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Emc Supply Co. Current State 0ctober 26: Production Control MRP Weekly Build Schedule

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EMC SUPPLY CO.

CURRENT STATE 0CTOBER 26

12 Week
Forecast 6 Week
Aspen Forecast ABC
Plastics 10 Day Production Daily Distribution
Firm Order Control Orders
3,700 pcs/month
1000 lb 6 Week
MRP Forecast 185 pcs/day
gaylords 6 Week Various
Forecast Daily Orders 2 Shifts
Weekly Fax Customers
6 Week 1 box = 3-24 pcs
Stanley Forecast Weekly Build Custom Orders
Steel Co. (Daily) 4,400 pcs/month
Schedule
Aspen Weekly Fax 220 pcs/day
Custom
Foundry Orders 2 Shifts
500 ft Coils (Various) 1 box = 3-24 pcs
Hand De-burr Daily Ship
2x Schedule 900 pcs/month
(Alternate) 1x
Weekly 45 pcs/day Weekly
Daily
1 box = 1-24 pcs
Tues &
1x Thurs
Weekly C/T = 30-60 sec
Paint
C/O = 0
USPS
Up = 100% 1x Daily
I

1,400 =1 I
De-burr
I 875
C/T = 60 sec
5 Days
(Casting) =1 P/T = 60 min
Stamping 150 Ton Welding C/O = 0
I I C/T = 10-30 sec
Up = 90%
4 Days =1 1,750 C/O = 0
=1
(Coils) Up = 95%
5 Days 3.11 Days 1.94 Days
C/T = 1 sec C/T = 30-45 sec I
C/O = 45 min C/O = 5 min 350 10-60 sec 60 min
Up = 95% Up = 90%
4 Days 3.9 Days .78 Days

1 sec 30-45 sec Mechanical Electrical Final Configure Shipping


Assembly I Assembly I Assembly I & Test I
Injection 640 1,360 1,825 2,400
Molding 100 Ton =1 =1 =2 =2
I I
C/T = 60-150 sec C/T = 105-180 sec C/T = 90-140 sec C/T = 90-200 sec
8 Days =1 3,220
(Gaylords) C/O = 0 C/O = 0 C/O = 0 C/O = 3-5 min
C/T = 30-60 sec Up = 100% Up = 100% Up = 100% Up = 95%
C/O = 1 hr 19.4 days paint C/T
Up = 83% 22.5 stamp C/T
8 Days Yield = 95% 7.2 Days 1.4 Days 3.0 Days 4.0 Days 29.0 days mold C/T
5.33 Days
30-60 sec 60-240 sec 105-300 sec 90-240 sec 80-200 sec
365-1,040 sec P/T

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