2047tmaj0183 O&m Manual
2047tmaj0183 O&m Manual
2047tmaj0183 O&m Manual
INSTALLATION INSTRUCTIONS
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We are pleased that you chose to buy one of our products, and want you to be just
as pleased with owning it. Before installing your new Honeywell E-Mon product,
please read the information on the following pages carefully.
We believe that you will find the Honeywell E-Mon meters easy to install and to
use for monitoring and evaluating your electrical usage.
To be sure that you are 100% satisfied with your products, we provide toll-free
technical and sales support Monday through Friday, 8:00 am to 7:30 pm, EST:
(800) 334-3666. You may also reach us via e-mail at info@emon.com.
If you have questions, we can handle them quickly and effectively with a
telephone call. Please let us try to help you BEFORE you remove your meter. And
to help us help you, we ask that you have all relevant information on hand when
you call (model or part numbers, nature of difficulty, etc.)
Be sure to forward this manual to the owner after installation is complete, so that
they may use it as a reference guide when reading the Honeywell E-Mon meter.
Thank you.
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TABLE OF CONTENTS
Section 1.0 Pre-Installation Information 3
Section 1.1 Internal Electronic Assemblies 4
Section 2.0 Safety Label Definitions and Information 5
Section 3.0 Precautionary and Safety Information 6
Section 4.0 Meter Installation 7
Section 4.1 Mounting the Meter 7
Section 4.2 Main Power Board Connections 7
Section 4.3 Current Sensor Installation & Wiring 9
Section 4.4 MAINS Line Voltage & Current Sensor Wiring 11
Diagrams
Section 4.5 Line Voltage/Current Sensor Diagnostics 12
Section 4.6 Final Main Board Checks 13
Section 5.0 Monitoring Multiple Loads with One Meter 14
Section 6.0 KWh Meter Features & Functions 16
Section 6.1 KWh Meter Display Features 16
Section 6.2 How to Read the kWh Meter 17
Section 6.3 KWh Meter Hardware Functions 18
Section 6.4 E2O Pulse Output Removable Two-Screw 18
Terminal Plug
Section 7.0 KWh/Demand Meter Features & Functions* 20
Section 7.1 KWh/Demand Meter Display Functions 20
Section 7.2 How to Read the kWh/Demand Meter 21
Section 7.3 Demand Display Set-Up 22
Section 7.4 Demand Reset 24
Section 8.0 Preventative/Scheduled Maintenance 25
Section 9.0 Lithium Battery Replacement Instructions 26
Section 10.0 Troubleshooting Guide 28
Section 10.1 Line Voltage Diagnostics 29
Section 10.2 Current Sensor Diagnostics 30
Section 11.0 High Voltage Metering 31
Section 12.0 Frequently Asked Questions 36
Section 13.0 Meter Technical Specifications 38
Section 14.0 Meter Limited Warranty 41
* Applies to meters equipped with the Demand option.
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Units designated by the “R” suffix on the model number have an extended
environmental operating range and are enclosed in a UL Type 4X (equivalent to
NEMA 4X) enclosure to accommodate outdoor environments. Verify the input
voltage rating and configuration on the meter label to ensure it is suitable for the
intended electrical services. E20 Series meters labeled for 120/208V service
MUST NOT be installed on service feeds of 277/480V and vice versa.
Verify the current sensors are sized suitably for the load to be monitored.
Compare the color of the arrows on the current sensors to the chart below to
confirm the correct current sensor is being used.
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CAUTION
Internal circuit card components are extremely sensitive to
electrostatic discharge. Prior to handling or touching internal circuitry,
discharge any static buildup on your person. To discharge yourself,
touch a grounded metal object such as conduit or an earth grounded
metal enclosure.
WARNING
Use of this instrument in a manner inconsistent with this manual or not
specified by the manufacturer in writing, can cause permanent damage
to the unit and/or serious injury to the operator. The protection and
safety features provided by this equipment may become impaired or
otherwise compromised.
NOTE: Units are supplied in a UL Type 1 metal enclosure suitable for indoor
applications only. Units supplied in the optional UL Type 4X fiberglass
enclosure are suitable for either indoor or outdoor applications, within
the defined specifications. Refer to Section 12.0 for a definition of suit-
able environmental conditions for indoor and outdoor units.
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M33178
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CAUTION
Internal circuit card components are extremely sensitive to
electrostatic discharge. Be careful not to touch internal circuitry prior
to discharging any static buildup on your person. To discharge yourself,
touch a grounded metal object such as conduit or an earth-grounded
metal enclosure.
WARNING
High voltages present on main PCB terminal block TB1 screw
terminals. Risk of serious injury and/or electrical shock exists. Prior to
performing any wiring operations, review all contents of the user
manual and de-energize the MAINS power switch. Only qualified
personnel should perform installation wiring. Installation wiring must
comply with all local and national electrical codes.
WARNING
Failure to ground the enclosure creates a possible shock hazard. Do not
operate the E-Mon Class 2000 meter without a protective earth wire
attached securely to the PE terminal screw. After installing protective
earth wiring, secure the screw tightly (7in-lb torque.)
WARNING
NEVER open front panel of unit while unit has MAINS power applied.
Failure to comply can increase the risk of serious injury and/or
electrical shock.
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NOTE: Only the UL Type 4X enclosed unit is suitable for outdoor environmental
conditions. Units housed in UL Type 1 enclosures must only be installed
in indoor environments where it will not be affected by the elements,
such as moisture and extreme temperatures.
6 (152) 3 (76)
6-3/4 7-1/2
(171) (191)
4 (102) M33627
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WARNING
Failure to attach the protective earth ground wire securely to the
enclosure creates a potential shock hazard. Do not operate the E-Mon
Class 2000 meter without a protective earth ground connection
securely installed.
3. Wire Entry.
a. Two openings exist on the unit enclosure, one for 1/2” conduit and one
for 3/4” conduit. The 3/4” conduit opening located on the bottom of the
enclosure is used to bring in MAINS Power (voltage lines to power
meter) and current sensor wiring. The 1/2” conduit opening located on
the top of the enclosure is used to interface low voltage signals, such as
the IDR interface and isolated pulse output. (Outdoor enclosures
equipped with one 3/4” conduit opening on bottom of enclosure only.)
NOTE: For Delta MAINS input wiring, DO NOT connect the NEUTRAL wire.
Remove the terminal block screw for this position.
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NOTE: On demand meters the unit display, clock and other critical configura-
tion parameters will be reset once the unit installation and wiring is com-
plete. Using an AC Voltmeter, verify the input voltage readings are within
the limits specified below.
NOTE: For 3-Wire systems, the voltages are measured Phase to Phase. On 4-
Wire systems the voltages are measured Phase to Neutral.
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The E-Mon Class 2000 meter will be used with Split-Core Current Sensors. The
sensor opens so that it can be attached around the circuit conductor being
monitored without interrupting power. Unless otherwise specified, all E-Mon
Class 2000 meters are supplied with this sensor type.
The sensor outputs a 0-2 VAC signal proportional to the current being measured.
The current sensors must be matched with the voltage phases. The A phase
sensor must be monitoring the same phase as the A phase voltage. B & C phase
sensors must also monitor the same phase as their respective voltage inputs.
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LOAD
SOURCE
M33213
IMPORTANT:
When looking from the source side of the conductor(s) being monitored,
you should see the arrow on the current sensor assembly. The arrow
should be pointing in a clockwise direction around the conductor(s) being
monitored. If the arrow is not positioned on the source side, inaccurate
readings will result.
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With the power off, disconnect the conductor from its breaker or terminal. Slide
the solid-core current sensor over the conductor, making sure that the indicator
on the sensor is pointing in the direction of the load. After this is done, reconnect
the conductor and verify that it is properly installed.
Run the black and white wires from the solid-core current sensors and install
them according to the standard installation diagram. When this is completed, the
power to the monitored conductor can be turned back on.
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The current sensor leads can be extended up to 2,000 feet (using #14-22 AWG
wire) for remote monitoring applications. Consult your local electrical codes for
proper wire sizing (#22 AWG twisted pair wire with a black and white conductor,
rated for 600 VAC recommended.)
The current sensor connection points are located on the bottom right of the main
power board. Three removable plugs exist, one for each current sensor phase
input. The header portions of the connectors are labeled A, B and C. Text on the
plastic cover of each of the connectors instruct you which terminal of the plug is
for the white conductor and which terminal is wired to the black conductor. Once
each current sensor is wired to its respective plug, insert each plug into the
appropriate header.
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NOTES:
N
LOAD SOURCE
M33185
NOTES:
LOAD SOURCE
M33186
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N
LOAD SOURCE
M34223
METER TERMINAL
BLOCK CONNECTIONS
M34224
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Test the sensors wires one pair at a time, verifying polarity, phase rotation and
correspondence to line input. Safety guards must be in place.
Fig. 11. Sensor Polarity. When current sensor is installed properly, error LED is
off. If the Error LED is illuminated, then disconnect the gray plug and reverse
the input lead. If it clears, the “Sensor Error” then mark appropriately. Repeat
for all sensors.
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Repeat the process for the C sensor gray plug. With only the C sensor plug
connected, if the sensor error remains clear, then the C sensor input and the
polarity is correct.
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You may use parallel sensors to monitor specific breakers from one panel,
specific breakers from more than one panel, two or more complete panels, etc.
When paralleling current sensors, the following rules must be followed for
accurate readings:
Rule 2: All sensors used in parallel must be of the same amperage rating (i.e. 100
amp, 200 amp, etc.) The rating is determined by the current rating (amperage) of
the E-Mon Class 2000 meter. For example, a 200 amp meter must use extra sets
of 200 amp current sensors.
Rule 3: All locations being monitored must have the same power source. A 480
volt meter cannot monitor a 208 volt load nor can a meter monitor two 480 or 208
volt loads if they are from different originating power sources or from different
transformers.
Rule 4: The display readings must be multiplied by the number of sets of current
sensors installed. E.g. meter reading of 5 kWh with 2 sets of current sensors....5 x
2 = 10 kWh (actual usage.)
NOTE: One set of current sensors equates to three sensors, one per phase. The
multiplier only applies when extra sets of current sensors are installed on
one meter. Therefore, if you are using only one set of three sensors (one
per phase) the multiplier is not required.
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ØA
ØB
ØC
N
LOAD SOURCE
LOAD A
ØA
ØB
ØC
N
LOAD SOURCE
LOAD B
M33187
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The E-Mon Class 2000 meter display requires no multiplier and shows kilowatt-
hours consumed. See section 6.2 for information on calculating cost based on
kWh usage.
The E-Mon Class 2000 meter LOAD display shows the present circuit load in
kilowatts.
When initially powered on, the E-Mon Class 2000 meter will display the startup
screens.
This screen indicates the meter voltage, amps and service configuration. It will
remain on for approximately five seconds before switching to the version screen,
after which the meter enters the normal operating mode.
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The E-Mon Class 2000 meter displays readings in whole numbers, there are no
decimals.
To find the dollar cost for the power used by the load(s) being monitored, you
must first find out what the cost per kWh is in your area (this cost can be found on
your utility electric bill, or call your local utility and ask for their cost per kilowatt
hour.) Simply multiply the cost per kWh by the kWh reading from the E-Mon Class
2000 meter. The resultant figure is the dollar cost for power used by the load(s)
being monitored by this meter.
Example:
8-digit display reading 00000017
Cost per kWh from utility $0.12100
17 x $0.121 = $2.06
NOTE: THE FOLLOWING ONLY APPLIES TO METERS USING MORE THAN ONE
SET OF CURRENT SENSORS. For meters using parallel current sensors
you must multiply the kWh display reading by the number of sets of cur-
rent sensors installed.
Example: 250 (meter display reading) x 2 (sets of sensors in parallel) = 500 kWh
500 kWh x $0.121 (utility cost per kWh) = $60.50
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Pulse output signal is a 50/50 duty cycle. There is no voltage present at the pulse
output connection. It is a solid state relay, and there is no polarity associated with
the relay. The interface range is from 4.5 to 28 VDC, with a maximum of 50 mA.
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POWER
ON LED
METER
PULSE LED
ERROR
LED
MAIN
POWER
TERMINAL
BLOCK
HEADER
CONNECTOR
(CURRENT
SENSORS) M33212
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The E20 Class 2000 meter displays readings in whole numbers, there are no
decimals.
To find the dollar cost for the power used by the load(s) being monitored, you
must first find out what the cost per kWh is in your area (this cost can be found on
your utility electric bill, or call your local utility and ask for their cost per kilowatt
hour.) Simply multiply the cost per kWh by the kWh reading from the Honeywell
meter. The resultant figure is the dollar cost for power used by the load(s) being
monitored by this meter.
Example:
8-digit display reading 00000017
Cost per kWh from utility $0.12100
17 x $0.121 = $2.06
The kW (Demand) reading is the peak usage over a specified time period (15
minute standard, 30 minute optional). While kWh costs are interpreted as cents,
Kilowatt costs are usually represented in dollars, and interpretation of demand
costs are based on your utility’s tariff and rate structures. You will need to contact
your utility to see how your utility structures their kilowatt demand charges to
ensure proper allocation of costs utilizing data from the Honeywell meter.
NOTE: THE FOLLOWING ONLY APPLIES TO METERS USING MORE THAN ONE
SET OF CURRENT SENSORS.
For meters using parallel current sensors you must multiply the kWh display
reading by the number of sets of current sensors installed. With Demand meters,
the PEAK Demand is also multiplied by the number of sets of current sensors
installed.
Example:
17(meter display reading) x 2 (sets of sensors in parallel) = 34 kWh
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HOME
UP DOWN ENTER
M33207
The demand meter display is set-up using the four buttons located on the meter
display board which is mounted on the door inside the meter enclosure.
STEP 4: Press the Enter button to cycle between the day, month, and year. Press
the UP and DOWN buttons to change their respective numbers.
STEP 5: When the numbers have been changed, press ENTER again to save the
changes.
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STEP 7: Press ENTER to cycle between the hour, minutes, and day of week
selection Use the UP and DOWN buttons to change the selection.
STEP 8:When the changes are completed press the ENTER button to save the
changes.
STEP 10: Press ENTER again to access the interval selection screen. Use the UP
and DOWN buttons to select the appropriate interval time. (default is 15 min.)
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STEP 11:When the appropriate demand interval has been chosen, press ENTER
to save the changes.
STEP 12: Press the HOME button to return to the setup screen.
STEP 14: Press the ENTER button to enter the normal display screen.
STEP 1: Press the HOME button to access the E-Mon Class 2000 MENU screen.
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STEP 2: Use the UP and DOWN buttons to access the CHECKOUT screen.
STEP 4: Press ENTER to access the RESET select screen. Use the UP and DOWN
buttons to select “yes” or “no”. Press ENTER to save the selection. “Change
stored” will be displayed after pressing ENTER.
STEP 5: Press the HOME button to return to the menu screens. Use UP and Down
to select the MENU screen.
8.0 PREVENTATIVE/SCHEDULED
MAINTENANCE
The E-Mon Class 2000 meter is shipped in a calibrated, tested and fully
functional condition.
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BATTERY
M33208
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WARNING
Only replace battery with Panasonic part number CR2032 only. Use of
another battery may present a risk or explosion. See owners manual for
safety instructions. Internal circuit card components are extremely
sensitive to electrostatic discharge. Be careful not to touch internal
circuitry prior to discharging any static buildup on your person. To
discharge yourself, touch a grounded metal object such as conduit or a
metal enclosure exterior.
The battery cell is mounted in a coin cell on the upper right side of the main
power board. Replace the battery if the low battery warning is on display.
STEP 1: Disconnect power from the meter at the unit external circuit breaker.
STEP 2: Remove the battery from its holder and place on a non-conductive
surface.
NOTE: Care should be taken to insure that the replacement battery is installed
the same polarity as the battery that was removed. No damage to unit or
battery will occur if battery is inadvertently installed in the wrong direc-
tion.
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NOTE: If you still need assistance after performing the above troubleshooting
procedures, do not remove the unit. Before removing the unit, contact
Honeywell’s technical support department, and our support experts will
assist you in detailed troubleshooting of the meter installation and will
assist you in getting the unit operating correctly.
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2. If the meter display “Check Install” Error without any sensors connected the
utility power supply connection is out of expected sequence.
3. Disconnect the power to the meter line voltage inputs. Swap A & C line inputs.
Swap A & C line inputs. Power up the meter and verify there is not a “Check Install”
error on the LCD.
NOTE: If line voltage phase sequence was corrected - sensors must be adjusted
accordingly.
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The meter must have at least 1% load for each current sensor. For example model
number E20-208200KIT is 200 amp rated; each current sensor must have at
least two amps flowing though it to verify installation. If the error goes away with
1% or more load, then there is no issue with installation. The error was due a light
load this is normal and may go back on during light load conditions.
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This meter is intended to be used with the appropriate high voltage Potential
Transformers (PTs) and Current Transformers CTs) supplied by others. The meter
application is centered around a 120 VAC secondary output from the high voltage
PTs and a 5 amp secondary output from the high voltage CTs.
Items addressed by this document include the installation of the 12025HV meter
on high voltage circuits as well as the calculations to provide the correct meter
multiplier based on the PT and CT sizes used on the high voltage conductors.
High Voltage CTs (supplied by others) reduce the primary current (amps) to a
directly proportional 0~5 amp secondary output. As an example, a 0~400 amp
primary becomes a 0~5 amp proportional signal from the secondary output. In
our application, the high voltage CT secondary is installed as a continuous “loop”,
with a single conductor connected to both secondary terminals.
To convert the 0~5 amp signal to a 0~ 2 volt signal, Honeywell’s Current Sensors
are installed on the CT secondary conductor. A set of 25 amp sensors is used in
this application. These sensors have the high voltage CT secondary conductor
passed through them five (5) times (see below) by looping the secondary
conductor as shown in the drawing. The reason for this is so that the 5 amp
secondary now appears to the current sensor as a 0~25 amp signal. This creates a
conversion of the CT’s primary current to a directly proportional 0~ 2 volt signal
which is utilized by the Honeywell meter. The example from the first paragraph
has now become a 400 amp to 2 volt device, by this technique.
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M34227
M34228
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This special high voltage meter installation shows the correct wiring procedure
for 3-wire high voltage circuits. In this application, the 2 element meter
connection is used on the secondary circuits of the user supplied high voltage
PTs and CTs.
The Honeywell E-Mon meter used in this application is the model 12025 HV.
Installation of these meters requires the use of two (2) current sensors mounted
on the secondaries of the high voltage Current Transformers. See the drawing
above for proper wiring. For correct operation, the meter must be installed
correctly.
This special high voltage meter installation utilizes high voltage PTs (Potential
Transformers) and CTs (Current Transformers) supplied by others. The Honeywell
E-Mon meter is installed using the secondary outputs of these devices.
High voltage PTs reduce the primary voltage (4160v, 13200v, etc.) to a Secondary
output of 120v. This secondary is connected to the Honeywell E-Mon meter
voltage inputs as shown in the wiring diagram. High voltage CTs reduce the
primary current (amps) to a directly proportional 0~5 amp output. As an example,
a 0~400 amp primary becomes a 0~5 amp proportional signal from the
secondary output. This allows much smaller wiring to be utilized in the meter
hookup. The high voltage CT secondary is installed as a continuous “loop”, with a
single lead connected to both secondary terminals.
Honeywell E-Mon meters accept a 0~2 volt signal from their Current Sensors. To
convert the 0~5 amp signal, the Current Sensors are installed on the CT
secondary lead. A set of 25 amp sensors is used in this application. These sensors
have the high voltage CT secondary lead passed through them five (5) times by
looping the wire as shown in the drawing. This allows a direct conversion of the
CTs primary current to a directly proportional 0~2 volt signal, which is used by the
meter.
Since there is a signal ratio introduced by the high voltage CTs and PTs, it will be
necessary to multiply the number on the meter’s display for a correct reading. The
meter multiplier is calculated by using the CT ratio and the PT Ratio. [PTr x CTr /
Number of Secondary Lead Passes Through Sensor]. The Honeywell E-Mon 25
amp HV kWh meter with 5 wraps of the high voltage CT secondary will have its
multiplier calculated by the formula shown below.
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Q. Can the meter’s line voltage wires be run in the same conduit as the sensor
leads?
A. Yes, there will be no effect on the meter if the sensor leads and line voltage
wires are run in the same conduit.
Q. Can the meter communication wires and line voltage wires be run in the same
conduit?
A. It is NOT recommended to run these wires together due to noise concerns and
their effects on the communications signal integrity. Communication wires can
be routed separately using the 1/2” conduit port.
A. Your local utility bill should list the cost per kWh and kW. If not, simply call your
utility and ask them to provide you with the cost per kWh and kW.
A. These wires are normally #14 AWG, but be sure to consult your local electrical
codes for proper sizing requirements.
Q. What size wire should I use to extend the current sensor leads?
A. These wires are normally sized at #14-22 AWG, twisted pair arrangement.
Consult your local electrical codes for proper sizing requirements.
Q. The load I need to monitor has parallel feeds. How do I install the current
sensors for this application?
A. There are two ways you can monitor parallel feeds. One method is to clamp the
sensors around all feed wires for each phase (no additional reading multiplier
required). The second way to monitor parallel feeds is to clamp the sensor around
one of the feed wires for each phase, and when you read the kWh meter the final
reading must be multiplied by the number of feed wires for each phase.
Q. I have two subpanels I would like to monitor with one meter. These subpanels
are fed by different transformers in the building. Can I parallel sensors and
monitor both panels with one meter?
A. No. These panels cannot be monitored by one meter because they are different
power sources. When you parallel current sensors, all loads must be from the
same voltage source.
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Q. I have 5 breakers in one subpanel I would like to monitor with one meter. Can
this be done without having to parallel current sensors?
A. Yes. Simply run all the breaker wires through one set of current sensors. Make
sure all A phase circuits are run through the A phase sensor, and the same for B &
C phases. The meter should be sized by the highest amount of current being
monitored by one sensor.
Q. I’ve gone through the troubleshooting guides and I still can’t get my meter to
work. What should I do?
EXAMPLE:
E 20 - 208 200 - J KIT
HONEYWELL E-MON
CLASS 200 METER
INPUT VOLTAGE (208V)
AMPERAGE
ENCLOSURE TYPE (STANDARD METAL)
3 SENSORS INCLUDED (SPLIT-CORE)
M33215
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2. Honeywell must be notified of the defect within ninety (90) days after the
defect becomes apparent or known.
4. Buyer shall be responsible for all freight costs and shall bear all risk of loss
or damage to returned goods while in transit.
6. This Limited Warranty does not cover any product if: (i) a product is altered
or
modified from its original manufactured condition, (ii) any repairs, alter-
ations or other work has been performed by Buyer or others on such item,
other than work performed with Honeywell’s authorization and according to
its approved procedures; (iii) the alleged defect is a result of abuse, misuse,
improper maintenance, improper installation, accident or the negligence of
any party; (iv) damaged as a result of events beyond Honeywell’s control or
other force majeure events or (v) used in conjunction with equipment, com-
ponents, accessories, parts or materials not supplied or approved by Hon-
eywell.
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