Access Hatch Solutions: Made in The USA
Access Hatch Solutions: Made in The USA
Access Hatch Solutions: Made in The USA
com
Made in the USA
Access Hatch
Solutions
Access Hatch Solutions
Overview Introduction 3
Access Hatch Load Ratings 4
Fabricated Access Hatches for Ductile Iron Access Hatches and Covers for Custom Fabricated Solutions for
Non-Traffic or Unintended Vehicular Traffic Heavy Duty Traffic and Special Applications
Extra Heavy Duty Airport Traffic
*AASHTO H20 per the Standard Specifications for Highway Bridges is theoretically
calculated using safety factors vs actual proof load testing for AASHTO M 306
Standard Specification for Drainage, Sewer, Utility, and Related Castings.
Frame Types
It all starts with the right foundation. We offer two main frame types—channel frame for keeping water out of your structure and angle frame
when it isn't as critical to keep water out.
Channel Frame
Help to keep rainwater out of your structure
by using channel frame hatches for
non-traffic, pedestrian rated to unintended
vehicular traffic rated applications.*
*Frame alone doesn't assure unintended vehicular traffic rating. Consult with your EJ sales representative for correct products to meet the needs of unintended vehicular
traffic rated applications.
Angle Frame
Solve access for a variety of structures with
angle frame hatches.
Optional forming skirts add more base For Unintended Vehicular Traffic
height and speed up construction by For Non-traffic, Pedestrian Applications Applications*
eliminating extra time and materials to build Engineered to maximize efficiency, our lean With added strength, this frame is used for
forming during precasting or on site design is built for pedestrian rated unintended vehicular traffic applications.
(see page 12 for additional information). applications.
Bottom
Flange Bottom
Flange
*Frame alone doesn't assure unintended vehicular traffic rating. Consult with your EJ sales representative for correct products to meet the needs of unintended vehicular
traffic rated applications.
Non-traffic, Pedestrian Rated Unintended Vehicular Traffic Rated Robust, heavy duty grade 316 stainless steel
Light weight and durable—safe for Engineered with more robust fabrication— hinge hardware with 3/8" diameter pins
pedestrians at 300 lb per sq ft live load. meets the needs of AASHTO H20 rating. provide long, dependable life.
Lift handle gives a secure grip for opening Aluminum 1/4" diamond plate cover is a Add unique identifiers or artwork to your
and closing the cover. Recessed pocket durable, light weight, and corrosion resistant covers (shown with sure grip treatment).
allows handle to fall to a flush resting alternative to cast iron hatches for pedestrian
position when cover is closed. Available in and unintended vehicular traffic applications.
cast aluminum or stainless steel.
· Durable: Heavy duty stainless steel · Space saving: Fits in confined spaces
construction · The stainless steel pneumatic spring
· Quality materials are assembled with close design allows the lift assist to be installed
manufacturing tolerances to assure long life. in a horizontal position where the lift assist
· Easy maintenance: Trouble-free operation device mounts can be confined to the
· In the event a lift assist component must concrete slab thickness.
be replaced, removal and re-installation is a
simple matter requiring the removal of just
three bolts.
Oil reservoir
Piston rod
The spring's oil
Lift Assist reservoir and heavy
Pneumatic lift assist to easily open steel and duty stainless steel
aluminum access hatches. construction allow
for years of trouble-
free operation.
Schrader valve
†
Note: Padlock by others.
Self-engaging Safety Bar Safety Chain Option Integrate mounting points for spring nut and
Highly visible and strong stainless steel Safety chain provides a visual barrier while bolt systems, conduit clamps, and other
safety bar automatically engages when the the covers are open. hardware.
cover fully opens—keeping the cover from
accidentally closing.
Security Options
Slam Lock
The weight of the cover causes the latch to automatically lock when the cover is closed.
Release lever
Latch
Slam lock T-handle key Slam lock key used to Slam lock plug removed, Turning the key to the
with flat head tip. Also unscrew the plug. The giving access to the unlock position and lifting
available in pentahead tip plug covers the keyway keyway. Also available in on the handle opens the
design for greater and keeps it free of debris pentahead plug design. hatch.
security. while reducing infiltration.
†
Note: Padlock by others.
Forming Skirts
Benefits
· Custom sizes–any height can be
accommodated
· Reduce time and labor costs:
· No need to build a temporary frame
· Leave-in-place form eliminates the need
to remove form after concrete pour
· Works with optional SAFE HATCH® Safety Product shown upside-down.
Access System
· Creates a smooth interior opening
Set the hatch with integrated custom skirt in place, Aluminum forming skirt extends frame height to match any form thickness. Available for aluminum and ductile
pour concrete and you’re done. Reduce your cost of iron hatch assemblies.
labor, time, and materials, and increase your
production rate.
Patent Pending
Part Number Clear Opening Outside Dimension Infill Depth Infill Material Load Rating
H24243801 24" x 24" (610 x 610 mm) 32" (813 mm) square 1" (25 mm) Pavers or Concrete Non-traffic, Pedestrian
H30303801 30" x 30" (762 x 762 mm) 38" (966 mm) square 1" (25 mm) Pavers or Concrete Non-traffic, Pedestrian
H30365007 30" x 36" (762 x 914 mm) 38" x 44" (965 x 1118 mm) 2" (51 mm) Concrete Unintended Vehicular
Traffic
H36603806 36" x 60" (914 x 1524 mm) 44" x 68" (1118 x 1728 mm) 1 1/2" (38 mm) Pavers or Concrete Non-traffic, Pedestrian
H36723806 36" x 72" (914 x 1829 mm) 44" x 80" (1118 x 2032 mm) 1 1/2" (38 mm) Pavers or Concrete Non-traffic, Pedestrian
Note: Standard sizes listed. Contact your local Sales Representative for additional options and sizes.
A1
Safety Grate
Safety Grate Hinged This Side
Stainless Steel
Hold Open Arm
O A
O1 C
D
A1
Concrete Anchor Drain B1
Lift Handle Slam Lock Coupler*
Safety Grate
Safety Grate
Safety Grate Hinged This Side
Stainless Steel
Hold Open Arm O1
O A B
C
D
A1
B1
Drain
Lift Handle Slam Lock Coupler*
Concrete Anchor
Safety Grate
Stainless Steel
Hold Open Arm
Cover Hinged This Side
D A1
B1
Concrete
Anchor
Drain Coupler*
Lift Handle Slam Lock
*Drain Coupler must connect to a drainage system
Stainless Steel
B Hold Open Arm A
D
H24241601 1 Cover Hatch 24 x 24 30 x 30 3 1/2 42 7/16
H30301601 1 Cover Hatch 30 x 30 36 x 36 3 1/2 50 15/16 Concrete
Anchor
H30361601 1 Cover Hatch 30 x 36 36 x 42 3 1/2 55 5/16
Slam Lock Drain
Lift Handle
H30481601 1 Cover Hatch 30 x 48 36 x 54 3 1/2 64 7/8 B1
Coupler*
Lift Spring
Stainless Steel
Hold Open Arm
*Drain Coupler
must connect
3 1/2" to a drainage
system
A1
Stainless Steel
B Hold Open Arm A
D
H24241801 1 Cover Hatch 24 x 24 36 x 30 3 1/2 46 7/8
H24301801 1 Cover Hatch 24 x 30 36 x 36 3 1/2 50 15/16 Concrete
Anchor
H24361801 1 Cover Hatch 24 x 36 42 x 36 3 1/2 55 5/16
Slam
H30301801 1 Cover Hatch 30 x 30 36 x 42 3 1/2 55 5/16 Lift Handle Lock
Drain
Coupler*
B1 3 1/2"
H30361801 1 Cover Hatch 30 x 36 42 x 42 3 1/2 59 7/16
H30481801 1 Cover Hatch 30 x 48 42 x 54 3 1/2 68 7/16 A1
B1 Steel Hinges
*Drain Coupler
5 1/2"
must connect
to a drainage
A1 system
Lift Spring
O A B
Concrete Anchor
Padlock Clip Drain
Lift Handle Slam Lock Coupler*
B1
Lift Spring
O1
Safety Grate
O1
Cover and Grate Hinged This Side
C
D
A1
B1
Concrete Drain
Heavy Duty Slam Lock Anchor Coupler*
Lift Handle
Stainless Hinge Padlock Clip
Note: All dimensions are in inches. All weights are in pounds. B1 2 9/16"
A1
A1
B1
Angle Frame, H20, Lift Assist with SAFE HATCH® Safety Access System
ERMATIC®
MODULAR COVERS
Features/Options
· Pedestrian to airport rated (or EN124
Standards – B125, C250, D400, E600, F900)
· Wide range of cover sizes from 24" x 24"
Modular Construction—The use of modular elements gives a vast range of sizes. Frame elements (side frames
and larger
and end plates) are assembled using bolts and aluminium joints to provide linear openings for even the longest
· Water resistant ducts. Above clear opening spans of 47 3/16" (1200 mm), ERMATIC units use removable beams supported in
· Security locking boxes which are fixed to the frames. This allows the construction of units to suit the largest openings.
· Available with hinged and spring loaded
Ultimate Protection
struts for assisted opening
ERMATIC products assure protection against damage, debris or aggressive chemicals, and
· Ergonomic lift handles for opening
allow designers to conceal underground services.
· Available with safety grates and/or
safety railings
· Cover options: solid cover with LLLL® slip
resistant tread, recessed for concrete infill or
brick pavers, or cover with removable inner
hatch/cover
· Available with PREMARK® anti-skid coating
Project Applications
· Sewerage: inspection pits for sludge
chambers, access shafts for large 1/2/3 covers unit Continuous duct cover
plants, etc.
· Telecommunications: cable jointing
chambers, etc.
· Utility: lighting, signals, transformer pits,
cable joint boxes, etc.
Project Types
· Airports and ports
· Railways
· Tunnels
· Power stations
· Water treatment and purification plants
· Manufacturing plants
Removable beams give unobstructed access to Modular design allows for infinite length to
· Exhibition centers, leisure parks, stadiums,
large vaults. accommodate even the longest duct systems.
and other public arenas
Options
· Mechanical lift assist (standard feature for 8192 hinged hatch 8198 hinged hatch 8218 double assembly 8196 double assembly
airport rated models) 24" x 36" with dual lift assist 48" x 48" 30" x 62"
48" x 48"
· Top and bottom flange designs
· Safety grate
· INFRA-RISER® adjustment riser Ductile Hinged Hatch Clear Opening Options
· Forming skirt
Clear Airport Extra Heavy Heavy Duty
Opening Size Duty Series No. Series No.
24 x 24 8195 8215
24 x 36 8192 8212
30 x 30 8196 8216
30 x 62 8196—Double 8216—Double
36 x 36 8197 8217
36 x 74 8197—Double 8217—Double
48 x 48 8198 8218
48 x 48 — 8218—Double
8197 grate option
36" x 36" 48 x 98 8198 8218
Patented Self-engaging
Safety Bar
Fabricated Products
EJ manufactures an extensive range of
access solutions in a variety of materials—
including galvanized steel, stainless steel,
aluminium, ductile iron and composite—in
our world class production facilities.
Applications
Fabricated aluminum and steel access hatches are Simplify access for water treatment and other
· Infrastructure access
available in a wide range of styles, equipped with the applications with top mount hatches.
· Drainage and storm water management features you need for your project.
· Utility and telecommunication vaults
· Pump and lift stations
· Decorative streetscapes
Services
· Knowledgeable customer support
· Experienced engineering
· High quality materials and hardware
· Automated welding and machining
· Hand fabrication
· Large volume production
· Custom solutions
Products
· Access hatches
· Infill floor doors
· Roadway grates Our fabricated grating can be customized to fit existing drainage structures.
· Reticuline grates
· Bar grates
· Hand rails and safety bars
· Trash racks and intake screens
· Other custom fabricated solutions to satisfy
your specific application
We Design Solutions
When the standard product doesn't quite fit your needs, contact your EJ Sales Representative for additional options and custom solutions.
The following pages show some examples of custom hatches for specific applications.
When an aluminum access hatch is placed close to a roadway, some engineers opt This example shows custom ADA compliant ventilation grating designed to fit the
for H20 load ratings, just in case a vehicle unintentionally pulls onto the curb. This electric utility's existing structure. The unit was supplied with one large frame with
hatch met the customer's specifications for this potential load and complies with removable sections which provided full access to the underground transformers.
the utility's standard operating procedures for accessing vaults. The new design met ADA and AASHTO H20 standards while providing enhance
security features.
Meeting the need for a 84" x 102" clear opening, the fabricated products team at EJ Utilities often have a combination of requirements that they are trying to fulfill with
not only met this requirements, but provided a huge ergonomic benefit—it only access hatches. With this product, the engineers needed a combination of solid
takes one person to open these massive covers. Coupled with the self-engaging hatch covers and ventilation. The entire product was supplied with the safety sure
safety bars that hold the covers open to 90°, the hatch is easy to use. grip finish.
Another electric utility needed a custom access solution for their existing vaults.
Prior to this new hatch, they bolted heavy plates to the structure which were very
difficult to access. The new EJ solution provided ease of access through a center
round cover or removal of larger rectangular covers. Each cover was engraved with
messaging that met code requirements.
Some aging infrastructure can create a hazard for pedestrians–not only a trip hazard, but also the possibility of old steel grates failing over
the top of vaults. The before picture (left) shows a potentially dangerous situation, and the city opted to take proactive steps to avoid a
potential lawsuit. The after photo (right) shows a product supplied by EJ, with a solid cover on the lower section, and ventilation grating
towards the top. The product features a concealed padlock clip, and improved ergonomics for utility workers. It's a win-win scenario.
Whether replacing worn out access hatches, or for new projects, top mount hatches simplify installation.
Custom Applications
A utility had a need to create a channel to help manage network cables from above In this application, it was important that water did not get into the system. The
ground. They worked with the engineering team at EJ to develop a custom product engineering team at EJ provided a hatch with a gasket and a cover that overlapped
that solved their problem. the frame. The cover was held closed with compression latches.
Americas
800 626 4653
231 536 2261
EMEA
Europe, Middle East
and Africa
+33 (0)344 08 28 00
Asia-Pacific
+61 (0)7 3216 5000
Registered Mark(s)
EJ
ERMATIC®
301 Spring Street EON LOCK®
PO Box 439 INFRA-RISER®
East Jordan, MI 49727 MPIC®
SAFE HATCH®
800 626 4653
231 536 2261
us.sales@ejco.com
Copyright © 2020 EJ Group, Inc. All rights reserved. Rev. 10/20 — Y0015