BA00183C/07/EN/16.

20 Products Solutions Services

71500202
2020-11-30

Operating Instructions
Cleanfit CPA450
Retractable assembly for 12mm sensors for pH/ORP and
oxygen measurement
Cleanfit CPA450 Table of contents

Table of contents

1 About this document . . . . . . . . . . . . . . . . 4 9.3 Mechanical construction . . . . . . . . . . . . . . . . 37

1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.3 Symbols on the device . . . . . . . . . . . . . . . . . . . 4

2 Basic safety instructions . . . . . . . . . . . . 5

2.1 Requirements for personnel . . . . . . . . . . . . . . . 5
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Incoming acceptance and product

identification . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . 7
3.2 Product identification . . . . . . . . . . . . . . . . . . . . 8
3.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Certificates and approvals . . . . . . . . . . . . . . . . 9

4 Installation . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Installation conditions . . . . . . . . . . . . . . . . . . 10
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Post-installation check . . . . . . . . . . . . . . . . . . 18

5 Operation options . . . . . . . . . . . . . . . . . 19
5.1 Initial commissioning . . . . . . . . . . . . . . . . . . . 19
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . 19
5.3 Operating the assembly . . . . . . . . . . . . . . . . . 20

6 Maintenance . . . . . . . . . . . . . . . . . . . . . . 22
6.1 Cleaning the assembly . . . . . . . . . . . . . . . . . . 22
6.2 Cleaning agent . . . . . . . . . . . . . . . . . . . . . . . 23
6.3 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . 24

7 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 32
8.1 Accessory kits . . . . . . . . . . . . . . . . . . . . . . . . 32
8.2 Welding socket . . . . . . . . . . . . . . . . . . . . . . . 32
8.3 Safety kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.4 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.5 Connection accessories . . . . . . . . . . . . . . . . . . 34

9 Technical data . . . . . . . . . . . . . . . . . . . . 36
9.1 Environment . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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About this document Cleanfit CPA450

1 About this document

1.1 Warnings
Structure of information Meaning

LDANGER This symbol alerts you to a dangerous situation.

Causes (/consequences) Failure to avoid the dangerous situation will result in a fatal or serious
If necessary, Consequences of injury.
non-compliance (if applicable)
‣ Corrective action
LWARNING This symbol alerts you to a dangerous situation.
Causes (/consequences) Failure to avoid the dangerous situation can result in a fatal or serious
If necessary, Consequences of injury.
non-compliance (if applicable)
‣ Corrective action
LCAUTION This symbol alerts you to a dangerous situation.
Causes (/consequences) Failure to avoid this situation can result in minor or more serious injuries.
If necessary, Consequences of
non-compliance (if applicable)
‣ Corrective action
NOTICE This symbol alerts you to situations which may result in damage to
Cause/situation property.
If necessary, Consequences of
non-compliance (if applicable)
‣ Action/note

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.3 Symbols on the device

Symbol Meaning

Reference to device documentation

4 Endress+Hauser
Cleanfit CPA450 Basic safety instructions

2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.

2.2 Designated use

The assembly is designed exclusively for use in liquid media.
The manually operated Cleanfit CPA450 retractable assembly is designed for the
installation of pH, ORP and oxygen sensors in vessels and pipelines.
Thanks to its design, it can be used in pressurized systems →  36.
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations

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Basic safety instructions Cleanfit CPA450

2.4 Operational safety

Before commissioning the entire measuring point:
1. Verify that all connections are correct.
2. Ensure that electrical cables and hose connections are undamaged.
3. Do not operate damaged products, and protect them against unintentional operation.
4. Label damaged products as defective.

During operation:
‣ If faults cannot be rectified:
products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
international standards have been observed.

6 Endress+Hauser
Cleanfit CPA450 Incoming acceptance and product identification

3 Incoming acceptance and product

identification

3.1 Incoming acceptance

1. Verify that the packaging is undamaged.
 Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2. Verify that the contents are undamaged.
 Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3. Check that the delivery is complete and nothing is missing.
 Compare the shipping documents with your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.

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Incoming acceptance and product identification Cleanfit CPA450

3.2 Product identification

3.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Order code
• Serial number
• Permitted pressure
• Permitted temperature

‣ Compare the information on the nameplate with the order.

3.2.2 Product identification

Product page
www.endress.com/cpa450

Interpreting the order code

The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers

Obtaining information on the product

1. Go to www.endress.com.
2. Call up the site search (magnifying glass).
3. Enter a valid serial number.
4. Search.
 The product structure is displayed in a popup window.
5. Click on the product image in the popup window.
 A new window (Device Viewer) opens. All of the information relating to your
device is displayed in this window as well as the product documentation.

3.2.3 Manufacturer's address

Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen

3.3 Scope of delivery

The scope of delivery comprises:
• Assembly in the version ordered
• PAL mounting kit
• Hook wrench
• Operating Instructions

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Cleanfit CPA450 Incoming acceptance and product identification

3.4 Certificates and approvals

3.4.1 CE/PED
The assembly has been manufactured according to good engineering practice as per Article
4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU and is therefore not
required to bear the CE label.

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Installation Cleanfit CPA450

4 Installation

4.1 Installation conditions

4.1.1 Dimensions and process connections

A B

X
X
Y

Ø 25 (0.98)

Y
135 (5.31)
Z

Ø 21.2 (0.83)

Z
M23 + 1.5
Ø 27 (1.06)
(1.81)
46

C D E

89
89 (3.5)
(3.5)
X
Y
Y
Y

F, G

X
X
Z

A0037726

1 Dimensions (see the following table). Engineering unit in mm (inch)

F 130 mm (5.12 in) (flange DN32)
G 140 mm (5.51 in) (flange ANSI 1¼")

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Cleanfit CPA450 Installation

Type Assembly Immersion depth X Y Z

mm (inch) Adapter mm (inch) mm (inch)

A CPA450-*A*** 100 (3.94) G1½ internal 558 (21.97) 275 (10.83)

250 (9.84) 708 (27.87) 425 (16.7)
700 (27.5) 1158 (45.59) 875 (34.5)

B CPA450-*B*** 100 (3.94) G1¼ external 558 (21.97) 220 (9.06)

250 (9.84) 708 (27.87) 370 (14.9)
700 (27.5) 1158 (45.59) 820 (32.6)

B CPA450-*C*** 100 (3.94) NPT 1¼" external 558 (21.97) 220 (9.06)
250 (9.84) 708 (27.87) 370 (14.9)
700 (27.5) 1158 (45.59) 820 (32.6)

C CPA450-*D*** 100 (3.94) Flange DN32(as per DIN EN 558 (21.97) 225 (8.86)
250 (9.84) 1092-1) 708 (27.87) 375 (14.76)
700 (27.5) 1158 (45.59) 825 (32.48)

C CPA450-*E*** 100 (3.94) Flange ANSI 1¼" (as per ASME 558 (21.97) 225 (8.86)
250 (9.84) B16.5) 708 (27.87) 375 (14.76)
700 (27.5) 1158 (45.59) 825 (32.48)

D CPA450-*F*** 100 (3.94) G1¼ internal 558 (21.97) 130 (5.12)

250 (9.84) 708 (27.87) 280 (11.2)
700 (27.5) 1158 (45.59) 730 (28.7)

D CPA450-*H*** 100 (3.94) NPT 1¼" external 558 (21.97) 130 (5.12)
250 (9.84) 708 (27.87) 280 (11.2)
700 (27.5) 1158 (45.59) 730 (28.7)

E CPA450-*I*** 100 (3.94) Flange DN32 (as per DIN EN 558 (21.97) 92 (3.62)
250 (9.84) 1092-1) 708 (27.87) 242 (9.53)
700 (27.5) 1158 (45.59) 792 (31.18)

E CPA450-*K*** 100 (3.94) Flange ANSI 1¼" (as per ASME 558 (21.97) 82 (3.23)
250 (9.84) B16.5) 708 (27.87) 232 (9.13)
700 (27.5) 1158 (45.59) 782 (30.79)

B CPA450-*M*** 100 (3.94) M-NPT 1½ external 558 (21.97) 220 (8.66)

and 250 (9.84) 708 (27.87) 370 (14.57)
CPA450-*Q*** 700 (27.5) 1158 (45.59) 820 (32.28)

C CPA450-*N*** 100 (3.94) Flange ANSI 2" (as per ASME B16.5) 558 (21.97) 225 (8.86)
and 250 (9.84) 708 (27.87) 375 (14.76)
CPA450-*R*** 700 (27.5) 1158 (45.59) 825 (32.48)

4.1.2 Mounting instructions

Suitable sensors
The following sensors are suitable for installation in the assembly:
• Digital sensors with Memosens technology, length 120 mm (4.72")
• pH/ORP glass electrodes, length 120 mm (4.72")
• ISFET sensors: Only the ISFET sensors specified in the "Accessories" section can be
installed.
• Oxygen sensors, length 120 mm (4.72")

Orientation
The permitted orientation of the assembly depends on the sensor used:
• Digital sensors with Memosens technology, pH/ORP glass electrodes:
Install the assembly at an angle of at least 15° to the horizontal →  2,  12.
• ISFET sensors:
For ISFET sensors, there are basically no restrictions regarding orientation. The
installation angle should be from 0 to 180°.
• All other sensors:
Pay attention to the information in the relevant TI.

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Installation Cleanfit CPA450

A B

15° 15°

A0011679

2 Orientations
A Glass sensors: 15 ° to the horizontal
B ISFET sensors: 0 to 180° recommended

Insert the immersion assembly into the vessel or pipe to a depth that will ensure that
medium continuously washes around the electrode, even at the minimum level.

Installing with a ball valve

To replace the sensor without interrupting the process, a ball valve is required. Depending
on the version, the ball valve forms part of the assembly or must be installed by the
customer.

LCAUTION
There is a risk of injury if used without a ball valve. due to the risk of medium
escaping.
‣ If used without a ball valve, the process must be stopped prior to dismantling the
immersion tube or replacing the sensor.

A0010209 A0010210

3 Measuring mode (ball valve is open): 4 Service position (ball valve is closed): assembly is
assembly is retracted extended for electrode replacement, calibration,
rinsing
A Top edge of adapter

Depending on the assembly version, a mounting clearance of at least 700 or 1150

mm (27.6" or 45.3") is required from the top edge of the adapter.

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Cleanfit CPA450 Installation

4.2 Installation
LWARNING
If process medium and cleaning medium escape, there is a risk of injury due to high
pressure, high temperatures or chemicals.
‣ Wear protective gloves, protective goggles and protective clothing.
‣ Mount the assembly only if vessels or pipes are empty and unpressurized.
‣ Before exposing the assembly to the process pressure, verify that all connections are
sealed.

4.2.1 Measuring system

A complete measuring system comprises:
• Assembly Cleanfit CPA450
• Oxygen/pH/ORP electrode, length 120 mm (4.72"), e.g. Orbisint CPS11D
• Transmitter, e.g. Liquiline CM44x or Liquiline CM42
• measuring cable, e.g. CYK10
Optional:
• Junction box M12 socket/cable or cable/cable→  32
• Extension cable CYK11

3 2

A0038005

5 Measuring system with CPA450

1 Transmitter Liquiline CM44x
2 Measuring cable CYK10
3 Assembly Cleanfit CPA450

4.2.2 Required tools

The following tools are required for installing the assembly in the process and for
installing the sensor:
• Allen key M5 (5 mm)
• Hook wrench AF 55 (included in scope of delivery)
• Combination wrench AF 20 (20 mm (0.79")) or adjustable open-ended wrench
• Adjustable open-ended wrench (up to 45 mm (1.8"))
• Open-ended wrench set (only for flange connection)

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Installation Cleanfit CPA450

4.2.3 Installing the safety kit

At pressures over 4 bar (58 psi) the use of a safety kit is strongly recommended.

LDANGER
Non-compliance with the safety instructions can lead to injury or death.
‣ The safety instructions must be read and followed.
‣ Install the safety equipment only if the assembly has been removed.
The safety equipment is not a substitute for the standard retainer of the assembly.

A0014680

6 Assembly with safety kit

Preparation

10
11

8 12

6
5
4
3
2

1
13

A0014681

7 Installing the safety kit

1 Service chamber 8 Setting collar

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Cleanfit CPA450 Installation

2 Safety kit (lower part) 9 Safety kit (upper part with handle)
3 Sensor holder with protection guard 10 Cable protector
4 Locking ring (metal) 11 Handle on immersion tube
5 Coupling nut (black) 12 Safety kit (upper part with handle and locking pin)
6 Safety kit (compression spring) 13 Ball valve with handle
7 Immersion tube

1. Move the assembly to the measuring position, and mark the immersion tube approx.
20 mm (0.8") above the coupling nut (black) (item 5).
 This is where the upper part of the safety kit (item 9) will be installed.
2. Use the hook wrench to open the coupling nut (black) by ¼ to ½ turn.
3. Pull the immersion tube out as far as the stop (service position).
4. Screw on the locking ring (item 4), and disconnect the assembly from the service
chamber (item 1).

Installing the safety kit

1. Remove the cable protector (item 10).
2. Unscrew the sensor holder (item 3).
3. Unscrew the immersion tube handle (item 11).
4. Remove the setting collar (item 8).
5. Slide the compression spring (item 6) onto the immersion tube.
6. Screw on both of the upper parts of the safety kit (items 9 and 10) at the marked
position. Tighten both screws with a torque of 3.5 Nm (2.6 lbf ft).
7. Install the setting collar.
8. Screw the sensor holder onto the immersion tube.
9. Mount the lower part of the safety kit (item 2) on the service chamber.

The side with the chamfered edge points towards the ball valve. Secure the lower part
with a torque of 3.5 Nm (2.6 lbf ft).

10. Assemble the assembly.

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Installation Cleanfit CPA450

4.2.4 Installing the assembly in the process

In the case of versions with a pre-installed safety kit, it is still necessary to finalize the
position of the safety kit →  14.

1. Move the assembly to the service position.

2. Secure the assembly to the vessel or piping using the process connection.

1 Setting collar for setting the immersion depth

12
2 Bore hole for hook wrench
3 Rinse connection G¼ (316L) NPT ¼" (Alloy C22 or
titanium)
4 Service chamber
11 1 5 Safety kit
10 6 Sensor holder with protection guard
2
9 7 Immersion tube
8 Lever for opening/closing the ball valve
8 3
4 9 Locking ring (metal)
10 Coupling nut (black)
11 Allen screw M5 / AF4
12 Cable protector/cable gland

A0010207

8 Assembly in operational state (ball valve open)

4.2.5 Rinse water connection (optional)

NOTICE
Operating the service chamber with water pressures above 6 bar (87 psi) will damage
the assembly.
‣ At water pressures above 6 bar (87 psi), including short pressure surges, install a
pressure-reducing valve upstream.

1. Connect the rinse water line to the rinsing nozzle provided. The three rinsing nozzles
at the assembly are identical (G¼ for 316L material - NPT ¼" for Alloy C22 and
titanium).
2. Operate the rinse water connection of the assembly with a water pressure from 2 bar
to max. 6 bar (29 to 87 psi).

In addition to water, other or additional cleaning solutions can be used as rinse

liquids. The specifications regarding the material resistance of the assembly and the
permitted temperatures or pressures must be complied with.
You can also connect a drain valve or a manometer. These are available along with
other accessories.

16 Endress+Hauser
Cleanfit CPA450 Installation

4.2.6 Sensor installation

LWARNING
Risk of injury from high pressure, high temperature or chemical hazards if process
medium escapes.
‣ Wear protective gloves, protective goggles and protective clothing.
‣ Clean or rinse the rinse chamber.
‣ Mount the assembly only if vessels or pipes are empty and unpressurized.
‣ Before subjecting the assembly to the process pressure, verify that all connections are
sealed.

15

14

13 3
12 4
5

6
11

10 9

A0010212

9 Cable entry and sensor installation

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Installation Cleanfit CPA450

LCAUTION
The immersion tube may move suddenly and cause injuries.
‣ Hold the immersion tube with one hand.
Preparing the assembly
1. Use the hook wrench to carefully open the coupling nut (black) (item 14) by ¼ to ½
turn.
2. Release the cable protector (item 1).
3. Pull the immersion tube (item 2) out as far as it will go.
4. Close the ball valve (item. 9).

Guiding the cable through and installing the sensor

1. Screw on the locking ring (metal) (item 13) using the hook wrench.
2. Remove the assembly from the ball valve.
3. Unscrew the sensor holder with integrated protection guard (item 11).
4. Guide the measuring cable (item 12) from below through the pipe to the transmitter
connection.
5. If necessary, attach the PAL contact spring (item 4) to the contact cable (item 5).
6. Secure the spring with two cable ties.
7. Screw the sensor (item 6) into the sensor holder (item 11).
8. Attach the cable connector (item 3) to the sensor (item 6).
9. Ensure that the O-ring (item 7) is installed at the end of the thread.
10. Insert the sensor holder (item 11) into the immersion tube as far as it will go, and
screw it tight by hand.
11. Reattach the cable protector.

Assembling the assembly

1. Re-install the assembly on the ball valve (item 10).
2. Screw on the locking ring (metal) (item 13), and tighten with the hook wrench.
3. Ensure that the coupling nut (black) (item 14) is opened only by a ½ turn.
4. Position the setting collar (item 15) at the desired immersion depth, and secure with
an Allen key.
5. Open the ball valve (item 9).
6. Insert the immersion tube as far as the stop on the setting collar (item 15).
7. Tighten the coupling nut (black) (item 14) using the hook wrench.
8. Secure the coupling nut (black) by an additional 1/8 turn (45°, corresponds to 10 to
15 Nm (7 to 11 lbf ft)).

4.3 Post-installation check

1. After mounting, check all the connections to ensure they are secure and leak-tight.
2. Ensure that the hose of the (optional) rinse water connections cannot be removed
without force. This pipe is in open contact with the medium and must be secured
accordingly.
3. Check the hoses for damage.

18 Endress+Hauser
Cleanfit CPA450 Operation options

5 Operation options

5.1 Initial commissioning

Prior to commissioning, ensure that:
• all seals are correctly seated (on the assembly and on the process connection)
• the sensor is correctly installed and connected
• the water connection at the rinse connections is correct (if present).

LWARNING
Risk of injury from high pressure, high temperature or chemical hazards if process
medium escapes.
‣ Wear protective gloves, protective goggles and protective clothing.
‣ Mount the assembly only if vessels or pipes are empty and unpressurized.
‣ Before subjecting the assembly to the process pressure, verify that all connections are
sealed.

5.2 Operating elements

1 Setting collar for setting the immersion depth
12
2 Bore hole for hook wrench
3 Rinse connection G¼ (316L) NPT ¼" (Alloy C22 or
titanium)
4 Service chamber
11 1 5 Safety kit
10 6 Sensor holder with protection guard
2
9 7 Immersion tube
8 Lever for opening/closing the ball valve
8 3
4 9 Locking ring (metal)
10 Coupling nut (black)
11 Allen screw M5
12 Cable protector

A0010207

 10 Operating elements

The following operating options are available:

• Setting collar (item 1)
For setting the desired immersion depth of the assembly. Alternatively, the safety kit
can be used.
• Coupling nut (black) (item 10).
For locking the assembly in the desired position.
• Locking ring (metal) (item 9)
For securing the assembly on the ball valve.

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Operation options Cleanfit CPA450

• Lever (item 8)
For opening or closing the ball valve.
• Immersion tube (item 7)
The desired orientation of the sensor is configured by turning the immersion tube.
• Stop/sensor holder (item 6)
When moving the assembly to the service position, pull the immersion tube out as far as
this stop.

5.3 Operating the assembly

NOTICE
Injuries due to the presence of process medium in the service chamber
‣ Clean the service chamber and drain off medium.
While it is moving, the process pressure must not exceed 4 bar (58 psi). If the
assembly is secured by means of the safety kit, the pressure may be increased.

Moving from the service position to the measuring position

1. Open the coupling nut (black) using the hook wrench.
2. Open the ball valve.
3. Push the immersion tube pipe in the direction of the process as far as the stop.
4. Secure the coupling nut (black) on the immersion tube until it is hand-tight. To do so,
use the hook wrench and secure the coupling nut (black) by an additional 1/8 turn
(45°, corresponds to 10 to 15 Nm (7 to 11 lbf ft)).
 The immersion tube cannot accidentally return to the service position.

When using the safety kit, screw the coupling nut (black) onto the immersion tube
until it is hand-tight.

Moving from the measuring position to the service position

LCAUTION
The immersion tube may move suddenly and cause injuries.
‣ Hold the immersion tube with one hand.
1. Use the hook wrench to carefully open the coupling nut (black) by ¼ to ½ turn.
2. Pull the immersion tube out as far as the stop (service position).
3. Close the ball valve.
 The lever is horizontal.

20 Endress+Hauser
Cleanfit CPA450 Operation options

5.3.1 Operating the safety kit (optional)

Locking operation
1. Carefully open the ball valve. Ensure that the coupling nut (black) is not tightened.
2. Push the handles towards the ball valve, turning them counterclockwise.
 The locking pin is locked.
3. Tighten the coupling nut (black) using the hook wrench.

Unlocking operation
1. Release the coupling nut (black) using the hook wrench.
2. Push the handles towards the ball valve, turning them clockwise.
 The locking pin is unlocked.
3. Move the assembly to the service position.
4. Close the ball valve.

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Maintenance Cleanfit CPA450

6 Maintenance
LWARNING
Risk of injury due to escaping medium, high pressure and high temperature.
‣ Before each maintenance task, ensure that the process pipe or vessel is unpressurized,
empty and rinsed.
‣ Move the assembly to the service position, and close the ball valve.

6.1 Cleaning the assembly

For stable and safe measurements:
‣ Clean the assembly and sensor regularly. The frequency and intensity of the cleaning
process depend on the medium.

All parts in contact with the medium, such as the sensor and the sensor guide, must be
cleaned regularly.
1. Remove the sensor in the reverse order to installation.
2. Remove light dirt and fouling with suitable cleaning solutions. (→  23
3. Remove heavy soiling using a soft brush and a suitable cleaning agent.
4. For very persistent dirt, soak the parts in a cleaning solution. Then clean the parts
with a brush.

A typical example of a cleaning interval would be 6 months in the case of drinking

water.
Apply grease to dry O-rings to ensure that the assembly is properly sealed,
particularly the sensor holder O-rings.

22 Endress+Hauser
Cleanfit CPA450 Maintenance

6.2 Cleaning agent

LWARNING
Organic solvents containing halogens
Limited evidence of carcinogenicity! Dangerous for the environment with long-term
effects!
‣ Do not use organic solvents that contain halogens.
LWARNING
Thiocarbamide
Harmful if swallowed! Limited evidence of carcinogenicity! Possible risk of harm to the
unborn child! Dangerous for the environment with long-term effects!
‣ Wear protective goggles, protective gloves and appropriate protective clothing.
‣ Avoid all contact with the eyes, mouth and skin.
‣ Avoid discharge into the environment.
The most common types of soiling and the cleaning agents used in each case are shown in
the following table.
Pay attention to the material compatibility of the materials to be cleaned.

Type of fouling Cleaning agent

Greases and oils Hot water or tempered (alkaline) agents containing
surfactants or water-soluble organic solvents (e. g.
ethanol)
Limescale deposits, metal Approx. 3% hydrochloric acid
hydroxide buildup, lyophobic
biological buildup
Sulfide deposits Mixture of 3% hydrochloric acid and thiocarbamide
(commercially available)
Protein buildup Mixture of 3% hydrochloric acid and pepsin
(commercially available)
Fibers, suspended substances Pressurized water, possibly surface-active agents
Light biological buildup Pressurized water

‣ Choose a cleaning agent to suit the degree and type of soiling.

Endress+Hauser 23
Maintenance Cleanfit CPA450

6.3 Replacing seals

LWARNING
Risk of medium escaping!
‣ Seals must be replaced only by authorized, specialized personnel.
LCAUTION
Risk of injury due to residual medium and elevated temperatures
‣ When handling parts that are in contact with the medium, protect against residual
medium and elevated temperatures.
‣ Wear protective goggles and safety gloves.
• Keep the sealing surfaces of the assembly free from dirt.
• Remove caking and buildup from time to time.
The following seals can be replaced:
• 2 O-rings of sensor holder
• 1 O-ring + 1 thrust collar of sensor
• 3 O-rings of flanged sleeve (version from 02/11)
• 2 O-rings of flanged sleeve (version up to 01/11)
• 1 flat seal of service chamber (only with flange connection)
To lubricate the O-rings, grease (e.g. Klüber Syntheso Glep 1 or Paraliq GTE 703
silicon grease) and the appropriate tool (→  13) are required.

6.3.1 Procedure for replacing seals

Removing the assembly

‣ Disconnect the assembly from the process.
For versions without a ball valve:
1. Switch off the process.
2. Move the assembly to the service position.
3. Drain the pipeline or the vessel.
4. Open the locking ring (metal) using the hook wrench.
5. Remove the assembly from the process connection (welding socket or flange).

For versions with a ball valve:

1. Move the assembly to the service position.
2. Close the ball valve.
3. Open the locking ring (metal) using the hook wrench.
4. Remove the assembly from the ball valve and the adapter.

Ordering information for O-ring kits →  28

24 Endress+Hauser
Cleanfit CPA450 Maintenance

Replacing the O-rings on the sensor and sensor holder

3
4

1
1

A0010204

1. Remove the cable protector at the top end of the assembly.

2. Unscrew the sensor holder from the assembly.
3. Unscrew the sensor from the sensor holder.
4. Lightly lubricate the O-rings.
5. Replace the O-ring (item 4, 10.69 x 3.53) and the thrust collar (item 3) on the
sensor.
6. Replace the inner O-ring (item 1, 10.69 x 3.53) and the outer O-ring
(item 2, 18.72 x 2.62) of the sensor holder.
7. Screw the sensor back into the holder.

Replacing the seals on the flanged sleeve

2
3

A0010205

1. Lightly lubricate the O-rings.

2. Slide the flanged sleeve including the locking ring (item 1) off the immersion tube.
3. Replace the inner O-ring (item 2, 24.99 x 3.53) and the outer O-ring
(item 3, 32.92 x 3.53).
4. Slide the flanged sleeve with the locking ring (metal) back onto the immersion tube.

Endress+Hauser 25
Maintenance Cleanfit CPA450

Replacing the flat seal of the adapter for flange connections (optional)

A0010206

1. Lightly lubricate the seal.

2. Release the screws between the flange and ball valve (item 1).
3. Remove the flange with the adapter from the ball valve, and replace the seal
(item 2, 59 x 50 x 2).
4. Screw the flange with adapter back onto the ball valve, and tighten all of the screws.

Assembling the assembly

1. Screw the sensor holder back onto the immersion tube.
2. Attach the cable protector.
3. Place the assembly back onto the adapter, and tighten the locking ring (metal) using
the hook wrench.
4. For assemblies with a ball valve, open the ball valve.
5. Move the assembly to the measuring position.
6. Check the assembly for leaks.

26 Endress+Hauser
Cleanfit CPA450 Repair

7 Repair
LWARNING
Danger resulting from improper repair!
‣ Any damage to the assembly that compromises pressure safety must be repaired only
by authorized and qualified personnel.
‣ Following each repair and maintenance task, check the assembly for leaks using
appropriate procedures. Following this, the assembly must again comply with the
specifications in the technical data.
‣ Replace all other damaged components immediately.

Endress+Hauser 27
Repair Cleanfit CPA450

7.1 Spare parts

7 2

15

14 9
11 3

11 4

12
10

13

A0037952

 11 Spare parts

Item No. Description and contents Order number of spare parts

kit

Seal set, EPDM 50090489

Seal set, FPM, Viton 50090490

28 Endress+Hauser
Cleanfit CPA450 Repair

Item No. Description and contents Order number of spare parts

kit

Seal set, FFKM, Kalrez 71028925

1 Pressure screw / nozzle 51501523

Immersion tube 100 mm, 316L, cable gland; old version up to 71069820
01/11

Immersion tube, 250 mm, 316L, cable gland; old version up to 51501521
01/11

Immersion tube, 700 mm, 316L, cable gland; old version up to 51501522
01/11

Immersion tube, 100 mm, 316L, with stop, without handle; 71128830
version from 02/11

Immersion tube, 250 mm, 316L, with stop, without handle; 71128831
version from 02/11

Immersion tube, 700 mm, 316L, with stop, without handle; 71128832
version from 02/11

2 Immersion tube, 100 mm, Alloy C22, with stop, without handle; 71128833
version from 02/11

Immersion tube, 250 mm, Alloy C22, with stop, without handle; 71128834
version from 02/11

Immersion tube, 700 mm, Alloy C22, with stop, without handle; 71128836
version from 02/11

Immersion tube, 100 mm, titanium, with stop, without handle; 71128837
version from 02/11

Immersion tube, 250 mm, titanium, with stop, without handle; 71128838
version from 02/11

Immersion tube, 700 mm, titanium, with stop, without handle; 71128839
version from 02/11

Kit CPA450, handle with thread 316L 71244830

3 PAL mounting kit 51517802

4 Cable connector

5 Sensor (not included in scope of delivery)

Sensor holder with EPDM O-rings; version from 01/2005 51517804

6 Sensor holder with Viton O-rings; version from 01/2005 51517805

Sensor holder with Kalrez O-rings; version from 01/2005 71028949

7 Setting collar, clamping ring, coupling nut (black) 51501535

Flanged sleeve, locking ring, stainless steel 316L; EPDM O-rings 51501536

Flanged sleeve, locking ring, stainless steel 316L; Viton O-rings 51501537

Flanged sleeve, locking ring, stainless steel 316L; Kalrez O-rings 71028947
8
Flanged sleeve, locking ring, Alloy C22; Kalrez O-rings; version 71128841
from 02/2011

Flanged sleeve, locking ring, titanium ; Kalrez O-rings; version 71128842

from 02/2011

Adapter with 3 x rinse connection G 1¼, connection G 1¼ 51501538

For assembly version:
• CPA450-xBxxx
• CPA450-xFxxx
9 • CPA450-xGxxx

Adapter with 3 x rinse connection G 1¼, connection NPT 1¼" 51501539

For assembly version:
• CPA450-xCxxx
• CPA450-xHxxx

Endress+Hauser 29
Repair Cleanfit CPA450

Item No. Description and contents Order number of spare parts

kit

Adapter with 3 x rinse connection G 1¼, EPDM, connection for 51501546

flange
For assembly version:
• CPA450-xDxxx
• CPA450-xExxx
• CPA450-xIxxx
• CPA450-xKxxx

Adapter with 3 x rinse connection G 1¼, Viton, connection for 51501547

flange
For assembly version:
10 • CPA450-xDxxx
• CPA450-xExxx
• CPA450-xIxxx
• CPA450-xKxxx

Adapter with 3 x rinse connection G 1¼, FFKM/Kalrez, 71028946

connection for flange
For assembly version:
• CPA450-xDxxx
• CPA450-xExxx
• CPA450-xIxxx
• CPA450-xKxxx

11 Locking screws G ¼ stainless steel 1.4404 (AISI 316L) adapter 51501540

(except for assembly version CPA450-xAxxx)

Ball valve G 1¼, stainless steel 1.4408 (AISI 316L) 51501542

For assembly version:
CPA450-xGxxx
12
Ball valve NPT 1¼", stainless steel 1.4408 (AISI CF-8M) 51501543
For assembly version:
CPA450-xHxxx

Ball valve DN32 flange 51501548

For assembly version:
CPA450-xIxxx
13
Ball valve ANSI 1¼" flange 51501549
For assembly version:
CPA450-xKxxx

Flange DN32 51501544

For assembly version:
• CPA450-xDxxx
• CPA450-xIxxx
14
Flange ANSI 1¼" 51501545
For assembly version:
• CPA450-xExxx
• CPA450-xKxxx

15 Safety kit 71098681

30 Endress+Hauser
Cleanfit CPA450 Repair

7.2 Return
The product must be returned if repairs or a factory calibration are required, or if the
wrong product was ordered or delivered. As an ISO-certified company and also due to legal
regulations, Endress+Hauser is obliged to follow certain procedures when handling any
returned products that have been in contact with medium.

To ensure the swift, safe and professional return of the device:

‣ Refer to the website www.endress.com/support/return-material for information on the
procedure and conditions for returning devices.

7.3 Disposal
The device contains electronic components. The product must be disposed of as electronic
waste.

‣ Observe the local regulations.

Endress+Hauser 31
Accessories Cleanfit CPA450

8 Accessories
The following are the most important accessories available at the time this documentation
was issued.
‣ For accessories not listed here, please contact your Service or Sales Center.

8.1 Accessory kits

Hose nozzles for rinse connections G ¼, DN 12
• Stainless steel 1.4404 (AISI 316 L) x 2
• Order number: 51502808
Hose nozzles for rinse connections G ¼, DN 12
• PVDF (2 x)
• Order number: 50090491
Manometer
• Mount in rinse connection to monitor process pressure
• 0 - 16 bar (0 to 232 psi); G¼
• Order number: 71082362
Drain ball valve
• for draining residual medium; G¼; stainless steel 1.4408 (AISI CF-8M)
• Order number: 71083041
Hook wrench DIN 1810 flat face
• D 58 - 68 mm
• Order number: 50090687

8.2 Welding socket

Welding socket G 1¼ straight
• for process connection F
• Dimensions: length 50 mm (1.97 in), ⌀ 42.6 mm (1.68 in)
• Material: stainless steel 1.4571 (AISI 316 Ti)
• Order number: 51502284

8.3 Safety kit

• Mechanical device for securing the measuring position
• For applications in dusty or sooty environments
• For applications involving vibrations or pressure surges
• Order number: 71098681

32 Endress+Hauser
Cleanfit CPA450 Accessories

8.4 Sensors

8.4.1 Glass electrodes, analog and digital with Memosens

technology
When ordering sensors, please note that only electrode versions with a shaft length of
120 mm (4.72") and a diameter of 12 mm (0.47") are suitable for assembly CPA450.
The most commonly used sensors are listed as follows.
Orbisint CPS11D / CPS11
• pH sensor for process technology
• With dirt-repellent PTFE diaphragm
• Product Configurator on the product page: www.endress.com/cps11dor
www.endress.com/cps11
Technical Information TI00028C

Orbisint CPS12D / CPS12

• ORP sensor for process technology
• Product Configurator on the product page: www.endress.com/cps12d or
www.endress.com/cps12
Technical Information TI00367C

Ceragel CPS71D / CPS71

• pH electrode with reference system including ion trap
• Product Configurator on the product page: www.endress.com/cps71d or
www.endress.com/cps71
Technical Information TI00245C

Ceragel CPS72D / CPS72

• ORP electrode with reference system including ion trap
• Product Configurator on the product page: www.endress.com/cps72d or
www.endress.com/cps72
Technical Information TI00374C

Orbipore CPS91D / CPS91

• pH electrode with open aperture for media with high dirt load
• Product Configurator on the product page: www.endress.com/cps91d or
www.endress.com/cps91
Technical Information TI00375C

8.4.2 ISFET sensors for CPA450

Memosens CPS77D
• Sterilizable and autoclavable ISFET sensor for pH measurement
• Product Configurator on the product page: www.endress.com/cps77d
Technical Information TI01396

Memosens CPS97D
• ISFET sensor for pH measurement with long-term stability in media with high dirt loads
• Product Configurator on the product page: www.endress.com/cps97d
Technical Information TI01405C

Endress+Hauser 33
Accessories Cleanfit CPA450

8.4.3 Oxygen sensors

Oxymax COS22D
• Sterilizable sensor for dissolved oxygen
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cos22d
Technical Information TI00446C

Memosens COS81D
• Sterilizable, optical sensor for dissolved oxygen
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cos81d
Technical Information TI01201C

8.5 Connection accessories

CPK1
For pH/ORP sensors with GSA plug-in head
Ordering information is available from your sales office or at www.endress.com.

Measuring cable CPK9

• Terminated measuring cable for connecting analog sensors with TOP68 plug-in head
• Selection in accordance with product structure
• Product Configurator on the product page: www.endress.com/cpk9
Technical Information TI00118C

Measuring cable CPK12

• Terminated measuring cable for connecting analog ISFET sensors with TOP68 plug-in
head
• Selection in accordance with product structure
• Ordering information: Endress+Hauser sales office or www.endress.com
Memosens data cable CYK10
• For digital sensors with Memosens technology
• Product Configurator on the product page: www.endress.com/cyk10
Technical Information TI00118C

Memosens data cable CYK11

• Extension cable for digital sensors with Memosens protocol
• Product Configurator on the product page: www.endress.com/cyk11
Technical Information TI00118C

Measuring cable CYK71

• Unterminated cable for connecting analog sensors and for extending sensor cables
• Sold by the meter, order numbers:
• Non-Ex version, black: 50085333
• Ex-version, blue: 50085673
Measuring cable CYK81
• Unterminated cable for extending sensor cables (e.g. Memosens, CUS31/CUS41)
• 2 x 2 cores, twisted with shielding and PVC sheath (2 x 2 x 0.5 mm2 + shielding)
• Sold by meter, Order No.: 51502543
Junction box, cable/cable
• Material: aluminum, painted
• Cable extension: Memosens sensors, Liquiline
• Order number: 71145499

34 Endress+Hauser
Cleanfit CPA450 Accessories

Junction box, M12 socket/cable

• Material: aluminum, painted
• Cable extension: Memosens sensors, Liquiline
• Order number: 71145498
VBA
• Junction box for cable extension
• 10 terminal strips
• Cable entries: 2 x Pg 13.5, 2 x Pg 16
• Material: polycarbonate
• Degree of protection: IP 65
• Order number: 50005276

Endress+Hauser 35
Technical data Cleanfit CPA450

9 Technical data

9.1 Environment

Ambient temperature 0 to 80 °C (32 to 176 °F)

Storage temperature 0 to 80 °C (32 to 176 °F)

9.2 Process

Process pressure max. 12 bar at 100 °C (175 psi at 212 °F)

At pressures above 4 bar (58 psi) the use of a safety kit is strongly recommended.

Process temperature -15 to 130 °C (5 to 266 °F)

Pressure/temperature
p [psi] p [bar]
ratings
A
174 12
145 10
116 8
87 6 B
58 4
29 2

130 T [°C]
-15 0 20 40 60 80 100 120 140
266 T [°F]
5 32 68 104 140 176 212 248 284
A0038118-EN

 12 Pressure/temperature ratings
A Maximum process pressure (static), only for fully installed assembly
B Maximum pressure for moving the assembly (functional)

Observe the maximum permitted process temperature and process pressure of the
sensor.

36 Endress+Hauser
Cleanfit CPA450 Technical data

9.3 Mechanical construction

Design, dimensions See →  10

Weight Depends on version:

Without ball valve: 2 kg (4.41 lbs)
With threaded ball valve: 5 kg (11 lbs)
With flanged ball valve: 10 kg (22.1 lbs)

Materials In contact with medium

Immersion tube: stainless steel 1.4404 (AISI 316 L), Alloy C22, titanium
3.7035
O-rings: EPDM / Viton / Kalrez
Ball valve: stainless steel 1.4404 or 1.4408 (AISI 316 L or CF-8M)
Ball valve seals: PTFE

Not in contact with medium

Screws: stainless steel 1.4401 (AISI 316)
Coupling nut (black): PA66GF
Clamping ring: PEEK
Handle: PVC
Cable protector: thermoplastic elastomer (TPE)

Rinse connection nozzles For material 316L: 3xG¼

For titanium or Alloy C22: 3 x NPT ¼"

Endress+Hauser 37
Index Cleanfit CPA450

Index
A Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Rinse water connection . . . . . . . . . . . . . . . . . . . . . . . 16
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Welding socket . . . . . . . . . . . . . . . . . . . . . . . . . . 32 S
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cleaning agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning the assembly . . . . . . . . . . . . . . . . . . . . . . . . 22 Suitable sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connection Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rinse water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
T
D Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 U
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
E
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 W
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
I
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 13
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . 10

M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 37
Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . 11

N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

O
O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

P
Post-installation check . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure surges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Process pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . 7

R
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Replacement
Damaged parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

38 Endress+Hauser
*71500202*
71500202

www.addresses.endress.com