1TGC901025M0201 - MNS Motor Management

Protect IT – MNS Motor Management INSUM
MCU Parameter Description

Version 2.1
ABB
®
INSUM
Software revision 2.1
®
INSUM
Software Version 2.1
1
1TGC 901025 M0201 Edition December 2001
®
INSUM
NOTICE
The information in this document is subject to change without notice and should not be con-
strued as a commitment by ABB Schaltanlagentechnik GmbH. ABB Schaltanlagentechnik
GmbH assumes no responsibility for any errors that may appear in this document.
In no event shall ABB Schaltanlagentechnik GmbH be liable for direct, indirect, special, inci-
dental, or consequential damages of any nature or kind arising from the use of this document,
nor shall ABB Schaltanlagentechnik GmbH be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without ABB Schaltanla-
gentechnik GmbH’s written permission, and the contents thereof must not be imparted to a
third party nor be used for any unauthorized purpose. Permission to translate the document
shall be obtained from ABB Schaltanlagentechnik GmbH. The translated document shall be
sent to ABB Schaltanlagentechnik GmbH together with the confirmation that the content of the
document is the same.
The software described in this document is furnished under a license and may be used, cop-
ied, or disclosed only in accordance with the terms of such license.
 2001 ABB Schaltanlagentechnik GmbH, Germany
TRADEMARKS
MNS and INSUM are registered trademarks of ABB Schaltanlagentechnik GmbH
Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation.
Echelon, LON, LONWORKS, LonTalk, Neuron are trademarks of Echelon Corporation regis-
tered in U.S. and other countries.
Reference document 1SCA022641R4170A ABB Control Oy Finland
2
INSUM
1 Introduction .....................................................................................................................6
1.1 Objective .................................................................................................................6
1.2 Related documentation............................................................................................6
2 Document Overview ........................................................................................................7
2.1 General ...................................................................................................................7
2.2 Parameter groups....................................................................................................7
3 Starter configuration .......................................................................................................8
3.1 Starter Identifier.......................................................................................................8
3.2 Starter Type (MCU1) ...............................................................................................8
3.3 Starter Type (MCU2) ............................................................................................. 10
3.4 Number of Phases................................................................................................. 12
3.5 External CT Installed ............................................................................................. 12
3.6 External CT1 Primary ............................................................................................ 13
3.7 External CT2 Primary ............................................................................................ 13
3.8 External CT Secondary.......................................................................................... 14
3.9 Latched Contactor ................................................................................................. 14
3.10 Torque Sensor....................................................................................................... 14
3.11 Feedback Supervision ........................................................................................... 15
3.12 Feedback Delay .................................................................................................... 15
3.13 Feedback Reset Mode........................................................................................... 16
3.14 Em-Stop Reset Mode ............................................................................................ 16
3.15 MCB Reset Mode .................................................................................................. 16
3.16 External Trip Reset Mode ...................................................................................... 17
4 Motor data...................................................................................................................... 18
4.1 Motor Identifier 1 ................................................................................................... 18
4.2 Motor Identifier 2 ................................................................................................... 18
4.3 Nominal current ..................................................................................................... 19
4.4 Nominal Current N2............................................................................................... 19
4.5 Startup I Ratio ....................................................................................................... 20
4.6 Startup I Ratio N2 .................................................................................................. 20
4.7 Motor Startup Time................................................................................................ 21
4.8 Motor Startup Time N2 .......................................................................................... 22
4.9 Autotrafo Start Time .............................................................................................. 22
4.10 S/D Changeover Basis .......................................................................................... 22
4.11 S/D Changeover Level........................................................................................... 23
4.12 Softstart Ramp Time.............................................................................................. 23
4.13 Softstop Ramp Time.............................................................................................. 24
4.14 Motor Ambient Temperature .................................................................................. 24
4.15 Failsafe Status....................................................................................................... 25
5 Thermal Overload Protection (TOL) ............................................................................. 26
5.1 Function Enable, Disable....................................................................................... 27
5.2 Thermal Model ...................................................................................................... 28
5.3 Trip Class (t6)........................................................................................................ 28
5.4 Trip Class (t6) N2 .................................................................................................. 31
5.5 Trip Class (te)........................................................................................................ 31
5.6 Trip Class (te) N2 .................................................................................................. 32
5.7 Ia/In Ratio.............................................................................................................. 33
5.8 Ia/In Ratio N2 ........................................................................................................ 33
5.9 Cool Down Time Factor ......................................................................................... 33
5.10 TOL Alarm Level ................................................................................................... 34
5.11 Trip Reset Mode .................................................................................................... 34
5.12 TOL Bypass Command ......................................................................................... 35
6 Stall Protection ..............................................................................................................36
6.2 Alarm Level ........................................................................................................... 37
6.3 Trip Level .............................................................................................................. 37
6.4 Trip Delay.............................................................................................................. 37
6.5 Trip Reset Mode .................................................................................................... 38
3
INSUM
7 Rotation Monitor ........................................................................................................... 39

7.1 Function Enable, Disable ...................................................................................... 39
7.2 Trip Delay ............................................................................................................. 40
7.3 Trip Reset Mode ................................................................................................... 40
8 Phase Loss Protection ................................................................................................. 41
8.2 Alarm Level........................................................................................................... 42
8.3 Trip Level.............................................................................................................. 42
8.4 Trip Delay ............................................................................................................. 43
8.5 Trip Reset Mode ................................................................................................... 43
9 Unbalance Protection ................................................................................................... 44
9.2 Alarm Level........................................................................................................... 45
9.3 Trip Level.............................................................................................................. 45
9.4 Trip Delay ............................................................................................................. 45
9.5 Trip Reset Mode ................................................................................................... 46
10 Underload Protection ................................................................................................... 47
10.2 Alarm Level........................................................................................................... 48
10.3 Trip Level.............................................................................................................. 48
10.4 Trip Delay ............................................................................................................. 48
10.5 Trip Reset Mode ................................................................................................... 49
11 Cosphi Underload Protection....................................................................................... 50
11.2 Alarm Level........................................................................................................... 51
11.3 Trip Level.............................................................................................................. 51
11.4 Trip Delay ............................................................................................................. 52
11.5 Trip Reset Mode ................................................................................................... 52
12 No Load Protection....................................................................................................... 53
12.2 Alarm Level........................................................................................................... 54
12.3 Trip Level.............................................................................................................. 54
12.4 Trip Delay ............................................................................................................. 54
12.5 Trip Reset Mode ................................................................................................... 55
13 Earth Fault Protection................................................................................................... 56
13.2 Method.................................................................................................................. 57
13.3 Residual CT Primary............................................................................................. 58
13.4 Alarm Level........................................................................................................... 58
13.5 Trip Level.............................................................................................................. 59
13.6 Trip Delay ............................................................................................................. 59
13.7 Trip Reset Mode ................................................................................................... 59
14 Thermistor Protection................................................................................................... 60
14.1 Temperature Protection Enable, Disable............................................................... 61
14.2 Loop Supervision Enable, Disable......................................................................... 61
14.3 Cable Compensation ............................................................................................ 62
14.4 Alarm Level........................................................................................................... 63
14.5 Short Circuit Trip Level.......................................................................................... 63
14.6 Temperature Protection Trip Reset Mode ............................................................. 64
14.7 Loop Supervision Trip Reset Mode ....................................................................... 64
15 Undervoltage Protection .............................................................................................. 65
15.2 External VT Installed............................................................................................. 66
15.3 External VT Primary.............................................................................................. 67
15.4 External VT Secondary ......................................................................................... 67
15.5 Nominal Voltage ................................................................................................... 67
15.6 Alarm Level........................................................................................................... 68
15.7 Trip Level.............................................................................................................. 68
15.8 Trip Delay ............................................................................................................. 68
15.9 Reset Voltage Level.............................................................................................. 69
4
INSUM
15.10 Max. Autoreclose Time .......................................................................................... 69

15.11 Maximum Power Down Time ................................................................................. 69
15.12 Staggered Start Time ............................................................................................ 70
15.13 Trip Reset Mode .................................................................................................... 70
16 Start Limitation Protection............................................................................................ 71
16.2 Time Interval.......................................................................................................... 72
16.3 Number of Starts ................................................................................................... 72
16.4 Trip Reset Mode .................................................................................................... 73
17 Start Interlock Protection.............................................................................................. 74
17.2 Interlock Time........................................................................................................ 74
17.3 Trip Reset Mode .................................................................................................... 75
18 Maintenance Functions................................................................................................. 76
18.1 Preset Hours Run .................................................................................................. 76
18.2 Motor Hours Run Alarm ......................................................................................... 76
18.3 Preset CCa Cycles ................................................................................................ 77
18.4 CCa Cycles Alarm Level........................................................................................ 77
18.5 Preset CCb Cycles ................................................................................................ 77
18.6 CCb Cycles Alarm Level........................................................................................ 78
18.7 Preset CCc Cycles ................................................................................................ 78
18.8 CCc Cycles Alarm Level ........................................................................................ 78
19 Control Access .............................................................................................................. 79
19.1 Function Enable /Disable....................................................................................... 79
19.2 SU Lifelist Timeout ................................................................................................ 80
19.3 Station Priority ....................................................................................................... 80
20 System ........................................................................................................................... 80
20.1 Failsafe Timeout.................................................................................................... 81
20.2 Status Heartbeat ................................................................................................... 81
20.3 NV Heartbeat Base................................................................................................ 82
20.4 I Report Deadband ................................................................................................ 83
21 Device Data .................................................................................................................... 84
21.1 Software ID ........................................................................................................... 84
21.2 Parameter file version............................................................................................ 84
21.3 Start inhibit level .................................................................................................... 84
21.4 Current unit (CU) ................................................................................................... 84
21.5 Voltage unit (VU) ................................................................................................... 84
21.6 TOL trip reset count............................................................................................... 84
21.7 TOL bypass counter .............................................................................................. 84
21.8 Diagnostics............................................................................................................ 84
22 I/O Configuration ........................................................................................................... 85
23 General purpose I/O ...................................................................................................... 86
23.1 GpO1 ON Value .................................................................................................... 86
23.2 Gp O1 OFF Value.................................................................................................. 86
23.3 GpO2 ON Value .................................................................................................... 87
23.4 GpO2 OFF Value .................................................................................................. 87
23.5 GpI1 ON Value ...................................................................................................... 87
23.6 GpI1 OFF Value .................................................................................................... 87
23.7 GpI2 ON Value ...................................................................................................... 88
23.8 GpI2 OFF Value .................................................................................................... 88
Appendix A. MCU trip curves.............................................................................................. 89
Appendix B. PTC cable compensation tables.................................................................... 98
Appendix C. Terms and Abbreviations ............................................................................ 104
5
INSUM®
Notes: 1 Introduction
1.1 Objective
The objective of this document is to provide a detailed parameter description of the INSUM field unit-Motor
Control Unit (MCU).
Each chapter consists of

- a brief explanation of the function,
- the parameter description along with the range and the default value (factory setting)
- the related parameters
- availability of this parameter for MCU1 and MCU2
Wherever necessary further explanations and examples are given for user’s reference.
1.2 Related documentation
1TGC 901007 C0201 INSUM Technical Information

1TGC 901020 M0201 INSUM MCU Users Guide
1TGC 901033 M0201 INSUM MMI Operating Instruction
1TGC 901041 M0201 INSUM Modbus Gateway Manual
1TGC 901051 M0201 INSUM Profibus Gateway Manual
1TGC 901070 M0201 INSUM Control Access Guide
1TGC 901071 M0201 INSUM Failsafe Guide
1TGC 901072 M0201 INSUM Dual Redundancy Guide
1TGC 901073 M0201 INSUM Network Management Guide
6 )**
INSUM®
Notes: 2 Document Overview

2.1 General
The parameterisation of MCU can be performed by using a configuration or paramerization tool (e.g.
INSUM MMI or INSUM Operator Station). The motor related parameters and the protection function are to
be set based on the motor manufacturer’s data sheet. Other parameters of Motor Control Unit are to be
carefully selected based on the process and the system requirements.
While changing any parameter, the related parameters that are affected should be noticed by the user and
shall be edited if necessary.
Parameter description describes the possible range of values for parameters.
2.2 Parameter groups
The parameterisation in the MCU is mainly

classified into following functions
Starter Configuration
Motor Data
TOL Protection
Stall Protection
Rotation Monitor
Phase Loss Protection
Unbalance Protection
Underload Protection
Cosphi Underload Protection
Noload Protection
Earthfault Protection
Thermistor Protection
Undervoltage Protection
Start Limitation
Start Interlock
Maintenance
Control Access
System
Device Data
I/O Configuration
General Purpose I/O
These functions are further subdivided into parameters, which need to be set individually. The above func-
tions and its related parameters are covered in each of the subsequent chapters.
)** 7
INSUM®
Notes: 3 Starter configuration

Starter configuration function consists of parameters which reflects the configuration of motor feeder. For
example the ratings for external current transformers and contactor feedback supervision are included.
Parameters involved with the starter configuration function are as below:
Function Starter configuration

Available parameters Starter Identifier
Starter Type
Number Of Phases
External CT Installed
External CT1 Primary
External CT2 Primary
External CT Secondary
Latched Contactor (NR-DOL, REV-DOL)
Torque Sensor (Actuator)
Feedback Supervision
Feedback Delay
Feedback Reset Mode
Em-Stop Reset Mode
MCB Trip Reset Mode
External Trip Reset Mode
3.1 Starter Identifier

MMI text Starter identifier
Related MCU 1 and 2
Range SPACE ! " # $ % & ' ( ) * + , - . / 0… 9 : ; < = > ? @ A…Z [ \ ] ^ _ ' a…z { | } ∼
Default setting MCC LOCATION
Related parameter ---
Description see hereunder
The user can give a name for each motor starter (MCU) to simplify addressing and handling. A maximum of
21 characters (ASCII) can be assigned.
3.2 Starter Type (MCU1)

MMI text Starter type
Related MCU 1
Range NR-DOL, REV-DOL, NR-DOL/RCU
Default setting NR-DOL
Related parameters Starter configuration / Feedback supervision
Motor data / Failsafe status
Motor grouping / Group start direction
Maintenance / Preset CCx cycles
Maintenance / CCx cycles alarm level
MCU supports different kinds of motor connections. This parameter need to be set according to type of
control desired for the motor and related starter module equipment.
NR-DOL: Non Reversing Direct On Line.

NR - Non Reversing means that the motor only runs in one direction.
8 )**
INSUM®
REV-DOL: Reversing Direct On Line.

Notes: REV- Reversing means that the motor can run in both directions (clockwise CW, counter clockwise CCW).
NR-DOL-RCU: Non Reversing Direct On Line (remote control of the contactor, bypassing the MCU).
Note! The internal relays CCa and CCb are electrically interlocked.
Following are the starter types explained in detail:
NR-DOL:
NR-DOL is non-reversing direct on line starters.
In "Local" mode, the motor starts and stops when the respective I/O is activated (X13:12 for start and
X13:14 for stop).
In "Remote" mode, the motor starts and stops when the respective command (telegram) is sent via the
fieldbus.
When a “Start” command is given, the internal relay CCa remains closed until a stop command is given.
The internal relay CCb has no function here.
With Latched contactor parameter "Yes", the “Start” command closes the internal relay CCa for 1 sec.
Similarly, the internal relay CCc closes for 1sec with a stop command. The type of power contactor in the
motor circuits can be either normal or mechanically latched. This starter type along with Latched contactor
parameter "Yes" can be used for solenoid starters.
REV-DOL:
REV-DOL is reversing direct on line starters. The motor can be run both directions (clockwise and counter
clockwise) and can be stopped.
In Local mode, the motor starts CW/CCW when the respective I/O is activated (X13:12 for CW and X13:13
for CCW). The motor stops when the Stop I/O is activated (X13:14).
In remote mode, the motor starts CW/CCW or stop when the respective command is given via the fieldbus.
When “Start CW” command is given, the internal relay CCa remains closed until the stop command is
given. The direction of the motor can be changed only after a stop. Similarly, when CCW start command is
given, the internal relay CCb remains closed until a stop command. The relay CCc has no function.
With Latched contactor parameter "Yes", the “Start CW” and “Start CCW” command closes the internal re-
lay CCa and CCb for 1sec respectively. The stop command will close relay CCc for 1 sec. The type of
power contactor in the motor circuits can be either normal or mechanically latched.
NR-DOL/RCU:
The “Start CW” command closes the internal relay CCa 1sec respectively. The stop command will close
relay CCc for 1 sec. The wiring of the self-auxiliary contact across the start command latches the contactor.
Removing the MCU from the starter will not prevent RCU operation depending however on the connection
(external relay and/or switch is used for start and stop). The stop pulse issued by the MCU will override the
RCU-switch start position.
)** 9
INSUM®
3.3 Starter Type (MCU2)

Notes:
MMI text Starter type
Related MCU 2
Range NR-DOL, REV-DOL, NR-DOL/RCU, REV-DOL/RCU,
NR-S/D, NR-2N, Actuator and Autotrafo
Default setting NR-DOL
Related parameters Maintenance / CCx Cycles Preset, Alarm level
Motor data / Failsafe status
Starter configuration / Torque sensor (Actuator)
Starter configuration / Feedback supervision
Motor grouping / Group start direction
Starter configuration / N2 parameters (NR-2N)
Starter configuration / External CT installed (NR-2N)
Starter configuration / S/D parameters (NR-S/D)
Starter configuration / Latched (NR-DOL, REV-DOL)
Starter configuration / Softstart/stop ramp time (NR-DOL, REV-DOL)
TOL protection / N2 parameters (NR-2N)
Description see herunder
The MCU2 supports more starter types than different kinds of motor connections. This parameter shall be
set according to the type of control desired for the motor. For more details refer to Starter type (MCU1).
• NR-DOL: Non Reversing, Direct On Line.

• REV-DOL: Reversing, Direct On Line.
• NR-DOL-RCU: Non Reversing, Direct On Line; remote control of the contactor, bypassing the MCU.
• REV-DOL/RCU: Reversing Direct On Line; remote control of the contactor, bypassing the MCU.
• NR-S/D: Reduced voltage starting in star and running of the motor in delta after meeting the transition
conditions.
• REV-S/D: Reversing reduced voltage starting in star and running of the motor in delta after meeting the
transition conditions.
• NR-2N: Non-reversible two speed motor.
• REV-2N: Reversible two speed motor.
• ACTUATOR: Reversing starters for applications like valves, dampers, actuators etc.
• Autotrafo: Non-reversible motor starter based on reduced voltage via auto-transformer.
Note! Reversing two speed (REV-2N) and reversing star-delta (REV-S/D) starters are not supported func-
tions by the software version 2.1.
Further details about the starter types are described in the MCU 2.1 Users Guide.
REV-DOL/RCU:
The “Start CW” and “Start CCW” command closes the internal relay CCa and CCb for 1sec respectively.
The stop command will close relay CCc for 1 sec. The wiring of the self-auxiliary contact across the start
command latches the contactor.
Removing the MCU from the starter will not prevent RCU operation depending however on the connection
(external relay and/or switch is used for start and stop). The stop pulse issued by the MCU will override the
RCU-switch start position.
Note! The internal relays CCa and CCb are electrically interlocked.
NR-S/D:
Star-delta starters are used mainly to restrict the starting current of a motor due to supply limitations. The
motor is started with the winding connected in star and transferred to delta after the "Motor startup time".
The starting at a lower voltage also reduces shocks on the motor coupling, belts and the gear mechanisms.
The starting current and the torque is reduced to 1/3 of the DOL value. However, it must be determined
whether the reduced motor torque is sufficient to accelerate the load over the whole speed range.
The star to delta changeover can be done based on either “Time” or “Current”. When the changeover is
based on “time”, the star to delta transition takes place after the parameterised Motor startup time.
10 )**
INSUM®
When the changeover is based on “current”, the star to delta transition takes place if the current is below
Notes: the parameterised value S/D changeover level for more than 1sec. The Motor startup time is used as the
timeout value.
The star to delta switchover is done with a transition time of maximum to ensure quenching of the arc in
star operation before it changes over to delta to prevent short-circuit.
The contactor “Feedback Supervision” function must be enabled during star-delta starter type.
During the contactor transitions, the MCU 2 waits until the previous sequence is successfully completed. In
case of any contactor failure the feedback supervision trip will open all the contactors.
NR-2N:
Two speed drives are used for applications requiring dual motor outputs. In case of two speed drives there
are separate commands for the two speeds. When started by command ‘speed1’ the contactor CCa is
closed and when started by command ‘speed2’ the contactor CCb is closed. The contactor CCc is used for
stopping the motor. Two speed starter can be implemented either as “Dahlander” or “separate winding”
starter. When “Dahlander” starter is implemented two contactor control outputs are used, thus one of the
two contactors for speed N2 can be left out by masking the alarm from contactor feedback.
Current measurement for two speed starter uses external current transformer with fixed transformation ra-
tio.
Actuators:
Actuator starters are reversing direct on line starters where the limit switch inputs are used to stop the mo-
tor from running further after reaching the respective end positions. When one of the limit switch inputs is
active, the motor can be started in another direction only.
In case of an actuator starter with torque sensor, the torque switch associated with the sensor is used to
stop the motor. The limit switch will inhibit the starting to the respective direction and indicate the respec-
tive stop position.
The “CFc/TORQUE” pin X13:20 or X14:9 is used as input for the torque sensor. If the torque sensor acti-
vates before the limit switch, the motor is tripped with a message ‘Torque trip’.
See truth table 1 and 2 for messages corresponding to I/O inputs:
Table 1. “Actuator” starter type without “Torque sensor”.
I/O Limit activated

Limit1 input 1 0
X13-18
Limit2 input 0 1
X13-19
Stop Stop
“Open” “Close”
Table 2. “Actuator” starter type with “Torque sensor”.
I/O Torque and limit activated Only torque activated

Limit1 input 1 0 0
X13-18
Limit2 input 0 1 0
X13-19
Torque input 1 1 1
X13-20
Stop Stop Trip
“Open” “Close” “Torque trip”
Autotrafo:
Auto-transformer is used in order to reduce motor start current during start condition. While reduced volt-
age limit the starting current also usable torque is limited significantly. This must be considered carefully
when designing starter based auto-transformer.
Autotrafo starter uses three contactor control outputs but can be implemented as variant using two ouputs,
as well.
)** 11
INSUM®
3.4 Number of Phases

Notes:
MMI text Number of phases
Related MCU 1 and 2
Range 1 phase / 3 phase
Default setting 3 phase
Related parameters Starter configuration / Starter type
Earth fault protection / Method
Phase loss protection / Function enable, disable
Unbalance protection / Function enable, disable
MCU can handle a single or three phase AC motor. Based on the number of phases of the motor, 1 or 3
can be selected. For single-phase motors, the motor current lead or the CT secondary lead (for > 63 A) is
passed through any of the phase window of the MCU internal current transformer. If Cosphi based meas-
urement or protection is required, the current input L1 shall be used. As an alternative, the current can be
led through all the current transformer openings.
The phase loss protection is deactivated in MCU for single-phase selection. Single phase application is
practicable with NR-DOL starter type.
Table 3. Functions not available for single phase applications.
Function MCU1 MCU2

Phase loss protection Function is disabled Function is disabled
Unbalance protection - Function is disabled
Earth fault protection (Calculated) - Function is disabled
3.5 External CT Installed

MMI text Ext.CT’s installed
Related MCU 1 and 2
Range No / 1 / 2
Default setting No
Related parameter Starter configuration / External CT secondary
Motor data / Nominal current
Motor data / Nominal current N2
Starter configuration / External CT1 primary
The internal current transformer of the MCU can handle currents up to 63 A without an external trans-
former. However, INSUM allows using one or two external current transformer to handle motor current
above 63 A to 6300A. While using external current transformers for Motor current > 63 A, this parameter is
set to “1” or “2” thus indicating the number of installed current transformers. Else, the External CT Primary
and the External CT Secondary parameters can not be set.
If External CT installed parameter is set to “No” inspite of an additional current transformer, the MCU will
assume a false current. Value “1” indicates for one installed CT and transformation ratio is automatically
calculated from External CT1 Primary and External CT Secondary values. For applications with two speed
motors there is support by choosing value “2”. This defines two separate external current transformers
used for different motor windings, i.e. low speed (N1) and high speed (N2) with two speed motors. The
number of external CTs are defined with the following rules.
12 )**
INSUM®
Parameter External CT installed value for one speed motor configuration

Notes: – is “0” when current in application <63 A
– is “1” when current in application >63 A.
Parameter External CT installed value for two speed configuration (NR-2N)

– is “0” when current is <63 A for both winding
– is “1” when current is <63 A for low and >63 A for high current winding
– is “2” when current is >63 A for both low and high current winding.
When two external CTs are selected there is an additional parameter External CT2 primary for the second
current measurement. This provides possibility for different configurations with two speed starters.
The external current transformer should be of protection class with a composite error of maximum 5% and
a saturation factor of at least 10. The secondary burden of the external CT shall be suitably selected based
on the length and cross section of the secondary cable, and the CT secondary current rating.
3.6 External CT1 Primary

MMI text Ext.CT1 primary
Related MCU 1 and 2
Range 10 (1) 6300 A
Default setting 150 A
Related parameters Starter configuration / External CT installed
Starter configuration / External CT secondary
While using an external current transformer for motor nominal current > 63 A, the nominal primary current
of the external current transformer is defined by this parameter.
Note! External current transformers are considered out of use if External CT Primary and External CT
Secondary parameters has the same value or either has a value zero. That is even when External CT In-
stalled is put to “Yes”.
3.7 External CT2 Primary

MMI text Ext.CT2 primary
Related MCU 1 and 2
Range 10 (1) 6300 A
Default setting 150 A
Starter configuration / External CT secondary
Motor data / Nominal current N2
To support different two speed motor or star delta starter implementations MCU have additional parameter
External CT2 primary for second external current transformer. Functionality of this parameter is according
to External CT1 primary parameter.
With two speed motor applications and external transformers there are following considerations required
between primary current settings.
- In case of one external current transformer, parameter External CT1 primary apply for high current
measurement.
- In case of two external current transformers parameter External CT1 primary is for low and “External CT2
primary” is for high current measurement.
)** 13
INSUM®
The other implementation, i.e. NR-S/D, using this parameter can utilize external current transformers, if en-
Notes: abled, always in configuration with two CT unit.
3.8 External CT Secondary

MMI text Ext.CT 1,2 secondary
Related MCU 1 and 2
Range 0.10 (0.01) 3.20 A or
2.0 (0.1) 63.0 A
Default setting 3A
While using an external current transformer for motor nominal current >63 A, the nominal secondary cur-
rent of the external current transformer is defined by this parameter.
For example: Motor rating 45 kW, In = 86A with an external current transformer 100/1.
Set External CT installed = 1,
Set External CT primary = 100A
Set External CT secondary = 1A
The range available in the MMI = 50…100 A
Set Nominal current = 86A
3.9 Latched Contactor

MMI text Latched contactor
Related MCU 2
Range Enabled / Disabled
Default setting Disabled
Related parameter Starter configuration/Starter type (NR-DOL, REV-DOL)
Latched contactor is an extension to DOL starter type and is used when pulses drive the contactors. The
start and stop is achieved by means of latching and unlatching of the contactor mechanically. The NR-DOL
starters make use of relay CCA and CCC to give the start and the stop commands respectively. The REV-
DOL starters make use of relay CCA, CCB and CCC for CW, CCW and Stop respectively. The length of
the pulse is 1-sec duration. Solenoid starters can be handled as single phase DOL with normal or latched
contactors.
3.10 Torque Sensor

MMI text Torque sensor
Related MCU 2
Range Yes / No
Default setting No
Related parameter Starter configuration / Starter type
14 )**
INSUM®
This parameter is used along with the actuator starter type. In case of an actuator starter with torque sen-
Notes: sor, the torque switch associated with the sensor is used to stop the motor. The limit switch will inhibit the
starting to the respective direction and indicate the respective stop position.
Pin “CFc/Torque” of the MCU2 is used for the torque sensor. If the torque sensor is activated before the
limit switch, the MCU will execute a ‘Torque trip’ message.
About functionality refer to Starter type-Actuator.
3.11 Feedback Supervision

MMI text Feedback supervision
Related MCU 1 and 2
Range Enabled / Disabled / Trip only / Alarm only
Default setting Enabled
Related parameter Starter configuration / Feedback delay
Starter configuration / Starter type
I/O configurations
This parameter helps to identify contactor faults such as welding of contacts or burn out of coil. If the pa-
rameter is set to ‘Disabled’, then the feedback signal from the contactors are ignored.
If the parameter is set to ‘Enabled’, the contactor signals are evaluated according to the starter type cho-
sen. The feedback supervision cyclically checks the status of contactor auxiliary contact and if contactor
transition is not fulfilled in time set by Feedback delay, an alarm or trip will be indicated. Only alarm and
trip indication can be selected with this parameter. When alarm only is selected supervision will not give
trip and respectively, if trip only is selected alarm indication is not issued but trip activates with indication, in
a fault situation.
In case of a difference between the MCU control command and the contactor auxiliary status, an ‘Feed-
back alarm CFx’ alarm is sent to the fieldbus. If a difference between the MCU control command and the
current measurement, an ‘Feedback trip CFx’ alarm is sent and the contactor tripping will occur. If the cur-
rent is still detected, inspite open command from the MCU, the contactor watchdog is operated and "Motor
still running" trip reported.
In case of MCU1 and MCU2 with starter type NR-DOL/RCU and MCU2 with starter type NR-S/D, NR-
DOL/RCU, and REV-DOL/RCU, the feedback supervision must always be enabled.
Note! All RCU type starters uses feedback supervision even being disabled by parameter. Feedback sig-
nalling from contactor auxiliary contacts are then required.
3.12 Feedback Delay

MMI text Feedback delay
Related MCU 1 and 2
Range 100 (25) 5000 ms
Default setting 500 ms
Related parameter Starter configuration / Feedback supervision
#This parameter defines the time for contactor to execute transition open to close or close to open. Feed-
back delay timer activates from the command to operate output relay and counts up to parametrised Feed-
back delay time. During that time contactor transition must be detected in respective feedback input (CFx),
pin X14:7 - X14-9, otherwise an alarm or trip indication occurs to inform of the control failure.
)** 15
INSUM®
3.13 Feedback Reset Mode

Notes:
MMI text Feedback reset mode
Related MCU 1 and 2
Range Auto / Remote / Local / Remote & Local
Default setting Remote & Local
Related parameter Starter configuration/Feedback supervision
The ‘Feedback trip CFx’ can be reset from various locations.
Auto: The ‘Feedback trip CFx’ is reset automatically on restoration of normal condition.
Remote reset: Trip reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: Trip reset is only possible via the device I/O. By operating “RESET” switch connected to pin
X13:15 resets the trip in the local mode. The local mode is activated with pin X13:16.
3.14 Em-Stop Reset Mode

MMI text Em-Stop reset mode
Related MCU 1 and 2
The emergency stop command to the MCU, pin X13:17, will trip the motor with a message ‘Em-Stop Acti-
vated’. With this reset mode parameter the required reset is selected.
Auto: The “Em-Stop Activated” trip is reset automatically on restoration of normal condition.
Remote: The “Em-Stop Activated” trip can be reset via the fieldbus (MMI, PCS via GW or OS) on restora-
tion of normal condition.
Local: The ‘Em-Stop Activated’ trip reset is only possible via the device I/O. By operating “RESET” switch
connected to pin X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
Note! MCU Em-Stop inputs are only for annunciation. The primary protection function has to be realised
according to national standards.
3.15 MCB Reset Mode

MMI text Ext.trip reset mode
Related MCU 1 and 2
Default setting Auto
Related parameter Starter configuration / External trip
When the MCB input (Pin no. X14:06) is activated, a "MCB trip" message is sent to the fieldbus and the
contactor is tripped. This parameter defines the reset mode for MCB trip.
Auto: The “MCB trip” is reset automatically on closing the MCB.
16 )**
INSUM®
Remote: The “MCB trip” can be reset via the fieldbus (MMI, PCS via GW or OS) on closing the MCB.
Notes:
Local: The “MCB trip” reset is only possible via the device I/O. By operating “RESET” switch connected to
pin X13:15 resets the trip in the local mode. The local mode is activated with pin X13:16.
3.16 External Trip Reset Mode

MMI text Ext.trip reset mode
Related MCU 1 and 2
Default setting Auto
Related parameter Starter configuration / External trip
When the external trip input (Pin no. X14:03) is activated, a "External trip" message is sent to the fieldbus
and the contactor is tripped. The external trip reset mode parameter defines the way the trip is reset.
Auto: The “External trip” is reset automatically when input restores to normal condition.
Remote: The “External trip” can be reset via the fieldbus (MMI, PCS via GW or OS) after restoring to the
normal condition.
Local: The “External trip” reset is only possible via the device I/O. By operating “RESET” switch connected
to pin X13:15 resets the trip in the local mode. The local mode is activated with pin X13:16.
)** 17
INSUM®
Notes: 4 Motor data

Motor data consist of parameters related closely to motor protection settings. For example: Motor Nominal
current, Trip class and Ambient temperature parameters of this function are used for calculating thermal
capacity to protect the motor through TOL protection function.
Parameters involved with the motor data function are as below:

Available parameters Motor Identifier 1
Motor Identifier 2
Nominal Current
Nominal Current N2 (NR-2N)
Startup I Ratio
Startup I Ratio N2
Motor Startup Time
Motor Startup Time N2 (NR-2N)
Autotrafo Start Time (Autotransformer)
S/D Changeover Basis (NR-S/D)
S/D Changeover Level (NR-S/D)
Softstart Ramp Time (NR-DOL, REV-DOL)
Softstop Ramp Time (NR-DOL, REV-DOL)
Motor Ambient Temperature
Failsafe Status
4.1 Motor Identifier 1
Function Motor data

MMI text Motor identifier 1
Related MCU 1 and 2
Range SPACE ! " # $ % & ' ( ) * + , - . / 0… 9 : ; < = > ? @ A…Z [ \ ] ^ _ '
a…z
{|}∼
Default setting MOTOR TAG NUMBER
The user can assign 21 characters (ASCII) to describe the location or function of the motor.
4.2 Motor Identifier 2
Function Motor data

MMI text Motor identifier 2
Related MCU 1 and 2
Range SPACE ! " # $ % & ' ( ) * + , - . / 0… 9 : ; < = > ? @ A…Z [ \ ] ^ _ '
a…z
{|}∼
Default setting MOTOR DESCRIPTION
The user can give 21 characters (ASCII) to further identify the motor.
18 )**
INSUM®
INSUM allows four ways of identifying a motor; one starter identifier, two motor identifiers and by LON ad-
Notes: dress of the device. The user can address the motor in relation to the process, switchgear, KKS number
etc. with the help of these identifiers.
Example: Conveyor belt - starter identifier

KKS no.... - Motor identifier1
MCC-19BFA - Motor identifier2
0/1/32... - LON address (domain/subnet/node)
Additionally, the visualisation at the MMI, OS, and PCS can be done using any of these four alternatives.
4.3 Nominal current
Function Motor data

MMI text Nominal current / Nominal current N2
Related MCU 1 and 2
Range 0.10 (0.01) 3.20 A,
2.0 (0.1) 63.0 A, and
0.1 (0.1) 1.0 Iprim
Default setting 3.2 A
Related parameters Starter configuration / External CT parameters
This is the rated current (In) of the motor, at rated load, at rated voltage and frequency. The value is given
on the motor rating plate. The MCU automatically detect which of the internal CTs is connected, and the
range is displayed accordingly. The rated current can be set within this range.
In the case of starter with external current transformers, the range is dependent on the nominal primary
current of the current transformer. The range varies from 0.1 to 1.0 of CT nominal primary current.
Example: In the case of an external current transformer of 100/*A, the range varies from 10 to 100 A. The
nominal motor current can be set within this range.
4.4 Nominal Current N2
Function Motor data

MMI text Nominal current N2
Related MCU 2
Range 0.10 (0.01) 3.20 A,
2.0 (0.1) 63.0 A, and
0.1 (0.1) 1.0 Iprim
Default setting 3.2 A
Related parameters Starter configuration / Starter type (NR-2N)
Starter configuration / External CT parameters
This parameter is used along with the two speed starter types. It is the rated current In of the motor for
speed N2 (In2), at rated load, at rated voltage and frequency. The value is given on the motor rating plate.
The current N2 shall be within the current range.
)** 19
INSUM®
4.5 Startup I Ratio

Notes:
Function Motor data
MMI text Startup I ratio / Startup I ratio N1
Related MCU 1 and 2
Range 1.0 (0.1) 10.0
Default setting 2.0
Motor data / Motor startup time
TOL protection / Trip class
TOL protection / TOL alarm
This parameter is a setting of the ratio between the startup current and the nominal current (Is/In).
When a motor starts, it draws a high current of the order of 6 to 8 times the nominal current (In). The motor
startup current varies from one motor to another and may differ from manufacturer to manufacturer. This
data along with Motor startup time (ts) is essential for the relay, as this represents the design and construc-
tion of the motor largely, thereby deciding the thermal capacity required by the motor during startup.
The Startup I ratio, Motor startup time and Trip class decide the startup inhibit level; below which a suc-
cessful start of the motor can be made.
The startup inhibit level is a read only parameter in the Device Data section.
4.6 Startup I Ratio N2
Function Motor data

MMI text Startup I ratio N2
Related MCU 2
Range 1.0 (0.1) 10.0
Default setting 2.0
Related parameter Starter configuration / Starter type (NR-2N)
Motor data / Startup I ratio
This parameter allows setting of the startup current ratio (Is2/In2) between the two-speed motor startup cur-
rent (Is2) and motor nominal current (In2).
Also refer to Startup I ratio.
20 )**
INSUM®
4.7 Motor Startup Time

Notes:
Function Motor data
MMI text Motor startup time / Motor startup time N1 /
S/D changeover time
Related MCU 1 and 2
Range 1 (1) 600 s
Default setting 5.0 s
Related parameter Starter configuration / Starter type (all)
Motor data / S/D changeover basis
Rotation monitor / Function enable, disable
Earth fault protection / Function enable, disable
Stall protection / Function enable, disable
Cosphi underload protection / Function enable, disable
Motor startup time (ts) parameter is used to define the maximum startup time for the motor. It is the time
that is required for the motor to complete its starting sequence. The starting sequence is said to be com-
plete, when the startup current reaches 1.25 times the Nominal current.
This parameter along with the Startup I ratio and Trip class decides the startup inhibit level.
This parameter defines the length of time for the startup phase of the motor during which a set of functions
or protections are disabled. The disabled functions are listed in the table.
Table 4. Functions which are disabled during Motor startup time.
Function MCU1 MCU2

“O/L alarm” message Alarm is not issued Alarm is not issued
Stall protection Protection is disabled Protection is disabled
Unbalance protection - Protection is disabled
Cosphi underload protection - Protection is disabled
Earth fault protection - Protection is disabled
(measured and calculated)
The parameter is used as switching time for starter type NR-S/D.
)** 21
INSUM®
4.8 Motor Startup Time N2

Notes:
Function Motor data
MMI text Motor startup time N2
Related MCU 2
Range 1 (1) 600 s
Related parameter Motor data / Motor startup time
Starter configuration / Starter type (NR-2N)
This parameter is like Motor startup time (ts) but dedicated for speed N2 (ts2). During this time protection
functions defined for Motor startup time are disabled.
4.9 Autotrafo Start Time
Function Motor data

MMI text Autotrafo start time
Related MCU 2
Range 0 (1) 5 sec
Related parameter Starter configuration / Starter type (Autotransformer)
Underload protection / Function enable, disable
This parameter is used along with autotransformer starter type. It defines the time that motor is running
with reduced voltage. When this time is elapsed motor is connected to direct line voltage.
Table 5. Functions not available during Autotrafo start time.
Function MCU2
Underload protection Function is disabled
4.10 S/D Changeover Basis
Function Motor data

MMI text S/D changeover basis
Related MCU 2
Range Time / Current
Default setting Current
Related parameter Starter configuration / Starter type (NR-S/D)
Motor data / S/D changeoverlevel
The star to delta changeover can be done based on either “current” or “time”. When the selected S/D
changeover basis is “time”, the star to delta transition takes place after a pre-parameterised motor startup
time. When the selected S/D changeover basis is “current”, the star to delta transition takes place after the
start-up current reaches a pre-defined value. Current must go down from higher (inrush) to lower current.
22 )**
INSUM®
4.11 S/D Changeover Level

Notes:
Function Motor data
MMI text S/D changeover level
Related MCU 2
Range 10 (10) 100%
Default setting 80 %
Related parameter Motor data / S/D changeover basis
Starter configuration / Starter type (NR-S/D)
When the measured current is used as criteria for S/D switching condition, it is compared against the pa-
rameterised changeover current value. The switchover from star to delta is executed when the current re-
mains below the parameterised value for a time longer than a fixed 1s delay. The current value is param-
eterised in proportion to the motor nominal current. The Motor startup time is used as the timeout value
after which the contactor opens with a message “Stall trip” indicating S/D changeover failure.
4.12 Softstart Ramp Time
Function Motor data

MMI text Softstart ramp time
Related MCU 2
Range 0 (1) 1200 s
Default setting 0s
Related parameter Starter configuration / Starter type (NR-DOL, REV-DOL)
Motor data / Softstop ramp time
Earth fault protection / Function enable, disable
Underload protection / Function enable, disable
Cosphi underload protection / Function enable, disable
This parameter must be used when MCU is controlling motor via a softstarter unit. Softstarter unit is a
separate unit limiting the voltage during motor start thus limiting also inrush current.
Softstarter unit has a set of parameters for the start and stop of the motor. MCU is adapted to start ramp
time by setting the Softstart ramp time ≥ selected start ramp time of the motor.
Upon this parameter the listed protection functions are deactivated:
Table 6. Functions not available during Softstart ramp time.
Function MCU1 MCU2
Phase loss protection Function is disabled Function is disabled

Underload protection Function is disabled Function is disabled
Cosphi underload protection - Function is disabled
MCU2 will give start/stop commands to the softstarter. The motor protection is done by the softstarter.
Note!
MCU unit alone will not act as a softstarter unit when Softstart ramp time or Softstop ramp time parameters
has been set. A softstarter is always needed for this functionality.
The accuracy of the current measurement is affected by the harmonics caused by the soft starters. This
may harm especially the earth fault detection based on vector sum method (calculation).
)** 23
INSUM®
4.13 Softstop Ramp Time

Notes:
Function Motor data
MMI text Softstop ramp time
Related MCU 2
Range 0 (1) 1200 s
Default setting 0s
Related parameter Starter configuration / Starter type (NR-DOL, REV-DOL)
Motor data / Softstart ramp time
Softstarter unit has a parameter which is used to select the stop ramp time of the motor. MCU is adapted
to this stop time by setting the Softstop ramp time ≥ selected stop ramp time of the motor.
Within the time defined by this parameter the listed functions are deactivated:
– “Motor still running” trip
4.14 Motor Ambient Temperature
Function Motor data

MMI text Motor ambient temp.
Related MCU 1 and 2
Range +30 (5) 80 °C
Default setting +40 °C
Related parameter TOL protection / Thermal model
TOL protection / Trip class te time
TOL protection / TOL, and O/L Alarm
Motors of basic design are intended for operation in a maximum ambient temperature (TAMB) of 40°C. If a
motor is to be operated in higher ambient temperature, it should normally be derated and should not be
loaded to the same thermal capacity. Normally this reduction of output power is done automatically by
MCU but it is also possible to do it manually which is instructed later in this chapter.
To calculate the thermal image of the motor being protected, the MCU needs to know the temperature of
the environment in which the motor is running. Especially in industries, where the motors are located near
the heat source, the maximum thermal capacity level of the motor is reduced based on the increased sur-
rounding temperature.
Motors designed for EEx e applications are always rated and certified for a certain maximum ambient tem-
perature, most commonly 40°C. If EEx e motor is designed for other temperature manufacturer will supply
the motor rated data.
Because of the nature of EEx e motor the output power ratings are not reduced automatically according to
ambient temperature by MCU. Instead of using ambient temperature parameter MCU uses fixed value
40°C, thus multiplier is one (1) when TOL EEx e model is selected.
Table 7. The MCU reduces the maximum permitted current by the multiplier as indicated in the table
below (TOL standard model).
Ambient temp. °C 40 45 50 55 60 65 70 75 80 Ambient temp. °C
Permitted current = In x 1,00 0,96 0,92 0,87 0,82 0,74 0,65 0,58 0,50 Permitted output,
% of rated output
24 )**
INSUM®
For example: The thermal capacity level of the motor reduces from 100% at 40°C to 85% at 50°C. There-
Notes: fore, the motor can be loaded maximum to 92% of its rated load at 50°C.
Manual reduction may be needed if other reduction multiplier than presented in the table above are re-
quired. Output power reduction is done by setting the value 40°C to parameter motor ambient temperature
and calculating the temperature reduction directly to nominal current. When multiplier is calculated this
way it must be applied to trip class time as well (Is/TFLC).
For example: Motor data sheet specifies that in 60°C motor can be loaded maximum of 75% of the nomi-
nal. Thus Motor ambient temperature is set to 40°C and when setting the Nominal current the rated motor
current is derated,
Nominal current = 0.75xIn
When nominal current is derated Trip class parameter is defined with the same factor. It should also be
considered that other parameter’s, i.e. protection function trip and alarm levels, referring to Nominal current
parameter are effected relatively.
4.15 Failsafe Status
Function Motor data

MMI text Failsafe status
Related MCU 1 and 2
Range Start / Start CW / Start CCW / Stop / NOP (No operation)
Default setting NOP
System / Failsafe timeout
ICU devices (MMI, OS, GW) / Failsafe heartbeat, Failsafe timeout
INSUM offers a failsafe function where the user has the possibility to decide motor status after a failure ei-
ther in MCU internal communication or PCS communication to INSUM.
If the communication to a PCS is disturbed the ICU decices will initiate the failsafe command and all MCU
will executed the pr-parameterized command.
If the MCU detects a failure in communication, the command is executed after a pre-parameterised failsafe
timeout.
Depending on the heartbeat parameterisation, a relatively short break in the communication is accepted
with no activation of failsafe function.
Refer to ‘INSUM Failsafe Guide’ for more information.
)** 25
INSUM®
Notes: 5 Thermal Overload Protection (TOL)

INSUM MCU protects the motor by calculating the thermal image of the motor both during running and
stop. This image is used to allow optimal performance of the motor with calculated time to restart and time
to trip.
The thermal image is calculated based on the highest of the three measured phase currents and depends
on the parameterised data such as Trip class (t6), Motor ambient temperature (TAMB), Motor startup I ratio
(Is/In), Motor startup time (ts) and Cool down time factor (Mt6).
Motor ambient temperature is taken into account for thermal image calculation by means of a device inter-
nal parameter TFLC. Where, TFLC is the highest of the measured three phase currents related to motor
ambient temperature.
When the thermal capacity level reaches 100%, the thermal overload trip will occur. The TOL trip can be
reset after the thermal image goes below the motor startup inhibit level. The motor can be restarted only
after TOL trip is reset.
The startup inhibit level depends on the Trip class (t6), motor Startup I ratio (Is), and the Motor startup time
(ts).
When the motor is being stopped, the thermal image calculation continues by using the background heat
level and cooling down time factor until thermal capacity level decreases to zero. The thermal capacity de-
creases at a constant rate till it reaches the background heat level, after which it depends on the parame-
ters Trip class, and Cool down time factor. Thus, simulating cooling down of the stator winding and the iron
body of the motor.
During power failure, the thermal capacity level of the motor is stored in the memory and the cooling down
calculation starts from this level after resumption of power.
TOL Protection conforms to IEC 947-4-1i.e with a motor current 1.05xTFLC running for 2 hrs will not cause
TOL-trip and subsequent rise in current to 1.2xTFLC will cause trip within 2 hrs.
The time to trip calculation begin when the current is above 1.14xIn. The time to reset is calculated after
TOL trip and is equal to zero when the thermal image reaches the startup inhibit level.
In case of unbalance situation, the fictitious negative sequence current in remaining phases is taken into
TOL calculation to trip early.
Parameters involved in TOL protection are as below:

Available parameters Function Enable / Disable
Thermal Model
Trip Class (t6) (Standard)
Trip Classt (t6) Time N2 (Standard)
Trip Class (te) (EEx e)
Trip Class (te) Time N2 (EEx e)
Ia/In Ratio (EEx e)
Ia/In Ratio N2 (EEx e)
Cool Down Time Factor
TOL Alarm Level
Trip Reset Mode
TOL Bypass Command (Standard)
26 )**
INSUM®
Picture 1. Illustration of motor thermal simulation behaviour.

Notes:
Cooling of hotspots in the windings
depending on background heat level
θ
θ =100 %
t
θA
Cooling of motor iron depending on

the cooldown time factor
θs
1 2 3 t
. . .
1. TOL alarm message
2. TOL trip and alarm messages
θΤ= Τrip level
3. TOL trip reset θΑ= Alarm level
θS= Startup inhibit level
Picture 2. Motor thermal simulation behaviour during repeated starts.
θ = 100 %
S
θs
1 2 3 4 5 6 7 t
1 Motor start 5 Motor stop
2 Motor running normally 6 Motor start not allowed (Startup inhibit)
3 Motor stop 7 Motor start allowed
4 Motor start
5.1 Function Enable, Disable
Function TOL protection

MMI text Function
Related MCU 1 and 2
Related parameter TOL protection parameters
TOL protection function can be disabled with this parameter. When disabled, all other parameters of the
function (i.e. Trip class, TOL alarm level, Trip reset mode and Cool down time factor) do not have any func-
tionality in the starter configuration unit (hidden in MMI and greyed out in OS).
)** 27
INSUM®
5.2 Thermal Model

Notes:
MMI text Thermal model
Related MCU 2
Range Standard / EEx e
Default setting Standard
Related parameter TOL protection / Parameters
Thermistor protection / Trip level, reset level
Motor data / Motor ambient temperature
The thermal model can be selected as either standard or EEx e. The standard model makes use of pa-
rameters Trip class, Startup I ratio and Motor startup time in TOL calculation. Parameter Trip class defini-
tion defines the trip time for 6x motor Nominal current (In) and it must be less than defined cold state
maximum value for the motor.
The protection of explosion proof three-phase induction motors with type of protection ‘increased safety’
EEx e is done with two special parameters, the Ia/In ratio (stall/nominal current ratio) and Te time. The
tripping time of the TOL protection from the cold state motor must be less than the te time rated for the
motor.
For EEx e thermal model a set of parameters have fixed values or are not available in order to simplify
parametering instructions and parametering process while providing a secured protection functionality.
This should be carefully considered by the user since the given parameter value do not have effect to func-
tionality in this case.
When EExe thermal model is selected the listed functions do have special functionality:
Table 8. Functions which are disabled when EEx e thermal model is selected.
Function Parameter Remarks
Starter configuration Motor ambient temperature Fixed 40°C value

Thermal protection TOL bypass command Command not allowed
Thermistor protection Temperature protection enable, disable ‘Alarm only’ not allowed
Thermistor protection Loop supervision enable, disable ‘Alarm only’ not allowed
5.3 Trip Class (t6)

MMI text t6 time / t6 time N1
Related MCU 1 and 2
Range 5 (1) 40 s
Default setting 10 s
Related parameter TOL protection / Thermal model (standard)
Parameter Trip class (t6) is the basic setting of the thermal protection function. For user it provides the
possibility to set the thermal model characteristic according to motor startup requirements and characteris-
tic. With Trip class (t6) parameter user defines the time that protection allows current of 6 x In from cold
condition for protected motor.
28 )**
INSUM®
Normally the Trip class (t6) value can be set according to one cold start, which allows easy setting of pro-
Notes: tection. However, when a requirement of one start for hot motor exists the setting is derived for the motor
according to hot condition thermal protection time/current characteristic.
The Trip class (t6) time for protection is defined based on the motor maximum start time which is informed
by the manufacturer.
Initial information required for Trip class (t6) definition.

– Motor startup current ratio (rated motor data, Is/In), see parameterStartup I ratio
– Maximum start time permitted for cold motor
– Maximum start time permitted for warm motor
– Motor ambient temperature, see parameter Motor ambient temperature.
Example 1. A thermal protection is set for a motor M2BA315SMC, 110 kW.

– Motor startup current ratio (Is/In) 7,5
– Maximum start time for cold motor 30 s
– Maximum start time for warm motor 15 s
– Motor ambient temperature 40°C
With the initial information the protection characteristic can be defined by the following procedure. First, the
motor start current is calculated according to the ambient temperature. Practically, with 40°C of ambient
temperature, the following calculation for start current can be passed. For more information of ambient
temperature coefficient see table of maximum permitted current in chapter ”Motor ambient temperature”.
Temperature coefficient is derived with the following routine. Since the motor ambient temperature in the
example is 40°C, the TFLC is 1.00 x In.
Motor startup current ratio is 7.5, thus motor rated start current (Is) is:
Is = Is × In
In
The effect of ambient temperature is derived, when Is and TFLC are known:
Is 7.5 × In
= = 7.5 .
TFLC 1.00 × In
The calculated start current ratio (7.5) and motor maximum start time (30 second) are placed on the cold
condition time/current characteristic diagram. Start current ratio is located on the horizontal axis, while the
maximum permitted time for cold motor start is set on the vertical axis. The cross point of these constraints
shows the maximum setting for Trip class (t6).
The received setting is the absolute maximum value without further considerations and a lower value can
be selected. A longer start is not protected by thermal protection and additional protection against stalled
rotor is necessary. In case of thermal protection trip at start, with the setting of maximum Trip class (t6)
value, it is recommended to check the motor size for extreme start requirement.
Now, the setting of 40 second is limited by the range of parameter. Value for Trip class (t6) is derived from
the cold condition time/current diagram, see the picture. This setting allows start time up to approx. 26
second for cold motor, before a thermal protection trip occurs. The start time for a warm motor, with this
parameter setting, can be read from the hot condition time/current diagram accordingly. The check routine
is shown in the latter picture.
The warm condition start must be within motor ratings. In this case, the start time for a warm motor is ap-
proximated from the latter picture and must be shorter than 12 second, as read from the picture. In prac-
tise, start lasting longer than 12 second, will lead to trip from the thermal protection.
)** 29
INSUM®
Notes: Picture 3. Trip class (t6) definition from cold condition time/current diagram.
Diagram presented in 40°C Motor ambient temperature.
t [s]
10000
5000
4000
3000
2000
1000
500
400
300
200
100
50
30 s 40
30
26 s
20
t6 = 40 s
t6 = 30 s
10
t6 = 25 s
t6 = 20 s
5 t6 = 15 s
4
t6 = 10 s
3
t6 = 7 s
2
t6 = 5 s
1
1 1.14 2 3 4 5 6 8 10 Is / TFLC
7.5
Picture 4. Start time vs. Trip class (t6) definition from hot condition time/current diagram.
t [s]
10000
5000
4000
3000
2000
1000
500
400
300
200
100
50
40
30
20
10
t6 = 40 s
t6 = 30 s
5
4 t6 = 25 s
3 t6 = 20 s
t6 = 15 s
2 t6 = 10 s
t6 = 7 s
1 t6 = 5 s
1 1.14 2 3 4 5 6 8 10 Is / TFLC
7.5
More optimized setting of thermal protection is needed in case of one start for warm motor is required. In
this case the Trip class (t6) parameter is derived from the warm condition time/current diagram according to
actual duration of motor start and motor startup current.
The derived Trip class (t6) value is verified from the cold condition time/current diagram to ensure that
thermal protection trip time is less than maximum allowed start time for a cold motor, i.e. the protection is
well defined.
There is a need to arrange a separate protection for unsuccessful start, i.e. stalled rotor, if the thermal pro-
tection characteristic allows longer start before trip than is allowed for the motor. Then stall protection is
utilised for a cold motor start supervision. By defining the operation of Motor startup time and stall protec-
tion Trip delay the trip must be set before motor maximum start time is exceeded, in case of unsuccessful
start.
30 )**
INSUM®
5.4 Trip Class (t6) N2

Notes:
Function TOL protection N2
MMI text t6 time N2
Related MCU 2
Range 5 (1) 40 s
This parameter gives the user a possibility to set the maximum time that a motor can handle 6 times the
nominal current (t6-time) for two speed motor second winding N2.
Thermal behaviour in two speed motors is simulated by calculating thermal level from the actual winding
and its parameters. Thermal flow between winding is considered to be 100%.
For more details refer to parameter Trip class (t6).
5.5 Trip Class (te)

MMI text te time
Related MCU 2
Range 5.0 (0.1) 30.0 sec
Related parameter TOL protection / Thermal model (EEx e)
TOL protection / Ia/In ratio
The safe locked rotor time (te) of a particular induction motor is the time necessary for the winding tem-
perature to rise from its final operational value to a fixed maximum value determined by the corresponding
temperature class of the motor during locked rotor. It is of particular significance when the overload pro-
tection is specified for motors destined for use in hazardous locations. The te-time is for EEx e motors to
withstand Ia/In current.
The parameter value for Trip class te time is as rated for EEx e motor in the data book which represents
the maximum value. Parameterised value for Trip class te time can be equal or less than motor rated te
time. For a faster trip value less than rated is selected.
With Ia/In ratio this parameter makes it possible for MCU unit to calculate the trip time of the motor accord-
ing to the load. MCU calculates the trip time for EEx e motor automatically, but the trip time for a certain
current for further investigation can be defined as presented in this chapter.
Trip time can be defined with the help of following cold condition time/current diagram. Diagram is accord-
ing to TOL standard model cold condition.
Initial information, as parameterised, is required.

– Ia/In ratio for EEx e motor
– te time for EEx e motor
When Ia/In ratio is placed on the current (Is/TFLC) axis and te time is placed on the time (t) axis, the co-
ordinate on which the lines drawn through these points cross each other is located on the t6 curve. Ac-
cording to defined t6 curve trip time vs. motor current are available from cold condition time/current dia-
gram. The same t6 curve can be used for defining the trip time from a hot condition time/current diagram,
as well.
For example: Ia/In ratio for an EEx e motor is 7 and parameter te time value is 7 seconds. By using the
following cold condition time/current diagram t6 curve can be found. When t6 curve is defined other trip
times vs motor current are available.
)** 31
INSUM®
Motor ambient temperature is not observed because it does not have effect in TOL EEx e model usage,
Notes: thus Ia/In ratio can directly be used (see parameter Motor ambient temperature).
The readout is t6 curve which is either existing in the diagram or is an estimation below the defined point.
In this case Trip class (t6) = 9 seconds is estimated from the example picture below and is drawn to the
diagram. Trip time for current 3 x In is estimated approx. 40 seconds.
Picture 5. Trip class definition for TOL/EEx e model from cold condition with time/current diagram.
t [s]
10000
5000
4000
3000
2000
1000
500
400 Selected t6 curve is exact
300
or estimation below.
200
100
50
40
30
20
t6 = 40 s
t6 = 30 s
10
t6 = 25 s
t6 = 20 s
5 t6 = 15 s
4
t6 = 10 s
3
t6 = 7 s
2
t6 = 5 s
1
1 1.14 2 3 4 5 6 8 10 Is / TFLC
5.6 Trip Class (te) N2

MMI text te time N2
Related MCU 2
Range 5.0 (0.1) 30.0 sec
TOL protection / Thermal model
The parameter Trip class (te) N2 defines the time second winding N2 for EEx e motor withstand Ia/In cur-
rent. This information is rated for EEx e motor and available in motor data sheet.
For more details refer to parameter Trip class (te).
32 )**
INSUM®
5.7 Ia/In Ratio

Notes:
MMI text Ia/In ratio / Ia/In ratio N1
Related MCU 1 and 2
Range 1.0 (0.1) 10.0
Default setting 5.0
Related parameter TOL protection / Thermal model (EEx e)
It is the ratio of stall current to the nominal current (Ia/In) for EEx e application. The motor shall withstand
this current for the duration Trip class te time. This information is rated for EEx e motor and available in
motor data sheet.
5.8 Ia/In Ratio N2

MMI text Ia / In ratio N2
Related MCU 2
Range 1.0 (0.1) 10.0
Default setting 5.0
TOL protection / Thermal model
TOL protection / Trip class (te) N2
This parameter defines the ratio between the stall current to the nominal current (Ia/In) of the second
winding N2 for EEx e motor. This information is rated for EEx e motor and available in motor data sheet.
For more details refer to Trip class (te) parameter.
5.9 Cool Down Time Factor

MMI text Cooldown factor
Related MCU 1 and 2
Range 1 (1) 100
Default setting 4
For an accurate thermal image of the motor, MCU needs to know the characteristics of the motor to be
controlled. Different motors in different environments need different time periods to warm up and to cool
down. Motor warming up is simulated via calculated function while cooling down is simulated by using Cool
down time factor (Mt6). The cooling down period for a stopped motor is usually about four times longer
than the warm up period and it certainly differs within the motor, e.g. in certain hot spots of the windings
from the iron core. But this value can be different depending on dirt or other material covering the motor,
motor body size, weight installation place, etc.
The normal value for the parameter is between 4…8 describing the slower cooling for a stopped motor
[curve 1 and 2] than cooling of a running motor [curve 3]. In practise, this has been discovered as the nor-
mal rule for motors covering various applications.
However, if motor manufacturer gives recommendation for another value, it may be set to the protection.
)** 33
INSUM®
For example: External cooling system is installed for improving the cooling down of a stopped motor.
Notes: Furthermore, according to statement from motor manufacturer cooling time constants for a running and
stopped motor are equal. Thus Cooling down time parameter can be set below recommended value 4
[curve 1].
Picture 6. Cooling down time (Mt6) parameter influence on stopped motor cooling (principle picture).
100 %
90 %
80 %
70 %
60 %
50 % 1)
Mt6 = 8
40 % 2)
Mt6 = 4
30 %
20 %
10 % 3)
Mt6 = 1
0% Motor current / 10
0,0 10,0 20,0 30,0 40,0 50,0
TIME [ min ]
5.10 TOL Alarm Level

MMI text Alarm level
Related MCU 1 and 2
Range 50 (1) 100%
When the motor thermal level reaches thermal capacity level set by this parameter, the MCU sends a
warning “TOL Alarm” to the fieldbus. When the thermal level reaches 100%, the motor will trip and a mes-
sage “TOL Trip” is sent to the fieldbus. The TOL alarm is automatically reset when the thermal capacity
reaches the parameterised TOL alarm level again.
An “O/L alarm” and the time to trip is reported to the fieldbus when the motor current exceeds 1.14 x In.
The time to reset becomes zero when the startup inhibit level is reached
5.11 Trip Reset Mode

MMI text Trip reset mode
Related MCU 1 and 2
Range Auto / Remote / Local / Remote & Local / Autorestart
Related parameter TOL protection / Enable, Disable
TOL trip can be reset in multiple ways depending on the control philosophy. It is possible to reset the fault
as desired by parameterisation.
34 )**
INSUM®
Auto reset: Trip resets automatically after the calculated thermal capacity attains the startup inhibit level
Notes: (time to reset reaches 0).
Remote reset: Trip reset is only possible after the calculated thermal capacity attains the startup inhibit
level via the fieldbus (MMI, PCS via GW or OS). The pin X13: 16 can be in position REMOTE or LOCAL).
Local reset: Trip reset is only possible after the calculated thermal capacity attains the startup inhibit level
via the device I/O. By operating “RESET” switch connected to pin X13: 15 resets the trip in the local mode.
The local mode is activated with pin X13: 16.
5.12 TOL Bypass Command

MMI text TOL bypass
Related MCU 2
Related parameter TOL protection / Thermal model (standard)
The operation of the TOL protection function can be prevented by a special ‘TOL bypass’ command given
via the fieldbus when the thermal level rises over the TOL alarm level. With the TOL bypass feature the
thermal level can be raised up to 200 % after which a trip will be executed. The possibility for execution of
this command is enabled by this parameter.
If there is no trip, the TOL bypass command sent before is automatically deactivated when the thermal ca-
pacity decreases below the TOL alarm level.
An emergency restart is possible with the thermal capacity being above the startup inhibit level by issuing a
start command immediately after TOL-bypass command. TOL-bypass command cannot be enabled when
the EEx e parameter is active. The time tag of the latest TOL-bypass command and the number of the
commands will be stored and provided as statistical values (read only parameters in Device Data section).
)** 35
INSUM®
Notes: 6 Stall Protection

Stall protection is used to protect the driven mechanical system from jams and excessive overloads. Under
such conditions, the motors have to be switched off in good time and reported to avoid undue mechanical
and thermal stress on the motor and the installation.
This protection function is active only after the motor has successfully started or after parameterised Motor
startup time has elapsed and will cause relay activation in case of a motor stall while it is running.
The parameter can be set to a higher value for application experiencing overload as part of normal opera-
tion.
Note! Large low-voltage motors and those# having short admissible stalling time less than the startup time
are not protected by this function.
# - Mixers, crushers, saw cutters etc.
Stall protection function consists of following parameters:

Available parameters Function Enable, Disable
Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
Picture 7. Stall protection function.
ILMAX
Trip delay
Startup current
Trip level
Alarm level
In
t
1. 2.
3. 4. 5. 6.
1. Motor startup time 5. Contactor trip and trip message

2. Normal operation 6. Reset according to reset mode
(Stalled protection active)
3. Alarm message
4. Trip delay active
Function Stall protection

MMI text Function
Related MCU 1 and 2
Related parameter Stall protection / Parameters
Motor data / Motor startup time N2
36 )**
INSUM®
Stall protection function can be disabled with the help of this parameter. When disabled, all other parame-
Notes: ters of the stall function (Alarm level, Trip level, Trip delay and Trip reset mode) do not have any functional-
ity in the starter configuration unit (hidden in MMI, greyed out in OS).
Stall protection activates after motor startup when either of following condition is fulfilled:
– motor have succesful start, i.e. current has decreased under 1,25 x In after current inrush
– time specified by Motor startup time parameter has elapsed
6.2 Alarm Level

Related MCU 1 and 2
Range 100 (1) 800%
Related parameter Stall protection / Function enable, disable
Stall function creates “Stall Alarm”, when the motor current reaches the set value to inform the operator
about the situation. A gradually approaching over stress such as bearing damage can be reported well in
advance.
“Stall alarm” clears automatically if the current goes down below the alarm threshold.
6.3 Trip Level

MMI text Trip level
Related MCU 1 and 2
Range 100 (1) 800%
Stall protection / Trip delay
When the highest of the measured phase currents remains above the set value for a Trip delay time, the
MCU will perform a trip with a message ‘Stall trip’. If normal conditions are restored before the Trip delay
elapses, the MCU will go back to normal operation.
The trip level referenced to In shall be set based on the motor technical data sheet supplied by the manu-
facturer and the requirements / restrictions of the application.
6.4 Trip Delay

MMI text Trip delay
Related MCU 1 and 2
Range 0.0 (0.1) 60.0 s
Stall protection / Trip level
When the condition for a stall trip is present, the MCU will start a count down for the time specified in Trip
delay parameter. The trip is followed with a message ‘Stall Trip’. The Trip delay shall be set based on the
requirements / restrictions of the application.
)** 37
INSUM®
6.5 Trip Reset Mode

Notes:
MMI text Trip delay
Related MCU 1 and 2
Stall trip can be reset in multiple ways depending on the control philosophy. It is possible to reset the trip
Auto reset: The trip resets automatically after the trip.
Remote reset: Trip reset is only possible via the fieldbus (MMI, PCS via GW or OS).
X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
38 )**
INSUM®
Notes: 7 Rotation Monitor

Rotation monitor function (RTM) is used to protect the motor against locked rotor. It is especially useful for
the protection of driven process where the rotation sensor can be used and already a slight decrease of
rotation speed is very critical. Rotation monitor input is a binary input which activates when an external
Rotation Monitoring Unit connected to this input activates.
Parameters involved in rotation monitoring protection are as below:

Trip delay
Trip Reset Mode
Picture 8. Rotation monitor function.
(RTM)
Rotation Monitoring Unit activates output signal
Actual operating speed
Trip level
Input signal
(Rotation Monitoring Unit output)
Trip delay Trip delay t
Rotation Monitor trip
Function Rotation monitor

MMI text Function
Related MCU 2
Related parameter Rotation monitor / Parameters
The rotation monitor function can be disabled with the help of this parameter. When disabled, protection
function does not have any functionality in the MCU and all other parameters of the function (Trip delay and
Trip reset mode) are hidden in MMI and greyed out in the OS.
)** 39
INSUM®
7.2 Trip Delay

Notes:
MMI text Trip delay
Related MCU 2
Range 1 (1) 60 sec
Default setting 10 sec
Related parameter Rotation monitor / Function enable, disable
This parameter defines the delay for the rotation monitor trip function.
When the rotation monitor input remains activated for a period longer than the Trip delay, the MCU will
execute a contactor trip with a message ‘Rotation trip’. With this delay a short fault situation can be filtered.
The trip state is reset according to the parameterisation of Trip reset mode.
7.3 Trip Reset Mode

Related MCU 2
Related parameter Rotation monitor / Function enable, disable
Rotation trip can be reset in multiple ways. Depending on the control philosophy, it is possible to reset the
trip as desired by suitable parameterisation.
Auto reset: “Rotation Trip” resets automatically after trip.
Remote reset: “Rotation trip” reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: “Rotation trip” reset is only possible via the device I/O. By operating “RESET” switch connected
to pin X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
40 )**
INSUM®
Notes: 8 Phase Loss Protection

Phase loss in motor phase currents is a common phenomenon in industrial environment. It generally oc-
curs because of pitted contacts in the contactor or SCPD, imbalance in the mains supply, loose connec-
tions, blown fuse, and faults within the motor. Phase loss is an extreme situation where a complete loss of
phase occurs. This can be caused by a utility supply problem or by a blown fuse in one phase. Unbal-
anced phase currents are a major cause of motor thermal damage due to the nature of the current. The
negative sequence current induced in the rotor is of double the power supply frequency and produces a
counter torque to the desired motor output. For small unbalances, the overall output torque will remain
same as motor develops a large positive sequence torque to overcome the negative sequence torque.
This opposing torque and the high negative sequence current lead to an increased temperature rise in the
rotor and stator.
Reasons for the phase loss are neither temporary nor self-covering, however phase loss protection may in-
dicate a missing phase, according to actual settings, along with undervoltage protection. Although TOL
protection performs an accelerated trip during phase loss and unbalance over 20%, there are no good rea-
sons to wait for the trip to occur through TOL protection. By the use of phase loss protection a motor can
be tripped without waiting for thermal calculation. Indeed, phase loss protection should be parameterised
to trip in shorter time than TOL does.
Parameters involved in Phase loss protection are as below:

Available parameters Function Enable /Disable
Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
Picture 9. Phase loss protection.
(ILMIN / ILMAX)
Alarm level
Trip level
Trip delay
t
1. 2. 3. 4. 5. 6.
1. Alarm message 5. Contactor trip and trip message

2. Trip delay active 6. Reset according to reset mode
3. Trip delay cleared
)** 41
INSUM®

Notes:
Function Phase loss protection
MMI text Function
Related MCU 1 and 2
Related parameter Phase loss protection / Parameters
Starter configuration / Number of phases (3 phase applications)
Phase loss protection function can be disabled with the help of this parameter. When disabled, protection
function does not have any functionality in the MCU and all other parameters of the function (Alarm level,
Trip level, Trip delay and Trip reset mode) are hidden in MMI and greyed out in the OS.
This function is disabled automatically during single-phase selection with Number of phases parameter and
during Softstart ramp time.
8.2 Alarm Level

Related MCU 1 and 2
Range 5 (1) 90%
Related parameter Phase loss protection / Function enable, disable
To avoid motor failure by phase loss, the MCU calculates the ratio between the lowest phase current to the
highest phase current (ILMIN / ILMAX) from the measured currents of all three phases. If the condition set by
this parameter is true, a ‘Phase Loss Alarm Lx’ warning message is sent to the fieldbus.
The ‘Phase Loss Alarm Lx’ clears automatically on restoration of normal condition. In case of extensive
change on motor load, the function may report unnecessary alarm messages due to high change in meas-
ured current. These nuisance alarm messages can be filtered by decreasing the actual alarm level setting.
8.3 Trip Level

MMI text Trip level
Related MCU 1 and 2
Range 5 (1) 90%
Phase loss protection / Trip delay
When the ratio ILMIN / ILMAX corresponds to the value set on Trip level, the MCU will trip after the elapse of
Trip delay time with a message ‘Phase Loss Trip Lx’. If normal conditions are restored before the trip, the
MCU will go back to normal operation.
42 )**
INSUM®
8.4 Trip Delay

Notes:
MMI text Trip level
Related MCU 1 and 2
Range 0 (1) 60 s
Phase loss protection / Trip level
After Trip level condition is reached, the MCU will delay the trip for the time defined by pre-parameterised
Trip delay. A message ‘Phase loss trip Lx’ is generated. With this delay, a short phase current loss can be
filtered. The MCU can be reset according to the Trip reset mode parameter.
8.5 Trip Reset Mode

Related MCU 1 and 2
Range Auto, Remote, Local, Remote & Local
Phase loss trip can be reset in multiple ways depending on the control philosophy. It is possible to reset
the trip as desired by suitable parameterisation.
Auto reset: The “Phase Loss Trip” is reset automatically after the trip.
Remote reset: The “Phase loss trip” reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: Phase loss trip reset is only possible via the device I/O. By operating “RESET” switch con-
nected to pin X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
)** 43
INSUM®
Notes: 9 Unbalance Protection

Unbalance protection function protects the motor against a small degree of unbalance in the motor phases.
The function monitors the ratio between 1-ILMIN/ILMAX. The calculation of the motor thermal capacity takes
into account the unbalance for early tripping to prevent motor damage due to negative sequence currents.
For more information refer to phase loss protection.
Parameters involved in unbalance protection are as below:

Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
Picture 10. Unbalance protection
1 - (ILMIN/ILMAX)
Trip delay
Trip level
Alarm level
t
1. 2. 3. 4. 5. 6. 7. 8.
1. Motor startup time 5. Trip delay cleared

2. Normal operation 6. Trip delay active
(Unbalance protection active) 7. Contactor trip and trip message
3. Alarm message 8. Reset according to reset mode
Function Unbalance protection

MMI text Function
Related MCU 2
Related parameter Unbalance protection / Parameters
The unbalance protection function can be disabled with the help of this parameter. When disabled, the
protection function does not have any functionality in the MCU and all other parameters of the function
(Alarm level, Trip level, Trip delay and Trip reset mode) are hidden in MMI and greyed out.
This function is disabled automatically during single-phase selection by using the Number of phases pa-
rameter and during time specified by Motor startup time parameter, as well.
44 )**
INSUM®
9.2 Alarm Level

Notes:
Related MCU 2
Range 10 (1) 50 %
Related parameter Unbalance / Function enable, disable
To avoid a motor failure by phase unbalance, the MCU calculates a ratio between the lowest phase current
to the highest phase current (1-ILMIN/ILMAX) from the measured currents of all the three phases. If the condi-
tion set by this parameter is true, an ‘Unbalance Alarm’ warning message is sent to the fieldbus.
The “Unbalance alarm” clears automatically after normal status is attained. In case of extensive change on
motor load, the function may report unnecessary alarm messages due to high change in measured current.
These nuisance alarm messages can be filtered by increasing the actual alarm level setting.
9.3 Trip Level

MMI text Trip level
Related MCU 2
Range 10 (1) 50 %
Unbalance / Trip delay
When the ratio '1-ILMIN/ILMAX' corresponds to the value set for this parameter, MCU will start a countdown set
by Trip delay parameter after which a trip occurs with a message ‘Unbalance Trip’. If normal conditions are
restored before the trip, the MCU will go back to normal operation.
9.4 Trip Delay

MMI text Trip delay
Related MCU 2
Range 1 (1) 60 s
Unbalance / Trip level
After the Trip level level is reached, the MCU will delay the trip for the time set by this parameter. After the
set Trip delay, the MCU will trip the motor and give a message ‘Unbalance trip’. With this delay, short
phase unbalances can be filtered. The MCU can later be reset according to the Trip reset mode parameter.
)** 45
INSUM®
9.5 Trip Reset Mode

Notes:
Related MCU 2
Related parameter Unbalance protection / Function enable, disable
A phase unbalance trip can be reset in multiple ways. Depending on the control philosophy, it is possible
to reset the trip as desired by suitable parameterisation.
Auto reset: The “Unbalance Trip” is reset automatically after the trip.
Remote reset: Unbalance trip reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: Unbalance trip reset is only possible via the device I/O. By operating “RESET” switch con-
46 )**
INSUM®
Notes: 10 Underload Protection

Underload protection function monitors the process against loss or decrease in motor load. This protection
function is current based compared to cosphi measurement as in the case of “Underload Cosphi” protec-
tion. It is especially useful for indication of loss of suction for pumps, broken belt for conveyors, loss of air-
flow for fans, broken tools for machines etc. Such states do not harm the motor but early diagnosis helps to
minimise the extent of damage to the mechanical installation and subsequent loss of production.
The motors on underload draw mainly the magnetising current and a small load current to overcome fric-
tional losses. Therefore, the other reason to isolate the motors on underload is to reduce the reactive load
on the power system network.
Underload protection function is based on the highest measured phase current.
Parameters involved in underload protection are as below:

Available parameters Enabled /Disable
Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
Picture 11. Underload protection.
(ILMAX / In)
Alarm level
Trip level
Trip delay
t
1 2 3 4 5 6
. . . . . .
Function Underload protection

MMI text Function
Related MCU 1 and 2
Related parameter Motor data / Softstart ramp time
Motor data / Autotrafo start time
Underload protection function can be disabled with the help of this parameter. When disabled, protection
Trip level, Trip delay and Trip reset mode) are hidden in MMI and greyed out in OS. Function is disabled
during Autotrafo start time and Softstart ramp time.
)** 47
INSUM®
10.2 Alarm Level

Notes:
Related MCU 1 and 2
Range 15 (1) 90%
Related parameter Underload protection / Function enable, disable
If the highest phase current (ILMAX) of the measured three phase currents is detected below the Alarm level,
then a warning message “U/L Alarm” is created to inform the operator of the underload condition.
“U/L Alarm” clears automatically on restoration of normal condition.
10.3 Trip Level

MMI text Trip level
Related MCU 1 and 2
Range 15 (1) 90%
Underload protection / Trip delay
When current ILMAX reaches the Trip level, the MCU trips the motor after elapse of Trip delay time. A mes-
sage ‘U/L Trip’ is generated after the trip. If normal conditions are restored before the trip, the MCU will go
back to normal operation.
10.4 Trip Delay

MMI text Trip delay
Related MCU 1 and 2
Range 0 (1) 600 s
Underload protection / Trip level
The trip is delayed by the time set by this parameter. If underload condition is not back to normal before
the elapse of Trip delay time, a trip is generated with a message. With this delay, short underload situa-
tions can be filtered.
48 )**
INSUM®

Notes:
MMI text Trip Reset Mode
Related MCU 1 and 2
Underload trip can be reset in multiple ways depending on the control philosophy. It is possible to reset the
trip as desired by suitable parameterisation.
Auto reset: The “U/L Trip” is reset automatically after the trip.
Remote reset: The “U/L Trip” reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: The “U/L Trip” reset is only possible via the device I/O. By operating “RESET” switch con-
)** 49
INSUM®
Notes: 11 Cosphi Underload Protection

This function monitors the process against loss of load especially with small motors where current is not
much related to low load. In contrast to the “Underload protection” that responds to the load current; the
“Cosphi underload protection” is based on the power factor of the motor. During underload the reactive
component of the current being fixed, the power factor reduces substantially along with the slight reduction
of active current.
The figure below illustrates the necessity for Cosphi underload protection for small motors as power factor
indicates better underload.
Picture 12. Load curve for motor 0.25/0.3 kW, 3*400VY, 50Hz, Type 3GAA072001-ASA.
In (A)
PF (%) A
A. Motor current
B. Power
0,78 A f
0,75 A
B
1. No load
60%
2. Underload
3. Operating
30%
0
20% 80% Output (kW) %
1 2 3
Parameters involved in cosphi underload protection are as below:

Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
Picture 13. Cosphi underload protection.
(Power factor)
Alarm level 1. Alarm message

5. Contactor trip and trip
Trip level message
6. Reset according to reset
mode
Trip delay
t
1 2 3 4 5 6
50 )**
INSUM®

Notes:
Function Cosphi underload protection
MMI text Function
Related MCU 2
Related parameter Underload cosphi / Parameters
The Cosphi underload protection function can be disabled with the help of this parameter. When disabled,
this protection function does not have any functionality in the MCU and all other parameters of the function
(Alarm level, Trip level, Trip delay and Trip reset mode) are hidden in the MMI and greyed out in the OS.
Protection is disabled during

– the time defined by Motor startup time
– the time defined by Motor startup time N2
– the time defined by Softstart ramp time
11.2 Alarm Level

Related MCU 2
Range 0.01 (0.01) 1
Default setting 0.8
Related parameter Cosphi underload protection / Function enable, disable
If the power factor (cosphi) of phase L1 falls below the Alarm level, then a warning message ‘U/L cosphi
alarm’ is created to inform the operator of the underload condition.
"U/L cosphi Alarm” clears automatically after normal status is attained.
11.3 Trip Level

MMI text Trip level
Related MCU 2
Range 0.01 (0.01) 1
Default setting 0.6
Cosphi underload protection / Trip delay
When the power factor (cosphi) of phase L1 reaches the Trip level, the MCU starts a countdown set by the
Trip delay parameter after which a trip of the motor will follow.
)** 51
INSUM®
11.4 Trip Delay

Notes:
MMI text Trip delay
Related MCU 2
Range 0 (1) 60 s
Cosphi underload protection / Trip level
The trip is delayed by the time set by this parameter. If underload cosphi condition is not back to normal
before Trip delay time elapses, a trip along with the “U/L cosphi Trip” message is generated. With this de-
lay, short underload cosphi situations can be filtered.

Related MCU 2
An Underload cosphi trip can be reset in multiple ways. Depending on the control philosophy, it is possible
to reset the trip as desired by suitable parameterisation.
Auto reset: The “U/L cosphi trip” resets automatically after the trip.
Remote reset: The “U/L cosphi trip” reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: The “U/L cosphi trip” reset is only possible via the device I/O. By operating “RESET” switch
connected to pin X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
52 )**
INSUM®
Notes: 12 No Load Protection

The no load protection function protects the process against sudden loss of load. Though this condition
does not harm the motor, but requires a switch off to safe guard the process.
The no load current is of the order of 0.2 to 0.6 In depending on the size and speed of the motor. The no
load current of slow speed motors is high and that of large motors is low.
The no load protection function is based on the highest phase current measured by the current measure-
ment unit. The no load protection function detects missing current with respect to the contactor and the
main switch ON feedback and executes actions as parameterised.
Parameters involved in no load protection are as below:

Available parameters Enabled / Disable
Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
Picture 14. No load protection.
(ILMAX / In)
Alarm level
Trip level
Trip delay
t
1 2 3 4 5 6
. . . . . .
Function No load protection

MMI text Function
Related MCU 1 and 2
Related parameter No load / Parameters
No load protection function can be disabled with the help of this parameter. When disabled, protection
Trip level, Trip delay and Trip reset mode) are hidden in the MMI and greyed out in the OS. Function is
disabled during Autotrafo start time and Softstart ramp time.
)** 53
INSUM®
12.2 Alarm Level

Notes:
Related MCU 1 and 2
Range 15 (1) 50 %
Related parameter No load protection / Function enable, disable
If the highest phase current (ILMAX) of the measured three phase currents is detected below the Alarm level,
then a warning message ‘N/L Alarm’ is created to inform the operator of the no load condition.
“N/L Alarm” clears automatically on restoration of normal condition.
12.3 Trip Level

MMI text Trip level
Related MCU 1 and 2
Range 15 (1) 50 %
No load protection / Trip delay
If the highest phase current (ILMAX) of the measured three phase currents falls below the Trip level for longer
than the time period set by the Trip delay, the MCU trips the motor with a ‘N/L Trip’ message.
12.4 Trip Delay

MMI text Trip delay
Related MCU 1 and 2
Range 0 (1) 600 s
Default setting 5s
No load protection / Trip level
When the current ILMAX reach the no load Trip level, the MCU trips the motor after elapse of Trip delay time.
A message ‘N/L Trip’ is generated after the trip. If normal conditions are restored before the trip, the MCU
will go back to normal operation. With this delay, a short noload situations can be filtered.
54 )**
INSUM®

Notes:
Related MCU 1 and 2
The no load trip can be reset in multiple ways depending on the control philosophy. It is possible to reset
the trip as desired by suitable parameterisation.
Auto reset: The ‘N/L Trip’ is reset automatically after the trip.
Remote reset: No Load trip reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: No Load trip reset is only possible via the device I/O. By operating “RESET” switch connected
to pin X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
)** 55
INSUM®
Notes: 13 Earth Fault Protection

The earth fault protection function protects the motor and the network against ground current flow. During
earth fault, the motors can reach a dangerous potential above the ground level thus posing safety hazard to
personnel. The earth faults are mainly caused due to ageing of the insulation, deterioration of insulation
due to sustained or cyclic overloading, moisture or conductive dust. Most insulation faults result in leakage
to the frame of the motor. The monitoring of the earth faults is done with current measurement via residual
current transformer.
The residual current transformer method is normally employed for either isolated systems or for systems
earthed with high impedance. The sensitive protection against earth faults is possible. The low current
threshold helps to protect the stator winding from earth faults at the neutral end. The sensitivity of the earth
fault current measurement can vary depending on the resistance across the secondary of the transformer.
In general, measurement through residual current transformer provides higher sensitivity compared to
vector sum method, introduced below.
Table 9. The values of resistances are as given below.
Sensitivity Burden
0.1 - 1.0 A 300 ohms
1.1 - 5.0 A 180 ohms
5.5 - 50.0 A 33 ohms
The power rating of the burden shall be 0.5W, the accuracy +1% or better. The standard split core toroidal
current transformer P/N 701143/801 by ABB Sace is to be used. The split core current transformer facili-
tates connections on to the cables or busbars even after termination / assembly.
Table 10. The RCT toroidal transformer types.
Name Type Diameter

Closed 1SDA 037394R0001 60 mm
Closed 1SDA 037395R0001 110 mm
Riped 1SDA 037396R0001 110 mm
Riped 1SDA 037397R0001 180 mm
Riped 1SDA 037398R0001 230 mm
Selectable with parameters but not supported due to the low accuracy is the calculation of the earth fault
current by means of the vector sum method. This method is normally employed for solidly earthed systems
or for systems earthed through low impedance. This method uses the phase current transformers for
measuring the earth fault current and does not require an additional residual current transformer. In a bal-
anced healthy system, the summation of three phase currents is zero. During the earth fault, the neutral
current corresponding to the earth current flow executes the trip command. This method is also called as
Holmgreen. With this option earth fault protection can be used to indicate extensive earth fault current min.
15% of Nominal current setting.
Note! Calculated earth fault option is not supported for common use.
The earth fault protection is bypassed during starting to avoid nuisance tripping due to harmonics caused
by saturation of the current transformers.
Parameters involved in the earth fault protection are as below:

Method
Residual CT Primary
Alarm Level
Trip Level
Trip Delay
Trip Reset Mode
56 )**
INSUM®
Picture 15. Earth fault protection.

Notes:
I0
Trip
delay
Trip
level
Alarm
level
t
1 2 3 4 5 6 7 8
. . . . . . . .
1. Motor startup time 5. Trip delay cleared
2. Normal operation 6. Trip delay active
(Earth fault protection active) 7. Contactor trip and trip message
3. Alarm message 8. Reset according to reset mode
Function Earth fault protection

MMI text Function
Related MCU 2
Related parameter Earth fault / Parameters
Earth fault protection function can be disabled with the help of this parameter. When disabled, the protec-
tion function does not have any functionality in the MCU and all other parameters of the function (Method,
Residual CT primary, Alarm level, Trip level, Trip delay, and Trip reset mode) are hidden in MMI and
greyed out in OS.
Protection function is disable during motor start specified by Motor startup time parameter.
13.2 Method

MMI text Method
Related MCU 2
Range Calculation / Measurement
Default setting Calculation
Related parameter Earth fault / Residual CT primary
The earth fault protection function is based either on the vector sum of the measured currents (calculation)
or residual current transformer (measurement) measurement. When single phase application is imple-
mented only measurement Method can be implemented.
)** 57
INSUM®
The sensitive earth fault protection is possible by the ‘measurement’ method. In this method an additional
Notes: residual current transformer is provided to measure the earth leakage current. The 10 V p-p maximum
voltage output of the residual current transformer is connected to pin I0A and I0B of MCU2 wired either to
connectors X14: 13,14 when RCT is located inside the drawer unit or to connector X13: 33,34 if RCT is lo-
cated outside the drawer unit. This method can detect minor insulation fault leading to alarm or trip at an
early stage.
The protection can be bypassed during starting with the help of Trip delay to avoid nuisance tripping due to
saturation of the current transformers.
Note! See restrictions for the use of calculated earth fault functionality in the paragraph “Earth Fault pro-
tection”.
13.3 Residual CT Primary

MMI text Residual CT range
Related MCU 2
Range 1 A / 5 A / 50 A
Default setting 1A
Related parameter Earth fault protection / Measurement method
The parameter defines the maximum primary current of the RCT. This parameter is active when ‘meas-
urement’ method is selected.
13.4 Alarm Level

Related MCU 2
Range 0.1 (0.1) < Residual CT primary, max. 50 A
Default setting 0.8
Related parameter Earth fault protection / Function enable, disable
Earth fault protection / Residual CT primary
When the earth fault current exceeds the pre-set Alarm level, an alarm “Earth fault alarm” is generated.
The earth fault alarm is automatically reset when the current falls below the Alarm level.
58 )**
INSUM®
13.5 Trip Level

Notes:
MMI text Trip level
Related MCU 2
Range 0.1 (0.1) < Residual CT primary, max. 50 A
Default setting 1A
Earth fault protection / Trip delay
When the earth fault current remains above the Trip level for a pre-set Trip delay time, the MCU will gener-
ate a trip command with a message ‘Earth fault trip’. If normal conditions are restored before the Trip delay
time elapses, the MCU will go back to normal operation.
13.6 Trip Delay

MMI text Trip delay
Related MCU 2
Range 0.2 (0.2) 60.0 s

Earth fault protection / Trip level
When the earth fault current rises above the Trip level, the MCU will execute a trip command after elapse
of the time specified in the Trip delay parameter. The trip is followed with a message “E/F Trip”. The count
down is reset if the earth fault current goes below the Trip level before the pre-set Trip delay. The trip is
reset depending on the parameterisation of the Trip reset mode.

Related MCU 2
An earth fault trip can be reset in multiple ways depending on the control philosophy. It is possible to reset
the trip as desired by parameterisation.
Auto reset: The “Earth fault trip” resets automatically after the trip.
Remote reset: The trip reset is only possible via the fieldbus (MMI, PCS via GW or OS).
Local reset: The trip reset is only possible via the device I/O. By operating “RESET” switch connected to
pin X13: 15 resets the trip in the local mode. The local mode is activated with pin X13: 16.
)** 59
INSUM®
Notes: 14 Thermistor Protection

PTC thermistors are semiconductor elements with a very high positive temperature coefficient. PTC tem-
perature detectors are used extensively in the protection of motors against excessive temperature rise.
They are embedded directly between the phase windings on the overhang of the stator winding normally
during manufacture.
In contrast to the Trip class (t6) and TOL protection that responds to the load current, the Thermistor pro-
tection responds to the change in thermistor resistance due to temperature rise in the windings. The
Thermistor protection is also sensitive to fall in temperature in order to make it possible to reset the trip.
The thermistors are selected to have a rated operating temperature (TNF) to correspond with the insulation
class, type and construction of the motor. It’s resistance increases sharply in the range of its rated operat-
ing temperature (TNF). For a temperature change of 10οC, the resistance changes ten times.
The MCU senses this abrupt change in the resistance to execute a trip command. A trip will follow when
3600 Ω resistance is detected by the measurement and reset is allowed when resistance is under 1600 Ω.
These limits can not be changed.
When thermistor protection is activated there is an internal supervision which detectes open or short circuit
faults from thermistor circuit. With thermistor resistance values above 12 kΩ there is indication and trip for
open circuit protection as selected by parameters. Short circuit level can be selected within given range by
the user.
Parameters involved in thermistor protection are as below:

Available parameters Temperature protection Enable, Disable
Loop supervision Enable, Disable
Cable compensation
Alarm Level
Short circuit trip level
Temperature protection Trip Reset Mode
Loop supervision Trip Reset Mode
Picture 16. Thermistor protection.
(Ω )
Open circuit trip Level

Trip Level 3600 Ω
Alarm Level
Reset Level 1600 Ω
Short circuit trip Level
t
1 2 3 4 5 6 7 8
1. Motor running 5. Trip reset allowed

2. Alarm message 6. Reset according to reset mode parameter
3. Contactor trip and alarm message 7. Short circuit trip and trip message
4. Alarm message cleared 8. Reset according to reset mode parameter
60 )**
INSUM®
14.1 Temperature Protection Enable, Disable

Notes:
Function Thermistor (PTC) protection
MMI text Temperature protect.
Related MCU 2
Related parameter TOL protection / Thermal model
Thermistor protection / Temperature protection parameters
Thermistor protection / Loop supervision enable, disable
The Thermistor protection function can be disabled with the help of this parameter. When disabled, the
protection function does not have any functionality in the MCU and all other parameters of the function are
hidden in MMI and greyed out in the OS.
The functionality of the PTC is limited by the Thermal model selection, i.e. standard or EEx e thermal
model. For available settings refer to table below.
Table 11. Different Thermistor protection options available.
Parameter Value Thermal model

Standard EEx e
Temperature protection enable, disable Enabled Yes Yes
Disabled Yes Yes
Trip only Yes Yes
Alarm only Yes No
14.2 Loop Supervision Enable, Disable
Function Thermistor protection

MMI text Loop supervision.
Related MCU 2
Related parameter Thermistor protection / Temperature enable, disable
Thermistor protection / Loop supervision parameters
This parameter activates and defines the indication for thermistor loop protection. Protection supervises
the loop integrity for loosen screw contacts and for short circuit faults between thermistor wires. There are
separate indications for open circuit and short circuit faults.
Open circuit trip indication activates when resistance in thermistor circuit exceeds fixed burden level. Short
ircuit level is selected with a dedicated parameter.
)** 61
INSUM®
Notes: Table 12. Different options available for loop supervision.
Parameter Value Thermal model

Standard EEx e
Loop supervision enable, disable Enabled Yes Yes
Disabled Yes Yes
Trip only Yes Yes
Alarm only Yes No
14.3 Cable Compensation

MMI text Cable capacity
Related MCU 2
Range 0 (5) 250
Default setting 15
Related parameter Thermistor protection / Temperature protection enable, disable
This parameter defines the PTC cable compensation capacitance.
If the cable capacitance of PTC-sensor’s instrumentation cable from motor to MCU is too high, it has to be
compensated to get the correct values. Compensation is done via this parameter. Practically this pa-
rameter describes the capacitance value of the cable.
The need for compensation is, in a great deal, depending on the cable length but also because of the cable
type. Since it varies from cable to cable there are some of the most commonly used cables listed in the ta-
bles with capacitance values in order to simplify the check and compensation routine, if necessary, during
MCU installation. These “look-up” tables (PTC capacitance compensation tables 1..3) can be found from
appendix “PTC cable compensation tables”.
There are available tables for the maximum allowed cable lengths for some commonly used cables. Look
for the correct cable type and read value from column “Max. cable length with factory setting (15)”. If cable
lengthts is shorter than the value in the PTC capacitance compensation table 1, no further actions are re-
quired.
If you can find longer installed cables, please select correct lookup table (PTC capacitance compensation
table2a, table 2b, etc). Same cable types are listed in these tables. Now, select the correct cable type and
find a row which stands for the required cable length range. When the right range is found (eg. 550 m ca-
ble, you can select any range which covers 550 meters), the right parameter value can be found for Cable
compensation parameter from the most left-side column, i.e. from [Value] field.
If you have cable which is not listed in the PTC capacitance compensation table 1, the nominal capacitance
of the specific cable type must be obtained from cable manufacturer. With this value the parameter Cable
compensation can be defined by using PTC capacitance compensation table 3. Select the nominal ca-
pacitance range according to cable actual capacitance (cable manufacturers data). Then find out what is
the maximum length of the cable when the value of the parameter is 15 (factory setting). With shorter ca-
bles no further actions are required. For longer cables you can find the right value of the parameter by se-
lecting the corresponding cable length range and then read the parameter value from the most left-side
column [Value].
For special applications or if no answers from data tables are found, the right parameter value can be cal-
culated with following equations:
lc = Length of the cable [m]

Cn = Nominal capacitance of the used cable [nF/km]
Cc = Capacitance of the used cable [nF]
P = Value of the parameter “PTC Capacity”, range 0...250, step 5
62 )**
INSUM®
Equation 1
Notes:
CC = C n × lc
Equation 2
P = round CC to number , which is divisible by 5
Use equation 1 to calculate the capacitance of the cable. Round the result according to equation 2.
14.4 Alarm Level

Related MCU 2
Range 1.0 (0.1) 12.0 kOhm
Default setting 1.6 KOhm
This parameter defines the alarm level for the Thermistor protection function. The limit causes a message
"PTC temperature alarm" to be issued to the fieldbus when the measured temperature is higher than the
alarm level. The temperature is measured via the PTC thermistors.
Usually, three PTC thermistors in series are built into the overhang of the stator winding at the coolant air
exhaust end of the motor. The thermistors are selected to have a rated operating temperature (TNF) to
correspond with the insulation class, type and construction of the motor. If the resistance corresponding to
the high temperature at one or more of the thermistors exceeds this value, an ‘PTC temperature alarm’ will
be generated.
The PTC temperature alarm clears automatically on reaching the normal condition, i.e. resistance restores
below Alarm level.
14.5 Short Circuit Trip Level

MMI text Short circuit level
Related MCU 2
Range 55 (1) 1000 Ohm
Default setting 55
Related parameter Thermistor protection / Loop supervision enable, disable
This parameter defines the short circuit resistance of the sensor loop for PTC short circuit trip. The limit
causes a message ‘PTC short circuit trip’ and trips when the result of the loop integrity test for thermistor
connection is below the given level.
)** 63
INSUM®
14.6 Temperature Protection Trip Reset Mode

Notes:
MMI text Temp. trip reset mode
Related MCU 2
A PTC trip can be reset in multiple ways depending on the control philosophy. It is possible to reset the trip
Auto reset: The ‘PTC temperature trip’ resets automatically after the sensor loop resistance goes below the
threshold set for the trip-reset level.
Remote reset: Trip reset is only possible via the fieldbus (MMI, PCS via GW or OS) after the PTC loop re-
sistance reaches the trip reset level.
14.7 Loop Supervision Trip Reset Mode

MMI text Loop trip reset mode
Related MCU 2
Related parameter Thermistor protection / Loop supervision enable, disable
Thermistor protection / Short circuit trip level
A loop supervision trip can be reset in multiple ways depending on the control philosophy. It is possible to
reset the trip as desired by parameterisation.
Auto reset: The ‘short circuit trip’ or ‘open circuit trip’ resets automatically after the sensor loop resistance
goes above the threshold set for the trip.
Remote reset: Trip reset is only possible via the fieldbus (MMI, PCS via GW or OS) after the PTC loop re-
sistance reaches the trip reset level.
64 )**
INSUM®
Notes: 15 Undervoltage Protection

The undervoltage protection function protects the motor against overload during voltage dips. During a
mains undervoltage, the electrical energy required to drive the rotor remains same for some period owing
to its inertia.
According to the energy conservation law,
Mechanical energy = Electrical energy
= VL * IL * cosphi
Equation 1
Where, VL is the motor line voltage, IL is the motor line current and Cosphi is the power factor.
From equation 1, the motor draws more current during voltage dips to deliver the same mechanical energy.
The motors switched off during voltage dip or power failure can be restarted on power resumption sequen-
tially to prevent simultaneous switch-on of the motors and thus prevent another mains failure on the net-
work. The tripping of motors due to undervoltage of short duration can be bypassed. The feature also
would help to restart the process on power resumption by sequentially starting the motors (staggered start).
The Undervoltage protection also prevents startup of the motor if the voltage is not high enough and indi-
cates phaseloss before switching ON the motor.
Note! The voltage unit needs to be connected to the MCU2 and uses lowest of the measured phase volt-
ages.
Parameters involved in undervoltage protection are as below:

External VT Installed
External VT Primary
External VT Secondary
Nominal voltage
Alarm Level
Trip Level
Trip Delay
Reset Voltage Level
Max. Autoreclose Time
Max. Powerdown Time
Staggered Start Time
Trip Reset Mode
)** 65
INSUM®
Picture 17. Undervoltage protection.

Notes:
1 3 4 5 6 7
UL min
A Trip delay
B Max. autoreclose time
Reset Voltage level C Max. power down time
D Staggered start time
Alarm Level
2
Trip Level 1. Alarm message

2. Alarm cleared
3. Autoreclose alarm
and open contactor
4. Clear autoreclose alarm and start
5. Clear autoreclose alarm
6. Clear autoreclose alarm and trip
A B D t 7. Staggered start
If the voltage restores above the start level, following conditions apply:
If timing < A, motor not stopped

If timing > A and < A+B, motor immediate start applies
If timing > A+B and < A+C, staggered start appl ies
Function Undervoltage protection

MMI text Function
Related MCU 2
Related parameter Undervoltage / Parameters
The undervoltage protection function can be disabled with the help of this parameter. When disabled, the
(Alarm level, Trip level, Trip delay, Reset voltage level, Max. autoreclose time, Max. power down time,
Staggered start time, and Trip reset mode) are hidden.
15.2 External VT Installed

MMI text Ext. VT installed
Related MCU 2
Range No / Yes
Default setting No
Related parameter Starter configuration / External VT primary
Starter configuration / External VT secondary
Starter configuration / Nominal voltage
The voltage measurement in MCU2 unit can measure voltages up to 690 V with voltage unit. If voltages
above 690 V should be measured an external voltage transformer is required and with this parameter pri-
mary and secondary values for voltage transformer can be activated.
Note! External voltage transformer is considered out of use if External VT Primary and External VT Secon-
dary parameters has the same value or either has a value zero. That is even when External VT Installed is
set to “Yes”.
66 )**
INSUM®
15.3 External VT Primary

Notes:
MMI text Ext. VT primary
Related MCU 2
Range 1000 (100) 12000 V
Default setting 6600 V
Related parameter Starter configuration / External VT installed
Starter configuration / External VT secondary
While using an external voltage transformer for motor nominal voltages > 690 V, the nominal primary volt-
age of the external voltage transformer is defined by this parameter.
15.4 External VT Secondary

MMI text Ext. VT secondary
Related MCU 2
Range 200 (1 ) 690 V
Related parameter Starter configuration / External VT installed
Starter configuration / External VT primary
While using an external voltage transformer for motor nominal voltages > 690 V, the nominal secondary
voltage of the external voltage transformer is defined by this parameter.
For example: Rated Un = 10 kV and external current transformer 12 kV / 690 V.
Set External VT installed = Yes,

Set External VT primary = 12 kV
Set External VT secondary = 690 V
Set Nominal voltage = 10 kV
15.5 Nominal Voltage

MMI text Nominal voltage
Related MCU 1 and 2
Range 230 (1) 400 V
230 (1) 690 V
600 (1) 12000 V
Related parameter Starter configuration / External VT parameters
This is the rated voltage (Un) of the mains supply for motor. The rated voltage can be set within this range.
In the case of external voltage transformer is installed the range is from 0.6 to 12.0 kV.
)** 67
INSUM®
15.6 Alarm Level

Notes:
Related MCU 2
Range 50 (1) 100 %
Related parameter Undervoltage / Function enable, disable
This parameter defines the voltage level for an undervoltage alarm. The undervoltage protection is based
on the lowest of the measured phase voltages. An alarm ‘Undervoltage alarm’ is generated when the low-
est of the measured voltages is below the parametrised Alarm level (refer figure 13, point 1).
15.7 Trip Level

MMI text Trip level
Related MCU 2
Range 50 (1) 100 %
Undervoltage / Trip delay
This parameter defines the trip level for the undervoltage protection function. When the lowest of the
measured phase voltages goes below the Trip level, the MCU will start counting a Trip delay.
15.8 Trip Delay

MMI text Trip delay
Related MCU 2
Range 0.2 (0.1) 5.0 s
Related parameter Undervoltage / Max. power down time
This parameter defines the time from the undervoltage Trip level to the execution of the trip command.
When the lowest of the measured phase voltages goes below the Trip level for a time specified in the Trip
delay, the MCU will open the contactor. An alarm message “Autoreclosure alarm” is generated and the
counting of Maximum power down time begins.
68 )**
INSUM®
15.9 Reset Voltage Level

Notes:
MMI text Reset voltage level
Related MCU 2
Range 50 (1) 100 %
Related parameter Undervoltage / Trip delay
Undervoltage / Max. autoreclose time
Undervoltage / Max. power down time
Undervoltage / Staggered start time
The Reset voltage level is a voltage limit for restarting the motor after an undervoltage trip. The motor will
start immediately or after a delay depending on the time during which the Reset voltage level is reached
(refer figure).
15.10 Max. Autoreclose Time

MMI text Reclosure enable time
Related MCU 2
Range 0.0 (0.1) 5.0 s
Undervoltage / Trip reset mode
Undervoltage / Reset voltage level
Undervoltage / Max. powerdown time
Max. autoreclose time is the time after the undervoltage Trip delay during which the motor immediately re-
starts on restoration of voltage above the Reset voltage level.
15.11 Maximum Power Down Time

MMI text Restart enable time
Related MCU 2
Range 0 (1) 1200 s
Default setting 5s
Undervoltage / Staggered start time
The Max. powerdown time starts after the Trip delay time has elapsed. It is the maximum waiting time of
the MCU for the power resumption. The motor would restart after Staggered start delay on voltage resto-
ration above the Reset voltage level between end of Max autoreclose time and Max. power down time.
The MCU issues an undervoltage trip message if the voltage recover above the reset voltage level after the
Max. powerdown time.. The trip can be reset based on the parameterisation of the Trip reset mode.
)** 69
INSUM®
15.12 Staggered Start Time

Notes:
MMI text Staggered start time
Related MCU 2
Range 0 (0.1) 1200 s
Undervoltage / Max. power down time
Description See hereunder
This parameter defines the time from the voltage rise above the Reset voltage level to the time when the
start command is executed. It is applicable to the motors if the voltage restores above the Reset voltage
level between the delay “C-B” (refer figure 13). This parameter can be used to start the motors sequentially
after resumption of power to prevent voltage dip caused by simultaneous starting of several motors.

Related MCU 2
An undervoltage trip can be reset in multiple ways depending on the control philosophy. It is possible to re-
set the trip as desired by parameterisation.
Auto reset: ‘Undervoltage trip’ resets automatically after the voltage goes above the reset voltage level
Remote reset: Trip reset is only possible via the fieldbus (MMI, PCS or OS) after the voltage goes above
the reset voltage level.
X13: 15 resets the trip in the local mode. The local mode is active with pin X13: 16 kept low.
70 )**
INSUM®
Notes: 16 Start Limitation Protection

Start limitation helps to protect the motor and also the process against excess number of starts in a given
interval. When the number of starts is reached and the motor is switched off, a new start is prevented. The
time interval starts from the first start. After the elapse of the time interval the counter is reset to the pre-set
value. The permissible motor starts per hour can be obtained from the manufacturers motor and apparatus
data sheet. However, the minimum waiting time between two starts shall be complied.
The parameterisation of the protection function can be the number of starts per time interval or the time
between two consecutive starts. In the first case the user must wait after the trip for the reset to take place
before making a start. The time to reset after start limitation trip is provided to the fieldbus.
Independent of this function, the motor is protected by TOL function and a start is possible only if the ther-
mal capacity is below the startup inhibit level. If motor data specifies the number of starts during a certain
time span the advantage of this protection function can be taken of supervising the number of starts. On
some other cases process may put requirements for the motor start number thus this protection can be
employed.
As an example: The following picture presents the start limitation protection functionality. Allowed maxi-
mum number of starts, Number of starts, is 3 within Time interval.
1. Normal situation, after stop command motor can be started normally, “Start 2”. Every start activates
an internal timer for the time defined by Time interval parameter. The number of active timers are reviewed
after every stop command and compared to value of Number of starts parameter. Stop command can thus
exist during active or elapsed timer.
2. Two timers are still active, thus stop command generates alarm message and one more start is al-
lowed, “Start 3”.
3. The 3rd start has been executed. A contactor trip and trip message will follow when motor is stopped
while there are two active timers, here starting from “Start 1”.
4. Trip can be reset when the first timer from “Start 1” is finished. Motor start is possible when all pend-
ing trips are reset. Supervision continues with a new timer from “Start 4”.
The parameters involved with the protection function are,

Time interval
Number of starts
Trip reset mode
Picture 18. Start limitation protection.
Start 4,
Time interval
Start 3,
Motor running Motor stopped
Start 2,
Start 1,
1. t
2.
3.
4.
)** 71
INSUM®

Notes:
Function Start limitation protection
MMI text Function
Related MCU 2
Related parameter Start limitation / Parameters
The start limitation protection function can be disabled with the help of this parameter. When disabled, the
(Time interval, Number of starts, and Trip reset mode) are hidden.
16.2 Time Interval

MMI text Time interval
Related MCU 2
Range 0 (1) 600 min
Default setting 60 min
Related parameter Start limitation / Number of starts
During this Time interval the number of starts is limited by setting the parameter Number of starts.
16.3 Number of Starts

MMI text Number of starts
Related MCU 2
Range 1 (1) 100
Default setting 3
Related parameter Start limitation / Time interval
This parameter defines the number of allowed starts during a predefined time window set by the parameter
Time interval. If this value is set to one, the parameterised time interval will define the time between two
consecutive starts.
72 )**
INSUM®

Notes:
Related MCU 2
Related parameter Start limitation / Function enable, disable.
This parameter defines the trip reset modes for the start limitation protection trip.
Auto: The ‘Start limitation trip’ is reset automatically after trip.
Remote: The ‘Start limitation trip’ can be reset via the fieldbus (MMI, PCS or OS).
Local: The ‘Start limitation trip’ is only possible via the device I/O. By operating “RESET” switch connected
to pin X13: 15 resets the trip in the local mode. The local mode is active with pin X13: 16 kept low.
)** 73
INSUM®
Notes: 17 Start Interlock Protection

Start interlock protection is available to help the intelligent control of the delay between previous stop com-
mand and new start command. With this function user can define the delay during which the unit will not
allow to start motor but gives an indication to the user. Trip and alarm functionality are selectable.
The parameters involved with the protection function are,

Interlock time
Trip reset mode
Picture 19. Start interlock protection principle.
Motor running Motor running
t
Interlock time
Function Start interlock protection

MMI text Function
Related MCU 2
Related parameter Start interlock / Parameters
The start interlock protection function can be disabled with the help of this parameter. When disabled, the
protection function does not have any functionality in the MCU and all other parameters of the function (In-
terlock time and Trip reset mode) are hidden.
17.2 Interlock Time

MMI text Interlock time
Related MCU 2
Range 1 (1) 600 min
Default setting 10 min
Related parameter Start interlock / Function enable, disable
The Interlock time starts from the last stop command and makes the unit to discard the start command until
the time has elapsed.
74 )**
INSUM®

Notes:
Related MCU 2
Related parameter Start interlock / Function enable, disable
This parameter defines the trip reset modes for the start interlock protection trip.
Auto: The ‘Start interlock trip’ is reset automatically after trip.
Remote: The ‘Start interlock trip’ can be reset via the fieldbus (MMI, PCS or OS).
Local: The ‘Start interlock trip’ is only possible via the device I/O. By operating “RESET” switch connected
to pin X13: 15 resets the trip in the local mode. The local mode is active with pin X13: 16 kept low.
)** 75
INSUM®
Notes: 18 Maintenance Functions

Preventive maintenance is the best way to have long service life for any equipment. Maintenance function
can be configured suitably as a reminder for preventive maintenance. This would reap high benefits to the
user in terms of reduced process down time and loss due to stoppage of production.
Maintenance function indicates the operation of the motor in terms of hours run and the usage of contactor
in the form of operating cycles. Number of hours run helps to assess the bearing life and it's lubrication or
replacement, whereas the number of operating cycles help in deciding replacement of worn-out power
contacts or the contactor itself.
Maintenance alarm can be activated after lapse of the set counter. The counters can be set after mainte-
nance according to two different principles depending of course on normal routine of the user.
– Preset CCx cycles can be set to zero after maintenance and keep the current alarm level (hours or
cycles)
– Preset CCx cycles alarm can be increased to a new value that fulfils the next required service condi-
tions (hours or cycles)
Parameters under ‘Maintenance function’ are as below:

Available parameters Preset Hours Run
Motor Hours Run Alarm
Preset CCa Cycles
Preset CCa Cycles Alarm
Preset CCb Cycles
Preset CCb Cycles Alarm
Preset CCc Cycles
Preset CCc Cycles Alarm
18.1 Preset Hours Run
Function Maintenance
MMI text Preset hours run
Related MCU 1 and 2
Range 0 (10) 10’000’000 h
Default setting 0h
Related parameter Maintenance function / Preset hours run alarm
Preset hours run parameter can be used to set up a value to a counter, which calculates the motor running
time in hours. Preset hours run parameter is possible to be reset after maintenance, as an example.
18.2 Motor Hours Run Alarm
MMI text Motor hours run alarm
Related MCU 1 and 2
Range 0 (10) 10’000’000 h
Default setting 10'000 h
Related parameter Maintenance function / Preset hours run
NV heartbeat base
76 )**
INSUM®
The user can set a period after which a preventive maintenance is desired. When the ‘Preset Hours Run’
Notes: counter exceeds the Preset hours run alarm level a message ‘Maintenance hours run’ is generated for the
corresponding MCU. This helps to lubricate and maintain the bearings of the motor within the correct
service interval.
18.3 Preset CCa Cycles
MMI text Preset CCa cycles
Related MCU 1 and 2
Range 0 (10) 10’000’000
Default setting 0
Related parameter Maintenance function / Preset CCa cycles alarm
Preset CCa cycles can be used to set up a value to a counter, which calculates the operating cycles of
contactor 1. The counter can be reset to zero after maintenance.
Each cycle consists of a close-open operation of a contactor.
18.4 CCa Cycles Alarm Level
MMI text Ca cycles alarm level
Related MCU 1 and 2
Range 0 (10) 10’000’000
Default setting 10'000
Related parameter Maintenance function / Preset CCa cycles
NV heartbeat base
When contactor CCa has run trough the set value of cycles in preset CCa cycles alarm counter, the corre-
sponding MCU generates a message ‘Maintenance CCa’. This helps in carrying out preventive mainte-
nance of power contacts for the contactor to control output CCa. The electrical life# of the contactor can be
set to this parameter in terms of control cycles.
18.5 Preset CCb Cycles
MMI text Preset CCb cycles
Related MCU 1 and 2
Range 0 (10) 10’000’000
Default setting 0
Related parameter Maintenance function / Preset CCb cycles alarm
Preset CCb cycles can be used to set up a value to a counter, which calculates the operating cycles of
contactor connected to control output CCb. It is possible to be reset this counter to zero after maintenance.
This parameter is disabled during non-reversible starter type selection under starter configuration function
)** 77
INSUM®
18.6 CCb Cycles Alarm Level

Notes:
MMI text CCb cycles alarm level
Related MCU 1 and 2
Range 0 (10) 10’000’000
Related parameter Maintenance function / Preset CCb cycles
NV heartbeat base
When contactor CCb has run through the set value of cycles in preset CCb cycles alarm counter, the cor-
responding MCU generates a message ‘Maintenance CCb’. This help in carrying out preventive mainte-
nance of power contacts for the contactor connected to control output CCb.
Also refer to parameter Preset CCa cycles alarm for more details.
18.7 Preset CCc Cycles
MMI text Preset CCc cycles
Related MCU 2
Range 0 (10) 10’000’000
Default setting 0
Related parameter Maintenance function / Preset CCc cycles alarm
Preset CCc cycles can be used to set up a value to a counter, which calculates the operating cycles of
contactor connected to control output CCc. It is possible to be reset this counter to zero after maintenance.
This parameter is disabled during non-reversible starter type selection under starter configuration function.
18.8 CCc Cycles Alarm Level
MMI text CCc cycles alarm level
Related MCU 2
Range 0 (10) 10’000’000
Related parameter Maintenance function / Preset CCc cycles
NV heartbeat base
When contactor CCc has run through the set value of cycles in preset CCc cycles alarm counter, the corre-
sponding MCU generates a message ‘Maintenance CCc’. For more details refer to parameter preset CCa
cycles alarm. This helps in carrying out preventive maintenance of power contacts for the contactor con-
nected to control output CCc.
78 )**
INSUM®
Notes:
19 Control Access
There are different stations like PCS (via INSUM Gateways), MMI, INSUM OS or Motor Control Panels
from where the motor can be started or stopped or trips can be reset.
With the Control Access functionality it can be decided which one of these stations is allowed to control a
MCU/motor at a given time. When Control Access is used each MCU "knows" which station momentarily
has the authority to control it. Commands coming from an unauthorised station will not be passed to the
motor.
To use Control Access a hierarchy has to be defined between the stations in an INSUM system. These pri-
orities determine the "rules" for passing Control Access between stations. Passing of Control Access is
done with a dedicated set of telegrams. In most cases the GW will receive the highest priority because it is
the station connecting the INSUM system to a PCS.
For one INSUM system (comprising up to 128 MCU's and its stations) one "Control Access setting" has to
be defined. Then Control Access parameters in all MCU's and all stations belonging to the system have to
be set accordingly.
Stations are devices connected to the ICU (INSUM Communication Unit devices such as Gateways, MMI)
and also the INSUM OS. ICU devices are referred here as ‘SU’-devices (SU = Switchgear Unit).
In addition to those devices controlling the MCU's via bus, each MCU can be controlled via its hardware in-
puts if Pin X13: 16 = Local. The Local control has automatically the highest priority in the system.
Note! The setting of reset mode parameters and usage of Control Access can interfere with each other.
For example: GW (PCS) have CA for MCU 2/5.

In MCU 2/5 TOL Protection / Trip Reset mode: Local
-> Reset command from GW is accepted by MCU because GW has "CA", but as the Reset mode
is only "Local" and not "Bus", the Reset will not be performed and TOL trip remains.
Please refer to ‘INSUM Control Access Guide’ document for further information.
The parameters under Control Access function are as below:

Available parameters Function Enable / Disable
SU Lifelist Timeout
Station Priority
19.1 Function Enable /Disable
Function Control Access

MMI text Enabled / disabled
Related MCU 1 and 2
Related parameter Control access / Parameters
System / SU lifelist timeout
Control Access function can be disabled with the help of this parameter. When disabled, all other pa-
rameters of the function (Station priority, Station Lifelist Timeout) are hidden in MMI, greyed out in OS.
When disabled only the "simple" way of Control Access is used:

If pin X13: 16 is set to Local, only commands via binary inputs will be accepted by the MCU. If pin X13: 16
is set to bus (remote), only commands via the fieldbus inputs will be accepted by the MCU. The MCU does
not differentiate from which station (GW, MMI or OS) a control command is sent.
)** 79
INSUM®
When enabled the full Control Access functionality is used. If pin X13: 16 is set to bus (remote) the MCU
Notes: only accepts control commands from the station "owning" CA at that time. Control commands can be Start,
Stop, Reset.
19.2 SU Lifelist Timeout

MMI text SU lifelist timeout
Related MCU 1 and 2
Range 1 (1) 255 s
Related parameter Control access parameters in MCU, GW, MMI, OS
SU devices – SU lifelist heartbeat
All SU devices connected to the backbone bus send cyclically "Lifesign heartbeats" to each other. Each
SU device is supervising these Lifesigns and creates a "SU LifeList" telling which of the SU devices is
"alive" on the bus. The SU device having the highest station priority is sending this "SU LifeList" down to
all MCU's with the cycle time defined by the "SU lifelist heartbeat".
When the time defined by SU lifelist timeout expires and the actual "CA-owner" is not marked "alive" any-
more the Control Access will be set to "release" state for that MCU. When the time defined by SU lifelist
timeout expires until a new "SU LifeList" is received, the Control Access will be set to "release" state for
that MCU. "Release" state means that any station regardless its priority can take over Control Access for
that MCU.
Note!: SU lifelist timeout of MCU's should be at least 2-3 times "SU lifelist heartbeat" of SU devices.
19.3 Station Priority

MMI text Address priority 1:…16:
Related MCU 1 and 2
Range Subnet 0(1)255 / Node 0(1)127
Default setting 0, 0
Related parameter Control access parameters in MCU, GW, MMI, OS
SU devices - CA priority
This list of parameters defines the priorities between the stations controlling a MCU.
The hierarchy defined should be the same for all MCU's in one INSUM system. To give a station a certain
priority its LON subnet/node address has to be filled in at the respective priority entry.
Priority 1 is automatically occupied by the local control (hardware inputs of MCU).
20 System
INSUM relies on event driven messages. This means: Each time a change in status or a change of an
analogue value above a predefined hysteresis occurs, the telegram carrying the specific information is im-
mediately updated by the MCU. In addition, all data sent to SU devices (GW, MMI, and OS) are updated in
a slow background cycle. The cyclic update serves to give newly hooked up SU devices an image of the
80 )**
INSUM®
system. It is also used to supervise MCU communication towards SU devices (detection of communication
Notes: loss).
Note! The parameter Status heartbeat and Nv heartbeat base are to be selected carefully to reduce un-
necessary bus loading.
The parameters involved with “system” are as below:

Available parameters Failsafe Timeout
Status Heartbeat
Nv Heartbeat base
I Report Deadband
20.1 Failsafe Timeout
Function System
MMI text Failsafe timeout
Related MCU 1 and 2
Range 1 (1) 100 s
Default setting 5s
If communication failure between PCS, SU and MCUs is longer than the time period defined in this pa-
rameter, the MCU failsafe functionality is activated. MCU continuously monitor communication with SUs by
receiving ‘heart beat’ from them. This parameter allows setting the time period in which the MCUs should
expect the ‘heartbeat’ signal from the SU.
Note! This parameter must be synchronised with the ‘heart rate’ of the SU to avoid problems. (As a gen-
eral rule, Failsafe timeout > 3 x heart rate).
20.2 Status Heartbeat
Function System
MMI text Status heartbeat
Related MCU 1 and 2
Range 1.0 (0.1) 60.0 s
Related parameter SU devices - Field device timeout
This parameter sets the interval at which the most important data the motor status (nvoMotorStateExt), is to
be sent repeatedly by the MCU. Status heartbeat must correspond with the parameter “Field device time-
out” in SU devices (GW, MMI, and OS).
)** 81
INSUM®
20.3 NV Heartbeat Base

Notes:
Function System
MMI text NV heartbeat base
Related MCU 1 and 2
Range 1.0 (0.1) 60.0 s
All data (nv's – network variables) sent from the MCU towards the SU devices (GW, MMI, OS) is periodi-
cally updated in a slow background cycle. The "nv heartbeat base" parameter defines the base timer for
different time slots used for sending different groups of data. The assignment of the data to the time slots is
defined as follows:
Table 13. NV heartbeat base reported network variables.
Cycle Network Unit NV MCU2

variable name index
4x NV heartbeat base Actual Control Access owner nvoActualCA1 -- 45
Alarm bit field nvoAlarmReport -- 51
Current report nvoCurrRep -- 17
Phase currents - A -
Phase currents - % -
Earth fault - A -
12x NV heartbeat base Voltage report nvoVoltRep -- 55 X

Phase voltages - V -
Frequency - Hz -
Power report nvoPowRep -- 56 X
Active power - W -
Reactive power - Var -
Power factor - -- -
Apparent power nvoAppPwr kVA 67 X
72x NV heartbeat base CCc switching cycles nvoNbrOfOp3 -- 39 X

CCa switching cycles nvoNbrOfOp1 -- 41
CCb switching cycles nvoNbrOfOp2 -- 43
Motor run hours nvoCumRunT Hour 33
Thermal capacity novCalcProcValue % 19
GPI1 feedback nvoGpIn1 -- 74 X
GPI2 feedback nvoGpIn2 -- 75 X
GPO1 feedback nvoGPOut1Fb -- 71 X
GPO2 feedback nvoGPOut2Fb -- 73 X
Configuration CRC nvoParFileCRC16 -- 76
Time to trip nvoTimeToTrip sec 20
Time to reset nvoTimeToReset sec 21
82 )**
INSUM®
20.4 I Report Deadband

Notes:
Function System
MMI text I Report Deadband
Related MCU 1 and 2
Range 1 (1) 100 %
INSUM uses an event driven mechanism and sends new analogue data when a certain change in hystere-
sis occurred. The MCU sends all current related data (nvoCurrRep) when changes in measured values are
detected beyond the dead band defined by this parameter.
Note! Changing this parameter causes large changes in the busload.
)** 83
INSUM®
Notes: 21 Device Data

This group provides the internal data of the MCU and other relevant data of the INSUM system. The pa-
rameters belonging to this group are read only and no parameterisation is possible.
The parameters involved with “Device Data” are as below:

Available parameters Software ID
Parameter file version
Start inhibit level
Current unit (CU)
Voltage unit (VU)
TOL trip reset count
TOL bypass counter
Diagnostics
21.1 Software ID
The firmware version momentarily loaded in the MCU is indicated by this read only parameter. Display of
firmware version is to simplify assistance in case of technical questions related to MCUs.
21.2 Parameter file version

All parameter values are stored in one "binary file" inside the MCU. MMI, OS and GW can upload and
download this file and interpret it. In case of changes in the structure/format of this file the file version
number will be incremented. So interpretation can be adapted.
21.3 Start inhibit level

Based on the parameter setting of Startup I ratio, Motor startup time, and Trip class (t6), the MCU calcu-
lates the Start Inhibit Level which also represents the reset level for TOL trip. It can be read from this pa-
rameter.
21.4 Current unit (CU)

The internal current transformer range is automatically detected by the MCU and then stored in this read
only parameter.
21.5 Voltage unit (VU)

The internal voltage transformer range is automatically detected by the MCU and then stored in this read
only parameter.
21.6 TOL trip reset count

The number of TOL trip reset is stored into this read only parameter.
21.7 TOL bypass counter

The number of TOL bypass commands is stored into this read only parameter.
21.8 Diagnostics
Diagnostic counters 1...4. For internal use only.
84 )**
INSUM®
Notes: 22 I/O Configuration

The binary inputs are fed to the MCU either to control or for supervision of the starter. These binary inputs
can be parameterised to normally open (NO) or normally closed (NC). This increases the flexibility of the
I/O configuration and reduction of additional auxiliary relays.
The actual input state in default
Table 14. Following are the inputs that can be parameterised:
Input name Pin Default configuration Available

Start 1 X13:12 Normally open MCU1&2
Start 2 X13:13 Normally open MCU1&2
Stop X13:14 Normally closed MCU1&2
Reset X13:15 Normally open MCU1&2
Local X13:16 Normally open MCU1&2
Em-stop X13:17 Normally closed MCU1&2
Test/service X14:1 Normally open MCU1&2
Main switch X14:2 Normally open MCU1&2
MCB X14:6 Normally open MCU1&2
CFa (/KM11) X14:7 Normally open MCU1&2
CFb (/KM21) X14:8 Normally open MCU1&2
CFc / Torque (/KM31) X14:9 or X13:20 Normally open MCU2
External trip input X14:3 Normally open MCU1&2
Limit 1 X13:18 Normally open MCU2
Limit 2 X13:19 Normally open MCU2
Rotation monitor X13:23 Normally open MCU2
)** 85
INSUM®
Notes: 23 General purpose I/O

MCU2 unit can be used to read in or control I/O external device. This is achieved via configurable general
purpose I/O interface. This interface consists of two input interface and two relay output interface. Practi-
cally general purpose I/O implementation requires logical bindings over fieldbus interface in order to trans-
fer read data or execute control according to received data.
Parameters in MCU2 involved with general purpose I/O configuration are as follows:

Available parameters GPO1 ON value
GPO1 OFF value
GPO2 ON value
GPO2 OFF value
GPI1 ON value
GPI1 OFF value
GPI2 ON value
GPI2 OFF value
23.1 GpO1 ON Value
Function General purpose I/O

MMI text GpO1 contact open
Related MCU 2
Range 0 (1) 255
Default setting 4
Related parameter General purpose output / GpO1 OFF value
This parameter defines the value that will activate the general purpose output relay 1 (pin X13:3) when re-
ceived through network interface.
23.2 Gp O1 OFF Value

MMI text GpO1 contact closed
Related MCU 2
Range 0 (1) 255
Default setting 0
Related parameter General purpose output / GpO1 ON value
This parameter defines the value that will deactivate the general purpose output relay 1 (pin X13:3) when
received through network interface.
86 )**
INSUM®
23.3 GpO2 ON Value

Notes:
MMI text GpO2 contact open
Related MCU 2
Range 0 (1) 255
Default setting 4
Related parameter General purpose output / GpO2 OFF value
This parameter defines the value that will activate the general purpose output relay 2 (pin X13:5) when re-
ceived through network interface.
23.4 GpO2 OFF Value

MMI text GpO2 contact closed
Related MCU 2
Range 0 (1) 255
Default setting 0
Related parameter General purpose output / GpO2 ON value
This parameter defines the value that will deactivate the general purpose output relay 2 (pin X13:5) when
received through network interface.
23.5 GpI1 ON Value

MMI text GpI1 ON value
Related MCU 2
Range 0 (1) 255
Default setting 4
Related parameter General purpose input / GpI1 OFF value
This parameter defines the value that will be issued to fieldbus through output variable when general pur-
pose input 1 (pin X13:21 or X14:10) is activated.
23.6 GpI1 OFF Value

MMI text GpI1 OFF value
Related MCU 2
Range 0 (1) 255
Default setting 0
Related parameter General purpose input / GpI1 ON value
pose input 1 (pin X13:21 or X14:10) is deactivated.
)** 87
INSUM®
23.7 GpI2 ON Value

Notes:
MMI text GpI2 ON value
Related MCU 2
Range 0 (1) 255
Default setting 4
Related parameter General purpose input / GpI2 OFF value
pose input 2 (pin X13:22 or X14:11) is activated.
23.8 GpI2 OFF Value

MMI text GpI2 OFF value
Related MCU 2
Range 0 (1) 255
Default setting 0
Related parameter General purpose input / GpI2 ON value
pose input 2 (pin X13:22 or X14:11) is deactivated.
88 )**
INSUM®
Notes: Appendix A. MCU trip curves
Table 1. Look-up table of trip time from cold condition, balanced network. TAMB = 40°C.
I / In t6 = 5 s t6 = 7 s t6 = 10 s t6 = 15 s t6 = 20 s t6 = 25 s t6 = 30 s t6 = 35 s t6 = 40 s
1.15 552 s 772 s 1103 s 1655 s 2207 s 2758 s 3310 s 3861 s 4413 s
1.16 459 s 643 s 918 s 1377 s 1837 s 2296 s 2755 s 3214 s 3673 s
1.17 406 s 568 s 812 s 1217 s 1623 s 2029 s 2434 s 2840 s 3246 s
1.18 368 s 516 s 737 s 1105 s 1473 s 1842 s 2210 s 2578 s 2947 s
1.19 340 s 476 s 679 s 1019 s 1359 s 1699 s 2038 s 2378 s 2718 s
1.20 317 s 443 s 633 s 950 s 1266 s 1583 s 1900 s 2216 s 2533 s
1.40 148 s 207 s 296 s 444 s 592 s 740 s 888 s 1036 s 1184 s
1.60 96.5 s 135 s 193 s 289 s 386 s 482 s 578 s 675 s 771 s
1.80 69.9 s 97.8 s 140 s 209 s 279 s 349 s 418 s 488 s 558 s
2.00 53.6 s 75.0 s 107 s 160 s 214 s 267 s 321 s 374 s 428 s
2.20 42.7 s 59.7 s 85.2 s 128 s 170 s 213 s 255 s 298 s 340 s
2.40 34.9 s 48.8 s 69.7 s 104 s 139 s 174 s 209 s 244 s 278 s
2.60 29.2 s 40.8 s 58.2 s 87.3 s 116 s 145 s 174 s 203 s 232 s
2.80 24.8 s 34.7 s 49.5 s 74.1 s 98.7 s 123 s 148 s 173 s 197 s
3.00 21.4 s 29.9 s 42.6 s 63.8 s 85.0 s 106 s 127 s 149 s 170 s
3.20 18.6 s 26.0 s 37.1 s 55.5 s 74.0 s 92.4 s 111 s 129 s 148 s
3.40 16.4 s 22.9 s 32.6 s 48.8 s 65.0 s 81.2 s 97.5 s 114 s 130 s
3.60 14.5 s 20.3 s 28.9 s 43.3 s 57.6 s 72.0 s 86.4 s 101 s 115 s
3.80 13.0 s 18.1 s 25.8 s 38.6 s 51.5 s 64.3 s 77.1 s 89.9 s 103 s
4.00 11.7 s 16.3 s 23.2 s 34.7 s 46.2 s 57.8 s 69.3 s 80.8 s 92.3 s
4.20 10.6 s 14.7 s 21.0 s 31.4 s 41.8 s 52.2 s 62.6 s 73.0 s 83.4 s
4.40 9.6 s 13.4 s 19.1 s 28.5 s 38.0 s 47.4 s 56.9 s 66.3 s 75.8 s
4.60 8.8 s 12.2 s 17.4 s 26.0 s 34.6 s 43.3 s 51.9 s 60.5 s 69.1 s
4.80 8.1 s 11.2 s 16.0 s 23.8 s 31.7 s 39.6 s 47.5 s 55.4 s 63.3cs
5.00 7.4 s 10.3 s 14.7 s 21.9 s 29.2 s 36.5 s 43.7 s 51.0 s 58.2 s
5.20 6.9 s 9.5 s 13.6 s 20.3 s 27.0 s 33.7 s 40.3 s 47.0 s 53.7 s
5.40 6.4 s 8.8 s 12.6 s 18.8 s 25.0 s 31.2 s 37.4 s 43.6 s 49.8 s
5.60 5.9 s 8.2 s 11.7 s 17.4 s 23.2 s 28.9 s 34.7 s 40.4 s 46.2 s
5.80 5.5 s 7.7 s 10.9 s 16.2 s 21.6 s 26.9 s 32.3 s 37.7 s 43.0 s
6.00 5.2 s 7.2 s 10.2 s 15.2 s 20.2 s 25.2 s 30.2 s 35.2 s 40.2 s
6.20 4.8 s 6.7 s 9.5 s 14.2 s 18.9 s 23.5 s 28.2 s 32.9 s 37.6 s
6.40 4.5 s 6.3 s 8.9 s 13.3 s 17.7 s 22.1 s 26.5 s 30.9 s 35.2 s
6.60 4.3 s 5.9 s 8.4 s 12.5 s 26.6 s 20.8 s 24.9 s 29.0 s 33.1 s
6.80 4.0 s 5.6 s 7.9 s 11.8 s 15.7 s 19.5 s 23.4 s 27.3 s 31.2 s
)** 89
INSUM®
Notes: I / In t6 = 5 s t6 = 7 s t6 = 10 s t6 = 15 s t6 = 20 s t6 = 25 s t6 = 30 s t6 = 35 s t6 = 40 s
7.00 3.8 s 5.3 s 7.5 s 11.1 s 14.8 s 18.4 s 22.1 s 25.7 s 29.4 s
7.20 3.6 s 5.0 s 7.1 s 10.5 s 14.0 s 17.4 s 20.9 s 24.3 s 27.8 s
7.40 3.4 s 4.7 s 6.7 s 10.0 s 13.2 s 16.5 s 19.8 s 23.0 s 26.3 s
7.60 3.3 s 4.5 s 6.3 s 9.4 s 12.5 s 15.6 s 18.7 s 21.8 s 24.9 s
7.80 3.1 s 4.3 s 6.0 s 9.0 s 11.9 s 14.8 s 17.8 s 20.7 s 23.7 s
8.00 2.9 s 4.1 s 5.7 s 8.5 s 11.3 s 14.1 s 16.9 s 19.7 s 22.5 s
8.20 2.8 s 3.9 s 5.5 s 8.1 s 10.8 s 13.4 s 16.1 s 18.7 s 21.4 s
8.40 2.7 s 3.7 s 5.2 s 7.7 s 10.3 s 12.8 s 15.3 s 17.9 s 20.4 s
8.60 2.6 s 3.5 s 5.0 s 7.4 s 9.8 s 12.2 s 14.6 s 17.0 s 19.4 s
8.80 2.5 s 3.4 s 4.8 s 7.1 s 9.4 s 11.7 s 14.0 s 16.3 s 18.6 s
9.00 2.4 s 3.2 s 4.6 s 6.8 s 9.0 s 11.2 s 13.4 s 15.6 s 17.8 s
9.20 2.3 s 3.1 s 4.4 s 6.5 s 8.6 s 10.7 s 12.8 s 14.9 s 17.0 s
9.40 2.2 s 3.0 s 4.2 s 6.2 s 8.2 s 10.2 s 12.2 s 14.3 s 16.3 s
9.60 2.1 s 2.9 s 4.0 s 6.0 s 7.9 s 9.8 s 11.7 s 13.7 s 15.6 s
9.80 2.0 s 2.8 s 3.9 s 5.7 s 7.6 s 9.4 s 11.3 s 13.1 s 15.0 s
10.00 1.9 s 2.7 s 3.7 s 5.5 s 7.3 s 9.1 s 10.8 s 12.6 s 14.4 s
90 )**
INSUM®
Notes: Picture 1. Trip curve from cold condition, balanced network. TAMB = 40°C.
Tripcurves: cold condition, balanced, 40°C

10000
triptime [s]
t6=5s
1000
t6=10s
t6=20s
t6=30s
t6=40s
100
10
0
0 2 4 6 8 10 I/IN
)** 91
INSUM®
Notes: Table 2. Look-up table of trip time from cold condition, 100% of phase loss. TAMB = 40°C.
0.73 533 s 747 s 1067 s 1600 s 2133 s 2666 s 3200 s 3733 s 4266 s
0.74 419 s 586 s 837 s 1255 s 1674 s 2092 s 2510 s 2929 s 3347 s
0.75 359 s 503 s 718 s 1077 s 1436 s 1795 s 2154 s 2513 s 2872 s
0.76 319 s 447 s 638 s 958 s 1277 s 1596 s 1915 s 2234 s 2553 s
0.77 290 s 405 s 579 s 869 s 1158 s 1447 s 1737 s 2026 s 2316 s
0.78 266 s 373 s 532 s 798 s 1064 s 1330 s 1596 s 1862 s 2128 s
0.79 247 s 345 s 493 s 740 s 987 s 1233 s 1480 s 1727 s 1973 s
0.80 230 s 323 s 461 s 691 s 921 s 1152 s 1382 s 1612 s 1843 s
1.00 101 s 141 s 201 s 302 s 402 s 503 s 603 s 703 s 804 s
1.20 61.4 s 85.9 s 123 s 184 s 245 s 307 s 368 s 429 s 490 s
1.40 42.3 s 59.2 s 84.5 s 127 s 169 s 211 s 253 s 295 s 337 s
1.60 31.2 s 43.6 s 62.2 s 93.3 s 124 s 155 s 186 s 217 s 248 s
1.80 24.1 s 33.6 s 48.0 s 71.9 s 95.8 s 120 s 144 s 168 s 191 s
2.00 19.2 s 26.8 s 38.2 s 57.2 s 76.3 s 95.3 s 114 s 133 s 152 s
2.20 15.7 s 21.9 s 31.2 s 46.8 s 62.3 s 77.8 s 93.3 s 109 s 124 s
2.40 13.1 s 18.3 s 26.0 s 38.9 s 51.9 s 64.8 s 77.7 s 90.7 s 104 s
2.60 11.1 s 15.5 s 22.0 s 33.0 s 43.9 s 54.8 s 65.8 s 76.7 s 87.6 s
2.80 9.5 s 13.3 s 18.9 s 28.3 s 37.7 s 47.0 s 56.4 s 65.8 s 75.2 s
3.00 8.3 s 11.5 s 16.4 s 24.6 s 32.7 s 40.8 s 48.9 s 57.1 s 65.2 s
3.20 7.3 s 10.1 s 14.4 s 21.5 s 28.6 s 35.8 s 42.9 s 50.0 s 57.1 s
3.40 6.4 s 9.0 s 12.7 s 19.0 s 25.3 s 31.6 s 37.9 s 44.2 s 50.5 s
3.60 5.8 s 8.0 s 11.3 s 16.9 s 22.5 s 28.1 s 33.7 s 39.3 s 44.9 s
3.80 5.2 s 7.2 s 10.2 s 15.2 s 20.2 s 25.2 s 30.2 s 35.2 s 40.2 s
4.00 4.7 s 6.5 s 9.2 s 13.7 s 18.2 s 22.7 s 27.2 s 31.8 s 36.3 s
4.20 4.2 s 5.9 s 8.3 s 12.4 s 16.5 s 20.6 s 24.7 s 28.8 s 32.9 s
4.40 3.9 s 5.4 s 7.6 s 11.3 s 15.0 s 18.8 s 22.5 s 26.2 s 29.9 s
4.60 3.6 s 4.9 s 7.0 s 10.4 s 13.8 s 17.2 s 20.6 s 24.0 s 27.4 s
4.80 3.3 s 4.5 s 6.4 s 9.5 s 12.6 s 15.8 s 18.9 s 22.0 s 25.1 s
5.00 3.0 s 4.2 s 5.9 s 8.8 s 11.6 s 14.5 s 17.4 s 20.3 s 23.1 s
5.20 2.8 s 3.9 s 5.5 s 8.1 s 10.8 s 13.4 s 16.1 s 18.7 s 21.4 s
5.40 2.6 s 3.6 s 5.1 s 7.5 s 10.0 s 12.5 s 14.9 s 17.4 s 19.8 s
5.60 2.4 s 3.4 s 4.7 s 7.0 s 9.3 s 11.6 s 13.9 s 16.1 s 18.4 s
5.80 2.3 s 3.1 s 4.4 s 6.5 s 8.7 s 10.8 s 12.9 s 15.1 s 17.2 s
6.00 2.1 s 2.9 s 4.1 s 6.1 s 8.1 s 10.1 s 12.1 s 14.1 s 16.1 s
6.20 2.0 s 2.8 s 3.9 s 5.7 s 7.6 s 9.5 s 11.3 s 13.2 s 15.0 s
92 )**
INSUM®
6.40 1.9 s 2.6 s 3.7 s 5.4 s 7.1 s 8.9 s 10.6 s 12.4 s 14.1 s
6.60 1.8 s 2.5 s 3.4 s 5.1 s 6.7 s 8.4 s 10.0 s 11.6 s 13.3 s
6.80 1.7 s 2.3 s 3.2 s 4.8 s 6.3 s 7.9 s 9.4 s 11.0 s 12.5 s
7.00 1.6 s 2.2 s 3.1 s 4.5 s 6.0 s 7.4 s 8.9 s 10.4 s 11.8 s
7.20 1.5 s 2.1 s 2.9 s 4.3 s 5.7 s 7.0 s 8.4 s 9.8 s 11.2 s
7.40 1.5 s 2.0 s 2.8 s 4.1 s 5.4 s 6.7 s 8.0 s 9.3 s 10.6 s
7.60 1.4 s 1.9 s 2.6 s 3.9 s 5.1 s 6.3 s 7.6 s 8.8 s 10.0s
7.80 1.3 s 1.8 s 2.5 s 3.7 s 4.9 s 6.0 s 7.2 s 8.4 s 9.5 s
8.00 1.3 s 1.7 s 2.4 s 3.5 s 4.6 s 5.7 s 6.8 s 8.0 s 9.1 s
8.20 1.2 s 1.6 s 2.3 s 3.3 s 4.4 s 5.5 s 6.5 s 7.6 s 8.6 s
8.40 1.2 s 1.6 s 2.2 s 3.2 s 4.2 s 5.2 s 6.2 s 7.2 s 8.2 s
8.60 1.1 s 1.5 s 2.1 s 3.1 s 4.0 s 5.0 s 5.9 s 6.9 s 7.9 s
8.80 1.1 s 1.4 s 2.0 s 2.9 s 3.8 s 4.8 s 5.7 s 6.6 s 7.5 s
9.00 1.0 s 1.4 s 1.9 s 2.8 s 3.7 s 4.6 s 5.4 s 6.3 s 7.2 s
9.20 1.0 s 1.3 s 1.8 s 2.7 s 3.5 s 4.4 s 5.2 s 6.1 s 6.9 s
9.40 1.0 s 1.3 s 1.8 s 2.6 s 3.4 s 4.2 s 5.0 s 5.8 s 6.6 s
9.60 0.9 s 1.2 s 1.7 s 2.5 s 3.3 s 4.0 s 4.8 s 5.6 s 6.3 s
9.80 0.9 s 1.2 s 1.6 s 2.4 s 3.1 s 3.9 s 4.6 s 5.4 s 6.1 s
10.00 0.9 s 1.2 s 1.6 s 2.3 s 3.0 s 3.7 s 4.4 s 5.1 s 5.9 s
)** 93
INSUM®
Notes: Picture 2. Trip curve from cold condition, 100% phase loss. TAMB = 40°C.
Tripcurves: cold condition, phase loss, 40°C

10000,0
triptime [s]
1000,0 t6=5s
t6=10s
t6=20s
t6=30s
t6=40s
100,0
10,0
1,0
0,1 I/IN
0 2 4 6 8 10
94 )**
INSUM®
Notes: Table 3. Look-up table of trip time from hot condition (1,05xIn preload for 2 hours), balanced network.
TAMB = 40°C.
1.15 446 s 624 s 891 s 1336 s 1782 s 2227 s 2673 s 3119 s 3565 s
1.16 356 s 498 s 712 s 1067 s 1423 s 1779 s 2134 s 2490 s 2847 s
1.17 305 s 427 s 610 s 915 s 1220 s 1525 s 1830 s 2135 s 2441 s
1.18 270 s 378 s 540 s 810 s 1080 s 1350 s 1620 s 1891 s 2162 s
1.19 244 s 341 s 488 s 731 s 975 s 1219 s 1463 s 1707 s 1952 s
1.20 223 s 312 s 446 s 669 s 892 s 1115 s 1338 s 1561 s 1785 s
1.40 86.2 s 121 s 172 s 258 s 344 s 430 s 517 s 603 s 689 s
1.60 51.9 s 72.5 s 104 s 155 s 207 s 259 s 310 s 362 s 414 s
1.80 35.9 s 50.2 s 71.6 s 107 s 143 s 179 s 215 s 250 s 286 s
2.00 26.7 s 37.4 s 53.3 s 79.9 s 106 s 133 s 160 s 186 s 213 s
2.20 20.9 s 29.2 s 41.6 s 62.3 s 83.1 s 104 s 125 s 145 s 166 s
2.40 16.9 s 23.5 s 33.6 s 50.3 s 67.0 s 83.7 s 100 s 117 s 134 s
2.60 14.0 s 19.5 s 27.7 s 41.50 s 55.3 s 69.1 s 82.9 s 96.8 s 111 s
2.80 11.8 s 16.4 s 23.4 s 35.0 s 46.6 s 58.2 s 69.8 s 81.5 s 93.2 s
3.00 10.1 s 14.1 s 20.0 s 29.9 s 39.9 s 49.8 s 59.7 s 69.7 s 79.7 s
3.20 8.8 s 12.2 s 17.3 s 25.9 s 34.5 s 43.1 s 51.7 s 60.3 s 69.0 s
3.40 7.7 s 10.7 s 15.2 s 22.7 s 30.2 s 37.7 s 45.3 s 52.8 s 60.4 s
3.60 6.8 s 9.4 s 13.4 s 20.1 s 26.7 s 33.3 s 40.0 s 46.6 s 53.3 s
3.80 6.1 s 8.4 s 12.0 s 17.9 s 23.8 s 29.7 s 35.6 s 41.5 s 47.5 s
4.00 5.4 s 7.6 s 10.7 s 16.0 s 21.3 s 26.6 s 31.9 s 37.2 s 42.5 s
4.20 4.9 s 6.8 s 9.7 s 14.5 s 19.2 s 24.0 s 28.8 s 33.6 s 38.4 s
4.40 4.5 s 6.2 s 8.8 s 13.1 s 17.4 s 21.8 s 26.1 s 30.4 s 34.8 s
4.60 4.1 s 5.7 s 8.0 s 12.0 s 15.9 s 19.8 s 23.8 s 27.7 s 31.7 s
4.80 3.8 s 5.2 s 7.4 s 11.0 s 14.6 s 18.2 s 21.8 s 25.4 s 29.0 s
5.00 3.5 s 4.8 s 6.8 s 10.1 s 13.4 s 16.7 s 20.0 s 23.3 s 26.6 s
5.20 3.2 s 4.4 s 6.3 s 9.3 s 12.3 s 15.4 s 18.4 s 21.5 s 24.6 s
5.40 3.0 s 4.1 s 5.8 s 8.6 s 11.4 s 14.2 s 17.1 s 19.9 s 22.7 s
5.60 2.8 s 3.8 s 5.4 s 8.0 s 10.6 s 13.2 s 15.8 s 18.5 s 21.1 s
5.80 2.6 s 3.6 s 5.0 s 7.4 s 9.9 s 12.3 s 14.7 s 17.2 s 19.6 s
6.00 2.4 s 3.3 s 4.7 s 7.0 s 9.2 s 11.5 s 13.8 s 16.0 s 18.3 s
6.20 2.3 s 3.1 s 4.4 s 6.5 s 8.6 s 10.7 s 12.9 s 15.0 s 17.1 s
6.40 2.1 s 2.9 s 4.1 s 6.1 s 8.1 s 10.1 s 12.1 s 14.1 s 16.1 s
6.60 2.0 s 2.8 s 3.9 s 5.7 s 7.6 s 9.5 s 11.3 s 13.2 s 15.1 s
6.80 1.9 s 2.6 s 3.7 s 5.4 s 7.2 s 8.9 s 10.7 s 12.4 s 14.2 s
)** 95
INSUM®
7.00 1.8 s 2.5 s 3.5 s 5.1 s 6.8 s 8.4 s 10.1 s 11.7 s 13.4 s
7.20 1.7 s 2.3 s 3.3 s 4.8 s 6.4 s 8.0 s 9.5 s 11.1 s 12.7 s
7.40 1.6 s 2.2 s 3.1 s 4.6 s 6.1 s 7.5 s 9.0 s 10.5 s 12.0 s
7.60 1.6 s 2.1 s 3.0 s 4.4 s 5.7 s 7.1 s 8.5 s 9.9 s 11.4 s
7.80 1.5 s 2.0 s 2.8 s 4.1 s 5.5 s 6.8 s 8.1 s 9.4 s 10.8 s
8.00 1.4 s 1.9 s 2.7 s 3.9 s 5.2 s 6.5 s 7.7 s 9.0 s 10.2 s
8.20 1.4 s 1.8 s 2.6 s 3.8 s 4.9 s 6.1 s 7.3 s 8.5 s 9.8 s
8.40 1.3 s 1.8 s 2.4 s 3.6 s 4.7 s 5.9 s 7.0 s 8.1 s 9.3 s
8.60 1.2 s 1.7 s 2.3 s 3.4 s 4.5 s 5.6 s 6.7 s 7.8 s 8.9 s
8.80 1.2 s 1.6 s 2.2 s 3.3 s 4.3 s 5.3 s 6.4 s 7.4 s 8.5 s
9.00 1.2 s 1.5 s 2.1 s 3.1 s 4.1 s 5.1 s 6.1 s 7.1 s 8.1 s
9.20 1.1 s 1.5 s 2.1 s 3.0 s 4.0 s 4.9 s 5.8 s 6.8 s 7.8 s
9.40 1.1 s 1.4 s 2.0 s 2.9 s 3.8 s 4.7 s 5.6 s 6.5 s 7.4 s
9.60 1.0 s 1.4 s 1.9 s 2.8 s 3.6 s 4.5 s 5.4 s 6.3 s 7.1 s
9.80 1.0 s 1.3 s 1.8 s 2.7 s 3.5 s 4.3 s 5.2 s 6.0 s 6.8 s
10.00 1.0 s 1.3 s 1.8 s 2.6 s 3.4 s 4.2 s 5.0 s 5.8 s 6.6 s
96 )**
INSUM®
Notes:
Picture 3. Trip curve from hot condition (1,05xIn preload for 2 hours), balanced network. TAMB = 40°C.
Trip curves: hot condition (preload 1,05 I/IN for 2h),

40°C
10000,0
triptime [s]
t6=5s
1000,0 t6=10s
t6=20s
t6=30s
t6=40s
100,0
10,0
1,0
0,1
0 2 4 6 8 10 I/IN
)** 97
INSUM®
Notes: Appendix B. PTC cable compensation tables
Table 1. PTC capacitance compensation for commonly used cable types.
Cable data Capacitance Max. cable length Look-up table

with factory setting (15)
*)
Cable type [nF/km] [m]
JAMAK n*2*0,5 85 350 Table 2
JAMAK-C n*2*0,5 85 350 Table 2
MCMK 2*1.5/1.5 and 250 120 Table 3
MMJ 2*1.5 Table 3
MMO n*1.5/2.5 150 200 Table 2
NOMAK, >4 pair 85 350 Table 2
NOMAK, 2/4 pair 90 330 Table 2
NOMAK-E, >4 pair 85 350 Table 2
NOMAK-E, 2/4 pair 90 330 Table 2
LiYCY n*2*0,5 110 270 Table 3
Je-LiYCY n*2*0,5 130 230 Table 3
LiYCY n*0,5 160 180 Table 3
LiYY n*0,5 145 200 Table 3
AWG 20 style UL2464 200 150 Table 4
*)
for other cable lengths
NOTICE 1
The information about the cable capacitances in PTC capacitance compensation tables 1 to 4 is subject to
change without notice and should not be considered as a commitment by ABB Control Oy ‘Low Voltage
Products’.
Represented values are based on general information of cable manufacturers.
NOTICE 2
For other cable types, please find out nominal capacitance given by cable manufacturer and select correct
parameter value by using PTC capacitance compensation tables 5 to 8.
Table 2. PTC capacitance compensation for cable types.

Capacitance
Cable type
Parameter
NOMAK, > 4pair NOMAK, 2/4pair JAMAK MMO 7-40*1.5

[Value]
85 nF/km 90 nF/km 85 nF/km 150 nF/km

[nF]
[m] [m] [m] [m]

15 15 0 … 350 0 … 300 0 … 350 0 … 200
25 25 150 … 450 150 … 400 150 … 450 100 … 250
50 50 450 … 750 400 … 700 450 … 750 250 … 400
75 75 750 … 1050 700 … 1000 750 … 1050 400 … 600
100 100 1000 … 1350 950 … 1250 1000 … 1350 600 … 750
125 125 1300 … 1600 1250 … 1550 1300 … 1600 750 … 900
150 150 1600 … 1900 1500 … 1800 1600 … 1900 900 … 1100
175 175 1900 … 2200 1800 … 2100 1900 … 2200 1100 … 1250
200 200 2200 … 2500 2100 … 2350 2200 … 2500 1250 … 1400
225 225 2500 … 2800 2350 … 2650 2500 … 2800 1400 … 1600
250 250 2800 … 3100 2650 … 2900 2800 … 3100 1600 … 1750
98 )**
INSUM®

Notes:
Capacitance
Cable type
Parameter
MCMK 2*1.5/1.5 LiYCY n*2*0,5 Je-LiYCYn*2*0,5 LiYCY n*0,5
[Value]
250 nF/km 110 nF/km 130 nF/km 160 nF/km
[nF]
[m] [m] [m] [m]
15 15 0 … 100 0 … 250 0 … 200 0 … 150
25 25 50 … 150 100 … 350 100 … 300 100 … 250
50 50 150 … 250 350 … 550 300 … 500 250 … 400
75 75 250 … 350 550 … 800 500 … 650 400 … 550
100 100 350 … 450 800 … 1000 700 … 850 550 … 700
125 125 450 … 550 1000 … 1250 850 … 1050 700 … 850
150 150 550 … 650 1250 … 1500 1050 … 1250 850 … 1000
175 175 650 … 750 1500 … 1700 1250 … 1450 1000 … 1150
200 200 750 … 850 1700 … 1950 1450 … 1650 1200 … 1300
225 225 850 … 950 1950 … 2150 1650 … 1800 1350 … 1500
250 250 950 … 1050 2150 … 2400 1850 … 2000 1500 … 1650

Capacitance
Cable type
Parameter
LiYY, n*0,5 style UL2464 n*0,56

[Value]
145 nF/km 200 nF/km

[nF]
[m] [m]
15 15 0 … 200 0 … 150
25 25 100 … 250 50 … 200
50 50 250 … 400 200 … 300
75 75 450 … 600 300 … 450
100 100 600 … 750 450 … 550
125 125 800 … 950 550 … 700
150 150 950 … 1100 700 … 800
175 175 1150 … 1300 800 … 950
200 200 1300 … 1450 950 … 1050
225 225 1450 … 1650 1050 … 1200
250 250 1650 … 1800 1200 … 1300
)** 99
INSUM®
Table 5. PTC capacitance compensation for general cable with capacitance 50…100 nF/km.
Notes:
Nominal capacitance of cable
Parameter [Value]
Capacitance [nF]
50...60 nF/km 60...70 nF/km 70...80 nF/km 80...90 nF/km 90...100 nF/km
[m] [m] [m] [m] [m]
0 0 0 … 250 0 … 200 0 … 150 0 … 150 0 … 150
5 5 0 … 300 0 … 250 0 … 250 0 … 200 0 … 200
10 10 0 … 400 0 … 350 0 … 300 0 … 250 0 … 250
15 15 0 … 500 0 … 400 0 … 350 0 … 300 0 … 300
20 20 100 … 550 100 … 500 100 … 400 100 … 350 100 … 350
25 25 200 … 650 200 … 550 150 … 500 150 … 400 150 … 400
30 30 300 … 750 250 … 600 250 … 550 200 … 500 200 … 450
35 35 400 … 800 350 … 700 300 … 600 250 … 550 250 … 500
40 40 500 … 900 450 … 750 400 … 650 350 … 600 300 … 550
45 45 600 … 1000 500 … 850 450 … 750 400 … 650 350 … 600
50 50 700 … 1050 600 … 900 500 … 800 450 … 700 400 … 650
55 55 800 … 1150 700 … 1000 600 … 850 500 … 750 450 … 700
60 60 900 … 1250 750 … 1050 650 … 900 600 … 800 500 … 750
65 65 1000 … 1300 850 … 1100 750 … 1000 650 … 850 600 … 800
70 70 1100 … 1400 950 … 1200 800 … 1050 700 … 900 650 … 850
75 75 1200 … 1500 1000 … 1250 900 … 1100 750 … 1000 700 … 900
80 80 1300 … 1550 1100 … 1350 950 … 1150 850 … 1050 750 … 950
85 85 1400 … 1650 1200 … 1400 1000 … 1250 900 … 1100 800 … 1000
90 90 1500 … 1750 1250 … 1500 1100 … 1300 950 … 1150 850 … 1050
95 95 1600 … 1800 1350 … 1550 1150 … 1350 1000 … 1200 900 … 1100
100 100 1700 … 1900 1450 … 1600 1250 … 1400 1100 … 1250 950 … 1150
105 105 1800 … 2000 1500 … 1700 1300 … 1500 1150 … 1300 1000 … 1200
110 110 1900 … 2050 1600 … 1750 1400 … 1550 1200 … 1350 1100 … 1250
115 115 2000 … 2150 1700 … 1850 1450 … 1600 1250 … 1400 1150 … 1300
120 120 2100 … 2250 1750 … 1900 1500 … 1650 1350 … 1500 1200 … 1350
125 125 2200 … 2300 1850 … 2000 1600 … 1750 1400 … 1550 1250 … 1400
130 130 2300 … 2400 1950 … 2050 1650 … 1800 1450 … 1600 1300 … 1450
135 135 2400 … 2500 2000 … 2100 1750 … 1850 1500 … 1650 1350 … 1500
140 140 2500 … 2550 2100 … 2200 1800 … 1900 1600 … 1700 1400 … 1550
145 145 2600 … 2650 2200 … 2250 1900 … 2000 1650 … 1750 1450 … 1600
150 150 2700 … 2750 2250 … 2350 1950 … 2050 1700 … 1800 1500 … 1650
155 155 2800 … 2800 2350 … 2400 2000 … 2100 1750 … 1850 1600 … 1700
160 160 2900 … 2900 2450 … 2500 2100 … 2150 1850 … 1900 1650 … 1750
165 165 3000 … 3000 2500 … 2550 2150 … 2250 1900 … 2000 1700 … 1800
170 170 3100 … 3050 2600 … 2600 2250 … 2300 1950 … 2050 1750 … 1850
175 175 3200 … 3150 2700 … 2700 2300 … 2350 2000 … 2100 1800 … 1900
180 180 3300 … 3250 2750 … 2750 2400 … 2400 2100 … 2150 1850 … 1950
185 185 3400 … 3300 2850 … 2850 2450 … 2500 2150 … 2200 1900 … 2000
190 190 3500 … 3400 2950 … 2900 2500 … 2550 2200 … 2250 1950 … 2050
195 195 3600 … 3500 3000 … 3000 2600 … 2600 2250 … 2300 2000 … 2100
200 200 3700 … 3550 3100 … 3050 2650 … 2650 2350 … 2350 2100 … 2150
205 205 3800 … 3650 3200 … 3100 2750 … 2750 2400 … 2400 2150 … 2200
210 210 3900 … 3750 3250 … 3200 2800 … 2800 2450 … 2500 2200 … 2250
215 215 4000 … 3800 3350 … 3250 2900 … 2850 2500 … 2550 2250 … 2300
220 220 4100 … 3900 3450 … 3350 2950 … 2900 2600 … 2600 2300 … 2350
225 225 4200 … 4000 3500 … 3400 3000 … 3000 2650 … 2650 2350 … 2400
230 230 4300 … 4050 3600 … 3500 3100 … 3050 2700 … 2700 2400 … 2450
235 235 4400 … 4150 3700 … 3550 3150 … 3100 2750 … 2750 2450 … 2500
240 240 4500 … 4250 3750 … 3600 3250 … 3150 2850 … 2800 2500 … 2550
245 245 4600 … 4300 3850 … 3700 3300 … 3250 2900 … 2850 2600 … 2600
250 250 4700 … 4400 3950 … 3750 3400 … 3300 2950 … 2900 2650 … 2650
100 )**
INSUM®
Notes:
Parameter [Value]
Capacitance [nF]
[m] [m] [m] [m] [m]
0 0 0 … 100 0 … 100 0 … 100 0 … 100 0 … 100
5 5 0 … 150 0 … 150 0 … 150 0 … 100 0 … 100
10 10 0 … 200 0 … 200 0 … 150 0 … 150 0 … 150
15 15 0 … 250 0 … 250 0 … 200 0 … 200 0 … 200
20 20 50 … 300 50 … 250 50 … 250 50 … 250 50 … 200
25 25 100 … 350 100 … 300 100 … 300 100 … 250 100 … 250
30 30 150 … 400 150 … 350 150 … 300 150 … 300 150 … 300
35 35 200 … 450 200 … 400 200 … 350 200 … 350 150 … 300
40 40 250 … 500 250 … 450 250 … 400 200 … 350 200 … 350
45 45 300 … 500 300 … 500 250 … 450 250 … 400 250 … 400
50 50 350 … 550 350 … 500 300 … 500 300 … 450 250 … 400
55 55 400 … 600 400 … 550 350 … 500 350 … 500 300 … 450
60 60 450 … 650 450 … 600 400 … 550 350 … 500 350 … 500
65 65 500 … 700 500 … 650 450 … 600 400 … 550 400 … 500
70 70 550 … 750 500 … 700 500 … 650 450 … 600 400 … 550
75 75 600 … 800 550 … 750 500 … 650 500 … 600 450 … 600
80 80 650 … 850 600 … 750 550 … 700 500 … 650 500 … 600
85 85 700 … 900 650 … 800 600 … 750 550 … 700 500 … 650
90 90 750 … 950 700 … 850 650 … 800 600 … 750 550 … 700
95 95 800 … 1000 750 … 900 700 … 800 650 … 750 600 … 700
100 100 850 … 1000 800 … 950 750 … 850 700 … 800 650 … 750
105 105 900 … 1050 850 … 1000 750 … 900 700 … 850 650 … 800
110 110 950 … 1100 900 … 1000 800 … 950 750 … 850 700 … 800
115 115 1000 … 1150 950 … 1050 850 … 1000 800 … 900 750 … 850
120 120 1050 … 1200 1000 … 1100 900 … 1000 850 … 950 750 … 900
125 125 1100 … 1250 1000 … 1150 950 … 1050 850 … 1000 800 … 900
130 130 1150 … 1300 1050 … 1200 1000 … 1100 900 … 1000 850 … 950
135 135 1200 … 1350 1100 … 1250 1000 … 1150 950 … 1050 900 … 1000
140 140 1250 … 1400 1150 … 1250 1050 … 1150 1000 … 1100 900 … 1000
145 145 1300 … 1450 1200 … 1300 1100 … 1200 1000 … 1100 950 … 1050
150 150 1350 … 1500 1250 … 1350 1150 … 1250 1050 … 1150 1000 … 1100
155 155 1400 … 1500 1300 … 1400 1200 … 1300 1100 … 1200 1000 … 1100
160 160 1450 … 1550 1350 … 1450 1250 … 1300 1150 … 1250 1050 … 1150
165 165 1500 … 1600 1400 … 1500 1250 … 1350 1200 … 1250 1100 … 1200
170 170 1550 … 1650 1450 … 1500 1300 … 1400 1200 … 1300 1150 … 1200
175 175 1600 … 1700 1500 … 1550 1350 … 1450 1250 … 1350 1150 … 1250
180 180 1650 … 1750 1500 … 1600 1400 … 1500 1300 … 1350 1200 … 1300
185 185 1700 … 1800 1550 … 1650 1450 … 1500 1350 … 1400 1250 … 1300
190 190 1750 … 1850 1600 … 1700 1500 … 1550 1350 … 1450 1250 … 1350
195 195 1800 … 1900 1650 … 1750 1500 … 1600 1400 … 1500 1300 … 1400
200 200 1850 … 1950 1700 … 1750 1550 … 1650 1450 … 1500 1350 … 1400
205 205 1900 … 2000 1750 … 1800 1600 … 1650 1500 … 1550 1400 … 1450
210 210 1950 … 2000 1800 … 1850 1650 … 1700 1500 … 1600 1400 … 1500
215 215 2000 … 2050 1850 … 1900 1700 … 1750 1550 … 1600 1450 … 1500
220 220 2050 … 2100 1900 … 1950 1750 … 1800 1600 … 1650 1500 … 1550
225 225 2100 … 2150 1950 … 2000 1750 … 1800 1650 … 1700 1500 … 1600
230 230 2150 … 2200 2000 … 2000 1800 … 1850 1700 … 1750 1550 … 1600
235 235 2200 … 2250 2000 … 2050 1850 … 1900 1700 … 1750 1600 … 1650
240 240 2250 … 2300 2050 … 2100 1900 … 1950 1750 … 1800 1650 … 1700
245 245 2300 … 2350 2100 … 2150 1950 … 2000 1800 … 1850 1650 … 1700
250 250 2350 … 2400 2150 … 2200 2000 … 2000 1850 … 1850 1700 … 1750
)** 101
INSUM®
Notes:
Parameter [Value]
Capacitance [nF] 150...160 nF/km 160...170 nF/km 170...180 nF/km 180...190 nF/km 190...200 nF/km
[m] [m] [m] [m] [m]
0 0 0 … 50 0 … 50 0 … 50 0 … 50 0 … 50
5 5 0 … 100 0 … 100 0 … 100 0 … 100 0 … 100
10 10 0 … 150 0 … 100 0 … 100 0 … 100 0 … 100
15 15 0 … 150 0 … 150 0 … 150 0 … 150 0 … 150
20 20 50 … 200 50 … 200 50 … 150 50 … 150 50 … 150
25 25 100 … 250 100 … 200 100 … 200 100 … 200 100 … 200
30 30 100 … 250 100 … 250 100 … 250 100 … 200 100 … 200
35 35 150 … 300 150 … 250 150 … 250 150 … 250 150 … 250
40 40 200 … 300 200 … 300 150 … 300 150 … 250 150 … 250
45 45 200 … 350 200 … 350 200 … 300 200 … 300 200 … 300
50 50 250 … 400 250 … 350 250 … 350 200 … 300 200 … 300
55 55 300 … 400 250 … 400 250 … 350 250 … 350 250 … 350
60 60 300 … 450 300 … 400 300 … 400 250 … 350 250 … 350
65 65 350 … 500 350 … 450 300 … 400 300 … 400 300 … 400
70 70 400 … 500 350 … 500 350 … 450 350 … 400 300 … 400
75 75 400 … 550 400 … 500 400 … 500 350 … 450 350 … 450
80 80 450 … 550 450 … 550 400 … 500 400 … 500 350 … 450
85 85 500 … 600 450 … 550 450 … 550 400 … 500 400 … 500
90 90 500 … 650 500 … 600 450 … 550 450 … 550 400 … 500
95 95 550 … 650 500 … 600 500 … 600 450 … 550 450 … 550
100 100 600 … 700 550 … 650 500 … 600 500 … 600 450 … 550
105 105 600 … 750 600 … 700 550 … 650 500 … 600 500 … 600
110 110 650 … 750 600 … 700 600 … 650 550 … 650 500 … 600
115 115 700 … 800 650 … 750 600 … 700 600 … 650 550 … 650
120 120 700 … 800 700 … 750 650 … 750 600 … 700 600 … 650
125 125 750 … 850 700 … 800 650 … 750 650 … 700 600 … 700
130 130 800 … 900 750 … 850 700 … 800 650 … 750 650 … 700
135 135 800 … 900 750 … 850 750 … 800 700 … 750 650 … 750
140 140 850 … 950 800 … 900 750 … 850 700 … 800 700 … 750
145 145 900 … 1000 850 … 900 800 … 850 750 … 800 700 … 800
150 150 900 … 1000 850 … 950 800 … 900 750 … 850 750 … 800
155 155 950 … 1050 900 … 1000 850 … 900 800 … 850 750 … 850
160 160 1000 … 1050 950 … 1000 900 … 950 850 … 900 800 … 850
165 165 1000 … 1100 950 … 1050 900 … 1000 850 … 900 800 … 900
170 170 1050 … 1150 1000 … 1050 950 … 1000 900 … 950 850 … 900
175 175 1100 … 1150 1000 … 1100 950 … 1050 900 … 1000 850 … 950
180 180 1100 … 1200 1050 … 1100 1000 … 1050 950 … 1000 900 … 950
185 185 1150 … 1250 1100 … 1150 1000 … 1100 950 … 1050 900 … 1000
190 190 1200 … 1250 1100 … 1200 1050 … 1100 1000 … 1050 950 … 1000
195 195 1200 … 1300 1150 … 1200 1100 … 1150 1000 … 1100 950 … 1050
200 200 1250 … 1300 1200 … 1250 1100 … 1150 1050 … 1100 1000 … 1050
205 205 1300 … 1350 1200 … 1250 1150 … 1200 1100 … 1150 1000 … 1100
210 210 1300 … 1400 1250 … 1300 1150 … 1250 1100 … 1150 1050 … 1100
215 215 1350 … 1400 1250 … 1350 1200 … 1250 1150 … 1200 1100 … 1150
220 220 1400 … 1450 1300 … 1350 1250 … 1300 1150 … 1200 1100 … 1150
225 225 1400 … 1500 1350 … 1400 1250 … 1300 1200 … 1250 1150 … 1200
230 230 1450 … 1500 1350 … 1400 1300 … 1350 1200 … 1250 1150 … 1200
235 235 1500 … 1550 1400 … 1450 1300 … 1350 1250 … 1300 1200 … 1250
240 240 1500 … 1550 1450 … 1500 1350 … 1400 1250 … 1300 1200 … 1250
245 245 1550 … 1600 1450 … 1500 1400 … 1400 1300 … 1350 1250 … 1300
250 250 1600 … 1650 1500 … 1550 1400 … 1450 1350 … 1350 1250 … 1300
102 )**
INSUM®
Notes: Table 8. PTC capacitance compensation for general cable with capacitance 200…250 nF/km.
Parameter [Value]
Capacitance [nF]
[m] [m] [m] [m] [m]
0 0 0 … 50 0 … 50 0 … 50 0 … 50 0 … 50
5 5 0 … 50 0 … 50 0 … 50 0 … 50 0 … 50
10 10 0 … 100 0 … 100 0 … 100 0 … 100 0 … 100
15 15 0 … 100 0 … 100 0 … 100 0 … 100 0 … 100
20 20 50 … 150 50 … 150 50 … 150 50 … 100 50 … 100
25 25 50 … 150 50 … 150 50 … 150 50 … 150 50 … 150
30 30 100 … 200 100 … 200 100 … 150 100 … 150 100 … 150
35 35 100 … 200 100 … 200 100 … 200 100 … 200 100 … 200
40 40 150 … 250 150 … 250 150 … 200 150 … 200 150 … 200
45 45 150 … 250 150 … 250 150 … 250 150 … 250 150 … 200
50 50 200 … 300 200 … 250 200 … 250 200 … 250 150 … 250
55 55 200 … 300 200 … 300 200 … 300 200 … 250 200 … 250
60 60 250 … 350 250 … 300 250 … 300 200 … 300 200 … 300
65 65 250 … 350 250 … 350 250 … 300 250 … 300 250 … 300
70 70 300 … 400 300 … 350 250 … 350 250 … 350 250 … 300
75 75 300 … 400 300 … 400 300 … 350 300 … 350 250 … 350
80 80 350 … 450 350 … 400 300 … 400 300 … 350 300 … 350
85 85 350 … 450 350 … 450 350 … 400 350 … 400 300 … 400
90 90 400 … 500 400 … 450 350 … 450 350 … 400 350 … 400
95 95 400 … 500 400 … 500 400 … 450 350 … 450 350 … 400
100 100 450 … 500 450 … 500 400 … 500 400 … 450 400 … 450
105 105 450 … 550 450 … 500 450 … 500 400 … 500 400 … 450
110 110 500 … 550 500 … 550 450 … 500 450 … 500 400 … 500
115 115 500 … 600 500 … 550 500 … 550 450 … 500 450 … 500
120 120 550 … 600 500 … 600 500 … 550 500 … 550 450 … 500
125 125 550 … 650 550 … 600 500 … 600 500 … 550 500 … 550
130 130 600 … 650 550 … 650 550 … 600 500 … 600 500 … 550
135 135 600 … 700 600 … 650 550 … 650 550 … 600 500 … 600
140 140 650 … 700 600 … 700 600 … 650 550 … 600 550 … 600
145 145 650 … 750 650 … 700 600 … 650 600 … 650 550 … 600
150 150 700 … 750 650 … 750 650 … 700 600 … 650 600 … 650
155 155 700 … 800 700 … 750 650 … 700 650 … 700 600 … 650
160 160 750 … 800 700 … 750 700 … 750 650 … 700 650 … 700
165 165 750 … 850 750 … 800 700 … 750 700 … 750 650 … 700
170 170 800 … 850 750 … 800 750 … 800 700 … 750 650 … 700
175 175 800 … 900 800 … 850 750 … 800 700 … 750 700 … 750
180 180 850 … 900 800 … 850 750 … 800 750 … 800 700 … 750
185 185 850 … 950 850 … 900 800 … 850 750 … 800 750 … 800
190 190 900 … 950 850 … 900 800 … 850 800 … 850 750 … 800
195 195 900 … 1000 900 … 950 850 … 900 800 … 850 750 … 800
200 200 950 … 1000 900 … 950 850 … 900 850 … 850 800 … 850
205 205 950 … 1000 950 … 1000 900 … 950 850 … 900 800 … 850
210 210 1000 … 1050 950 … 1000 900 … 950 850 … 900 850 … 900
215 215 1000 … 1050 1000 … 1000 950 … 1000 900 … 950 850 … 900
220 220 1050 … 1100 1000 … 1050 950 … 1000 900 … 950 900 … 900
225 225 1050 … 1100 1000 … 1050 1000 … 1000 950 … 1000 900 … 950
230 230 1100 … 1150 1050 … 1100 1000 … 1050 950 … 1000 900 … 950
235 235 1100 … 1150 1050 … 1100 1000 … 1050 1000 … 1000 950 … 1000
240 240 1150 … 1200 1100 … 1150 1050 … 1100 1000 … 1050 950 … 1000
245 245 1150 … 1200 1100 … 1150 1050 … 1100 1000 … 1050 1000 … 1000
250 250 1200 … 1250 1150 … 1200 1100 … 1150 1050 … 1100 1000 … 1050
)** 103
INSUM®
Notes: Appendix C. Terms and Abbreviations

Abbreviation Term Explanation / Comments
Alarm Alarm is defined as status transition from any state to

abnormal state. Status transition to abnormal state can
be data crossing over the predefined alarm limit.
Backplane INSUM backbone, holds following INSUM devices:
router, gateways, clock, power supply. Part of the
INSUM Communication Unit, see ICU
CA Control Access A function of INSUM system that allows definition of op-
erating privileges for each device level (e.g. PCS, gate-
way, field device)
CAT Control Access Table Table containing control access privileges
CB Circuit Breaker Circuit breaker unit (here: ABB SACE Emax with elec-
tronic release PR112-PD/LON)
CT Current Transformer Current Transformer
DCS Distributed Control System see also PCS
Eth Ethernet Layer 1 of the ISO layer model for networks, describing
the physical properties (cable, connectors etc.) using
TCP/IP protocol
Event An event is a status transition from one state to another.
It can be defined as alarm, if the state is defined as ab-
normal or as warning as a pre-alarm state.
FD Field Device Term for devices connected to the LON fieldbus
(e.g. motor control units or circuit breaker protection)
FU Field Unit see Field Device
GPI General Purpose Input Digital input on MCU for general use
GPO General Purpose Output Digital output on MCU for general use
GPS Global Positioning System System to detect local position, universal time and time
zone, GPS technology provides accurate time to a sys-
tem
GW Gateway A gateway is used as an interface between LON proto-
col in INSUM and other communication protocols
(e.g. TCP/IP, Profibus, Modbus)
HMI Human Machine Interface Generic expression for switchgear level communication
interfaces to field devices, either switchboard mounted
or hand held
ICU INSUM Communications Unit INSUM Communications Unit consists of devices such
as backplane, gateways, routers, system clock and
power supply. It provides the communication interface
within INSUM and between INSUM and control sys-
tems.
Formerly used expressions: SGC, SU
INSUM INSUM Integrated System for User optimized Motor Manage-
ment. The concept of INSUM is to provide a platform for
integration of smart components, apparatus and soft-
ware tools for engineering and operation of the motor
control switchgea
INSUM OS INSUM Operator Station Tool to parameterise, monitor and control devices in the
INSUM system
ITS Integrated Tier Switch The Intelligent Tier Switch is an ABB SlimLine switch
fuse with integrated sensors and microprocessor based
electronics for measurement and surveillance
LON Local Operating Network LON is used as an abbreviation for LonWorks network.
A variation of LON is used as a switchgear bus in the
INSUM 2 system
LonTalk LonTalk protocol Fieldbus communication protocol used in LonWorks
104 )**
INSUM®
Notes: Abbreviation Term Explanation / Comments

networks
LonWorks LonWorks network A communication network built using LonWorks network

technology, including e.g. Neuron chip and LonTalk
protocol
MCU Motor Control Unit Motor Control Unit is a common name for a product
range of electronic motor controller devices (field de-
vice) in INSUM. A MCU is located in a MNS motor
starter, where its main tasks are protection, control and
monitoring of motor and the related motor starter
equipment.
MMI Man Machine Interface The switchgear level INSUM HMI device to parameter-
ize and control communication and field devices.
MNS MNS ABB Modular Low Voltage Switchgear
Modbus, Modbus RTU Fieldbus communication protocol
NV,nv LON Network Variable Network variable is a data item in LonTalk protocol ap-
plication containing max. 31 bytes of data.
Nvi, nvi LON Network Variable input LON bus input variable
Nvo, nvo LON Network Variable output LON bus output variable
OS Operator Station see INSUM OS
PCS Process Control System High level process control system
PLC Programmable Local Controller Low level control unit
PR Programmable Release Circuit breaker protection/release unit

(here: ABB SACE Emax PR112-PD/LON)
Profibus DP Fieldbus communication protocol with cyclic data
transfer
Profibus DP-V1 Fieldbus communication protocol, extension of Profibus
DP allowing acyclic data transfer and multi master.
PTB Physikalisch-Technische Authorized body in Germany to approve Ex-e applica-
Bundesanstalt tions.
PTC Positive A temperature sensitive resistor used to detect high
Temperature motor temperature and to trip the motor if an alarm level
Coefficient is reached.
RCU Remote Control Unit Locally installed control device for motor starter, inter-
acting directly with starter passing MCU for local opera-
tions.
Router Connection device in the LON network to interconnect
different LON subnets. Part of the INSUM Communica-
tions Unit.
RTC Real Time Clock Part of the INSUM System Clock and and optionally
time master of the INSUM system
SCADA Supervisory Control and
Data Acquisition
SGC Switchgear Controller Former term used for INSUM Communications Unit
SU Switchgear Unit Former term used for INSUM Communications Unit
System Clock INSUM device providing time synchronisation between

a time master and all MCUs. Part of the INSUM Com-
munication Unit, see ICU
TCP/IP Transmission Control Protocol / Transmission protocol used for data transmission via
Internet Protocol Ethernet
TFLC Thermal Full Load Current See MCU Parameter Description for explanation
TOL Thermal Overload See MCU Parameter Description for explanation
)** 105
INSUM®
Notes: Abbreviation Term Explanation / Comments
Trip A consequence of an alarm activated or an external trip

command from another device to stop the motor or trip
the circuit breaker.
VU Voltage Unit Voltage measurement and power supply unit for
MCU 2
Wink The Wink function enables identifcation of a device on
the LON network. When a device receives a Wink-
message via the fieldbus, it responds with a visual indi-
cation (flashing LED)
106 )**
ABB Schaltanlagentechnik GmbH Editor: DEAST/SP
Publication No: 1TGC 901025 M0201
Wallstadter Str. 59
D - 68526 Ladenburg / Germany
Related Products, News, Local Contacts:

www.abb.com/mns

1TGC901025M0201 - MNS Motor Management

Uploaded by

Copyright:

Available Formats

1TGC901025M0201 - MNS Motor Management

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1TGC901025M0201 - MNS Motor Management

Uploaded by

Copyright:

Available Formats

Protect IT – MNS Motor Management INSUM

MCU Parameter Description

 2001 ABB Schaltanlagentechnik GmbH, Germany

MNS and INSUM are registered trademarks of ABB Schaltanlagentechnik GmbH

Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation.

Reference document 1SCA022641R4170A ABB Control Oy Finland

7 Rotation Monitor ........................................................................................................... 39

15.10 Max. Autoreclose Time .......................................................................................... 69

Each chapter consists of

1.2 Related documentation

1TGC 901007 C0201 INSUM Technical Information

Notes: 2 Document Overview

Parameter description describes the possible range of values for parameters.

2.2 Parameter groups

The parameterisation in the MCU is mainly

Notes: 3 Starter configuration

Function Starter configuration

3.1 Starter Identifier

Function Starter configuration

3.2 Starter Type (MCU1)

Function Starter configuration

NR-DOL: Non Reversing Direct On Line.

REV-DOL: Reversing Direct On Line.

Following are the starter types explained in detail:

3.3 Starter Type (MCU2)

• NR-DOL: Non Reversing, Direct On Line.

See truth table 1 and 2 for messages corresponding to I/O inputs:

Table 1. “Actuator” starter type without “Torque sensor”.

I/O Limit activated

Table 2. “Actuator” starter type with “Torque sensor”.

I/O Torque and limit activated Only torque activated

3.4 Number of Phases

Table 3. Functions not available for single phase applications.

Function MCU1 MCU2

3.5 External CT Installed

Function Starter configuration

Parameter External CT installed value for one speed motor configuration

Parameter External CT installed value for two speed configuration (NR-2N)

3.6 External CT1 Primary

Function Starter configuration

3.7 External CT2 Primary

Function Starter configuration

3.8 External CT Secondary

Function Starter configuration

3.9 Latched Contactor

Function Starter configuration

3.10 Torque Sensor

Function Starter configuration

About functionality refer to Starter type-Actuator.

3.11 Feedback Supervision

Function Starter configuration

3.12 Feedback Delay

Function Starter configuration

3.13 Feedback Reset Mode

The ‘Feedback trip CFx’ can be reset from various locations.

3.14 Em-Stop Reset Mode

Function Starter configuration

3.15 MCB Reset Mode

Function Starter configuration