ICE - Lecture From Mapua
ICE - Lecture From Mapua
LECTURE
ON
I. Diagrams
T 2=T 1 r
k k −1
W 1−2 =−mCv ( T 2 −T 1 )
Q1−2 =0
T3 P3
= =r
T 2 P2 p
T 2=T 1 r
k k−1
T 3 =T 2 r p =T 1 r p r k−1
k
W 2−3 =0
Q2−3 =mCv ( T 3 −T 2 )
k−1 k−1
T 4 P4 V 1 k −1
=
T 3 P3 ( ) ( ) ()
k
= 3
V4
=
rk
T 3 =T 2 r p =T 1 r p r
k k−1
II. PVT Relations 1
Process
compression
1-2: isentropic
T 4 =T 3
( )
r k −1
k
=T 1 r p
W 3−4 =−mCv ( T 4 −T 3 )
Q3−4 =0
1+ c
rk =
c
T 1 P1
= IV. Heat Rejected, QR
T 4 P4
QR =Q4−1
W 4−1 =0
¿ mC v ( T 1 −T 4 )
Q4−1=mCv ( T 1 −T 4 )
¿ mC v ( T 1 −T 1 r p )
ratio: ¿ mC v T 1 ( 1−r p )
V
r k = 1 →compression V. Work net, WKnet
V2
P Wknet=Q A +Q R
r p = 3 →pressure
P2 ¿ mC v T 1 ( r p −1 ) ( r
V
[ k k −1
−1 )
]
r k = 4 →expansion
V3
…since V D=V 1 −V 2
1
( V D=V 1−V 2 )× ( )
V2
VII. Mean Effective Pressure, PMEP
PMEP=
Wknet
Vd
VD
=r k −1
c (V D ) P1 r k ( r p −1 ) r
…then
¿
[ ( k
k −1−1 )]
Therefore, ( k −1 ) ( r k −1 )
V 3 =V 2
V1
¿
rk
0 .0908m 3
¿
6 . 8824
Sample Problem:
An air std. Otto cycle uses 0.1 kg of air and ¿ 0 .0132m 3
has a 17% clearance. The initial conditions
are 98 kPa and 37˚ C, and the energy
release during combustion is 1600 KJ/kg.
T 2=T 1 r
Determine the (a) compression ratio, r k, (b) k k −1
pressure, volume and temperature, PVT at ¿ 310K ( 6 .8824 )
1. 4−1
the four cycle state points, (c)
displacement volume, Vd and mean
¿ 670 .6K
effective pressure, PMEP, (d) Work net, ¿ 397 .6C °
98kPa
¿ 0 .0908m 3
1 k −1 (c) displacement volume, Vd and mean
T 4 =T 3
rk ( ) effective pressure, PMEP
1. 4−1
1
¿ 2900 .25K ( 6 .8824 ) V d =V 1 −V 2
¿ ( 0 . 0908−0 . 0132 ) m 3
3
¿ 1340. 72K ¿ 0 .0776m
Wknet
PMEP=
mRT 2 Vd
P2 = 86 . 03KJ
V2 ¿
KJ 0 .0776m 3
¿
(
0 .1kg 0 . 287
kg−K )
( 670. 6K ) ¿ 1108 .7kPa
0 .0132m 3
Wknet=mCv ( T 1 −T 2 +T 3 −T 4 )
¿86 . 03KJ
mRT 3
P3 =
V3
KJ (e) cycle efficiency,
ηth
¿
(
0 .1kg 0 . 287
kg−K )
(2900 . 25K )
0 .0132m 3 1
¿ 6305 .85kPa
[
η th = 1−
r
k
k −1 ] ×100%
1
P4 =
mRT4
V4
[
¿ 1−
( 6 . 8824 )1. 4−1
×100%
]
KJ
¿
(
0 .1kg 0 . 287
kg−K )
(1340 . 72K ) ¿ 53 .7%
0 .0908m 3
¿ 423 . 77kPa
DIESEL CYCLE
Process 2-3: isobaric heat addition
I. Diagrams T3 V 3
= =r
T2 V2 c
T 2=T 1 r
k k −1
T 3 =T 2 r c =T 1 r c r k −1
k
W 2−3 =P ( V 3 −V 2 )=mR ( T 3 −T 2 )
Q2−3 =mC p ( T 3 −T 2 )
k−1 k−1 k −1 k −1
T 4 P4 V3 rc V 2 rc
=
T 3 P3( ) ( ) ( ) () k
=
V4
=
V1
=
rk
T 3 =T 2 r c =T 1 r c r
k k −1
T 4 =T 1 r k
c
W 3−4 =−mC v ( T 4 −T 3 )
Q3−4 =0
k−1 k−1
T 2 P2 V
=
( ) ( )
T 1 P1
k
= 1
V2
=r
k
k−1
T 2=T 1 r
k k −1
W 1−2 =−mC v ( T 2 −T 1 )
Q1−2 =0
T 1 P1 ηth =
Wknet
×100 %
= QA
T 4 P4
r k −1
W 4−1 =0
Q4−1=mC v ( T 1 −T 4 ) [
¿ 1−
1
r
k
k −1 ( c
k ( r c −1 ) )] ×100 %
ratio :
V V
r k = 1 = 4 →compression VII. Mean Effective Pressure, PMEP
V2 V2
Wknet
V PMEP =
r c = 3 →cut−off Vd
V2 P1 r k kr k −1 ( r c −1 ) −( r k −1 )
V V ¿
[ k c ]
r k = 4 = 1 →exp ansion ( k −1 ) ( r k −1 )
V3 V3
III. Heat Added, QA
Q A =Q 2−3
¿ mC p ( T 3 −T 2 ) Sample Problem:
¿ mC p T 1 r k −1 ( r c −1 ) A one cylinder Diesel engine operates on
k
the air-standard cycle and receives 27
Btu/rev. The inlet pressure is 14.7 psia, the
inlet temperature is 90°F, and the volume
IV. Heat Rejected, QR at the bottom dead center is 1.5 ft 3. At the
end of compression the pressure is 500
Q R =Q 4−1
psia.
¿ mC v ( T 1 −T 4 )
¿ mC v ( T 1−T 1 r )
ck Determine:
¿ mC v T 1 ( 1−r )
c
k (a) the cycle efficiency
(b) the power if the engine runs at 300RPM
(c) the mean effective pressure
V. Work net, Wknet
Solution:
Wknet=Q A +Q R
¿ mC v T 1 kr
[ k k −1
( r c −1 )−( r ck −1 ) ] (a) the cycle efficiency
3
P1 = 14 . 7 psia , T 1 = 550 R , V 1 = V 4 = 1 .5 ft
BTU
P2 = 500 psia and Q A = 27
rev
VI. Thermal Efficiency,
ηth
1 1
V P 500
rk = 1 = 2 k =
V2 P1 ( ) ( )
14 . 7
1.4 = 12. 4176
lb in 2 ( 12 . 42 [ 1 . 4 ( 12 . 421. 4−1 ) ( 1 .69−1 )−( 1. 691. 4 −1 ) ]
m=
P1 V 1
=
14 .7
in 2
144
ft 2 (
1. 5 ft 3 ) )
= 0. 1082 lb
PMEP = 14 . 7 psia
( 1 . 4−1 )( 12 . 42−1 )
RT 1 ft−lb PMEP = 62.4 psi
53. 34 ( 550 R )
lb−R
1 1
V1 P2 500
rk =
V2
=
( ) (
P1
k
=
14 . 7 ) 1. 4 = 12. 4176
QA 27 Btu
T3 = +T 2 = +1506 . 53
mC P Btu
0 .1082 lb 0 .24 (
lb−R )
T 3 =2546. 27 R
DUAL COMBUSTION CYCLE
V3 T3 2546 . 27
rC = = = = 1. 6902
V2 T2 1506 . 53 I. Diagrams
r k −1
[ ( )]
ηTH = 1 −
r
1
kk −1
C
k ( r C −1 )
100 %
1 .69021 .4 −1
[
ηTH = 1−
1
(
12 . 41761. 4−1 1 . 4 ( 1 .6902−1 )
100 % = 59% )]
(b) the power if the engine runs at 300RPM
P1 r k kr
II. PVT Relations
[ k k −1
( r C −1 ) −( r C k−1 ) ]
PMEP =
( k −1 ) ( r k−1 ) Process 1-2: isentropic
compression
1 1
P2 k T2 V1
( ) ( )
P1
=
T1
k −1
= =r
V2 k
Wknet=Q A +Q R
¿ mC v [ ( T 3−T 2 ) +k ( T 4 −T 3 ) + ( T 1−T 5 ) ]
T 3 =T 2 r p =T 1 r r
k k −1 p
Process 5-1: isometric heat T 4 =T 3 r c =T 1 r k −1 r p r c
rejection k
T4
T 1 P1 T 5= k −1
V5
=
T 5 P5 ( )
V4
V5 V5 V4
= ×
but, V3 V4 V3
then, V3
Q R =Q 5−1 T 5 =r k r p T 1
c
¿ mC v ( T 1 −T 5 )
and…
V. Work net, Wknet
¿
mRT 4
[(
ηth = 1 −
r
k
1
k −1
( ( r c k r p −1 )
( r p −1 ) + kr p ( r c−1 ) ) )]
×100 % V}
rc = =
V 3 mRT 2
P4
P2
P2 T 4
¿= ×
VII. Mean Effective Pressure, PMEP P4 T 2
Wknet ( 3626 .78 kPa ) ( 2750 K )
PMEP = ¿
Vd 6894 kPa [ ( 300 K ) ( 131. 4−1 ) ]
¿ 1. 73
¿
( 1590 . 202−836 . 948 )
Sample Problem +1. 4 ( 2751. 049−1590 . 202 )
+ ( 300−1227. 833 )
¿
Given: righ
¿
P1 = 100kPa ¿
¿
T1 = 300K T 1 =300 K
rk = 13 T 2= 300 K ( 13 )1 . 4−1 =836 . 948 K
T4 = 2750K T 3=836 . 948 K ( 1 .9 )=1590 .202 K
T 4=1590 . 202 K ( 1 .73 ) =2751 . 049 K ¿ ¿ ¿
[ ][ ]
P4 = 6894kPa
T 5=300 K ( 1 . 9 ) ( 1. 73 )=1227 . 833 K
Cv (air) = 0.7174
Wknet =mC v
¿
Required: WKnet
Solution:
P4=6894 kPa=P3
So…
P3 6894 kPa
r p= = =1 . 9
P2 3626 . 78 kPa
Also,
V4
rc =
V3 ;
V 2=V 3
Then…
BRAYTON CYCLE Diagrams
QA
2 3
P=C
s=C s=C
WC WT
1 QR 4
(Open cycle)
QA
2 3
P=C
s=C s=C
WC QR WT
1 4
P=C I. PVT Relations
Wknet
ηth = ×100 %
QA
Process 2-3: isobaric heat addition T 4 −T 1
T3 V3
=
{ [ ]}
¿ 1−
T 3 −T 2
×100 %
T2 V2 1
[ ]
¿ 1−
r
k
k −1
×100 %
V 4 −V 2
Process 5-1: isometric heat
rejection
T1 V 1 Problem:
=
T4 V4 There are required 2238KN net from a gas
turbine unit for pumping of crude oil. Air
enters the compressor section at 99.975
kPa and 278K. The pressure ratio r p=10.
II. Heat Added, QA The turbine section receives the hot gases
Q A=mC p ( T 3 −T 2 ) at 1111K. Assume a closed Brayton cycle,
and find (a) required air flow, and (b)
thermal efficiency.
Wknet=Q A +Q R Required:
¿ mC p [ ( T 3 −T 2 ) + ( T 1 −T 4 ) ] (a) mass flowrate, m
from…
( )
T1
k −1
=r k =
P1 ( ) k
ηth
(b) thermal efficiency,
k −1
T 2=( T 1 )( r p ) k
1
¿ 278 K ( 10 )
¿ 536 .73 K
1 . 4−1
1 .4 [
ηth = 1−
r
k
k−1 ]
×100 %
[
¿ 1−
r
p
k−1
k ]×100 %
P3 1k T 3 1 1
()()P4
=
T4
k−1
where : P3 =P 2
[
¿ 1−
( 10 )
¿ 48 . 21%
1. 4−1
1. 4 ] ×100 %
also… P 4 = P1
1111 K
T 4= 1. 4−1
=575 . 44 K
1. 4
(10 )
COMPARISON OF GASOLINE AND DIESEL ENGINES
Diesel Engine
Advantages
Lower fuel cost
Higher efficiency
Readily available for a wide range of sizes and application
Lower running speed
Disadvantages
Maintenance is more expensive
Heavier and bulkier for a given power
Higher capital cost
Pollution
Gasoline Engine
Advantages
Light – hence more portable
Lower capital costs
Cheaper to maintain
Higher running speeds
Disadvantages
Not so durable – especially under continuous long term usage
Lower efficiency for equivalent power
Fuel is more expensive
Narrow range of off-the-shelf engines available – smaller engines more readily
available
Pollution
ENGINE TYPES IN TERMS OF CHARGING
4-stroke engine
4th stroke (Exhaust): The
piston presses the exhaust out
of the cylinder.
2-stroke engine
1st stroke
The compressed fuel-air mixture ignites and
thereby the piston is pressed down. At the same
time the intake port I is covered by the piston.
Now the new mixture in the crankcase becomes
pre-compressed. Shortly before the piston
approaches the lower dead centre, the exhaust
port and the overflow conduit are uncovered.
Being pressurized in the crankcase the mixture
rushes into the cylinder displacing the consumed
mixture (exhaust now).
2nd stroke
The piston is moving up. The overflow conduit
and the exhaust port are covered, the mixture in
the cylinder is compressed. At the same time
By means of a crank shaft the up and down motion is converted
into a rotational motion. new fuel-air mixture is sucked into the crankcase
Wk
P= = Wk x f = Wk x N s
t
f =2 π n =N s
where
COMBUSTION
A chemical reaction in which fuel combines with oxygen; liberation of a large amount of
heat energy.
H2
C
N2
O2 S
Facts:
- when C is burned, it becomes flue gas
- mole (a unit of volume)
- all products of combustion should be released ion the stock
- hot molecules are lighter
a. combustion of Carbon, C
C +O2 →CO 2
1 moleC +1moleO 2 →1 moleCO 2
lb lb lb
[
1 mole 12
mole ]C+1 mole 16 [
mole ]
( 2 ) O2 →1 mole 44
mole [
CO 2 ]
12 lbC +32lbO 2 →44 lbCO 2
(12lbC +32 lbO 2 → 44 lbCO2 )1/12
2 2
2 3
1 lb of C requires 3 lbs of O2 to produce 3 lbs of CO2
b. combustion of Hydrogen, H2
( 2 ) H 2 +O2 → ( 2 ) H 2 O
2 molesH 2 +1moleO 2 →2 molesH 2 O
lb lb lb
2 moles 1
[ ]
mole [
( 2 ) H 2 +1 mole 16
mole ]
( 2 ) O2 →2mole 18[ H O
mole 2 ]
4 lbH 2 +32lbO 2 →36 lbH 2 O
(4 lbH 2 +32lbO 2 →36 lbH 2 O)1/4
c. combustion of Sulfur, S
S+O 2 →SO 2
1 moleS+1moleO 2 →1 moleSO 2
lb lb lb
1 mole 32[mole ]
S +1 mole 16[mole ]
( 2 ) O2 →1 mole 64
mole [
SO 2 ]
32 lbS+32lbO 2 →64 lbCO 2
(32lbS+32 lbO 2 →64 lbCO 2 )1 /32
Generalization:
<gravimetric> <volumetric>
Air = 23.1% O2 + 76.9% N2 Air = 21% O2 + 79% N2
…then
A O lbO 2 1
= ⋅ [
F F lbfuel
0 .231
lbO 2]( )
lbair
2 lbO 2 O lbO 2 lbO 2
¿2[ ( )(
C
3 lbfuel
+8 H 2− 2
8 lbfuel
+1 S
lbfuel ) ( )]( 1
0 . 231
lbO 2
)
lbair
lbair O lbair lbair
=11. 5 ( C )
lbfuel (
+ 34 . 63 H 2 − 2
8 lbfuel )
+ 4 . 33 ( S )
lbfuel
Solution:
O
(a) theoretical oxygen-fuel ratio, F
A A
= ( 1+e )
Fa Ft
A
¿ ( 1+ 0 .2 )
Ft
lbO 2
1 . 998
A O 1 lbfuel lbair
where : =
Ft F
(
0 .231
lbO 2
lbair
=
)0 . 231
lbair
lbO 2
=8 .606
lbfuel
…then,
A A
= ( 1+e )
Fa Ft
lbair
¿ 8 .606 ×1. 20
lbfuel
lbair
¿ 10 .338
lbfuel
mdg=m CO +m SO +m N + mO
2 2 2 2
mwg =m dg +m H2 O
2 lbCO2 lbC lbCO2
mCO =3
2 3 lbC (0 .6236 )
lbfuel
=2. 287
lbfuel
lbSO 2 lbS lbSO 2
mSO =2
2 lbS (0 . 0479 )
lbfuel
=0. 0958
lbfuel
lbN lbair lbN lbN
mN =0 .0128 2 +10 .33
2 lbfuel lbfuel ( lbair )
0 .769 2 =7 . 9564 2
lbfuel
O lbO lbO
mO = ( excess ) =1.988 2 ( 0. 2 ) =0 . 3976 2
2 F lbfuel lbfuel
lbdg
∴mdg =2.287+0 . 0958+7 .9564+0. 3976=10. 73
lbfuel
2 .287
%GCO = ×100 %=21 .3141 %
2 10 .73
0 . 0958
%GSO = ×100 %=0 . 8928 %
2 10 .73
7 . 9564
%G N = ×100 %=74 . 1509 %
2 10 . 73
0. 3976
%GO = ×100 %=3 .705 %
2 10 . 73
lbwg
∴mwg =10 .73+0 .4851=11. 2151
lbfuel
2 .287
%GCO = ×100 %=20 . 3921%
2 11. 2151
0 . 0958
%GSO = ×100 %=0 . 8542%
2 11.2151
7 . 9564
%G N = ×100 %=70 . 9436 %
2 11. 2151
0. 3976
%GO = ×100 %=3. 5452 %
2 11. 2151
0 . 4851
%G H O= ×100 %=4 .3259 %
2 11.2151
Solution:
A
actual air-fuel ratio, F a
A A
= ( 1+e )
Fa Ft
A
¿ ( 1+ 0 .2 )
Ft
lbO 2
2 .7376
A O 1 lbfuel lbair
where :
…then,
=
Ft F
(
0 .231
lbO 2
lbair
=
)0 . 231
lbO 2
lbair
=11 .8512
lbfuel
A A
= ( 1+e )
Fa Ft
lbair
¿ 11 .0216 ×1. 3
lbfuel
lbair
¿ 15 . 4066
lbfuel
(c) Solving of the volumetric analysis:
mwg =m CO +m SO +m N + mO +m H
2 2 2 2 2O
lbwg
∴mwg =3. 25841+0 . 021763+11.86746+0 .82129+0. 437679=16 . 4066
lbfuel
3 . 25841
%GCO = ×100 %=19 .86035 %
2 16 . 4066
0 . 021763
%GSO = ×100 %=0 . 13265 %
2 16 . 4066
11. 86746
%G N = ×100 %=72. 33345 %
2 16 . 4066
0. 82129
%GO = ×100 %=5 . 00585 %
2 16 . 4066
0 . 437679
%G H O= ×100 %=2. 6677 %
2 16 . 4066
Calculating for the volumetric analysis of wet flue gas
VCO2 nCO2 m CO
%VCO2 nCO 2=
2
Vwg n wg MW CO
solution: ; 2
mCO
2
MW CO 2 MW wg
%V CO =
2 mwg
MW wg
=GCO
2 ( MW CO
2
)
where:
mwg
MW wg =
nwg
mwg
1
¿
mCO m SO2 mN 2 mO 2 mH 2 O
2
+ + + +
MW CO MW SO MW N MW O MW H
2 2 2 2 2O
1
=
mCO m SO mN mO mH O
2 2 2 2 2
+ + + +
mwg MW CO m wg MW SO mwg MW N mwg MW O mwg MW H
2 2 2 2 2O
1
=
GCO 2 GSO 2 G N2 G O2 G H2O
+ + + +
MW CO MW SO MW N MW O MW H
2 2 2 2 2O
1
=
0 . 1986035 0 . 0013265 0 .7233345 0 .050058 0 .026677
+ + + +
44 64 28 32 18
lb
MW wg =29 . 9274
lbmole
29 . 9274
%V CO =19 . 86035
2 44( )
=13 . 50838 %
29 .9274
%V SO =0 .13265
2 (64 )
=0 . 062028 %
29 .9274
%V N =72 . 33345
2 (28 )
=77 . 31256 %
29. 9274
%V O =5. 005853
2 (32 )
=4 . 681637 %
29 . 9274
%V H O=2 .66768981
2 18 ( )
=4 . 43503%
Heating Value – quantity of heat produced by the combustion of fuel under specified
condition per unit weight or unit of volume.
HHV (Higher Heating Value) – accounts for the energy carried by the superheated
water vapor. The products of combustion of fuel with H 2 content producing
vapor in superheated state and will usually leaves the system, thus carrying
with it the energy represented by the superheated water vapor.
LHV (Lower Heating Value) – is found by deducting the heat needed to vaporize the
mechanical moisture and the moisture found when fuel burns from HHV.
1. Specific Gravity
0 141 .5
API = − 131. 5
600
S. G .@ 0
60
0 140
BAUME = 0
− 130
60
S .G . @
600
HHV = 18,650 + 40 (0 API – 10) BTU/lb for gas fuels, oil or distillate light oils
Bureau of Standard
4. Flash Point – the maximum temperature of which an oil emit vapor that will ignite.
5. Pour Point – the lowest temperature at which the fuel will flow when it is chilled without
disturbance.
Carbon balance: 1= y
4=2 z
Hydrogen balance: z=2
2 x =2 y +z
2 ( 1 )+z
x= =2
Oxygen balance: 2
1 vol. CH4 + 2 vol. [O2 + 3.76N2] → 1 vol. CO2 + 2 vol. H2O + 2 [3.76N2](1+e)
1 mol CH4 + 2 mol [O2 + 3.76N2] → 1 mol CO2 + 2 mol H2O + 2 mol [3.76N2](1+e)
lb
Weight of fuel, CH4
=1 mol 16[ lbmol ]
=16 lb
lb lb
Weight of air
=2 mol 32 [ lbmol
+ ( 3 .76 ) 28 ]
lbmol
=274 .56 lb
Therefore…
CO 2=2 . 4 %
N 2 =1.8 %
CH 4=64 .1 %
C2 H 2=31 .7 %
Weight of fuel
lb fuel
=2 . 4 ( 12+32 ) +1 .8 ( 28 ) +64 .1 ( 12+ 4 ) +31. 7 ( 24+2 )=2005 .8
moles fuel
Therefore…
lb
28 , 478 . 44
Air lbmol lbair kgair
= =14 .2 or
Fuel lb lbfuel kgfuel
2005 .8
lbmol
INCOMPLETE COMBUSTION
CO 2 =2 . 4 %
N 2 =1.8 %
CH 4=64 .1 %
C2 H 2=31 .7 %
Solution:
4 ( 64 .1 ) +2 ( 31. 7 )=2 z
Hydrogen balance: z=159 . 9
Therefore…
lb
26 , 992 .68
Air lbmol lbair kgair
= =13. 4573 or
Fuel lb lbfuel kgfuel
2005 .8
lbmol
2005.8 lbs fuel requires 26,992.68 lbs air to produce (108.25 x MW CO2) + (21.65 x MWCO) +
(159.9 x MWH2O) + { 196.625 [3.76(MWN2)+1.8(MWN2)] }
lbCO 2
Thus, 1 lb fuel requires 13.4573 lbs air to produce 2.3856 lbfuel
lbCO2
∴mCO =2.3856
2 lbfuel
m products of combustion,
mPC =
mCO + mCO + mO +m H
2 2 2
O
mCO
2
%GCO 2= ¿ 100 %
m PC
Gaseous Fuel
2) Methane, CH4
3) Ethane, C2H6
4) Propane, C3H8
5) Butane, C4H10
Liquid Fuel
6) Gasoline, C8H18
7) Dodecane, C12H26
8) Diesoline, C14H30
ENGINE PERFORMANCE
Source of Energy:
Ec = mf x HV
ma/f mexhaust
IP
FP
BP
PmI =
( A C , m 2) ( s . s . , kPa m)
so that, ℓ,m
where: AC = area of the indicator card
s.s. = scale of indicator spring
ℓ = length of indicator card
IP=P m ×A×L×N S
therefore, I in KW
2
πD
where: A = area of the bore cylinder, m2 = 4
L = length of stroke
n
( c )( a ) ( )
60
(2)
B. Brake Power / Shaft Power / Developed Power power delivered to the shaft
*measured by (a) for low speed – prony brake, and (b) for high speed -
dynamometer
where: Brake Tare (Tare wt.) is the effective weight of the brake arm when brake band in
loose
Therefore,
2 π Tn π Tn
BP= =
60 30
=Pm × A×L×N S
B , in kW
Pm
where: B = brake mean effective pressure
C. Mechanical Efficiency
BP
ηm = ×100 %
IP
PmB× A×L×N S
¿ ¿ 100 %
PmI ¿ A×L×N S
Pm
¿ B ¿ 100 %
PmI
so, IP = FP + BP
BP = IP – FP
now,
IP−FP
ηm = ×100 %
IP
FP
(
¿ 1−
IP )
×100 %
D. Generator Efficiency
EP
η g= ×100 %
BP
η ME =ηm×ηm
Example 1: An engine has 14 cylinders, with a 13.6cm bore, and a 15.2cm stroke, and
develops 2850KW at 250 rpm. The clearance volume of each cylinder is 350cm 3. Determine
(a) compression ratio, and (b) brake mean effective pressure.
Given:
c = 14 BP = 2850KW
D = 13.6cm n = 250rpm
L = 15.2cm V2 = 380cm3
Required:
(a) compression ratio, rk
Pm
(b) brake mean effective pressure, B
Solution:
Wknet=Pm ×V D
B
BP=PmB× A×L×N S
V1
rk =
V2 and V 1 =V 2 +V D
then
V D= A×L×N S
2 V 1 =380+2208 .062=2588. 062 cm3
π (13 . 6 )
¿
4[ ]
( 15. 2 )
2588 . 062cm 3
¿ 2208 .062 cm3 rk = =6 . 81
380 cm3
Pm
(b) brake mean effective pressure, B
BP = Pm × A× L× N S
B
BP
Pm =
thus,
B A×L×N S
KN−m
2850
s
Pm =
B
250
)( )
2 14×1× ×2
π ( 0 .136m ) 60
( 0 .152 m ) ( 4 4
=44 ,253.41kPa
Example 2: Calculate the bore and stroke of a six cylinder engine that delivers 22.4KW at
1800rpm with a ratio of bore to stroke of 0.71. Assume the mean effective pressure in the
cylinder is 620kPa, and the mechanical efficiency is 85%
Given:
c=6 n = 1800 rpm
D/L = 0.71 Pmi = 620 kPa
BP = 22.4 KW Mech. Eff. = 85 %
Solution:
BP=Pm × A×L×N S
B
Pm
nm= B
¿ 100 %
Pm I
where:
Pm = ( 0 .85 )( 620 kPa ) =527 kPa
B
BP
L× A=
P m ×N S
Also, B
22 . 4 KW
=
1800
( 527 kPa ) [ 6×1×
4
60
×2
]
πD 2
( L) ( )
4
=0. 0004722 m 3
D
L=
But, 0 .71
Therefore…
D πD 2
( )( )
0 . 71 4
=0 . 0004722m3
kg
mf ,
hr kg
= =
P , KW KW −hr
mf
ISFC=
IP
mf mf
BSFC = =
BP IP×ηm
mf mf mf mf
CSFC= = = =
EP BP×η g IP×ηm×ηg IP×η ME
HR = Energy Changeable
Power
KJ
EC ,
hr KJ
= =
P , KW KW −hr
EC mf ×HV
IHR= = =ISFC×HV
IP IP
EC m f × HV ISFC×HV IHR
BHR= = =BSFC×HV = =
BP BP ηm ηm
m f ×HV
IP×ηm ×ηg
E C m f × HV m × HV
CHR= = = f =¿ ¿
EP EP BP×η g ¿
BSFC ×HV ISFC × HV
¿= = =CSFC× HV ¿ ¿
ηg ηm
H. Thermal Efficiency ratio of heat converted to useful power and heat supplied.
KJ
P , KW ×3600
KW −hr
= ×100 %
KJ
EC ,
hr
ηth
(1) Indicated Thermal Efficiency, I
IP×3600
ηth = ×100 %
I EC
IP×3600
¿ ×100 %
mf ×HV
3600
¿ ×100 %
ISFC×HV
3600
¿ ×100 %
IHR
ηth
(2) Brake Thermal Efficiency, B
BP×3600
ηth = ×100 %
B EC
BP ×3600
¿ ×100 %
mf ×HV
3600 3600
¿ ×100 %= ×100 %
BSFC ×HV BHR
ηth
(3) Combined Thermal Efficiency, C
EP×3600
ηth = ×100 %
C EC
EP×3600
¿ ×100 %
m f ×HV
3600 3600
¿ ×100 %= ×100 %
CSFC×HV CHR
I. Engine Efficiency ratio of the actual performance of the engine to the ideal.
BP
e B= ×100 %
Pi
EP
e C= ×100 %
Pi
Example:
c. engine efficiency, Be
Solution:
(a) L and D = ?
2 π Tn
BP= →eq . 2
60
D
where: L=
1. 1
ηth
(b) I =?
IP×3600
ηth = ×100 %
I EC
IP×3600
¿ ×100 %
m f ×HV
3600
¿ ×100 %
ISFC×HV
3600
¿ ×100 %
( 0 .353 )( 43 ,970 )
¿ 23 .19 %
(c)
em =?
BP
e m= ×100 %
Pi
BP
ηm = ×100 %
where: IP
mf
ISFC=
From, IP ; mf = IP x ISFC
Also,
1
ηth = 1−
ideal [ rk k−1 ]¿ 100 %
1
[
= 1−
9 .5 1. 32−1 ]
×100 %
¿ 51. 345 %
Therefore,
Finally,
52. 338 KW
e m= ×100 %
148 .54 KW
¿ 35 .23 %
J. Volumetric Efficiency
Va
= ×100 %
VD
Where:
if wet bulb temperature,tw is not given, then use the general gas law equation:
Pa V a =ma R a T a
ma R a T a m3
V a= ;
Pa s
if dry bulb temperature,ta and wet bulb temperature, tw, or relative humidity, RH
are given, then use the psychrometric chart
0 .5
PS TO
BP S =BPO
[ ( )]
PO
×
TS
0 .7
PS TO
BP S =BPO
[ ( )]
PO
×
TS
where:
BP S , PS ,T S → std. rating of engine
BPO , PO ,T O → rating at observed conditions
2.1) Rated power may not be corrected for altitude up to 1500ft (457.5m).
2.2) For altitudes greater than 1500ft (457.5m), use the following:
Subtract from std. rating 2% for every 1000ft (305m) above 1500ft
(457.5m) for supercharged engines.
Subtract from std. rating 4% for every 1000ft (305m) above 1500ft
(457.5m) for naturally aspirated engines.
Example: An engine has the following data when operated at an altitude of 1524ft, with a
temperature of 15˚C:
BPo = 500KW ηv
kg = 75%
0
KW −hr A:Fo = 23
BSFCo = 0.28
…when the engine is brought to sea level having a pressure of 101.325kPa, and temperature
of 20˚C. Calculate (a) BPs, (b) BSFCs, and (c)) Pm considering 84.86% mechanical
I
efficiency s
Given
BPo = 500KW To = 15˚C + 273 = 288 K
kg TS = 20˚C + 273 = 293 K
BSFCo = 0.28 KW −hr PS = 101.325kPa
A:Fo = 23
ηm = 84.86%
Required:
(a) BPs
(b) BSFCs
Pm
(c) Is
Solution:
(a) BPS = ?
1524 ft
P O=29 . 92 ital Hg - left (1 Hg×
1000 ft
¿ ¿=28. 396 ital Hg`x` { { 101 . 325 ` ital kPa} over { 29 . 92 Hg ¿ ¿=96 . 164 kPa ¿
0. 7
101 .325 kPa 288
BP S =500 KW ×
96 .164 kPa 293 [ ( ) ]
Then, ¿520. 56 KW
(b) BSFCS = ?
mf
BSFC S = mf =m f =m f
BP ; s o
Therefore,
BPO ×BSFC O =BP s×BSFC s
500 KW
BSFC S =0 . 28
[ 520. 56 KW ]
kg
¿ 0 .269
KW −hr
Pm
(c) Is =?
IPS
Pm = Pm ×V D =IP
Is VD ; Is
Also,
V D= A×L×N S =?
Va
ηv =
But, VD
Va Va
V D= =
Then, ηv 0 .75 ; PaVa = mRTa
ma
A
= o =23
F o mf
o
mf 1 hr
BSFC s =
BPS
S
∴ mf =m f s =( 520 .56 )( 0. 269 )
o (3600 )s =0. 0389 kgs
kg
ma =( 0 . 0389 ) ( 23 )=0 . 8947
So, o s
Thus,
KJ
Va =
(
( 0 . 8947 kg /s ) 0 . 287
kg−K ) ( 288 K )
o 96. 164 kPa
m3
V a o=0 . 769
s
0 . 769m3 /s 3
V D= =1 . 0254 m / s
0 . 75
Finally…
613 . 434 KW
Pm = 3
I
1 .0254 m /s
s
=598 . 24 kPa
Energy Balance
A. Input
Energy Changeable, EC
EC = mf x HV 100%
B. Outputs
ηth
1. Useful power, BP 30-32% ( B )
2. Heat carried by exhaust gas, QH 24-26% (%QE)
3. Heat carried by jacket or cooling water, QC 30-32% (%QE)
4. Friction, Radiation and unaccounted losses 10-16%
Summary
QH (30-32%)
EC (100%) BP (30-32%)
m j ×C p ( t b−t a )
= w
¿ 100 %
mf ¿ HV
BP×3600
ηth = ×100 %
B EC
BP×3600 BP×3600
¿ ×100 % ∴m f ×HV =
ηth
mf ×HV B
Now...
m j ×C p ( t b−t a )
%Q j = w
¿ 100 %
BP ×3600
ηthB
η th m j×C p ( t b −t a )
[ ]
B w
= ¿ 100 %
BP×3600
ηth
Solving for the mass of jacket or cooling water, let: %Qj = 32% and B =30%
%Q j ×BP×3600
m j=
ηth ×C p ( t b −t a )
B w
0 . 32×BP×3600 BP kg BP kg
= =917 . 124 ; =0. 2548 ;
0 . 3×4 . 187 ( t b −t a ) ( t b −t a ) hr ( t b −t a ) s
mj mj
ρ= V j=
Vj ; ρ