MIB 503 Gas Oil Separation Module

MIB 503 Gas Oil Separation Module
Installation Instructions
Product No. 9000800-80
Printed Aug 2018

Book No. 9037712-02 V1
Alfa Laval Marine & Diesel Equipment

Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2018.
The original instructions are in English
Study instruction manuals and observe the warnings before
Study instruction
installation, manuals
operation, service and observe the
and maintenance.
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in serious accidents
with fatal injuries.
Not following the instructions can result in
serious accidents with fatal injuries.
In order to make the information clear only foreseeable conditions have P0 0 02 72 A
been considered. No warnings are given, therefore, for situations arising

from unintended usage of the machine and its tools.
A summary of the safety information is found in the Safety chapter under
divider 1.
Contents
1 Scope 1
2 System Layout 3
3 Installation 5
3.1 Lifting instructions 5
4 Oil System 7
4.1 Oil Feed Line 7
4.2 Oil Outlet Line 8
5 Electrical System 9
5.1 Ambient Temperature 

Limitation 9
5.2 Mounting 10
5.3 Identification 10
5.4 Power Supply 11
6 Completion and Initial 

Start 13
6.1 Completion Check List 13
6.2 Initial Start up 14
7 Protection and Storage 15
9033299-02
9033299-02
1 Scope
This book contains installation instructions,

valid for the MIB 503 separation system
module.
Most of the installation instructions are

specifications, which are compulsory
requirements.
The specifications are sometimes completed

with non-compulsory recommendations,
which, if followed, will improve the
installation quality.
Additional installation information, such as

drawings and component installation
instructions, can be found in the following
books of this system manual:
 “System description”,
describes the system and process.
 “System Reference”,
contains drawings and technical data for
the system.
 “Separator Manual”,
subsection “Technical Reference”
contains installation instructions and
drawings specific for the separator.
 “Component Descriptions”,
contains technical data, installation
instructions and drawings for ancillary
system equipment.
9033299-02 1
1 Scope MIB 503 Installation Instructions
NOTE
Be sure to study all relevant

documentation supplied and become
familiar with the function and
operation of the system and each
particular unit.
NOTE
If safety instructions, installation

specifications and additional
installation information in this manual
are not strictly followed, Alfa Laval
can not be held responsible for any
malfunction or injuries resulting.
2 9033299-02
2 System Layout
G1222611
Ref. 9000779 Rev. 0
9033299-02 3
2 System Layout MIB 503 Installation Instructions
The Oil Flow

Legend
201 Oil feed
220 Clean oil outlet
221 Water outlet, purifier

Oil and sludge outlet, clarifier
440 Water for water seal, purifier only
460 Drain
540 Ventilation
A Emergency stop box
B Transformer
C Only AC
D Starter/Control unit
E pump complete
F Separator
G Collecting tank
Optional Alfa Laval delivery
4 9033299-02
3 Installation
3.1 Lifting instructions

Lift the module as shown. Module weight,
68 kg.
P003231A
When the module is in place, secure to

foundation using the four holes (A).
N.B. If installing with the optional drip tray,
use the holes in the tray to secure the
module.
X005535A
9033299-02 5
3 Installation MIB 503 Installation Instructions
6 9033299-02
4 Oil System
4.1 Oil Feed Line

6
Specification
To ensure optimum performance, when

placing the module consider the following
rules:
 The suction height must be as low as
possible.
 Unnecessary pipe bends must be avoided
to minimize suction losses. 5 4 3 2
1
Recommendation
P00025EA
 For purifying lube oil with viscosity over
1 Settling tank 6 Separator
40 cSt, a heater should be installed in the 2 Shut-off valve
feed line. 3 Strainer
4 Pump
5 Spring loaded 
non-return valve
 If the module is positioned above the oil
tank, a foot valve must be installed at the
suction end, close to the tank floor.
If there is no pump suction, remove the 5
non-return valve (5).
4
3
2
P000071C
1
1 Tank floor 4 Oil feed pump
2 Foot valve 5 Spring loaded non-return valve
3 Strainer
9033299-02 7
4 Oil System MIB 503 Installation Instructions
4.2 Oil Outlet Line

Specification
The oil outlet line from the module must be 5

connected to the service tank for fuel oil, or to
the sump for lube oil.
3 4
PI PS
2
P000294A
1 6
1 Separator 4 Pressure switch
2 Non-return valve 5 Regulating valve
3 Pressure gauge 6 Service tank
8 9033299-02
5 Electrical System
The following units are described in the

“Component Descriptions”:
 Starter/Control Unit
 Outlet Piece with Pressure Switch
 Level Switch
 Pump
5.1 Ambient Temperature

Limitation
Specification
Leading classification societies state in their
regulations for engine-room equipment that
the maximum ambient temperature
permissible is +55 C.
Do not locate electric and electronic

components close to heat-generating
equipment.
It is essential that electrical and electronic

components have good ventilation to keep the
temperature below +55 C.
9033299-02 9
5 Electrical System MIB 503 Installation Instructions
5.2 Mounting
Recommendation
 Do not install electrical or electronic
equipment where it can be damaged by
leaking liquids.
S002631A
5.3 Identification
Recommendation
Mark all cables clearly to simplify
identification and fault finding.
S002641A
10 9033299-02
MIB 503 Installation Instructions 5 Electrical System
5.4 Power Supply B
Recommendation
110V/230V M
In the case of particularly unstable current

supply, the electronics integrated in the
separator will switch off the supply. This can
be avoided by using the specially selected
optional insulation transformer. 110V/230V 0
X005485B
A
Insulation transformer, explanatory diagram

A Primary phase
B Secondary phase
M Centre-tapped earth
9033299-02 11
5 Electrical System MIB 503 Installation Instructions
12 9033299-02
6 Completion and Initial Start
6.1 Completion Check List

It is essential before starting up the separator
system that all units are in good operating
condition and that all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing

the system installation:
1. Check that transport seals, if any, are
removed from all pipes.
2. Check that all pipes are flushed clean and
pressure tested.
3. Start the motor. Let the separator run for
about 15 seconds and then stop the motor.
Check for unusual sounds, obstructions,
and misalignment by listening very
carefully to the bowl rotation until it
comes to a complete standstill.
4. Check the pump function and direction.
9033299-02 13
6 Completion and Initial Start MIB 503 Installation Instructions
6.2 Initial Start up

Use this check list for initial system start up:
1. Check that there is oil in the feed oil tank.
2. Check power supply to the starter/control
unit and check that the voltage is in
accordance with data in “Component
Descriptions”.
3. Start the separator system as described in
“Operating Instructions”.
Do not forget to add sealing water
(purifying only).
Start up step by step, checking that the
machine and units function properly.
14 9033299-02
7 Protection and Storage
If the module is to be stored before

installation, or to be shut down for a period of
time exceeding 1 month, it must be protected
from dust, dirt, water etc.
The module must be stored indoors at 

5 – 55°C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water, the

module must be protected by ventilation and
heating above dew point.
The following protection products are

recommended:
 Anti-rust oil with long lasting effective
treatment for external surfaces. The oil
should prevent corrosion attacks and give
a waxy surface.
 Anti-rust oil which is thin and lubricating
for inside protection. It should give a
lubricating transparent oil film.
 Solvent, e.g. white spirit, to remove the
anti-rust oil after the shut-down.
If the storage time exceeds 12 months, the

equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
9033299-02 15
7 Protection and Storage MIB 503 Installation Instructions
Valves, Pipes and Similar Equipment

 Components like valves need to be
cleaned with solvent and treated with
anti-rust oil.
 Water pipes should be drained and treated
with anti-rust oil.
 Articles made of rubber or plastics
(e.g. seals) must not be treated with
anti-rust oil.
Pump
 Clean the pump housing outside from oil
and grease with solvent.
 Protect the pump by filling it with non-
corrosive lubricating oil.
 Apply anti-rust oil on the pump housing
outside.
Module
 Clean unpainted steel parts with solvent
and treat with anti-rust oil.
 If necessary, clean other equipment on the
module with solvent.
 Treat the equipment with anti-rust oil by
following the description above
accordingly.
 Bolts, nuts and other steel components
should be treated with anti-rust oil.
Rubber Parts
 Gaskets, O-rings and other rubber parts
should not be stored for more than two
years. After this time, they should be
replaced.
16 9033299-02
MIB 503 Installation Instructions 7 Protection and Storage
Reassembly and Start up

 Clean away the anti-rust oil with white
spirit.
 Remove any silica gel bags from all units.
 Follow all relevant instructions in the
“Separator Manual”, the “Installation
Instructions” and the “Component
Descriptions” respectively.
9033299-02 17
7 Protection and Storage MIB 503 Installation Instructions
18 9033299-02

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Product No. 9000800-80

Printed Aug 2018

Alfa Laval Marine & Diesel Equipment

In order to make the information clear only foreseeable conditions have P0 0 02 72 A

been considered. No warnings are given, therefore, for situations arising

3.1 Lifting instructions 5

4.1 Oil Feed Line 7

4.2 Oil Outlet Line 8

5.1 Ambient Temperature 

5.4 Power Supply 11

6 Completion and Initial 

6.1 Completion Check List 13

6.2 Initial Start up 14

7 Protection and Storage 15

This book contains installation instructions,

Most of the installation instructions are

The specifications are sometimes completed

Additional installation information, such as

Be sure to study all relevant

If safety instructions, installation

Ref. 9000779 Rev. 0

The Oil Flow

201 Oil feed

220 Clean oil outlet

221 Water outlet, purifier

440 Water for water seal, purifier only

A Emergency stop box

Optional Alfa Laval delivery

3.1 Lifting instructions

When the module is in place, secure to

4.1 Oil Feed Line

To ensure optimum performance, when

4.2 Oil Outlet Line

The oil outlet line from the module must be 5

The following units are described in the

5.1 Ambient Temperature

Do not locate electric and electronic

It is essential that electrical and electronic

5.4 Power Supply B

In the case of particularly unstable current

Insulation transformer, explanatory diagram

6.1 Completion Check List

Use this check list as a guide for completing

6.2 Initial Start up

If the module is to be stored before

The module must be stored indoors at 

If there is a risk for condensation of water, the

The following protection products are

If the storage time exceeds 12 months, the

Valves, Pipes and Similar Equipment

Reassembly and Start up

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