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Process Compressors-1

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Screw compressors have fewer parts than reciprocating compressors, making them more robust and reliable with less maintenance required. They work by trapping gas between rotating screws that compress the gas as they turn.

Screw compressors compress gas by trapping it between intermeshing screws (rotors) that rotate together to gradually reduce the volume and compress the gas. They have no valves or pistons and their main moving parts are journal and thrust bearings and shaft seals.

Screw compressors have fewer parts than reciprocating compressors so they require less maintenance. They can handle gases with liquids/mist better and operate more reliably even under severe conditions due to their simple robust design.

PROCESS COMPRESSORS

SCREW COMPRESSORS

Mayekawa’s history began almost a century ago when the company was founded
in 1924. Since then, through a true partnership with its customers, Mayekawa
has built a compressor brand “MYCOM” that is internationally recognized
today. Mayekawa’s oil flooded screw compressors, production of which
began in 1964, have received high acclaim for their technological
strength and reliability. They are renown globally not only in the
food, beverage and cold storages in distribution centers,
but also in the oil & gas and chemical markets for
gas compression and refrigeration applications
where extreme durability is required of critical
equipment. Mayekawa is also an industry
leader in customer satisfaction. They
deliver quality local customer
support from more than 100
locations worldwide.

PROVEN GAS COMPRESSION TECHNOLOGY COMPRESSION MECHANISM


DURABILITY / RELIABILITY
Mayekawa’s industry leading technology has enabled gas compression for virtually all kinds Compression is achieved by successive volume / MAINTAINABILITY
of gases under various conditions. It has broadened the range of applications of MYCOM reduction of the space enclosed between the meshing
compressors: line by the rotation of the male / female rotors and the Compared to a conventional reciprocating compressor,
casing. a screw compressor has no consumable or fragile parts
During the suction phase, the gas enters the compressor like suction/discharge valves, piston rings, etc.
• Hydrocarbon gases -CmHn (VOC vapor recovery, wellhead gas gathering, etc.) rotors via the suction port and is sealed between the The main friction-bearing parts are limited to journal
• Gases containing corrosive components like sour gas, flare gas, or coke oven gas rotors and the casing. bearings, thrust bearings, shaft seals and the
• Raw material gases such as vinyl chloride, monomer and methyl chloride, etc. As the rotors continue to rotate, the meshing line of the fully lubricated intermeshing rotors, therefore the
• Corrosive gases such as chloride, hydrogen chloride, hydrogen sulfide, C2F4, etc. lobes moves toward the discharge end of the casing and construction of the compressors is extremely simple
• Fuel gases such as natural gas, coal seam gas, liquefied petroleum gas, etc. the trapped volume gradually decreases, resulting in gas and robust. The rotors are also constructed with high
• Industrial gases such as helium, hydrogen, carbon dioxide, air, etc. compression. strength materials and can withstand slightly wet gases
• Natural refrigerants such as propane, propylene, butane, pentane, ammonia, etc. At the moment when compression reaches the containing mist or liquid where reciprocating or
designated ratio, this trapped volume becomes exposed centrifugal compressors may have serious problems.
• Synthetic refrigerants including HFC, HCFC.
to the discharge port and exits as a compressed gas. Even under the most severe operating conditions, the
These phases are continuously performed. screw compressor demonstrates very high reliability.
Fewer parts mean less maintenance work, and superior
operational lifespan is achieved.

1 2
SCREW COMPRESSORS

CAPACITY CONTROL COMPLIANCE TO API 619 SHAFT SEALS LOW NOISE, LESS VIBRATION

Built-in unloader slide valve function enables the Previously, API619 was the standard for dry screw The oil flooded type screw compressors require only one Unlike conventional reciprocating compressors, screw
compressor capacity to be continuously adjusted from compressors exclusively, but from the 3rd edition (and shaft seal, unlike the dry type compressors. In order to compressors have no reciprocal motion, so that the
10%* to 100%. Therefore, the compressor is able to run moving forward) oil flooded screw compressors are ensure high reliability and durability under all noise and vibration are far lower. Also, unlike centrifugal
with appropriate load across a wide range of operating also officially included. Mayekawa is able to meet the operating conditions, various kinds of shaft seals are or dry type compressors, high rotation speeds are not
conditions, resulting in high efficiency operation. specifications required by API 619 such as cast steel available. The balance type single mechanical seal is required and no high frequency noise will be generated.
Capacity control through the use of bypass control casings, forged steel rotors, tilting pad thrust bearings, used most often but a double seal, bellows seal, gas
valves or by variable speed inverter can be used in vibration and displacement probes, bearing temperature seal, etc. are also available.
conjunction with the slide valve as well, depending on sensors, etc., to fit any customers’ requirements.
the process requirement.
* The minimum value of capacity control varies by operating
conditions and models.

BEARINGS HIGH EFFICIENCY, HIGH PERFORMANCE

Sleeve type radial bearings and anti-friction ball thrust In oil-flooded screw compressors, lube oil is injected
bearings are standard, but special material sleeve during the gas compression process to provide
bearings and tilting pad thrust bearings are also lubrication for the rotors and casing, minimize gas
available* to meet the customer’s requirements based on leakage, and to cool the gas. Therefore, discharge
gas properties and compression conditions temperatures are lower than those that occur with dry
screw compressors, and higher volumetric efficiency
is achieved from low compression ratios to high
compression ratios.

TESTS & INSPECTIONS

All MYCOM screw compressors go through Hydrostatic


Test and Pneumatic Test to ensure their excellent
pressure resistance and airtight sealing. Only the
compressors that satisfy the performance, vibration,
noise and function standard after Mechanical Running
Test are shipped from the factory. Other tests, including
tests for third party certifications, such as DNV, GL, and
BV, can be arranged.

EXPLOSION PROOF

For capacity and control monitoring, Mayekawa provides


slide valve position sensors with indicators (without
indicators on GH series models). Explosion proof
indicator is available as an option.

3 4
SCREW COMPRESSORS
Swept Volumes Refrigeration Capacity Reference for Commonly Used Compressors (with Propane)

Design Pressure Single Stage Te (°F) Refrigeration Capacity (TR)


GH320S
GH250L 870PSIG +41.0
GH250S
400SUD to LLUD +14.0
400XLUD 4032SSC to XLLLC -13.0
400LLUD
400LUD -40.0
400MUD
400SUD
320LLUD
+41.0
320VLD/LUD
320VMD/MUD 320VSD/SUD to LLUD +14.0
320VSD/SUD 3225SSC to LLLC -13.0
250VLLD -40.0
250VLD/LUD 377PSIG
250VMD/MUD
250VSD/SUD
200VLD/LUD +41.0
200VMD/MUD Swept volume 250VSD/SUD to VLD/LUD +14.0
200VSD/SUD
160VLD/LUD
2520SSC to LLC -13.0
160VMD/MUD -40.0
160VSD/SUD
125LUD
125SUD
+41.0
280JL/APJL 200VSD/SUD to VLD/LUD +14.0
280JM
280JS/APJS
2016SSC to LLC -13.0
220JL -40.0
220JM 507PSIG
220JS
170JL
170JM +41.0
170JS 160VSD/SUD to VLD/LUD +14.0
250VLR-2.455 1612SSC to LLC -13.0
250VLR-2.167
-40.0
250VLR-1.868
250VSR-2.455
250VSR-2.167
250VSR-1.868 +41.0
200VLR-2.216
+14.0
200VLR-1.929 125SUD to LUD
200VLR-1.689 -13.0
377PSIG
200VSR-2.216 *VR-series is engine driven and -40.0
has an integral gear box.
200VSR-1.929
200VSR-1.698
160VLR-2.220
160VLR-1.809 +41.0
160VLR-1.491 +14.0
160VSR-2.220 280JS to L
-13.0
160VSR-1.809
160VSR-1.491 -40.0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 CFM
+41.0
+14.0
Design Pressure Compound Two-Stage 220JS to L
-13.0
4032XLLLC -40.0
4032LLLC
4032LSC
4032MSC
4032SSC +41.0
3225LLLC
+14.0
3225LSC 170JS to L
3225MSC -13.0
3225SSC -40.0
2520LSC Swept volume
2520MSC
377PSIG 0 1000 2000 3000 4000 TR
2520SSC
2016LSC
2016MSC
2016SSC
For reference use only. Capacity is dependent on refrigerants and other details in operating conditions.
1612LSC
1612MSC Please contact Mayekawa for capacity for specific requirements.
1612SSC Compressor speed @ 2950 & 3550 rpm
1610SLC Tc=+104F with and without intercooler.
52/53/54
62/63/64 400XL is available for applications with lower discharge pressure.
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 CFM

5 6
Long-seller models with cast steel Wide-Capacity Range Swept Volumes, Dimensions & Weight
casing as standard. Acclaimed A lineup of high-capacity compressors with a
L W
displacement from 116 ~ 9182 CFM*, which is not
4x6 rotor lobes ensure optimal available in the SCV series.
performance. * With a 2 pole direct drive motor.

Screw Compressor Operating Pressure Range


H

[Single Stage] Open Type 800

700

UD SERIES 600 * The outer dimension drawings illustrate the model 400LUD.

Discharge Pressure (PSIG)


500
Theoretical Displacement Dimensions Weight
400
50Hz 60Hz W L H Cast Steel Cast Iron
300 CFM m3/h CFM m3/h in (mm) in (mm) in (mm) lbs (kg) lbs (kg)

200 125SUD 116 197 139 237 16 (404) 33 (846) 15 (386) 485 (220) 441 (200)
100

125LUD 174 295 210 356 16 (404) 36 (916) 15 (386) 529 (240) 485 (220)
50 100 150 200 250 300 350
Suction Pressure (PSIG)
160SUD 244 415 294 499 19 (470) 41 (1029) 17 (431) 782 (355) 706 (320)
* For reference only. ** Greyed areas indicate pressure ranges of other models.

160MUD 305 519 367 624 19 (470) 42 (1074) 17 (431) 882 (400) 794 (360)

API619
160LUD 366 622 441 749 19 (470) 44 (1119) 17 (431) 970 (440) 882 (400)
Cast steel casing with ductile iron rotors (125 to
400LUD models) is the standard. Forged steel
200SUD 477 810 574 975 26 (657) 47 (1201) 21 (540) 1455 (660) 1323 (600)
rotors, tilting pad thrust bearings and other
API619 compliant options are available.
* Cast iron casings are available for 125 and 400 UD models.. 200MUD 600 1020 718 1220 26 (657) 50 (1258) 21 (540) 1588 (720) 1433 (650)
Please consult Mayekawa for ductile iron casings option.

200LUD 712 1210 859 1460 26 (657) 52 (1313) 21 (540) 1698 (770) 1544 (700)

250SUD 930 1580 1118 1900 31 (789) 55 (1397) 26 (655) 2580 (1170) 2337 (1060)

250MUD 1165 1980 1401 2380 31 (789) 58 (1469) 26 (655) 2778 (1260) 2514 (1140)

250LUD 1389 2360 1672 2840 31 (789) 61 (1537) 26 (655) 2911 (1320) 2646 (1200)

Specifications
320SUD 1866 3170 2248 3820 39 (996) 71 (1798) 34 (861) 4939 (2240) 4476 (2030)

Model *1 125 160 200 250 320 400 320MUD 2331 3960 2802 4760 39 (996) 74 (1886) 34 (861) 5468 (2480) 4961 (2250)
XXLUD
Item SUD LUD SUD MUD LUD SUD MUD LUD SUD MUD LUD SUD MUD LUD LLUD SUD MUD LUD LLUD XLUD
*5
320LUD 2790 4740 3355 5700 39 (996) 78 (1973) 34 (861) 5821 (2640) 5292 (2400)
Working Fluid Hydrocarbons and other gas Propane, Propylene / HFCs / Ammonia
320LLUD 3295 5600 3966 6740 39 (996) 79 (2018) 34 (861) 7563 (3430) 6858 (3110)
2
Minimum rotation speed rpm 1450*
400SUD 3814 6480 4591 7800 51 (1290) 83 (2109) 44 (1120) 11907 (5400) 11709 (5310)

Maximum rotation speed rpm 4500*2 3600*2


400MUD 4791 8140 5768 9800 51 (1290) 90 (2275) 44 (1120) 13892 (6300) 13583 (6160)

Rotation direction CCW, viewed from motor


400LUD 5709 9700 6886 11700 51 (1290) 98 (2491) 44 (1120) 15876 (7200) 15457 (7010)

Capacity control % 100-10*3


400LLUD 6769 11500 8122 13800 51 (1290) 103 (2613) 44 (1120) 17750 (8050) 17221 (7810)

ANSI #300
Gas inlet port ANSI #300 5" ANSI #300 6" ANSI #300 10" ANSI #300 14" ANSI #300 16" 400XLUD 7593 12900 9182 15600 51 (1290) 107 (2716) 44 (1120) 19850 (8880) -
4" *4
ANSI #300
Gas outlet port ANSI #300 3" ANSI #300 5" ANSI #300 6" ANSI #300 8" ANSI #300 12" 400XXLUD ** - - - - - - - - -
3" *4
* 1. Please contact us separately for 125 models with a designation ending with G (downward discharge). * Please contact us separately for 125 models with a designation ending with G (downward discharge). ** Cast steel casing is not available for 250LLUD.
* 2. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions. *** Please consult us for further details. **** Please contact us for infomation on 400XXLUD.
* 3. The minimum value of capacity control varies by operating conditions and models.
* 4. MYCOM flanges for iron casing models. * 5. Please contact us for information on 400XXLUD.

7 8
Wide-range models with standard Variable Vi Mechanism (2.63-5.80 Swept Volumes, Dimensions & Weight
cast iron casing. Variable Vi allows one range) to Efficiently Cover Wide
Temperature Range
L W
machine to cover different pressure
conditions.
Offers Wide Range of Capacities
Screw Compressor Available in 13 models, the SCV series covers a
wide displacement range from 244 CFM to 3355
H

[Single Stage] Open Type CFM*.


* With a 2 pole direct drive motor.

SCV SERIES Operating Pressure Range


* The outer dimension drawings illustrate the model 200VLD.

Theoretical Displacement Dimensions


800 Weight
50Hz 60Hz W L H
700
CFM m3/h CFM m3/h in (mm) in (mm) in (mm) lbs (kg)
600

Discharge Pressure (PSIG)


500
160VSD 244 415 294 499 19 (470) 41 (1029) 17 (431) 816 ((370)
400

300

200 160VMD 305 519 367 624 19 (470) 42 (1074) 17 (431) 838 (380)

100

50 100 150 200 250 300 350


160VLD 366 622 441 749 19 (470) 44 (1119) 17 (431) 860 (390)
Suction Pressure (PSIG)
* For reference only. ** Greyed areas indicate pressure ranges of other models.

200VSD 477 810 574 975 26 (657) 47 (1201) 21 (540) 1389 (630)

Longtime Seller
With a proven 4:6 rotor configuration, the SCV
series offers optimal performance to customers. 200VMD 600 1020 718 1220 26 (657) 50 (1258) 21 (540) 1477 (670)

200VLD 712 1210 859 1460 26 (657) 52 (1313) 21 (540) 1544 (700)

250VSD 930 1580 1118 1900 31 (789) 55 (1397) 26 (655) 2558 (1160)
Specifications

Model 160V 200V 250V 320V 250VMD 1165 1980 1401 2380 31 (789) 28 (1469) 26 (655) 2690 (1220)

Item SD MD LD SD MD LD SD MD LD LLD SD MD LD

250VLD 1389 2360 1672 2840 31 (789) 61 (1537) 26 (655) 2867 (1300)
Working Fluid Hydrocarbons and other gas / Propane, Propylene / HFCs / Ammonia

Minimum rotation speed rpm 1450*2


250VLLD 1648 2800 1984 3370 31 (789) 64 (1615) 26 (655) 3065 (1390)

Maximum rotation speed rpm 4500*2 3600*2

320VSD 1866 3170 2248 3820 39 (996) 71 (1798) 34 (861) 5248 (2380)
Rotation direction CCW viewed from motor

Capacity control % 100-30*3


320VMD 2331 3960 2802 4760 39 (996) 74 (1886) 34 (861) 5468 (2480)

Gas inlet port MYCOM 125A*4 MYCOM 150A*4 MYCOM 250A*4 MYCOM 350A*4

320VLD 2790 4740 3355 5700 39 (996) 78 (1973) 34 (861) 5821 (2640)
Gas outlet port MYCOM 100CD*4 MYCOM 125CD*4 MYCOM 150CD*4 MYCOM 200CD*4

* 1. Please contact us separately for models with a designation ending with G (downward discharge). * Please consult us for further details.
* 2. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 3. The minimum value of capacity control varies by operating conditions and models. * 4. Flanges with a designation starting with MYCOM are in-house products of MYCOM.

9 10
High-Pressure Swept Volumes, Dimensions & Weight
High-pressure models that meet API619 The design pressure (MAWP) at 870PSI.
requirement
High Efficiency
Screw Compressor The newly developed 5:7 rotor lobe
configuration gives high rigidity, high

[Single Stage] Open Type efficiency for rigorous operating conditions.

Operating Pressure Range


GH SERIES 800
* The outer dimension drawings illustrate the model GH250L.
700

600

Discharge Pressure (PSIG)


Theoretical Displacement Dimensions
500
Weight
400 50Hz 60Hz W L H
300
CFM m3/h CFM m3/h in (mm) in (mm) in (mm) lbs (kg)
200

100
31 62 27 5556
GH250S 912 1550 1101 1870
(785) (1568) (680) (2520)
50 100 150 200 250 300 350
Suction Pressure (PSIG)
* For reference only. ** Greyed areas indicate pressure ranges of other models.

Standard API619 GH250L 1383 2350 1660 2820


31 67 27 5314
(785) (1710) (687) (2410)
Cast steel casings, forged steel rotors, tilting
pad thrust bearings are standard features of GH
series models. Other materials are optional.

40 77 38 11025
GH320S 1890 3210 2272 3860
(1005) (1953) (970) (5000)

* Please consult us for further details.

Specifications

Item Model GH250S GH250L GH320S

Working Fluid Hydrocarbon, Helium, Hydrogen and other gases

Minimum rotation speed rpm 1400 *1 2950

Maximum rotation speed rpm 4500 *1 3600

Rotation direction CW, viewed from motor * 2

Capacity control % 100-30

Gas inlet port ANSI #600 6" ANSI #600 6" ANSI #600 10"

Gas outlet port ANSI #600 6" ANSI #600 6" ANSI #600 10"

* 1. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 2. The minimum value of capacity control varies by operating conditions and models.

11 12
Adoption of New-Type Rotor Swept Volumes, Dimensions & Weight
Newly designed compressor achieving The newly developed J-profile rotor design
high performance: consisting of a 5:6 lobe configuration enables L*¹
L*²
W*¹
W*²
Next-generation standard
to achieving high-performance.

Low Vibration and Low Noise


Screw Compressor
The noise level has been reduced by 5 dB
compared to a conventional models. H*² H*¹

[Single Stage] Open Type Stepless Capacity Control from


100% to 25% Range
J SERIES Owing to the stepless control feature, the
series optimally operates in accordance with
* The outer dimension drawings illustrate the model 220JL with an IEC FF600 motor spacer.

the required load and delivers high energy-


saving performance. Theoretical Displacement Dimensions
Weight

Automatically Variable Vi Mechanism


50Hz 60Hz W L H

(2.5-5.0 range) to Efficiently Cover


CFM m3/h CFM m3/h in (mm) in (mm) in (mm) lbs (kg)

Wide Temperature Range


26 63 26 1929
*Not applicable on APJ280 170JS 230 390 276 469
(669) (1599) (660) (875)

Operating Pressure Range 800


170JM 298 507 359 610
26
(669)
65
(1654)
26
(660)
1996
(905)

700 26.25 68 26 2095


170JL 388 659 467 793
600 (669) (1726) (660) (950)

Discharge Pressure (PSIG)


500 34 76 32 3308
220JS 504 856 606 1030
(859) (1935) (810) (1500)
400

34 79 32 3440
Supports Flange Motors to Facilitate 300 220JM 656 1114 789 1340
(859) (2007) (810) (1560)
Design of Packaged Systems 200
34 83 32 3594
100 220JL 852 1447 1025 1741
The built-in check valve as well as the (859) (2100) (810) (1630)
compatibility with flange motors help reduce
35 83 32 5072
cost for designing packaged systems while 50 100 150 200 250 300 350 280JS** 1110 1886 1335 2269
contributing to space saving. Suction Pressure (PSIG) (896) (2112) (812) (2300)
* For reference only. ** Greyed areas indicate pressure ranges of other models.
* Size 280 models have no built-in check valve and thus does not support flange motors. 35 87 32 5402
280JM** 1443 2451 1736 2949
(896) (2205) (812) (2450)

Rich in Variation API619 Compliant Model : 280APJ 280JL** 1878 3190 2260 3839
35 92 32 5733
(896) (2328) (812) (2600)
Natural refrigerants (e.g. ammonia, CO₂, propane)
and fluorocarbon refrigerants can be used. J-series offer API619 compliant models in 280 35 83 32 5684
Flexible setup of applications is possible. size class; 280APJ. Cast steel casings, forged 280APJS** 1110 1886 1335 2269
(896) (2112) (812) (2578)
steel rotors, tilting pad thrust bearings are
standard options on 280APJ models. 35 87 32 6020
280APJM** 1443 2451 1736 2949
Specifications (896) (2205) (812) (2730)

35 92 32 6458
Model 280APJL** 1878 3190 2260 3839
170J 220J 280J 280APJ (896) (2328) (812) (2929)
Item S-V M-V L-V S-V M-V L-V S-V M-V L-V S M L * Models 170-220JS/JM/JL include an IEC FF600 flange motor connection. * Models 280JS/JM/JL do not support flange motor spacers.
* Please consult us for further details. ** Please contact Mayekawa for dimensions of 280APJ models. 280APJ models are available only in cast steel casing.w
Working Fluid Propane, Propylene / HFCs / Ammonia / CO₂, etc.

Minimum rotation speed rpm 1450 * 1

Maximum rotation speed rpm 4500 * 1 3600 * 1

Rotation direction CCW, viewed from motor

Capacity control % 100-25 * 2 100-30 * 2 J PROFILE ROTOR developed for higher efficiency
Gas inlet port ANSI #300 5" ANSI #300 8" ANSI #300 12"

Gas outlet port ANSI #300 3" ANSI #300 5" ANSI #300 8" Mayekawa has a history of developing original rotor profiles in order to
NEMA 44*D / 50*D 44*D / 50*D
provide the best performance in given requirements. “J profile” rotors
Flange motor connection Not compatible allow more proficient meshing between the lobes that give the J-series
IEC FF500 / 600 FF500 / 600
compressors superior performance in terms of efficiency and compression.
* 1. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 2. The minimum value of capacity control varies by operating conditions and models.

13 14
Gear Change, Regardless of Swept Volumes, Dimensions & Weight
Designed specifically for engine driven field Engine Speed
gas application with integral gear box With multiple gear ratios, thre is more capacity L
available with a simple gear change regardless of
your engine speed.

Screw Compressor

H
[Single Stage] Open Type Standard Features That Are

W
Perfect for Natural Gas Field
VR SERIES ASTM A48M (equiv) -45B cast iron casing,
MAWP 350psig
ASTM A-536 80-55-06 (equiv) ductile iron
rotors
single oil flooded mechanical seal
engine or motor driven with gears for more
Theoretical Displacement Dimensions
capacity
viton O-rings with engine @1800 rpm W L H
10~100% hydraulically actuated slide valve
position indicator and potentiometer CFM m3/h in (mm) in (mm) in (mm)
hydrodynamic API619 / NACE compliant
journal bearings 160VSR-1.491 222 378 20 (511) 48 (1225) 22 (557)
dynamically balanced integral gear with
internal lube system
manually adjustable volume ratio 2.63~5.8 160VSR-1.809 270 458 20 (511) 48 (1225) 22 (557)
operating suction pressor to 85psig
160VSR-2.220 331 562 20 (511) 48 (1225) 22 (557)

Optional Features 160VLR-1.491 333 566 20 (511) 52 (1315) 22 (557)


integral oil pump
manual slide valve adjuster 160VLR-1.809 404 687 20 (511) 52 (1315) 22 (557)
double balanced, dual, dry mechanical seals

160VLR-2.220 496 843 20 (511) 52 (1315) 22 (557)

200VSR-1.689 491 835 25 (631) 57 (1454) 29 (746)

Specifications
200VSR-1.929 562 954 25 (631) 57 (1454) 29 (746)

Model 160VR 200VR 250VR


200VSR-2.216 647 1100 25 (631) 57 (1454) 29 (746)
Item S L S L S L

200VLR-1.689 736 1250 25 (631) 62 (1566) 29 (746)


Working Fluid Natural Gas / Other Gas

200VLR-1.929 842 1430 25 (631) 62 (1566) 29 (746)

Minimum rotation speed rpm 973 * 1 859 * 1 776 * 1


200VLR-2.216 965 1640 25 (631) 62 (1566) 29 (746)

Maximum rotation speed rpm 3018 * 1 2664 * 1 2409 * 1


250VSR-1.868 1060 1800 31 (789) 71 (1796) 36 (924)

Rotation direction CW, viewed from motor 250VSR-2.167 1220 2080 31 (789) 71 (1796) 36 (924)

250VSR-2.455 1390 2360 31 (789) 71 (1796) 36 (924)


Capacity control % 100-30 * 2

250VLR-1.868 1580 2690 31 (789) 76 (1937) 36 (924)

Gas inlet adaptor flange ANSI #300 5" ANSI #300 6" ANSI #300 10"
250VLR-2.167 1840 3130 31 (789) 76 (1937) 36 (924)

Gas outlet bearing head ANSI #300 3" ANSI #300 5" ANSI #300 6" 250VLR-2.455 2080 3540 31 (789) 76 (1937) 36 (924)

* 1. The rotation speeds shown here are that of commonly used VR models. Please consult us for details. * Please consult us for the weight information and other details.
* 2. The minimum value of capacity control varies by operating conditions and models. ** Please note some VR models are no longer in production. Consult us for further details and alternative models.

15 16
Two compressors compounded in one Efficient Two-Stage Compression Swept Volumes, Dimensions & Weight
casing for single driver and single lube Done in Single Compressor for
system to cut down space requirement and High Compression Ratio
L W
cost.
Wide-Range Lineup
Screw Compressor Wide range of models* with a variety of high-
stage x booster stage rotors combinations is

[Two Stage] Open Type

H
available to cover swept volume from 216 CFM to
9182 CFM**.
*The models (rotor combinations) shown herein are only those that are

C SERIES
typically used. Contact us for other models and rotor combinations.
**With a 2 pole direct drive motor. * 1. Dimensions of the model 1610SLC-52 include an internal step-up gear.
* The outer dimension drawings illustrate the model 2520LSC.

Operating Pressure Range


Theoretical Displacement Dimension Weight
800

700
50Hz 60Hz W L H Cast Steel Cast Iron

600 CFM m3/h CFM m3/h in (mm) in (mm) in (mm) lbs (kg) lbs (kg)

Discharge Pressure (PSIG)


500
1612SSC 244 415 294 499 20 (511) 48 (1231) 19 (493) 1014 (460) 926 (420)
400

300
1612MSC 305 519 367 624 20 (511) 50 (1276) 19 (493) 1125 (510) 1014 (460)
200

100 1612LSC 366 622 441 479 20 (511) 52 (1321) 19 (493) 1213 (550) 1103 (500)

50 100 150 200 250 300 350 2016SSC 477 810 574 975 26 (657) 68 (1726) 20 (513) 2624 (1100) 2205 (1000)
Suction Pressure (PSIG)
* For reference only.

2016MSC 600 1020 718 1220 26 (657) 70 (1783) 20 (513) 2558 (1160) 2315 (1050)

API619
2016LSC 712 1210 859 1460 26 (657) 72 (1838) 20 (513) 2668 (1210) 2426 (1100)
Cast steel casings, forged steel rotors, tilting
pad thrust bearings and other API619 compliant
options are available. 2520SSC 930 1580 1118 1900 31 (785) 92 (2347) 25 (640) 4631 (2100) 4212 (1910)

Specifications
2520MSC 1165 1980 1401 2380 31 (785) 95 (2419) 25 (640) 4829 (2190) 4388 (1990)

Models 1610SLC-52 * 1 1612LSC 2016LSC 2520LSC 3225LSC 4032LSC


2520LSC 1389 2360 1672 2840 31 (785) 98 (2487) 25 (640) 4983 (2260) 4520 (2050)
Items Low Stage High Stage Low Stage High Stage Low Stage High Stage Low Stage High Stage Low Stage High Stage Low Stage High Stage

3225SSC 1866 3170 2248 3820 37 (945) 97 (2456) 33 (832) 7321 (3320) 6659 (3020)
Working Fluid Hydrocarbons and other gas / Propane, Propylene / HFCs / Ammonia
3225MSC 2331 3960 2802 4760 37 (945) 103 (2628) 33 (832) 7673 (3480) 6968 (3160)

Minimum rotation speed rpm 1450 * 2


3225LSC 2790 4740 3355 5700 37 (945) 107 (2715) 33 (832) 8026 (3640) 7299 (3310)

Maximum rotation speed rpm 1750 * 2 4500 * 2 4000 * 2 3600 * 2 3225LLC 3296 5600 3967 6740 37 (945) 116 (2952) 33 (832) 10077 (4570) 9151 (4150)

CW when viewed 4032SSC 3814 6480 4591 7800 51 (1305) 130 (3297) 47 (1199) 17464 (7920) 16979 (7700)
Rotation direction CCW, viewed from motor
from motor side

4032MSC 4791 8140 5768 9800 51 (1305) 138 (3507) 47 (1199) 19404 (8800) 18853 (8550)
Capacity control % 100-30 * 3

4032LSC 5709 9700 6886 11700 51 (1305) 142 (3615) 47 (1199) 21234 (9630) 20617 (9350)

*4 *4
Gas inlet port MYCOM 125A MYCOM 125A JIS20K 150A JIS20K 250A JIS20K 350A ANSI#300 16"
4032LLLC 6769 11500 8122 13800 51 (1305) 158 (4009) 47 (1199) 23924 (10850) 23153 (10500)

Gas outlet port JIS20K 50A MYCOM 65A* 4 JIS20K 80A JIS20K 100A JIS20K 150A ANSI#300 8" 4032XLLLC 7593 12900 9182 15600 51 (1305) 167 (4239) 47 (1199) 27166 (12320) -

* 1. The model 1610SLC-52 includes an internal step-up gear.


* 2. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 3. The minimum value of capacity control varies by operating conditions and models.
* 4. Flanges with a designation starting with MYCOM are in-house products of MYCOM.
17 18
MYCOM Screw Compressors Features

SPECIAL SEALS
Various kinds of shaft seals are available. Double seal, bellows seal, gas seal, and seals for Plan-52, 53,
72 and 74 that are specified in API 682 are also available options.
Available models : Ask Mayekawa.

EXPLOSION PROOF INDICATORS


The slide valve position indicator installed on the compressors meet the
criteria of several certifications that are trusted worldwide and required in some of the toughest
applications in industry. IEC, ATEX, cCSAus or TIIS compliant indicators are offered options for
explosion proof.
Available models : All models. *GH series models provide slide valve position sensors.

TILTING PAD THRUST BEARINGS


GH series models come equipped with tilting pad thrust bearings as a standard feature. Tilting pad
thrust bearings are suitable under severe loads, with process gas such as H2 rich gas, and/or per API
requirements.
Available models : Standard on GH models. Ask Mayekawa about other models.

RADIAL BEARINGS
Sleeve type hydrodynamic radial bearings, as specified in API standards, are the standard feature of
MYCOM screw compressors to provide long operational life as well as to apply to severe conditions
in which rolling element bearings can hardly withstand. Special design bearings using non-standard
materials, such as Babbitt metal, are also offered according to process conditions.
Available models : Standard on all models.

CAPACITY CONTROL by SLIDE VALVE


Capacity control is accomplished by a slide valve which moves parallel to the rotor axis and
changes the area of the opening in the bottom of the rotor casing. This, in effect, lengthens or Suction Gas
Discharge Gas
shortens the region of compression of the rotor and further acts to return gas to the suction
side, while bypassing compressed gas. Appropriate control signals can be used to operate
the slide valve hydraulically activated by/with the compressor lube oil system or a separate oil
system.
Available models : Standard on all models. Slide Valve
By-passed Gas
Start of
compression Unloader Push Rod

Slide Valve Mechanism & Capacity Control

Pressure Pressure

Pressure-Volume Process Required Pressure-Volume


Chart Discharge Pressure Chart

Effective Volume Effective Volume


Length Length

Suction Suction
Rotor Rotor
Diameter Diameter
Fixed End Fixed End

Discharge Slide Valve Begin Compression Discharge Slide Valve Begin Compression

Loaded Condition Unloaded Condition

Information herein are for reference only. Subject to change without notice.

2020.03

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