Appendix J Inspection Requirements for Globe Valves

Minimum Inspection and Testing Requirments For GLOBE VALVES

Inspection involvement Type of Body Material
Applicable

Hard face /

DSS / SDSS
Claues Activity Evaluation Sampling Std Refernce/Controlling of Documents

Stainless
Sub Vendor/ PDO/TPI

AL 625/
overlay
Carbon

Carbon

Bronze
Weld
supplier supplier (Note 30)

Steel

Steel

Steel
Low

825
Required documents:
a) GA drawings Approval H Ref       
PDO PO and applicable Project Specifications, Material
1 b)Technical/Inspection requirments Review As per scope H H Ref
(Project customized) (Note 29 ) requisitions (MR), Datasheets.       
c) Inspection & Testing Procedures incl NDT Information H Ref
d) WPS & PQR (Weld Overlay & Hardfacing) Approval H H Ref       
2 Valve Body, Bonnet, Stem, Disc, Seat Rings and other wetted parts
Review of Material certificates (Materials for sour service
SPE 77/302, ASTM Stds, NACE MR-0175-2002/ ISO
2.1 shall be supported by NACE MR 0175/ ISO 15156 MTC's Review Per Heat/Lot H H Review
15156/ ISO 15156
      
compliance.)
Radiography testing of casting at foundry works,
(irrespective of size, class and material). This is applicable Minimum 1 per Minimum 1 per SPE 77/302, ASME 16.34, Appendix-1, Approved RT
2.2
only for the items not covered inspection requirements PO. PO.
H H RT Film
Procedure
      
Review
based on the IC in the SPE 77/302.
Review of
2.3 Visual Inspection of castings / forgings (Raw material). Visual 100% H H
report
SPE 77/302, MSS-SP-55       
Dimensional Inspection and Wall thickness check of Body Wall Thickness Review of
2.4
and Adapter Castings/Forgings. Measurement
1/Size & Class H H
report
ASME 16.34, BS 1873, As per drawing       

NDE on proto-type casting is one time during Pre- Prototype Test on Review of SPE 77/302, ASME 16.34 Appendix-1, Approved RT
2.5
qualification of casting vendor Casting
1 per size & class H R
report Procedure
    

Chemical Testing (Require PREN for DSS & CE for Carbon Chemistry
2.6
steel). Analysis
Per Heat H H Review SPE 77/302, ASTM Stds, NACE MR-0175-2002/ ISO 15156       

Mechanical Testing (Tensile, Hardness and Heat Mechanical

2.7
treatment. properties
Per Heat H H Review SPE 77/302, ASTM Std, NACE MR-0175-2002/ ISO 15156       

Mechanical
2.8 Impact Testing.
properties
Per Heat H H Review SPE 77/302, ASTM 370, ASTM Stds,     

2.9 IGC-Intergranular Corrosion testing. Corrosion Test Per heat H H Review SPE 77/302, ASTM A262   

Pre-Qualification
2.10 Pitting corrosion testing. Corrosion Test
Only-Per Heat
H H Review SPE 77/302, ASTM Stds, ASTM G48 Method A  

2.11 Microstructure examination. Micro Test Per Heat H H Review SPE 77/302, ASTM Stds, ASTM A 923 Method A 

Ferrite content
2.12 Ferrite content
Check
Per Heat H H Review SPE 77/302, ASTM std, ASTM E 562 

3 Fasteners

Chemical and mechanical properties - Heat Treatment,

3.1
Hardness and Impact Test and IGC for SS Fasteners.
MTC's Review Per Heat/Lot H H Review SPE 77/302, SPE 81/001 & 002 ASTM stds & ASTM A 262      
4 Metallic Gaskets
Visual &
4.1 Visual & Dimensional Inspection
Dimensional
10% per Lot H H Review SPE 85/103, ASME B 16.20, As per drawing       
Chemical and mechanical properties - Heat Treatment, SPE 77/302, ASTM stds & ASTM A 262, NACE MR-0175-
4.2
Hardness and Impact Test and IGC (as applicable).
MTC's Review Per Heat/Lot H H Review
2002/ ISO 15156
      
5 Non-metallic materials

Grahite Packings, PTFE/PEEK Seats, Gasket and O-rings

SPE 77/302, SPE 85/101, SPE 85/203, SPE 85/204, ASTM
5.1 shall have a certificate of compliance in accordance with MTC's Review Per Heat/Lot H H Review
F2168, ASTM F2191
      
EN10204 2.1 (Chemical & Mechanical properties.)

Page1 of 4
 Appendix J Inspection Requirements for Globe Valves
Minimum Inspection and Testing Requirments For GLOBE VALVES
Inspection involvement Type of Body Material
Applicable

Hard face /

DSS / SDSS
Claues Activity Evaluation Sampling Std Refernce/Controlling of Documents

Stainless
Sub Vendor/ PDO/TPI

AL 625/
overlay
Carbon

Carbon

Bronze
Weld
supplier supplier (Note 30)

Steel

Steel

Steel
Low

825
6 NDE Testing
Review
Volumetric As per table-2 of SPE 77/302, ASME 16.34 Appendix-1, ASME Sec V Article
6.1 Radiography testing for Body & Bonnet castings.
defects SPE 77/302
H H Report & PDO
2, ISOPO and applicable
10434 & ApprovedProject Specifications, Material
RT Procedure
      
1 As per scope Film requisitions (MR), Datasheets.
Ultrasonic testing of Forgings. (Body, Bonnet, Disc, Seat & Volumetric As per table-2 of Review SPE 77/302, ASME B16.34 Appendix-4, ASME Sec V
6.2
Stem) defects SPE 77/302
H H
Report Article 5, ASTM A 388
      

Dye penetrant testing for Non Magnetic Material As per table-2 of Review SPE 77/302, ASME B16.34 Appendix-3, ASME Sec V,
6.3
Disc,Seat, Stem, and Body and Bonnet Machined Surfaces.
Surface defects
SPE 77/302
H H
Report ASTM E165
    

Sub surface & As per table-2 of Review SPE 77/302, ASME B16.34 Appendix-2, ASME Sec V
6.4 Magnetic particle testing for Body, Bonnet & Disc.
surface defects SPE 77/302
H H
Report Article 7, ASTM E709
 
7 Hardfacing
Review of WPS & Review of WPS &
7.1 WPS & PQR for Hardfacing
PQR PQR
H H Review ASME Sec IX,Approved GAD 
Visual-
Visual check of surface before Hardfacing to ensure the
7.2
surface is free from defects.
Component 100% H H Review GA Drawings, Approved WPS, PQR & WPQ, 
machined areas
HF Thikness,
7.3 Hardfacing on Metal Sealing area.
Hardness, LPT
10% H H Review SPE 77/302, SP-2154, Approved WPS, PQR & WPQ 
8 Weld Overlay with Nickel-Alloy material
Review of WPS & Review of WPS &
8.1 WPS & PQR for Weld Overlay
PQR PQR
H H Review ASME Sec IX,Approved GAD 
Visual-
Visual check of surface before weld overlay to ensure the
8.2
surface is free from defects.
Component 100% H H Review SPE 77/313, GA Drawings, Aproved WPS, PQR & WPQ, 
machined areas

Dimensional & 10% Witness SPE 77/313, Approved WPS, PQR & WPQ, GA Drawings
8.3 Check weld overlay thickness & Hardness.
Hardness
100% H H
(during FAT) & Machining drawing


LPT on Weld Overlays (Accessible machined surfaces of Weld overlay

8.4
weld overlay) Surface defects
100% H H Review SPE 77/302, Approved WPS, PQR & WPQ 

10% Witness
8.5 PMI check on Overlay Welding. Chemical Check 10% /Heat H H
(during FAT)
SPE 77/302, ASTM Stds, DEP 31.10.00.10, 

10% Witness
8.6 Ferrite testing of weld overlay. Ferrite content 10% H H
(during FAT)
SPE 77/302, ASTM std. 

9 Weld Overlay with SS material

Review of WPS & Review of WPS &
9.1 WPS & PQR for Weld Overlay
PQR PQR
H H Review ASME Sec IX,Approved GAD 
Visual-
Visual check of surface before weld overlay to ensure the
9.2
surface is free from defects.
Component 100% H H Review GA Drawings, Approved WPS, PQR & WPQ, 
machined areas

Dimensional & 10% Witness Approved WPS, PQR & WPQ, GA Drawings & Machining
9.3 Check weld overlay thickness & Hardness.
Hardness
100% H H
(during FAT) drawing


LPT on Weld Overlays (Accessible machined surfaces of Weld overlay

9.4
weld overlay) Surface defects
100% H H Review SPE 77/302, Approved WPS, PQR & WPQ 

10% Witness SPE 77/302, ASTM Stds,

9.5 PMI check on Overlay Welding. Chemical Check 10% /Heat H H
(during FAT) DEP 31.10.00.10,


Page2 of 4
 Appendix J Inspection Requirements for Globe Valves
Minimum Inspection and Testing Requirments For GLOBE VALVES
Inspection involvement Type of Body Material
Applicable

Hard face /

DSS / SDSS
Claues Activity Evaluation Sampling Std Refernce/Controlling of Documents

Stainless
Sub Vendor/ PDO/TPI

AL 625/
overlay
Carbon

Carbon

Bronze
Weld
supplier supplier (Note 30)

Steel

Steel

Steel
Low

825
10% Witness
9.6 Ferrite testing of weld overlay. Ferrite content 10% H H SPE 77/302, ASTM std,
(during FAT) PDO PO and applicable Project Specifications, Material

1 As per scope
requisitions (MR), Datasheets.
10 Plating
Check ENP Visual As Applicable
10.1 Nickel Plating (ENP)
and thickness. scope
H H Review SPE 77/315 & SPE 77/316, Approved procedure,  
11 Pickling and passivation
Cleaning,
Pickling and passivation for SS, CRA, DSS, SDSS , Alloy 625/ As per ASTM A
11.1
825 and weld over lay
descaling, and
380
H H Review ASTM A 380, DEP.30.10.60.31    
passivating
TAT (Type Acceptance Test) As per SPE Witness
12 (Note 26)
77/300A
H
100%
SPE 77/300A       

13 Factory Acceptance Test (Production test)

Witness
13.1 Visual inspection. Visual 100% H
100%
SPE 77/101 & SPE 77/103, BS 1873, App GA drawing       

Witness 10%
PMI examination on Presssure containg parts like Body, per heat
13.2
Bonnet, Disc and Stem etc.
Chemical Check 10% /Heat H
(Body &
SPE 77/302, ASTM stds, DEP 31.10.00.10,     
Bonnet)

Dimensional inspection of assembled valves(including the

assembly checklist to identify all the internal parts as per 10% Witness SPE 77/101 & 103, ASME 16.34 ASME B 16.10, ASME
13.3
the the GA drawing (Mateiral code/ heat/ lot or batch
Measurement 100% H
per MESC B16.5,BS1873, Approved GA drawing.
      
numbers).

Flow direction Mark on valve body (by Integral Cast or

13.4
Low stress hard stamp)
Visual Check 100% H Witness 10% SPE 77/101, SPE 77/103, BS 1873, App GA Drawing,       

Gear operated valves shall be checked whether the

number of turn to go from fully open to fully closed is
13.5
with in 100 turns besides complying that maximum hand
Valve operation 1 per size/ class H Review SP-2154       
wheel diameter is 500mm.
Hydro Shell Testing (The chloride content of test water
10% Witness SPE 77/302, SP 2154, BS 1873, BS 6755-1, API 598, ISO
13.6 shall not exceed 30ppm). Leakage check 100% H
per MESC 5208, GA Drawing
      

Hydro Seat Testing-Both side (The chloride content of test 10% Witness SPE 77/302, SP 2154, BS 1873, BS 6755-1, API 598, ISO
13.7
water shall not exceed 30ppm. )
Leakage check 100% H
per MESC 5208, GA Drawing
      

13.8 Torque Testing. Torque 1 per size/ class H Review SPE 77/103, SP 2154, Approved Drawing,       
Valve shall be thoroughly cleaned, dried, surfaces shall
13.9 Draining, Drying of valve after Hydraulic test. Cleaning 100% H Review
be free from test fluids
      
As per 77/312 1 per size/ SPE 77/312, SP 2154, BS 15848 - I Approved FET
13.10 Fugitive emission testing (FET). Joint leakage Test
Class A & B
H
class Procedure
      
As per
13.11 Low Temperature Testing (LTT). (If applicable) Leakage check
SPE 77/200
H 10% Witness SPE 77/200 & BS 6364       
13.12 High temp testing > 200 deg C. (If applicable) Leakage check As applicable H 10% Witness Approved GA Drawing, Approved Testing Procedure       
10% Witness SPE 77/302, SP 2154, BS 1873, BS 6755-1, API 598, ISO
13.13 Pneumatic Seat Testing. Leakage check 100% H
per MESC 5208, GA Drawing
      
14 Inspection of Coating / Painting

Visual & Surface

14.1 Surface Preparation (Blasting).
profile
100% H Review SP-1246 part-1 to part-5       

14.2 Primer Coat - as applicable. DFT Check 100% H Review SP-1246 part-1 to part-5       
14.3 Intermediate Coat - as applicable. DFT Check 100% H Review SP-1246 part-1 to part-5       
Page3 of 4
 Appendix J Inspection Requirements for Globe Valves
Minimum Inspection and Testing Requirments For GLOBE VALVES
Inspection involvement Type of Body Material
Applicable

Hard face /

DSS / SDSS
Claues Activity Evaluation Sampling Std Refernce/Controlling of Documents

Stainless
Sub Vendor/ PDO/TPI

AL 625/
overlay
Carbon

Carbon

Bronze
Weld
supplier supplier (Note 30)

Steel

Steel

Steel
Low

825
14.4 Final Coat - as applicable. DFT Check 100% H Review SP-1246 part-1 to part-5       
15 Marking, Tagging and Traceability PDO PO and applicable Project Specifications, Material
1 As per scope
Inspection of markings such as valve serial No. Heat No/lot 100% requisitions (MR), Datasheets.
15.1
No, Tag No, Name plate.
Verification 100% H
Witness
SPE 77/302, BS 1873, Aproved GA drawing & PO       
Quantity 10% of PO Approved package procedure/ seaworthy packing as
16 Preservation & Packing Inspection
Verification
100% H
Witness applicable
      

MRB which shall include as a minimum PO, ITP, GA

Final Documentation Review Assembled Valve
17
100%
100% H Review Drawings, Data sheets,MTC, Test reports, NDT Reports,       
FET, LTT, Firesafe, Coating Certifcates.

IR & IRN
18 Final Inspection Release Note Issue IRN As Applicable H
Issue
Approved GA drawing / approved ITP / PO       
Legends
PDO MESC /SPs - Latest Editions only Reference Standards - Latest Editions only
MESC SPE 77/101: Globe, Gate and Check Valves (Ammendments Suppliments to ISO 15761) API 602 : Steel gate, globe and check valves for sizes DN 100 and smaller, for the petroleum and natural gas industries
MESC SPE 77/103 : GLobe Valves (AMENDMENTS/SUPPLEMENTS TO BS 1873). ISO 15761 : Steel gate, globe and check valves for sizes DN 100 and smaller, for the petroleum and natural gas industries
MESC SPE 77/200 : Valves in Low temperature & Cryogenic Service ISO 5208 : Industrial valves — Pressure testing of Metallic Valves

MESC SPE 77/300 : Procedure & Technical Specification For Type Acceptance testing of industrial valves BS 1873 : Steel globe and globe stop and check valves (flanged and butt-welding ends) for the petroleum, petrochemical and allied industries

MESC SPE 77/302 : General requirements for valves BS 6755 Part 1 : Specification for production pressure testing requirements
MESC SPE 77/300A : Synopsis of Procedure and Technical Specification, Type Acceptance Testing (TAT) Of Industrial Valves BS 15848-I : Fugitive Emission Test for Industrial Valves.
MESC SPE 77/312 : Fugitive emission production testing BS 6364 : Cryogenic Testing of Industrial Valves
MESC SPE 77/313 : Valves with CRA Cladding EN 10204 : Metallic Products - Types of Inspection documents
MESC SPE 81/001 : Alloy and Stainless Steel Bolts ASME/ANSI B16.5 : Pipe Flanges and Flanged Fittings
MESC SPE 81/002 : Carbon and Alloy Steel Nuts ASME/ANSI B16.10 : Face-to-Face Dimensions of Ferrous Valves
MESC SPE 85/101 : Non-Metallic Flat Gaskets, with or without Insert ASME/ ANSI B16.11 : Forged Steel Fittings Socket welding and Threaded
MESC SPE 85/103 : Spiral wound gaskets to ASME B16.20 ASME/ANSI B16.20 : Metallic Gaskets for Pipe Flanges-Ring-Joint, Spiral-Would, and Jacketed
MESC SPE 85/200 : Guide for Packing Brands and Styles. ASME/ANSI B16.25 : Buttwelding Ends
MESC SPE 85/203 : Graphitic packing material to ASTM F2168 ASME/ANSI B16.34 : Steel Valves - Flanged & Buttwelding Ends
MESC SPE 85/204 : Packing material, graphite and carbon-ASTM F2191 MSS SP-25 : Standard marking system for valves, fittings, flanges and unions
SP 2154 - Version 2 : Valve Technical Specification MSS SP-55 : Quality standard for steel castings for valves
SP-1246 Part 1 to 5 : Painting & Coating of Oil & Gas Production Facilities NACE MR-0175-2002/ ISO 15156: Nace Service Requirements

Abbreviations
API - American Petroleum Institute RT: Rediaograpich Test MSS: Manufacturers Standardization Society
MESC: Materials and Equipment Standards and Code LPT: Liquid Penetrate Test SPE: Shell Specifications
ASME: American Society of Mechanical Engineers MPT: Magnetic Particle Testing FET: Fugitive Emission Test
ISO: International Organization for Standardization UT: Ultrasonic Test LTT: Low Temperature Test
BS: British Standard IR: Inspection Report TAT: Type Acceptance Testing
ASTM: American Society for Testing and Materials IRN: Inspection Release Note WPS: Welding Procedure Specification
ANSI: American National Standards Institute
PMI: Positive Material Identification PQR: Procedure Qualification Record

Legend for Inspection involvment (Refer SP-1171 for

more detail)
H-Hold point W- Witness point R- Review point

Page4 of 4