shawprecastsolutions.

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Lift Stations
PRODUCT GUIDE & TECHNICAL REFERENCE MANUAL

Providing the right solutions.

 Lift stations
Lift stations units can be fabricated using standard manhole
Shaw Precast Solutions manufactures a variety of precast lift
sections, standard box culvert sections, or utility vault
station configurations to suit project requirements, ranging
sections. Interior walls, baffles, and balconies can be cast into
from small capacity pump chambers using 1200mm manhole
the standard sections where design requirements call for such.
sections, to large volume lift stations using 3660mm x
Access hatches, lifting davit sockets and vent stacks can be cast
3660mm rectangular box sections.
into the concrete covers to match design needs.
A Shaw Precast Solutions precast concrete lift station is a
Pipe openings are cast into the lift station sections to suit the
high quality, low maintenance structure, produced to project
pipe configurations, utilizing either A-Lok gaskets, Link-Seal
specifications in a controlled plant environment to ensure
connections or grouted openings. Other connection types are
a durable and economic product. Precast elements can be
available upon request.
designed to meet almost any configuration required for
the project. On-site installation will be quicker and easier,
Our design team is available to provide assistance with
allowing equipment installation and commissioning of the
your project needs, and discuss possible options and their
system sooner than cast-in-place designs.
feasibility.
REVISEDDecember24,2012

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TYPICAL LIFT STATION CONFIGURATION

FOR LARGE DIAMETER MANHOLE SECTIONS
TYPICAL COVER LAYOUT TYPICAL PIPING LAYOUT

Access Frame and Cover

(as supplied or specified) A-Lok Gasket
Connections

Standard Hole
Lifting Davit Insert (offset pipe configuration)
(as supplied or specified) cored openings for link seal
gaskets

TYPICAL SECTION

Lifting Davit Insert Access Frame and Cover

Flat Top Cover

Overflow Pipe
Forcemain Outlet

Inlet Pipe Intermediate Sections

1050mm to 3000mm Refer to Manhole Section

Diameter for information on sizes
and section dimensions.

Lift Station Mono Base

or Standard Manhole
Base Unit

SHAw precast solutions | LIFT STATIONS 3

 2100mm, 2400mm & 3000mm DIAMETER
LIFT STATION MONO BASE
TYPICAL PLAN VIEW

TYPICAL SECTION - QBS 300

2578mm or 2935mm O.D.

2133mm or 2438mm I.D.
254 305
500

254

TYPICAL SECTION - QBS 300 MONO

300

173

3048

TYPICAL SECTION - TBS 300 MONO

300

150

3658

SECTION A - WBS 300

REVISEDDecember24,2012

305

153

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monolithic base with

tie down slab
PLAN VIEW

MONO-BASE
AVAILABLE IN SQUARE OR CIRCLE

2896mmØ PRECAST
MONO-BASE

PLAN - MONO BASE / TIE-DOWN SLAB

SECTION A MONO BASE

1050mm - 4400mm as required

229 1050mm - 4400mm as required

TYP
305 300

1050mm - 4400mm as required

SECTION A MONO BASE

SHAw precast solutions | LIFT STATIONS 5

 TYPICAL LIFT STATION CONFIGURATION
UTILIZING BOX CULVERT SECTIONS
TYPICAL SECTION

Lifting Davit Insert

(as supplied or specified)

Access Frame and Cover Cover Section

(as supplied or specified)

Overflow Pipe

Intermediate
Sections

Forcemain
Outlet

Double
Ram-Nek
Inlet Pipe Joint

Base
Section

300 Typ.

Refer to the Box Culvert Section

for standard sizes available.
REVISEDDecember24,2012

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TYPICAL LIFT STATION CONFIGURATION

UTILIZING BOX CULVERT SECTIONS
TYPICAL COVER LAYOUT

Lifting Davit Insert

(as supplied or specified)

Access Frame and Cover

(as supplied or specified)

TYPICAL PIPING LAYOUT

A-Lok Gasket
or Standard Hole
(as required)

SHAw precast solutions | LIFT STATIONS 7

 SHAW 097 CONTROL MOUNTING STRUCTURE

EXPOSED AGGREGATE
EXTERIOR FACES

SMOOTH FINISH
(NATURAL COLOUR)
BASE UNIT

NOTE: MOUNTING STRUCTURES ARE DELIVERED IN SEPARATE PIECES FOR ASSEMBLY ON SITE.
REVISEDDecember24,2012

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SHAW 097 CONTROL

MOUNTING STRUCTURE
PROFILE VIEW PANEL UNIT PLAN VIEW PANEL UNIT

455

455
305

305
150

1395
1500
1740

PLAN VIEW BASE UNIT

2285

1745
Stainless steel
3555

connection bolts
cast into base unit

305
180
1100

485
305
1070

305
140 1385 140

50 50
200

1100

OPTIONAL PANEL CAP

520
160
520

1790

SHAw precast solutions | LIFT STATIONS 9

REVISEDDecember24,2012

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SHAw precast solutions | LIFT STATIONS 11

 AVAILABLE BOX CULVERT SIZES:
SPAN
4877
16ft

mm

2ft 3ft 4ft 5ft 6ft 7ft 8ft 9ft 10ft 11ft 12ft 13ft 14ft 15ft 16ft
4572
15ft

mm

610 914 1219 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572 4877
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
4267
14ft

mm
3962
13ft

mm
3658
12ft

mm
3353
11ft

mm
3048
10ft

mm

HAUNCH
RISE

2743
mm
9ft

RISE

WALL
2438
mm
8ft

THICKNESS
2134
mm
7ft
1829
mm
6ft

SPAN
1524
mm
5ft
1219
mm
4ft
914
mm
3ft
610
mm
2ft

IMPORTANT NOTES:
Available Haunch Sizes are: 6 inch (152mm), 8 inch (203mm) and Haunch Size Min. Rise Min. Span
REVISEDDecember24,2012

12 inch (305mm)
6 inch 2 ft 3 ft
Span and Rise are available in increments of 4 inches (102mm) 8 inch 3 ft 3 ft
For example, 6 ft 8 inch x 8 ft 4 inch (2032mm x 2540mm) 12 inch 4 ft 4 ft

Wall thicknesses are available in 2 inch (51mm) increments

For example, 2 inch, 4 inch, 6 inch, etc…

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