Detailed Characterization of Light Cycle Oil For BTX Production Purposes
Detailed Characterization of Light Cycle Oil For BTX Production Purposes
Detailed Characterization of Light Cycle Oil For BTX Production Purposes
*Corresponding Author: Georgina C. Laredo, Instituto Mexicano del Petróleo, Lázaro Cárdenas, México
Abstract: Samples of Mexican light cycle oils were characterized by several techniques. Physical and chemical
characteristics are presented. Besides the usual American Standard Test Methods (ASTM) a gas
chromatography – mass spectrometry (GC-MS) technique was presented. Based on the GC-MS technique a
detailed chemical characterization method was proposed by considering the retention times and sorting out the
compounds as hydrocarbon-type derivatives such as benzene, naphthalene, phenanthrene and alkanes
derivatives. This procedure is a useful tool for assessing the feasibility and potential of LCO samples as
feedstocks for petrochemical or gasoline production. A sample was also distilled in fractions and characterized
for the ASTM and GC-MS methods to define the optimum final boiling point for attaining a certain upgrading
method.
Keywords: Light cycle oil; BTX, gasoline, chemical characterization, chromatography, mass spectrometry
1. INTRODUCTION
Light cycle oil (LCO) is a middle distillate from FCC (fluid catalytic cracking) units with high sulfur
(up to 4 wt.%), nitrogen (up to 400 mg/kg), and aromatic contents (up to nearly 90 wt.%) [1, 2], which
make the processing of this middle distillate very difficult and suitable to comply with the
environmental legislation [3, 4].
There have been several technological alternatives for producing diesel from LCO and SRGO/LCO
mixtures that includes:
LCO fractionation into light fractions (final boiling point lower than 340 °C) to avoid the strong
inhibition of aromatics due to competing hydrogenation of those species with that of highly
refractory organo-sulfur compounds [5, 6].
Utilization of more active catalysts [7-10]
Benzene Toluene
Hydrogenation Hydrocracking
Tetralin
Naphthalene
Hydrogenation
m-Xylene p-Xylene o-Xylene Ethylbenzene
Hydrocracking
LPG, Naphtha
cis-Decalin trans-Decalin
Figure1. Reaction scheme for obtaining BTX and LPG (liquefied petroleum gas) and naphtha from LCO [15]
Physical and chemical characterization of the feedstocks and corresponding products of different
processes is crucial to face future refining challenges. Characterization by ASTM D-5186 method [15]
provides approximated values of mono-, di- and tri-aromatic compounds in the LCO. However, it was
designed for middle distillates with less than 50 wt.% of aromatic content and it does not describe the
chemical structures involved (i.e., benzene or tetralin derivatives in the case of mono-aromatics) or the
type of naphthalene derivatives which are present or remain after HYD/HDT and HCK processes. This
type of characterization is crucial because each type of species could provide different product slates.
Regarding the corresponding state of the art, detailed chromatograms of fractionated LCO were
presented by Choi et al. [16] although no detailed characterization of the crucial compounds was
attempted. LCO characterization by using two-dimensional high-resolution gas chromatography and
time-of-flight mass spectrometry (TD-GC-HRMS) followed by enhanced software processing has been
presented by Bisht and Petri [13] and Alonso et al. [17]. Vendeuvre et al. [18] revealed that by using a
comprehensive two–dimensional gas chromatography (GC x GC) combined with the boiling range
distribution of complex mixtures allowed them to obtain the group type separation of a gas oil. Ruiz-
Guerrero et al [19] studied straight run gas oils (SRGOs), and LCOs and demonstrated the effectiveness
of two-dimensional gas chromatography coupled to sulfur chemiluminescence detection (SCD) as a
powerful tool for improving characterization and identification of sulfur compounds. Adam et al [20]
reported the use of supercritical fluid chromatography (SFC) coupled to a twin comprehensive two-
dimensional gas chromatography allowed the detailed characterization of middle distillates avoiding
the risk of misidentifications. The extended PIONA analysis of middle distillates in one single injection
was for the first time reported. Jennerwein et al [21] established a two-dimensional GC x GC-time-of-
flight mass spectrometric (TOFMS) method the complete group-type quantification of petroleum
middle distillates. The combination of these two techniques offered the possibility to distinguish
between compounds groups based on their fragmentation patterns where exact retention time
information is missing. This method needed the application of Visual Basic Scripting as an analytical
tool for the analysis of mass spectral data. Alvarez-Majmutov et al. [22]. reported a technology based
on trends followed by the different hydrocarbon families against their boiling point, allowing the
chemical characterization of middle distillates. Although the technology is not always reliable due to
the presence of different hydrocarbons families of the LCO that does not always follow the predicted
normal configuration provided by that authors. The LCO is not a natural occurring mixture and its
composition depends highly in the FCC procedure i.e. crudes oils source, HDT or not HDT involvement
before FCC, FCC catalyst and configuration. Additionally, the hydrocarbon differentiation is not as
carefully as required for the purposes described in this paper.
The main purpose of this work is to provide an accessible method using a GC-MS technique to
characterize different LCOs to assess the suitability of each one either for production of valuable
petrochemicals or gasoline.
2. EXPERIMENTAL
2.1. Materials
LCO samples were kindly provided by PEMEX. The samples were named LCO 1 to 8.
Distillated fractions: The LCO sample No. 6 was fractionated into nine 20 °C-cuts by using an Older-
Shaw distillation equipment following the ASTM D86 [15].
2.2. ASTM Characterization of LCO Samples and Distillation Fractions
LCO samples were chemically characterized using the ASTM standards shown in Table 1 [15].
Table1. ASTM and UOP characterization methods used for middle distillates and their hydrotreated products [26]
Characteristic Method Description
Standard Test Method for Sulfur in Petroleum and Petroleum
Sulfur, wt% ASTM D4294 Products by Energy Dispersive X-ray Fluorescence
Spectrometry
Standard Test Method for Nitrogen in Petroleum and
Petroleum Products by Boat-Inlet Chemiluminescence
Nitrogen, mg/kg ASTM D4629 Standard Test Method for Trace Nitrogen in Liquid
Petroleum Hydrocarbons by Syringe/Inlet Oxidative
Combustion and Chemiluminescence Detection
Basic nitrogen, mg/kg UOP 269 Nitrogen Bases in Hydrocarbons by Potentiometric Titration
Standard Test Method for Bromine Numbers of Petroleum
Bromine number, gBr/100g ASTM D1159 Distillates and Commercial Aliphatic Olefins by
Electrometric Titration
Standard Test Method for Refractive Index and Refractive
Refraction index ASTM D1218
Dispersion of Hydrocarbon Liquids
Standard Test Method for Determination of the Aromatic
Chemical composition ASTM D5186 Content and Polynuclear Aromatic Content of Diesel Fuels
By Supercritical Fluid Chromatography
Standard Test Method for Calculated Cetane Index of
Cetane index ASTM D 976
Distillate Fuels
Standard Test Method for Density, Relative Density, or API
Specifity gravity ASTM D1298 Gravity of Crude Petroleum and Liquid Petroleum Products
by Hydrometer Method
Standard Test Method for API Gravity of Crude Petroleum
API gravity ASTM D287
and Petroleum Products (Hydrometer Method)
Standard Test Method for Distillation of Petroleum Products
Atmospheric distillation, °C ASTM D86
and Liquid Fuels at Atmospheric Pressure
2.3. Gas Chromatograph Coupled to Mass Spectrometry Detector (GC-MS)
LCO samples and distillated fractions were characterized with an Agilent Technologies 6890N gas
chromatograph coupled to a 5973N mass spectrophotometer (GC-MS) was used by following the EPA
method 8270D [23] through SIM mode (quantitative analysis) for naphthalene and phenanthrene
derivatives and SCAN mode (qualitative analysis) for the alkanes and iso-alkanes, 1,2,3,4-
tetrahydronaphthalene (tetralin, T) and decahydronaphthalene (decalin, D). Table 2 shows the retention
times of the several compounds found: benzene, naphthalene, phenanthrene, alkenes and (1,2,3,4-
tetrahydronaphthalenes/Tetralins) derivatives respectively.
Table2. Retention times (tR) obtained by the GC-MS method
Compound tR Compound tR
(min) (min)
Benzene derivatives [24] Naphthalene derivatives 100.9
Benzene 48.5 Naphthalene 100.9
Toluene 66.9 1-Methy-lnaphthalene 113.5
Ethylbenzene 80.2 2-Methyl-naphthalene 119.0
p-Xylene 80.4 2,6/2,7-Dimethyl-naphthalene 130.8
m-Xylene 81.5 1,3/1,7-Dimethyl-naphthalene 132.7
Sulfur, wt% 3.22 2.4 3.34 2.68 3.3 2.94 2.28 2.07 2.78
Nitrogen, mg/kg 337 269 544.8 253.6 346 132 224 319 303.2
Basic nitrogen, 47.7
71.3 40 57.3 48.2 38.1 54.3 45 27.3
mg/kg
90
More suitable compounds, wt%
80 Compounds less suitable, wt%
60
50
40
30
20
10
0
1 6 2 4 5 7 3 8 Averaged
LCO Sample
Figure2. Chemical composition of various LCO samples by the ASTM D5183 method, from the most to the least
suitable hydrocarbon type distribution for BTX production
Cetane index varied from 17.9 to 28.7 (Table 3), accordingly to the aromatics content. That is, the
lowest value of the cetane index (i.e. 17.9) corresponded to the sample of the highest content of both
di-aromatics (i.e., 70.7 wt.%) and total aromatics (i.e., 87.2 wt.%).
API gravities varied from 12.9 to 25.7 °API. Boiling point ranged from IBP: 151.5-236.9 °C, to FBP:
315.5-392.3 °C. Higher FBP means higher amounts of heavy aromatics not suitable for BTX production [26].
3.2. Identification of the LCO Composition by Lumps Using the GC-MS Technique.
Using mass spectrometry, the samples were analyzed. The retention times (TR) obtained compared
successfully with the values presented by Alonso et. al. [17]. The identified compounds from Table 2
were grouped into lumps according to their chemical type as: alkanes and iso-alkanes, benzene and
tetralin derivatives, naphthalene, mono-, di-, tri- and tetra-methylnaphthalenes (MN, DMN, TMN,
TMN and TTMN respectively) and phenanthrene derivatives. This type of chemical characterization
based on GC-MS chromatography technique of the sample 6 is shown in Figure 3. This characterization
represents a fingerprint of a middle distillate and goes beyond the usual characterization of mono-, di-
and tri-aromatics by the ASTM D5186 method (supercritical fluid chromatography with flame
ionization detection, SFC-FID) and it could provide information on the potential of a sample to be used
as feedstock in a given process.
4.5
Dimethyl-naphthalenes
2-Methyl-naphthalenes
Tri-methyl-naphthalenes
4
Tetra-methyl-naphthalenes
3.5
i-C16
1-Methyl-naphthalene
3
Phenanthrenes
Area, %
2.5
C17
2
i-C15
Naphthalene
C18
1.5
Benzenes
i-C20
C21
C19
C16
C20
C14
i-C17
C15
1
i-C19
i-C21
C22
i-C18
C23
i-C14
0.5
C24
0
50 70 90 110 130 150 170 190 210 230
Retention time, min
Figure3. Detailed GC-MS analysis of the LCO sample 6
International Journal of Petroleum and Petrochemical Engineering Page | 6
Detailed Characterization of Light Cycle Oil for BTX Production Purposes
naphthalenes
Sample 7
Di-methyl-
6
Tri-methyl-naphthtalenes
1-Methyl-naphthalene
Tetra-methyl-
naphthalenes
4
Area, %
Mono-aromátics
i-C16
Naphthalene
C18
3
C19
C20
i-C19
i-C20
C21
C17
2
i-C21
C22
C23
0
50 70 90 110 130 150 170 190 210 230
Retention time, min
Figure4. Comparison of GC-MS chromatograms of LCO samples 1 and 7.
Table 4 shows the characterization of the LCO samples according the lump separation depicted before.
The presence of methyl-naphthalene (MN), di-methyl-naphthalene (DMN), tri-methyl-naphthalene
(TMN) and tetra-methyl-naphthalene (TTMN) derivatives in the LCO samples were from 4.3 to 10.0,
12.1 to 28.5, 13.8 to 20.3 and 10.1 to 14.8 wt.%, respectively. It is quite clear that, DMN and TMN
derivatives were predominant in almost all studied samples, being the percentages of the average ratios
11.6, 31.4, 32.5, and 23.5.
Table4. GC-MS characterization by lumps of LCO samples 1 to 8
LCO sample 1 2 3 4 5 6 7 8 Averaged
n-Alkanes, wt% 6.23 6.70 8.01 8.75 9.55 8.53 9.74 8.96 8.31
I-Alkanes, wt% 6.09 10.24 8.94 12.31 13.32 14.30 15.38 17.69 12.28
Benzene der. , wt% 9.48 24.54 12.85 20.47 16.89 28.00 21.08 13.04 18.29
Naphthalene, wt% 0.48 0.32 0.45 0.79 0.42 1.14 0.54 0.20 0.54
MN, wt% 8.26 9.99 6.47 6.74 4.39 5.11 4.33 4.86 6.27
DMN, wt% 28.46 14.90 19.06 16.30 18.24 13.74 12.15 14.94 17.22
TMN, wt% 20.31 13.79 16.41 17.28 16.74 16.95 18.06 19.94 17.44
TTMN, wt% 13.70 10.91 13.40 11.37 13.54 10.14 13.33 14.80 12.65
Phenanthrene der. ,
wt% 7.00 8.60 14.41 6.00 6.90 2.10 5.40 5.56 7.00
It is noteworthy to remember that heavily alkylated naphthalenes, phenanthrene derivatives and
aliphatic hydrocarbons are not suitable as feedstock for BTX production, and the presence of the tetra-
methylated aromatics are going to face difficulties during HYD for any upgrading purpose due to the
steric hindrance exerted by these groups. Furthermore, it has been reported [16, 26] that as the number
of methyl moieties attached to aromatic rings in naphthalene derivatives increases so does the difficulty
for their hydrogenation to tetralin derivatives. Therefore, presence of large amounts of highly branched
naphthalenes could affect the yield towards BTX fraction from a given LCO sample.
For the BTX production a term was defined as most suitable compounds for BTX production or MSCB,
by summing up benzene, mono-, di- and tri-methylnaphthalene derivatives. In Figure 5 the LCO
samples were ordered from the most to the least suitable.
80
More suitable compounds, wt%
Compounds less suitable, wt%
Chemical composition(GC-MS), wt%
70
60
50
40
30
20
10
0
1 6 2 4 5 7 3 8 Averaged
LCO Sample
Figure5. Chemical composition of various LCO samples by the GC-MS method, from the most to the least suitable
hydrocarbon type distribution for BTX production.
3.3. Characterization of the Fractionated LCO Sample 6 by ASTM Methods.
The results of some ASTM standards of the fractionated LCO sample 6 is shown on Table 5. Sulfur
compounds presented the usual bimodal distribution where benzothiophenes appeared before 300 °C
International Journal of Petroleum and Petrochemical Engineering Page | 8
Detailed Characterization of Light Cycle Oil for BTX Production Purposes
boiling point whereas dibenzothiophenes were identified after that temperature, as already disclosed in
previous publications [1]. The nitrogen compounds increased as the boiling point of the fraction [1].
Carbazole type compounds are expected to be the main nitrogen compounds present [1].
Table5. Characterization of the 20 °C-boiling point fractions of LCO sample 6 according to used ASTM methods
Boiling point interval 175- 195- 215- 235- 255- 275- 295- 315- >33
(°C) 195 215 235 255 275 295 315 335 5
Distillated amount AST
(wt.%) M 1.82 1.87 8.53 15.98 19.88 19.98 11.87 10.54 9.52
D429
Sulfur (wt%) 4 0.90 1.42 2.95 4.41 4.39 3.20 2.58 3.45 3.82
D462 145
Nitrogen (mg/kg) 9 138 179 139 189 351 343 199 522 1
Chemical composition D518
(wt.%) 3
Mono-aromatics 63.9 60.7 48.9 17.8 8.9 6.2 4.8 4.2 4.4
Di-aromatics 15.3 22.3 35.8 69.1 78.2 76.8 60.4 36.8 19.9
Tri-aromatics 0.1 0.2 0.3 1.5 2.1 4.6 18.7 40.1 50.5
Total aromatics 79.3 83.2 85.0 88.4 89.2 87.6 83.9 81.1 74.8
Aliphatic 20.7 16.8 15.0 11.6 10.8 12.4 16.1 18.9 25.2
The chemical composition obtained by using the ASTM D5186 followed the tendency reported
previously [1, 2]. As it was already discussed, both aliphatic and tri-aromatic hydrocarbons are not
desirable when intending to use LCO as feedstock for BTX petrochemicals production [24, 27] although
aliphatic hydrocarbons would be suitable for diesel [28]. Aliphatic compounds appeared all along the
boiling point intervals from 10.8 to 25.2 wt%. Clearly, higher heavy aliphatic concentration was
registered at the upper end of the distillation curve and mostly of them were long n-alkane hydrocarbons.
Tri-aromatics showed up in the 295-315 °C boiling point interval their amount increasing in heavier
fractions. Evidently, final boiling point temperature should be lower than 295 °C to eliminate that type
of compounds in each LCO sample.
3.4. Chemical Characterization of the Fractionated LCO Sample 6 by the GC-MS Method.
The chemical characterization of 20 °C-boiling point fractions from LCO sample 6 according to the
detailed GC-MS method previously described, is shown in Table 6 Phenanthrene (tri-aromatic)
derivatives appeared in very low concentration in the 275-295 °C fraction notably increasing their
amount in the subsequent heavier cuts. TTMN which did not show good reactivity towards
hydrogenation aiming to tetralin formation [16, 26], were the main components exactly in the 295-315 °C
fraction, and it is convenient to avoid them.
Table6. Characterization of the 20 °C-boiling point fractions of LCO sample 6 according to the detailed GC-MS
technique.
Boiling point interval 175- 195- 215- 235- 255- 275- 295- 315-
(°C) 195 215 235 255 275 295 315 335 >335
Distillation (wt.%) 1.82 1.87 8.53 15.98 19.88 19.98 11.87 10.54 9.52
16.8
n-Alkanes 8.60 6.17 6.82 4.52 8.55 6.07 5.50 9.55 8
iso-Alkanes 12.31 11.03 9.07 6.22 9.21 8.43 10.72 7.63 9.43
Benzene der. 62.21 65.50 40.52 6.54 0.00 0.00 0.04 0.00 0.00
Naphthalene 6.61 6.93 2.42 0.07 0.00 0.00 0.00 0.00 0.00
MN 5.83 6.04 31.04 7.50 43.76 0.00 0.00 0.00 0.00
DMN 3.63 4.10 10.05 73.76 37.96 8.27 0.00 0.00 0.00
TMN 0.59 0.18 0.06 1.33 0.34 57.30 16.36 1.16 0.00
13.1
TTMN 0.05 0.06 0.04 0.06 0.18 19.33 58.50 37.87 5
60.5
Phenanthrene der. 0.16 0.00 0.00 0.00 0.00 0.60 8.88 43.79 3
3.5. Practical Relations to Apply for Selecting a Suitable LCO Feedstock for Upgrading.
A better LCO for upgradeability purposes to BTX must possess a low value of FBP, to avoid highly
methylated naphthalene and phenanthrenes derivatives as is shown in Figure 6. The lowest the value of
International Journal of Petroleum and Petrochemical Engineering Page | 9
Detailed Characterization of Light Cycle Oil for BTX Production Purposes
the 90 vol% distillation boiling point was, the higher the more suitable hydrocarbons presence was. It
is convenient that the LCO presented a high API value (Figure 7). A rapid suitability analysis may be
carried out graphically after summing the mono- and di-aromatic compounds values obtained from the
ASTM D5186 test versus the most suitable compounds for BTX (MSCB) and calculate according to
Figure 8.
80
60
50
40
30
20
10
0
270 280 290 300 310 320 330 340 350 360
90 vol% - Boiling Point,°C
Figure6. Effect of the 90 vol% distillation boiling point on the amount of the more suitable compounds for BTX
production.
80
Useful aromatic compounds (GC-MS), wt%
70
60
50
40
30
20
10
0
10 12 14 16 18 20 22 24 26 28
API
Figure7. Effect of the API on the amount of the more suitable compounds for BTX production
75
Useful aromatic compounds (GC-MS), wt%
70
65
y = 1.219x - 27.108
R² = 0.9412
60
55
50
45
60 65 70 75 80 85
Mono- + Di-aromatic compounds (SFC), wt.%
Figure8. Effect of the mono- + di-aromatic content on the amount of the more suitable compounds for BTX
production
International Journal of Petroleum and Petrochemical Engineering Page | 10
Detailed Characterization of Light Cycle Oil for BTX Production Purposes
4. CONCLUSION
A detailed chemical characterization of samples of LCO was presented. The method could be useful for
decision-making regarding the suitability of certain distillate as feedstock for valuable petrochemicals
(like benzene, toluene and xylene) production or gasoline. Detailed characterization allowed not just
the usual separation as mono-, di- and tri-aromatic compounds, obtained by the ASTM D5186 method
(supercritical fluid chromatography with flame ionization detection) but also provided information
regarding the complexity of the naphthalene derivatives (mono-, di-, tri- o tetra-methyl-naphthalenes)
which could have different reactivities during the hydrogenation-hydrocracking processes required
when aiming to valuable petrochemicals or diesel production.
By using the provided data, the amount of the more suitable compounds for upgrading to BTX (MSCB)
production was defined by summing up benzene, mono-, di- and tri-methylnaphthalene derivatives.
This value presented an inverse relation with 90 vol% boiling point and a direct relation with API. An
equation relating the amount of mono- and di-aromatic compounds obtained by ASTM D55186 with
the most suitable compounds for BTX (MSCB) value, is also provided.
ACKNOWLEDGEMENT
The authors are grateful for the financial support provided by Instituto Mexicano del Petróleo (IMP)
through the research project D.61065.
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Citation: Georgina C. Laredo, et.al, “Detailed Characterization of Light Cycle Oil for BTX Production
Purposes”, International Journal of Forestry and Horticulture, 6(3), pp. 1-12. DOI: https://
doi.org/10.20431/2454-7980.0603001
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