygen or nitrogen in the landfill gas indicates
the intrusion of air into the landfill, which inhibits methane production. An
oxygen level greater than 2 percent or a nitrogen level above 10 percent gener-
ally indicates air is being pulled into the system. This can occur if air is being
pulled through the landfill cap at breaks or cracks. If oxygen levels approach
5 percent or more, it is likely that there is a direct opening in a well hose, con-
densate knockout, manhole, or other point along the collection system. Perform
a system check and seal any leaks in either the landfill cap or the collection
piping.
• Reduce header vacuum and flow: A smaller blower may be needed if the cur-
rent blower cannot be damped back enough to support well field balancing.
Replacing the blower is typically an involved process; often the associated flare
has to be modified or replaced with a smaller one to accommodate the flow and
maintain good combustion. Construction and operating permit modifications
are often required.
• Well maintenance: Flushing or other methods to unclog well perforations can
improve gas flow and methane concentration.
These measures are not expected to yield dramatic results, perhaps 5 to 10 percent
increase in methane concentration; however, they are relatively inexpensive to
implement.
Planning and design of LFG recovery system 39
waste, waste paper, garden wastes, textiles, wood, dirt, rubber and plastics. These
materials contain a combination of carbon (C), hydrogen (H), oxygen (O), and some
nitrogen (N). The products of waste decomposition are primarily methane and car-
bon dioxide, formed in accordance with equation 2.1, 2.2 and 2.3:
of such decomposition and air space recovery depends on many factors related to
the waste composition, operations techniques, stability evaluations, waste wetting
methods, pH, nutrients and depth of fill. Optimum removal of LFG from MSW can
approach 35% of the waste mass by weight at a maximum, over the life of the site
(20 years). However, the recirculation of leachate and nutrient addition may pose
certain problems that need to be addressed as a result of the bioreactor. These prob-
lems may include odor control, waste stability issues, side slope leachate breakouts,
and differential waste settlement.
The bioreactor is a better waste treatment and long-term waste stabilization
technology when compared to ordinary landfills. To achieve optimum waste stabi-
lization, moisture should be added to the landfill during waste placement, during
operations and after closure to optimize decomposition, waste treatment and air
space recovery. If substantial waste decomposition is achieved, there would be little
need for costly membrane or clay caps on lined landfills.
1 Extraction wells
2 Wellheads
3 Collector Pipes
4 Extraction Pumps
5 Condensate knockout system.
• Quantity of intermediate and top cover used in operation and restoration will
influence the extent of lateral migration. Inadequate landfill capping may lead to
air being drawn in from the surface of the site and both poisoning the methane
producing bacteria as well as diluting LFG being extracted;
• Applied suction, this should cause a minimum depression in pressure to limit the
effect of gas dilution caused by air ingress;
• Leachate level affects the efficiency of the extraction well. A high leachate level
will reduce efficiency; and
• Gas well type.
Planning and design of LFG recovery system 43
Coarse Aggregate
Unslotted Connecting Pipe
Backfill
A A
Well
Head
Coarse Aggregate
Backfill
Control valve
Monitoring points
Finished ground
level
Final Cap
Soil/bentonite mix
Waste
2.4.2 Wellheads
Wellheads are fitted to the top of gas wells to control the extraction of gas. The
material typically used to make wellheads is polyethylene (PE). Wellheads should
be joined to connecting pipework using flexible piping to allow for settlement.
Wellheads have been developed to cover a number of aspects and components vary
depending on the required functions. These include:
• flow rate measurement fittings, to allow for the flow from individual wells to be
monitored;
• flow regulators;
• dewatering wellheads;
• combined leachate and gas extraction; and
• telescopic fittings to account for movement of the landfill surface with site
settlement.
Wellheads should include provisions for monitoring gas quality and suction pressure.
Sites which require higher LFG delivery pressure for utilisation purposes will use
other types of gas compressor. Other extraction equipment that may be considered
include:
Spacing of LFG collection wells for active systems is highly dependent on site-
specific variables such as waste density, waste moisture content, waste thickness, well
Planning and design of LFG recovery system 47
design, and cap configuration. The following methods have been used to determine
the well spacing of LFG collection systems:
Whichever design method is used, the designer must ensure LFG is collected from
the entire area of the landfill and off-site migration is prevented.
the landfill. This method is most appropriate for landfills with low-permeability
covers. Figure 2.10 shows a typical layout for wells designed using the cylinder
method.
The following equations can be used to apply the cylinder method:
Flow Rate for Entire Landfill. Equation 2.4 can be used to estimate the total amount
of LFG being generated from within a landfill:
where:
V volume of waste
D density of waste
G methane production rate.
Typically, methane represents approximately 30 to 55 percent of the total volume of
LFG generated from a landfill. Since the G term is only an estimate of the amount
of methane generated, to determine the total LFG flow rate, we divide (V)(D)(G) by
the percent methane.
50 From landfill gas to energy – Technologies and challenges
Determine Flow Rates from Each Well (Cylinder Method). The flow rate from
individual wells can be determined using equation 2.5 by assuming a radius of
influence and estimating the amount of gas generated from within this radius using
the methane production rate discussed above:
where:
Q methane flow rate
R radius of influence
r borehole radius
t waste thickness
D density of waste
G methane production rate.
As a rough approximation, the total flow from all wells as determined by the cylin-
der method, must be greater than or equal to Qtot (Calculated above).
ΣQ from each well Qtot
Determine pressure drop required at each well to maintain assumed radius of influ-
ence. Equation 2.6 is used to estimate the vacuum required to prevent the build-up
of pressure within the landfill due to the generation of LFG:
where:
ΔP pressure difference from the radius of influence to the gas vent
R radius of influence
r radius of borehole
μ absolute viscosity of LFG
Ks apparent permeability of the refuse
D density of the refuse
Gtot Total LFG production rate G/(% methane).
In order to ensure that LFG generated within the landfill do not escape through the sub-
surface or through the cover, the vacuum used during full-scale operations will often be
somewhat greater than the value calculated above. The required vacuum is often based
on data collected from LFG monitoring probes located at the perimeter of the landfill.
These perimeter wells are typically monitored for vacuum and methane content.
Other Design Considerations. The maximum LFG extraction rate from any well
is limited by the available vacuum and air intrusion into the waste (i.e., overpull).
Overpull can result in oxygen being pulled into the landfill and killing the methane
producing bacteria or causing landfill fires. Additional items to keep in mind when
establishing spacing of LFG wells:
• Access to proposed well locations by drill rigs must be considered when laying
out the gas collection system.
• Disposal of drill rig waste.
The well spacing is determined by the radius of influence for a corresponding design
vacuum at the well. Well spacing should generally not exceed twice the calculated
radius of influence. The radius of influence is calculated according to equation 2.7:
Qwell M
R (2.7)
π LρwasteQmax
where:
R The required radius of influence
Qwell gas flow per well
M landfill design capacity
L well depth, FT
ρwaste density of waste
Qmax maximum gas generation rate
The minimum required radius of influence should be compared with the design
radius of influence based on permeability and vacuum at each well.
The intrinsic permeability (Kwaste) of the waste is calculated by using
equation 2.8:
where:
Kwaste Intrinsic permeability of waste
k horizontal hydraulic conductivity of waste
μ dynamic viscosity of water, N-sec/m2
γ unit weight of water, N/m3.
The radius of influence of a well based on pressure is determined by using
equation 2.9:
2
Plandfill Pvac
2
R2 μLFG ρwasteQmax ⎛⎜ R ⎞⎟
ln ⎜ ⎟⎟ (2.9)
Pvac MKwaste ( L/D ) ⎜⎝ r ⎠
where:
Plandfill allowable internal pressure in landfill
Pvacuum pressure in gas well
R radius of influence
μLFG dynamic viscosity of landfill gas
ρwaste density of waste
Qmax maximum gas generation rate
52 From landfill gas to energy – Technologies and challenges
The purpose of a passive gas collection system is to prevent the build-up of gas pres-
sure within the landfill to maintain the stability of the landfill cover and to prevent
the off-site migration of LFG. Passive collection systems can be designed as blankets,
wells, or trenches. Strict design procedures are often not employed to design pas-
sive systems because they are typically placed on old and/or small landfills where the
potential for LFG generation is small. Instead of using strict design procedures, rules
of thumb are commonly applied in the design of passive gas collection systems.
Passive Blanket Collection Systems: Because blanket gas collection systems do
not penetrate down into the waste layer, they are less effective than well systems in
preventing the off-site migration of LFG. However, blanket gas collection systems
are effective at preventing the buildup of pressure beneath a cover system. Granular
soil layers used as gas collection blankets are typically 305 mm (12 inches) in thick-
ness. If a geonet drainage layer is used it will typically be a geocomposite with a geo-
textile attached to one or both sides of the geonet. The geotextiles attached to the
geonet prevent soil and waste from entering the geonet. The geotextiles also increase
the frictional resistance at the drainage layer interfaces. Geotextiles can also be used
as the gas collection layer if the anticipated production of LFG is very small and the
normal stresses acting on the geotextile are small.
Design Procedures for Passive Blanket Collection Systems: If there is a potential
for the build-up of gas pressure beneath a geomembrane barrier layer, slope stability
becomes a concern and a more rigorous design procedure should be implemented.
The general steps required when considering gas pressure in the design of a passive
LFG collection blanket are as follows:
• Estimate the maximum gas flux that needs to be removed from below the land-
fill cover.
• Perform slope stability analyses to estimate the gas pressure at which slope insta-
bility will result.
• Design a vent system below the cover that will evacuate the assumed gas flux
and prevent the build-up of gas pressure beneath the geomembrane.
The LFG flow rates in passive blanket collection layers generally follow laminar and
darcy laws.
Passive gas collection wells are typically spaced approximately 60 meters (200
feet) apart, i.e.: 1 per 0.4 hectare (1 per acre). Additional wells will be required if
perimeter monitoring probes indicate the methane concentration exceeds the regula-
tory limit for the site. Vertical risers should also be located at high points in the col-
lection system within the landfill.
Planning and design of LFG recovery system 53
The objective of LFG extraction wells is to extract the maximum possible volume
of LFG leaving the condensate behind. The gas flow arrangement should be able to
provide finer adjustments generally for low LFG flows. Choosing the correct diam-
eter of pipe for the various sections of the system is of prime importance, since the
velocity of LFG flow against the gradient of the pipe run is a critical factor in suc-
cessful dewatering.
The LFG piping should be designed to carry the necessary volume of LFG. LFG
piping comprises of lateral piping that connect the wells to the main headers, and
main header piping, which conveys large quantities of gas to the control system.
To ensure proper designing of LFG piping, the following elements should be
considered:
Maximize piping sizes: Specific pipe sizes (i.e., diameters) have limitations on the
amount of gas that can be moved through the pipe. With LFG, the amount of gas
that will be generated and recovered is always uncertain, and the variability in
applied vacuum levels can also affect gas flow. As such, it is critical to design pip-
ing systems for the high end of the range of expected gas flows for the area of the
landfill that the pipe will serve. The design can take into consideration the expected
working life of the piping so that the pipe sizing is not based on future flows that
the pipe would never see, as long as provisions are made to upgrade the piping
when needed. Larger pipe sizes also help against condensate formation and pipe
blockage by allowing gas flow to continue despite moderate condensate buildup.
Install piping on native soil: Wherever possible, LFG piping, particularly main
header lines, should be installed on native soil to prevent undue affects of landfill
settlement. For piping installed on refuse, settlement can cause unintended low
points where condensate can collect and block gas flow. Piping on native soil
outside the refuse boundary avoids this problem and also allows the piping to
be installed with less slope, making design and installation easier.
Increased pipe slopes: In all cases, it is considered a BMP to maximize the pipe slopes
for all LFG system piping. When installed on native soil, the piping should have
a minimum slope of 1% with a provision to increase to 2% whenever feasi-
ble. For piping on refuse, the minimum slope should be 3% for areas expected
to have low to moderate differential settlement and 5% in areas expected to
exhibit heavy settlement.
Where these slopes cannot be achieved, the piping should be designed with mul-
tiple access points and cleanouts for inspection and dewatering. They should also
undergo a more rigorous and frequent pipe inspection program. Pipes can be run
down or across landfill slopes to increase slope.
Above or below grade piping: Above grade piping systems are preferred over
below grade systems in most cases. Above grade piping can be more easily inspected,
repaired, and upgraded, promoting maximum effectiveness. However, to protect
against weather effects, above grade piping systems must be staked to control move-
ment from thermal expansion/contraction or landfill erosion, provide UV protection
to protect plastic pipe against the sun’s influence, etc. The only exceptions would be
54 From landfill gas to energy – Technologies and challenges
cold weather locations where frequent freezing temperatures necessitate burying the
pipe, or in active areas where above grade piping could be damaged.
Looped piping systems: LFG piping may fail due to damage, breakage, or set-
tlement. Therefore, LFG piping systems that include looped headers can be con-
sidered. These looped systems allow vacuum to reach all areas of the landfill from
more than one direction. A LFG system would have a primary piping loop around
the entire refuse area. For large landfills, however, multiple interior loops, including
temporary, movable ones, may be warranted. Looped piping systems equalize vac-
uum throughout the gas system and reduce downtime for those portions affected by
non-functioning piping. With these looped systems, including isolation valves allows
non-functioning pipe sections to be isolated for repair and flow directions changed
to restore vacuum to the problem area. A rough schematic of a lopped header
system and well network is provided in Figure 2.11.
Pipe specifications: Beyond the size and slope of the pipe, the type of pipe grade
specified is important as well. Plastic piping systems are commonplace in the LFG
industry. However, specifying high grade pipe is important for the effectiveness and
longevity of the piping system. This includes using Schedule 80 PVC over Schedule
40 and using higher quality HDPE pipe. Above grade PVC pipe must be protected
against UV radiation, and above grade HDPE should be staked to prevent movement
due to temperature extremes. Special allowance should be made for HDPE thermal
expansion and contraction because of its substantially greater coefficient of thermal
expansion than PVC.
A header system can be constructed in three general configurations: branches,
loops, or as a matrix. These layout options are shown in Figure 2.12. Branched sys-
tems consist of individual wells attached to a blower through the use of a header
pipes and larger trunk lines. Branched systems are fairly common on small landfills
where there are a limited number of wells. Looped systems ring the landfill and have
the advantage of allowing gas to be pulled from an individual well from more than
one direction, bypassing clogs in the header line. Looped systems will often incor-
porate branches off of the main loop to allow collection of gas from regions of the
landfill that are not adjacent to the loop. The design objectives of the header system
are as follows:
• Create sufficient vacuum and flow from each extraction well to collect all LFG
and prevent the off-site migration of gas.
• Move the gas through the header system to the blower and flare.
• Accomplish the first two objectives with the lowest possible capital and operating
expenditures.
Pressure losses in the piping system are the result of friction losses and dynamic
losses. Friction losses occur as gas flows through the header pipes. Dynamic losses result
from things such as changes in flow direction (elbows and tees), pipe constrictions,
valves, filters, knock-out pots, and other restrictions within the piping network. The
total pressure loss is the sum of the friction and dynamic losses.
Design Considerations. It is important to consider overall system pneumat-
ics prior to designing and selecting individual system components. A suggested
approach is briefly summarized below:
4 Step 4. Develop a relationship for vacuum level versus airflow in the subsurface.
5 Step 5. Calculate the friction loss for the system components and piping for a
range of flow rates.
6 Step 6. Develop a “system” curve by adding the frictional losses calculated in
steps 4 and 5.
7 Step 7. Select a blower with an appropriate blower curve.
8 Step 8. Predict the flow rate and vacuum level from the simultaneous (graphical)
solution of the blower curve and the system curve.
9 Step 9. Perform a network pressure analysis using the assumed well layout and
equipment. Determine if the proposed system provides adequate vacuum and
flow to all portions of the landfill.
LFG may be produced at a site for a number of decades dependent on landfill condi-
tions and type and age of waste, with emissions continuing at declining levels from
the date of placement. The objectives of conducting the pump test are:
The LFG collection system should be designed to extract maximum amount of LFG
under a suction pressure without any air infiltration. Various parameters that should
be considered for the designing of LFG extraction system are:
• Velocity and flow rate of the LFG through gas extraction well
• Temperature of the gas
• Manometric pressure, i.e., suction head under which gas is being extracted
• Atmospheric pressure
• Volumetric composition (%CH4, %O2 and %CO2) of the LFG at extraction
head.
Table 2.4 provides a list of testing methods generally used for LFG.
LFG extraction wells are installed at selected locations in a landfill. A blower is used
to extract LFG from the wells. The LFG composition, landfill pressures, and orifice
Planning and design of LFG recovery system 57
Procedure Description
EPA Method 1 Selection of traverse points
EPA Method 2 Determination of gas velocity and volumetric flow rate
EPA Method 3A Determination of O2 and CO2 for flare stack gas molecular weight
calculations
EPA Method 3C Determination of CO2, CH4, nitrogen (N2), and O2 in raw LFG
EPA Method 11 Determination of H2S
EPA Method 25C Determination of raw LFG NMOCs
EPA Method 40/TO-15 Determination of VOCs
pressure differentials from the wells are measured and used to calculate the LFG produc-
tion flow rate. The gas flow rate determination is performed for the following reasons:
VALVE
WELL CAP
MONITORING
PORT
FLEXIBLE PIPE
TO BLOWER
SOLID WASTE
SOLID PLASTIC
WELL PIPE
SOIL (TYP.)
PERFORATED
PLASTIC WELL PIPE
GRAVEL
SOLID WASTE
specific factors such as adjacent land use, soil properties, and migration potential.
At some sites, probes may be closely spaced, every 30–60 m (100–200 ft), if there are
buildings near the landfill. Each probe must be permanently marked or tagged with
an identification number to ensure data is accurately recorded.
To monitor the performance of the extraction wells, pressure probes are installed.
Pressure Probe Borings: The pressure probe borings are installed by utilizing a drill
rig capable of advancing a 6 inch diameter hole to a depth equal to the top of
the perforated section of the extraction well.
Pressure Probe: The pressure probes are constructed of 1 inch PVC schedule 40 pipe.
The bottom two-thirds is perforated.
60 From landfill gas to energy – Technologies and challenges
does not draw in air and cause fires in the waste by sucking excessive amounts of air
into the waste mass.
LFG Well spacing is normally determined by using the “radius of influence”
concept. According to this concept the radius of influence of a particular extraction
well depends upon the extraction rate (i.e., well flow rate), depth of landfill, in place
refuse density, CH4 production rate, and fractional CH4 concentration.
The well should be placed in such a way that the “radii of influence” of the
neighboring wells just overlap each other. This would ensure that LFG from the
entire landfill is collected. The collection wells should also be placed in a pattern
that maximizes the efficiency of LFG collection. Figure 2.16 shows an equilateral
triangle pattern that is an efficient method of collecting the gas considering uniform
conditions throughout the landfill.
The pattern shown in Figure 2.16, however, is not always possible and hence the
patterns must be modified depending upon the local landfill conditions. The spac-
ing of wells is also dependent upon their location on a landfill. If they are located
in the central part, the spacing may be large since higher well flow rates are desired.
However if the wells are located at the periphery then lower spacing would be favo-
rable since lower well flow rates are desired. In addition, the location of the wells
on a landfill is governed by the purpose of gas collection. If the gas is collected only
to prevent it from migrating to neighboring areas, then the wells may be located at
the periphery of the landfill. If energy recovery is the purpose of gas collection, then
wells may be located at the center of the landfill. The wells may be located both at
the center and on the periphery if gas is collected for the dual purpose of migration
control and energy recovery.
A single cluster of three extraction wells or five individual wells are installed in
the tests area. The wells are configured as shown on Figures 2.17.
Age of Refuse: Age of refuse is observed from well cuttings during well instal-
lation. It is unlikely that the age of the refuse in any given test area will be uniform.
A calculated weighted average is used to determine the average age of the refuse
using equation 2.10:
n
Aavg ∑ Fi Ai (2.10)
i 1
62 From landfill gas to energy – Technologies and challenges
100 100
50 50
600 150
100
50
Well
Shallow Probe
Deep Probe
where
Aavg Average age of the refuse tested, yr.
Fi Fraction of the refuse in the ith section.
Ai Age of the ith fraction, yr.
Installation of Extraction Wells: A rotary drilling rig is used to advance a
36 inch diameter hole in the landfill to a minimum of 75 percent of the landfill
depth. In any event the boring should not proceed through the bottom of the landfill
or the liquid level. The bottom two-thirds of the extraction well pipe is perforated.
The extraction well casing is placed in the center of the hole and backfilled
with 1 to 1-1/2 inch gravel to a level 1 foot above the perforated section. A layer of
backfill material 4 feet thick is placed immediately over the gravel. A layer of ben-
tonite 3 feet thick is then be placed, hydrated, and the remainder of the hole back-
filled with cover material or material equal in permeability to the existing cover
material.
extraction well. The 50, 100, and 150 foot probes (deep probes) for each well, or
any additional probes located 50 or more feet from a well along the three radial
arms, should be extend to a depth equal to the top of the perforated section of the
extraction wells. All other probes (shallow probes located 10 feet from each well)
shall extend to a depth equal to half the depth of the deep probes.
Pressure Probe Installation: The pressure probe is installed by using a drill rig
to advance a boring 6 inches in diameter to the required depth. The bottom two-
thirds of the pressure probe is perforated. He perforations consists of 0.010 inch
slots. The pressure probe is placed in the center of the hole and backfilled with a
coarse aggregate (pea gravel) to a level 1 foot above the perforated section. A 4 foot
layer of backfill material is then placed over the pea gravel. A layer of bentonite at
least 1 foot thick is placed over the backfill, hydrated, and the remainder of the hole
backfilled with cover material or material equal in permeability to the existing cover
material. The construction of the pressure probes is shown in Figure 2.18.
The individual wells are ducted to a common header and routed to the blower and
flare assembly. A flow measurement means, such as an orifice metering station, is
located near the blower inlets.
Difference Co – Cw
where,
Co Concentration of N2 at the outlet, %
Cw Concentration of N2 at the wellhead, %.
The percentage values are totaled and the sum subtracted from 100%. The remain-
ing percentage is then assumed to be nitrogen. The nitrogen content is used as an indica-
tion of air intrusion. The system passes the leak check if the differences is less than 1%.
measuring event. The gauge pressure of each deep pressure probe is corrected to
absolute pressure (Pi) by using equation 2.11.
Pi Pbar Ps (2.11)
Average Pressure Recording: For each probe, the average of all the 8 hours deep
pressure probe readings are determined and recorded as Pia. These readings are used
Planning and design of LFG recovery system 65
to determine the maximum radius of influence. The average initial pressure, Pia, is
calculated by using equation 2.12.
Static Flow Rate Recording: The static flow rate of each well is measured once dur-
ing static testing. The static flow rate is taken by first fully opening the well head
valve. The operator then connects a digital pressure meter across the orifice plate
located at the manifold station. The operator then records the pressure reading,
disconnect the pressure meter and close the well head valve.
The purpose of short term testing is to determine the maximum vacuum that can be
applied to the wells without infiltration of air into the landfill. The short term testing
is done on one well at a time. Upon completion of testing on the first well, sections
2.13.1 through 2.13.6 will be repeated for the remaining wells. The extracted LFG
will be transported to the flare for destruction.
P Pbar Pf (2.13)
66 From landfill gas to energy – Technologies and challenges
where,
WD well depth, m.
The purpose of long-term testing is to extract a significant volume of LFG from the
extraction wells and to ultimately determine the long-term sustainable flow rate. The
blower is used to extract LFG from the wells. The blower vacuum is set to equal
the highest stabilized blower vacuum demonstrated by any individual well in section
2.13. The well head valves on each well are opened to apply the maximum stabilized
applied vacuum on each well. Every 12 hours for 7 days, the LFG is sampled from
each well head sample port, the gauge pressures of the shallow pressure probes and
the blower vacuum. The LFG flow rate is measured.
The criteria for infiltration in section 2.13.2 and the method described in section
2.12.1 will be used to test for infiltration. If infiltration is detected, the blower vacuum
will not be reduced. Instead the LFG flow rate from the well will be reduced by adjust-
ing the control valve on the well head. Each affected well will be adjusted individually.
The total volume, Vt, of LFG extracted from the wells will be calculated using
equation 2.16:
n
Vt ∑ Q1tvi (2.16)
i 1
Planning and design of LFG recovery system 67
where,
A standard pitot tube is located in line with the orifice plate metering station. The
procedures in Section 4 of EPA Method 2 is used to determine the average dry gas
volumetric flow rate for at least five flow rates that bracket the expected LFG flow
rates, except in Section 4.0, a standard pitot tube rather than a Type S pitot tube is
used. Method 3C is used to determine the dry molecular weight. It may be necessary
to calibrate more than one orifice meter in order to bracket the LFG flow rates. A cali-
bration curve is constructed by plotting the pressure drops across the orifice meter for
each flow rate versus the average dry gas volumetric flow rate in m3/min. of the gas.
Equation 2.19 is used to calculate the depth affected by the test well. If using
clusters, the average depth of the wells is used for WD. If the value of D is greater
than the depth of the landfill, D is set to equal the landfill depth.
D WD Rsa (2.19)
Equation 2.20 is used to calculate the volume of refuse affected by the test well.
Vt RsaπD (2.20)
Equation 2.21 is used to calculate the mass affected by the test well.
Mt Vt p (2.21)
68 From landfill gas to energy – Technologies and challenges
Lo is modified using equation 2.22 (if required) to account for the non-decomposable
refuse in the landfill.
L o fLo (2.22)
K is solved by iteration using equation 2.23. This process continues until the left
hand side of the equation equals zero, 0.001.
⎡ Q ⎤
Ke kAavg ⎢⎢ F ⎥0
⎥ (2.23)
2
⎣ o Mt
L ′ ⎦
Table 2.5 presents simple diagnosis tool to highlight some common problems
in the operation of the LFG collection and utilization facilities and their probable
solutions.
LFG is typically warm and saturated when extracted from the moist environment
of a landfill. As the gas travels through the header pipes, it cools, which reduces its
moisture holding capacity. The quantity of condensate generated in a LFG collection
system is a function of how much LFG is being extracted, the vacuum or pressure
being exerted on the LFG, and the magnitude of the temperature change. To prevent
this water from blocking the header lines, low points in the piping system should
have condensate knock-out tanks. Knock-out tanks are specifically designed to pro-
mote the formation of liquid droplets and to separate these droplets from the gas
flow. On large landfills, condensate collection can be automated with pumps and a
piping system that carries the condensate to a central location where it can be stored
and treated.
The quantity of LFG condensate will vary throughout the year. Typically, dur-
ing the winter, condensate formation will be at its highest. A psychometric chart is a
graphical representation of the thermodynamic properties of moist air. These tables
can also be used to provide information on the amount of moisture in LFG.
Design Considerations. Some reasonable assumptions may be made when esti-
mating condensate generation:
Table 2.5 Common LFG Collection System and LFG Recovery Issues
atmospheres. The average ambient temperature of the soil surrounding the header
pipe is 50oF (283K). The solution is as follows:
Assume the gas extracted from the landfill is 50% methane and 50% carbon
dioxide and is at 100% relative humidity. Assume the gas temperature within the
pipe drops from 90oF (305K) as it exits the landfill to 70oF (294K) as it travels
70 From landfill gas to energy – Technologies and challenges
through the header pipe. The water holding capacity of the landfill gas will drop as
the temperature of the gas drops and can be estimated from a psychrometric chart.*
Conc. of water vapor 0.030 kg water/kg landfill gas (at 305K)
Conc. of water vapor 0.015 kg water/kg landfill gas (at 294K)
Subtracting gives:
Potential Condensate 0.015 kg water/kg landfill gas
The ideal gas law equation 2.24 can be used to estimate the density of the gas
passing through the header pipe:
where:
P absolute pressure within header pipe
M molecular weight of landfill gas
0.5(molecular weight methane) 0.5(molecular weight of carbon dioxide)
0.5(16) 0.5(44) 30 kg/kg-mole
RU Universal gas constant 0.0821 L-atm/g-mole K
T temperature.
Density PM/RUT [(0.9 atm) (30 kg/kg-mole)]/[(0.0821 L-atm/g-mole K)
(294 K) (1,000 g-mole/kg-mole)]
Density of landfill gas 1.12 103 kg/L
The flow rate times the concentration of the condensate yields the following conden-
sate generation rate:
(0.015 kg water/kg LF gas) (1.16 103 kg/L) (236 L/s) (86,400 s/day)
(1 L/kg) 356 L/day
The condensate can be collected in several large tanks located throughout the header
system or the condensate can be periodically removed from several smaller collection
tanks using pumps and header pipes. In this scenario, the condensate will typically
be stored in a larger tank prior to off-site disposal. The condensate generation rate
must be estimated to determine the condensate pump required. Other design consid-
erations include the following:
• Sumps should be located at lowest elevation with respect to gas header and
branches from which condensate will be collected.
• All condensate pipes should have at least a 3 percent slope (if possible) to pro-
mote drainage.
• Condensate pipe should be run with air supply lines and gas collection lines to pro-
vide better access for maintenance and protection of pipe (if PVC or HDPE is used).
• Most condensate collection system sump pumps use compressed air versus elec-
tric powered. If a compressed air system is used, air lines and air compressors
will need to be sized as part of design process.
• Depending on the amount of condensate and its characteristics, pretreatment
may be necessary prior to discharge. Several skid mounted treatment systems
are commercially available.
Planning and design of LFG recovery system 71
The removal of condensate from the pipeline is necessary to prevent blockages and
restriction of gas flow. This can be achieved by use of condensate knock out drums
(Figure 2.19). The knock out drums are used when a high condensate volume is
expected or when the levels of groundwater or leachate are expected to rise above the
gas collection pipe network. The knock out drum consists of a drum which allows
expansion of the gas flow with a resultant drop out of condensate which may be
collected within the drum and discharged or pumped to a suitable reception point.
Where condensate is collected, it should be diverted to the leachate collection system.
The water or liquid that seeps through the landfill extracts the soluble dissolved or
suspended materials to form leachate. The main composition of leachate is water,
and organic and inorganic chemicals from the decomposition of the waste. The lea-
chates are a potential hazard from landfills and can create groundwater contamina-
tion, health problems and impact the environment. Therefore leachate treatment and
containment is important. Figure 2.20 shows the process of leachate generation and
Figure 2.21 shows the leachate formation process.
72 From landfill gas to energy – Technologies and challenges
where:
L Leachate Production
P Precipitation
T Transpiration
E Evaporation
SR Surface Run-off
RS Retention and moisture Storage
BP Change in the moisture content due to Biochemical Processes.
Figure 2.22 shows a typical leachate monitoring system at a landfill.
The leachate generation varies widely in quantity and characteristics from one land-
fill to another. Such a variable nature along with other factors make the applicability
of a treatment method highly dependent on leachate characteristics and tolerance of
the method against changes in leachate quality.
The factors which affect the choice of leachate treatment are:
• The anticipated flow rate that will require treatment. This mainly depends on
the water inflow into the landfill.
• Composition of leachate at source which is carried out in an equipped
laboratory.
• Discharge composition required by the regulatory authorities.
74 From landfill gas to energy – Technologies and challenges
Ultrafiltration, nanofiltration and reverse osmosis are some of the most used
technologies for landfill leachates. Reverse osmosis is a promising technology for
landfill leachate. But there are negative aspects concerning the reverse osmosis.
The membrane fouling implicates an extensive pre-treatment or chemical cleaning,
and this can shorten their lifetime. Also, the filtration generates large volumes of
concentrated contaminants which are highly toxic waste. The issue with filtration
technology is that the contaminants are not degraded but concentrated, and the
waste generated has to be treated elsewhere.
Figure 2.24 shows a typical leachate treatment system.
of the contaminants. Due to the landfill leachate highly variable composition, high
ammonium levels and low biodegradability, this process is less suited.
Another aerobic treatment method is the aerated lagoons. However, the use of
aerated lagoons requires a big area available for its construction and problems as
odors, algae blooms or insect infestation may occur in this system.
Trickling filters make use of the biofilm growth on a fixed substrate used to treat
water that runs through it. The higher resistance of the biological community makes
this system more suitable for treating landfill leachate.
The anaerobic treatment consists on generating the optimum conditions for
anaerobic organisms to thrive. The anaerobic treatment has the advantage of pro-
ducing fewer solids, efficiently removing BOD and generating methane which may
be used for energy production. The low ammonium removal rates make this system
not suitable for treating landfill leachates.
REFERENCES
3.1 INTRODUCTION
The planning and design of LFG to energy systems require prediction of the amount
of LFG generated from a landfill. LFG modeling is a common method for predict-
ing LFG generation from a landfill site. The prediction of LFG generation using an
LFG model at the planning and design stage of the project must be undertaken with
appropriate input parameters and field data.
A LFG prediction model is a tool that provides an estimation of LFG and meth-
ane as a function of time from a particular volume of waste. The purpose of LFG
model is to describe in simple terms the complex changes during decomposition of
organic waste in a landfill. It is based on the continuity of mass. Figure 3.1 shows
the continuity of mass principle.
The LFG models developed using the data from laboratory scale investigations
and pilot plant studies needs to be validated against data from actual field conditions
of the landfill sites.
The validation of LFG Models can be carried out by monitoring a particular land-
fill over a certain period of time interval, for example 30–50 years, which can give a
fairly good idea of LFG generation. However, this information is required by the land-
fill operators in advance to make economic and environmental decisions regarding set-
ting up and operating LFG recovery and utilization systems.
When formulating an LFG model for its replication under actual field condi-
tions, there are a number of systematic approaches that needs to be addressed as
briefly described below:
Generally the LFG models use simple empirical functions for the rate of waste
decomposition. They take into consideration microbial growth and decay only; and
are generally zero and first order kinetic models. The LFG models are based on site
specific input data and model parameters. The advantage of the LFG models are that
they provide a quick estimate of the methane generation estimation once the empiri-
cal constants have been determined.
The key LFG model parameters are the ultimate methane potential, the time period
and methane rate constant. The complex LFG models take into consideration the
different waste fractions and assume that the waste placement is either instantaneous
or a time lag of waste placement and methane generation. However under practical
field conditions, waste is placed continuously over several years in varying annual
quantities. This can have a significant impact on the LFG emission.
The LFG model results and actual field measurements differ due to the following
reasons:
Most of the LFG models irrespective of their complexity, type or validation have
explicit outcomes (Lamborn, 2010). They are:
Ultimate Methane Potential: The ultimate methane potential is the total amount of LFG
that can be obtained from a landfill. This estimate is based upon assumptions about the
breakdown of the waste within the landfill. In the early models, it was assumed that
there would be a complete fractional conversion of the waste organics into methane.
This gave values of methane generation as high as 400 l/kg of dry waste at STP.
Landfill gas modeling 79
14
12
10
8
6
4
2
0
0 5 10 15 20 25 30 35 40 45 50
Years
LFG Generation Time: For different models, the LFG generation time can be con-
sidered at with respect to the different aerobic and anaerobic phases within the landfill.
The generation time, is the time it takes for part or all of the LFG to generate from
the landfill. One of the useful indicators is the t1/2 (half-life) or time from placement to
when half the LFG has been generated.
Shape of LFG Generation Curve: The accurate prediction of LFG generation is
not possible either by using simple or complex LFG models. A first order model gen-
eration rate curve is shown in Figure 3.2.
Most models include a time lag between the placement of waste and waste
decomposition. The LFG models then show an increasing LFG generation rate.
A decreasing LFG phase is shown, as the quantity of degradable carbon reduction.
The quantity of methane generated from landfill is estimated using a carbon mass
balance approach. Methane is generated by the decay of the degradable organic car-
bon stock in the landfill site and reflects waste disposal activity over many decades.
The concept of the carbon stock model approach is illustrated in Figure 3.3.
The LFG modeling is used for sizing LFG collection, flaring, and energy utilization
systems; Projections of LFG emissions and evaluation of potential LFG emission
reduction and energy uses; and Monitoring and evaluation of regulatory compliance
for landfill sites.
The design of LFG extraction system, piping system, mechanical equipments, and
flaring system is based on the total amount of LFG that is generated rather than the
amount of methane generation. It is a general practice to assume that the LFG gener-
ated consists of 50 percent methane and 50 percent carbon dioxide so that the total
LFG produced is equal to twice the quantity of methane.
data, and the degree of similarity between the landfill site being modeled and other
sites which have already been modeled.
This section provides an overview of various LFG prediction models. The LFG mod-
els can be broadly grouped into Simple empirical Models and Complex Models.
Further classification includes zero-order, first-order, second-order, multiphase, or a
combination of orders. The more common models are listed below for reference.
1 Zero-Order Model
2 Constant Rate Model
3 Simple First-Order Model
4 Modified First-Order Model
5 First Order Multiphase Model
6 Second-Order Model
7 Scholl Canyon Model
8 Triangular Model
9 Palos Verdes kinetic Model
10 Sheldon Arleta Model
82 From landfill gas to energy – Technologies and challenges
11 GASFILL Model
12 U.S. EPA LandGEM Model Version 3.02
13 LFGGEN Model
14 EPER Germany
15 EPER France
16 IPCC Model 2006
17 TNO Model
18 Afvalzorg Model
19 Colombia Model Version 1.0
20 CALMIM Model
21 Philippines Model Version 1.0
22 Thailand Model Version 1.0
23 Ukraine Model Version 1.0
24 China Model Version 1.0
25 Mexico Model Version 2.0
26 Ecuador Model Version 1.0
27 Central America Model Version 1.0
28 GasSIM Model
29 RET Screen LFG Model
30 EMCON MGM Model
31 IGNIG Model
32 Finite Element Model.
25
Gas flow rate 106 m3/yr
20
15
10
0
0 10 20 30 40 50 60 70
Years
where:
Q methane generation rate in volume per time;
M waste in place, mass;
L0 methane generation potential in volume per mass;
t time;
t0 lag time; and
tf time to end point of generation.
The data that is required by this model is the methane yield potential, the mass
of waste and the duration of the methane generation.
where
t time
C amount of methane or the amount of substrate
k a zero order decay rate constant.
0 5 10 15 20 25 30 35 40
Years
where:
s first-order rise phase rate constant in reciprocal time.
where:
kr first-order decay constant for rapidly decomposable waste in reciprocal time;
ks first-order decay constant for slowly decomposable waste in reciprocal time;
Fr fraction of rapidly decomposable waste; and
Fs fraction of slowly decomposable waste.
The LFG generation rate curve for this model is shown in Figure 3.6. This graph
shows the individual graphs for nine years of waste placement and then the total LFG
generation rate gained from summing the LFG generation rate for each year of waste
placement.
The model shown in the above equation requires a number of parameters: the meth-
ane yield potential, the mass of waste, the fraction of rapidly and slowly decomposable
waste and the decay rates for rapidly and slowly decomposable waste.
Landfill gas modeling 85
where
t time
k an assumed second order rate constant.
where:
G volume of methane remaining to be produced after time t.
Integrating equation 3.7 gives
G G0ekt (3.8)
where:
G0 volume of methane remaining to be produced at t 0; and
V cumulative methane volume produced prior to time t.
Differentiating equation 3.9
dV dG
KG KG0 ekt (3.10)
dt dt
where:
kG0 peak generation rate which occurs at time zero in units of volume per time.
The total generation rate is the summation of the generation rates of the sub
masses, as in equation 3.11.
n
Q kG ∑ ri kiG0i ek t
i i
(3.11)
t 1
where:
n number of years of waste placement;
ri fraction of total refuse in submass i;
ki gas generation rate constant for submass i, in reciprocal time;
G0i volume of methane remaining to be produced at t 0 for submass i; and
ti age in years of the waste section placed in the ith year.
The model assumes that a constant fraction of biodegradable material is degraded
per unit time. The shape of the model is shown in Figure 3.7.
1 (3.13)
L0 t f Qsp
2
88 From landfill gas to energy – Technologies and challenges
h 9/10h
4/5h 8/10h
7/10h
3/5h 6/10h
5/10h
2/5h 4/10h
3/10h
1/5h 2/10h
1/10h
1 6 16
Year after placement
where:
Qsp specific peak rate of methane generation, in volume per mass-time; and
tf time to complete degradation.
Rearranging:
2L0 (3.14)
Qsp
tf
The key factor which limits the use of this model is the moisture content. The opti-
mum moisture content for decomposition of organic waste varies between 50–60%.
However, in many landfills, the moisture is either insufficient or not homogeneously
distributed. When the moisture content is low, the LFG generation curve is linear
and extends to longer time periods.
• Two-phase generation,
• LFG generation rate increases exponentially in the first phase,
• LFG generation rate decreases exponentially in the second phase,
• Equal volume of LFG is generated in the first and second phase,
• The peak rate occurs at the transition between the increasing first and decreasing
second phases,
• The organic fraction is composed of readily biodegradable, moderately decom-
posable organics, and refractory organics, and
• The ultimate yield for each organic fraction is based on the fraction’s corre-
sponding fraction of the MSW times the ultimate yield of the waste.
Landfill gas modeling 89
The ultimate yield of the organic fraction can be represented by equation 3.15.
Pj
L0 j L0 (3.15)
100
where:
L0j methane generation potential of the organic component j;
Pj component j’s percentage of total organic fraction; and,
L0 methane generation potential of the whole waste.
Equations 3.16 and 3.17 are used for this model.
dV
k1V for 0 t
t1/ 2 (1st phase) (3.16)
dt
dV
k1 k2G for t t1/ 2 (2nd phase) (3.17)
dt
where:
V volume of gas produced prior to time t;
G volume of gas remaining to be produced after time t; and
k1, k2 first and second phase gas production rate constants in reciprocal time.
Integrating the first phase equation gives:
V V0ek1t (3.18)
G0 k (t t )
G e 2 1/ 2 (3.19)
2
Since V G0 G, then
⎡ 1 ⎤
V G0 ⎢1 ek2 (t t1 / 2 ) ⎥
⎢⎣ 2 ⎥⎦ (3.20)
Drawbacks of the model are that the methane yield of the individual waste cat-
egories is not considered and that the assumption that half the gas is produced in
each phase may not be accurate.
90 From landfill gas to energy – Technologies and challenges
The assumption that half the gas is generated by the time of the peak rate may
not be accurate. Limiting factors are not considered either. The general shape of the
model is shown in Figure 3.9.
Qj 0 for t
t0j (3.21)
Qj Qpjeλj(t–t1j) (3.23)
Landfill gas modeling 91
where:
Qj methane generation rate of waste component j in volume per time;
t0j time when methane gas generation starts for component j;
t1j time of peak generation for component j;
t2j time at which the hyperbolic branch of the peak asymptotically approaches
infinity;
Qpj peak methane generation rate in volume per time; and
αj, λj constants.
Further the model assumes a time of almost 2 yr for the beginning of LFG gen-
eration for readily biodegradable waste, but a time of less than a year was used for
moderately and slowly biodegradable waste.
where:
MNMOC total NMOC emission rate from the landfill, megagrams per year
over years 1 to n
k methane generation rate constant, year1
L0 methane generation potential, cubic meters per megagram solid waste
Mi mass of solid waste in the ith section, megagrams
ti age of the ith section, years
CNMOC concentration of NMOC, parts per million by volume as hexane
3.6 109 conversion factor
92 From landfill gas to energy – Technologies and challenges
The mass of nondegradable solid waste may be subtracted from the total mass of
solid waste in a particular section of the landfill when calculating the value for Mi.
Equation 3.25 can be used if the actual year-to-year solid waste acceptance rate
is known:
MNMOC 2L0R(ekc – ekt) (CNMOC)(3.6 109) (3.25)
where:
MNMOC mass emission rate of NMOC, megagrams per year
L0 methane generation potential, cubic meters per megagram solid waste
R average annual acceptance rate, megagrams per year
k methane generation rate constant, year1
t age of landfill, years
CNMOC concentration of NMOC, parts per million by volume as hexane
c time since closure, years. For active landfill c 0 and ekc 1
3.6 109 conversion factor.
The value of L0 is most directly proportional to the waste’s cellulose content.
The theoretical CH4 generation rate increases as the cellulose content of the refuse
increases. If the landfill conditions are not favorable to methanogenic activity, there
would be a reduction in the theoretical value of L0. This implies that the theoretical
(potential) value of CH4 generation may never be obtained. The obtainable value
of L0 for the refuse (or specific waste components) can be estimated by performing
biodegradability tests on the waste under conditions of temperature, moisture, nutrient
content, and pH likely to exist in the landfill. Theoretical and obtainable L0 values
have been reported in literature to range from approximately 6 to 270 m3 CH4 per
metric ton of waste for municipal land-fills.
The LandGEM modeling method relies on a tiered approach where default data
are initially used, and field test data for a specific landfill are developed and used to
develop more accurate estimates.
The LandGEM model assumes a one-year time lag between placement of MSW
and LFG generation. LFG has however been detected in a few as 6 months after waste
has been landfilled. The model also assumes that for each unit of waste, LFG genera-
tion decreases exponentially (after the one-year time lag) as the organic fraction of the
landfilled MSW is exhausted by microbes.
The model can be downloaded from: www.epa.gov/ttncatc1/products.html.
2k
QSp L0 (3.26)
k(t p t0 ) 2
where:
QSp specific peak methane rate in cubic meters per year-kilogram;
L0 methane generation potential in cubic meters per kilogram;
t0 lag time in years;
tp time to peak rate in years; and
k biodegradation rate constant in reciprocal years.
For the second phase of methanogenesis, the biodegradation constant k is related
to the assumed times as shown in equation 3.27.
where:
t99 time for gas rate to reach 1 percent of QSp in years
The equations describing the annual methane production per unit of MSW are
Qsj 0 0 t
taj (3.28)
QSpj ⎡⎢ t t0 j (t 1) t0 j ⎤
⎥
(3.29)
QSj ⎢ ⎥ t0 j t t pj
2 ⎢ t pj toj t pj t0 j ⎥⎦
⎣
94 From landfill gas to energy – Technologies and challenges
QSpj ⎡ k [t t ]
QSj ⎢ e j pj ekj [t 1t pj ] ⎤⎥ t pj t
t99 (3.30)
2 ⎣ ⎦
where:
Qsj specific methane generation rate in cubic meters per year-kilogram of com-
ponent j;
QSpj specific peak methane rate in cubic meters per year-kilogram of component j;
t time from placement of MSW in years; and
j subscript referring to MSW component j.
Multiplying the annual average methane rate for each MSW component by the
quantity of the waste component and summing gives the total methane produced for
a given year and a given lift as given in equation 3.31.
Q ΣQSj Mj (3.31)
where:
Q methane generation rate in cubic meters per year;
QSj specific methane generation rate for MSW component j in cubic meters per
kilogram-year; and
Mj mass of MSW component j in kilogram.
The main inputs for the model are the amount of waste, composition and moisture
content, lag time and conversion time. The model assumes that the waste is divided into
three classes of material: readily, moderately and slowly biodegradable.
where:
αt landfill gas production at a given time [m3LFG.y1]
dissimilation factor 0.58 []
1.87 conversion factor [m3LFG.kgCdegraded1]
A amount of waste in place [Mg]
C0 amount of organic carbon in waste [kg C.Mg waste1]
k1 degradation rate constant 0.094 [y1]
t time elapsed since depositing [y]
The TNO model is derived assuming certain amounts of degradable organic carbon.
For the best results, preferably the same waste composition should be used when
using this model to predict LFG production on other sites. It makes the model less
dependent on errors in estimates of waste composition.
To calculate methane production, the LFG production obtained with the TNO
model is multiplied with the methane concentration of 50% and volumetric mass of
714 gCH4.m3. To obtain an emission estimate the recovered quantity of methane
with the recovery system is subtracted from the calculated production and a stand-
ard oxidation factor of 10% is applied.
m n
αt ζ c ∑ ∑ Aj K j C0, i , j eki (t j) (3.36)
j 0 i 1
where:
αt landfill gas production at a given time [m3LFG.y1]
formation factor []
c conversion factor [m3LFG.kgOMdegraded1]
m number of years of landfilling []
j year of landfilling amount Aj [y]
n number of fractions i []
i waste fraction with degradation rate ki [kgi.kgwaste1]
Aj amount of waste in year j [Mg]
C0,i,j amount of organic matter in fraction i landfilled in year j [kgOM.Mg waste1]
ki degradation rate constant of fraction i [y1]
t time elapsed since depositing [y]
The multi-phase model requires waste input in Mg and the specific breakdown
during the particular year of disposal. Each waste category in GasSim is made up of
various fractions. Each fraction is assigned a degradability class and k value.
Other versions of GasSim series includes GasSim2 and GasSim2.5. A key feature
of the GasSim series of models is the representation of uncertainties in input param-
eters by use of Monte Carlo probabilistic approach to simulations.
Landfill gas modeling 97
The 5 key parts of the GasSim2 conceptual model have not been significantly
varied between GasSim2 and GasSim2.5. For HPM4, only the source term module
has been utilised as it determines the generation of landfill gas for an individual cell,
phase or Site based on the mass of waste deposited and the composition of the waste
streams.
In GasSim2.5 (and earlier versions), waste is degraded following a simple cou-
pled first-order decay of three degradable fractions. GasSim2.5 contains in built (but
user adjustable) data on the moisture content, the cellulose and hemi-cellulose con-
tent of waste components. These data are converted to carbon available for degrada-
tion by assuming that 99% of waste is degraded methanogenically and 1% by rapid
acetogenic decay. The degradable organic carbon is partitioned into three separate
fractions, rapidly degrading, moderately degrading and slowly degrading respec-
tively with a separate degradation rate constant for each fraction which are then
aggregated as given in equation 3.37:
where:
t time between waste emplacement and LFG generation (years)
Ct mass of degradable carbon degraded up to time t (tonnes)
C0 mass of degradable carbon at time t 0 (tonnes)
C0,n mass of degradable carbon at time t 0 in each fraction (n 1, 2 and 3, i.e.,
rapidly, moderately and slowly degradable fractions respectively) (tonnes)
kn degradation rate constant for each fraction (n 1, 2 and 3) of degradable
carbon (per year)
Cx mass of carbon degraded in year x (tonnes)
GasSim2 uses statistical distributions or probability density functions to char-
acterise most of the input parameters. This approach is designed to reflect inher-
ent parameter uncertainty in normal landfill situations where the key physical and
chemical properties of the waste are not known with a high degree of certainty or
may be entirely absent. More details of the nature of the statistical representation
of input GasSim2 model are provided in Clewes, et al., (2007). For the purposes of
these simulations, where there is greater certainty in the composition of the waste
inputs, statistical uncertainty was applied only to the waste degradation rate.
The model can be downloaded from the link: www.gassim.co.uk.
The methane emission for landfill cells connected to the LFG extraction system
can be calculated using equations 3.38 and 3.39:
where:
A recovered amount of methane [m3CH4.y1]
F extraction rate of LFG [m3LFG.h1]
H compressor yearly hours in operation [h.y1]
[CH4] methane concentration in LFG [m3CH4.m3LFG]
A is then corrected to standard temperature and pressure (m3STP.y1) by taking
into account the ambient pressure and temperature at the moment of the gas qual-
ity sample. The surface area of cells connected to the LFG extraction system and the
type of top cover present on that particular cell determine the extraction efficiency.
For example a zone in operation which has no top cover and is connected to a LFG
extraction system has an LFG collection efficiency of 35%. The remaining 65% of
LFG will eventually be emitted to the atmosphere. The production of methane for
cells connected to LFG extraction system is calculated by:
A
P (3.39)
η
where:
P production of methane [m3CH4.y1]
η extraction efficiency [%].
Methane emission is then determined
In the second approach the formation of methane is calculated with a multi-phase
equation following the ADEME model given by equation 3.40:
⎛ ⎞⎟
⎜
FECH 4 ∑ FE0 ⎜⎜⎜ ∑ Ai pi ki ekj t ⎟⎟⎟ (3.40)
x ⎝1, 2, 3 ⎟⎠
where:
FECH4 annual methane production [m3CH4.y1]
FE0 methane generation potential [m3CH4.Mg waste1]
pi waste fraction with degradation rate ki [kgi.kgwaste1]
ki degradation rate of fraction i [y1]
t age of waste [y]
Ai normalisation factor []
The model describes three categories of waste and every category has a specific
methane generation capacity per Mg of waste. The French model calculates with three
fractions and three k values for each waste category. The model calculates an over-
all k value for each waste category. The distribution of the fractions is the same for
Category 1 and 2. This results in the same k value. The k value for Category 3 is zero.
Landfill gas modeling 99
where:
Me amount of diffuse methane emission [Mg CH4.y1]
M annual amount of landfilled waste [Mg waste.y1]
BDC proportion of biodegradable carbon 0.15 [MgC.Mg waste1]
BDCf proportion of biodegradable C converted 0.5 []
F calculation factor of carbon converted into CH4 1.33 [Mg CH4. MgC1]
D collection efficiency: active degassing 0.4 []
no recovery 0.9 []
active LFG recovery and cover 0.1 []
C methane concentration 50 [%].
The model only takes “unconditioned residential or similar waste” into account.
For the purpose of the emission estimate household waste, coarse household waste
and commercial waste have been taken into account. The estimate will be considera-
bly lower should an operator decide only to include household waste. The proportion
of biodegradable carbon converted (BDCf) can be compared to the dissimilation fac-
tor used in other models. The factor 1.33 for carbon converted to methane (F) is the
molar weight of methane over the molar weight of carbon. The methane concentra-
tion in the landfill gas accounts for the amount of carbon that is converted to carbon
dioxide. On all three sites compared in this paper the landfill gas extraction system
is managed to maintain a methane concentration of approximately 50%. This value
was used instead of the default value of 55%. The default value is proposed when the
methane concentration of the landfill gas is unknown (Refer Figure 3.10).
More details can be found on http://www.afvalzorg.nl/en/Landfill-sites/Emissions-
management/Methane-emissions.aspx.
n 1 ⎡M ⎤
QLFG ∑∑ 2kL0 ⎢ i ⎥ (ektij )(MCF)(F)
⎢⎣ 10 ⎥⎦
(3.43)
t 1 j 0.1
where:
QLFG maximum expected LFG generation flow rate (m3/yr)
i 1 year time increment
n (year of the calculation) – (initial year of waste acceptance)
j 0.1 year time increment
k methane generation rate (1/yr)
L0 potential methane generation capacity (m3/Mg)
Mi mass of solid waste disposed in the ith year (Mg)
Landfill gas modeling 101
tij age of the jth section of waste mass Mi disposed in the ith year (decimal years)
MCF methane correction factor
F fire adjustment factor.
Model users can either rely on waste composition and disposal rates automatically
calculated by the Model or input site-specific values. The Model applies the disposal
data along with the default k and L0 values for the selected department to estimate
average LFG generation rates for each projection year. The Model also applies the
user’s answers to questions about site conditions to develop estimates of collection effi-
ciency for each year the LFG collection system is expected to operate. LFG recovery in
each year is projected by multiplying LFG generation by the collection efficiency. The
Model was developed with the goal of providing accurate and conservative projections
of LFG generation and recovery. The Model reflects local climate and conditions at
disposal sites in Colombia. The model can be downloaded from the following link:
http://www.epa.gov/lmop/international/tools.html#a08.
• Surface area and properties of the daily, intermediate, and final cover materials,
• The % of surface area for each cover type with engineered gas recovery, and
• Seasonal methane oxidation in each cover type as controlled by climatic factors.
The driving force for emissions is the methane concentration gradient through
each cover type coupled with typical annual soil moisture and temperature profiles
which control methane transport and microbial methane oxidation over an annual
cycle. CALMIM is an IPCC (Intergovernmental Panel on Climate Change) Tier III
model for methane emissions from solid waste disposal sites.
The climate-related factors (meteorology and soil microclimate) are automatically
accessed based on the site location and physical properties of the cover materials.
This model is intended to be user-friendly with a series of input boxes where the user
enters basic information on the areas and properties of daily, intermediate, and final
cover materials, as well as the % surface area for each cover type with engineered
gas recovery (either vertical wells or horizontal collectors).
CALMIM calculates daily emissions for each cover type which are summed to
provide an annual total for the site, both in units of g methane/square meter/day
(g CH4 m2 d1) and for the site as a whole. Taking into consideration recent litera-
ture which indicates that first order kinetic models for theoretical methane genera-
tion do not match field measurements for landfill methane emissions, CALMIM is
the first landfill methane emissions model which does not rely on a first order model
for methane generation based on the mass of waste in place.
CALMIM was developed during 2007–2010 with supporting laboratory studies
and field validation under the auspices of the California Energy Commission PIER
(Public Interest Energy Research) Program. CALMIM is JAVA-based, freely available to
users, and is intended to be the first step in the development of improved science-based
102 From landfill gas to energy – Technologies and challenges
models which have been field-validated and can be internationally applied to land-
fill methane emissions inclusive of seasonal methane oxidation. The model can be
downloaded from http://calmim.lmem.us.
n 1 ⎛M ⎞
QCHj ∑∑ kL0 ⎜⎜ i ⎟⎟⎟ ektij (3.44)
⎜⎝ 10 ⎠
i −1 j 0.1
where:
The Philippines LFG Model was developed with the goal of providing general esti-
mation of LFG generation and recovery potential. The Philippines LFG Model reflects
conditions at disposal sites in Philippines. The model can be downloaded from the fol-
lowing link: http://www.epa.gov/lmop/international/tools.html#a05.
Landfill gas modeling 103
site management practices, waste depth, well field coverage of waste area, soil cover
type and extent, bottom liner, waste compaction, focused tip area, leachate presence.
The model can be downloaded from the following link: http://www.epa.gov/lmop//
international/tools.html#a07.
where:
Q total quantity of landfill gas generated (Normal cubic meters)
n total number of years modeled
t time in years since the waste was deposited
tlag estimated lag time between deposition of waste and generation of methane
%vol estimated volumetric percentage of methane in landfill gas
L0 estimated volume of methane generated per tonne of solid waste
k estimated rate of decay of organic waste
M mass of waste in place at year t (tones).
The model addresses the apparently high rate of landfill gas generation from both
of these sites. Adjustments of the factors used in traditional first order decay models
are used to simulate the effects of high organic and moisture content found in waste
in Ecuador. The Ecuador LFG Model is an Excel® spreadsheet model based on a first
order decay equation. The model requires the user to input site-specific data for land-
fill opening and closing years, refuse disposal rates, average annual precipitation, and
collection efficiency. The model can be downloaded from the following link: http://
www.epa.gov/lmop/international/tools.html#a03.
landfill opening and closing years, refuse disposal rates, average annual precipitation,
and collection efficiency. The model provides default values for waste composition
and input variables (k and L0) for each country. The default values were devel-
oped using data on climate, waste characteristics, and disposal practices in Central
America, and the estimated effect of these conditions on the amounts and rates of
LFG generation. Actual LFG recovery rates from two landfills in Central America
were evaluated, but insufficient data were available for model calibration. A guide
to evaluate a site’s collection efficiency, which is used by the model to derive LFG
recovery estimates from model projections of LFG generation, is also provided.
For sites with known (or estimated) year-to-year solid waste disposal rates, the
model estimates the LFG generation rate in a given year using equation 3.44.
The Central America LFG Model was developed with the goal of providing
accurate and conservative projections of LFG generation and recovery. The Central
America LFG Model reflects conditions at disposal sites in Central America. The model
can be downloaded from the following link: http://www.epa.gov/lmop/international/
tools.html#a01.
Tier 1: The estimations of the Tier 1 methods are based on the IPCC FOD method
using mainly default activity data and default parameters.
Tier 2: Tier 2 methods use the IPCC FOD method and some default parameters,
but require good quality country-specific activity data on current and historical
waste disposal at SWDS. Historical waste disposal data for 10 years or more
should be based on country-specific statistics, surveys or other similar sources.
Data are needed on amounts disposed at the landfills.
Tier 3: Tier 3 methods are based on the use of good quality country-specific
activity data (see Tier 2) and the use of either the FOD method with (1) nation-
ally developed key parameters, or (2) measurement derived country-specific
parameters. The inventory compiler may use country-specific methods that are
of equal or higher quality to the above defined FOD-based Tier 3 method. Key
parameters should include the half-life, and either methane generation potential
(L0) or Degradable organic Carbon (DOC) content in waste and the fraction of
DOC which decomposes (DOCf).
Landfill gas modeling 107
The estimation of total CH4 emission from landfills can be done using IPCC
2006 first order decay model. In the model, CH4 emissions from landfills for a single
year are estimated using equation 3.46:
⎡ ⎤
CH 4 emissions ⎢⎢ ∑ CH 4 generated x, T RT ⎥⎥ × (1 OXT ) (3.46)
⎣ x ⎦
where:
CH4 emissions CH4 emitted in year T, Gg;
T inventory year;
x waste category or type/material;
RT recovered CH4 in year T, Gg; and
OXT oxidation factor in year T (fraction).
The OX reflects the amount of CH4 from the Solid Waste Disposal Site (SWDS) that
is oxidized in the soil or other material covering the waste. The amount of CH4 gen-
erated from decomposable material in year T (CH4 generatedT) is estimated using
the FOD of the mass of decomposable organic carbon (DDOCm, Gg) in each
waste category or type/material using equation 3.47:
where:
DDOCm decompT DDOCm decomposed in year T, Gg;
F fraction of CH4 by volume in generated LFG (fraction); and
16/12 molecular weight ratio between methane and carbon (ratio).
where:
DDOCmaT DDOCm accumulated in the SWDS at the end of year T, Gg;
DDOCmaT1 DDOCm accumulated in the SWDS at the end of year T 1, Gg;
DDOCmdT DDOCm deposited into the SWDS in year T, Gg;
k reaction constant (k ln(2)/t1/2), year1; and
t1/2 half life time, year.
where:
W mass of waste deposited, Gg;
DOC degradable organic carbon in the year of deposition (fraction, Gg-C/Gg-waste);
DOCf fraction of DOC that can decompose (fraction); and
MCF CH4 correction factor for aerobic decomposition in the year of deposition
(fraction).
108 From landfill gas to energy – Technologies and challenges
where:
1 Gg yr1 1000 tonnes yr1
MSWT Total municipal solid waste (MSW) generated (Gg yr1)
MSWF Fraction of MSW disposed of at the disposal sites
MCF Methane correction factor (fraction)
DOC Degradable organic carbon (fraction)
DOCF Fraction DOC dissimilated
F Fraction of methane in LFG (default is 0.5)
R Recovered methane (Gg yr1)
OX Oxidation factor (default is 0) MSWT, MSWF, and DOC.
Decomposition of wastes from “i” category, deposited in year “x”, between year
“x” and “T”, where T is the calculation year is calculated from tequation 3.53:
where:
Solid waste mass at “i”, category, which decomposed in year “T” is calculated using
equation 3.54:
Methane volume produced in the calculation year from the solid wastes of “i” category,
included in the mass MASA deposited in year x, is calculated using equation 3.55:
where:
regarding waste placement, lift heights, location and time placement history of the
waste. It is easy using a finite element model to break the landfill into tiny elements
but the problem is the validation of the model with real data. The simplest, and the
least accurate approach, is to assume that the landfill acts as a single element and
that all gas generation, composition and flow rates occur uniformly across the land-
fill. There are finite element models currently available for the 2D/3D transport of
gases through subsurface systems.
Ga Ge (1 – e–ka) (3.56)
where:
Ga Accumulated gas generation until year a [Nm3 t1]
Ge Gas formation potential [Nm3 t1]
k Degradation constant ln 2/t½ [time unit1]
a Time [number of time units]
The uncertainty in LFG generation rate predictions creates major challenges in design-
ing landfill gas to energy facilities. Uncertainty is inherent within any kind of estimation.
Emission inventories are a compilation of a large number of input parameters. None
of these parameters is known exactly and the value of parameter is determined as
‘‘best estimate’’. LFG generation modeling approaches are either mechanistic or empir-
ical. Mechanistic model parameters are often uncertain that they negatively affect the
accuracy of the model outcomes. Empirical models have been developed based on
observations and experience. The factors giving rise to uncertainties in LFG models
include:
2
∑ t1 (QC Qob )
n
E (3.58)
where:
E error function;
QC Calculated generation rate in units of volume per time;
Qob Observed generation rate in units of volume per time; and
n number of landfills.
Managing these uncertainties, and reducing them over time, is recognized by
the IPCC Good Practice report. IPCC Guidelines suggest that the error in estimated
methane generation potential may be about 15% given high-quality data and 50%
given poor data on methane generation, per ton of waste.
The IPCC guidelines have suggested a simple error propagation approach for
evaluating the uncertainties in CH4 emission estimation. In this approach, uncer-
tainty in emissions can be propagated from uncertainties in the activity data [Waste
quantity, population and organic material in the waste] and emission factor and
other parameters through the error propagation equation. Equation 3.59 can be
used to evaluate the uncertainties in methane emissions from landfills:
where:
UMEL the percentage uncertainties of methane emissions from landfill
UMSW the percentage uncertainties associated with total MSW generated
UMCF the percentage uncertainties associated with methane correction factor
UDOC the percentage uncertainties associated with the fraction of degradable organic
carbon
112 From landfill gas to energy – Technologies and challenges
UDOCF the percentage uncertainties associated with the fraction of total DOC that
actually degrades
UF the percentage uncertainties associated with the fraction of methane is
landfill gas generation (default is 0.5).
• Other site features known. These include waste composition (for example,
presence of unusual quantities of inerts or degradable materials), knowledge
of leachate quantities (a surrogate for waste moisture), degrees of compaction,
internal temperature, site geology/soils (for example, clay layers which would
tend to prevent lateral migration), rainfall, and other features which might effect
or correlate with methane generation or recovery;
• Measurements of methane recovery by methods accepted as accurate;
• Ready accessibility of records.
The variations in waste quantities have significant effect on the quantity of LFG
generated. The newer landfills should document the LFG generation data, waste
composition data and waste placement data.
An accurate estimate of LFG recovery using LFG models are critical for evaluat-
ing LFG project feasibility and economics and estimating system design and facility
114 From landfill gas to energy – Technologies and challenges
• Timber: A literature review by Barlaz (2004, pp. 34, 35) cites two studies that
found methane generation from timber to be similar to that of paper and card-
board or average municipal waste, suggesting DOCf values of perhaps 30–40%.
Landfill gas modeling 115
Table 3.1 DOC and DOCf values for waste types in LFG Models (Hyder Consulting, 2010)
On the other hand an Australian study found that only 2.5% and 4.1% of timber
samples had decayed after 19 and 29 years respectively.
• Nappies: No data were identified to provide a DOCf value but a degree of
degradation is expected since much of the weight would be urine and faeces,
and a proportion of nappies contain plant based absorbent material and other
components.
• Rubber and leather are resistant to decay and unlikely to have high DOCf
values.
• Residues from MBTs have been shown to produce methane in landfills but at
rates much reduced from unprocessed wastes. Experimental results found reduc-
tions in methane potential of 82–91% after 15 weeks of composting.
• A proportion of the waste is uncategorised. Typically this material contains
some DOC.
Table 3.2 Methane recovery rates in the reviewed literature and models (Hyder Consulting, 2010)
Any model output is only as good as the input data and often very broad assump-
tions are necessary for estimating waste quantities and types. Therefore, it is appropriate
to use a simple model, which employs fewer parameters that can be more reasonably
assigned according to specific site conditions. The predictive success of any model is
dependent mostly on the degree of accuracy needed, the reliability of the input data,
and the experience of the individual analyzing the data. LFG generation modeling is the
main initial input for determining the design of the LFG management system and must
be undertaken with appropriate input parameters and using experience in the field.
REFERENCES
California Energy Commission. (2011) User Manual – Draft Version CALMIM (California
Landfill Methane Inventory Model), Public Interest Energy Research (PIER) Program.
Chalvatzaki, E. and Lazaridis, M. (2010) Estimation of Greenhouse Gas Emissions from
Landfills: Application to the Akrotiri Landfill Site (Chania, Greece). Global NEST Journal,
Vol. 12, No. 1, pp. 108–116.
Department of Climate Change and Energy Efficiency. (2010) Technical Guidelines for the
estimation of Greenhouse Gas emissions by facilities in Australia.
Fischer, C. (1999) Gas Emission from Landfills – An Overview of issues and research needs,
Swedish Environmental Protection Agency AFR-Report 264.
Hyder Consulting. (2010) Comparative Greenhouse gas life cycle assessment of Wollert land-
fill, Final report.
Intergovernmental Panel on Climate Change. (2006) IPCC Guidelines for National
Greenhouse Gas Inventories, IGES Japan.
Krakow. (2010) Landfill Gas Energy Technologies.
Lamborn, J. (2010) Modeling Landfill Degradation Behaviour, Phd Thesis, Swinburne
University of Technology.
Lamborn, J. (n.d) Modelling Landfill Gas Generation, Swinburne University of Technology,
Victoria, Australia
Scharff, H., Jacobs, J., and Hensen, A. (n.d) Methods to ascertain methane emissions of
landfills.
SCS Engineers. (1997) Comparison of Models for Predicting Landfill Methane Recovery,
SWANA.
Stalleicken, S.D. and Gregory, R.G. (2011) Modelling LFG Generation using the GasSim 2.5
Regulatory Model.
The World Bank ESMAP. (2004) Handbook for the Preparation of Landfill Gas to Energy
Projects in Latin America and the Caribbean.
US Army Corps of Engineers. (2008) Engineering and Design Landfill Off-Gas Collection and
Treatment Systems: Engineer Manual EM 1110-1-4016.
U.S Environmental Protection Agency. (2005a) First order kinetic gas generation model
parameters for wet landfills. EPA-600/R-05/072.
U.S Environmental Protection Agency. (2005b) User’s Manual – Landfill Gas Emissions
Model (LandGEM) Version 3.02.
U.S Environmental Protection Agency. (2007) User’s Manual – Central America Landfill Gas
Model Version 1.0.
U.S Environmental Protection Agency. (2009a) User’s Manual – China Landfill Gas Model
Version 1.1.
U.S Environmental Protection Agency. (2009b) User’s Manual – Ecuador Landfill Gas Model
Version 1.0.
Landfill gas modeling 119
U.S Environmental Protection Agency. (2009c) User’s Manual – Mexico Landfill Gas Model
Version 2.0.
U.S Environmental Protection Agency. (2009d) User’s Manual – Philippines Landfill Gas
Model Version 1.0.
U.S Environmental Protection Agency. (2009e) User’s Manual – Thailand Landfill Gas Model
Version 1.0.
U.S Environmental Protection Agency. (2009f) User’s Manual – Ukraine Landfill Gas Model
Version 1.0.
U.S Environmental Protection Agency. (2010) User’s Manual – Colombia Landfill Gas Model
Version 1.0.
Wangyao, K., Towprayoon, S., Chiemchaisri, C., Gheewala, S.H. and Nopharatana, A.
(2010) Application of the IPCC Waste Model to solid waste disposal sites in tropical coun-
tries: case study of Thailand, Springer, Environmental Monitor Assessment, 164: 249–261.
Ziad, D. and Al-Ghazawi and Fayez Abdulla. (2008) Mitigation of methane emissions from
sanitary landfills and sewage treatment plants in Jordan, Clean Technology Environmental
Policy, Springer-Verlag.
This page intentionally left blank
Chapter 4
factors which need to be taken into account when selecting LFG monitoring loca-
tions include:
• there are increases in LFG quantity or change in LFG quality during monitoring;
• control systems are altered by landfill operations;
• capping of part, or all, of the site takes place;
• pumping of leachate ceases or leachate levels rise within the wastes; or
• buildings or services are constructed within 250 m of the boundary of the waste.
a) the maximum concentration of methane from the landfill remains less than 1%
by volume (20% LEL) and the concentration of CO2 from the landfill remains
less than 1.5% by volume measured at all monitoring points within the wastes
over a 24 month period taken on at least four separate occasions, including two
occasions when atmospheric pressure was falling and was below 1,000 mb; or
b) an examination of the waste using an appropriate sampling method provides a
95% level of confidence that the biodegradation process has ceased.
Table 4.1 LFG Trigger Levels for Boreholes outside the waste body (EPAI, 2003)
landfill surface may be undertaken using a flux box. These flux boxes are most suit-
able for use on completed areas of a landfill site. They will produce high flux meas-
urements if used on waste that is not capped or covered by an intermediate layer of
soil or other inert material.
It has been established that on a capped landfill with active LFG abstraction
that a limit value of 1 103 mg/m2/s of methane surface emissions or better can
be achieved. Monitoring of other surface emissions such as hydrogen sulphide or
non-methane volatile organic compounds (NMVOCs) should also be undertaken if
required.
All flares should be fitted with continuous combustion temperature and carbon
monoxide monitors and utilisation plants fitted with continuous carbon monoxide
monitors connected to a datalogger with visible display panel at ground level.
In the case of enclosed flares, a minimum combustion temperature of 1,000C
and a retention time of 0.3 seconds is recommended as an indicative standard that is
likely to achieve required emission standards.
Incomplete combustion of halogenated organic compounds may occur due to a
combination of low turbulence, temperature and oxygen content. These conditions
may be found at the periphery of an open flare or in the cooler zones around the
walls of enclosed flares. This is one of the key reasons why all flares are required to be
enclosed and to operate at a minimum combustion temperature and retention time.
There are a variety of equipment available for the detection and quantifica-
tion of LFG. The instrument to be used may be fixed where continuous monitor-
ing is required (e.g., in a building or combustion plant) or portable where periodic
LFG monitoring and economic feasibility evaluation 125
Table 4.2 Typical LFG Flare and Utilization Plant Monitoring Regime (EPAI, 2003)
monitoring is required (e.g., boreholes outside the waste). The most important part
of the instrument is the sensor. In the selection of equipment, particular attention
should be given to the safety features of the instrument and to its intended use.
Interpretation of the results obtained from monitoring equipment requires a full
understanding of the method of detection employed and of the environment which
is being sampled. The wide variation in gas mixtures which can occur in and around
landfills can lead to misinterpretation of readings.
• Health and safety precautions should be adhered to at all times. There should
be no smoking while sampling for LFG. Direct inhalation of LFG and entry into
confined spaces should be avoided. Chemical resistant gloves should be worn to
avoid contact with LFG condensate.
126 From landfill gas to energy – Technologies and challenges
• A full health and safety risk assessment should be undertaken before commence-
ment of monitoring. This should identify any hazards that may be encountered
and put in place potential control measures.
• Stack testing personnel or consultants should be certified under a professional
competency scheme specific to LFG flares, where available, or alternatively
should provide company certification of flare emission testing experience gained.
• Monitoring conditions are severe with high temperatures and corrosive gases
present. Flares may have flames exiting at the top and as a result are extremely
dangerous to personnel working near the top of the flare. Adequate personal
protective equipment should be worn at all times.
• An adequate sampling platform may need to be constructed so that sampling
can be undertaken safely. Ladders and small mobile platforms such as cherry-
pickers should not be used to access monitoring points.
• Easily accessible, safe and functional monitoring/sampling points should be pro-
vided at all plants. Provision for these should where possible be provided at the
design and construction stage. These sampling ports allow much safer and more
frequent on-site testing of the flare or utilisation plant.
• Sampling of emissions should take place after combustion is completed.
• Special high temperature resistant (1,100C) monitoring equipment is required
and may have to be manufactured specifically for flare emission monitoring.
• Representative sampling points need to be determined in the ducts through
which the LFG flows. Multi-point sampling may be necessary to obtain a more
representative sample.
• In-situ probes should be fitted where continuous monitoring is required (e.g.,
carbon monoxide emission monitoring).
• Recognized standard methods (e.g., ISO, CEN) should be used.
• All relevant on-site sampling and laboratory analytical methods should be
accredited.
• There may be variation in gas composition across the stack due to poor mixing
and variable flow rates. Combustion is an unsteady process. Thus, ‘single-shot’
measurements may be misleading. Time averaged readings are essential. In prac-
tice measurement intervals of less than 30 minutes are of little value.
• Some flare designs operate at extremely high excess air values. This needs to be
accounted for when measuring and correcting data.
Table 4.3 shows the monitoring protocols for flares and utilisation plants.
A typical monitoring borehole is presented in Figure 4.1. It is essential that mon-
itoring points be established on the perimeter of the site and between the site and
locations such as buildings that may be at risk from LFG migration. Investigations
should identify likely monitoring point locations.
128 From landfill gas to energy – Technologies and challenges
Table 4.3 Minimum baseline monitoring requirements for a non-hazardous landfill (EPAI, 2003)
LFG Gas composition (Methane, Three perimeter Two readings over a year prior
Carbon dioxide, Oxygen) boreholes to waste deposition to establish
background gas concentrations
The LFG monitoring is generally carried out using four methods. These are passive
monitoring, active monitoring, continuous monitoring and remote monitoring. Each
of these is briefly described below:
Table 4.4 Comparison of gas sensors for use in LFG monitoring devices (EPAI, 2010)
Figure 4.2 Graphical representation of flux chamber sampling train (EPAI, 2009)
The extent of LFG monitoring and the most appropriate method of sampling
varies from one landfill site to site to another and are dependent on factors such as
landfill design, type of waste deposited in the landfill and the age of the landfill.
There other approaches to CH4 detection, including hand-held devices based on
flame ionization detection (FID), photo ionization detection and IR spectroscopy,
and larger lab-based off-line detection systems based on infrared spectroscopy and
gas chromatography–mass spectrometry (GC-MS). Most detection methods, espe-
cially where quantitative results are given, are not in real time but require a sam-
ple to be ‘grabbed’ and then analyzed at another location. The types of sensors for
potential use are given in Table 4.4.
Flux Chamber Method: The flux chamber is used to isolate a known surface area
for emissions measurement. The flux chamber consists of a hemi spherical sealed
chamber (Figure 4.2) whereby clean, dry, VOC free standard sweep air (Air Products)
130 From landfill gas to energy – Technologies and challenges
is added to the chamber at a metered rate of less than or equal to 3.25 liters/
minute and verified using a Primary flow calibrator. A temperature and pressure sen-
sor is fitted to the headspace of the chamber. The headspace air within the chamber
is allowed to exchange a minimum of 5 times before any measurements are made.
Within the chamber, the sweep air is mixed with emitted vapors and gases from the
measurement surface by the physical design of the sweep air inlet. The concentra-
tion of the exhaust gas is measured at the chamber outlet for Methane and speciated
VOCs with a FID and sorbent tube method. The sample rate of the instrumentation
is at minimum less than 40% of the sweep volume. Values are recorded when the
exhaust gas concentration in the chamber exhaust is stabilised.
The emission flux from a surface can be calculated using the following equation:
Ei CiQ/A
where:
Sample locations were informed by the results of the surface emissions survey.
The accuracy of the flux box method is dependent on the number of flux box
chamber tests conducted and can only provide an average flux over the sampling
period. As reported by the Environment Agency, grid spacing of 20 m to 30 m
which are typical of densities for small areas (less than 3 hectares) or for academic
research. Grid spacing of 20 m to 30 m have a probability of detecting a 25 m2 cir-
cular feature of 6% and 3%, respectively, which is very low. Grid spacing of 35 m
to 50 m which are more typical of densities applied on a commercial basis to sites of
5 to 20 hectares, have a probability of detecting a 25 m2 circular feature that is even
less than 3%. To improve the probability of detecting a significant emission feature,
a walkover survey can be conducted prior to flux box testing. However, this can
skew the results to high emission features if flux boxes are targeted at high emission
features.
The advantages of the flux box method are that it is relatively simple and eco-
nomical for small landfills and there are methodologies that are well established.
The disadvantages include:
• It is a point sampling method. Unless a very high density of flux box tests are
used, statistically there will always be a relatively significant degree of uncer-
tainty as to the actual emission flux.
• Cannot account for emissions from concentrated sources such as cracks, small
emission features or leakage with LFG wells or monitoring points.
• Since it is labour intensive, it can be time consuming and costly for large
landfills.
Vertical abstraction wells: Problems with vertical abstraction wells and gas man-
agement systems are encountered on landfill facilities. Insufficient LFG abstraction
LFG monitoring and economic feasibility evaluation 131
gives rise to surface emissions from the area in and around the well and in the zone
of influence of the vertical well. Insufficient abstraction augments into a number of
points, which are discussed further in this section. These are:
Inadequate well sealing: Inadequate sealing of LFG wells is a significant problem. This
can result in surface emissions in and around the feature and also result in prefer-
ential pathways for the ingress of Oxygen into the system. This may force the land-
fill managers to turn back the applied vacuum pressure on the wellhead in order to
prevent the risk of landfill fire. On permanently capped areas, surface emissions can
occur as a result of settlement resulting in liner detaching from the pipe work.
Construction of vertical well: If vertical wells are not constructed to a sufficient diame-
ter they may become perched with leachate. Sites with a high occurrence of perched
leachate should optimise vertical well construction to take account of this fact.
Inadequate condensate removal:
• Surface emissions due to insufficient condensate removal from pipe work and
removal of leachate from vertical wells can be encountered. Inadequate removal
of condensate results in failure to maintain gas vacuum pressure at the wellhead.
Accumulation of condensate should be engineered out using sufficient falls and
condensate removal pots.
• Condensate management plans should be implemented in landfill facility to
allow for the development of progressive and proactive procedures and equip-
ment for the removal of condensate.
• Sufficient consideration given to the design of the LFG collection system include
barometric drip-legs, pumped and gravity drain knock-out pots, correct falls in
pipe work to allow easy removal, dewatering well heads and legs and correct
sizing of pipe work so as to prevent frequent blockages.
• Consequences of inadequate condensate management lead to flooded spurs and
headers, low vacuum at wellheads which in turn gives rise to increased surface
emissions.
risers or chambers and the absence of LFG abstraction from the leachate side slope
risers or chambers. Since the leachate side slope risers and chambers provide a direct
connection into the waste body it is very important that they are capped, sealed ade-
quately and placed under a slight negative vacuum to minimize LFG leakage.
Flanked areas: Flanked/sloped area surface emissions may be encountered. It
should be noted that the one facility which did not have flanked/sloped area sur-
face emissions had very high surface emissions on other surfaces. In general flanked/
sloped areas were too steep therefore maintenance including reapplication of cover
material and tracking in loose cover material could not be easily carried out. When
a flanked/sloped area is not maintained adequately, it will become etched as a result
of water damage. Gas abstraction techniques should be designed to minimize surface
emissions from flanked/sloped areas.
Flare and blower capacity: Blower static pressure capacity issues are mainly
due to insufficient static pressure within the flare blower to overcome the resistance
to remove gas from the LFG field and to force it through the flaring system. This
can result in insufficient gas abstraction which would result in over pressurization in
the LFG field. There was a lack of understanding with some landfill managers on the
flare performance criteria for flaring systems and there appeared to be a dependency
on overseas service, which was not readily available for immediate fixing of faults. In
moving forward, all flaring systems should be performance tested to ensure they can
achieve the stated treatment volume and pressure capacity. Sufficient flare blower
static pressure should be incorporated into the flare design to also take account of
pressure losses throughout the gas field pipe work. Sufficient flare volume treat-
ment capacity should be maintained on the flaring system for new fill phases and the
quantity of gas volume capacity at least based on site data for recently fill cell (i.e.,
ascertain through site records the volume of LFG produced per tonne of waste mate-
rial landfilled). The filling of additional cells should not occur until proof is provided
of sufficient available flare treatment capacity within the system. It is important for
the operator to observe continuous vacuum pressure applied to the field in order to
trend any loss in performance throughout a working day. Flare volume flow sensors
should be calibrated regularly and volume flow verification should be performed.
Gas management system: Gas management systems need to be introduced in
active zones within the landfill as early as possible thereby minimizing emission of
odors and GHGs. The enclosed flaring of LFG with low % methane concentration
(i.e., down to 4 to 6%) can now be achieved using advance low calorific flaring sys-
tems so LFG from active cells can now be flared without any supplementary fuel
required.
The ratio of CH4/CO2 is dependent on a number of factors such as the season, the
soil type, moisture content, temperature and the activity of methanogenic bacte-
ria. Most of the LFG is extracted from the main waste body and flared off, but a
small amount will diffuse through the soil by vertical and/or lateral migration over
time. The soil type and porosity can affect the path taken and can also affect the
CH4/CO2 ratio. In areas of high porosity and particle size distribution, CH4 can
LFG monitoring and economic feasibility evaluation 133
have a longer residence time leading to conversion to CO2 in the presence of metha-
nogenic bacteria, thus decreasing the CH4/CO2 ratio in this area. The temperature
affects the activity of the methanogenic bacteria, with most activity occurring in the
summer months. In areas of higher moisture, the CO2 content can decrease as it is
more soluble in water, thus increasing the CH4/CO2 ratio.
It is the change in this ratio that causes most of the non-homogeneity in LFG
extracted from the perimeter borehole well headspace. The pathways for migra-
tion to the perimeter will change with changing weather or soil type, etc., and
the CH4/CO2 ratio will frequently change based on the factors described above.
Therefore, when studying the LFG samples extracted for the borehole well head-
space over a depth of a number of metres, differences in the component con-
centrations are to be expected. The borehole well inner pipe is porous, so LFG
migrating through the soil can diffuse into the pipe for extraction. This movement
into the pipe is accelerated when extraction takes place and the quasi-steady-state
CH4/CO2 ratios that have been established in areas in the soil are disturbed. It is
these areas of high and low CH4/CO2 ratio being extracted that lead to the non-
homogeneity in the borehole well headspace and inconsistency in repeat sampling
each day.
Dilution of LFG sample at the top of the borehole well headspace also leads to
inconsistent results when repeat sampling is employed, as the gas sample is often
mixed with varying amounts of atmospheric air. Ingress of atmospheric air com-
monly occurs to stabilise the pressure, leading to a dilution of the LFG present. It
has been recorded that the ingress of atmospheric air can affect the gas concentra-
tion up to 2 m from ground level, to varying degrees.
During sampling, especially prolonged sampling at the perimeter, the composi-
tion of the LFG can change. Extraction of LFG can lead to the ingress of migrated
LFG and/or atmospheric air, leading to changes in component concentration and/or
ratio in the same sampling cycle. Prolonged sampling creates a localised area of low
LFG pressure, promoting LFG migration and the filling of the borehole well with
LFG from different areas within the perimeter, leading to different concentrations
and ratios of CH4/CO2 being seen.
To further understand the variability of the major gas components (CH4 and
CO2) in the borehole well and to provide the most effective sampling cycle for the
landfill gas sampling, additional studies can be carried out such as:
1 An investigation into the appropriate sampling time needed for the prototype
device to provide a representative sample of landfill gas;
2 A study of the influence of sampling landfill gas at varying depths in the bore-
hole well headspace on the time needed for the gas sensors to report a consistent
concentration of the gas components, CO2 and CH4;
3 An examination of the impact of a relatively small perturbation (i.e., insertion of
a borehole well depth probe) on the changes in the gas composition;
4 Exploration of the changes in gas composition that occur when a sample is
extracted from the borehole well headspace; and
5 A study of the impact of the reintroduction of the extracted and measured
landfill gas sample into the borehole well headspace on the internal gas
composition.
134 From landfill gas to energy – Technologies and challenges
The dynamics of CO2/CH4 (greenhouse) gas generation and migration within landfill
sites, and their distribution into borehole wells are complex, and cannot be tracked
or modeled adequately through a single monthly measurement. Significant events
can build up and decline rapidly, and may be completely missed by a monthly sam-
pling regime.
Sampling at the top of the borehole well will lead to significant underestimations
of the true levels of these gases present. This means that the levels of greenhouse
gases in landfill sites are very likely to be grossly underestimated, and management
practices correspondingly cannot be efficient.
Sampling at lower depths in the headspace leads to much more reproducible
data that are likely to be much more representative of the true levels of CO2/CH4 in
the vicinity of the borehole well.
For active sampling (i.e., pumped) and continuous monitoring of the efficiency
of the gas management system, recycling of the sample back into the borehole well
appears to be a viable sampling method which does not appear to have an adverse
effect on the headspace gas composition in the short term, compared with distur-
bance caused by non-return extraction from the headspace. However, for compli-
ance monitoring, returning of the sample to the borehole well headspace should not
be used without further investigation.
Accurate modelling and optimum management of CO2/CH4 generation and
migration will require monitoring at multiple boreholes. It has been shown that
remedial actions taken to reduce excessive levels of gases can lead to an upsurge of
gas levels at other locations due to the unpredictable nature of gas dynamics across
landfill sites.
For continuous monitoring of the efficiency of the gas management sys-
tem, the extracted sample should be recycled back into the borehole well during
measurements.
The sample should be extracted from a depth within the borehole well head-
space and not from the top of the borehole well. The depth will be dependent on
the water table and headspace depth within the borehole well, but 0.5–1.0 m would
appear to be a reasonable compromise for most situations.
An extraction time of 3 min should be sufficient to get a steady-state measure-
ment from the headspace and take a representative sample.
Sampling should take place more frequently. Sampling once per month means
that a great number of events on the site can be missed. Twice-daily sampling may
be employed and this may be sufficiently frequent to capture the dynamics of gas
generation and migration within the chosen landfill site.
The standardized approach for LFG probe assessment developed by SCS Engineers
consists of the following activities:
Aerobic microorganisms in soils deplete the oxygen and release carbon dioxide
within the soil, resulting in higher concentrations of carbon dioxide and lower con-
centrations of oxygen. This is especially common in the deep probes where oxygen
concentrations are expected to be low. Therefore, a decrease in oxygen with depth in
probe monitoring is typically considered to be indicative of a valid sample obtained
from a subsurface environment, whereas near atmospheric levels of oxygen in a deep
probe, while they can and do periodically occur, is generally indicative of atmos-
phere leaking into a probe via a crack in the casing, a break in the sampling port/
sampling train, or a leak in sampling valve itself.
Depth Trend Analysis: The evaluation of gas data, should also consider shal-
low to deep gas trends, particularly CO2 and O2 between shallower and deeper
probes within the same well in order to further evaluate the validity of the gas
monitoring data.
Methane Concentration: The concentration of methane in probes is of the
utmost importance during monitoring. Typically, a detection of methane in a perim-
eter probe is indicative of the concentration of methane crossing that monitoring
point, headed away from the landfill.
design of the probe, and aids in the selection of future material selection, construc-
tion, and design.
After conclusion of the vacuum/pressure test, the well cap is removed from the
probe and the video borescope camera is lowered into the probe. First, the probe
identification (landfill and probe number) is entered onto the video record. Features
such as casing joints, top and bottom of screen, water level (if present), and bot-
tom of probe is identified on the video record, as well as any other remarkable fea-
tures such as casing or screen damage, screens mostly flooded with water, or screens
not constructed as designed. At all identifiable features, the depth is recorded on the
audio portion of the video, as well as the LFG Probe Data Sheet.
The primary purpose of the video borescope inspection is the verification of the
probe construction information as compared to the installation log and identifica-
tion of blockages.
In assessing the differences between the installation log and the borescope, it
is important to remember that there may be a differential between the probe log
and the borescope record based on the fact that the borescope records are reported
from the top of the probe casing, whereas probe installation records are typically
reported from ground surface. Hence, during evaluation of video borescope records,
a difference of up to approximately 4 feet can be attributed to this variance and is
not considered significant for purposes of functionality determination. However, the
differences in screen sizes from video log to construction log are still applicable.
Probe Construction Observations: One of the primary goals for the video bore-
scope inspection is the verification of the probe construction logs. The screened
section of a probe is easily detectable using the video borescope.
In addition to screened intervals, the overall probe construction could be deter-
mined through a review of the video borescope records.
Probe Obstructions: The obstructions generally observed in the probes include
bentonite, nails, roots, rubber stoppers, bent/collapsed casings, PVC pipe, and soil.
In general, minor obstructions, such as rootlets, may still allow gas to travel in the
probe between the screened interval and the probhead for sampling. However, sev-
eral other types of obstructions (soil, bentonite, stoppers, etc.) will likely retard, if
not stop, the flow of gasses through the probe. For this reason, the probes should
be identified with significant obstructions (clogged with bentonite, soil, flooded with
water, etc.) as non-functional.
Screws should not be used as a binding material for overlapping pipe seg-
ments in order to allow visual inspections. The probes should be constructed using
threaded coupling in order to minimize the possibility of gas intrusion.
A wellhead assembly should include at minimum a locking valve with a sam-
pling port.
The selection of probe locations, in terms of depth and topography, is crucial in
the planning process. Probes that are located close to vegetation had some degree
of root intrusion either in the screened interval, or between the joints of the probe.
Roots can destroy probes by cracking the casing, rendering them useless. In order to
minimize the possibility of root intrusion on a probe, the probe location should be
placed as far away from vegetation, if possible, or should be periodically inspected
and cleared of vegetation.
The depth of the probe in relation to the water table is also a crucial step in
the planning process in order to prolong the life of the probe. In order to maximize
the effectiveness of the monitoring probe, the depth to the water table plus seasonal
fluctuations in the water table should be taken into account when determining the
depth of the probe.
More rigor should be applied in consideration of soil lithology and the location
of a screened interval of a compliance probe. The specified depths of the monitoring
probes within the wellbore should be installed based on the most permeable lithol-
ogy encountered.
Durability of Materials: The materials used at the study landfills should be dura-
ble (degradation of PVC, etc.).
Regular monitoring of the boreholes and checks on the gas wells for perform-
ance and gas yield will identify areas where maintenance works are required during
the aftercare period. These works will include:
The relative costs of installing a LFG management system to collect and transport
LFG to a facility can vary substantively based on site-specific conditions and the
applicable design basis. The costs to install a LFG management system can vary dra-
matically as a function of:
The specific characteristics of a landfill site will have many direct implications for
the design options and related costs of LFG management system. As such, it is highly
recommended that these costs be reviewed carefully on a project-specific basis.
The economic feasibility of LFG to energy technologies also depend on the pre-
vailing local and regional energy prices. The economic feature of LFG to energy
technologies can be performed by cost and profit analysis. The cost is divided into
capital cost, annual Operation and maintenance cost and carbon tax and energy
tax. The profit is the sales revenue of energy generation. In addition, other economic
benefits include:
Beside these, a cost-benefit analysis appropriate for small LFG to energy projects
can be developed and performed by incorporating the value of the energy gener-
ated, the value of the avoided methane emissions, and the value of the avoided
groundwater treatment costs when applicable. This cost-benefit is described as
follows:
Considering a landfill i, the profit of initializing the LFG to energy project
(Equation 4.1) is the difference between the total revenue which includes the reve-
nue from sales of methane (RHi), the revenue from carbon trading (RCi), the benefit
from groundwater remediation (BGi) and the total cost that includes the cost of col-
lection system (CCi), the cost of operations and maintenance (COi), and the cost of
transporting the collected gas (CTi).
In spite of the fact that energy recovery from landfill is one of the most prom-
ising renewable energy technologies, LFG energy recovery projects are not always
successful. It is often not the case that a technical problem causes a LFG energy
recovery project to fail. But when there are problems, they are often because of non-
technical barriers. Non-technical barriers that may face developers of LFG energy
recovery projects include:
The evaluation of economic feasibility, selection of most viable alternative and deter-
mination of available financing mechanism for the project are key steps for LFG to
energy projects. This section provides guidance on the steps for performing an eco-
nomic analysis. The economics of LFG to energy projects can be analyzed under six
scenarios:
Numerous costs and benefits are associated with each option and some of them
are common to more than one scenario. Table 4.5 summarizes the types of benefits
and costs associated with each of the scenarios.
Estimating the Benefit Cost Ratio for each scenario: The costs and benefits
should be evaluated for each scenario. Each scenario will incur a different set of
Table 4.5 Types of benefits and costs associated with LFG scenarios
Scenario
costs and benefits. Depending on the efficiency of the LFG to energy project, differ-
ent proportions of the costs and benefits may be considered to apply to a particular
scenario. The estimation of the benefit cost ratio for each of the scenarios is evalu-
ated as shown in Equation.
• LFG measuring and recording equipment, flare start-up, and source test.
• Security fencing around well field
• Engineering and contingency, and
• Up-front CDM transaction costs.
Cost can vary significantly due to design details. For example, the cost for instal-
lation of header piping is significantly higher if the pipe trenches need to be deeper.
Cost can vary significantly for different types of equipment. Some types of equip-
ment may have a lower initial installation cost but higher operation and maintenance
costs. For example, variable frequency drives are optional for active LFG manage-
ment systems, but their installation (at higher capital cost) in some situations can
result in significant power savings. The state of the economy and market forces can
significantly affect pricing. The cost can vary depending on the location. Site condi-
tions can have significant effect on the cost of LFG management. For example, if a
landfill has a high leachate levels, LFG collection can be problematic and significant
additional capital and operational costs may be incurred. Some landfills have more
or higher capacity abstraction plant equipment than is required to collect LFG at the
present time. This is likely done either to provide redundancy (back-up) or in antici-
pation of LFG collection increasing in the near future. Provision of a higher capacity
abstraction plant than is required at present would increase abstraction plant capital
costs. Similarly, some landfills have installed horizontal collectors in anticipation of
future waste placement, although LFG may not be extracted awhile. This would also
increase the apparent capital cost.
Annual Operation and Maintenance Cost: The annual O&M of the LFG collec-
tion system should be estimated which is approximately 7–10% of the construction
costs (excluding security fence construction). These costs include those associated
with operation and maintenance of the collection system such as labor, testing equip-
ment and parts, routine maintenance and system repairs, and limited replacement of
existing wells and piping.
The skill of personnel who operate the LFG management system can affect
O&M costs.
Other annual costs include those associated with the process of obtaining LFG
emission reductions, including registration fees, and monitoring and verification of
the LFG emission reductions.
Energy Project Costs: Since the LFG flow changes over the life of the project, it
is important to decide whether to size equipment for minimum flow, maximum flow,
or average flow. This may help determine which technology is best suited for the
project. Due to the high capital cost of electricity generating equipment, it is often
advantageous to size the project at (or near) the minimum LFG flow expected dur-
ing the 15-year project life. This approach, however, can result in lost opportunity
to generate electricity and receive revenues in years when LFG is more plentiful. The
best sizing approach for the project will largely be influenced by the site-specific LFG
curve, electricity rate structures, other revenue streams, and contract obligations
(i.e., minimum electricity generation requirements). It may be worth evaluating the
economics of sizing near the minimum and near the maximum LFG flow. Also con-
sider adding generating capacity (more internal combustion engines or gas turbines)
over time as LFG flow from the landfill increases.
LFG monitoring and economic feasibility evaluation 145
• Gas compression and treatment to condition LFG for the end user’s equipment.
• A gas pipeline to transport LFG to the end user.
• A condensate management system for removing LFG condensate along the pipeline.
The size of the pipeline can affect project costs. For projects with increasing LFG
flow over time, it is often most cost-effective to size the pipe at or near the full LFG
flow expected during the life of the project and to add compression and treatment
equipment as LFG flow increases.
The costs for the LFG compression and treatment system include compression,
moisture removal, and filtration equipment typically required to prepare LFG for
transport through the pipeline and for use in a boiler or process heater. If more
extensive treatment is required to remove other impurities, costs will be higher. The
gas pipeline costs also assume typical construction conditions and pipeline design.
Pipelines can range from less than a mile to more than 30 miles long, and length will
have a major effect on costs. In addition, the costs of direct-use pipelines are often
affected by obstacles along the route, such as highway, railroad, or water crossings.
Other Project Options: In addition to electricity and direct-use projects, other
less common LFG to energy project options exists, including CHP, leachate evapora-
tion, vehicle fuel, and upgrading to high-Btu gas for sale to natural gas companies.
These technologies are not as universally applicable as the more traditional LFG to
energy projects, but given the right situation, they can be very cost-effective and may
be worth exploring as potential project options.
CHP is a better option for end users located near the landfill, or for projects
where the LFG is transported to the end user’s site and both the electricity and the
waste heat are generated at their site. The electricity produced by the end user can
be used on site or sold to the grid.
Leachate Evaporators combust LFG to evaporate most of the moisture from land-
fill leachate, thus greatly reducing the leachate volume and subsequent disposal cost.
These projects are cost-effective in situations where leachate disposal in a publicly
owned treatment works or wastewater treatment plant is unavailable or very expensive.
Vehicle Fuel Applications Costs associated with this option include converting
the vehicles to use the alternate fuel and installing a fueling station.
To Upgrade LFG to Produce High-Btu Gas, although expensive, increasing
energy costs may make high-Btu gas a more viable option. These projects are ideally
suited for large landfills located near natural gas pipelines.
The project expenditures that should be considered for LFG power plant option are:
• Initial capital investment for LFG collection system, flare, and power plant.
• Purchase of LFG from landfill owner.
• Annual cost for operation and maintenance of the LFG collection system, flare,
and power plant.
146 From landfill gas to energy – Technologies and challenges
The project expenditures that should be considered under the direct use option are:
• Initial capital investment for LFG collection system, flare, and LFG treatment/
compressor skid and pipeline.
• Purchase of LFG from landfill owner.
• Annual cost for operation and maintenance of the LFG collection system, flare,
and LFG treatment/compressor skid and pipeline.
The project expenditures that should be considered under the flaring only option are:
Direct-Use Project Revenues: The primary source of revenue for direct-use projects
is the sale of LFG to the end user; the price of LFG, therefore, dictates the projects’
revenues.
The following revenues may be considered under the power plant project:
• The power plant generated electricity is sold to the power grid at a suitable rate.
• GHG emission reductions are sold at a suitable rate per tonne CO2e. The sale of
emission reductions may be considered depending on the assumed duration of
revenues from GHG emission reductions.
148 From landfill gas to energy – Technologies and challenges
• LFG collected in excess of the power plant capacity, along with LFG collected
during plant downtime is assumed to be combusted in the flare.
The following revenues may be considered under the direct use project:
• The direct use project produces a maximum LFG for a suitable period and
declining amounts in each subsequent year. The LFG is sold to the end-users at a
suitable rate.
• GHG emission reductions are sold at a suitable rate per tonne CO2e. The sale of
emission reductions may be considered depending on the assumed duration of
revenues from GHG emission reductions.
• LFG collected in excess of the amount sold to end-users, including LFG collected
during facility downtime, is assumed to be combusted in the flare.
The following revenues may be considered under the flaring only project:
• GHG emission reductions are sold at a suitable rate. The sale of emission reduc-
tions is considered depending on the assumed duration of revenues from GHG
emission reductions.
• All collected LFG is assumed to be combusted in the flare.
The financing mechanisms used for a project will affect the cost to generate
electricity or provide LFG to the direct user. Factors such as project lifetime, loan
periods, interest rates, taxes, discount rates, and down payment percentage all affect
LFG monitoring and economic feasibility evaluation 149
project cost and therefore the cost of generating the electricity or providing the LFG
to the direct user. These costs account for the funds required to purchase and install
the capital equipment (capital amortization costs) and, together with the O&M
costs, constitute a more representative cost of producing electricity or providing LFG
to a direct user.
For a preliminary assessment, LFG cost will calculate several of these financial
performance indicators, such as IRR, NPV, and NPV payback period. It will also
provide a preliminary capital and O&M cost estimate for the project.
LFG energy projects where a gas collection and flaring system is already in place
realize improved economics because the collection system installation costs are not
attributed to the energy project. Instead, the costs for gas collection are considered a
sunk cost associated with other landfill operations, such as mitigating methane migra-
tion or controlling odors. However, such projects will generally not be eligible for
credits for GHG capture if the gas collection and flaring was required by regulatory
programs.
The financial requirements of the parties involved in developing a project must
be considered in determining economic feasibility and selecting financing mecha-
nisms. A project at a publicly owned landfill that is not financially attractive to a
project developer could still be implemented through self-development or partnering
arrangements.
looking at costs and benefits, a total of six scenarios are chosen to examine which
option is most financially viable. Each cost and benefit is evaluated in terms of a
total Net Present Value (NPV) over the entire analysis period. Each scenario will
incur a different set of costs and benefits.
4.5.9 Conclusions
LFG energy project development poses several risks and rewards. Landfill owners
should keep detailed data records, be conservative on the energy potential from the
landfill, carefully review pro forma statements, and assist the procurement process in
any way possible; long delays from permits, public opposition, or financing can be a
turn-off for investors. Project developers should allow for all parties to benefit from
the project, conduct financial sensitivity analyses to accurately portray risks, and
set conservative goals for project schedules, costs, and revenues. Successful project
development requires that all parties work together to mitigate the project risks and
ensure that they can survive with less-than-ideal project results.
REFERENCES
Environmental Protection Agency Ireland. (2000) EPAI Landfill Manuals – Landfill Site
Design.
Environmental Protection Agency Ireland. (2003) EPAI Landfill Manuals – Landfill
Monitoring, 2nd Edition.
Environmental Protection Agency Ireland. (2009) EPAI Summary Report – Independent
Assessment of LFG Emissions and Management Systems at 29 EPA Licensed Landfills in
the Republic of Ireland.
Environmental Protection Agency Ireland. (2010) EPAI Monitoring of Gas Emissions at
Landfill Sites Using Autonomous Gas Sensors (2005-AIC-MS-43-M4), STRIVE Report.
Mbav, W.N., et al. (2010) Energy production from Landfill Gases in African Countries,
International Conference on Power System Technology.
SCS Engineers. (2008) LFG Monitoring Well Functionality at 20 California Landfills,
California Integrated Waste Management Board.
Texas Transportation Institute. (2009) TTI Pre-Feasibility Analysis for the Conversion of
Landfill Gas to Liquefied Natural Gas to Fuel Refuse Trucks in India, U.S. EPA Methane
to Markets Partnership.
The World Bank ESMAP. (2004) Handbook for the Preparation of Landfill Gas to Energy
Projects in Latin America and the Caribbean.
U.S. Environmental Protection Agency. (1996) LMOP Turning a liability into an asset: A land-
fill Gas-to-Energy Project Development Handbook.
Chapter 5
5.1 INTRODUCTION
This chapter discusses in detail several LFG flaring technologies, from the passive to
active systems. In addition, several cleaning and upgrading technologies to treat the
LFG have been described in detail in this chapter. Case studies of LFG flaring and
treatment technologies from various countries are provided to familiarize the reader
with current practice.
The passive venting of LFG is generally adopted at those landfill sites which have
low LFG flow rates or where LFG to energy recovery projects may not be viable.
The LFG vents consists of large stones placed in perforated concrete manhole sec-
tions, large diameter corrugated metal pipe, or wire mesh baskets placed vertically.
A typical LFG passive vent is shown in Figure 5.1.
154 From landfill gas to energy – Technologies and challenges
These vents provide gas pressure relief and odor control if flared. These vents are
effective in constructing LFG extraction components as the landfill grows without
relying on drilling equipment. An important feature of LFG vents are that they can
be modified into active extraction wells. This can be done by excavating to a suffi-
cient depth around the vent to alter the top portion so that a vacuum can be applied
with less potential for air intrusion. Another approach can be to modify the vent
construction in a manner that can easily be converted to an active extraction well.
A typical vent installation, however, provides several design and operational
challenges, including the following:
• If flared, the flame is difficult to maintain due to low LFG flow rates and the
lack of a wind shroud and automatic ignition device.
• If the vent opening is close to the ground surface, safety hazards can be created
by open flames or concentrated methane emissions.
• When converting to an active system, such vents are difficult to utilize in the
final system without significant modification to reduce air intrusion created by
the stone backfill extending to the surface.
• If new vertical wells are drilled near existing vents, the vents can act as air intru-
sion points if vacuum from the new wells overlaps the vent location. Thus, unused
vents may need to be sealed, which is difficult when the vent riser is a large diam-
eter concrete ring or corrugated metal pipe.
Although the main components of LFG are carbon dioxide and methane, however it
contains about 557 trace components. Therefore LFG should be controlled by col-
lection and burning in flares or energy recovery plant. The technology of LFG flar-
ing is very simple. LFG is brought into contact with a supply of air and ignited.
The objective is to dispose of the flammable constituents, particularly methane, safely
and to control odour nuisance, health risks and adverse environmental impacts. The
selection of flaring system, setting of standards for flaring and compliance norms for
LFG emissions depends on the combustion process of methane in LFG. The reaction
mechanism of methane combustion is given below:
Equation 5.1 shows that 9.6 volumes of air per volume of methane is stoichio-
metrically required to achieve complete oxidation. For a typical LFG composition this
are about 5.7:1. The gaseous emissions from flaring of LFG are given in Table 5.1.
Table 5.2 shows the mechanism of formation of these undesirable products of
LFG Combustion. If there is sufficient air mixed with the LFG to ensure complete
combustion, then the flame produced will be relatively short, bluish in color, and
relatively hot. If there is insufficient air or it is poorly mixed with the LFG, the flame
will tend to be reducing, characteristically long, luminous and possibly sooty.
The flaring system should be designed to maximize the conversion of methane in
order to minimize the release of unburned methane and products of incomplete oxi-
dation for example carbon monoxide and other trace components in LFG depending
Figure 5.2 Flame Temperature (C) for CH4/CO2 Gas Mixture for a Range of Excess Added Air
Concentrations
Source: Adapted from IEA, 2000
on the ratio of air: fuel ratio and temperature and kinetics of combustion reactions.
The temperature and residence time are the key parameters that establish the per-
formance specification for flaring system.
The temperature within the flame is governed by the amount of air added to the
LFG. The theoretical relationship between excess added air and flame temperature
based on the heat released from methane combustion is shown in Figure 5.2.
Mapping the desired temperatures and typical LFG concentrations onto this plot
and taking account of heat loss provides an operating range for flares, given by the
blue envelope.
LFG flares usually operate at the right hand side of the envelope at CH4 50%
with the excess air to LFG ratio of the order of 10–15 volumes of air:LFG. Under
Landfill gas treatment technologies 157
these conditions the air is employed to both oxidize the LFG and cool the flame – it
also propagates more turbulence and mixing. Mixing within the burn is crucial to
ensure that all the LFG is burned uniformly and under ideal conditions.
Once the basic air requirement has been determined – the other parameters can
be calculated. The principal combustion reaction is equimolar and therefore sum-
ming the LFG and air flow and adjusting for temperature gives the exhaust gas flow
rate. Dividing this by the section of the enclosure gives the exit velocity. This needs
to be sufficient to prevent the flame front travelling backwards down the burner but
also not too great for the flare to blow itself out. The height of the flare at or above
the design temperature is determined empirically and this can then be used to derive
the retention time at the design temperature. Gas flow and calorific value of the
major components determine the potential heat release.
Although there are a number of flare systems and types, all have the following basic
components:
• A LFG collection and distribution system (the network of wells, pipework and
manifolds that collect the LFG and transport it to the gas conditioning stage);
• A LFG conditioning system to remove moisture and particulate matter from
LFG to ensure burners do not become blocked;
• A pressurising system to ensure that the pressure of LFG is adequate for correct
operation of the burner (a blower or other gas compressor is used to increase
LFG pressure to about 3–15 kPa);
• A flame arrestor device to avoid flashback of a flame to the fuel feed pipe;
• Burner(s) to provide controlled mixing of the fuel and air, and to ensure control-
led combustion over a range of LFG flow rates (burner design can vary consid-
erably and there may be one or several burners installed within a flare);
• An ignition system to provide safe, controlled ignition of LFG;
• Flame detection to determine that ignition has occurred and that the burner is
operational (this is normally a temperature sensor or ultra-violet based detec-
tor which is used to determine the presence of a flame and to initiate controlled
shutdown and/or re-ignition);
• A combustion air system to provide air for combustion support, depending on
burner load. There are two methods of providing primary air to support combus-
tion. The first involves mixing of air with the fuel prior to the burner (premix).
The second involves the air being drawn into the combustion chamber (diffusion).
LFG Flow Rate: The determination of LFG flow rate is important since an over esti-
mation of LFG flow rate will lead to oversized equipment which in turn will increase
both capital and operation and maintenance cost of the flaring system. Under esti-
mation of LFG flow rates will lead to an ineffective or unsafe system. It also affects
the mechanical size of the flaring equipment e.g., an increased LFG flow will result
in an increased thermal radiation from the flaring system which in turn will have an
impact on the height and location of the flare stack.
LFG Composition: By studying the composition of LFG, its combustion char-
acteristics and potential flue gas components can be identified e.g., the presence of
hydrogen sulfide or inerts. Such components might require special design considera-
tions such as ground level concentration analysis. LFG composition and flow rate is
used to determine the volume or mass of LFG flow by the flaring system. The com-
position of LFG affects the design and size of the flare tip used. In reviewing LFG
stream composition, the primary concern is assuring destruction efficiency. A good
destruction efficiency is assured if stable flame can be established.
LFG Temperature: A large variation of LFG temperature can result in mechani-
cal design failures. Therefore, where the LFG temperature at the source is signifi-
cantly variable from the ambient conditions, the heat loss or gain from the source to
the flare stack should be calculated in order to determine the LFG temperature. This
will significantly reduce the cost of the stack.
LFG Pressure: Higher pressure drop in the flare burner will lead to reduction in
the LFG volume, resulting in a smaller flare header size and reduction in cost.
Utility Costs and Availability: Local energy costs, availability and reliability
should be taken into consideration before selecting the smoke-suppression medium.
Environmental Requirements: The main environmental concerns include smoke-
less burning, increased combustion efficiency and reduced flue gas emissions. For
environmental considerations the key parameters are as follows:
• Flare Location: The flare location should comply with all governmental laws and
regulations affecting height, noise, smoke suppression, and allowable toxic con-
centrations, other important factors must also be considered. These include the
relationship of the flare to the areas in the landfill where people work, roads, other
elevated structures and guy wire location with regard to possible interference .
• Wind Effect: Wind direction and velocity affect the head radiation produced by
the flare by influencing the length and angle of the flame. Normal design prac-
tices assume the average wind speed for the area and take any possible wind
direction into account.
• Temperature Inversions: Temperature inversions and other meteorological con-
ditions affect atmospheric stability and reduce the dispersion of odors, toxic
concentrations, and smoke. These conditions should be considered on the basis
of the frequency of temperature inversion occurrences and the expected effect on
people in the area.
Landfill gas treatment technologies 159
• Heat Radiation: Radiation from the flare flame generally determines flare stack
height. During normal operations, design intent is to limit heat intensity at grade
to levels which are low enough for both humans to safely withstand and to pro-
tect surrounding equipment from heat-related damage. A new flare tip and/or a
higher flare stack may be necessary to maintain safe conditions.
• Ground Level Concentration: If hydrogen sulfide or hydrogen cyanide are in
LFG stream, flare height must be calculated to assure that unburned toxics do
not exceed safe dispersion/ground-level concentrations. Thermal rise and exit
velocity effects dilute stack gases. As the gases reach grade downwind of the
stack, toxic materials concentrations must be reduced to tolerable levels.
Figure 5.4 Open flare with knock-out pot, flow meter, fan, air operated shut down valves, air com-
pressor and flame arrestor
Figure 5.5 Schematic of an Enclosed Flaring System
usually provided with air control and the enclosure is insulated in order to maintain
consistently high combustion temperatures. The system provides an optimum mix of
air and LFG to ensure complete combustion. The higher the rate of combustion; the
lower will be the emissions from the flare. Enclosed flares can be classified accord-
ing to the way in which they combust the LFG into ‘diffusion flame’ flares – primary
air and LFG are mixed before the burner and ‘pre-aerated flame’ flares – air diffuses
into the LFG leaving the burner.
Solar Vent Flares: Interest in the Solar powered flares has been on the increase in
the recent years. They provide low energy, low system cost, flaring techniques for low
Landfill gas treatment technologies 163
LFG flowrates. The Solar Vent Flare is a flare system with a solar powered igniter.
They can be used at small landfill sites located in remote areas where there is no
access to electric power, or on the perimeter of larger sites to control LFG migration.
Since power demands are to be kept to a minimum with a solar powered system,
the solar flares are typically passive and include no blower. The flares are generally
designed for high-efficiency combustion of LFG, about 98% destruction efficiency.
The major components of a standard solar vent flare includes:
Flare Stack: The flare stand pipe is of carbon steel with a flange base.
Inlet Valve: A stainless steel ball valve for shut-off and is integral with the flare stand
pipe.
Burner Assembly: The burner assembly is of stainless steel construction with an inte-
gral windshield.
Igniter System: The igniter system consists of an insulated igniter rod, high voltage
transformer, battery, battery charger, enclosure and solar panel. The transformer,
battery and charger are mounted in the enclosure. The enclosure and solar panel
are supported from the flare stand pipe.
Support: The flare base flange supports the lateral wind loads on the flare. However,
holes may be provided in the windshield for wires should the well head on
which the Solar Flare is mounted require an additional lateral support.
Flame Arrestor: This device prevents flame flash back in the event of high oxygen
concentrations in the landfill gas. The standard flame arrestor is equipped with
an aluminum tube bank assembly.
Solar Blower System: A small blower may be added to the Solar Flare should active
ventilation of the landfill be required. This blower is also solar powered to per-
mit operation in areas without electrical service. The Solar Blower System con-
sists of the blower, blower mounting housing, battery, battery charger, enclosure
and solar panel. The battery and charger are located in the enclosure. The enclo-
sure and solar panel are mounted on the flare stand pipe.
Centrifugal Blowers: Centrifugal blowers are compact and produce an oil-free air-
flow. A multistage impeller creates pressure through the use of centrifugal force.
A unit of air enters the impeller and fills the space between two of the rotating
164 From landfill gas to energy – Technologies and challenges
vanes. The air is thrust outward toward the casing but then is turned back to
another area of the rotating impeller. This process continues regenerating the
pressure many times until the air reaches the outlet.
Rotary Lobe Blowers: The positive displacement blowers are typically used for a
medium range of vacuum levels. During operation of these blowers, a pair of
matched impellers rotates in opposite directions, trap a volume of gas at the
inlet, and move it around the perimeter to the outlet. Timing gears that are
keyed into the shaft synchronize rotation of the impellers. When a belt drive is
employed, blower speed may be regulated by changing the diameter of one or
both sheaves or by using a variable speed motor.
A typical schematic of an enclosed flare system is shown in Figure 5.8. The basic
flare unit consists of a multi-orifice burner and burner chamber enclosed in a stack
Landfill gas treatment technologies 165
containing refractory insulation. Usually the stack height is greater than the flame
height. Exit gas temperature is measured by thermocouple and is recorded at the
flare control panel. An automatic combustion air control system (dampers) oper-
ates based on the temperature controller. The dampers provide ambient air to the
flare interior for combustion oxygen and for controlling the exit gas temperature.
Sampling ports are located in the walls near the top of the stack where emissions
monitoring are performed. A flare will include an electric pilot ignition system. The
pilot ignition system requires auxiliary fuel near the flare to serve as pilot fuel.
The basic enclosed flare unit consists of the following components:
• Multi-orifice burner
• Burner chamber.
• Automatic combustion air control system (dampers).
• Electric pilot ignition system.
• Sampling ports.
• Flare control panel.
• Temperature controller (flare stack high temperature interlock).
• Flame arrestor.
• Emission control.
The elements of combustion that must be addressed in the design of a LFG flare are:
• Residence time.
• Operating temperature.
• Turbulence.
• Oxygen concentration.
These elements are interrelated and, to some extent, dependent on each other.
Adequate time must be available for complete combustion. The temperature must
be high enough to ignite the LFG and allow combustion of the mixture of LFG and
O2. The residence time in a combustor must be sufficient for hydrocarbons to react
with the O2. Residence times for VOCs can vary from 0.25 to 2.0 seconds. Solid
particles, such as carbon, may require as long as 5 seconds for complete destruction.
The operating temperature of a combustion unit depends upon the material
to be combusted. The temperature should be about 148 to 260oC above the auto-
ignition temperature of the LFG. CH4 auto ignites at 540–760oC, thus a minimum
operating temperature of 760oC is often specified. A temperature that is too high
may cause refractory insulation damage as well as production of excess NOx, while
a temperature that is too low may result in the production of excess carbon mon-
oxide and unburned hydrocarbons. Flare Stack high and low temperature alarms
should be provided as well as a high-high interlock to shutdown the gas supply to
the flare stack in the event of an excessively high temperature. Methane has a flame
temperature of 1880oC when no excess air is present to cool the gas.
There must be enough turbulence to mix LFG and O2, and enough O2 to sup-
port combustion. Mixing the LFG and air at the burner tip is critical to proper oper-
ation of the flare. Proper mixing and adequate turbulence will create a uniform mix
of LFG and air in the combustion zone, whereas improper mixing will result in flue
gas stratification, which contributes to high emissions and unstable operation.
166 From landfill gas to energy – Technologies and challenges
Operating at high flow rates and tip velocities requires flame stabilizers to pre-
vent the flame from extinguishing itself. Windshields allow the flame to establish
itself and resist high wind conditions. Automatic pilots sense the LFG flame and
automatically relight the flare when necessary.
A gas flow meter system is necessary to measure LFG flow to the flare. The
LFG flow should indicate both current flow and accumulated flow. The total vol-
umetric flow rate to the flame must be carefully controlled to prevent flashback
problems and to avoid flame instability. A gas barrier or a stack seal is some-
times used just below the flare head to impede the flow of air into the flare gas
network.
Thermocouples are used to monitor the flame in open and elevated flares. For
enclosed flares, ultraviolet (UV)-type flame detectors should be used. The UV flame
detectors can detect instantaneous flame failure so the inlet valve can be shut before
the vessel fills up with unburned gas.
The design and selection of LFG flares depends upon the required design and
operating objectives. In any case, flares should be designed and manufactured to
provide the minimum operating temperature under a range of LFG compositions
and flow rates. Other typical flare operating criteria include Reactive Organic Gas
(ROG), Exit Gas Temperature, Nitrogen Oxides (NOx), Residence Time, Sulfur
Oxides (SOx), Carbon Monoxide (CO) and PM10.
Turn-down ratio: Turn-down is the ratio of minimum LFG flow to maximum
LFG flow under which satisfactory operating conditions can be maintained. Turn-
down depends upon the range of rates of heat release for which the flare is designed,
and permissible exit velocities from the burner tip. The turn-down ratio will there-
fore affect the flare emission significantly.
Condensate Collection Equipment: LFG is typically saturated with water vapor.
As the gas cools in the extraction system piping, the vapor condenses into droplets
that eventually combine into LFG condensate. Accumulations of condensate in LFG
pipelines can obstruct the flow of LFG. Therefore, LFG condensate must be removed
in a controlled manner. Condensate control is required irrespective of how great a
vacuum is imposed on the collection system. Knock-out tanks are normally used to
remove condensate from LFG entering the flare station. Low points in collector pip-
ing should have barometric drip legs installed and multiple arrays of piping should
meet at common condensate knock-out tanks. Environmental regulations often
require the treatment of collected condensate.
Auxiliary Fuel: Auxiliary fuel is required if the LFG methane content is too low
to burn by itself. Since the operating temperature is a function of LFG composition
and flow rate.
Flame Arrestor: The function of the flame arrestor is to prevent the propagation
of flame into the header pipes. The flame arrestor is packed with a flame quenching
media that is durable, resistant to oxidation, and easy to clean. Pressure gauges and
sampling ports must be installed on each side of the flame arrestor to indicate the
degree of clogging and whether removal for cleaning is required. Proper sealing of
the flame arrestor in the housing is essential. The flame arrestor housing is generally
carbon or stainless steel.
Flow Metering: An important additional piece of equipment at a blower/flare
station is a gas flow metering system. LFG flow rate information is the basis for con-
Landfill gas treatment technologies 167
trolling operation of the extraction and treatment system. The gas flow meter should
display current and total gas flow.
Piping and Valves: They are generally made of Cast iron or ductile iron mate-
rials. Hand-operated, wafer style butterfly valves are easiest to install and use for
blower adjustments.
Electrical Design Requirements: The electrical system planning and design
should consider materials, equipment, and installation of all electrical components.
Normally, the blower is operated in AUTO mode that enables the blower to be
automatically controlled from the control panel. The flare is also operated in AUTO
mode and requires an operator to push the start button to initiate flare ignition and
blower operation.
Automation of Controls: A good instrumentation and control system design
will assure that the individual components of LFG collection and control system are
coordinated and operate effectively. At a minimum, the following process control
components are required:
a) In a local control system, all control elements (i.e., indicators, switches, relays,
motor starters, etc.) are located adjoining to the flaring equipment.
ID INSTRUMENT
FCV FLOW CONTROL VALVE
TE THERMOCOUPLE ELEMENT
TS TEMPERATURE SWITCH
AIT ANALYZER INDICATOR TRANSMITTER
AAH ANALYZER ALARM HIGH
AE ANALYZER ELEMENT
PS PRESSURE SWITCH VENT
H HIGH NITROGEN
HH HIGH HIGH SUPLLY
P PRESSURE
T TEMPERATURE
TA TEMPERATURE ALARM
FCV PRESSURE CONTROL VALVE
INTERLOCK
STEEL
FCV NSUL
SHELL
GAS FRESSURE
IN GAS STACK FCV TS 1600°F
30 TE
HH
AIT AAH
CO TS
15 TE
ND HH
HOSE
EN
ST - PRESSURE
PS SA CP RANGE
AE EA - OXYGEN IN GAS
HH CU 1450–1550
M
T TAH
IN
P,T P,T T TSH
T MANUAL
TE DAMPER
OXYGEN PS
LANDFILL ANALYZER BLOWER AIR STACK
CARBON
FCV HEATER FCV ENCLOSED
ADSORBER
CONDEBRATE FLARE STACK
FLAME
RECEIVER
ARRESTOR
Figure 5.9 Typical Piping and Instrumentation Diagram for a Enclosed Flare System
168 From landfill gas to energy – Technologies and challenges
b) In a centralized control system, the control elements are mounted in a single loca-
tion. These systems may include a hard-wired control panel, a programmable
logic controller (PLC), or a computer. Remote control can be accomplished in
several ways including the use of modems or radio telemetry.
c) A localized control system is less complex, less expensive, and easier to con-
struct. Centralized control systems are easier to operate.
Table 5.3 General comparison between an open and closed LFG flaring system
Description of the Project Site: The landfill gas collection and utilization project
is being implemented at the first phase of Lugansk MSW landfill (Oleksandrivsk
city). Landfill is owned by Lugansk territorial community represented by Lugansk
city council. It is servicing Lugansk city and several neighboring villages with total
population of 450 thousand peoples. The landfill is being operated since 1978. The
first phase of the landfill was closed in 2006. The total area of first phase is 11.6 hec-
tares, new designed area upto 8.7 hectares. Landfill contains more than 2.0 million
tonnes of MSW. The average annual waste acceptance rate is 120 thousand tonnes.
170 From landfill gas to energy – Technologies and challenges
Table 5.4 Comparison of design criteria for open and closed LFG flaring system
Design Criteria for open LFG flaring system Design Criteria for closed LFG flaring system
The open flaring system should be capable The closed flaring system should be capable
of achieving the following performance of achieving the following performance
requirements: requirements:
1. The flare must be capable of sustaining 1. The flare should be able to sustain stable
stable combustion with 30%–50% CH4 at the combustion with 30% to 50% methane
maximum required flow rate. concentrations at the maximum flow rate,
2. The flare must be capable of a minimum 40:1 while maintaining the operating temperature,
turndown. without requiring any burner adjustment.
3. The flare exit velocity should be designed 2. Considering a 50% methane concentration,
in accordance with International or national all flares designed for flow rates of 1500
standards. SCFM or greater should achieve a 10:1
4. The radiation on any point at grade should not instantaneous heat release turndown
exceed 500 Btu/Hr-ft2 when the flare is firing at minimum.
the maximum design heat release and with a 3. The flare should be able to sustain stable
20 mph wind. combustion with methane concentrations of
5. Flame shape should be based on the at least 20% at reduced flow rates without
momentum flux differences between the LFG any burner adjustments or flare modification.
exiting the flare tip and the cross wind. The 4. The pressure loss through the flare, from
LFG should take into account the hydrocarbon the inlet flange through the flare enclosure,
concentration. should be less than 5
H2O.
6. Flame length should be based on the maximum 5. The flare should operate free of pulsation
design heat release with allowances for the and vibration with at most 5% oxygen
molecular weight. concentration in LFG stream.
7. The pressure loss through the flare should 6. Emissions from the flare should not exceed
be less than 5
water column from the inlet the prescribed regulatory standards.
flange through the outlet of the flare. 7. The flare system should achieve a destruction
8. Emissions from the flare should not exceed efficiency greater than 99% of total organic
the prescribed regulatory standards. compounds and greater than 98% of total
9. The flare should be capable of achieving a non-methane organic compounds (NMOC)
minimum destruction efficiency of 98% throughout the entire flare operating range,
of total non-methane organic compounds without any burner adjustments or flare
(NMOCs). modification.
Features of the Flare and Blower Stations: High temperature flare and blower
station is being set up based on the physical and chemical characteristics of LFG,
weather condition and operation procedure (Refer Tables 5.6 and 5.7).
The unit is equipped with a gas utilization connection for the purpose of the pos-
sible energy recovery. High temperature flare and blower is equipped with monitoring
Landfill gas treatment technologies 171
Table 5.5 Comparison of items for open and closed LFG flaring system
Items for Open Flaring System Items for Closed Flaring System
The open flaring system should have the The closed flaring system should have the
following items: following items:
1. Self supporting base ring 1. Anti-flashback burners
2. Carbon steel stack 2. Flare stack
3. Spark ignited pilot assembly 3. Externally removable spark ignited pilot
4. Flare tip 4. Ignition and control station
5. Control system 5. Ancillary equipment
System Operation System Operation
1. The flare system should be able to safely 1. The flare system should operate with
destroy 98% of the organic compounds automatic temperature control and shall safely
in LFG. destroy organic compounds in LFG.
2. The system should be controlled by a 2. The system should be controlled by a
programmable logic controller (PLC) which programmable logic controller (PLC) which
receives and transmits signals with respect receives and transmits signals with respect
to operating conditions. If an unacceptable to operating conditions. If an unacceptable
operating condition occurs, the system operating condition occurs, the system
should discontinue operation. should either adjust the operating parameters
3. System operation should include an to correct the problem or discontinue
initial timed ignition sequence, and fail-safe operation.
controls. 3. System operation should include an initial
4. System shutdown should result pilot flame purge cycle, timed ignition sequence, and
failure, main flame failure, automatic block fail-safe controls.
valve failure, and flame arrester high 4. System shutdown should result from low
temperature. purge air flow, pilot flame failure, main flame
5. Individual thermocouples should monitor failure, flare low temperature, and flare high
both pilot flame and main flame. temperature.
5. A self-checking flame scanner should monitor
both pilot flame and main flame.
Table 5.7 Expected parameters for high temperature flare and blower station
system, data storage and remote transfer by means of Internet connection. The system
is capable to send SMS to operator in case of emergency.
Monitoring Requirements: The monitoring methodology is based on direct
measurement of the amount of LFG captured and destroyed at the flare, and the
electricity generating/thermal energy unit(s) to determine the quantities as shown
in Figure 5.10. The monitoring plan for flaring provides for continuous measure-
ment of the quantity and quality of LFG flared. The main variables that need to be
determined are the quantity of methane actually captured, and quantity of methane
flared. The methodology for flaring also measures energy consumed by the project
activity that is produced using fossil fuels.
To determine these variables, the following parameters are being monitored:
• The amount of LFG generated (in m3, using a continuous flow meter), where the
total quantity as well as the quantities fed to the flare are measured continuously;
• The fraction of methane in LFG with a continuous gas analyzer;
• Temperature (T) and pressure (p) of LFG to determine the density of methane in
the LFG;
• The operating hours of the flare.
• High temperature flare with safety equipment and automatic combustion tem-
perature control is provided.
• A Condensate trap with thermal insulation and heating element.
• A Blower with frequency transformer for step less adoption of the degassing
volume and constant pressure regulation.
• An Electrical control cabinet and Data logger and transfer system.
an estimated flow rate of around 1200 cubic meter per hour an enclosed flaring
system was developed for the site in the Year 2009 to flare LFG as per recommenda-
tions of CDM. The System fabricated by Combustion Research Associates (CRA),
India consists of:
Figure 5.11 Flow diagram of Enclosed flaring system for Gorai Landfill
• Gas Filtering.
• Gas Dehumidification.
Landfill gas treatment technologies 175
Figure 5.12 Flow diagram of LFG conditioning system for San Pedro, Manila
• Gas Compression.
• Flow Measurements.
• Gas Analyzer.
• Instrumentation package
• Integrated Control Panel.
• SCADA for Monitoring & Data Acquisition.
The raw LFG needs to be cleaned or upgraded before being used as a source of
renewable energy. The purification or upgradation process is required for the
removal of moisture and contaminants present in the LFG which can create prob-
lems of corrosion, scale deposition and wear and tear of the LFG utilization systems.
The contaminants which require treatment or removal include free moisture/water
vapour, Hydrogen Sulphide, Carbon Dioxide, Halogenated organic compounds
(Chlorides, fluorides), Siloxanes and Particulates. However, the extent to which the
176 From landfill gas to energy – Technologies and challenges
raw LFG should be cleaned and its methane content enriched is dependent on the
end use application of LFG.
The end use application of LFG as a source of energy is based on the level of
treatment or upgradation and is generally classified into three categories:
Low- and medium-grade energy produced from LFG has a heating value of
around 16.8 MJ/m3. This heat value is half the heating value of natural gas. LFG
that has been further processed and treated to produce high-grade energy has a
higher heating value of around 37.3 MJ/m3 and can be substituted in place of natu-
ral gas.
Figure 5.13 depicts various applications for the three grades of LFG as a source
of energy and the degree of processing that may be required to convert LFG from a
low-grade energy into high-grade energy.
It is also important here to mention the difference between “cleaning” and
“upgrading” of LFG. The word “cleaning” is used for technologies and measures to
reduce the content of impurities such as hydrogen sulphide (H2S), ammonia, siloxanes
and halogenated hydrocarbons in LFG and removal of water droplets and moisture.
The word “Upgrading” is used for technologies and measures with the purpose to
reduce the content of carbon dioxide (CO2) in the LFG. It also includes removal of
nitrogen in some special cases. The primary treatment of LFG is to remove moisture
from saturated LFG. Reducing the moisture content of LFG and the concentration of
contaminants reduces the corrosive nature of LFG. The upgradation of LFG to high-
grade energy requires the separation of methane from other gases present in LFG that
have no heating value. The upgraded and compressed LFG is generally referred as
biomethane.
Figure 5.14 depicts various technologies for LFG refinement.
Moisture Removal: The biodegradation of waste in a landfill is an exothermic
process and therefore LFG is warm and saturated with water vapor. High moisture
content along with carbon dioxide, hydrogen sulfide, and VOCs, creates corrosive
gases. The technologies employed for reducing moisture in LFG includes mois-
ture separators, mist eliminators, direct cooling, compression followed by cool-
ing, absorption, and adsorption. Some moisture separators function by swirling
gas through a large cylinder, slowing down the gas velocity and allowing moisture
in the form of droplets to collect on the walls of the cylinder. Mist eliminators, or
coalescing filters, are usually used in combination with a moisture separator to col-
lect droplets too small to have been intercepted by the separator. These are usually
Landfill gas treatment technologies 177
constructed of a wire mesh screen through which LFG passes. Mist eliminators also
intercept particulate matter entrained within the water droplets.
Cooling and compression of the gas decreases the ability of the LFG to hold
water. This process is usually achieved through the use of air/air or air/liquid heat
exchangers. Compression following cooling serves to further dehydrate the air.
However, it also increases the temperature of LFG.
Particulate Removal: The particulates in LFG should be removed for use of LFG
as medium to high-grade energy and to avoid damage to the blower systems and
178 From landfill gas to energy – Technologies and challenges
other LFG to energy utilization system components. Most of the particulates are
entrained within the moisture droplets in the LFG. Filters can also be used to reduce
particulates in LFG but these filters require frequent cleaning and replacement and
maintenance.
Trace Gas Removal: The trace contaminants in LFG generally consist of
sulfur compounds, non-methane organic compounds (NMOCs), and volatile organic
compounds (VOCs). These trace contaminants can be removed using activated
carbon, selective solvents, or iron sponge. Activated carbon is commonly used for
hydrocarbon and VOC removal. However, since activated carbon has high affinity
for trapping moisture, therefore a moisture removal system should be used before its
application.
The selective solvent processes use various solvents to selectively adsorb trace
gases. Iron sponge processes can be used to remove hydrogen sulfide from LFG. The
system uses hydrated iron oxide to react and produce iron sulfide.
Landfill gas treatment technologies 179
The range of options for the clean-up of LFG is quite extensive (Refer Figure 5.15).
The important technologies for LFG treatment and upgradation are:
1 Physical absorption (scrubbing with liquid)
2 Chemical absorption (chemical reaction with a liquid)
3 Pressure swing adsorption (adsorption on adsorption material like activated
carbon)
4 Membrane separation
5 Cryogenic separation (cooling at elevated pressure).
Upgrading of LFG involves the removal of pathogenic substances, as well as
siloxanes, water, nitrogen, hydrogen sulphide and carbon dioxide from LFG. The
upgraded LFG when used as a vehicle fuel should not contain contaminants that can
damage or corrode mechanical components or systems. Additionally, reducing the
moisture content also prevents the potential of ice formation in a LFG engine. Table
5.10 shows the substances that are removed using different methods.
Each of these technologies is discussed in detail in the subsequent sections.
Substances to be removed
Pathogenic
substances
Hydrogen
Siloxanes
Nitrogen
sulphide
Carbon
dioxide
Water
Methods of removal
Water scrubbing X X X X X
Pressure swing absorption (carbon molecular
X X X
sieves)
Drying X
Use of biocode X
Chemical scrubbing (absorption amines) X X
Adsorption filter X X X X X
Heat exchanger X X
Chemical absorption in desulphurization tower X
Stripping X
Source: How to implement biomethane project, Decision maker’s guide, Biogasmax
components are more soluble in water than in CH4. This absorption process is a
fully physical process. The main parts of the process are shown in Figure 5.16. In
high pressure water scrubbing, gas enters the scrubber at high pressure. This high
pressure increases the dissolubility of gases in water. Then, water is sprayed from the
top of the column so that it flows down counter-current to the gas. To ensure a high
transfer surface for gas liquid contact, the column is usually filled with a packing
material.
Landfill gas treatment technologies 181
In the flash vessel the pressure is decreased and some traces of CH4 will be
regenerated. In the stripper the washing water is regenerated. CO2 and H2S are
stripped by air in this vessel. After a drying step, the obtained CH4 purity can reach
98% using this process and yields can achieved up to 94%.
There are two types of water scrubbing:
Single pass scrubbing: In single pass scrubbing, the washing water is used only once.
The advantage of this type of scrubbing is that no contamination in the water
occurs like traces of H2S and CO2. This means that the total amount of CO2
and H2S is at its maximum. The disadvantage of this technique is that it requires
a large amount of water.
Regenerative absorption: In regenerative absorption, the washing water is regen-
erated after washing the LFG. The main advantage of this technique is that
the total amount of water required is much lower compared to single pass
scrubbing.
When working at high pressure, there are two advantages compared to work-
ing at atmospheric pressure. The main advantage is that the dissolubility increases
when the pressure is higher. This results in a lower required amount of water per
amount of LFG. The total amount of water required will thus be a lot lower. Also,
the washing water is oversaturated at atmospheric pressure so regenerating will be a
lot faster. The driving force behind the regenerating process is the concentration dif-
ference between the oversaturated concentration and the equilibrium concentration.
With this being as high as possible, the speed of the process will be highest.
Water scrubbing is a simple process because it only requires water and an
absorption column to upgrade LFG. Scrubbers also have some advantages compared
to other devices. Wet scrubbers are capable of handling high temperatures and mois-
ture. The inlet gases are cooled so the overall size of the equipment can be reduced.
Wet scrubbers can remove both gases and particulate matter and can neutralize cor-
rosive gases.
Furthermore, water scrubbing can be used for selective removal of H2S because
this is more soluble in water than CO2. The water which exits the column with the
absorbed components, can be regenerated and recirculated back to the absorption
column. This regeneration can be done by depressurizing or by stripping with air in
a similar column. When levels of H2S are high it is not recommended to strip with
air because the water can become contaminated with elemental sulfur which causes
operational problems. Also at high levels of H2S the dissolubility is limited because
of decreasing pH.
Waste Streams: The water scrubbing process contains two main waste streams.
This stream mainly consists of air and a high percentage of CO2 but also contains
traces of H2S. Because H2S is rather poisonous this stream needs to be treated. Also
the stream contains small amounts of CH4. To keep the dissolubility as high as pos-
sible a part of the washed water is purged and replaced with clean water. In this way
the concentration of CO2 and H2S in the water stream to the scrubber will remain as
low as possible and CO2 and H2S will not accumulate. Because most of the CO2 and
H2S will be absorbed in the gas phase in the stripper the purge stream does not have
to be treated.
182 From landfill gas to energy – Technologies and challenges
The water scrubber using GmBH technology is an absorptive method for separat-
ing CO2 from the gas stream. Besides CO2, H2S and NH3 can also be separated.
Normally it is not required to schedule a desulfurisation step before the raw
gas enters the absorption column. But it can be helpful to avoid significant H2S
emissions to the atmosphere by the exhaust gas or alternatively if there is an exhaust
gas treatment technology installed, it will avoid SO2 emissions. Pressures in the
absorption column are in the range from 7–10 bar. Typical CH4 concentrations in
the product gas stream are ⬃97% (Refer Figure 5.17).
Because the exhaust gas stream includes 1% CH4 (related to the CH4 mass
flow of the LFG) an exhaust gas cleaning is required. Because the exhaust gas nor-
mally contains H2S either Regenerative Thermal Oxidation or Flameless Oxidation
can be used for treating the exhaust gas.
The LFG is compressed to about 10 bar and fed into a column where the water
flows in counter current. Carbon dioxide and hydrogen sulphide are absorbed in
the water. After the absorption step the biomethane has significantly higher methane
content and is saturated with water vapour. Finally, it needs to be dried.
The most cost effective way is to use fresh water all the time. The other pos-
sibility is to clean the used water by depressurizing it which causes the release of
Landfill gas treatment technologies 183
Biomethane
Waste gas
Pump
Gas cooler
Stripper
Scrubber
Air supply
Compressor Gas cooler Compressor Gas cooler
(1880 m3/h)
Biogas
Flash tank
Water supply
Deshydrator Deshydrator (1 m3 pro Tag)
Condensate Condensate
Effluent
CO2 Refer Figure 5.18. The process can be further enhanced by applying a vacuum
pump. Another enhancement method is to strip the solution with air flowing upwards
through the desorption tower. In a water scrubber with fresh water use and air flow-
ing enhancement is shown. It depends on the hydrogen sulphide content whether this
technology is practicable. If the content is too high, a lot of elementary sulphur is pro-
duced and contaminates the water. In such a case, desulphurisation is recommended.
Exhaust gas
Biogas
Compressor
Flash tank
Desorption column
Absorption column
Gas cooler
Air supply
Deshydralor
Pump
Pump
CO2
Gas cooler Compressor Gas cooler
Condensate
H2S
Figure 5.19 describes the process and shows the places in the process where H2S,
H2O and CO2 are separated.
Pressure Swing Adsorption (PSA) is another possible technique for the upgrading of
LFG. PSA is a technology used to separate certain components from a mixture of
gases under pressure according to the species’ molecular characteristics and affinity
for an adsorption material. Figure 5.9 shows how the adsorption material selects the
different gas molecules. The adsorption material adsorbs H2S irreversibly and is thus
poisoned by H2S. For this reason, an H2S removal step is often included in the PSA-
process. Disturbances have been caused by dust from the adsorption material getting
stuck in the valves. Special adsorption materials are used as molecular sieves, pref-
erentially adsorbing the target gas species at high pressure. Aside from their ability
to discriminate between different gases, adsorbents for PSA-systems are usually very
porous materials chosen because of their large surface areas (for instance activated
carbon, silica gel, alumina and zeolite). The process then swings to low pressure to
desorb the adsorbent material. Desorbing the adsorbent material leads to a waste
stream, containing concentrations of impurities.
The upgrading system consists of four adsorber vessels filled with adsorption
material. During normal operation, each adsorber operates in an alternating cycle
Landfill gas treatment technologies 185
of adsorption, regeneration and pressure build-up (Refer Figure 5.20). During the
adsorption phase, LFG enters from the bottom into one of the adsorbers. When
passing the adsorber vessel, CO2, O2 and N2 are adsorbed on the adsorbent mate-
rial surface. This can be seen in figure 5.19 where N2, O2, H2O, H2S and CO2 are
adsorbed in the adsorber. The gas leaving the top of the adsorber vessel contains
more than 97% CH4. This methane-rich stream is substantially free from siloxane
components, volatile organic compounds (VOCs), water and has a reduced level of
CO2. Before the adsorbent material is completely saturated with the adsorbed feed
gas components, the adsorption phase is stopped and another adsorber vessel that
has been regenerated is switched into adsorption mode to achieve continuous opera-
tion. Regeneration of the saturated adsorbent material is performed by a stepwise
depressurization of the adsorber vessel to atmospheric pressure and finally to near
vacuum conditions. Initially, the pressure is reduced by a pressure balance with an
already regenerated adsorber vessel. This is followed by a second depressurization
step to almost atmospheric pressure. The gas leaving the vessel during this step con-
tains significant amounts of CH4 and is recycled to the gas inlet. These significant
amounts of CH4 are trapped within the voids of the adsorbent particles.
Before the adsorption phase starts again, the adsorber vessel is repressurized
stepwise to the final adsorption pressure. After a pressure balance with an adsorber
that has been in adsorption mode before, the final pressure build-up is achieved with
feed gas. A complete cycle is completed in approximately 3–5 minutes (Refer Figure
5.21). The advantages of the PSA-process are the high CH4-enrichment of more than
97%, the low power demand and the low level of emission. The waste stream of
the PSA-plant consists of N2, O2, H2O, H2S and CO2. The main disadvantage is the
H2S-removal step. This is a complex step in the process, which is necessary.
Waste Stream: The PSA-plant has a final product stream, the upgraded LFG,
which contains more than 97% CH4. Next to the product stream, a waste stream is
produced. The waste stream leaves the adsorber vessels at the bottom and contains
all the adsorbed material from the carbon molecular sieves. Also, some significant
186 From landfill gas to energy – Technologies and challenges
amounts of CH4 are found in this waste stream (among other things the remaining
3% CH4). CH4 is more damaging than CO2, so it is of most importance to make
sure that CH4 is not emitted into the air. Burning the CH4 is less harmful to the
environment in comparison with emitting CH4 directly into the air. Therefore, the
waste stream can be led to a gas engine linked to a generator. Increasing the yield
of CH4 in the product stream can be achieved by recycling the waste stream. This
has also a positive effect on the amount of CH4 in the waste stream, which will
decrease.
Activated carbon or molecular sieves are used to adsorb the CO2 in the ISET tech-
nology. The mesh size defines which gaseous components are adsorbed. First the
biogas is compressed to 6 bar and the water vapour is removed because the process
needs dry biogas. Hydrogen sulphide also has to be removed before the biogas is fed
into the adsorption columns. This is normally done in an additional vessel with acti-
vated carbon. The activated carbon is designed to react mainly with the hydrogen
sulphide; it is exchanged when it is saturated.
The compressed and dried biogas is fed from the bottom into the first adsorption
tower, as presented in Figure 5.22. When the adsorption material is saturated the
first tower reduces the pressure by linking with a regenerated empty tower to recover
some of the pressure and afterwards the pressure is further reduced to atmospheric
pressure. At lower pressure the carbon dioxide desorbs from the material inside.
The last step of the regeneration is supported by a vacuum pump that reduces
the pressure from 1 bar to around 0.1 bar. Quite common are PSA’s with four or
Landfill gas treatment technologies 187
sometimes six adsorption towers. One adsorption tower is always in use to clean
the biogas, another saturated releases its pressure to an empty one and the fourth is
regenerated by the vacuum pump. If there are 6 adsorption towers the pressurizing/
depressurizing is done in two steps. Changing the pressure all the time this process is
called the pressure swing adsorption. The resulting biomethane is continuously mon-
itored for the methane content. If it is not sufficient the gas flows back to the inlet.
The released gas from depressurizing one tank to another still contains some meth-
ane and is also led back to the PSA for recovery. The desorbed gas by the vacuum
pump consists primarily of carbon dioxide and is released to the atmosphere.
an exhaust gas cleaning is required. Because the exhaust gas does not include any
sulphur the following exhaust gas treatment technologies are possible:
• Catalytic Oxidation
• Regenerative Thermal Oxidation
• Flameless Oxidation.
CO2 absorption using aqueous amino acid salt solutions is discussed. The process
flow diagram of the CO2 absorption process is shown in Figure 5.24.
An amino acid dissolved in water exists as a zwitter ion. A zwitter ion can have
a positive and a negative charge depending on the pH of the solution. The amino
group has to be deprotonated before it reacts with CO2.
The only process stream next to LFG needed in the absorption process is a liq-
uid water phase in which amines are dissolved. The biogas flows through a column
filled with the amine solution. In this column, the CO2 is split from the biogas and
the biogas leaves the absorption column. The amine solution including the captured
CO2 leaves the column and will be generated in the generation column. During this
process, the CO2 is split off and is emitted in the atmosphere as a waste stream. The
amine solution will be regenerated and flows back into the column to capture CO2
again. This solution must be replaced a few times a year and then it becomes a waste
Landfill gas treatment technologies 189
stream too. This solution can be separated into a water phase and the amines using a
membrane. The clean water phase can then be purged to a river. The only real waste
streams are the CO2 stream and the amines.
process a scrubber is still needed to remove the CO2. It is not possible with this
absorption process to remove the CO2.
For the H2S absorption process only the removal of H2S is taken into account.
The biogas stream can be seen and in the regeneration part also some other streams
are added to the process. The biogas flows through the absorption column and the
H2S is captured in the liquid phase. The liquid phase consists of water in which
Fe EDTA is dissolved. The LFG leaves the column containing almost no H2S. The
Fe EDTA solution flows to the regeneration part in which the sulphur is separated
from the solution. After this step, the Fe is regenerated from Fe2 to Fe3. This aque-
ous solution is again used in the absorber column to capture H2S. The separated
elemental sulphur is collected. This sulphur is mostly treated as a waste stream and
has to be put away as chemical waste. Another waste stream is the Fe EDTA solu-
tion. This solution has to be replaced a few times a year. The solution can be filtered
using a membrane, to separate the water phase and the Fe EDTA complexes. These
components are another waste stream of the absorption process and need to be dis-
posed of as chemical waste.
The purity of the obtained LFG is approximately 98%. In both processes the
yield for CH4 is 90%. The CH4 waste stream is best handled by sending the stream
to a flare. Burning CH4 is better for the atmosphere than emitting the gas. Looking
at the two absorption processes the absorption of CO2 seems to have less waste
streams than the absorption of H2S, at least less harmful waste streams.
The chemical absorption technology using organic solvents (mostly MEA or DEA) is
a combination of a physisorption and a chemisorption. Besides CO2, H2S and NH3
can also be theoretically separated. In practical use, a desulfurization step before the
biogas enters the absorption column is required to avoid unwanted reactions in the
process. The pressure in the absorption column is normally only a few mbar. For
Landfill gas treatment technologies 191
hydrogen sulphide is removed before the biogas enters the absorption tower. In the
adsorption tower the biogas enters from the bottom and the fluid flows from the top.
Afterwards the fluid has to be regenerated, which happens in a desorption tower by
reversing the chemical reaction and release the CO in amine is around 9 times higher
than in water. For the regeneration heating with steam is necessary, which is very
energy intensive. One advantage compared to water scrubbers is that smaller adsorp-
tion towers are sufficient due to better solubility. The disadvantage is the higher energy
consumption.
CH4 and CO2 can also be separated using a membrane. Because of the difference in
particle size or affinity, certain molecules pass through a membrane whilst others do
not. The driving force behind this process is a difference in partial pressure between
gases. The properties of this separation technique are highly dependent on the type
of membrane used. Many different membranes are available each with its particular
specifications. The general principle however is basically the same and is explained
below on the basis of a membrane from the Natcogroup.
The Natcogroup uses membrane gas separation modules which operate on the
basis of selective permeation. The technology takes advantage of the fact that gases
dissolve and diffuse into polymeric materials. If a pressure differential is set up on
opposing sides of a polymeric film, a membrane, transport across the film (permeation)
Landfill gas treatment technologies 193
will occur. The rate of permeation is determined by the product of a solubility coef-
ficient and a diffusion coefficient. Very small molecules and highly soluble molecules
(such as He, H2, CO2 and H2S), permeate faster than large molecules (such as N2,
C1, C2 and heavier hydrocarbons including CH4). When a biogas stream contain-
ing CO2 is fed to a membrane, the CO2 will permeate the membrane at a faster rate
than the natural gas components. Thus, the pressurized feed stream (refer Figure) is
separated into a CO2 rich, low pressure permeate stream on the right hand side and
a CO2-depleted, high pressure CH4 gas stream (Refer Figure 5.28).
Any polymeric material will separate gases to some extent. Proper selection of
the polymeric material comprising the membrane is extremely important. It deter-
mines the ultimate performance of the gas separation module. Membranes made of
polymers and copolymers in the form of a flat film or a hollow fibre have been used
for gas separation. Several different membranes have been found in literature. The
Natcogroup uses cellulose acetate as a base membrane material. Cellulose acetate is
very inert and stable in CO2/hydrocarbon environments. Application of polyimide
membranes has also been found. For this type of membrane a single stage unit is suf-
ficient to achieve 94% enrichment from gas with a common concentration of CH4.
Using a liquid as a membrane is also possible making it possible to replace the mem-
brane in situ by circulating the liquid.
The permeation of H2S depends on the choice of membrane. If H2S permeates
only partly both exit streams contain H2S. Either the input stream or the output
streams can be cleaned. Since the CO2 rich stream still contains a relatively high con-
centration of CH4 (10–15%) this stream is best used in a gas engine to produce elec-
tricity or heat. For that, the H2S does not have to be removed. This will result in more
wear of the engine but maintaining an engine is cheaper than the removal of H2S.
The cheapest option therefore is only cleaning the CH4 stream which constitutes a
significantly smaller amount of gas than the input. A membrane which fully removes
the H2S from the biogas would be a great improvement. The need for other pre-treat-
ment such as drying or heating is fully dependent on the membrane used. A higher
pressure gives a higher gas flux through the membrane. However, the maximum
194 From landfill gas to energy – Technologies and challenges
CH4 CO2
Mainly CO2
small amount of CH4
Mainly CO2
small amount of CO2
pressure is determined again by the membrane. For this reason, high strength hollow
fibre membranes have been developed.
Overall, the efficiency of the entire process mainly depends on the membrane
used. Its selectivity towards the gases having to be separated, membrane flux or per-
meability, lifetime, operational temperature and humidity range, maintenance and
replacement costs are all factors that determine the overall performance of such a
biogas upgrading technique. Membranes, especially hollow fibre membranes, are
very compact, light weight and allow for a modular design making expansion and
replacement very easy. However, well maintained membranes hardly need any main-
tenance and can last as long as 10 to 15 years. Other equipment such as the compres-
sor and pumps do need maintenance but this is also true for the other techniques.
The total energy needs are very low since the membrane itself is passive. Because the
membrane is passive the entire process is easy to operate and simple to understand.
Membranes however can be expensive and also very fragile. Certain solvents or fine
colloidal solids such as graphite can permanently destroy or foul the membrane.
A major disadvantage of this technique is the low methane yield. The waste gas
still contains CH4 which is highly polluting. Part of it can be fed back into the inlet
or, as mentioned above, the waste gas can be burnt in a gas engine linked to a gen-
erator. Using a multistage setup also increases the yield. Positive results have been
found using an internally staged permeator, depicted in Figure 5.29.
Electrical costs are low since only a compressor has to be powered. The genera-
tor can power the compressor which results in an even higher CH4 efficiency. The
CO2 stream is then of no further use.
If the waste stream is not burned in an engine it is very polluting since CH4 is
far more harmful than just CO2.
Two common systems of LFG upgrading with membranes exist today: gas phases
on both sides at high pressure or gas/liquid absorption at low pressure. The working
Landfill gas treatment technologies 195
Condensate
Membrane module
principles are similar (see Figure 5.30). In both processes a membrane divides the
two flows. This membrane is designed to allow only specific gas components to
permeate.
In the high pressure process, the LFG is compressed to around 36 bars. The
compressed LFG is first passed through activated carbon to remove (halogenated)
hydrocarbons, hydrogen sulphide and oil vapour from the compressors. It then flows
through a particle filter and is heated. The membranes are made of cellulose acetate
and are able to separate small polar molecules like carbon dioxide, moisture and
hydrogen sulphide from the biogas. These membranes are not able to separate the
nitrogen from the biomethane.
This whole process is carried out as a three step process with three mem-
branes in a row. The captured gas from the first two steps is recycled to recover the
biomethane. The waste gas from the third step is normally flared or burned in a
steam boiler as it still contains 10–20% methane.
The other membrane technology that is often used is a biogas-liquid absorp-
tion membrane. This relatively new technology was invented specifically for biogas
upgrading. The main point is the mircroporous hydrophobic membrane separating
the LFG and the liquid phase. The biogas flows in one direction counter current
to the liquid. The H2S and CO2 molecules diffuse through the membrane and are
dissolved in the liquid. The process runs at approximately atmospheric pressure, so
operating costs are rather low. Despite the fact that it is a low cost process, efficiency
is very high. The LFG is upgraded from 55% CH4 to above 96%. The concentration
of hydrogen sulphide is reduced from 2% to less than 250 ppm either by Sodium
hydroxide (NaOH) or lime as an absorbent.
The effluent water can be treated to remove heavy metals with the H2S-saturated
NaOH. If lime is used for hydrogen sulphide removal this can be regenerated by
heating. Amine is used to remove carbon dioxide. The amine solution could also be
regenerated by heating. The recovered carbon dioxide is very pure and can be sold for
industrial applications (Refer Figure 5.30).
196 From landfill gas to energy – Technologies and challenges
Figure 5.31 A simple model of cryogenic separation of biogas. Streams 1, 2 and 3 respectively are the
crude biogas (inlet gas), the upgraded biogas (product) and the impurities
The name cryogenic separation already reveals the fact that this technique makes
use of low temperatures, close to 90°C, and high pressure, approximately 40 bars.
Because CO2, CH4 and all other biogas contaminants liquefy at different tempera-
ture-pressure domains, it is possible to obtain CH4 from biogas by cooling and com-
pressing the crude biogas to liquefy CO2 which is then easily separated from the
remaining gas.
Among the existing techniques for biogas upgrading, cryogenic separation of
impurities from biogas is still in the early stages of research and development. In
order to investigate the feasibility of this technique, in the first designing steps, the
focus has been only on the separation under low temperature and high pressure.
When the desired purity of the upgraded gas is achieved, the designing of the cooling
and compressing unit in this technique can be continued. Finally these two models,
for compressing and separating of biogas, is put together to achieve the final separa-
tion model. Figure 5.31 shows this primary model for the cryogenic separation of
biogas. The inlet gas is assumed to be dried, under atmospheric pressure and has an
ambient temperature.
The model in Figure 5.31 has been created by using the Aspen Plus software
package. In this model, the impurities from crude biogas are separated using a dis-
tillation column which operates at a temperature of 90°C and a pressure of 40
bars. The product stream, upgraded biogas (stream 2), has a CH4 purity of 91%.
However, it should be possible to upgrade biogas to a higher purity of CH4. Another
demand for the upgrading of biogas is the reduction of H2S quality with a factor
1000 which is achieved as well. Knowing these demands are achieved, the second
step in the process design will be designing of the cooling and compressing units.
Figure 5.32 shows these process units.
In these process units the crude inlet biogas goes through the first heat exchanger
in which it is cooled down to 70C. This heat exchanger uses the product stream
as a cooling medium, which has the advantage of preheating the upgraded biogas
Landfill gas treatment technologies 197
Figure 5.33 Shows the complete PFD for the cryogenic separation process
before leaving the plant as well as the energy efficiency benefit of the process. The
first cooling step is followed by a cascade of compressors and heat exchangers which
cool the inlet gas down to 10C and compress up to 40 bars before entering the
distillation column. To defrost frozen water each heat exchanger needs a parallel heat
exchanger.
Figure 5.33 shows the complete PFD for the cryogenic separation process.
Waste Streams: Cryogenic separation uses no chemicals and is an environmental
friendly technology. It has one waste stream mainly consisting of a high percentage
of CO2 but also contains traces of H2S and CH4 which needs to be treated.
First the condensate and impurities are removed in module 1 as seen in Figure 5.34.
Therefore the gas is cooled to 6C. Most of the moisture condensates here and
many of the impurities solve in the condensate. After the condensate is drained, the
gas flows to module 2 where it is further cooled to 25C. Here the remaining con-
densate as well as hydrogen sulphide and siloxanes are removed. The hydrogen sul-
phide and the siloxanes are than removed by a SOXSIA® Filter. This filter uses iron
198 From landfill gas to energy – Technologies and challenges
oxide (Fe2O3) and reacts with the hydrogen sulphide to iron sulphide. In the next
step the iron sulphide is reduced by oxygen to iron oxide and elementary sulphur.
Then, the gas is further cooled up to the boiling point of carbon dioxide.
Depending on the surroundings the liquid carbon dioxide is either used as a val-
uable by-product or as a refrigerant within the process. In most of the cases, except
landfill gas, where the nitrogen content is high, it is already possible to use the
upgraded biomethane. The biomethane has a methane content of more than 99%.
However, normally the gas is further cooled to around 190C to be able to sepa-
rate the methane in its liquid phase. In the liquid phase it is easier possible to distrib-
ute the biomethane.
The SAGTM technology has been developed by Applied Filter Technology (AFT) for
the removal of siloxanes in landfill. The technology is effective regardless of the gas
being saturated or chilled. The SAGTM Process uses a novel form of polymorphous
graphite developed by AFT to remove siloxanes from methane. The SAGTM Media
uses an innovated application of physical sieving to remove the siloxanes in the pres-
ence of other organics in the gas, thereby allowing the beneficial fuel constituents to
pass through.
The technology consists of porous pelletized or granular media contained in a
vessel specifically sized for the gas flow, pressure, temperature, siloxanes and organic
species. There are many types of SAGTM media (approximately 120) that can be
loaded into the vessels. The siloxane removal media has a preferential affinity for
siloxanes over most other contaminants in the gas. Additional types of SAGTM
media have affinities for other species and can be incorporated into the same vessel(s).
The SAGTM media loaded into the vessels corresponds to the gas stream analysis
characteristics and removal requirements. A properly engineered SAGTM system can
economically reduce siloxanes to non-detectable levels for extended periods of time.
The cost of installing and operating SAG Technology on the same engine and
siloxane level is 2/10 to 3/10 of a cent per KwH. The maintenance and power pro-
duction benefit associated with cleaner gas going to the engine is the difference
between these two sets of numbers and can be as high as 2 cents per KwH.
Richland, SC Landfill – 2500 SCFM
1 The first of these is the process where the LFG contaminants are concentrated
onto regenerable media in the Concentrator vessel.
2 The second process is the pneumatic conveyance of the media from the
Concentrator vessel to the stripper vessel and back to the Concentrator vessel.
3 The third process is thermal stripping of regenerable media containing the
removed and concentrated contaminants.
4 The fourth process is the production of hot regenerant gas by the inert gas gen-
erator for use by the stripper.
5 The fifth process is the destruction of the spent regenerant gas stream in a small
enclosed ground flare.
Figure 5.36 shows the schematic of the SWOP™ technology including final VOC
polishing Process.
Total electrical consumption is less than 40 kW. The newer SWOP™ technology
is controlled by 3 PLCs – a main PLC, one for the hot inert gas generator, and one
for the enclosed ground flare.
The complete landfill gas treatment system includes:
1 Gas chilling to 38F (3 to 4C)
2 Water condensate removal
3 Gas reheat to approximately 77F. (25C)
4 Removal of siloxanes, organosilicons, and most VOCs by SWOP™ Process
5 Removal of any organosilicons and VOCs in SWOP™ Process effluent by SAG™
Process
6 99% Destruction of VOCs stripped from landfill gas by enclosed ground flare
(the flare utilizes the energy in the stripped VOCs for their destruction, drawing
supplemental energy from the purified landfill gas as needed).
The SWOP™ process, is an innovative LFG treatment technology that can pro-
duce organosilicon-free and VOC free gas for power generation equipment. It not
only purifies the LFG, but also destroys the contaminants after they are removed;
thus, avoiding a future environmental cleanup problem. The contaminants them-
selves provide a large portion of the energy for their own destruction.
202 From landfill gas to energy – Technologies and challenges
Legend
ISET process was developed by CGPL, IISc, Bangalore. It is a modified liquid red-ox
process using chelated polyvalent metal ion with a stabilizing agent. The process utilizes
the oxidation reduction potential of chelated iron in aqueous medium, for scrubbing
hydrogen sulfide from the biogas. In this particular process iron in aqueous medium,
which exists in both Fe3 and Fe2 form, is used for scrubbing hydrogen sulfide from
the biogas. The sulfur present in the hydrogen sulfide is precipitated as elemental sulfur.
The process uses the counter current gas liquid contacting with the gas being
taken from the bottom of the packed scrubber column and the scrubbed liquid is
Landfill gas treatment technologies 203
pumped form the top in a two stage scrubbing operation. The gas coming out of the
scrubber column, which is free of hydrogen sulfide, is then scrubbed with water for
cleaning any minute quantities of chemical carried over. The clean gas thus obtained
is fit for the end application. The scrubbed solution containing sulfur is then passed
through filter press for sulfur removal. The clear filtrate is then regenerated in a
countercurrent with air in a packed re-generation column.
Chemical absorption of H2S and CO2 into iron-chelated cq. amine solutions is gen-
erally an efficient method to remove H2S from LFG. The H2S is converted to elemen-
tal sulphur. The CO2 is removed and treated as a waste stream.
High pressure water scrubbing is based on dissolution of gases in liquids. In high
pressure water scrubbing, CO2 and H2S are both dissolved in water, CO2 gets dis-
solved while CH4 does not, because of its solubility difference.
Pressure swing adsorption (PSA) separates certain gas species from LFG under
pressure, according to the species molecular characteristics and affinity for an adsorp-
tion material. The adsorption material adsorbs H2S either irreversibly or reversibly. A
complex H2S removal step or regeneration phase is needed for this process.
In cryogenic separation, the different constituents in LFG liquefy at different
temperature-pressure realm. This is followed by distillation process. Typically a tem-
perature of 100°C and a pressure of 40 bars is used.
CO2 and H2S can be separated from CH4 using a membrane. Because of selec-
tive permeation, CO2 and H2S will pass through a certain membrane while CH4
does not.
Tables 5.11 and 5.12 gives a comparison of various LFG treatment and upgrad-
ing technologies.
Table 5.12 Comparison of yield and purity of different LFG treatment techniques
5.28 CONCLUSION
A combination of technologies is used for the removal of H2S and CO2. However,
the relevance, feasibility and sequence of the different cleaning and upgrading proc-
esses depend on the specific gas composition and pipeline specifications. The choice
of a suitable LFG treatment and up gradation technology depends on several specific
parameters, a particular technology cannot generally be recommended. The choice
of technology should be based upon techno-economic considerations.
High pressure water scrubbing may be considered as the easiest process to oper-
ate considering ease in operation. No catalysts or chemicals are required. Cryogenic
separation is sensitive as it works at very low temperatures and high pressures.
Therefore, it requires a controlled system with safety aspects, because of the high
206 From landfill gas to energy – Technologies and challenges
REFERENCES
Applied Filter Technology (n.d) Guaranteed Removal of Siloxanes from digester and landfill
gas, Snohomish, WA USA.
Beil, M. and Hoffstede, U. (2010) Technical success of the applied biogas upgrading methods,
Fraunhofer IWES.
Michael Beil and Uwe Hoffstede. (2010) Technical success of the applied biogas upgrading
methods, Fraunhofer IWES.
Clearstone Engineering Ltd. (2008) CEL Technical Report Guidelines on Flare and Vent
Measurement, Alberta, Canada.
CSANR (2010) Purification technologies for biogas generated by anaerobic digestion, CSANR
Research Report.
Eindhoven University of Technology (2010) Liquefaction of carbon dioxide from biogas
upgrading, Final report MDP2.
Environmental Protection Agency Ireland. (2010) Estimates of Methane Recovery in Landfill
Gas Flaring and Utilization, Climate Change Research Programme (CCRP) 2007-2013
Report Series No. 3.
GHD Pty Ltd. (2008) Assessment of Australian Biogas Flaring Standards, RIRDC Publication
No. 08/024, April 2008.
GmbH. (2009) Brochure on “biogas utilization chains” Redubar WP09 D35.
Greer, D. (2010) Fundamentals of biogas conditioning and upgrading, Biocycle, February,
2010
Hullu, P. J. and Maassen, J.I.W., DMT (2008) Comparing different biogas upgrading tech-
niques, Final report.
Intelligent Energy. (n.d) Reinforcing investments in biogas technologies for small scale
RES applications in islands, Report on biogas to energy technologies at European level/
D2.3.
International Energy Agency. (2000) IEA Biogas Flares State of the Art and Market Review –
Topic report of IEA Bioenergy Agreement.
Johnson, B.S. (2005) Specifying a cost effective landfill flare system, SWANA’s Annual Landfill
Gas Symposium San Diego, California.
Lems, R. and Dirkse, E. (n.d) Making pressurized water scrubbing the ultimate biogas upgrad-
ing technology with the DMT TS-PWS system.
Lems, R. and Dirkse, E.H.M, (n.d) Small scale biogas upgrading: Green gas with the DMT
Carborex-MS System, 15th European biosolids and organic resources conference.
Lindner, J.P., Lozanovski, A. and Ulrike B. (2010) Evaluation of cryogenic transport of
biomethane compared to gaseous transport by truck and pipeline, University of Stuttgart
(USTUTT).
Lindner, J.P., Lozanovski, A. and Ulrike, B. (2010) Analysis of the site evaluation activities
(cross site results, analysis and recommendations), Final evaluation report University of
Stuttgart (USTUTT).
Locke, T.W. (1998) Ultra Low Emission Enclosed Landfill Gas Flare – A Full Scale Factory
Test, Swana’s Annual Landfill Gas Symposium, Austin, Texas.
Nagly, G.J., Technical analysis of landfill gas recovery systems for the production of high BTU
gas, Gas Technology Products.
Landfill gas treatment technologies 207
Persson, M. (2003) Evaluation of Upgrading techniques for biogas, Swedish Gas Center.
Petersson, A. and Wellinger, A. (2009) IEA Bioenergy, Biogas upgrading technologies – devel-
opments and innovations, October, 2009.
Rehnlund, B. and Rahm, L. (n.d) Report on Technological Applicability of Existing Biogas
Upgrading Processes, Biogasmax -Integrated Project No 019795
Scottish Environment Protection Agency. (2004) SEPA Guidance for monitoring enclosed
landfill gas flares.
Scottish Environment Protection Agency. (2004) SEPA Guidance for monitoring trace compo-
nents in landfill gas
Scottish Environment Protection Agency. (2004) SEPA Guidance on landfill gas flaring.
SCS Engineers. (n.d) Guidance Fact Sheet: Landfill Gas Collection, Flaring and Energy
Recovery Design.
Subbukrishna, D.N., Dasappa, S., Paul P.J. and Rajan NKS (n.d) Hydrogen sulphide removal
from biogas by ISET Process, Combustion Gasification Propulsion Laboratory, Indian
Institute of Science, Bangalore.
The World Bank ESMAP. (2004) Handbook for the Preparation of Landfill Gas to Energy
Projects in Latin America and the Caribbean.
Tower P. and Wetzel J. (n.d) New Landfill Gas Treatment Technology Dramatically Lowers
Energy Production Costs Applied Filter Technology, Inc., Snohomish, WA, X. Lombard,
Verdesis, Brussels, Belgium
US Army Corps of Engineers. (2008) Engineering and Design Landfill Off-Gas Collection and
Treatment Systems: Engineer Manual EM 1110-1-4016.
This page intentionally left blank
Chapter 6
6.1 INTRODUCTION
1 Gas engine
2 Vehicle fuel
3 Compressed natural gas
4 Gas turbine
5 Boiler
6 Infrared tube heater
7 Microturbine
8 Steam turbine
9 Thermal oxidizer
10 Cogeneration
11 Brick kiln
12 Paint shop oven burner
13 Combined cycle
14 Incinerator fuel
15 Paint evaporator
16 Leachate evaporator
17 Asphalt heater
18 Blacksmith forge
19 Condensate evaporator
20 Lime kiln
21 Greenhouse heat
22 Sludge dryer
23 Clay dryer
24 Glass kiln
210 From landfill gas to energy – Technologies and challenges
25 Cement kiln
26 Ceramic kiln
27 Fuel cell
28 Metal furnace
29 Pipeline gas
30 Liquefied natural gas
The utilization of LFG for power generation, or processing to natural gas, or fuel for
boilers and furnaces are considered as a renewable energy sources which can com-
pensate for the shortage of fossil-fuel-based energy generation. However, the feasibil-
ity of LFG utilization technologies depends on the economic viability, site conditions
and end-use markets. Power generation from LFG and processing of LFG to pipe-
line-quality natural gas as fuel for vehicles has become more common in recent
years. The beneficial use of LFG is highly dependent on the quantity, quality and
efficiency of the LFG collection system. The key LFG to energy utilization technolo-
gies discussed in detail in this chapter are:
1 Microturbines
2 Reciprocating Internal-combustion engines (ICEs)
3 Stirling Cycle Engines
4 Steam turbines
5 Direct use of LFG
6 Alternative Fuel (CNG/LNG)
7 Power generation using LFG-driven engines
8 Boilers
9 Fuel Cells
The LFG collection system should be designed and operated for consistent and
steady supply of LFG to the utilization system. The key factors that should be con-
sidered while selecting an LFG utilization technology includes:
The raw LFG needs to be processed upto a certain extent before application of
LFG utilization technologies. The extent of LFG pre-treatment required depends on
the constituents and concentration of traces compounds in the raw LFG, the utiliza-
tion option to be considered, and the extent to which these constituents can impact
the capital and O&M costs. The main constituents in raw LFG that requires pre-
treatment include:
6.3 MICROTURBINES
Microturbines are one of the promising LFG utilization technologies for power
generation or combined heat and power (CHP). Microturbines are well-suited for
distributed generation applications due to their flexibility in operation, ability to
be arranged in parallel modules in order to provide stable and reliable power. They
have low emissions and are tolerant to trace compounds in LFG.
Microturbines can use low-grade LFG with a heating capacity of as low as
217.4 kJ/m3/hr. Microturbines can typically produce 10 to 1000 (kW) of electri-
cal power output and are best suited for smaller applications. They are designed
to produce electricity for onsite energy requirements and for end users resid-
ing near landfills. An individual microturbine unit size is typically between
25–250 kW which can be grouped into larger units.
A microturbines operate by mixing compressed air with the fuel source and
combusting the mixture under constant pressure, with the resultant gas used to
power a turbine. A heat exchanger is also used for heat recovery and recirculation of
this heat to the influent air stream.
Microturbine systems consist of a compressor, recuperator, combustor, turbine,
and generator. The whole system requires a small area for its operation. The opera-
tion of micro turbines is based on the ideal Brayton Cycle. The LFG and compressed
air are combusted in an external combustion chamber. The resulting hot combustion
gas expands and moves a turbine which drives a compressor and a generator to pro-
vide electrical power. The thermal energy remaining in the exhaust flue gas can be
passed through a heat-exchanger to recover heat.
Microturbine technology is based on the design of much larger combustion
turbines employed in the power plants. They differ from traditional combustion
turbines in that they spin at much faster speeds. The electrical efficiency of a micro-
turbine plant is relatively low (15–25%) because of its small size. The overall effi-
ciency is around 80%. The overall efficiency is calculated including the potential for
recovery of thermal energy output by the microturbines. The properties of micro
turbines are given in Table 6.2.
Table 6.1 LFG Constituents, sources, limits and their impacts
Advantages Disadvantages
Utilization of a range of fuels Low LFG to electricity efficiencies
Work with low LFG flow rates with methane High pressure gas or high compressor fuel
content (30–35%) (LFG) is required
Easy installation and can be done close to load High capital cost
Simple lubrication system and no cooling water Not suitable for varying LFG flow rates
required
Low operating cost Information on the long-term reliability and
maintenance costs of LFG micro turbines not
available
Low emissions and noise pollution Sensitive to silicates deposits and siloxane
contamination
Low maintenance cost because of few moving Sensitive to ambient air temperature variation
parts, corrosion resistant and long maintenance
intervals (less wear and tear)
Compact in design and light weight. It is available Full market maturity of the technology for LFG
in incremental capacities (Modules) has not yet achieved
High efficiencies with heat recovery (85%) No long period operating information available
Trigeneration opportunity
Medium-grade LFG may be used as a fuel for reciprocating gas engines that in turn
drive generators to produce electricity. Reciprocating engines that use medium-
grade LFG as a fuel are readily available as modular units or complete parallel gen-
erator packages with electrical outputs ranging from less than 0.5 MW to more than
3.0 MW per unit. Installations have been constructed of greater than 30 MW in size.
A typical reciprocating gas engine LFG utilization system is presented in Figure 6.2.
Reciprocating engines have a comparatively low capital cost per kW and a
higher efficiency than most gas turbines. A general rule-of-thumb for capital costs
of reciprocating engine facilities is $2.0 to $3.0 million/MW. The modular nature
of reciprocating engine systems provides flexibility for incremental expansion that
may be required due to future LFG generation. These units can be added in smaller
incremental stages than gas turbines. The disadvantages of this technology include a
requirement for skilled maintenance personnel to ensure continued efficient opera-
tion, and relatively high maintenance costs. Additional disadvantages include neces-
sity for cooling, exhaust gases that may contain products of incomplete combustion,
high lubricating oil consumption, and possible classification of the waste lubricat-
ing oil as hazardous for disposal purposes. Another benefit to using reciprocating
engines is the potential to use the waste heat from the engines for a greenhouse using
heat exchangers and for local space heating on the site.
Technological refinements by some engine manufacturers have continuously
improved the performance and durability of gas-fuelled reciprocating engines for
LFG and biogas applications. These engines are specifically designed to resist cor-
Landfill gas utilization technologies 215
rosion and deliver higher performance from low-BTU fuels such as LFG. Critical
engine components have been modified to help mitigate the affect of contaminants
found in LFG on the engine. Such design improvements decrease the level of fuel
pre-treatment that may be necessary and reduce unscheduled downtime, extend serv-
ice intervals, and provide a more consistent power output with lower emissions.
Reciprocating IC engines are a widespread and well known technology.
Combustion engines are available for power generation applications in size ranging
from a few kilowatts to over 5 MW. There are two basic types of combustion engines:
• spark ignition (Otto-cycle engine) and
• compression ignition (Diesel engine).
The essential mechanical components of the otto cycle and diesel cycle are the
same. In landfill gas utilization systems both types of engines can be used.
Gas engines have higher electrical efficiencies than gas turbines of comparable
size. The electric efficiencies of gas engines range from 30% for small stoichiometric
engines (100 kW) to over 40% for large lean burn engines (3 MW). The waste
heat recovered from the hot engine exhaust and from the engine cooling systems
produce either hot water or low pressure steam for CHP applications in which the
overall efficiencies range from 70 to 80%.
The capital costs of gas engine installations are generally lower than gas turbine
installations upto 3–5 MW in size, but gas engine maintenance costs are higher than
comparable gas turbines.
The investment costs for a complete CHP gas engine plant range from 450 to
1400 e/kWel for upto 10 MWel plants.
216 From landfill gas to energy – Technologies and challenges
Advantages Disadvantages
Proven reliability when properly Gas engines are sensitive to siloxane
maintained contamination
Low first costs The methane content of the LFG has to
be more than 38%
Excellent load following characteristics Corrosion of engine parts and catalyst
Good electric efficiencies Pollutant emissions
Easy installation
Table 6.4 shows the advantages and disadvantages of landfill gas fed reciprocat-
ing internal combustion engines when compared to other types of LFG utilization
technologies.
Advantages Disadvantages
Lower emissions Technology not fully developed
Durable and reliable Low efficiencies
Low noise and vibration High capital cost levels requirements
Fuel flexibility Long-term performance data not available
Few moving parts Low power to weight ratio
Clean engine performance
those used in the classrooms for demonstration purposes. The advantages and disad-
vantages of stirling engines are given in Table 6.6.
Since January 2003, the first successful demonstrations of 2–25 kW and
10–25 kW Stirling-Cycle engines using landfill gas are operational at two landfills
in Michigan. Demonstration of the first thermal hybrid electric sundish (combines
solar and Stirling cycle engine using landfill gas) has been running successfully since
1999.
218 From landfill gas to energy – Technologies and challenges
Power generation using steam turbines have been in use for many years, since they
replaced reciprocating steam engines because of their higher efficiencies and lower
costs. The capacity of steam turbines ranges from 50 kW to several hundred MWs
for large utility power plants. Steam turbines are also widely used in CHP applica-
tions. The characteristics of steam turbines is given in Table 6.7.
Steam turbine power plants run on a Rankine cycle. High-pressure steam raised
in a conventional boiler is expanded within the turbine to produce mechanical
energy, which may then be used to drive an electric generator (Figure 6.4). This pro-
duces less electrical energy per unit of fuel than a gas turbine or reciprocating engine-
driven cogeneration system, although it’s overall efficiency may be higher, achieving
up to 84% (based on fuel gross calorific value). The use of an external boiler enables
steam turbines to operate with a wide range of fuels, including: natural gas, MSW,
LFG, all types of coal, wood, wood waste, and agricultural by-products.
Steam turbine plants have many advantages including high availability (up to
95%) and can operate for more than a year between shutdowns for maintenance
and inspections. Their unplanned or forced outage rates are less than 2% or less
than one week per year.
Steam turbines are the most versatile (not affected by contaminants in LFG,
formation of deposits nor inherent particulates) and oldest prime mover technology
used for electricity generation and have capabilities for CHP applications. Unlike
internal combustion engines and combustion gas turbines, they can also directly uti-
lize solid fuels (backup fuels) such as coal and biomass in boilers to create steam.
The direct applications of LFG can be in boilers, dryers, kilns and other thermal
applications like leachate evaporation. Innovative direct uses include firing pottery,
glass blowing kilns, heating water for aquaculture operation. LFG can also be used
as a supplement to meet a portion of the total demand. The direct use of LFG in
applications such as cement kilns, asphalt hot mix plants, brick kilns, glass furnaces,
incinerators or steam raising may be the more economic option. The favorable fac-
tors for direct use are:
The following case study demonstrates the production of high quality lime from
waste limestone by extracting, purifying and utilising LFG in a fluidised bed kiln by
cross-flow multistage calcination process. The LFG is produced by two landfill sites,
and after collection it is pumped to the limestone calciner plant with a 1.8 km pipeline.
Exhausted limestone quarries are widely used for controlled landfill with domes-
tic waste. Rather than flaring of LFG, the production of lime is possible using LFG
as energy source. The Wimpey Hobbs’ limestone quarries produce up to 10% of
non-commercial limestone grades e.g., minus 4 mm, which can be calcined using an
appropriate kiln. Only the fluidised bed technique can handle such particle sizes. To
demonstrate the viability of a combined LFG-fired fluidised bed calciner Wimpey
Hobbs built and operates this demonstration plant in South Wales.
The production of quicklime is a highly energy intensive process, fuel being typ-
ically 60% of the primary cost when using commercially available gas. However,
use of LFG from Wimpey Waste at their Stormy West site was possible. The output
of this source will be sufficient to produce the projected annual supply of 20,000
tonnes and will, together with the new site at Stormy Down, provide fuel for at least
15–20 years.
220 From landfill gas to energy – Technologies and challenges
LFG-based natural gas has negative GHG emissions since its conversion to vehicle
fuel displaces GHG emissions that would have occurred if the LFG had been oxi-
dized into CO2 in the landfill flare. The benefits of LFG as an alternative fuel are:
Low to medium Btu LFG contains significant amounts of nitrogen, carbon diox-
ide, and oxygen. If these gases can be selectively removed from the LFG, a high-
Btu product would result. High-Btu LFG can be injected into a natural gas pipeline,
used for vehicle fuel, fuel cells, and methanol production. The upgrading of LFG
requires relatively extensive treatment using either membrane separation process or
molecular sieve (pressure swing adsorption) or separation by solvents or separation
by refrigeration. As the price of natural gas increases, the production of high-Btu gas
from LFG becomes more competitive.
LNG tanks. Five CNG tanks are required to achieve a 150-mile range. The conver-
sion of the methane contained in LFG to CNG for vehicle fuel use or other pur-
poses has been commercially demonstrated by the Los Angeles County Sanitation
Districts (LACSD). The LACSD has been operating a LFG to CNG fueling facility at
the Puente Hills Landfill in the City of Industry, California, since 1992. The landfill
gas is dewatered, pressurized and purified using membrane technology. The feed gas
flow of 250 CFM at 55 percent methane is used to produce a fuel quality CNG flow
of 100 CFM at 97.5 percent methane. The gas has a diesel fuel equivalent of 1000
gallons/day. A dedicated pipeline was installed at the Puente Hills landfill to collect
gas from the interior, or core of the landfill. The LFG from these core wells has a
higher methane content and lower nitrogen and oxygen content than other collec-
tion wells.
The CNG Process: As shown in Figure 6.6, the system primarily consists of
compressors, activated carbon for pre-treatment, semi-permeable membranes to
remove carbon dioxide and water vapor, CLG storage, and a CLG dispenser.
The compressors are the most expensive part of producing CNG both in terms
of capital and operating costs. The fraction of hydrocarbons that dissolve in CNG
is a function of pressure. This dissolving of heavy hydrocarbons in compressed
methane severely limits filters in stopping oil carryover. A filter can be placed at the
3,600 psi dispenser to remove liquefied oil in the stream, but it is far less effective in
removing oil that has solubilized into the gas.
Water
Knockout
Tank
Landfill Gas In Stage 1 Stage 2 Stage 3
Compression Compression Compression
250 SCFM
55% CH4
Recycle
Carbon
1560 psi Guard
Beds
Membranes
520 psi
Waste Gas 140° F Heater
Dispenser
Storage Tanks
The need to minimize the nitrogen content in the LFG is an important consider-
ation. A second process to remove the excess nitrogen would need to be added to the
LFG to CNG plant design, which would significantly increase the cost of the plant.
the odor from the gas and reduces its corrosive ability. The gas is further allowed
to flow into the drying chamber that is composed of alumina beads. The gas at high
pressure is absorbed by the alumina beads in one vessel and then another vessel
regenerates the gas at atmospheric pressure. These vessels operate on a cyclic basis.
After the H2S removal and drying the gas, the gas enters the bottom of the CO2
WASH™ absorber. The inner surface of this six-inch diameter vessel is designed
in such a way that it promotes better contact between the LFG and liquid CO2
absorbent. The LFG is refrigerated as it moves upwards causing the CO2 to liquefy.
This chilled liquid CO2 flows down the chamber and, as it moves down, it further
strips the upward moving LFG of its contaminants thus purifying it further. There
is a valve at the bottom of the absorber that helps maintain the level of liquid CO2
in the chamber. A tray may also be provided to withdraw the liquid CO2 from the
chamber for commercial purposes.
The cleaner LFG (70 percent CH4, 30 percent CO2) is electrically heated to 70F
before it is allowed to enter a chamber with two membranes. The pressure of the
gas is also lowered to 200 psig. The membranes separate the CO2 and O2 from CH4
providing clean LFG with high CH4 content that can be liquefied and used as an
LNG fuel.
Figures 6.8 and 6.9 shows a more details of this process. Pre-treatment is done
before the gas enters the CO2 WASH™ chamber is extremely essential and constitutes
a substantial part of the entire process. The impurities obtained from the CO2
WASH™ chamber are eliminated through flaring. The output of the process is
natural gas that can either be liquefied for use as a vehicle fuel or can be directly
introduced into a natural gas pipeline network.
LFG to Methanol: Acrion has also developed technology to remove contami-
nants from LFG with in-situ cold liquid carbon dioxide obtained directly from LFG.
A stream of contaminant-free methane and carbon dioxide is produced as feedstock
for methanol synthesis; with further processing to separate carbon dioxide, pipeline
methane and liquid carbon dioxide are produced.
Acrion’s technology converts LFG to a high pressure mixture of contami-
nant-free methane and carbon dioxide for methanol synthesis feedstock. The LFG
recovery process, for the most part conventional compression, cooling and conden-
sation, relies on solvent properties of cold liquid carbon dioxide to remove contami-
nants. The absorber temperature and pressure are selected to provide a product gas
containing methane and carbon dioxide in the desired ratio for reforming to
methanol synthesis gas, about 2.3 CH4 per CO2. The contaminant-free methane-carbon
dioxide recovered from LFG in the mole ratio about 2.3:1 is mixed with steam and
reformed to carbon monoxide and hydrogen. Methanol synthesis is by conventional
low pressure (about 1,000 psia) technology. Figure 6.10 is a simple schematic of the
entire process, from raw LFG to methanol.
226 From landfill gas to energy – Technologies and challenges
• Landfill gas compression (using electric drive, LFG fired engine drive, or product
gas fired engine drive);
• Moisture removal (using refrigeration);
• Hydrogen sulfide removal in a solid media bed (using an iron sponge or a pro-
prietary media (such as Sulfatreat);
• NMOC removal in a primary Selexol absorber; and
• Carbon dioxide removal in a secondary Selexol absorber.
In the Selexol absorber tower, the LFG is placed in intimate contact with
the Selexol liquid. Selexol is a physical solvent which preferentially absorbs gases
Landfill gas utilization technologies 227
into the liquid phase. NMOC’s are generally hundreds to thousands of times more
soluble than methane. Carbon dioxide is about 15 more times soluble than meth-
ane. Solubility is also enhanced with pressure. The above principles are exploited
to remove NMOC’s and carbon dioxide from the landfill gas to yield a purified
methane stream. The Selexol vessels operate at pressures in the range of 500 psi. The
Selexol liquid is regenerated by lowering its pressure (flashing) and then running air
through the depressurized Selexol to strip off the NMOC’s and carbon dioxide. The
stripper air from the NMOC removal step is normally sent to a thermal oxidizer
where all or part of the thermal energy required to support combustion is supplied
by the NMOC’s and methane in the stripper air. The stripper air from the carbon
dioxide removal step is normally vented to the atmosphere.
A typical molecular sieve plant employs the above-described compression,
moisture removal and hydrogen sulfide removal steps, but relies on vapor phase
activated carbon and a molecular sieve for NMOC and carbon dioxide removal,
respectively. The activated carbon removes NMOC’s and protects the molecular
sieve. The molecular sieve is a vessel which contains a media which preferentially
adsorbs certain molecules (in this case, carbon dioxide) when contacted with a gas
stream which is under pressure. When the media is exhausted, the vessel is brought
offline and is regenerated through a depressurization and purge cycle. The acti-
vated carbon can also be regenerated on site through a depressurization and purge
cycle. For this reason, the process is often called pressure swing adsorption. The
purge streams are generally disposed of in a thermal oxidizer. The thermal oxidizer
generally requires some supplemental energy which can be provided by LFG or
product gas.
Kryosol Process: The Kryosol process is a refrigerated physical absorption proc-
ess where commercial grade methanol is used as a physical solvent. Methanol has
the required solvent properties because it can readily remove the water and conden-
sates from the LFG irrespective of CO2 removal. Additionally, methanol is readily
available in the market.
In the Kryosol process, the raw LFG is collected and compressed to about 20
pounds per square inch (psi) higher than its pipeline pressure. This compression
causes the temperature of the gas to increase substantially. The gas is then cooled
and methanol is injected into the gas stream. This lowers the temperature of the gas
to 23F. The cooling of the gas causes the water and condensates to dissolve in the
solvent and is thus removed from the gas. The methanol along with water and HC
is removed as a liquid for treatment in the methanol recovery section (23). The semi-
clean LFG is further passed into a scrubbing tower where chilled methanol is again
used as a solvent to remove the CO2 from the landfill gas. The product of this proc-
ess is dry and clean LFG, which can be directly inserted into the pipeline network as
natural gas.
The CO2 that dissolves in the methanol can be recovered by degasification of the
methanol solvent. It may contain traces of methanol, which can be removed by com-
pressing the gas to 250 psi and chilling it until it reaches its dew point. This recov-
ered methanol can be redirected to the processing chamber as a solvent. The CO2
produced at the end of this process can be classified as “food grade.” (23) The pipe-
line quality gas produced from this process has a heating value of 960–980 Btu/scf
and has a recovery rate of 97–98 percent.
228 From landfill gas to energy – Technologies and challenges
SRI International Process: If higher recovery rates are used especially at the
periphery of the landfills, there may be intrusion of air into the landfill. This results
in the addition of O2 and N2 into the LFG. The LFG with high N2 content (above
4 percent) is not desirable for most applications. It is either left in the ground or
inserted into the pipelines at a very slow rate, which may cause the N2 to dilute. It is
therefore, desirable to remove the N2 from the LFG to increase the efficiency of the
recovery system.
A process developed by SRI International uses an N2 selective absorbent. The
agent is designed to selectively absorb/desorb the N2 from the gas stream so that
it absorbs the N2 at high pressure and releases or desorbs it at low pressure (23).
The agent used by SRI International is a “non aqueous complex,” which absorbs
the N2 at pressures of 200–400 psi and precipitates out of the solution. After the N2
is removed from the precipitate, the agent re-dissolves into the gas stream at atmos-
pheric pressure.
The Selexol process is perhaps the oldest and requires LFG compression and
removal of hydrogen sulfide in a solid media bed, volatile organic compound (VOCs)
in a primary Selexol absorber, and CO2 in a secondary Selexol absorber. The Kryosol
technology is similar to the Selexol process but it requires the use of the Kryosol
solvent. The Acrion Technologies process is also similar to the Selexol process but
requires the use of liquid CO2 as the solvent.
Two companies, Applied LNG Technologies and Cryofuels Systems, have oper-
ated pilot-scale plants demonstrating that LFG can be directly converted to LNG.
Because only pilot plants have been operating on LFG, this technology is considered
to be an emerging technology. Only general cost information on this option would
be released by the companies.
Applied LNG Technologies
• A 5,000 gallon per day LFG to LNG plant would have a capital cost $5 million
dollars.
• Required flow rate of 1,600 scfm of LFG at 40 percent methane.
• O&M on the plant would be approximately $0.10 per gallon of LNG.
• LFG contaminates and LNG product would be used to power the LNG manu-
facturing plant; total power requirement is estimated to be 3,000 horsepower.
• Approximately half of the energy from the LFG would be used to power the
plant or lost in the LFG to LNG process.
• One LFG-powered 750 kW electrical generator would be required to run the
plant (fueled by LFG that was partially cleaned but not liquefied).
• LNG product would have an approximate composition of 97 percent methane
and 3 percent nitrogen (assuming total nitrogen in the LFG can be held below
10 percent).
of LNG. Although the plant is now operational, startup issues caused the opera-
tional date to be delayed for one year. The plant is currently operating at near full
capacity.
Production of LNG from LFG is not currently being done on a large scale in the
U.S. Two pilot scale plants have proved that the technology is viable. Because only
pilot plants have been operating on LFG, this technology is considered emerging and
is still undergoing research and development.
A case study of Puente Hills Landfill CNG Project of Los Angeles County
Sanitation Districts is described. About 250 scfm of 55 percent methane landfill
gas is converted to 100 scfm of 96 percent methane CNG which is 1,000 gallons of
gasoline equivalent per day. 70 percent of raw methane is transformed to final prod-
uct and 30 percent of raw methane is discharges as waste. The construction cost
of the project in 2006 was $1.6 million. The treatment system included landfill gas
compression and moisture removal alongwith Activated carbon. The gas is heated
to 140ºF. Membranes are used for carbon dioxide removal. The compression of the
product gas is done to 3,600 psig. There are compressed gas storage facilities; and a
fuel dispenser to dispense 3,000 psig CNG.
Another case study is of Sonoma County CNG Project. The Sonoma County
Transit currently fuels its bus fleet with CNG. A 100 scfm (inlet) pilot scale project is
currently being implemented. The Project is located at the County’s Central Landfill.
100 scfm (inlet) and 40 scfm (outlet). The gas is compressed to 125 psig, chilled, and
treated using activated carbon treatment. Membranes are used for carbon dioxide
removal. The compression is done to 3,900 psig. The waste gas is sent to engines or
flared. The CNG production cost is about $9.30/mmBtu
The Sonoma Full Scale Project is of 860 scfm (inlet) and 360 scfm (outlet). There
is Hydrogen sulfide removal system. The gas is compressed to 145 psig, chilled, and
treated using activated carbon. Membranes are used for carbon dioxide removal.
The compression is done to 3,900 psig. The waste gas is flared. The production cost
is about $6.60/mmBtu.
A typical LFG/LNG Module (Refer Figure 6.11) consists of 5,000 gal/day of LNG
from 900 scfm of landfill gas. LNG is 97% methane/20 psig/250ºF. About 750 kW of
power is required. The production cost is around $1.00/gallon.
1 The Arden Landfill in Washington, PA teamed up with Mack Trucks Inc., Waste
Management, and others to perform field tests with the LNG-powered trucks to
document the comparisons with diesel-powered trucks. During the field tests,
much attention was given to the fuel consumption, maintenance, and over-
Figure 6.11 A Typical LFG to LNG flow diagram
Landfill gas utilization technologies 231
all emissions. The fuel consumption was observed to be higher for the LNG-
powered trucks as compared to diesel trucks. Despite higher fuel consumption,
the drivers favored the LNG trucks since there were no diesel odors, less engine
noise, and more power for heavy payloads. The LNG trucks had per-mile main-
tenance costs that were 63 percent higher and per-engine-hour costs that were
23 percent higher. The emissions, however, showed much better results for the
LNG trucks. The LNG trucks had 16 percent lower NOx than the diesel trucks
on the Central Business District (CBD) cycle and 32 percent lower NOx than the
diesel trucks on the Waste Management Duty (WMD) cycle.
2 Acrion Technologies, Mack Trucks Inc., DOE Brookhaven, and other team
members are working on the process to provide an alternative fuel to diesel and
to ultimately lower GHGs. The Burlington County, NJ, Landfill was the first to
use LFG to produce and use LNG for fueling refuse trucks. Workers collected
the gas from the landfill and put it through a CO2 WASH™ process, which
removed the non-CH4 organic contaminants from the LFG. Ultimately, work-
ers produced the first demonstration of LNG from LFG. The Burlington County
LNG production rate consisted of 350 gallons of liquefied CH4/day, which
supplied fuel for two refuse trucks for 600 hours each.
3 The Bowerman landfill in Orange County, CA teamed with Prometheus Energy
and Montauk Energy Capital to implement an LFG to LNG operation. The
initial 5000 gallon per day plant was installed in 2006 and is currently in the
commissioning phase to reach full capacity. There are future plans for expand-
ing production up to 40,000 gallons per day. This would have environmental
benefits equivalent to removing the emissions from over 125,000 vehicles or
displacing over 72 million gallons of gasoline.
Although the use of LFG as a LNG fuel for refuse trucks has been limited, using
conventional LNG for fueling refuse trucks is not a new concept.
The LFG driven engines run on a power generator that produces electricity and is
connected to a transformer station from where electricity is driven to the grid. The
main components of LFG engine are:
• Identify potential buyers of the power produced and the distance to the distribu-
tion network.
• Assess the potential buyer’s willingness to enter into a long term contract for
buying power.
• Determine the sales price for the energy to be sold, the conditions for selling the
energy and the means to secure the selling price.
• Assess private partnership involvement.
• Calculate the feasibility of LFG recovery, where environmental benefits (e.g.,
reduction of green house gases emissions, replacement of fossil fuels) may be
included.
1 Minimum Gas Flow Design: In this scenario, the electric generation equipment
is sized based on the minimum expected gas flows over the life of the project.
This ensures that LFG supply is never limited and the electric generation system
always runs at or near its maximum availability. This is a more conservative
design, which puts a premium on constant and reliable electrical output over the
project life. The disadvantage of this design is that some LFG will go unused in
years when the gas is plentiful; a loss of opportunity to generate electricity and
earn revenues. This may be a good design choice when project economics are
robust and substantial contract penalties exist for shortfalls in electrical deliv-
eries from the project. Capacity factors for this type of project are determined
mainly by the generating equipment outage rates, which are approximately 6%
to 10% for IC engine systems and 4% to 6% for combustion turbine based
systems.
2 Maximum Gas Flow Design: In this scenario, the electric generating equipment
is sized based on maximum LFG flows over the life of the project. LFG usage
and electrical output are generally maximized, but there may be occasions when
there is insufficient LFG supply to run the generating equipment at its rated
capacity. This is a more aggressive design which puts a premium on full utiliza-
tion of LFG and it has the advantage of higher electrical generating capacity,
revenues and LFG utilization than the first scenario. However, the disadvantages
are that the project may suffer from periods when electrical output is below the
234 From landfill gas to energy – Technologies and challenges
Table 6.8 shows LFG Technology options for Electric Power Generation.
3 Estimate the Annual Capacity Factor. This is the share of hours in a year that
the power generating equipment is producing electricity at its rated capacity.
Typical Annual Capacity Factors for landfill gas projects range between 80%
and 95% and are based upon generator outage rates (4% to 10% of annual
hours), landfill gas availability and plant design. The assumed Annual Capacity
Factor in the equation found in 4 is 90%.
4. Estimate the Annual Electricity Generated. This is the amount of electricity gen-
erated per year, measured in kWh, taking into account likely energy recovery
equipment downtime. It is calculated by multiplying the Net Power Generation
Potential by the number of operational hours in a year. Annual operational
hours are estimated as the number of hours in a year multiplied by the Annual
Capacity Factor Thus: Annual Electricity Generated (kWh) Net Power
Generation Potential (kW) 24 hr/day 365 days/yr 90%.
After the fluid exits the turbine it is cooled until it condenses back into a liquid. The
process will work with temperature differentials as low as 125F.
Currently, closed loop organic rankine cycle plants are only economic is sizes
ranging from 15 to 20 MW. However, Ormat Technologies is developing a “standard
unit” plant that has an output of 2 MW. The cost of this standard unit plant has not
been announced. Published costs of this technology range from $2,000 to $4,000
per kilowatt.
6.10 BOILERS
The use of LFG in place of natural gas in boilers is an established and well-tested
technology. LFG-fired power boilers and steam turbines is the technology that can be
used for large (10 to 50 MW) electricity-producing plants utilizing LFG. The steam
from a boiler may be used for process or space-heating applications. Steam gener-
ated by boilers can also generate electricity in steam turbines. LFG can be used in
boilers depending on the requirement. The size of an LFG based boiler is relatively
small due to the low LFG flowrate. A boiler/steam turbine configuration fuelled only
with LFG may be applicable in large LFG to energy utilization projects, where LFG
flow support systems of around 10 MW. However, small boilers if already exist near
landfills can be an interesting option for retrofitting the boiler to use on LFG.
The most typical boiler technology suitable for retrofitting to LFG is the natural
gas or oil fuelled package boiler used in a variety of commercial and industrial appli-
cations. The three most common types of package boilers are fire tube boilers, water
tube boilers and packaged boilers. Each of them is briefly described below:
• Fire tube or “fire in tube” boilers; contain long steel tubes through which the
hot gasses from a furnace pass and around which the water to be converted to
steam circulates. Fire tube boilers, typically have a lower initial cost, are more
fuel efficient and easier to operate, but they are limited generally to capacities of
25 tons/hr and pressures of 17.5 kg/cm2.
• Water tube or “water in tube” boilers in which the conditions are reversed with the
water passing through the tubes and the hot gasses passing outside the tubes. These
boilers can be of single- or multiple-drum type. These boilers can be built to any
steam capacities and pressures, and have higher efficiencies than fire tube boilers.
• Packaged Boiler: The packaged boiler is so called because it comes as a complete
package. Once delivered to site, it requires only the steam, water pipe work,
fuel supply and electrical connections to be made for it to become operational.
Package boilers are generally of shell type with fire tube design so as to achieve
high heat transfer rates by both radiation and convection.
Effects on Boiler Efficiency: Converting a boiler from natural gas to LFG will
reduce the boiler efficiency by approximately 1%. This theoretical drop in efficiency
is partially offset by a decreased exhaust gas temperature due to the increased radia-
tive heat transfer coefficient of the combustion gases due to the increased levels of
CO2 in the fuel gas. This decrease in efficiency is less than the change to other fuels
(i.e., changing from fuel oil to natural gas is a reduction of over 3% in efficiency).
Effect on Maximum Boiler Output Capacity or Production: Because of the
lower heating value of LFG, a higher volume of fuel introduction to the burner is
required for equal heat input. Typically twice of LFG must be fed as natural gas
to get the same energy input to the burner. The net effect of this is to increase the
total volume of exhaust gas in the stack. This is an increase of roughly 10% volume
flow of gas in the stack. On a boiler where the combustion air fan is exactly sized
for the burner rated input this would have the net effect of reducing the maximum
energy input by 10% when firing LFG. However, properly sized burners typically
have combustion air fans, which are oversized by 20% or more to account for vari-
ations in stack design and installation. In addition, boilers normally operate at 75%
or less of capacity and 100% capacity are only used during warm-up from light off
and this decrease in capacity is usually not detectable in operation. During the typi-
cal boiler tuning the boiler maximum firing rate is reduced to 85% to 90% of name
plate capacity in order to achieve optimal firing at the lower firing rates. Because the
fuel component of both LFG and natural gas is methane the amount of combustion
air required to burn 1 unit of methane gas is equal to the amount required to burn 1
unit of natural gas so that there is no net increase in combustion air required when
changing fuels for equal heat input.
Effects Due to Individual Compounds in LFG Stream: The combustion process
is carefully regulated and is required to be controlled in such a manner that combus-
tion products such as carbon monoxide (CO), nitrous oxides (NOx), and unburned
hydrocarbons (CH4 and NMOC) are minimized. The carbon dioxide and nitrogen in
the gas stream are inert and have no effect on the combustion process other than to:
3 In the gas stream from a typical landfill there are varying amounts of NMOCs,
which can vary from as little as 100 ppmv to over 2,000 ppmv. Since all the spe-
cies that may be found in LFG are hydrocarbons they are nearly completely
destroyed in the combustion process. There are no significant detrimental effects
due to the presence of NMOCs in the LFG stream.
4 Typical levels of H2S in methane gas streams are close to 10 ppmv, which is
high enough to be detectable by its distinct sour (rotten egg) odor. Typical natu-
ral gas has up to 3 ppmv of H2S, which puts both fuels on roughly equal footing
as to the potential for harm. H2S is converted to SO2 during the combustion
process.
5 Siloxane often is found in LFG and can vary from a few parts per billion to many
parts per million. Siloxane is a gas that contains bound silicon. Upon reaching
typical combustion temperatures it is converted into silicon dioxide, which forms
a very light non-toxic dust that typically passes through the boiler. In most appli-
cations small accumulations of this dust are removed annually and disposed of.
The only problems noted with this dust are on boilers with serrated fin or tight
spaced fin economizers, which act as particulate filters and can become plugged
with the silica dust. The silica dust does not adhere to most surfaces and is
removed by light brushing or air pressure. Economizers with wide fin spacing
(i.e., less than 3 fins per inch) typically do not plug with the silica dust.
1 Because of the increased volume of fuel required to match energy input, LFG is
normally introduced into an existing burner through a separate gas train with
separate modulating gas control valve. Typically, if the same burner ring is to be
used then the feed pressure of the gas to the ring is increased a factor of 1.5 to 4
times that of natural gas.
2 Since the energy content of LFG can vary by as much as 20%, an oxygen trim
system should be considered for larger burners and boilers. In these larger instal-
lations the increase in efficiency due to oxygen trim will normally pay for itself
in less than a year due to increased boiler efficiency.
3 Installations where there is less LFG available than the maximum required input
of the boiler, a co-fire system can be employed. Co-fire systems have oxygen trim
Landfill gas utilization technologies 241
and will allow for maximum consumption of LFG while allowing for the boiler
to reach full fire when needed.
4 In installation where continuity of service is desired, minimal control modifica-
tions can be made so that loss of LFG availability will cause an automatic trans-
fer to natural gas or other back up fuel.
5 In some burners (particularly larger or liquid fueled burners), a new gas-firing
ring will need to be added specifically for LFG.
6 On newer installations, many manufacturers have experience with burning
LFG due to its similarity to sewage treatment plant digester gas. Most boiler
manufacturers have an existing design for digester gas. Digester gas differs from
LFG only in its much higher concentration of H2S.
7 Typically the pilot will continue to be fired with natural gas. In installations
where LFG is the only fuel a propane pilot is normally used.
Table 6.9 presents challenges and solutions when retrofitting a boiler to use LFG.
In addition boiler conversion, LFG transportation from the landfill to the burner
often requires construction of a long pipeline. The feasible piping distance depends
on the flow rate of LFG, being typically less than 2–3 km. This is often a problem
because landfills are often situated rather far from settlements or industry.
The advantages and disadvantages of retrofitted boilers are listed in Table 6.10.
Table 6.9 Challenges and solutions when retrofitting a boiler to use LFG (EPA, 2001)
Advantages Disadvantages
Low cost of retrofitting Long pipeline for LFG transporting often needed
Substitutes fossil fuels directly Inefficient electricity production at smaller sizes
Dual fuel capability. The boiler can operate also
using one of the fuels
Can handle gas composition and flow variation
changes
Capable of combusting low-methane content
LFG (30%) using dual fuel
Corrosion resistant
242 From landfill gas to energy – Technologies and challenges
Fuel cells are a relatively new technology that directly converts hydrogen to energy.
Fuel cells create electricity by combining hydrogen and oxygen in an electrochemical
reaction. The electricity is produced with efficiency as high as 50 percent. Similar in
principle to batteries, an electrolytic solution is used to generate an electro-chemi-
cal reaction from an influent fuel supply. As compared to the other LFG utilization
options, combustion mechanisms are not included. Fuel cell systems have a higher
level of energy conversion efficiency (approximately 40 percent) and lower emissions
than other methods of electrical generation from LFG.
Use of LFG for fuel cells requires the use of a high-grade fuel processor, includ-
ing a fuel cell stack power transformer and cooling tower for waste heat treatment.
A fuel cell-based power generation plant can be constructed using a number of
individual fuel cells, making the system incremental and allowing for expansion to
coincide with the fuel resource.
Fuel cells are available in small incremental capacities, have short lead times
from planning to construction, and have lower air emissions than other, larger-scale,
power generation technologies. The modularity of these technologies makes them
ideal for use on LFG; by adding or removing units, project size can be adjusted to
match LFG production.
Several types of fuel cells using different electrolytes are either available or under
development. The four basic electrolyte types are: (1) phosphoric acid, which is
commercially available and has been demonstrated commercially on landfill gas;
(2) molten carbonate, which has also shown promise for landfill gas use; (3) solid
oxide; and (4) proton exchange membrane (polymer-membrane).
A fuel cell system generally is configured in three major sections: a reforming
section, the fuel cell stack, and the power conditioning section. These sections can
be skid-mounted, which allows for rapid installation in the field. These sections are
often enclosed.
The most common type of system is the phosphoric acid fuel cell (PAFC) which
can use reformed methanol as a fuel source. A 200-kW PAFC plant has been tested
by the EPA at the Penrose Landfill in Sun Valley, California.
Nickel/Carbon fuel cells that run on LFG are currently being sold by Empire
Equipment. These fuel cells are manufactured by Fuel Cell Energy in the state of
Connecticut. The fuel cells have nickel plates surrounded by semi-molten carbonate.
The operating temperature is 1,2000F, which must be accurately regulated within
a tight temperature range. Unlike PAFC’s, nickel/carbon fuel cells operate directly
on readily available fuels such as LFG. There is no need to first produce hydrogen
externally and then send the hydrogen to the fuel cell. Direct fuel cells (DFCs) are
the most efficient type of fuel cells. The net efficiency of the DFC 300A fuel cell is
47 percent. One drawback of the nickel/carbon DFC is that it needs a water source
to regulate the cell’s internal temperature.
Fuel cell advantages include modularity, high efficiency, quiet operation and low
emissions. If fuel cells were used to convert LFG to electricity, the LFG would have
to be cleaned before it enters the fuel cell. The specifications for LFG use in a fuel
cell are restrictive and would be costly to comply with because the LFG would have
to be upgraded to near pipeline natural gas quality.
Landfill gas utilization technologies 243
Advantages Disadvantages
• High efficiency • High capital cost
• Low emissions • New technology
• Low noise • Requires complex LFG pre-treatment system
• Suitable in urban area • LFG cleanup is an important issue as fuel cells
• Modular construction employ catalysts that could be fouled by trace
• Low water requirement compounds in LFG
• High grade waste heat for co-generation
• Remote operation
• Few moving parts
Like other high-grade LFG applications, fuel cells require extensive pre-treat-
ment. Hydrogen sulphide and halogenated hydrocarbons can cause problems for
fuel cells at low levels (Reinhart, 1994).
Currently, the price of this technology is much higher than other utilization tech-
nologies because fuel cells are not produced in commercial quantities. As the number
of cells produced increases, it is expected that the price will drop, increasing the eco-
nomic viability of fuel cell-based utilization projects. The advantages and disadvan-
tages of fuel cells for using LFG are given in Table 6.11.
REFERENCES
Lewis, G. (2008) Analyzing the potential of utilizing the Methane emissions from the Western
Corridor Waste Landfill sites for electrical energy generation, Progress report, March,
2008.
Pierce, SCS Engineers, (n.d) Conversion of landfill gas to vehicle fuel: current status,
SCS Engineers. (1997) Comparative Analysis of Landfill Gas Utilization technologies.
SHAW EMCON/OWT Inc. (2004) Landfill Gas Utilization Economic Evaluation for
Anchorage Regional Landfill, Anchorage, Alaska.
Sullivan. P., SCS Engineers. (2007) CNG, LNG, and Other Fuels from Landfill Gas-Prospects
for Future Development, California Biomass Collaborative, 4th Annual Forum, March 28,
2007, Sacramento, California.
Texas Transportation Institute. (2009) TTI Application of Landfill Gas as a liquefied
natural gas fuel for refuse trucks in Texas, Texas State Energy Conservation Office.
The World Bank ESMAP. (2004) Handbook for the Preparation of Landfill Gas to Energy
Projects in Latin America and the Caribbean.
US Environmental Protection Agency. (1979) USEPA Recovery, Processing, and Utilization of
Gas from Sanitary Landfills, February, 1979, EPA-600/2-79-001.
US Environmental Protection Agency. (1995) USEPA Landfill Gas Energy Utilization
Experience: Discussion of Technical and Non-Technical Issues, Solutions, and Trends,
EPA-600/R-95-035.
US Environmental Protection Agency. (1998) USEPA Emerging Technologies for the
Management and Utilization of Landfill Gas, EPA-600/R-98-021.
US Environmental Protection Agency. (2001) USEPA Adapting boilers to utilize landfill gas:
feasible and cost effective, 430-F-01-006.
Wegrzyn J. (2003) Opportunities for clean fuel from landfill gas, Fuel chem., 2003, 48(2), 917
Chapter 7
7.1 INTRODUCTION
Landfills take a lot of valuable space in our urban areas, and as the city grows, there
is bound to be conflict with other uses in the area surrounding the landfill. Societies
have been using land disposal of waste for many centuries and old cities have many
landfills that have to be remediated or reclaimed for other higher uses. Landfill owners
decide to close landfills under the following circumstances:
• The height of the landfill has reached an unstable height or the areal limits have
been reached;
• The cost of transporting the waste or operating the landfill is uneconomic;
• The local opposition to the landfill due to environmental or safety violations
cannot be surmounted;
• The land values around the landfill make reclaiming the landfill economic.
The procedure for closing a landfill involves the following minimum steps:
This section will detail the planning for landfill remediation, assessment of the
LFG potential in a landfill, remediation of the landfill to planned future uses, and
operation and maintenance of the landfill closure. In addition, mining and process-
ing of the waste to reclaim the land for a higher value use will be described.
Landfilling is a temporary use of the land and once it is decided to close a landfill,
the landfill owner works with the community to develop future land uses for the site.
The highest value use, compatible with site conditions and community needs, has
246 From Landfill gas to energy – Technologies and challenges
After we install the LFG extraction system and recover gas over a 20 to 30-year
period, we need to use the land surface for other uses. Over the last several decades,
communities have used the land surface from closed landfills as parks, golf courses,
and for producing solar energy. A landfill in Chicago, Illinois, USA, has been oper-
ating a golf course which produces revenue while the gas from the landfill is being
converted to 6 megawatts (MW) of energy. A landfill in a military base in the US is
covered with solar panels and produces solar energy. Many landfills have been con-
verted to beautiful parks which serve the urban populations.
A 20-year old landfill in New Delhi, India’s capital, has been converted to a
beautiful park called the Indraprastha Park. The park was developed by the Delhi
Development Authority. The Indraprastha Park is uniquely situated on the Ring
Road in Delhi. It has a railway line in the rear and historical monuments in the
western side. The park not only utilizes the monuments presence but enhances their
setting. A combination of hard and soft landscape interspersed with planting and
pedestrian plazas maintain a continuous interest throughout the 2.7 kilometer (km)
length of the park, for both visitors and travelers on the high traffic road adja-
cent to the landfill. The park has been divided into five zones to enhance its value.
These are:
• Smriti Van;
• Fragrant garden;
• Bougainvillea garden;
• Topiary Garden; and
• Foliage Garden.
Smriti Van has trees planted by people from all walks of life, in memory of their
beloved ones. The area behind Smriti Van has been developed into an active zone
with playfields, exercise area and team sports facilities. The Fragrant Garden serves
as an immediate foreground to an important monument called Humayun’s Tomb,
Remediation of landfill sites 247
and so a pedestrian plaza has been placed on its central axis to enjoy the view of the
monument. It has been abundantly planted with trees and shrubs of white scented
flowers and many other fragrant evergreen trees and shrubs.
In the center of the park is the Bougainvillea garden which has activity spaces
for a children’s park, food kiosks, and an amphitheater. It is a riot of colors with
practically all varieties of bougainvilleas. Many cultural programs are held at the
amphitheater and it is heavily used part of the park. The fourth zone is the Topiary
garden which offers a glimpse of an old fort, called Purana Quilla. Various green
terraces separated by planting beds have been created to take advantage of the site
topography. Bamboo and other trees screen the railway sheds at the rear of this area.
The last zone is the foliage garden which is planted with the foliage colors of indig-
enous plants culminating with a system of circular fountains at varied levels.
Landscaping of parks on landfills should take advantage of the unique features
of the site, as the Indraprastha park example demonstrates. However, conversion of
a landfill into a park requires site clearing, earthwork, seeding with grass and plant-
ing of trees and shrubs in accordance with the landscape design.
In many of our cities, landfills occupy land which can be used for housing, offices
and infrastructure needed for living in cities. For example, the Central Public Works
Department in Delhi found that a large landfill was in the path of a large highway
interchange that they were constructing. They had to mine the waste and prepare the
foundation for construction of the interchange. They had to deal with the methane
gas emissions from the site and take several safety precautions while completing the
interchange.
The value of land is increasing in many cities and in cities like Delhi, the gov-
ernment has decided that there is no additional land available for landfilling with
waste. Ghazipur is a 70-acre landfill in Delhi where the municipal corporation of
Delhi (MCD) is planning to extract gas from a portion of the landfill and mine the
remaining portion of the landfill to separate the organics in the waste for reuse and
increasing the life of the landfill.
Landfill mining (LFM) and reclamation is a process whereby solid wastes which
have previously been landfilled are excavated and processed typically from an active
or closed landfill. Refer Figure 7.1 to 7.4.
The function of landfill mining is to reduce the amount of landfill mass encap-
sulated within the closed landfill and/or temporarily remove hazardous material to
allow protective measures to be taken before the landfill mass is replaced. In the
process mining recovers valuable recyclable materials, a combustible fraction, soil,
and landfill space.
The aeration of the landfill soil is a secondary benefit regarding the landfills
future use. The overall appearance of the landfill mining procedure is a sequence of
248 From Landfill gas to energy – Technologies and challenges
Active Reclaim
Working Cell Empty Cell Cell Future Reclaim
Sorting Conveyor
Rotary Trommel
Daily Cover
Storage
Incoming
Waste
Shredder
Recyclables
Ash
Power
Out
Shredded Waste
Fuel for Gasifier Storage
Gasifiers
Source: Thermogenics, 1999
Power Generators
processing machines laid out in a functional conveyor system. The operating princi-
ple is to excavate, sieve and sort the landfill material.
Processing typically involves a series of mechanical processing operations designed
to recover one or all of the following: recyclable materials, a combustible fraction, soil,
and landfill space. In addition, LFM can be used as a measure to remediate poorly
designed or improperly operated landfills and to upgrade landfills that do not meet
environmental and public health specifications.
Typical equipment used in simple LFM operations are excavators, screens, and
conveyors. Complex LFM operations recover additional materials and improve the
purity of recovered materials, and therefore have equipment in addition to that of
simple operations.
The main purpose of LFM has been:
Most potential economic benefits associated with landfill reclamation are indi-
rect; however, a project can generate revenues if markets exist for recovered materials.
Although the economic benefits from reclamation projects are facility-specific, they
may include any or all of the following:
Capital costs:
• Site preparation.
• Rental or purchase of reclamation equipment.
• Rental or purchase of personnel safety equipment.
• Construction or expansion of materials handling facilities.
• Rental or purchase of hauling equipment.
Operational costs:
• Labor (e.g., equipment operation and materials handling).
• Equipment fuel and maintenance.
• Landfilling non-reclaimed waste or noncombustible fly and bottom ash if waste
material is sent off site for final disposal.
• Administrative and regulatory compliance expenses (e.g., recordkeeping).
• Worker training in safety procedures.
• Hauling costs.
Part of the cost analysis involves determining whether the various aspects of the
reclamation effort will result in reasonable costs relative to the anticipated economic
benefits. If the combustible portion of the reclaimed waste will be sent to an offsite
MWC Municipal Waste Combustor, for example, planners should assess whether
transportation costs will be offset by the energy recovery benefits. Planners also need
to consider whether capital costs can be minimized by renting or borrowing heavy
equipment, such as excavating and trommel machinery, from other departments of
municipal or county governments. Long-term reclamation projects may benefit from
equipment purchases.
Factors affecting the economic feasibility of reclamation differ for each site and
each reclamation goal. It is usually believed that the recyclables recovered provide
economic revenue which is a fact depending on several aspects, such as the quality
of the separated fractions, local situation and the market price, In specific circum-
stances, recovery focused on ferrous metals, aluminum, plastic and glass as well as
fine organic and inorganic material can have economic significance if they represent
significant enough volume for recovery.
Remediation of landfill sites 253
The costs are often offset by the sale or use of recovered materials, such as recy-
clables, soil, and waste, which can be burned as fuel. Other important benefits may
include avoided liability through site remediation, reductions in closure costs, and
reclamation of land for other uses.
Facility operators considering the establishment of a landfill reclamation pro-
gram must weigh several benefits and drawbacks associated with this waste manage-
ment approach before getting started.
Landfill mining and rehabilitation projects are common throughout the world.
Landfill mining may involve recovering the soil fraction to improve the soil qual-
ity as soil amendment or obtain fuel for incineration or energy recovery. It may
also involve processing of waste to recover steel containers or composting landfilled
waste.
Sustainable landfill management could be achieved by an integrated approach
as illustrated in Figure 7.5. Dumpsite rehabilitation would be a paramount option
to rehabilitate existing open dumps through landfill mining where the resource
recovery might serve as a source of energy, recycle and reuse of metals, plastic and
glass ware, use of compost as fertilizer for agriculture and as a cover material for
future landfills.
Because land close to the origin of the domestic waste is hard to find dump site
rehabilitation might benefit in regaining a suitable site for an engineered landfill.
• Excavators
• Moving floor and elevator conveyor belts
• A coarse rotating trommel screen
• A fine rotating trommel screen
• A magnet
• Front end loader
• Odour control sprayer.
coarse, rotating trommel (i.e., a revolving cylindrical sieve) or vibrating screens sepa-
rate soil (including the cover material) from solid waste in the excavated material.
The size and type of screen used depends on the end use of the recovered material.
Depending on the level of resource recovery, material can be put through an air
classifier which separates light organic material from heavy organic material. The
separate streams are then loaded, by front end loaders, onto trucks either for further
processing or for sale. Further manual processing can be done on site if processing
facilities are too far away to justify the transportation costs.
The types of materials recovered from an LFM project are determined by the
goals of the project, the characteristics of the landfilled wastes, and the process design.
In a typical LFM operation, once the oversize non-processibles, the dirt fraction, and
the ferrous metals are removed, the remaining material may be recovered as fuel for
a waste-to-energy facility, processed for recovery of other recyclables, or landfilled as
residue.
The soil fraction recovered by mining typical landfilled MSW will probably
comprise the largest percentage by weight of all materials. The ratio of soil to other
materials depends upon the type of waste landfilled, landfill operating procedures,
and the extent of degradation of the landfilled wastes.
After mining or recycling the landfill materials, the area can be used for different
purposes. Landfilling new waste for commercial or residential purposes or parks for
recreation. It is important to note, that moving of pre-landfilled material contains a
256 From Landfill gas to energy – Technologies and challenges
potential environmental risk. However, the advantages may be various and depend
on local conditions:
plastic. The higher percentage of purity for each material category would generally be
attributed to relatively complex processing designs.
– Recovered materials such as metals, aluminum, plastic, and glass can be sold if
markets exist for these materials.
– Reclaimed soil can be used on site as daily cover material on other landfill cells,
thus avoiding the cost of importing cover material. Also a market might exist
for reclaimed soil use in other applications such as compost.
– Combustible reclaimed waste can be mixed with fresh waste and burned to pro-
duce heat and energy.
– By reducing the size of the landfill “footprint” through cell reclamation, the
facility operator may be able to either lower the cost of closing the landfill or
make land available for other uses.
– Hazardous wastes if uncovered during LFM, especially at older landfills could
be managed in an environmental sound manner.
mixing and handling of waste at the resource recovery facility, and the handling of
additional inert materials. Reclamation activities shorten the useful life of equip-
ment, such as excavators and loaders, because of the high density of waste being
handled. Moreover, the high particulate content and abrasive nature of reclaimed
waste can increase wear of equipment. Lack of knowledge about the nature of waste
buried might be a limitation regarding safety issues.
Other safety issues include physical injury from rolling stock or rotating equip-
ment; exposure to leachate, and hazardous material or pathogens during mining or
processing; subsurface fires and LFG emissions. Health risks to the general public
appear to be minimal.
Cell excavation may raise a number of potential problems related to the release
of landfill gases such as methane and sulphur dioxide. Excavation of one dumpsite
area can undermine the integrity of adjacent cells, which can sink or collapse into
the excavated area. There is considerable concern about the personal hazards to
workers as part of dumpsite mining because of the burial of hazardous materials in
many dumpsites and the presence of explosive gases such as methane.
The limitations of landfill mining are summarized below:
of finding a new site and infrastructure costs in the case the reclaimed land is used
for constructing a new landfill. A positive aspect only recently appreciated related to
landfill mining is that companies are able to earn carbon credits stopping methane
and carbon dioxide escaping to the atmosphere.
Figure 7.6 General ELFM process flow diagram for Closing the Circle project
Remediation of landfill sites 261
The validation of this concept analysis was performed with the primary objectives:
these sorting tests the samples were, after drying, screened at 10 mm and weighed.
The amount of wood, paper/cardboard, textile, plastics, metal, glass, ceramics, stone
and ‘unidentified’ were determined for every fraction 10 mm. The individual frac-
tions were subsequently sampled and further analysed. The calorific value, the ash
content, the elementary composition (C, H and N) and the halogens (S, Cl, F and
Br) were determined for a well chosen selection of samples.
To obtain samples of the landfilled waste as representative as possible, both as
a function of waste type (municipal and industrial waste) and as a function of the
storage period, a limited but well chosen number of excavations were conducted.
This sampling methodology secured that at least 75% of the landfilled waste was
assessed both in type and age.
Based on the inventory, the total amount of stored wasted is estimated at 11.3
million ton of dry matter. This includes a correction for the moisture content of the
initially stored waste and the degradation of the municipal waste over time. The
total amount of waste stored at the Remo landfill site adds up to 16.5 million ton
(including moisture) as established from the weighing bridge data. The total amount
of dry waste is estimated at 12.8 million ton, taking into account average mois-
ture contents of municipal and industrial waste on the composition of biomass and
waste. The degradation of the municipal waste is estimated based on a TOC Total
organic Carbon degradation model and results in a remaining 11.3 million ton of
dry matter. Hence, this validation calculation matches well with the estimate estab-
lished during the concept phase.
The characteristics, relevant to the material and energetic valorisation of the
mined waste were calculated based on the chemical and energetic characterisation
of the individual fractions. The amount of fines (10 mm) is 44 12% for munici-
pal waste and 64 16% for industrial waste. The fines fraction (10 mm) forms
a major part of the total amount of stored waste. Their valorisation possibilities
(material, energy) are being further researched.
A summary of the mass balance of the landfilled waste as a function of the val-
orisation possibilities, which have been identified so far, is shown in Table 7.1. The
first column shows the assumptions of the concept phase. The second column lists
the results of the characterisation study. The results match well for both WtM (38%
versus 44.7%) and WtE (55% versus 47.1%). The difference between the fractions
without any valorisation opportunity yet identified is negligible (7% versus 8.2%).
Table 7.1 Summary of the mass balance of Remo landfill site as a function of the valorisation
possibilities
The gross calorific value of the fraction intended for energetic valorisation was
determined to be 19.4 MJ/kg (15.5–21.6 MJ/kg) dry matter which is very similar to
the initial estimate of 16 MJ/kg as calculated at a moisture level of 12%. The valida-
tion analysis takes account of a correction for the material not suited for thermal
valorisation.
An important objective of this characterisation study was to validate the reli-
ability of the existing landfill inventory. The characterisation study corroborated
the accuracy of the inventory, allowing it to be used as the basis for the conceptual
analysis of the material and energy recuperation potential and hence for the elab-
oration of the business plan. The valorisation potential of the available fractions,
for both material recuperation and thermal valorisation, was established more pre-
cisely. The estimates of the concept phase and the characterisation study performed
are in line and exhibit promising opportunities towards both material and thermal
valorisation.
landfilled waste. The results show that the fraction designated for thermal valorisa-
tion is almost identical. The gross calorific value of the fraction intended for ener-
getic valorisation is estimated at 21.0 MJ/kg dry matter for the particular zones,
which were mined to generate input material for the material recovery test. The
average gross calorific value of the total fraction intended for thermal valorisation of
all zones was calculated at 19.4 MJ/kg (15.5–21.6 MJ/kg) dry matter. The analysis of
the recycling residue (Refuse Derived Fuel), used during the plasma tests, showed a
gross calorific value of 24.6 MJ/kg dry matter. This indicates that the recycling resi-
due will probably supersede the average value of the characterisation study and that
upper limit values are likely to be obtained.
The amount of fines, as determined during the material recovery tests, is lower
than the amount in the characterisation study. The main reason for this is that the
material recovery tests screened at 0–4 mm while the characterisation study screened
at 0–10 mm. This also clarifies why more materials (inerts, metals and plastics) have
been recovered. It can be concluded that the fraction 4–10 mm contains material
that is a proper candidate for material recovery. The material recovery tests showed
that it is feasible to recover materials from this fraction. Further research is planned
by the ELFM Consortium to identify valorisation possibilities for the fines fraction
(0–4 mm).
The full scale theoretical model predicted a net electrical efficiency ranging from
25% (based on conditions of campaign 1) to 30% (based on conditions of cam-
paign 2). During the pilot trial runs, net electrical efficiencies of 20% (campaign 1)
and 23,0% (campaign 2) were measured. Given a number of operational and meas-
urement constraints of the pilot plant, the measured values are established to be
representative for the full scale modelling. Even higher energy conversion efficien-
cies are expected to be possible in future plasma converter designs currently being
elaborated.
Table 7.3 shows the complete mass balance of the GasplasmaTM process for the
current design. Approximately 90% of the ash in the RDF will be melted, tapped
from the plasma converter and cooled to form a vitrified slag. This 90% capture
efficiency by the plasma converter is based on CFD (Computational Fluid Dynamics)
modelling. From the analysis of the vitrified slag, through e.g., leaching tests, it can
be concluded that the material is a proper candidate for use as building aggregate or
gravel replacement for the construction industry.
The stability of the Gasplasma™ technology for the intended application within
the CtC project was demonstrated by a number of long runs of up to 75 hours.
During those runs, both batches of RDF were used. The alternating feeding of the two
types of RDF during the test runs demonstrated the satisfactory level of robustness.
It is established that the Gasplasma™ technology is a sound candidate for the
thermal valorisation technology within the CtC project (see also contributions by
Chapman, and Helsen and Bosmans in this volume). Mass and energy balance were
266 From Landfill gas to energy – Technologies and challenges
validated based on theoretical models and pilot tests performed, using the recycling
residue from the material recuperation tests performed on mined waste. Multiple pilot
tests have demonstrated that the Gasplasma™ technology operates in a stable way.
The vitrified slag from the plasma converter is expected to be a promising candidate
for aggregate or gravel replacement.
Table 7.4 Difference in area per habitat type in the different phases of the project based on the
nature conservation vision
Target type 1–2 3–4 5–7 8–9 10–11 12–13 14–15 16–17 18–19 20
(column below)/
Years (row on the
right)
Acidophous 10.64 7.64 3.78 9.16 7.05 7.05 6.51 1.42 9.08 1.05
oak woods
dominated by
birch
Wooded 1.23 2.71 1.29 1.65 1.62 1.07 2.71 1.21 1.21 1.79
heathland
Agrostis 0.00 6.21 0.21 2.09 2.09 2.09 2.09 2.09 2.09 2.09
grassland
Dry heath/ 0.00 0.00 14.06 0.06 0.06 2.34 2.34 2.34 2.34 0.66
Nardo-Galion
grassland
Water/swamp 1.72 1.72 2.59 5.33 0.4 2.69 0.39 0.39 4.64 1.56
Woods 0.22 0.22 0.22 0.22 0.22 0.39 0.39 0.39 0.39 1.61
Roughs 0.00 0.00 0.00 0.22 1.23 1.49 1.65 1.65 1.65 0.35
Open sand 0.00 0.48 0.48 0.48 0.48 1.98 2.47 2.47 2.92 0.08
Total 10.37 14.87 14.87 4.38 8.96 10.65 7.01 7.01 20.14 9.19
time. The potential for realisation of the intended conservation goals during and
after mining of the landfill was judged based on the abiotic conditions of the nature
target types or the habitats which were indicated in the target map. Soil variables
such as texture, pH, organic matter and nutrients (NO
3 , NH4 , and P-PO43) and
ground water level were used to evaluate the potential for habitat rehabilitation.
Soil analysis was carried out on the current top cover of the landfills to determine
the potential of the soils for habitat rehabilitation after Enhanced Landfill Mining.
This cover has a minimal thickness of 1 meter. The soil characteristics of the top
layer, ground water and the seedbank present determine the recovery of the nature
target types.
In total 23 soil samples were taken of the cover layer spread over the differ-
ent landfill zones. Five soil samples were taken as reference in the environment in
areas of heath or on land dunes. The organic matter content was determined besides
pH-H2O and pH-KCl. Ammonium and levels of nitrate were determined with FIA
after extraction with KCl and NaHCO3, extractable phosphor was used as an indi-
cator of phosphate in the soil. The feasibility of the intended habitats was judged
based on these abiotic variables. The current top layer in areas with dry heath and
dry siliceous grasslands vegetation, offers the required potential to restore the habitat
type psammofilic heath, dry heath or dry siliceous grasslands in the mined landfills.
Table 7.4 shows the difference in area, expressed in hectares, per habitat type in
the different phases of the project (from year 1 to year 20) compared with the target.
268 From Landfill gas to energy – Technologies and challenges
This exercise shows that besides the temporary loss of habitat, the ecotope balance
can be secured, resulting in a net increase of more than 9 hectare at the end of the
project compared to the current situation.
The feasibility study additionally evaluated a possible location (‘searching zone’)
for the temporary Enhanced Landfill Mining installations at the Remo landfill site.
The criteria for the choice of this location for the construction and operation of the
ELFM installations are:
This feasibility study indicated that nature conversation goals can be met based
on the current abiotic situation and the developed plan for the project phases.
During the course of the project an impact on the ecotope balance and the nature
conservation goals can occur. However, those impacts can be mitigated by restoring
10 hectares of dry heathland and acidophous oak woods in the surrounding area.
The feasibility study also evaluated a searching zone for the material and energy
recuperation installations. This location fits best with the landfill site, limits the
transport movements and would probably cause the least impact on the surrounding
environment and its inhabitants. This feasibility study will be validated during the
full project’s Environmental Impact Analysis.
Hence, a first estimation by de Gheldere, et al. finds that, with respect to busi-
ness as usual, the CtC project shows a net CO2 (equivalent) advantage of 1 Mton
CO2 (eq.) over a period of 20 years. Furthermore, this value is found without
using any of the CO2 mitigation options (i.e., CCS, CO2 fertilisation in green-
houses, CO2 gains achieved by cement replacement and mineral carbonation) tar-
geted in the Enhanced Landfill Mining approach, which tries to achieve carbon
neutrality. To conclude, the Carbon footprint study should be seen as a conserva-
tive estimate for the overall CO2 (eq.) gains of the CtC scenario with respect to
business as usual.
During the CtC project’s concept phase assumptions were made on a number
of aspects from which its feasibility was determined. During its validation phase,
various studies on key areas of Closing the Circle as an Enhanced Landfill Mining
project were performed to validate the initial assumptions. Those studies included a
characterisation study of the landfill residues, material recuperation trials, thermal
valorisation tests using the Gasplasma™ technology, a feasibility study on the nature
conservation potential and, finally, a carbon footprint study. The results of those
studies validated the conceptual assumptions and hence established the feasibility of
the Closing the Circle project.
270 From Landfill gas to energy – Technologies and challenges
Additional research is, however, still required in order to allow CtC to become
reality. In a large research project the following interrelated aspects are addressed
(see also Jones, et al. in this volume):
The procedure to obtain the required permits consists of two major procedures,
which are run sequentially. The first is the planning Environmental Impact Assessment
(EIA) during which the destination for the targeted area is altered for the envisaged
period of operation and the project EIA during which the impact of the specific
project on the environment is assessed. The second one is the procedure to obtain the
environmental and building permits. Both permits can be obtained in parallel as soon
as the planning EIA and project EIA have been concluded successfully. Currently, i.e.,
September 2010, the CtC project is in the middle of the planning EIA process.
The Closing the Circle project of Group Machiels is an ambitious, innovative and
by definition sustainable project. Through the collaboration with its strategic knowledge
partners and research institutes, it holds the potential to be developed in a competence
centre for Enhanced Landfill Mining and Enhanced Waste Management and generate a
major shift in both waste management technologies and national and European waste
management visions, contributing to the transition of linear to circular economies.
LFG is a threat to human health and global warming. LFG is a hazard if methane
reaches levels high enough to cause an explosion or a fire. Landfill fires can occur
even in modern and well run landfills, although with good monitoring and site con-
trols they can be prevented. However, they are especially dangerous as they can emit
dangerous fumes from the combustion of the wide range of materials contained
within the landfill.
Since in most cases the supply of air is likely to be small, the rate of combustion
inevitably will be slow. There are a number of possible sources of ignition. These can
include ignition sources buried within the deposit of waste materials, the deposit of
pyrophoric materials e.g., finely divided metal turnings can initiate ignition, fires lit on
the surface of a site, or self-heating and ignition. Oxidising agents which may be present
in some wastes could provide sufficient oxygen to initiate spontaneous combustion.
Remediation of landfill sites 271
Level 1 Alerts: Small fires occurring on the landfill property, but not actually involv-
ing landfilled waste, compost or stockpiled recyclables, e.g., car fires, bin fires,
equipment fires, office fires.
Level 2 Alerts: Small waste fires that can be contained by on-site resources within 24
hours and fully extinguished within 48 hours. Level 2 fires will typically involve
less than 200 m3 of burning material.
Level 3 Alerts: Medium size waste fires or large fires at compost facilities that can be
contained in less than one week and that can be fully extinguished in less than
two weeks. Typically, 200 to 5,000 m3 of waste material is involved.
Level 4 Alerts: Large or Deep Seated Landfill Fires that require more than two weeks
to contain typically involving more than 5,000 m3 of burning waste.
The following actions need to be taken in the case of a landfill fire of level 2 or
above:
Oxygen Suppression: By limiting the amount of oxygen within the burn zone it
is possible to extinguish a landfill fire over time, but this is usually a slow process.
This method is similar to excavating and overhauling, since it is based on the
isolation of the burning section of waste from the rest of the landfill. Isolation is
achieved by excavating around the burning mass, until inflammable material (usu-
ally soil or rock) is found. The excavated trench is filled with low permeability mate-
rial in order to limit the flow of oxygen through the burning waste mass.
After applying this method, long term temperature and gas monitoring data
needs to be collected in order to determine whether the selected method was effec-
tive or not. Also, the collection of the monitoring data indicates when the fire is
extinguished and the materials from the trenches can be removed in order to fill
them with waste.
most useful indicator of a subsurface fire. Table 7.6 shows the relation between CO
concentrations and fire at the landfill.
The presence of oxygen at concentrations above 1% provides an indication that
existing oxygen intrusion barriers (i.e., soil or membrane covers) are not effective in
keeping oxygen out and that additional soil cover is required. On the other hand, a
build-up of methane to levels in excess of 40% is a positive indicator that oxygen is
being successfully excluded and the biological regime is reverting to cooler anaerobic
conditions.
During a landfill fire, sub-surface oxygen levels within the burn area are typi-
cally in the range of 15 to 21% oxygen. As fire fighting and capping efforts progress,
oxygen levels drop consistently and when the fire is extinguished the oxygen levels
typically drop below 1%.
Leachate Management: Application of large quantities of water will invariably
produce leachate. In many cases when extinguishing landfill fires, leachate manage-
ment has proven to be a significant issue.
To minimize the environmental impacts of leachate, recirculation of fire fight-
ing water should be considered on projects where large volumes of water are used.
Recirculation requires that leachate should be directed into settling ponds, prefera-
bly including filtration, and booster pumps may need to be brought on line to enable
recirculated water to augment water supplies from nearby fire hydrants. The use of
foams and surfactants can greatly reduce the use of water for fire control and hence
reduce the potential leachate problem.
Landfill fires can be prevented and minimised if they begin, when they are
still no more than hot spots in the waste. They cannot occur unless oxygen levels
rise in the landfill. Therefore, action trigger limits for oxygen and methane should
be established as part of the process safety control system and managed by regular
278 From Landfill gas to energy – Technologies and challenges
The successful operation and maintenance of LFG to energy system depends on the
following components:
1 LFG monitoring, using probes typically placed around the landfill perimeter
2 LFG extraction and collection, using wells and piping
3 The collection, pumping, storage, and treatment of LFG condensate
4 The treatment, disposal, or use of LFG using blower, flare, and/or energy recov-
ery equipment.
The proper management of LFG system components will depend upon factors
such as whether there is energy recovery, the size of the operation, what problems
are encountered, operational objectives, whether a proactive maintenance program
is in place, etc. In general, the following activities should be performed on a regular
basis (i.e., at least annually):
Each LFG operation should also have sufficient personnel to maintain accurate,
timely records of facility performance. Operations and maintenance records should
include the following types of documentation:
The Operation and Maintenance (O&M) manual for LFG to energy system
should include at least the following information:
The monitoring schedules for various components of the LFG system generally
fall into two categories: routine and accelerated. A summary of typical monitoring
schedules is provided in Table 7.8.
If the extraction system is inoperable for three or more consecutive days a non-
scheduled routine monitoring round should be conducted at all locations.
Extraction system monitoring should be conducted at least monthly for the first
year, depending on the stability of the extraction system flow rates, methane content,
etc. With time, this monitoring frequency may be reduced.
Remediation of landfill sites 281
In terms of system maintenance, air leaks are a main concern. These may occur
in the system as a result of settlement damage, conveyance piping expansion and
contraction, system aging, and other factors. By comparing oxygen readings from
the wellhead to access point readings, and looking for increasing concentrations,
leaks can be detected and isolated. Major vacuum loss is another indicator of leak-
ing air within the system. Such leaks are best repaired by replacing the damaged
equipment. It is recommended that oxygen not be greater than 3 to 4 percent by vol-
ume of LFG in the collection piping.
282 From Landfill gas to energy – Technologies and challenges
Other maintenance activities associated with the wellfield and conveyance systems
include:
Proper selection of the type of conveyance system pipe material is also important
from an operations and maintenance standpoint. In choosing which pipe material(s) is
most appropriate for a given LFG system, the following factors should be considered:
Ultimately, how long a pipe material lasts will depend upon the service condi-
tions and the durability of the material.
It is also advisable to check the wellfield and collection systems for unusual condi-
tions and maintenance needs. Unusual conditions would include: cracks and fissures,
subsurface fires, liquid ponding, major settlement, etc. It should also be noted that the
operation of extraction wells at temperatures greater than 145F or 63C may result in
the weakening and possible collapse of thermoplastic well casings.
When repairs are being made to the LFG collection system it is often necessary
to shutdown the blower and flare facilities as well. Such repairs should be coordi-
nated with other shutdown procedures to minimize the down time of the overall
LFG system.
The primary maintenance activities associated with the condensate handling
includes:
• System components replacement or repair (e.g., condensate traps, sumps, pipe
fittings, etc.)
• Correcting condensate blockages.
• Checking the pressures and temperatures associated with blower suction and
discharge to make sure there is adequate flare fuel pressure
Remediation of landfill sites 283
REFERENCES
International Solid Waste Association. (2005) ISWA Field Procedures Handbook for the
Operation of Landfill Biogas Systems.
International Solid Waste Association. (2010) ISWA Landfill Operational Guidelines, Ch. 9,
2nd Edition.
IPPTS Associate (n.d) LFG opportunities and Hazards.
Juli. (2009) Landfill Mining – Process, Feasibility, Economy, Benefits and Limitations.
Swedish International Development cooperation Agency (n.d) Dumpsite Rehabilitation and
Landfill Mining, ARPET.
Swedish International Development cooperation Agency (n.d) Dumpsite Rehabilitation
Manual, ARPET.
Tielemans, Y., Laevers, P. and Nachiels, G. (2010) Closing the Circle, an Enhanced Landfill
Mining case study. 1st International Symposium on Enhanced Landfill Mining, Houthalen-
Helchteren, 4–6/10/2010, Belgium.
Chapter 8
8.1 INTRODUCTION
The recovery of LFG as a source of renewable energy can yield substantial energy,
economic, and environmental benefits. For every 1 million tons of MSW approxi-
mately 0.8 megawatts (MW) of electricity or 432,000 cubic feet per day of LFG can
be produced. LFG projects also improve energy independence, produce cost savings,
create jobs, and help local economies. Internationally, significant opportunities exist
for expanding LFG to energy projects.
In 2005, global methane emissions from landfills were estimated to be nearly
750 MMTCO2E. There is a lot of potential for methane recovery; in 2020, more
than 10 percent of methane emissions will be profitable to recover with no price on
carbon, and about 60 percent will be profitable to recover with a carbon price of
just $30/TCO2E.
As of December 2006, 425 LFG recovery projects were operating in 43 states
of USA. These projects supply 74 billion cubic feet of LFG to end users and gen-
erate approximately 10 billion kilowatt hours of electricity every year. Collectively,
these projects supply a variety of direct-use projects with 230 million cubic feet of
LFG per day. In addition, the EPA has estimated that the environmental benefits and
energy savings from these projects are equivalent to annually: planting 19 million
acres of forest; supplementing the consumption of 150 million barrels of oil; elimi-
nating the carbon dioxide emissions from 14 million cars; or offsetting the use of
325,000 railcars full of coal.
According to the EPA’s Landfill Methane Outreach Program (LMOP), approxi-
mately 520 landfills are strong candidates for new LFG projects (out of a national
total of 2300). To be considered, a landfill must contain a minimum of one million
tons of waste, be currently accepting waste or have been closed for five years or
less, and not contain a currently operating LFG project. If all candidate landfills are
used for LFG production, the EPA estimates they could generate enough electricity
to power 700,000 additional homes. Because landfill waste continues to emit meth-
ane for roughly 100 years, this could provide a reliable, long-term energy solution
for local communities while cutting off an important source of GHGs.
While initial capital costs to install a LFG project are high, the EPA estimates
that the benefits of LFG capture for direct use can outweigh the costs by as much
as a factor of 10.13 This makes LFG capture appealing not just from an emissions
standpoint, but also from an economic one. LFG can generate electricity at a cost as
286 From landfill gas to energy – Technologies and challenges
low as $0.055 per kWh. The attractiveness of LFG from these two standpoints has
led to successful growth in the industry and a major drop in methane emissions from
landfills over 1990 levels.
LFG recovery projects involve many different types of participants and contribu-
tors, including private and public entities, small and large landfills, and an assort-
ment of technologies and equipment used for delivery, conversion and production.
The types of facilities that use recovered methane gas include: warehouses and other
operational facilities of private manufacturing companies; recreational facilities;
wastewater treatment plants; schools; correctional facilities; and on-site landfill facil-
ities themselves.
The following section examines in detail selected LFG to energy recovery and
utilization projects in different parts of the World. The details such as size of the
landfill, methods and means for collecting LFG, ways in which LFG is used, and the
financial and environmental impacts of the individual projects are highlighted.
1 LFG collection system: The LFG is extracted from the landfill site through a sys-
tem consisting of vertical wells, collectors and piping.
2 Processing system: The extracted LFG is then pre-treated by a processing sys-
tem. Water and impurities are removed and LFG is left with a high concentra-
tion of methane.
3 Energy generation system: Finally, the LFG is combusted to produce heat energy
which is converted into electrical energy. The generated electricity is transferred
to the distribution and controlling system and is directed to Suzhou City local
power grid.
The electricity is exported to Suzhou City local power grid, part of the East
China Power Grid. The project is projected to generate 23,963 MWh per year on
average, displacing approximately 117,477 tonnes of GHG emissions (GHG)
annually.
The LFG recovery and utilization project in Târgu Mures in Romania is developed
and implemented under Joint Implementation (JI) between Denmark and Romania.
This project is one of the first LFG utilization projects to be implemented under JI
in Romania. The project involves utilization of four existing district heating plants,
Landfill gas case studies 287
replacing part of the natural gas demand at the plants and reducing methane emis-
sions from the landfill.
The LFG Extraction and Utilization Project in the Târgu Mures is divided into
two components. The first component comprises the installation of approximately 50
gas extraction wells through the depths of the landfill, collection pipes from the well
heads, and the establishment of a Measuring, Pumping and Regulation module on
site. This first component has the capacity to extract the estimated quantity of LFG
and flare it if needed. The second component comprises the installation of a 6.5 km
LFG pipeline, which leads from the LFG plant to the City’s four District Heating
Plants. The vast majority of LFG is delivered to the two existing and two new boilers
at the District Heating Plants, where LFG is mixed with the natural gas supply.
The advantages of the project are the cost savings for the City in utilizing a local
energy resource and reducing payments based on the replaced natural gas and reduced
GHG emissions generated from the utilized methane. The project is expected to
extract around 41,000,000 Nm3 of LFG during the period from 2007 to 2012. It is
expected that around 90% of the extracted LFG will be utilized in the existing district
heating plants in Târgu Mures, replacing approximately 559 TJ from natural gas dur-
ing the same period. The total expected emission reductions from this the project are
280,000 tons CO2 equivalents.
At Wingmoor Farm the LFG is collected from a network of gas wells drilled into the
capped and operational areas of the site. The gas control system collects over 1,700
cubic metres per hour of LFG. This equates to a reduction of 96,000 tonnes of car-
bon dioxide emissions a year, equivalent to 300 million miles of car travel emissions.
The collected LFG is being used to fuel three spark ignition gas engines generating
3,000 kilowatts of electricity. This electricity supplies the grid with enough power to
supply over 3,000 houses.
At Wingmoor Quarry the LFG is also collected from a network of gas wells drilled
into the capped and operational areas of the site. During 2010, there was a significant
investment in expanding the gas control system, resulting in collection of 600 cubic
metres per hour of gas. This equates to a reduction of 36,000 tonnes of carbon dioxide
emissions a year, equivalent to 100 million miles of car travel emissions. The collected
gas is being used to fuel a recently installed spark ignition gas engine generating 1 kilo-
watts of electricity. This electricity supplies the grid with enough power to supply over
2,000 houses based on the average electricity consumption of a household.
This LFG to energy project is spread across 65 acres landfill site in McKinney,
approximately 30 miles Northeast of Dallas, Texas. Between 1968 and 2008, approx-
imately 6.7 million tonnes of waste have been deposited at the McKinney site, which
up to 2004, was all municipal waste. In August 2008, the McKinney project was set
up to capture, pipe and combust the LFG. The emission reductions have been 32,000
tCO2 equivalent.
288 From landfill gas to energy – Technologies and challenges
The landfill projects are located in Lubna, Sosnowiec and Legajny and are one of
several collaborative landfill projects between Denmark and Poland. The gas is
transported from ‘wells’, to a new boiler house in which a generator converts it to
electricity and heat. The electricity and heat are distributed to the supply grid, where
it replaces heat and electricity produced from coal and oil, thus reducing Poland’s
emissions of GHGs. The technology is manufactured in Poland by local compa-
nies, but the landfills are operated by the Danish owned company Hedeselskabet
Polska. At the three landfill sites, 250,000–300,000 tonnes of waste are deposited
annually. The project supply electricity to about 10,000 house holds from the three
landfills. The GHG emissions reduction is estimated to about 622,000 tonnes CO2
equivalents.
The JI project will generate CO2 emission credits corresponding to a total of
622,000 tonnes of CO2. equivalents. The reduction of methane gas emissions is pro-
viding a number of significant improvements for the local environment. The odour
from the landfill is heavily reduced, and risk of fires and explosions caused by pock-
ets of methane at the landfill sites is minimized.
The project involves the installation of LFG collection system and an enclosed
LFG Flaring facility which destroys the methane gas generated from the City of
Palembang’s landfill, in southern Sumatra. LFG is collected and utilized for the gen-
eration of electricity required to meet the load of the facility. The best Practices at
the landfill site involves, increasing cell height, compaction, environmental closure of
cells, and landfill mining to achieve volume reduction.
The project will improve the living and working environment for the landfill
workers and the surrounding community through a Community Development Plan
(CDP). The Asia Pacific Carbon Fund is co-financing carbon savings equivalent to
95,000 Certified Emission Reductions. The estimated CO2 savings to 2012 is 280,075
tCO2e. ADB is providing technical assistance to this project through the Technical
Support Facility (TSF).
The expansion of the project enabled the District not only to produce enough power
to meet all of its own needs but also to generate a greater surplus of electricity to
sell. The MRWMD was the first in the U.S. to use Austrian-made Jenbacher engines.
They were installed in 1997, 1998 and 2002. In early 2006, the District replaced the
first engine with a new CAT 3520 LFG engine which delivers twice the amount of
electricity over the original engine.
Currently, the system collects more than 1.5 million cubic feet of gas per day
from a 120-acre area containing waste buried for nearly 40 years. It includes 41 hor-
izontal and vertical gas wells in the active areas of the landfill. Instruments monitor
each well and collect data to allow maximum production and ensure minimum gas
emissions from the landfill to the environment. The project’s four generators now
provide approximately 4.6 megawatts of clean alternative power, meeting all of the
District’s own power needs and supplying electricity for nearly 4,000 homes. Heat
exchangers capture waste heat from the radiators and send it to District buildings
for heating and to produce hot water. By using its own power, the District saves
approximately $230,000 per year. During the 2006–07, gross revenues from electric-
ity sales totaled $1.75 million. Total power produced since 1983 is over 320 million
kilowatt-hours and total project revenues have surpassed $17 million.
This project enables efficient LFG management at two landfill sites which service
the metropolitan area of Medellin in Colombia. The first site is located in Curva de
Rodas and was closed in 2003 after 19 years of operation in which approximately
9.6 million tons of municipal waste were received at the site. The second landfill site
is La Pradera which became operational in 2003 and currently receives 2,300 tons
of waste a day. Through this project, a state of the art LFG recovery system and
an enclosed flare combustion station have been installed at both sites, which will
extract and destroy 99.99% of the LFG. The La Pradera project was initiated by the
University of Antioquia which is also based in the city of Medellin. This project is
registered with the (CDM).
São Paulo, Brazil’s largest city has around 11 million inhabitants, generating about
15,000 tonnes of waste per day and disposed in landfills. Upto one third of the
urban waste is deposited in the Bandeirantes landfill on the outskirts of São Paulo.
In order to counteract this problem, the gases produced in the Bandeirantes landfill
are now being captured and used to generate power. With a total capacity of 22 MW,
this LFG recuperation plant produces of around 170,000 MWh of electricity every
year – enough to supply about 100,000 inhabitants of São Paulo – whilst at the
same time significantly reducing LFG. In addition, the extra revenue generated by
the city administration makes it possible to finance improvements to the local infra-
structure, social measures which are particularly designed to help the people who
live in the direct vicinity of the landfill. The avoided emissions are 7,494,404 tCO2e
and the crediting period is 7 years (2004–2010).
290 From landfill gas to energy – Technologies and challenges
The Dunsink landfill site, located in north Dublin, contains about 5 million tonnes
of waste. LFG is recovered from the site to generate 4.8 MW of power. The equip-
ment was commissioned in 1996. Fingal County Council own the landfill site,
thereby providing the site and the gas. The council takes a share of the profits from
electricity sales. The LFG collection system consists of 7 km of piping, which encir-
cles the site and runs off to 120 individual wells from which LFG is drawn. Each
well is drilled to a depth of 20 metres and contains a slotted pipe, 90 millimetres in
diameter into which the gas migrates. The vertical pipes are surrounded by gravel
to filter out particulate matter. The pipes run back to 11 manifold or gas collection
points, which contain infrared gas analysers that provide a breakdown of the LFG
constituents. Gas from the collection system is pumped back to 4 turbo-charged,
inter cooled spark ignition engines.
The total investment costs for the plant was in the region of IR£3.5 million. Annual
operating costs are estimated at IR£850,000. Revenue is generated through electricity
sales by 15 year power purchase agreement at an average rate of IR£0.042. A payback
period of 5 years has been estimated for the plant. The landfill site yields 3,000 cubic
metres of LFG per hour.
The Niagara Waste Systems Landfill (NWSL) has been in operation for over twenty
years, receiving commercial, industrial, and municipal wastes. In 1996, a temporary
LFG collection system was installed in the landfill to collect and flare LFG primarily
from the leachate collection system manholes. In 2002, IGRS completed construc-
tion of a permanent LFG collection system at NWSL (Refer Figure 8.1). This system
collects and processes the LFG for utilization in the boiler system at the Abitibi-
consolidated mill in Thorold, Ontario. The LFG is conveyed in a 3 km dedicated
pipeline from the landfill.
The project provides several benefits including destruction of more than 230,000
tonnes of CO2e of methane per year, displacement of natural gas (a non renewable
resource) at Abitibi-Consolidated, gas and odour control at the NWSL, improved
safety at the landfill; and economic efficiencies related to combined LFG compression
equipment at the operations of LFG control at NWSL and fuel supply at Abitibi.
In 2003, IGRS expanded the utilization system which resulted in gas delivery
increasing to 4250 m3/hr. In 2007, the LFG collection, gas plant, and pipeline systems
expanded to accommodate an additional 2100 m3/hr of LFG to be sent to Abitibi.
LFG to energy plant has been installed at the McRobies Gully landfill, Tasmania
that extracts methane and converts it into electricity. The plant is a 1 megawatt elec-
tricity generating facility, producing enough power to supply around 1000 average
Tasmanian homes per year. In 2004, flaring tests were conducted, which provided
information about the amount of LFG capable of being extracted, and aided in iden-
Landfill gas case studies 291
tifying the size of the electricity generator. The generator was installed in 2006. Since
then the plant has produced enough electricity to power 3200 average Tasmanian
homes, and destroyed GHG’s equivalent to removing over 46,000 vehicles from the
road. The project also provides environmental benefits by producing electricity that
would have otherwise been created by other means, displacing a further 7000 tonnes
of CO2e. The project is ongoing, and LFG will continue to be extracted for many
years to come.
The Raadalen power plant runs on gas from a landfill site outside the city of Bergen,
the second largest city in Norway. The project was started in 1993, and has been car-
ried out in collaboration with the local authorities, who built the LFG collection sys-
tem. Gas is drawn from the landfill and supplied to the power station at 50 mbar g by
means of centrifugal blowers; it is then compressed to 3.8 bar g. After compression,
the gas is chilled to approximately 2ºC in two stages, in order to dry the gas. Following
this, the gas is heated to further reduce the relative humidity of the gas. Gas pressure to
the engine, after filtration and drying, is approximately 3.5 bar g (Refer Figure 8.2).
The engine is an Ulstein Bergen AS spark-ignition, lean-burn gas engine, spe-
cially tuned for running on LFG. The engine is based on a diesel/heavy fuel oil
engine. It is designed to operate for long intervals between overhauls, and is suited
for base load power generation under varying conditions. The annual electricity pro-
duction is 10.4 GWh. The annual gas consumption is 5.44 million Nm3. The annual
energy consumption is 28 GWh and the electrical efficiency is 37%. The net electri-
cal output from the plant is 1.3 MW. Heat can be utilised from the engine’s exhaust,
lubricating oil system, cooling water system and air cooler. Part of the heat generated
292 From landfill gas to energy – Technologies and challenges
by the engine (60%) is bought by the local authorities for use in a nearby agricul-
tural college, while the remaining 40% is available for other purposes.
The total cost for additional investment in buildings, power generation and
ancillary plant, excluding VAT, was approximately US$ 1.46 million (1993 prices).
Operating costs, based on the exported power and including consumables, have
amounted to around US$ 0.01/kWh. Exported power is sold to Bergen Lysverker,
the local utility company, at a price equivalent to approximately US$ 0.03/kWh,
based on a ten-year contract.
The NovaGerar project in Rio de Janeiro, Brazil collects LFG from two dumpsites
through LFG collection system and a modular electricity generation plant at each
landfill site. The generators combust LFG to produce electricity for export to the
grid. Combustion and flaring together will reduce emissions of 12 MT over the next
21 years. The project was the first landfill project registered with the UN and now
has a total of 148,833 CERs issued over the first two annual crediting periods and
another 82,606 CERs awaiting issuance request in the third crediting period. With
full anticipation of having the third period CERs issued this put the project at a
total of 231,439 CERs issued within 3 years. The expected final capacity will be
Landfill gas case studies 293
12 MW. The project was initially expected to reduce 670,133 tCO2e per year over
the crediting period. By collecting and combusting LFG, the NovaGerar project’s
sanitary landfills will reduce both global and local environmental effects of uncon-
trolled releases of pollutant gases.
The Durban (eThekwini) municipality will capture LFG from three landfill sites to
generate 10 MW of electricity. The gas is captured by sinking wells up to 40 m deep
in the landfill waste sites and through inter-connecting pipes linked to an under-
ground main gas collector and extracted via a roots blower system which maintains
a partial vacuum in the pipes resulting in the gas being sucked out of the landfill.
Moderate speed (1500 rpm) spark ignition engine generators will be installed at the
three sites to generate electricity for the local grid network. The threes sites are La
Mercy located at 35 km north of Durban, Bisasar Road some 7 km from the Durban
CBD (Central Business District) and; Mariannhill located in the western area of the
Durban Unicity around 20 km to the west of Durban in the Metro area formerly
called the Inner West City Council (IWCC).
The project has two components, one covering the Mariannhill and La Mercy
landfills, will generate 700,000 tons of emission reductions. Component two, the
Bisasar Road Landfill, will generate 3.1 million tons of emission reductions. The
Prototype Carbon Fund will purchase 3.8 million tons of GHG emission reduc-
tions from the project at a price of US$3.75 per ton of CO2e. This provides 55% of
the income from the project. The project will benefit from the CDM of the Kyoto
Protocol, the 1997 international agreement to limit the emissions of climate alter-
ing GHGs. Under the provisions of the agreement with the World Bank an addi-
tional US$0.20 per ton of CO2e will be paid for additional social benefits aimed at
poverty reduction and addressing the needs of poor and disadvantaged people in
eThekwini. The projected capital cost is R 106.8 million with Internal Rate of Return
as 16%, Power Purchase Tariff at R 0.13/kWh, annual power sales (estimated) R 8
million and annual income from CO2 emission reductions at (averaged) R 9.5 million.
The Hamilton City Council signed an agreement with its local electricity distribu-
tion network company and a LFG developer, to develop a LFG to energy project
at Horotiu, near Hamilton in 2001. A gas engine and generator was installed at
the site in 2004. The generator is rated at 920 kW. In early 2005, it was running at
around 750 kW (enough to power about 820 homes). Over time, annual cost savings
have steadily increased, and are presently in excess of $500,000 per annum. The
landfill generator will supply around 8 million kWh per year of electricity and will
displace the equivalent amount from national generators. The Council supplies the
LFG to WGE and purchases the electricity for use in its facilities at a fixed price.
The landfill contains more than 600,000 tonnes of waste. Around 650 to 750 m3
of LFG is collected per hour for energy conversion from the vertical collectors in
294 From landfill gas to energy – Technologies and challenges
the landfill. Once the last stage of the landfill is completed total LFG generation is
anticipated to be more than 1,000 m3/hr. In addition to converting methane into less
harmful carbon dioxide, it helps displace generation requirements in New Zealand.
The project has an expected life of twenty years and over that time will deliver sig-
nificant cost savings that will benefit the community. Electricity supplied from the
landfill is not subject to the carbon tax charge and this alone could generate signifi-
cant savings. National electricity costs are expected to increase from current levels,
and this will further improve the cost effectiveness of the project.
Arthurstown Landfill is located in Kill, Co. Kildare and is Ireland’s largest waste dis-
posal facility with a total area of 180 acres. It caters for the municipal waste disposal
needs of the greater Dublin region and is licensed by EPA to accept 600,000 tpa of
municipal nonhazardous baled waste. The landfill was developed adjacent to an old
small dump. This was remediated prior to development of the new landfill. The site
is a fully engineered landfill that is designed, built and operated in accordance with
the EU Landfill Directive on the Landfill of Waste. The landfill has a large LFG uti-
lisation plant comprising eleven engines and two 2,500 m3/hr enclosed flares. The
utilisation plant peaked at 13.2 MW and in the year 2010 generated 10 MW of elec-
tricity which was exported to the National Grid. Overall project works value at
est a50m.
One of the largest sanitary LFG power exploitation plants worldwide has been
operating now in Greece, in the Sanitary Landfill of Ano Liossia. This pioneer
project, which has been operating since 2001, has expanded in 2007. The electricity
production plant started its commercial operation in March 2001, with an installed
nominal power of 13.8 MW, while its recent expansion of 9.7 MW raised its total
nominal power to 23.5 MW, rendering the plant in one of the largest of its kind
worldwide.
The investment for the expansion project ranged around 14.892.000 a and the
connection cost to the grid was 669.345 a, raising the total construction cost to
15.561.345 a. The project was granted with 5.956.800 a by the Operational Program
“Competitiveness” plus 301.205 a for the connection to the grid, so a total of 6.258.005 a
was public financed (40.2%). The rest of the required capital was private. The total
investment cost, including the initial installation, was 35.5 million a and was granted
by the Ministry of Development for 45% of the construction cost. The cogeneration
plant includes the expansion of the existing LFG network with new vertical wells
(211) and horizontal network (the total number of LFG wells is higher than 600) and
the construction of a new cogeneration plant, with four additional gensets, with a
capacity of 2.433 kW each, with a total capacity of 9.7 MW, installed in an enclosed
building of 1.200 m2. The electricity produced is sold to the Hellenic Transmission
System Operator S.A., while the thermal energy is produced as hot water from the
discharged heat of the gensets.
Landfill gas case studies 295
Puente Hill landfill is owned and operated by the Sanitation Districts of Los Angles
County. It encompasses an area of 1,365 acres, only half of which is ear-marked for
use as landfill. The landfill receives 12,000 tons of waste per day. Part of the landfill
is already closed and producing 27,000–28,000 CFM gas. The gas collected from the
landfill is delivered to the Puente Hills Energy Recovery Facility, where it is burned
in a boiler to produce steam which is fed to a turbine generator set (two steam boil-
ers each of the rating of 264,000 lb/hr at 1000F and one turbine of 1850 lb/hr.).
The power generation is close to 50 MW which makes it the largest LFG to Energy
Facility in the world. The landfill started commercial production of power from
in 1987. The complete power plant was financed by the Banks and the plant has
repaid all the money within first 5 years of its operation. The total cost of the project
including interest which was repaid to bank was nearly US$ 35 mln. The company is
selling power to the grid at 8 cents/kW-hr.
The company also has a CNG facility producing 100 cfm of high quality CNG
containing on an average 97.5% methane. In this facility methane gas coming from
landfill is dewatered, purified by membrane purification technology which requires
minimal maintenance, and pressurised to produce high quality CNG. The total
project cost of this component was approximately US$ 1 million. The facility is pro-
jected to be capable of producing clean fuel at an equivalent gasoline cost in the
range of US$ 0.5–1.0 per gallon. The Puente Hill Landfill has the capacity to provide
environmentally sound disposal for the residents and business of Los Angeles county
until the year 2013.
The first of its kind in Northern Ontario, the LFG generation plant at the Sudbury
Landfill is an innovative initiative that captures methane gas from the municipal
landfill to create electricity. The project was launched in September 2007 and is a
partnership between the City of Greater Sudbury, Greater Sudbury Utilities and
Toromont Energy Limited. The gas generation plant operated at 1.2 MW in 2007,
and will operate at 1.5 MW in 2008, and achieve full capacity of 1.6 MW in 2009.
At full capacity this represents the amount of electricity required to power approxi-
mately 1,200 homes for a year. The generation system is designed to accommodate a
second engine which Greater Sudbury Utilities plans to add in five years. This project
will reduce overall demand for fossil fuels. The new plant will now burn the methane
in a reciprocating engine to generate electricity.
Oakville Hydro Energy utilizes LFG in Halton Region. The project was
launched in July 2007, it was generating as much as 2.1 megawatts of electricity, or
enough green power for up to 1,500 homes. Nearly 80,000 tonnes of carbon diox-
ide is eliminated that would otherwise be released into our air. The project has been
implemented in two phases. In Phase 1, the collection of LFG, took place Halton
Region has installed over three kilometres of piping within the buried waste at the
Halton Waste Management Site. This allows the gas to flow, under vacuum, from
296 From landfill gas to energy – Technologies and challenges
the landfill’s interior to the enclosed flaring system. The project has resulted in the
annual elimination of over 4,000 tonnes of methane that would otherwise have
been released into the environment which has the equivalent impact of removing the
annual emissions of 15,000 vehicles or planting 9,000 hectares of forest.
The project demonstrates the recuperation of energy from LFG in a CHP application.
The project is located within the municipality of Torun, northern central Poland, at
the municipal landfill site. The landfill in Torun covers an active area of approxi-
mately 9 hectares. It has been in use since 1964. The present total amount of waste
is approximately 1,500,000 tonnes. The project was commissioned in September 1997.
The novel feature of the system is the automatic regulation in the gas recovery module.
This regulation system provides individual measurements of gas flow and gas quality
for each extraction well, as well as the combined total. The extraction system consists
of 40 extraction wells and associated piping to the Gas Recovery Module. The extrac-
tion wells are 12–20 meters deep. Each well is filled with filter gravel or similar mate-
rial, surrounding the extraction pipe. The top of the well is sealed with clay to prevent
entrance of atmospheric air. Each well is connected to the Gas Recovery Module by a
standard gas pipe. The Gas Recovery Module contains the entire process equipment
for pumping, filtering and analyzing the gas extracted from the landfill. An automatic
Landfill gas case studies 297
Extraction Module
Connection to District
Heat Exchanger Heating System
Communications Cable
Control
Gas Transmission Line. 320 cubic meters/h Gas Engine, 551 kW el.
Heat 688 kW
control system is installed to regulate the control valves based on gas quality and
oxygen content. The gas compressor is of the Roots Blower type and has a maxi-
mum capacity of 550 Nm3/h at a suction pressure of 50 mbar. The gas is cooled and
the condensate is removed after the cooling. A simplified process flowsheet is given in
Figure 8.3.
The Gas Recovery Module is connected to the CHP plant by a 560-meter long
transmission line. Condensate separators are installed in the line. The core of the
CHP Plant is a Jenbacher gas engine type 312 with a Stamford synchronous electri-
cal generator, having a rated electrical output of 275 to 551 kW. The heat output of
the system is in the range of 350 to 688 kW from the engine cooling water and an
exhaust gas boiler, cooling the exhaust gas to a temperature of 150C. Maximum
forward temperature to the District Heating System is 130C. A rated operational
time of 8,000 hours per year is expected. An availability of 95% has been dem-
onstrated. For an annual power output of 4.5 million kWh electrical and 6 million
kWh heat, Approximately 2.65 million cubic meters of LFG can be extracted.
In a conventional Polish CHP plant over 1,500 tons of fuel oil would have been
used to produce the same amount of energy. Therefore the equivalent amount of pol-
lution from the fossil fuel needed to produce the same amount of energy as the LFG
CHP plant is eliminated. In addition, the atmosphere is relieved of almost one mil-
lion tons of methane which would have been otherwise emitted. This results in savings
of 2,840 tons of carbon dioxide and 53 tons of sulphur dioxide annually. The total
installation cost is DKK 12 million, equivalent to approximately 1.6 million Euro.
The European Commission, DG XVII has supported the project with 35% of the cost.
With the current energy price level in Poland, the pay-back time is about 10 years.
Landfills are the second greatest methane source in Sweden after agriculture. Collecting
the gas and use it for energy production is therefore very important. The gas from the
298 From landfill gas to energy – Technologies and challenges
landfill in Kristianstad, the capital of the Swedish province Skåne (about 15,000 MWh)
is used for incineration in the district heating plant, together with a part of the LFG
from the plant in Karpalund. The collection of LFG from the landfill prevents huge
amounts of methane to enter the atmosphere and instead it can be used as a source
of energy and thereby reduce the use of oil. The prevention of methane loss is
equivalent to 53,000 tonnes of carbon dioxide (in a perspective of 20 years) and the
substitution of oil with biogas means that an additional 4,000 tonnes of carbon diox-
ide are saved.
The project is located in Belrose, New South Wales, Australia. The LFG power plant
has a capacity of 4 MW. The project started in 1995. LFG is extracted from the land-
fill site, processed to remove moisture and particulate matter and utilised as fuel for
power generation. The power produced is supplied to the utility distribution system.
The gas extraction system comprises gas production wells drilled into the landfill.
The wells are fitted with wellheads comprising valves and flow meters to control the
flow from each well. An underground pipeline network connects the wells to a cen-
tral gas compression and processing plant. Gas is produced at approximately 50%
methane content. Gas blowers maintain vacuum on the gas extraction system and
compress the gas to the pressure required for supply to the generating plant.
The generating plant comprises four gas engine generator sets. Generation
voltage is 415 volts which is stepped up by the unit transformers for each generator
set, to 33 kV at which it is electrically interconnected with the utility distribution
system.
The Zámbiza landfill is located near Quito, the capital of Ecuador. Operational
from 1979–2002, the landfill site has accommodated five million tonnes of domestic
waste, to a depth of over 20 metres. The project involves methane capture and flar-
ing, using technology from Hofstetter Umwelttechnik AG. Zámbiza has the potential
to support a gas utilisation plant with 2,500 kW installed power. This would be able
to generate an average of 14 GWh/year of electricity. The project has been devel-
oped to comply with the UNFCCC Methodology regulations. The Zámbiza project
is bringing a host of positive benefits for the Quito region. It has the potential to
deliver total GHG reductions of 777,000 tonnes of CO2 equivalents, in the 10 year
project crediting period – ending February 2016.
Methane gas explosions and fires at the site have now been prevented. The sur-
rounding environment has been improved. Local residents are no longer exposed to
the harmful health effects caused by gas emissions which were previously allowed to
escape unrestrained. At the same time technology and know-how are being trans-
ferred to the region through foreign investment capital. It also has had a small but
positive impact on local employment. Ultimately, the Municipality of Quito plans to
convert part of the landfill site into a recreational park for the people of Quito.
The Vlierzele LFG plant in Belgium was commissioned in 2001. Due to increasing LFG
volumes, a second module was added in February 2002 and was later replaced by a
more powerful unit in May 2003. As a consequence, from 2001 to 2006 the plant’s
energy production increased by 81 per cent. In 2006, approx. 7.6 million kilowatt
hours of energy were produced – enough to meet the energy demands of 1,900 house-
holds. The electrical output/installed capacity is 1,168 kW. The energy production
was 7.6 million kWh (2006). The annual CO2 reduction is approx. 32,000 tonnes (in
2006). The Green Gas Germany GmbH is the operator of the plant.
300 From landfill gas to energy – Technologies and challenges
The HOD Landfill is located within the Village of Antioch in Lake County, north-
eastern Illinois consisting of approximately 51 acres of landfilled area. A schematic
layout of the LFG to energy system is shown on Figure 8.4.
The project demonstrates the use of microturbines, fueled with LFG, in providing
electric power and heat for a 262,000 square foot high school. This project included
12 Capstone MicroTurbines™, to turn LFG into energy source for the 262,000-
square-foot ACHS. The gas that is collected from the landfill is conditioned through
a series of chillers that drop the gas temperature to 10F to remove moisture and
siloxane compounds. A schematic diagram indicating the LFG compression and con-
ditioning system is shown on Figure 8.5. An activated carbon unit is also included to
remove additional impurities. The LFG is compressed to 95 pounds per square inch
(psi) to meet the input fuel requirements of the Capstone MicroTurbinesTM.
Excess
Electricity
to Com Ed
35 Gas and Leachate Gas Compression and
Conditioning Building High School
Collection Wells
Microturbine and
Heat Recovery
40% to 60%
Methane
Flare Electricity
HOD Landfill
0.5 Mile Gas to School
Leachate Transmission Pipe Heat to School
Collection Tank
Chengdu City Landfill is a sanitary landfill owned and operated by the Chengdu
City Solid Waste Sanitary Treatment Centre. The estimated annual waste acceptance
rates for 1994 to 2010 ranges from 638,000 to 1,277,000 tonnes/yr. The waste dis-
posal area is 35 hectares. The depth of waste is 40 meters (Phase I)/80 meters (Final).
Currently the site has approximately 17.2 million tonnes of waste in place. The land-
fill is expected to close in 2011 with approximately 19.8 million tones of waste in
place. Preliminary LFG modeling estimates that 4,440 m3/hr of LFG at 50% meth-
ane with 65% collection efficiency can be recovered for capture and use in 2010.
After the landfill closes in 2011, the landfill will average approximately 4,000 cubic
meters per hour of gas for over the next 15 years (Refer Figure 8.6). This project
has several co-benefits. Specifically, it will reduce GHG emissions, mitigating climate
change, improve local air quality, and provide a local, clean energy source.
302 From landfill gas to energy – Technologies and challenges
Figure 8.6 LFG Modeling results for Chengdu City Landfill, China
Gaoantun Landfill is a sanitary landfill owned and operated by the Beijing Chaoyang
District Garbage Innocent Disposal Center. The estimated annual waste acceptance
rates for 2005 to 2010 ranges from 206,000 to 253,000 tonnes/yr. The waste dis-
posal area is 30 hectares. The depth of the waste is 53 meters. Currently the site has
approximately 5.1 million tonnes of waste in place. The landfill is expected to close
Landfill gas case studies 303
in 2014 with approximately 8.0 million tones of waste in place. Preliminary LFG
modeling estimates that 1,790 m3/hr of LFG at 50% methane with 65% collection
efficiency can be recovered for capture and use in 2010 (in addition to 630 m3/hr
used by the two 500 KW engines) (Refer Figure 8.7). The initial gas production at
the closing of the mine in 2014 would be 1,852 (scfm) and that it would continually
decrease after site closure in that year. The study estimated the production to fall to
528 scfm by the year 2027. The study also estimated that the gas would be able to
supply an additional 3 megawatts of engine-generator capacity.
The original study estimated that the expansion of the electricity genera-
tion project could reduce emissions by more than 300,000 metric tons of carbon
Co2e (MTCO2E) for the period 2008 to 2022 by displacing electricity produced
from other sources. Additionally, it was estimated that direct uses of the gas in
nearby facilities would reduce emissions by more than 200,000 MTCO2E in
other source displacement over the same time period. Together, this project has
the potential to reduce more than a half a million MTCO2E in the period leading up
to 2022.
Phase 1 of the landfill was planned and constructed with 52 extraction wells
converted from passive vents, all installed before waste placement. As of July 2007,
these were collecting LFG. The owners then installed a 500 (kW) reciprocating
engine generator to generate electricity for the leachate treatment plant. A second
500 kW engine was installed in 2009. Phase 2 of the landfill involved installing 24
passive vents, which have been flaring gas as of July 2007.
304 From landfill gas to energy – Technologies and challenges
1,000
18,000
Landfill Gas Generation and Recovery (m3/hr)
16,000
800
14,000
Avail. Thermal Energy (MJ/yr)
12,000
600
10,000
8,000
400
6,000
200 4,000
2,000
0 0
2012
2017
2022
Year
Landfill Gas Generation
Recoverable Gas and Thermal Energy
has approximately 1.22 million tonnes of waste in place. The landfill is expected to
close in 2011 containing approximately 1.58 million tons of waste. Preliminary biogas
modeling estimates that 500 cubic meters per hour of LFG at 50 percent methane
with 65 percent collection efficiency can be recovered for capture and use in 2010
(Refer Figure 8.8). The potential for reducing methane emissions through both cap-
ture and flaring is up to 395,021 metric tons of CO2e from 2010 to 2028. In 2009,
a 65 kilowatt (kW) microturbine was installed to provide power for onsite facilities.
Construction of a comprehensive LFG collection system is underway and there are
plans to expand the electricity generation capacity.
The Gorai Landfill, located outside Mumbai, is owned by the Municipal Corporation
of Greater Mumbai (MCGM) and was operated as an open dump that served the city
from 1972 until 2007. The estimated annual waste acceptance rate from 1972 to 2007
is 9,400 to 251,000 tonnes/year. The waste disposal area is 19.6 hectares. The aver-
age depth of the waste is 16.6 meters. The estimated total volume of waste in place is
approximately 2.79 million m3. Currently, as part of a (CDM) project, MCGM has
closed the site and installed a methane capture and destruction system. The project
study estimates that the Gorai Landfill has the potential to reduce emissions by 2 mil-
lion metric tons of CO2e over the lifetime of the project. These reductions are assumed
to come from flaring between 2009 and 2028. The project has been registered under
the CDM process and is currently recovering an average of 684 m3/hr. The LFG mod-
eling results are shown in Figure 8.9.
The Asia Pacific Carbon Fund provided carbon cofinancing. The fund’s upfront
financing represented 56% of the project’s $ 9.31 million capital cost. In exchange,
the fund secured a portion of the expected future CERs to be generated by the Gorai
project. Construction was completed in 2010 and the landfill closure and gas capture
project is now fully operational. The project was successfully registered as a CDM
306 From landfill gas to energy – Technologies and challenges
The Khmelnitsky Landfill is a sanitary landfill owned by the Khmelnitsky City State
Administration and operated by Municipal Enterprise (ME) Spetskomuntrans. The
landfill was opened in 1956. The estimated waste acceptance rate for 2009 is nearly
93,000 Mg. The waste disposal area is 9 hectares. The annual precipitation rate is
26.4 inches/year. The waste in place is estimated to be 3.1 million Mg in 2009. The
expected closure is in 2010 with approximately 3.2 million Mg of waste in place.
Landfill gas case studies 307
The LFG modeling estimates that nearly 760 m3/hr of LFG at 50% methane with 80%
collection efficiency can be recovered for capture and use in 2011 (Refer Figure 8.10).
Four infrared heaters have been installed in an outdoor landfill garage for bull-
dozers in the City of Khmelnitsky, about 300 kilometers from Kiev. Infrared heating
308 From landfill gas to energy – Technologies and challenges
using LFG is ideal for facilities near landfills with space heating needs. Infrared heat-
ing creates a high-intensity energy that is safely absorbed by surfaces that warm up,
which, in turn, release heat to raise the ambient temperature. The technology is rela-
tively simple and inexpensive, and it can function effectively with a small gas flow.
This is the first LFG-to-energy project in Ukraine and an example of a successful
transfer of appropriate technology.
Ukrainian cities and towns generate approximately more than 10 million tons
of municipal solid waste each year. More than 90 percent of this waste is sent to
landfills. About 140 of the estimated 700 landfills across the country are considered
suitable for extraction and utilization of LFG, with the 90 largest landfills contain-
ing roughly 30 percent of the total amount of municipal solid waste. Several pre-fea-
sibility studies have been conducted at Ukrainian landfills to assess the potential for
project development. Ukrainian landfills face operational challenges making larger
scale LFG energy projects difficult. These factors make Ukrainian landfills excellent
candidates for this technology.
Belo Horizonte Landfill is owned and controlled by the Municipality of Belo Horizonte.
The landfill operated from 1975 to 2007. The estimated annual waste acceptance
rates for 1990 to 2007 ranges from approximately 3,64,500 to 6,73,800 tonnes/yr.
The waste disposal area is 65 hectares. The maximum depth is 64 meters. In 2006
there was approximately 17.4 million m3 of waste in place. The landfill expects to
reduce annual emissions by an average of 134,160 metric tons of Co2e each year for
ten years, totaling nearly 1.5 million metric tons of Co2e. The assessment report esti-
mated that sufficient LFG could be recovered to generate 9 (MW) of power in 2009.
However, power that could be generated would decrease rapidly after the first few
Landfill gas case studies 309
This landfill has an active flare-only project under CDM. The National University
of the Central Province of Buenos Aires received a grant to demonstrate that LFG
can be beneficially used to fuel a pyrolysis furnace. The project will relocate a medi-
cal waste incinerator and autoclave to treat waste using 50 m3/hour of LFG. The
medical waste incinerator will treat waste on site that was previously treated at four
different medical facilities located in urban areas. Initially, the project will blend
propane and LFG, but will operate fully on LFG once the gas collection system is
expanded to incorporate a second cell scheduled to close at the end of 2009.
1 Gas flowmeter
2 Gas scrubbing module
3 Moisture removal
4 Gas flaring system
The raw LFG from the landfill is required to be processed to make it useful for
power generation. This is obtained in this unit by scrubbing the LFG to the required
310 From landfill gas to energy – Technologies and challenges
Figure 8.11 LFG Scrubbing, Conditioning & Flaring System of Okhla Landfill, Delhi, India
Figure 8.12 Graphical representation (3D image) of LFG Scrubbing, Conditioning & Flaring System of
Okhla Landfill, Delhi, India
level, compressing it and then removing the moisture by refrigerated type moisture
removal system.
The system consists of the following:
1 Venturi jet
2 Packed bed tower
3 NaOH solution circulation system comprising of Pump, Water tank, Level con-
trollers and HDPE Back up water tank
4 Chemical dosing system consisting of pH controller, Dosing pump and Dosing
chemical storage tank
5 Necessary pipe, fittings, valves etc.
The tower is complete with air inlet nozzle, air out let nozzle, observation port,
maintenance ports and cleaning port, drain and port for spray nozzles, re-circulation
of water etc.
One dosing system is provided to dose NaOH from concentrated NaOH solu-
tion to the tank based on the pH level of alkali solution in the tank.
The dosing system consists of dosing pump, pH sensor and controller to main-
tain alkalinity of NaOH solution tank, necessary pipe, fittings and valves. The recir-
culation pump is of centrifugal type with necessary instrumentation provided in
NaOH tank such as Low level float switch, pH meter for NaOH dosing, level gauge,
float valves.
312 From landfill gas to energy – Technologies and challenges
The LFG moisture removal system consists of shell and tube heat exchangers
(Chilling units) to cool the LFG. The complete unit is mounted on a common skid to
ensure ease of monitoring and maintenance.
The cubical control panel has the necessary ammeter, voltmeter, pH controller
and starters for operation of LFG processing system. The panel operates the system
in sequence and gives alarm for any off design parameter. The panel has all the safe
guards to protect the system from the malfunction, motor running dry, level low etc.
The PLC based panel has necessary audiovisual alarm, annunciations and manual
mode of operation.
The pilot burner is specially designed for LFG, is aspirating type and has high
ignition reliability. When the LFG at required pressure is given to the pilot burner
the air in required quantity is sucked by the burner by aspirating principle.
As soon as the ignition energy is provided by the ignition system, a pilot flame
front is generated and the system is ready to ignite the main flame. On receiving the
signal from the main system for flaring, the solenoid valve is opened and ignition
system is energized and the pilot flame is initiated. The pilot flame is established by
the thermo-sensor fitted on to the pilot flame tube.
After the pilot flame is established the main flame can be initiated by opening
the valve on the main line. The following safety are incorporated in the system:
These safeties are provided in addition to the safety incorporated in the design
of the equipment.
The ignition system is mainly responsible for providing the ignition energy to
the pilot gas so that it gets ignited and generates a pilot flame front. This flame front
is required for the starting of the main flare burner. The ignition system consists of
When a command is given to the ignition system for ignition of pilot gas, the
high voltage is generated across the transformer and supplied through HT cables to
ignition electrodes. A high voltage spark is generated to give the ignition energy to
the pilot gas. As this energy is much more than the auto-ignition energy of the LFG,
the LFG is ignited.
The main responsibility of the gas train is to provide all necessary support to
the gas burner for safe and smooth burning of the gas. Thus it is the most important
subsystem of the LFG flaring system. The gas train in this flaring system consists of:
The flame arrestor is a safety device for preventing flashback in the process
equipment. It is recommended for use in venting vessels, storage or transport tanks,
protection of fuel air supply lines to gas burners, and in industrial plants at tempera-
tures not exceeding above 200°C.
For flow measurement of LFG in the pipeline, Venturi type flow meter is used.
It has very nominal pressure drop. This device is used for auditing as LFG is a fuel
and the generation and utilization is recorded. The LFG signal thus produced can be
utilised for operation of any process or gas utilisation equipment. The flow-meter is
differential producing flow-meter and is most widely used in industry for flow meas-
urement applications.
The meter consists of three separate major devices that act on combination to
measure the flow rate. The first device is differential producer, a primary device
called Venturi or Orifice Plate which generates differential pressure proportional to
flow rate. The second device is Differential Pressure Transmitter, which measures
this pressure and generates signal, which is proportional to the flow rate. The third
device is the rate indicator and recorder (optional) which gives the flow rate and
totalized flow in desired engineering unit.
Pre-feasibility studies have completed for evaluating LFG-to-energy (LFGE)
potential at landfills in Pune, Ahmedabad, Mumbai, Hyderabad, and Delhi. These
studies explored the economic viability of several project alternatives, including elec-
tricity generation, flare-only, and a pipeline to a nearby industry. All together, these
sites have a combined emissions reduction potential of 300,000 MTCO2E.
The Gas Authority of India Limited (GAIL) is undertaking an experimental LFG
project at Ghazipur landfill site in Delhi. If the LFG recovery cost proves commer-
cially viable, GAIL will take up more LFG to energy recovery projects across India.
It also hopes to gain carbon credits.
In Delhi, the World Bank and MCD carried out pumping tests at the three main
dump sites in the areas surrounding the city (Ghazipur, Okhla and Bhalswa). Reports
from these tests were finished in 2008. An initial assessment of Ghazipur, Okhla and
Bhalswa landfill sites indicate that the power generation potential is around 2.0 MW,
2.7 MW and 3.7 MW respectively for each of the above sites. The report shows that
a financially viable LFG project could be developed, especially if a local user for the
LFG can be identified.
In Pune, pump test and prefeasibility studies were carried out at Uruli Devachi
landfill site in the year 2008. The LFG estimates shows that it can support a 670 kW
power plant.
A pre-feasibility and pump test has also been commissioned by the US EPA at
the Pirana Landfill in Ahmedabad. Gas flow models and pump tests suggest that it
can support a 1.3 MW power plant initially and 700 kW from 2016.
The US EPA is working with the local government testing the LFG flow at
the Deonar Landfill site in Mumbai. The detailed report from the pump test indi-
cates that the site will generate enough LFG to power two 820 kW generators until
314 From landfill gas to energy – Technologies and challenges
2016, and one 820 kW generator until 2022. The project seems to be economically
feasible.
The CPCB in co-ordination with NEERI and IARI carried out research activi-
ties for LFG recovery at Bhandewadi landfill site in Nagpur, Amravati landfill site
on Nagpur-Mumbai highway and Bhalswa, Delhi in 2004. The CPCB has recom-
mended the adoption of LFG recovery for power generation and development of
guidelines and emission standards to control LFG emissions.
In recent years, Colombia has undertaken several activities to advance LFG capture
and use. Pre-feasibility and/or evaluation studies have been conducted at the Loma
de Los Cocos, Dona Juana, El Navarro, El Tejar, La Pradera, and Villa Karina land-
fills, and there are studies underway at four more landfills.
An information center has been established in Russia to help identify clean energy
technologies, particularly those that use alternative and renewable energy sources,
with a focus on methane utilization. The objective of the Clean Energy Technology
Information Center is to monitor the status and development of alternative energy
sources, identify barriers (e.g., technical, economical, legal) hindering introduction
and wide-scale deployment of clean energy technologies, and disseminate informa-
tion to interested stakeholders.
The Korean District Heating Corporation has conducted three pre-feasibility studies
for evaluating LFG at Chuncheon, Gangneung, and Jinju landfills in the Republic of
Korea. The studies recommended the installation of reciprocating engines ranging
from 0.6 to 2 MW of electricity generating capacity at each of the three landfills. The
studies also recommend that developers discuss green power premium pricing with
the Korea Electric Power Company.
8.40 CONCLUSION
LFG to capture and use is a reliable and renewable fuel option that represents a largely
untapped environmental and energy opportunity at thousands of landfills around the
world. As countries begin to implement laws, regulations, and policies to improve
solid waste management practices, promote alternative energy, and address GHG
emissions, the economic viability of LFG to energy projects will improve. Moreover,
creating an atmosphere in which potential investors (the private sector, international
development banks, and financiers) are secure in the technical and policy framework
that supports LFG energy projects will be essential to project development.
Landfill gas case studies 315
REFERENCES
Challenges in utilization of
LFG in developing countries
9.1 INTRODUCTION
Landfill Gas (LFG) recovery and utilization is a part of good integrated waste man-
agement for most of the Municipalities and Urban Local Bodies (ULBs) in the devel-
oping countries. However, scientific management of existing and proposed landfill
sites and recovery of LFG in an environmentally sound manner is a challenge in
many developing countries. This is due to lack of technical capability and lack of
financial incentives in these countries. In addition, the governments have not devel-
oped a comprehensive action plan to encourage LFG recovery and use. In this chapter,
an action plan is presented to overcome the challenges to utilization of LFG.
The proposed action plan analyzes various barriers for the adoption of LFG
recovery and utilization in developing countries and provides suggestions to over-
come these barriers. The key hurdles to the implementation of LFG recovery and
utilization projects include technical, institutional and financial barriers. The devel-
oping countries lack technology for LFG recovery and the resulting high costs of
imported technology and equipment further prevents its adoption. There is lack of
skilled personnel for the design, construction and operation of LFG recovery and
utilization projects. Implementation of an LFG recovery and utilization project will
require access to either domestic or foreign capital markets. Most of the developing
countries do not have a national action plan to promote the use of LFG recovery
and utilization from landfills, which has prevented the formulation of a strategy to
address the above-mentioned issues in an integrated manner. The proposed action
plan provides a strategic plan for LFG management including framework for imple-
mentation of the proposed action plan.
It is anticipated that the action plan will provide a framework for international
and national investors and developers in identifying LFG projects that can qualify
for carbon credits under the Clean Development Mechanism (CDM). Key sugges-
tions are listed below.
1 Widely disseminate the project lessons learned from the U.S. Environmental
Protection Agency’s Global Methane Initiative (GMI) program in developing
countries and worldwide.
2 Compile a list of landfills in developing countries as per the format of the inter-
national landfill database. The GMI partnership is already tracking and priori-
tizing such data.
318 From landfill gas to energy – Technologies and challenges
3 Collect LFG data from existing landfills in developing countries for the purpose of
improving LFG estimation models that can be used to predict LFG recovery rates.
4 Change landfill operating procedures to convert operations from open dumps to
sanitary landfills.
5 Develop a template that municipalities can use to enter into agreement with LFG
to energy recovery project developers. Developers can be both local and foreign
companies.
6 Provide guaranteed rates for energy and/or gas for the expected life of a project
(not less than 10 years). This may require government subsidies.
7 Draft a standard Power Purchase Agreement (PPA) that can be used by project
developers.
8 Provide a stable financial environment for investors of LFG to energy projects.
This includes a stable sales price for energy, stable or well established tax rate,
and long-term policy that is favourable to private and/or foreign investors.
While the LFG recovery technologies are mature world-wide and there are many
options for LFG recovery and utilization, there are several problems and barriers
Challenges in utilization of LFG in developing countries 319
Figure 9.1 Overview of Main Components of MSW in Developing Countries (The World Bank, 2006)
1 Power generation technology: The LFG power generation equipment and man-
ufacturing technology of developing countries is lagging behind international
levels. Another technical barrier lies in the distance between landfill sites and the
power grid and ease of grid connection.
2 Industrial fuel technology: If there are industries near the landfill site, the puri-
fied LFG can be used as industrial gas of good quality for boilers/kilns. There
is no technical obstacle in the LFG utilization as fuel if there are nearby users.
The limitations for its utilization are purification of LFG and LFG transmission
and distribution. The composition of LFG is complex and unstable, and LFG
contains noxious and harmful gases, so it requires purification before sending to
the user; and the investment for LFG transmission pipes and pressure increasing
system is also high.
3 Vehicle fuel technology: Methane is the main content of purified LFG, which
can be used as an alternate to natural gas. Compressed natural gas (CNG) is
used extensively in vehicles in the developing countries, and converting the puri-
fied LFG to CNG can be expensive.
1 High cost of project preparation: The power utility system reform in most of
the developing countries is in its initial stages, there is a lack of a mature com-
mercial market for Independent Power Producers (IPP). In addition, the cost of
developing an LFG power generation project is high, which limits the implemen-
tation of LFG recovery and utilization projects.
2 Lack of financial incentive policies: To encourage the development of LFG
power generation, the standard agreement for grid connection, Power Purchase
Agreement (PPA), the method and criteria for calculation of power price are
lacking. Lack of successful experience in LFG recovery and utilization makes it
difficult to attract private parties to join in LFG recovery and utilization projects.
3 Lack of facilities: LFG recovery and utilization is not included in the construction
plan of old and existing landfill sites and methane is emitted freely. This makes it
difficult to develop LFG recovery and utilization in existing landfill sites.
4 Mechanism barriers: LFG recovery and utilization is restricted due to the lack of
technical/management capacity and investment mechanisms. When the alterna-
tive of not installing any system or simply flaring the LFG is available, landfill
operators are unlikely to invest in an LFG recovery and utilization project unless
it will be sufficiently profitable to justify the capital and O&M costs.
regard to climate change. They may also not realize how LFG can be used for energy
production. The landfill operators also lack information about cost and performance
of various LFG to energy recovery technologies.
The proposed action plan focuses on the following elements, aiming at the problems
and barriers of LFG recovery and utilization in the developing countries:
Table 9.1 Key Barriers and Proposed Remedial measures for LFG Utilization
landfill sites are also in charge of the building of LFG recovery and utilization facilities.
The major incentives should include the followings:
1 Grid connection policy: Power utilities must buy the electricity produced by
LFG or other energy products with reasonable price, the LFG sales price should
be less than the natural gas price in the same region.
2 Power price policy: the grid connection price is calculated based on payment
for the principal and interest plus reasonable profit. Green Power Price or subsi-
dized price can be adopted.
3 Mandatory Share: The green energy certificate market can also be used to meet
an obligation to produce a specific amount of renewable electricity in a market.
4 Tariff policy: the key equipment used for LFG power generation shares the
preferential import tariff and the import value added tax.
5 Investment policy: LFG power generation project to support and offer interest
subsidy.
1 To provide landfill data in the GMI Landfill Database. This is a voluntary data
repository to promote the development of LFG to energy projects. The data-
base can be used to identify suitable landfills for LFG to energy project evalua-
tion. The database can store the following types of landfill data: general location
and contact information, landfill physical characteristics, LFG collection system
characteristics, waste characteristics, landfill operations, and additional informa-
tion and comments.
2 To develop country specific LFG Modeling Tool. Several country-specific LFG
generation models have already been developed by the USEPA. These models were
324 From landfill gas to energy – Technologies and challenges
created to help landfill owners and operators and other interested parties evalu-
ate the feasibility and potential benefits of collecting and using LFG for energy
recovery. The models include Central America LFG Model, China LFG Model,
Ecuador LFG Model, Mexico LFG Model, Philippines LFG Model, Thailand
LFG Model and Ukraine LFG Model.
3 To conduct regional information dissemination workshop, seminars or trainings
for the national and local government and enterprises;
4 To organize technologies, equipment and system exhibition for national and
international technical information exchange;
5 To encourage the private and public participation for the LFG recovery and
utilization, such as promoting residents to buy the LFG and its energy product
like electricity, gas and thermal at green price;
6 To set up information dissemination agency for LFG recovery and utilization.
Encourage and support the project developers of commercial LFG recovery and uti-
lization, and the main activities include:
1 Governmental financial budget, which has been put for the municipal MSW
management;
2 Increasing the disposal fee for MSW;
3 Bilateral assistance or Overseas Development Agency (ODA) financial support;
4 GEF, WB, ADB and other international financial agencies;
5 Commercial banks and Private investment.
should include project ownership guarantees, energy price guarantees, tax treatment
of profits, long-term government policy concerning foreign investment, and assist-
ance by regional or state agencies to help smooth the way with local governments.
The action plan has been developed to promote widespread replication and adop-
tion of LFG recovery and utilization technologies in the developing countries. The
proposed roles and responsibilities by various agencies are given in Table 9.2.
Table 9.2 Agencies with their Roles/Responsibilities for implementation of LFG Action Plan
Agencies/
S. No. Authorities Proposed Roles/Responsibilities
(Continued)
Table 9.2 Continued
Agencies/
S. No. Authorities Proposed Roles/Responsibilities
(Continued)
328 From landfill gas to energy – Technologies and challenges
Agencies/
S. No. Authorities Proposed Roles/Responsibilities
9.5 CONCLUSIONS
1 The developing countries can adopt this policy and work with their respective
governments to build their capacity to implement LFG to energy projects.
2 The concerned ministries of the developing countries should work closely to
develop the incentives required to promote the use of LFG as renewable energy
source from landfills.
3 The land value and development potential from the recovery of LFG and the
rehabilitation of old landfills should be studied by the developing countries and
the results of the study can be used to provide incentives and training to munici-
pal authorities and ULBs for implementing LFG to energy projects.
4 Private sector participation in the LFG industry should be promoted by pre-
qualifying firms that have the required capabilities, and the list of pre-qualified
firms should be provided by the concerned ministries to the municipal authori-
ties and ULBs.
5 The health impacts of old landfills, and the economic benefits of LFG to energy
projects and closure of old landfills should be included in the government policy.
REFERENCES
Siddiqui, F.Z. (2010) National Action Plan for Recovery and Utilization of Landfill Gas in
India – Final Draft, USEPA – LMOP.
Siddiqui, F.Z. and Khan M.E. (2010) Landfill gas recovery and its utilization in India: cur-
rent status, potential prospects and policy implications J. Chem. Pharm. Res., 2011, 3(5):
174–183 JCPR.
The World Bank. (2006) Improving Management of Municipal Solid Waste in India –
Overview and Challenges.
The World Bank. (2008) Improving Municipal Solid Waste Management in India:
A Sourcebook for Policymakers and Practitioners.
United Nations Development Program. (2005) UNDP: Promoting methane recovery and uti-
lization from mixed municipal refuse in China Terminal Evaluation Report, GEF/UNDP
Project No. CPR/96/G31.
This page intentionally left blank
Appendix A
1) Review LFG monitoring data for site and review and record the following
information:
a) LFG Chemical/Physical Characteristics:
Methane:______% CO2:_______% O2:_______%
Nitrogen:______% H2S:_______ppm CO:______ppm
Other constituents:_________________________________________
Dry Bulb Temp: ______oF Wet Bulb Temp: ______oF
Relative Humidity: ______% Pressure:______psi
336 Appendix A
QCH4 _________________________ft3
11) Calculate LFG flow rate (cfm) QCH /No. of minutes in t years
4
PREDICTED LFG FLOW RATE AT YEAR t:
*_____________cfm’s
Source: Draft LFG Monitoring and Control System Plan Review Template
www.calrecycle.ca.gov/SWFacilities/CIA/…/LFGform.doc.
Appendix B
Landfill Name:
Location:
Landfill Latitude
Landfill Longitude
Nearby Land use
Owner
Operator
Contact Person (Ph No., E-mail)
Please provide information for the whole landfill. If the landfill is divided into different
sections or operational stages, please submit the information separately for each case.
# Question Units Data and Information
Quantity of waste generated annually tonnes per annum
Quantity of waste collected per day tonnes per day
Quantity of waste generated per grams per day
capita
Quantity of incoming waste at the
landfill
Quantity of waste processed/treated
at the landfill (per day, per week, per
month and annually)
Physico-chemical composition
of the incoming waste i.e before
processing/treatment
A) Waste In Place To Date
1. Type of Landfill
2. When was the waste deposition/ date OR year
landfilling started at the landfill?
3. Number of operational years of the
landfill
342 Appendix B
Landfill name
City
Climatic Region
Waste – % dry organics
Site-specific waste composition data (in %) (Based on dry weight % of total waste)
Breakup of Organic and Inorganic Waste
Total Waste
Percent very fast decay organic waste
Percent medium-fast decay organic waste
Percent medium-slow decay organic waste
Percent slow decay organic waste
Very Fast-decay Organic Waste Methane Generation Rate (k)
Medium-fast decay Organic Waste Methane Generation Rate (k)
Medium-slow decay Organic Waste Methane Generation Rate (k)
Slow-decay Organic Waste Methane Generation Rate (k)
Methane generation rate constant (K)
Fast-decay Organic Waste Methane Potential Lo
Medium fast decay Organic Waste Methane Potential Lo
Medium slow decay Organic Waste Methane Potential Lo
Slow-decay Organic Waste Methane Potential Lo
Total Potential Methane Generation Capacity (Lo)
Average very fast decay organic waste moisture
Average medium-fast decay organic waste moisture
Average medium-slow decay organic waste moisture
Average slow decay organic waste moisture
Weighted Average – Fast decay organics moisture %
Weighted Average – Medium-fast decay organics moisture %
Weighted Average – Medium-slow decay organics moisture %
Weighted Average – Slow decay organics moisture %
Useful websites
1. http://www.globalmethane.org/tools-resources/landfill_addresources.aspx
2. http://www.globalmethane.org/tools-resources/landfill_techproceeds.aspx
3. http://www.globalmethane.org/projects/index.aspx?sectorlandfill
4. http://www.iswa.org/en/525/knowledge_base.html
5. http://www.globalmethane.org/tools-resources/tools.aspx#three
6. http://www.ipcc.ch/publications_and_data/ar4/wg3/en/ch10.html
7. http://140.194.76.129/publications/eng-manuals/em1110-1-4016/toc.htm
8. http://www.epa.gov/lmop/international/tools.html
9. http://www.environment-agency.gov.uk/business/sectors/108918.aspx
10. http://www.sepa.org.uk/waste/waste_regulation/landfill.aspx
11. http://www.env.gov.bc.ca/epd/codes/landfill_gas/index.htm
12. http://www.epa.ie/downloads/pubs/
13. http://swanastore.stores.yahoo.net/langaspub.html
14. http://www.nswai.com/
15. http://www.johnzink.com/e-library/landfill-biogas/
16. http://www.combustionindia.com/
17. http://cdm.unfccc.int/methodologies/DB/203B03KT6N8QCC0R1C56DFOF9O
YO2T/view.html
18. http://www.epa.gov/ttncatc1/products.html
19. http://www.biogasmax.eu/
20. http://www.swlf.ait.ac.th/NewInterface/ProjectPublications.htm
21. http://www.bioreactor.org/
22. http://www.sustainablelandfillfoundation.eu/
23. http://www.landfill-gas.com/
24. http://www.scsengineers.com/paperone.html
25. http://www.floridacenter.org/publications/bysubject.htm#landfill
26. http://www.globalmethane.org/landfills/index.aspx
27. http://www.iea-biogas.net/
28. http://www.nrel.gov/applying_technologies/climate_neutral/landfill_gas.html
29. http://www.dirkse-milieutechniek.com/dmt/do/webPages/202168/Publications_
Biogas_Treatment.html
30. www.sgc.se/dokument
31. www.calrecycle.ca.gov/LEA/Training/landfillgas
32. http://www.bancomundial.org.ar/lfg/gas_access_008.htm
352 Appendix D
33. pdf.usaid.gov/pdf_docs/PNADK799.pdf
34. www.epa.gov/slclimat/documents/pdf/landfill_methane_utilization.pdf
35. http://www.bancomundial.org.ar/lfg/gas_access_003.htm
36. www.nrel.gov/docs/legosti/fy97/26041.pdf
37. makassarkota.go.id/download/makassar_fs_report_lfg.pdf
38. en.wikipedia.org/wiki/Landfill_gas
39. www.acrion.com
40. zorg-biogas.com/
41. www.hofstetter-uwt.com
42. www. organics.com
43. www.haase-energietechnik.de
44. www.flareindustries.com
45. www.lfgspecialties.com
46. www.johnzink.com
47. www.carbotech.info
48. www.xebecinc.com
49. www.acrona-systems.com
50. www.cirmac.com
51. www.gasrec.co.uk
52. www.malmberg.se
53. www.flotech.com
54. www.rosroca.de
55. www.haaseenergietechnik.de
56. www.cirmac.com
57. www.mt-energie.com
58. www.lackebywater.se
59. www.koehler-ziegler.de
60. www.dge-wittenberg.de
61. www.dreyer-bosse.de
62. www.airliquide.com
63. www.cirmac.com
64. www.gasrec.co.uk
65. www.terracastus.com
66. www.gastreatmentservices.com
67. www.prometheus-energy.com
Appendix E
A
Acetogenic stage Initial period during anaerobic decomposition of waste in a
landfill, when the conversion of organic polymers, such as cellulose, to simple
compounds such as acetic and other short chain fatty acids dominate and little
or no methanogenic activity takes place.
Advanced Thermal Treatment (ATT) New and emerging technologies apply-
ing thermal processes to municipal solid wastes to produce a combustible gas
(syngas) and an inert solid residual. These processes include gasification and
pyrolysis.
Aeration Providing air and oxygen to the composting piles either through turning
or ventilation (by blowers) to aid the microorganisms in breaking down of the
material into compost. Aeration can be in the positive (forced; push) mode or in
the negative (induced; pull) mode.
Aerobic A condition in which elementary oxygen is available and utilised in the
free form by bacteria.
Aftercare Any measures that are necessary to be taken in relation to the facility
for the purposes of preventing environmental pollution following the cessation
of the activity in question at a facility.
Afteruse The use to which a landfill is put following restoration.
Anaerobic A condition in which oxygen is not available in the form of dissolved
oxygen or nitrate/nitrite.
Anchor trench A trench where the ends of geosynthetic materials are embedded
and suitably backfilled.
Area Method A method of sanitary landfilling used when it is impossible to
excavate.
Ash The in-combustible solid by-products of incineration or other burning
process.
Authorization Means the consent given by the Board or Committee to the “oper-
ator of a facility”.
B
Baseline monitoring Monitoring in and around the location of a proposed facil-
ity so as to establish background environmental conditions prior to any develop-
ment of the proposed facility.
354 Appendix E
C
Calorific value The number of heat units obtained by the combustion of a unit
mass of a fuel. The higher or gross calorific value (HCV) of a fuel is the total
heat developed after the products of combustion are cooled to the original fuel
temperature.
Capping The covering of a landfill, usually with low permeability material
(Landfill cap).
Capping system System comprising of a number of different components placed
over the waste principally to minimise infiltration into the waste.
Glossary of terms in landfill gas management 355
Carbon The element carbon is the chemical basis of all organic life. In the context
of discussion on climate change, the term “carbon” is short-hand for carbon
emissions and generally refers to the six main greenhouse gases identified in the
Kyoto Protocol (see Greenhouse gases).
Carbon accounting Carbon accounting refers to systematic measurement of the
number of carbon dioxide equivalents emitted or abated by an organisation or
process, as undertaken in accordance with internationally and nationally recog-
nised methodologies. Carbon accounting protocols classify emissions according
to their source.
Carbon dioxide (CO2) emissions Carbon dioxide (CO2) is the most abundant of
the greenhouse gases contributing approximately 75% of Australia’s greenhouse
gas emissions. Carbon dioxide is a byproduct of oil and gas production, and is
produced by burning fossil fuels or plant matter used for fuel (biomass). All ani-
mals, plants, fungi and micro-organisms also produce carbon dioxide. It has a
global warming potential (see Carbon dioxide equivalent) of 1, because it is the
reference gas from which the values of all other greenhouse gases are calculated.
Carbon dioxide equivalent (CO2-e) Various greenhouse gases in the earth’s
atmosphere differ in their ability to absorb and re-emit infrared radiation,
and therefore in the amount to which they contribute to global warning. The
“global warming potential” (GWP) of a greenhouse gas indicates its potential
to trap heat in the earth’s atmosphere relative to carbon dioxide, and is
expressed in carbon dioxide equivalents (CO2-e). For example, over a period
of 100 years, one tonne of methane (CH4) will have an effect on global warm-
ing that is 21 times greater than one tonne of carbon dioxide, so the GWP of
methane is 21.
Carbon footprint The carbon footprint of an organisation, activity or event is a
measure of the greenhouse gas emissions attributable to it due to energy use or
other greenhouse gas-emitting processes. Carbon footprint is expressed in car-
bon dioxide equivalents (see Carbon dioxide equivalents).
Carbon neutral The term used to indicate that the net greenhouse gas emission of
an organisation, event, or activity is zero carbon dioxide equivalents. The ACCC
defines carbon neutral as, broadly speaking, achieved by reducing and offsetting
a business or individual’s carbon dioxide equivalent (CO2-e) producing activities
and requires comprehensive accounting for the carbon footprint.
Carbon offsets Offsets are simply credits for emission reductions achieved by
projects such as tree planting or energy efficient projects. By purchasing these
credits you can apply them to your own emissions and reduce your net impact
on the environment. One carbon offset represents the reduction of one metric
ton of carbon dioxide equivalent (tCO2e). Offsets are typically generated from
emissions-reducing projects.
Carbon offsetting Carbon offsetting is the act of reducing greenhouse gas emis-
sions relative to baseline (the organisation’s usual operations). This is done by
reducing the amount of emissions generated in one location to compensate for
emissions generated in another location.
Carbon Sequestration Carbon sequestration refers to the capture and long-term
storage of carbon in forests and soils or in the oceans, so that the build-up of
carbon dioxide in the atmosphere will reduce or slow.
356 Appendix E
D
Daily cover is the term used to describe material spread (about 150mm if soil
cover used) over deposited waste at the end of every working day.
Decay constant A constant that represents the rate at which a material decays
given the specific circumstances of a landfill.
Decomposition The breakdown of organic waste by bacterial, chemical or ther-
mal means. Complete chemical oxidation leaves only carbon dioxide, water and
inorganic solids.
Degradable organic carbon The fraction of a material that is made up of carbon
that could theoretically be released through degradation processes.
Demolition and construction waste Means wastes from building materials debris
and rubble resulting from construction, re-modeling, repair and demolition
operation.
Densification The unit operation used to increase the specific weight of waste
materials so that they can be stored or transported more efficiently.
Dewatering The removal of water from solid wastes and sludges by various ther-
mal and mechanical means.
Diesel engine A form of reciprocating internal combustion engine which ignites
the fuel/air mixture by compression. The diesel engine has a high mechanical
efficiency and hence a high power/heat ratio in CHP applications.
Diffusion from an area of high concentration to an area of low concentration.
Digestion The biological conversion of processed organic waste to methane and
carbon dioxide.
Disposal The final handling of solid waste, following collection, processing, or incin-
eration. Disposal most often means placement of wastes in a dump or a landfill.
Dissimilable fraction The fraction of the DOC that actually degrades in landfill.
Diversion A term used to describe the act of diverting one or more designated
materials from a solid waste stream. Diversion typically occurs at the point of
generation, but can also occur at waste transfer and processing facilities. The
objective of diversion is to market materials for productive use and hence pre-
vent these materials from being landfilled or otherwise permanently disposed.
Diversion rate The proportion of waste material diverted for recycling, compost-
ing, or reuse and away from landfilling or incineration.
Dump A waste disposal site where waste is deposited without cover material being
applied at regular intervals.
E
Emissions Gases released into the atmosphere.
Energy recovery The process of extracting useful energy from waste, typically
from the heat produced by incineration or via methane gas from landfills.
Energy source Primary energy is energy that has not been subjected to any con-
version or transformation process which is contained in raw fuels and any other
forms. Primary energy includes nonrenewable energy and renewable energy.
358 Appendix E
H
Hazardous waste Waste that is reactive, toxic, corrosive, or otherwise danger-
ous to living things and/or the environment. Many industrial by-products are
hazardous.
Heavy metals Metals of high atomic weight and density, such as mercury, lead,
and cadmium, that are toxic to living organisms.
Heavy Metals Metallic elements with high molecular weights, such as cad-
mium, chromium, copper, zinc, etc. Some heavy metals may have health risks
to humans, animals, and/or plants if present in excessive concentrations or
amounts.
Higher Heating Value (HHV) The standard measure of the energy released dur-
ing combustion of a fuel, assuming the product water is in the liquid state. For
natural gas fuel, the HHV is approximately 10% for higher than the lower heat-
ing value (LHV).
Hydrolysis Decomposition of a chemical compound by reaction with water, such
as the dissociation of a dissolved salt or the catalytic conversion of starch to
glucose.
360 Appendix E
I
Incineration The burning of waste at high temperatures in the presence of suffi-
cient air to achieve complete combustion, either to reduce its volume (in the case
of MSW) or its toxicity (e.g., for organic solvents and PCBs). MSW incinerators
recover heat and/or power. The main emissions are carbon dioxide, water and
ash residues.
Incinerator Ash The ash residue, other than fly-ash, resulting from incineration
where the waste is reduced to ashes containing by weight less than 10 per cent
of combustible materials.
Incinerator Waste The residue from incineration, other than incinerator ash and
fly-ash (low solubility in water, non oxidizable).
Inorganic Waste Waste composed of material other than plant or animal matter,
such as sand, dust, glass, and many synthetics.
Integrated Solid Waste Management Involves the use of a combination of tech-
niques and programs to manage the municipal solid waste stream. It is based
on the fact that the waste stream is made up of distinct components that can
be collected, managed and disposed of separately and that a combination of
approaches can be used to manage targeted portions of the waste stream.
IPCC The Intergovernmental Panel on Climate Change (IPCC) is a scientific inter-
governmental body tasked to evaluate the risk of climate change caused by human
activity.
J
JI Joint Implementation Mechanism under Kyoto Protocol through which a
developed country can receive ERUs (Emission Reduction Unit) when it helps to
finance projects that reduce net GHG emissions in another developed country.
K
Kyoto Protocol An international climate change treaty adopted in 1997 and
entered into force in 2005, with the objective to stabilize atmospheric concen-
trations of GHGs.
L
Landfill Waste disposal facility used for the deposit of waste on to or into land.
Landfill gases Biogas from the anaerobic fermentation of organic matter in land-
fills. Gases arising from the decomposition of organic wastes; principally meth-
ane, carbon dioxide, and hydrogen sulfide.
Landfilling The final disposal of solid waste by placing it in a controlled fashion in
a place intended to be permanent.
Leachate Any liquid percolating through the deposited waste and emitted from or
contained within a landfill.
Leachate collection and removal system (LCRS) Engineered system to draw
leachate to a central point for removal, with the purpose of minimising the accu-
mulation and depth of leachate on the liner.
Leachate pond A pond or tank constructed at a landfill to receive the leachate
from the area. Usually the pond is designed to provide some treatment of the
leachate, by allowing settlement of solids or by aeration to promote biological
processes.
Glossary of terms in landfill gas management 361
M
Magnetic separation The use of magnets to separate ferrous metals from com-
mingled waste materials in MSW.
Manual landfill A landfill in which most operations are carried out without the use
of mechanized equipment.
Manual Separation Separation of waste by hand picking or hand-sorting.
Market waste Primarily organic waste, such as leaves, skins, and unsold food,
discarded at or near food markets.
Mass-burn incinerator A type of incinerator in which solid waste is burned with-
out prior sorting or processing.
Materials balance An accounting of the weights of materials entering and leaving
a processing unit, such as an incinerator.
Materials recovery Obtaining materials that can be reused or recycled.
Materials recovery facility (MRF) A facility for separating commingled recy-
clables by manual or mechanical means. Some MRFs are designed to sepa-
rate recyclables from mixed MSW. MRFs then bale and market the recovered
materials.
Mechanical Separation Separation of solid waste into various components by
mechanical means.
362 Appendix E
N
Natural Gas A mixture of gaseous hydrocarbons, primarily methane, but gener-
ally also including ethane, propane and higher hydrocarbons in much smaller
amounts and some non combustible gases such as nitrogen and carbon dioxide.
NGO Nongovernmental organization. May be used to refer to a range of organi-
zations from small community groups, through national organizations, to inter-
national ones. Frequently these are not-for-profit organizations.
NIMBY “Not In My Back Yard.” An expression of resident opposition to the sit-
ing of a solid waste facility based on the particular location proposed.
Glossary of terms in landfill gas management 363
O
On-site handling, storage and processing The activities associated with han-
dling, storage and processing of solid waste at the source of generation before
they are collected.
Open Burning Combustion of MSW in an uncontrolled manner without using
any air pollution control device, discharging air pollutants exceeding the pre-
scribed air quality standards.
Open dump An unplanned “landfill” that incorporates few if any of the charac-
teristics of a controlled landfill. There is typically no leachate control, no access
control, no cover, no management, and many waste pickers.
Operator of a facility A person who owns or operates a facility for collection,
segregation, storage, transportation, processing and disposal of municipal solid
wastes and also includes any other agency appointed as such by the municipal
authority for the management and handling of municipal solid wastes in the
respective areas.
Organic waste Technically, waste containing carbon, including paper, plastics,
wood, food wastes, and yard wastes. In practice in MSWM, the term is often
used in a more restricted sense to mean material that is more directly derived
from plant or animal sources, and which can generally be decomposed by
microorganisms.
Oxidised fraction The fraction of the generated methane that is oxidised in the
upper layers of the landfill or landfill cap.
P
Pelletisation Means a process whereby pellets are prepared which are small cubes
or cylindrical pieces made out of solid wastes and includes fuel pellets which are
also referred as refuse derived fuel.
Phasing progressive use of the landfill area so that construction, operation (filling)
and restoration can occur simultaneously in different parts of the site.
Point of Collection A geographical point on a generator’s property where storage
containers are placed for collection service.
Pollution The contamination of soil, water, or the atmosphere by the discharge of
waste or other offensive materials.
Post-consumer materials Materials that a consumer has finished using, which
the consumer may sell, give away, or discard as wastes.
Primary material A commercial material produced from virgin materials used for
manufacturing basic products. Examples include wood pulp, iron ore, and silica
sand.
Privatization A general term referring to a range of contracts and other agree-
ments that transfer the provision of some services or production from the public
sector to private firms or organizations.
Processing Preparing MSW materials for subsequent use or management, using
processes such as baling, magnetic separation, crushing, and shredding. The
term is also sometimes used to mean separation of recyclables from mixed
MSW.
Producer responsibility A system in which a producer of products or services takes
responsibility for the waste that results from the products or services marketed,
364 Appendix E
R
Reclamation The restoration to a better or more useful state such as land recla-
mation by sanitary landfilling, or the extraction of useful materials from solid
waste.
Recoverable Resources Materials that still have useful physical or chemical prop-
erties after serving a specific purpose and can, therefore be re-used or recycled
for the same or other purposes.
Recyclables Items that can be reprocessed into feedstock for new products.
Common examples are paper, glass, aluminum, corrugated cardboard and plas-
tic containers.
Recycling The process of transforming materials into raw materials for
manufacturing new products, which may or may not be similar to the original
product.
Refuse-derived fuel (RDF) Fuel produced from MSW that has undergone process-
ing. Processing can include separation of recyclables and noncombustible mate-
rials, shredding, size reduction, and pelletizing.
Renewable energy A renewable resource is able to be replenished by natural proc-
esses at a rate comparable or faster than its rate of consumption (by humans or
other users). Renewable energy comes from renewable resources, such as fresh
water, biomass.
Residential Solid Waste Solid waste generated from single and multifamily
sources; frequently called household solid waste, or household wastes.
Residual waste Waste remaining after Recycling processes.
Those materials in one of the following ways:
1. For the same purpose as it was originally designed, or
2. For use in its original form, but for another purpose, or
3. The return of production line process wastes into main stream production
line feedstock, or
4. The treatment and reconstitution of the materials from one product to pro-
duce secondary raw materials for other products, and/or
5. Other productive uses.
Resource recovery The extraction and utilization of materials and energy from
wastes.
Restoration Works carried out on a landfill site to allow planned after use.
Reuse The use of a product more than once in its original form, for the same or a
new purpose.
Rubbish A general term for solid waste. Sometimes used to exclude food wastes
and ashes.
Glossary of terms in landfill gas management 365
S
Sanitary landfill An engineered method of disposing of solid waste on land, in a
manner that meets most of the standard specifications, including sound siting,
extensive site preparation, proper leachate and gas management and monitoring,
compaction, daily and final cover, complete access control, and record-keeping.
Screening A unit operation that is used to separate mixtures of materials of dif-
ferent sizes into two or more size fractions by means of one or more screening
surfaces. Alternatively, the process of passing compost through a screen or sieve
to remove large organic or inorganic materials and improve the consistency and
quality of the end product.
Scrubber Emission control device in an incinerator, used primarily to control acid
gases, but also to remove some heavy metals.
Secondary material A material recovered from post-consumer wastes for use in
place of a primary material in manufacturing a product.
Secure landfill A disposal facility designed to permanently isolate wastes from the
environment. This entails burial of the wastes in a landfill that includes clay and/
or synthetic liners, leachate collection, gas collection (in cases where gas is gen-
erated), and an impermeable cover.
Segregation Means to separate the municipal solid wastes into the groups of
organic, inorganic, recyclables and hazardous wastes.
Self Heating Spontaneous increase in temperature of organic masses resulting
from the composting or microbial action.
Separation To divide wastes into groups of similar materials, such as paper
products, glass, food wastes, and metals.
Set-out container A box or bucket used for residential waste that is placed out-
side for collection.
Shredder A mechanical device used to break waste materials into smaller pieces,
usually in the form of irregularly shaped strips. Shredding devices include tub
grinders, hammer mills, shears, drum pulverizers, wet pulpers, and rasp mills.
Shredding Mechanical operations used to reduce the size of solid wastes.
Shrouded flare A flare where the combustion processes take place in a combus-
tion chamber. The combustion chamber is thermically insulated to prevent the
flame from cooling. Some means of combustion control is normally provided.
Also known as a closed flare or ground flare.
Site remediation Treatment of a contaminated site by removing contaminated
solids or liquids or treating them on-site.
Size Reduction, Mechanical The mechanical conversion of solid waste into small
pieces. In practice, the term shredding, grinding, and milling are used inter-
changeably to describe mechanical size reduction operation.
Soil Amendment A soil additive that stabilizes the soil, improves its resistance
to erosion, increases its permeability to air and water, improves its texture and
the resistance of its surface to crusting, makes it easier to cultivate, or otherwise
improve its quality.
Solid Waste Management Solid waste management is defined as the systematic
organization and administration of activities, which provide for the planning,
financing, and operational processes for managing solid waste. Operational proc-
esses include storage, separation, collection, transport, treatment, separation,
366 Appendix E
T
Thermophilic Temperatures Environment of higher temperatures ranging from
113F 155F (45C to 68C). Thermophilic microorganisms thrive when the
compost pile heats up.
Total organic carbon (TOC) mass concentration of carbon present in the organic
matter which is dissolved or suspended in water.
Transfer The act of moving waste from a collection vehicle to a larger transport
vehicle.
Transfer station A major facility at which MSW from collection vehicles is con-
solidated into loads that are transported by larger trucks or other means to more
distant final disposal facilities, typically landfills.
Transportation means conveyance of municipal solid wastes from place to place
hygienically through specially designed transport system so as to prevent foul
odour, littering, unsightly conditions and accessibility to vectors.
Trash Waste that usually does not include food wastes but may include other
organic materials such as plant trimmings.
Trigger Level is a value which when encountered requires certain actions to be
taken.
U
Uncontrolled dump site A landfill which receives all types of waste in conditions
which do not respect the rules in force for controlled landfills.
Upper explosive limit (UEL) the highest percentage concentration by volume of
a mixture of flammable gas with air which will propagate a flame at 25C and
atmospheric pressure.
User Fees Fees directly billed to individual generators (home and business owners)
for solid waste management services.
V
Vent refers to system provided in a landfill to permit the escape to atmosphere of
gases and vapours generated by deposited waste during biodegradation.
Virgin materials Any basic material for industrial processes that has not previ-
ously been used, for example, wood-pulp trees, iron ore, crude oil, bauxite.
Void space space available to deposit waste.
Void space The space between particles in a matrix, for example the space between
grains of sand or between materials in a landfill.
Volatile solid The portion of the organic material that can be released as a gas
when organic material is burned in a muffle furnace at 550C.
Volume reduction The processing of wastes so as to decrease the amount of
space to occupy. Compaction systems can reduce volume by 50% to 80%.
Combustion can reduce waste volume by 90%.
W
Waste characterization study An analysis of samples from a waste stream to
determine its composition.
Waste Composition Study An analysis of samples from a waste stream to deter-
mine its composition.
368 Appendix E
Waste Diversion The capacity to divert waste material or materials from Potential
ultimate disposal by landfilling or incineration, by employing the hierarchy of
Rs – Reduce, Reuse, Recycle. Incineration is a waste to-energy plant is usually
classed as Recovery, the 4th R, and is still a means of waste diversion.
Waste-derived fuel Fuel produced from MSW that has undergone processing.
Processing can include separation of recyclables and non-combustible materials,
shredding, size reduction, and pelletizing.
Waste generation The waste output of an area, location or facility.
Waste management hierarchy A ranking of waste management operations
according to their environmental or energy benefits. The purpose of the waste
management hierarchy is to make waste management practices as environmen-
tally sound as possible.
Waste reduction All means of reducing the amount of waste that is produced ini-
tially and that must be collected by solid waste authorities. This ranges from
legislation and product design to local programs designed to keep recyclables
and compostables out of the final waste stream.
Waste stream The total flow of waste from a community, region, or facility.
Waste Transformation The transformation of waste materials involving a phase
change (e.g., solid to gas).
Waste-to-energy (WTE) plant A facility that uses solid waste materials (proc-
essed or raw) to produce energy. WTE plants include incinerators that produce
steam for district heating or industrial use, or that generate electricity; they also
include facilities that convert landfill gas to electricity.
Well head fitting to the top of a gas well to control the extraction of landfill gas.
Wet/Dry Collection A 2-stream system of source separation whereby the recycla-
ble materials are placed in one container, forming the “dry” waste stream, and
other materials are put in a second container. The second, “wet” stream, is often
either landfilled or further treated to remove the compostable material from the
ultimate remnant which is landfilled.
Y
Yard waste Leaves, grass clippings, weeds, brush. and other natural organic mat-
ter discarded from gardens.
Appendix F
List of abbreviations
Basic Conversions
5% Methane in air 50,000 PPM (Remember that 1% 10,000 ppm)
1.25% Methane in air 12,500 PPM
100% of the Lower Explosive Limit (LEL) 5% Methane in Air
25% of the LEL1.25% Methane in Air
9. International Strategy
List the elements the country is using and plans to use to promote methane emission
reductions from landfills in other countries. These elements may include, but are not
limited to, the following:
• Grants solicitations
• Technical support for pre-feasibility studies, pumping trials, or other site-
specific assessments
• Technical support for preparing CDM paperwork (e.g., project design docu-
ments, contracts)
• Data collection
• Technology Demonstrations
• Targeting Information Exchange
• Specific technical training
Template for country-specific LFG action plan 373
• Capacity building
• Information sharing
10. “Wish List”: What are you looking for from the (e.g., financing, technical assistance,
feasibility assessments) and/or what expertise can you provide to the Partnership?
• Barrier (or support) #1
• Barrier (or support) #2
• Barrier (or support) #3
11. Conclusions and observations
12. References and sources (e.g., appendices, supplemental information)
This page intentionally left blank
Appendix H
To estimate the break even rate for producing electricity proceed to Line A.1 and for
utilizing the energy content in boilers or furnaces (direct use) proceed to Line A.3.
REFERENCE
Intended as an overview text for advanced students and researchers in the relevant
engineering and technology fields (Environmental, Civil, Geotechnical, Chemical,
Mechanical and Electrical), this book will also be particularly helpful to practitioners
such as municipal managers, landfill operators, designers, solid waste management
engineers, urban planners, professional consultants, scientists, non-governmental
organizations and entrepreneurs.
“Besides being a useful resource book, it allows for easy reading and a quick way
to learn about the field. With the potential to be the premier reference text in the
field of landfill gas to energy for the years to come, it should be on the shelf of
every professional working in this field.” David S. O’Neill, Environmental Attorney, From Landfill Gas to Energy
Principal of LandGas Technology LLC, Chicago, USA
Vasudevan Rajaram
Faisal Zia Siddiqui
an informa business Mohd Emran Khan