Process Compressors-1
Process Compressors-1
Process Compressors-1
SCREW COMPRESSORS
Mayekawa’s history began almost a century ago when the company was founded
in 1924. Since then, through a true partnership with its customers, Mayekawa
has built a compressor brand “MYCOM” that is internationally recognized
today. Mayekawa’s oil flooded screw compressors, production of which
began in 1964, have received high acclaim for their technological
strength and reliability. They are renown globally not only in the
food, beverage and cold storages in distribution centers,
but also in the oil & gas and chemical markets for
gas compression and refrigeration applications
where extreme durability is required of critical
equipment. Mayekawa is also an industry
leader in customer satisfaction. They
deliver quality local customer
support from more than 100
locations worldwide.
1 2
SCREW COMPRESSORS
CAPACITY CONTROL COMPLIANCE TO API 619 SHAFT SEALS LOW NOISE, LESS VIBRATION
Built-in unloader slide valve function enables the Previously, API619 was the standard for dry screw The oil flooded type screw compressors require only one Unlike conventional reciprocating compressors, screw
compressor capacity to be continuously adjusted from compressors exclusively, but from the 3rd edition (and shaft seal, unlike the dry type compressors. In order to compressors have no reciprocal motion, so that the
10%* to 100%. Therefore, the compressor is able to run moving forward) oil flooded screw compressors are ensure high reliability and durability under all noise and vibration are far lower. Also, unlike centrifugal
with appropriate load across a wide range of operating also officially included. Mayekawa is able to meet the operating conditions, various kinds of shaft seals are or dry type compressors, high rotation speeds are not
conditions, resulting in high efficiency operation. specifications required by API 619 such as cast steel available. The balance type single mechanical seal is required and no high frequency noise will be generated.
Capacity control through the use of bypass control casings, forged steel rotors, tilting pad thrust bearings, used most often but a double seal, bellows seal, gas
valves or by variable speed inverter can be used in vibration and displacement probes, bearing temperature seal, etc. are also available.
conjunction with the slide valve as well, depending on sensors, etc., to fit any customers’ requirements.
the process requirement.
* The minimum value of capacity control varies by operating
conditions and models.
Sleeve type radial bearings and anti-friction ball thrust In oil-flooded screw compressors, lube oil is injected
bearings are standard, but special material sleeve during the gas compression process to provide
bearings and tilting pad thrust bearings are also lubrication for the rotors and casing, minimize gas
available* to meet the customer’s requirements based on leakage, and to cool the gas. Therefore, discharge
gas properties and compression conditions temperatures are lower than those that occur with dry
screw compressors, and higher volumetric efficiency
is achieved from low compression ratios to high
compression ratios.
EXPLOSION PROOF
3 4
SCREW COMPRESSORS
Swept Volumes Refrigeration Capacity Reference for Commonly Used Compressors (with Propane)
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 CFM
+41.0
+14.0
Design Pressure Compound Two-Stage 220JS to L
-13.0
4032XLLLC -40.0
4032LLLC
4032LSC
4032MSC
4032SSC +41.0
3225LLLC
+14.0
3225LSC 170JS to L
3225MSC -13.0
3225SSC -40.0
2520LSC Swept volume
2520MSC
377PSIG 0 1000 2000 3000 4000 TR
2520SSC
2016LSC
2016MSC
2016SSC
For reference use only. Capacity is dependent on refrigerants and other details in operating conditions.
1612LSC
1612MSC Please contact Mayekawa for capacity for specific requirements.
1612SSC Compressor speed @ 2950 & 3550 rpm
1610SLC Tc=+104F with and without intercooler.
52/53/54
62/63/64 400XL is available for applications with lower discharge pressure.
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 CFM
5 6
Long-seller models with cast steel Wide-Capacity Range Swept Volumes, Dimensions & Weight
casing as standard. Acclaimed A lineup of high-capacity compressors with a
L W
displacement from 116 ~ 9182 CFM*, which is not
4x6 rotor lobes ensure optimal available in the SCV series.
performance. * With a 2 pole direct drive motor.
700
UD SERIES 600 * The outer dimension drawings illustrate the model 400LUD.
200 125SUD 116 197 139 237 16 (404) 33 (846) 15 (386) 485 (220) 441 (200)
100
125LUD 174 295 210 356 16 (404) 36 (916) 15 (386) 529 (240) 485 (220)
50 100 150 200 250 300 350
Suction Pressure (PSIG)
160SUD 244 415 294 499 19 (470) 41 (1029) 17 (431) 782 (355) 706 (320)
* For reference only. ** Greyed areas indicate pressure ranges of other models.
160MUD 305 519 367 624 19 (470) 42 (1074) 17 (431) 882 (400) 794 (360)
API619
160LUD 366 622 441 749 19 (470) 44 (1119) 17 (431) 970 (440) 882 (400)
Cast steel casing with ductile iron rotors (125 to
400LUD models) is the standard. Forged steel
200SUD 477 810 574 975 26 (657) 47 (1201) 21 (540) 1455 (660) 1323 (600)
rotors, tilting pad thrust bearings and other
API619 compliant options are available.
* Cast iron casings are available for 125 and 400 UD models.. 200MUD 600 1020 718 1220 26 (657) 50 (1258) 21 (540) 1588 (720) 1433 (650)
Please consult Mayekawa for ductile iron casings option.
200LUD 712 1210 859 1460 26 (657) 52 (1313) 21 (540) 1698 (770) 1544 (700)
250SUD 930 1580 1118 1900 31 (789) 55 (1397) 26 (655) 2580 (1170) 2337 (1060)
250MUD 1165 1980 1401 2380 31 (789) 58 (1469) 26 (655) 2778 (1260) 2514 (1140)
250LUD 1389 2360 1672 2840 31 (789) 61 (1537) 26 (655) 2911 (1320) 2646 (1200)
Specifications
320SUD 1866 3170 2248 3820 39 (996) 71 (1798) 34 (861) 4939 (2240) 4476 (2030)
Model *1 125 160 200 250 320 400 320MUD 2331 3960 2802 4760 39 (996) 74 (1886) 34 (861) 5468 (2480) 4961 (2250)
XXLUD
Item SUD LUD SUD MUD LUD SUD MUD LUD SUD MUD LUD SUD MUD LUD LLUD SUD MUD LUD LLUD XLUD
*5
320LUD 2790 4740 3355 5700 39 (996) 78 (1973) 34 (861) 5821 (2640) 5292 (2400)
Working Fluid Hydrocarbons and other gas Propane, Propylene / HFCs / Ammonia
320LLUD 3295 5600 3966 6740 39 (996) 79 (2018) 34 (861) 7563 (3430) 6858 (3110)
2
Minimum rotation speed rpm 1450*
400SUD 3814 6480 4591 7800 51 (1290) 83 (2109) 44 (1120) 11907 (5400) 11709 (5310)
ANSI #300
Gas inlet port ANSI #300 5" ANSI #300 6" ANSI #300 10" ANSI #300 14" ANSI #300 16" 400XLUD 7593 12900 9182 15600 51 (1290) 107 (2716) 44 (1120) 19850 (8880) -
4" *4
ANSI #300
Gas outlet port ANSI #300 3" ANSI #300 5" ANSI #300 6" ANSI #300 8" ANSI #300 12" 400XXLUD ** - - - - - - - - -
3" *4
* 1. Please contact us separately for 125 models with a designation ending with G (downward discharge). * Please contact us separately for 125 models with a designation ending with G (downward discharge). ** Cast steel casing is not available for 250LLUD.
* 2. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions. *** Please consult us for further details. **** Please contact us for infomation on 400XXLUD.
* 3. The minimum value of capacity control varies by operating conditions and models.
* 4. MYCOM flanges for iron casing models. * 5. Please contact us for information on 400XXLUD.
7 8
Wide-range models with standard Variable Vi Mechanism (2.63-5.80 Swept Volumes, Dimensions & Weight
cast iron casing. Variable Vi allows one range) to Efficiently Cover Wide
Temperature Range
L W
machine to cover different pressure
conditions.
Offers Wide Range of Capacities
Screw Compressor Available in 13 models, the SCV series covers a
wide displacement range from 244 CFM to 3355
H
300
200 160VMD 305 519 367 624 19 (470) 42 (1074) 17 (431) 838 (380)
100
200VSD 477 810 574 975 26 (657) 47 (1201) 21 (540) 1389 (630)
Longtime Seller
With a proven 4:6 rotor configuration, the SCV
series offers optimal performance to customers. 200VMD 600 1020 718 1220 26 (657) 50 (1258) 21 (540) 1477 (670)
200VLD 712 1210 859 1460 26 (657) 52 (1313) 21 (540) 1544 (700)
250VSD 930 1580 1118 1900 31 (789) 55 (1397) 26 (655) 2558 (1160)
Specifications
Model 160V 200V 250V 320V 250VMD 1165 1980 1401 2380 31 (789) 28 (1469) 26 (655) 2690 (1220)
Item SD MD LD SD MD LD SD MD LD LLD SD MD LD
250VLD 1389 2360 1672 2840 31 (789) 61 (1537) 26 (655) 2867 (1300)
Working Fluid Hydrocarbons and other gas / Propane, Propylene / HFCs / Ammonia
320VSD 1866 3170 2248 3820 39 (996) 71 (1798) 34 (861) 5248 (2380)
Rotation direction CCW viewed from motor
Gas inlet port MYCOM 125A*4 MYCOM 150A*4 MYCOM 250A*4 MYCOM 350A*4
320VLD 2790 4740 3355 5700 39 (996) 78 (1973) 34 (861) 5821 (2640)
Gas outlet port MYCOM 100CD*4 MYCOM 125CD*4 MYCOM 150CD*4 MYCOM 200CD*4
* 1. Please contact us separately for models with a designation ending with G (downward discharge). * Please consult us for further details.
* 2. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 3. The minimum value of capacity control varies by operating conditions and models. * 4. Flanges with a designation starting with MYCOM are in-house products of MYCOM.
9 10
High-Pressure Swept Volumes, Dimensions & Weight
High-pressure models that meet API619 The design pressure (MAWP) at 870PSI.
requirement
High Efficiency
Screw Compressor The newly developed 5:7 rotor lobe
configuration gives high rigidity, high
600
100
31 62 27 5556
GH250S 912 1550 1101 1870
(785) (1568) (680) (2520)
50 100 150 200 250 300 350
Suction Pressure (PSIG)
* For reference only. ** Greyed areas indicate pressure ranges of other models.
40 77 38 11025
GH320S 1890 3210 2272 3860
(1005) (1953) (970) (5000)
Specifications
Gas inlet port ANSI #600 6" ANSI #600 6" ANSI #600 10"
Gas outlet port ANSI #600 6" ANSI #600 6" ANSI #600 10"
* 1. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 2. The minimum value of capacity control varies by operating conditions and models.
11 12
Adoption of New-Type Rotor Swept Volumes, Dimensions & Weight
Newly designed compressor achieving The newly developed J-profile rotor design
high performance: consisting of a 5:6 lobe configuration enables L*¹
L*²
W*¹
W*²
Next-generation standard
to achieving high-performance.
34 79 32 3440
Supports Flange Motors to Facilitate 300 220JM 656 1114 789 1340
(859) (2007) (810) (1560)
Design of Packaged Systems 200
34 83 32 3594
100 220JL 852 1447 1025 1741
The built-in check valve as well as the (859) (2100) (810) (1630)
compatibility with flange motors help reduce
35 83 32 5072
cost for designing packaged systems while 50 100 150 200 250 300 350 280JS** 1110 1886 1335 2269
contributing to space saving. Suction Pressure (PSIG) (896) (2112) (812) (2300)
* For reference only. ** Greyed areas indicate pressure ranges of other models.
* Size 280 models have no built-in check valve and thus does not support flange motors. 35 87 32 5402
280JM** 1443 2451 1736 2949
(896) (2205) (812) (2450)
Rich in Variation API619 Compliant Model : 280APJ 280JL** 1878 3190 2260 3839
35 92 32 5733
(896) (2328) (812) (2600)
Natural refrigerants (e.g. ammonia, CO₂, propane)
and fluorocarbon refrigerants can be used. J-series offer API619 compliant models in 280 35 83 32 5684
Flexible setup of applications is possible. size class; 280APJ. Cast steel casings, forged 280APJS** 1110 1886 1335 2269
(896) (2112) (812) (2578)
steel rotors, tilting pad thrust bearings are
standard options on 280APJ models. 35 87 32 6020
280APJM** 1443 2451 1736 2949
Specifications (896) (2205) (812) (2730)
35 92 32 6458
Model 280APJL** 1878 3190 2260 3839
170J 220J 280J 280APJ (896) (2328) (812) (2929)
Item S-V M-V L-V S-V M-V L-V S-V M-V L-V S M L * Models 170-220JS/JM/JL include an IEC FF600 flange motor connection. * Models 280JS/JM/JL do not support flange motor spacers.
* Please consult us for further details. ** Please contact Mayekawa for dimensions of 280APJ models. 280APJ models are available only in cast steel casing.w
Working Fluid Propane, Propylene / HFCs / Ammonia / CO₂, etc.
Capacity control % 100-25 * 2 100-30 * 2 J PROFILE ROTOR developed for higher efficiency
Gas inlet port ANSI #300 5" ANSI #300 8" ANSI #300 12"
Gas outlet port ANSI #300 3" ANSI #300 5" ANSI #300 8" Mayekawa has a history of developing original rotor profiles in order to
NEMA 44*D / 50*D 44*D / 50*D
provide the best performance in given requirements. “J profile” rotors
Flange motor connection Not compatible allow more proficient meshing between the lobes that give the J-series
IEC FF500 / 600 FF500 / 600
compressors superior performance in terms of efficiency and compression.
* 1. The range of rotation speed varies by operating conditions. Please refer to the ranges of use stated in the operating instructions.
* 2. The minimum value of capacity control varies by operating conditions and models.
13 14
Gear Change, Regardless of Swept Volumes, Dimensions & Weight
Designed specifically for engine driven field Engine Speed
gas application with integral gear box With multiple gear ratios, thre is more capacity L
available with a simple gear change regardless of
your engine speed.
Screw Compressor
H
[Single Stage] Open Type Standard Features That Are
W
Perfect for Natural Gas Field
VR SERIES ASTM A48M (equiv) -45B cast iron casing,
MAWP 350psig
ASTM A-536 80-55-06 (equiv) ductile iron
rotors
single oil flooded mechanical seal
engine or motor driven with gears for more
Theoretical Displacement Dimensions
capacity
viton O-rings with engine @1800 rpm W L H
10~100% hydraulically actuated slide valve
position indicator and potentiometer CFM m3/h in (mm) in (mm) in (mm)
hydrodynamic API619 / NACE compliant
journal bearings 160VSR-1.491 222 378 20 (511) 48 (1225) 22 (557)
dynamically balanced integral gear with
internal lube system
manually adjustable volume ratio 2.63~5.8 160VSR-1.809 270 458 20 (511) 48 (1225) 22 (557)
operating suction pressor to 85psig
160VSR-2.220 331 562 20 (511) 48 (1225) 22 (557)
Specifications
200VSR-1.929 562 954 25 (631) 57 (1454) 29 (746)
Rotation direction CW, viewed from motor 250VSR-2.167 1220 2080 31 (789) 71 (1796) 36 (924)
Gas inlet adaptor flange ANSI #300 5" ANSI #300 6" ANSI #300 10"
250VLR-2.167 1840 3130 31 (789) 76 (1937) 36 (924)
Gas outlet bearing head ANSI #300 3" ANSI #300 5" ANSI #300 6" 250VLR-2.455 2080 3540 31 (789) 76 (1937) 36 (924)
* 1. The rotation speeds shown here are that of commonly used VR models. Please consult us for details. * Please consult us for the weight information and other details.
* 2. The minimum value of capacity control varies by operating conditions and models. ** Please note some VR models are no longer in production. Consult us for further details and alternative models.
15 16
Two compressors compounded in one Efficient Two-Stage Compression Swept Volumes, Dimensions & Weight
casing for single driver and single lube Done in Single Compressor for
system to cut down space requirement and High Compression Ratio
L W
cost.
Wide-Range Lineup
Screw Compressor Wide range of models* with a variety of high-
stage x booster stage rotors combinations is
H
available to cover swept volume from 216 CFM to
9182 CFM**.
*The models (rotor combinations) shown herein are only those that are
C SERIES
typically used. Contact us for other models and rotor combinations.
**With a 2 pole direct drive motor. * 1. Dimensions of the model 1610SLC-52 include an internal step-up gear.
* The outer dimension drawings illustrate the model 2520LSC.
700
50Hz 60Hz W L H Cast Steel Cast Iron
600 CFM m3/h CFM m3/h in (mm) in (mm) in (mm) lbs (kg) lbs (kg)
300
1612MSC 305 519 367 624 20 (511) 50 (1276) 19 (493) 1125 (510) 1014 (460)
200
100 1612LSC 366 622 441 479 20 (511) 52 (1321) 19 (493) 1213 (550) 1103 (500)
50 100 150 200 250 300 350 2016SSC 477 810 574 975 26 (657) 68 (1726) 20 (513) 2624 (1100) 2205 (1000)
Suction Pressure (PSIG)
* For reference only.
2016MSC 600 1020 718 1220 26 (657) 70 (1783) 20 (513) 2558 (1160) 2315 (1050)
API619
2016LSC 712 1210 859 1460 26 (657) 72 (1838) 20 (513) 2668 (1210) 2426 (1100)
Cast steel casings, forged steel rotors, tilting
pad thrust bearings and other API619 compliant
options are available. 2520SSC 930 1580 1118 1900 31 (785) 92 (2347) 25 (640) 4631 (2100) 4212 (1910)
Specifications
2520MSC 1165 1980 1401 2380 31 (785) 95 (2419) 25 (640) 4829 (2190) 4388 (1990)
3225SSC 1866 3170 2248 3820 37 (945) 97 (2456) 33 (832) 7321 (3320) 6659 (3020)
Working Fluid Hydrocarbons and other gas / Propane, Propylene / HFCs / Ammonia
3225MSC 2331 3960 2802 4760 37 (945) 103 (2628) 33 (832) 7673 (3480) 6968 (3160)
Maximum rotation speed rpm 1750 * 2 4500 * 2 4000 * 2 3600 * 2 3225LLC 3296 5600 3967 6740 37 (945) 116 (2952) 33 (832) 10077 (4570) 9151 (4150)
CW when viewed 4032SSC 3814 6480 4591 7800 51 (1305) 130 (3297) 47 (1199) 17464 (7920) 16979 (7700)
Rotation direction CCW, viewed from motor
from motor side
4032MSC 4791 8140 5768 9800 51 (1305) 138 (3507) 47 (1199) 19404 (8800) 18853 (8550)
Capacity control % 100-30 * 3
4032LSC 5709 9700 6886 11700 51 (1305) 142 (3615) 47 (1199) 21234 (9630) 20617 (9350)
*4 *4
Gas inlet port MYCOM 125A MYCOM 125A JIS20K 150A JIS20K 250A JIS20K 350A ANSI#300 16"
4032LLLC 6769 11500 8122 13800 51 (1305) 158 (4009) 47 (1199) 23924 (10850) 23153 (10500)
Gas outlet port JIS20K 50A MYCOM 65A* 4 JIS20K 80A JIS20K 100A JIS20K 150A ANSI#300 8" 4032XLLLC 7593 12900 9182 15600 51 (1305) 167 (4239) 47 (1199) 27166 (12320) -
SPECIAL SEALS
Various kinds of shaft seals are available. Double seal, bellows seal, gas seal, and seals for Plan-52, 53,
72 and 74 that are specified in API 682 are also available options.
Available models : Ask Mayekawa.
RADIAL BEARINGS
Sleeve type hydrodynamic radial bearings, as specified in API standards, are the standard feature of
MYCOM screw compressors to provide long operational life as well as to apply to severe conditions
in which rolling element bearings can hardly withstand. Special design bearings using non-standard
materials, such as Babbitt metal, are also offered according to process conditions.
Available models : Standard on all models.
Pressure Pressure
Suction Suction
Rotor Rotor
Diameter Diameter
Fixed End Fixed End
Discharge Slide Valve Begin Compression Discharge Slide Valve Begin Compression
Information herein are for reference only. Subject to change without notice.
2020.03