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Bandraster Installation Guideline System I en

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Chapter V – Parallel Systems

System I - Parallel Systems


System I 1.1: THERMATEX® GN (non) demountable – Page 119

System I 1.2: THERMATEX® AW demountable – Page 120

System I 4.1: MONDENA® C-Bandraster system – Page


ge 146

System I is a parallel ceiling construction with exposed main profiles adapted to the architecture and module
of the building. Light-weight partitions can be fixed to the Bandraster profiles enabling flexible room division.
The cross profiles of the ceiling tiles can either be exposed or concealed profiles. The ceiling tiles can either be
demountable or non-accessible and ensure high functionality as well as individual design.

03 / 2019 117
Chapter V – Parallel Systems

System I 1 - THERMATEX®

Product Range Edge Configurations


Thick-
Weight Edge Module
Product ness
[kg/m²] configuration [mm]
[mm]
15 4.0 AW
THERMATEX® Plain
19 5.3
SK/SK* 300/1200*; 400/1200-1250*; 600/1200*;
15 4.0 VT/SK (15 mm)* 312.5/1250*; 625/1250*;
THERMATEX® Fine Stratos
19 5.3 AW/SK 300/1800-2500; 400/1800-2500; 312.5/1800-2500
GN/SK * special sizes on request
15 4.0
THERMATEX® Star
19 5.3 GN
15 4.0
THERMATEX® Fine Stratos micro perforated SK/SK* 300/1200*; 300/1500*; 400/1200-1250*;
19 5.3 VT/SK (15 mm)* 600/1200*; 312.5/1250*; 625/1250*; 300/1800-2500;
15 4.0 AW/SK 312.5/1800-2500; 400/1800-2500
Product programme THERMATEX®

THERMATEX® Mercure GN/SK * special sizes on request


19 5.3

THERMATEX® Fine Fresko 15 4.0 SK/SK* 300/1200*; 400/1200-1250*; SK


VT/SK (15 mm)* 600/1200*; 312,5/1250*; 625/1250*; 300/1800-2500;
AW/SK 312.5/1800-2500; 400/1800-2500
THERMATEX® Fresko 19 5.3 GN/SK * special sizes on request

THERMATEX® Alpha HD 19 5.2

VT 24
AW/SK
THERMATEX® Acoustic 19 4.6 300/1200-1800
GN/SK

THERMATEX® dB Acoustic (24 mm) 24 8.4

THERMATEX® Varioline Acoustic /


19 4.6 AW/SK 300/1200-1800
Metal / Wood / Motif VT 15

AW/SK 300/1600; 300/1800;


THERMATEX® Kombimetal 21 9.5
GN/SK 300/2000; 300/2500

System overview
The described systems do not include fire rated applications. The requirements and stipulations of fire rated
applications are in accordance with the test certificates.

11
7
4
8

6
2

5
9 3
1

10

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Chapter V – Parallel Systems

Material requirements/ key


The quantities and installation times stated are guideline only. They do not allow for waste or project specific
scenarios. Please pay particular attention to the maximum span tables for the perimeter trims (Table 2.1) and the
main profiles and Bandraster profiles (Table 2.2, 2.3).

Tile width mm
300 312.5 400

Unit
Product description
Tile length mm
1200 1800 2000 2500 1250 1800 2000 2500 1200 1800 2000 2500
AMF mineral tiles 1 pcs. 2.78 1.85 1.67 1.33 2.67 1.78 1.60 1.28 2.08 1.39 1.25 1.00
Bandraster profile 2 lin. m 0.80 0.56 0.50 0.40 0.83 0.56 0.50 0.40 0.83 0.56 0.50 0.40
T or Z main profile 3 lin. m 3.33 3.33 3.33 3.33 3.20 3.20 3.20 3.20 2.50 2.50 2.50 2.50
U main profile lin. m 6.67 6.67 6.67 6.67 6.40 6.40 6.40 6.40 5.00 5.00 5.00 5.00
Hanger 4 pcs. 0.67 0.45 0.40 0.32 0.64 0.45 0.40 0.32 0.67 0.45 0.40 0.32
Security pin pcs. 1.34 0.90 0.80 0.64 1.28 0.90 0.80 0.64 1.34 0.90 0.80 0.64
Perimeter trim 5 lin. m 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
Perimeter wedge 6 pcs. 0.25 0.17 0.15 0.12 0.25 0.17 0.15 0.12 0.25 0.17 0.15 0.12
Cross bracing 7 pcs. 0.46 0.31 0.28 0.22 0.44 0.31 0.28 0.22 0.46 0.31 0.28 0.22
Perimeter fixing 8 pcs. 0.24 0.15 0.14 0.12 0.23 0.15 0.14 0.12 0.24 0.15 0.14 0.12
Bandraster connector 9 pcs. 0.24 0.15 0.14 0.12 0.23 0.15 0.14 0.12 0.24 0.15 0.14 0.12
Main profile centres 10 m 1.20 1.80 2.00 2.50 1.25 1.80 2.00 2.50 1.20 1.80 2.00 2.50
Hanger centres 11 m 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25

Installation time min 30 25 25 25 30 25 25 22 30 25 25 22

Note
For easy and simple installation of tiles and profiles, a minimum suspension height of 165 mm is required.

System I 1.1 - THERMATEX® GN (non) demountable

It is strongly recommended where maintenance access is required that a Figure 1.1


demountable system is used. System I 1.1 uses a concealed (GN) edge
detail, on the long side (Figure 1.1). Depending on the reinforcement
profiles used, the tiles can either be demountable or non-demountable. It GN edge
should be noted that for maintenance, a demountable system is required.

Figure 1.2 - System overview

Edges
Long side: GN
Short side: SK

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Chapter V – Parallel Systems

Where Z or T sections are used as reinforcement profiles, the tiles are not Figure 1.3 - section A-A, non-demountable
accessible as they are connected to the adjacent tiles (Figure 1.3).
To produce a demountable construction using GN edges, U profiles can be
used (two profiles per tile; Figure 1.4). Because the tiles in this format are
not directly connected, there is a risk of the "saw tooth effect" caused by
uneven tile edges.

Alternatively, System I 1.2 is possible.

Details
Unlike the other systems (C,F,A), the Bandraster system requires specific
Figure 1.4 - section A-A, demountable (alternative)
perimeter trims, profiles and hangers. A detailed explanation can be found
in the following chapters.

System I 1.2 - THERMATEX® AW demountable

System I 1.2 uses a shiplap (AW) demountable edge detail on the long Figure 2.1
side (Figure 2.1). Compared to system I 1.1, the flexibility of system I 1.2
offers many advantages.
AW edge

Figure 2.2 - System overview

Edges
Long side: AW
Short side: SK

Depending on the span, either Z or T profiles are used as reinforcement


profiles (Figure 2.3).
Due to the special edge configuration, the reinforcement profile is fully
integrated on one side and therefore the tile can be gently lifted and tilted
for removal. Figure 2.3 - section A-A, demountable

Details
Unlike the other systems (C,F,A), the Bandraster system requires specific
perimeter trims, profiles and hangers. A detailed explanation can be found
in the following chapters.

Note
When using Z profiles, ensure that the profiles are installed as in Figure
2.5. If the profile is reversed, it could cause an obstruction when removing
the tiles.

120
Chapter V – Parallel Systems

Tiles
Edges
As shown in Figure 2.4, the edge details on the long and short sides of Figure 2.4
tiles are different.
The standard configuration for the short edge is a square edge (SK).
Only in special cases will this edge be produced in a recessed (VT) edge.
The details of the long edges are shown in Figure 2.5 with the resulting ide
gs
lon
widths (face and reverse side), based on an example module width of
300 mm. short side

Tiles Thickness Weight


THERMATEX® (standard) 15 mm 4.0 kg/m²
19 mm 5.3 kg/m² Figure 2.5 297

THERMATEX® Alpha HD 19 mm 4.7 kg/m²


THERMATEX® Acoustic 19 mm 4.6 kg/m² GN
THERMATEX® dB Acoustic 24 mm 8.4 kg/m²
THERMATEX® Kombimetal 21 mm 9.5 kg/m² 300

THERMATEX® Symetra 19 mm 5.3 kg/m²


294
Please consult the price list for the full range of available formats, some
of which may be subject to minimum order quantities.
AW

300

291

VT24

275

295

VT15

284

294

SK

300

Dimensions in [mm]

121
Chapter V – Parallel Systems

General
Packaging
To take out the tiles, open the packaging on all sides and then remove Figure 2.6
completely (Figure 2.6).

Handling
Care must be taken when handling full cartons as well as individual
tiles. They must not be thrown, dragged or knocked. The cartons and
tiles must not be placed or stored on their edges or corners.
Due to the length of each tile, it is essential to handle and install the
tiles using both hands. If the tiles are supported using only one hand (in
the middle), there is a significant risk of breakage (Figure 2.7 and 2.8). Figure 2.7

The individual tiles should always be handled with clean gloves (white
material).

Cut tiles
All AMF mineral tiles can be cut without difficulty using a standard Figure 2.8
Stanley knife (Figure 2.9). When doing so, always place the tile on a
clean, even surface and use a suitable guide (metal bar). For large
quantities or exact cut edges it is advantageous to use a circular saw.
Generally, special rebates can only be milled (with the exception of the
rebated edge for VT edges at perimeters).
Figure 2.9

Cutting to fit at perimeters


Dependent on the direction of installation, different tolerances are
required. Especially when cutting the first tile and all tiles in the first
row, an exact cut is required. For the installation of a room (Figure 2.10),
the following tolerances are permitted / required:

Start: no gap, fits exactly


Left: max. 4 mm (support on Bandraster = 10 mm)
Right: max. 4 mm (support on Bandraster = 10 mm)
Figure 2.10
End: no gap variant 1 (see chapter, Last tile)
Start
10 mm variant 2 (see chapter, Last tile) Right
Left

End

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Chapter V – Parallel Systems

Cut tiles
The following steps are an example for cutting the first row.

Step 1 (Figure 2.11):


The dimensions between the main profile and perimeter trim/wall Figure 2.11 - dimensions
should be measured before the installation. To avoid further work, this
should always be done at the start (B1) and end (B2) of every element
(to account for angled walls, unevenness etc...).
B1
B2

Step 2 (Figure 2.12):


The dimensions are transferred to the tile. This can be done on the face Figure 2.12 - transferring to tile B2 +x
side of the tile, but always ensure that you use clean tools. Depending
on the edge detail, a correction factor X is necessary to ensure the tile
fits exactly. This is especially important for the first tile (see also chapter, B1
+x
Installation)

Step 3 (Figure 2.13):


For an exact cut use a clean metal guide. The cut should only be scored Figure 2.13 -scoring
a few millimeters deep and serves to mark the exact position of the cut.
The metal guide is then no longer required.

Step 4 (Figure 2.14):


The tile is cut along the scored line to the required size and the off-cut Figure 2.14 - cutting
disposed of.

AW edge configuration
Unlike the SK, VT and GN edge configurations, AW tiles have two Figure 2.15 - cutting the AW edge
different edge details on the long sides. Take care to ensure that when
cutting the first tile, the long edge with the shiplap edge is removed
(Figure 2.15). Similarly when cutting the last tile ensure the grooved
edge is disposed of.

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Chapter V – Parallel Systems

Cutting to length
Along the walls (left and right sides, Figure 2.10), where the short edges/ Figure 2.16 - cutting
cut edges rest on the perimeter trim, a maximum gap of 4 mm has to be dimension = L
maintained.
2 length = L - 4 mm 2
L = dimension - 4 mm

The dimension L refers to the distance between the vertical upstand of the
Bandraster and the vertical leg of the perimeter trim. For this system, a
minimum support area of 2/3 of the perimeter trim as for other systems
(C & F) is not sufficient, for example, using a RWL 31x31 with a 20 mm
support and 10 mm play.

As the actual supporting area of a Bandraster profile (50 - 150 mm) is only Figure 2.17 - cutting
10 mm, in the eventuality of a tile moving (accidentally, due to maintenance dimension = L
or building movement etc.) secure support could no longer be ensured.
2 length = L - 4 mm 2
Note
The cut tile length needs to be approx. 4 mm smaller as the dimension
between Bandraster and perimeter trim (Figure 2.16).

This also applies when using shadow trim (Figure 2.17).

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Chapter V – Parallel Systems

Apertures
The maximum aperture size can not be exactly defined. We recommend,
depending on the type of tile, to keep a residual width of minimum Figure 2.18 aperture
80 mm (Figure 2.19) and a residual length of minimum 200 mm
(Figure 2.20).

The larger the aperture and the larger the tile, the more susceptible
the tile will be to damage and breakage. Careful handling of the tiles is
therefore essential.

It is recommended to reinforce large apertures. This can be done using Figure 2.19
a plaster board, gypsum fibre or wood composite board pattress (Figure
2.21). This should be fully bonded to the mineral tile. This also ensures
stability for later maintenance work.

≥80 ≥80
For the installation of spotlights etc. with round apertures, a standard
circular cutter/drill (Figure 2.22) can be used. The maximum size and 300

number of apertures per tile can vary, depending on the type of tile and
the additional measures (reverse side reinforcement) used.
Figure 2.20

≥200

Figure 2.21 - reinforcement

Figure 2.22 - spotlight

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Chapter V – Parallel Systems

Perimeter trims
Fixing
For connecting to surrounding walls (solid or light-weight partition) and supports, a wide range of white,
galvanised profiles are available.

Figure 2.23 - RW L19/24 - 3000 Figure 2.24 - RW L24/24 - 3000 Figure 2.25 - RW L31/31 - 3050

24
19

31
24 24
31

Figure 2.26 - RW L40/30 - 4000 Figure 2.27 - SRW 25/15/8/15 - 3000 Figure 2.28 - SRW 25/15/10/15 - 3000
25

25
40

10
8

15 15 15 15
30

Figure 2.29 - SRW 20/20/20/20 - 3050 Figure 2.30 - SRW 42/20/23/24 - 3750
42
20
20

23

20 20
20 24

Table 4.1 shows which profiles can be used depending on the tile type, Span table for perimeter trims
weight and format. The perimeter trims should be fixed using approved Irrelevant of the element width, there are maximum permissible spans
plugs and screws. For solid walls, the fixings should be at maximum and therefore maximum loading of the perimeter trim for different element
400 mm centres (d≤ 0.7 mm: max. 300 mm). Connections to lightweight thicknesses.
partition walls can be made around the studs (max. 625 mm centres)
Table 2.1
with at least one screw and in between with a threaded bolt (d≤ 0.7 mm:
min. two screws/ third point). Screws without a flat head are unsuitable Weight [kg/m²]
for fixing as incorrect installation can lead to deformation of the perimeter Profile 5.0 6.0 9.5
trim. The perimeter trim should be mitred at the corners.
max. span [mm]

RW L 19/24 d=0.5 mm 1700 1500 1200

RW L 24/24 d=0.5 mm 1700 1500 1200

RW L 31/31 d=1.0 mm 2500 2500 2500


Figure 2.31
max. 300 mm
RW L 40/30 d=1.0 mm 2500 2500 2500
or 400 mm
SRW L 25/15/8/15 d=0.5 mm 1400 1300 -

SRW L 20/20/20/20 d=0.7mm 1800 1500 1200

SRW L 25/15/10/15 d=1.0 mm 1900 1600 1300

SRW L 42/20/23/24 d=1.5 mm 2500 2500 2500

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Chapter V – Parallel Systems

Corner finish with L-shaped wall angle


Mitring the corners (Figure 2.32) is the smartest, but also the most time Figure 2.32 - RWL - mitred
consuming and technically demanding corner finish. This is even harder
to implement in rooms that aren’t square.

In most cases, the best results are achieved by a simple butt cut, with
the ends pushed together (Figure 2.33). In the case of an external
corner, it is necessary to notch the vertical leg of the trim otherwise it
overlaps where the tile should lie. Corners of varying angle can be easily
adapted with this method. Tin snips are suitable for cutting the profiles. Figure 2.33 - RWL - butt cut

When forming corners with L-shaped wall angles it is not recommended


to use preformed mouldings / accessories for internal and external
corners as the result is not aesthetically pleasing.

Corner finish with SRW shadow trim


Mitring the corners (Figure 2.34) is the smartest, but also the most time Figure 2.34 - SRW - mitred
consuming and technically demanding corner finish. This is even harder
to implement in rooms that aren’t square. It also requires the use of a
suitable mitre saw.

Unlike the L-shaped wall angle, the corners for shadow trims cannot be
butt-cut. This would lead to unwanted openings at the perimeter
(Figure 2.35 and 2.36).

For this reason, for corner finishes of SRW profiles, we recommend the Figure 2.35 - SRW - butt cut
use of preformed mouldings/accessories for both internal and external
corners (Figure 2.37).

Figure 2.36 - SRW - butt cut

Figure 2.37 - preformed mouldings

Internal corner

External corner

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Chapter V – Parallel Systems

Perimeter trim installation height


Due to different combination possibilities of the perimeter trim, for example, L-shaped wall angle or shadow
trim, and edge configurations of the tiles (Figure 2.38), there are different installation heights of the perimeter
trim for the same under edge ceiling height (e.g. 2.50 m).

Figure 2.38
edge configuration
SK, GN, AW VT SK, GN, AW VT

+2.80 +2,80 +2.80 +2.80


+2.540 +2,544
+2.530 +2.534

+2.50 +2.50 +2.50 +2.50

L-wall angle 31x31 mm Shadow trim 25x15x10x15 mm

Tools Figure 2.39

Tin snips (Figure 2.39)


Primarily for butt cuts (L- and SRW-profiles as well as all types of main
and cross profiles) but only suitable for mitre cuts to a limited extent
(L-profile). Generally, use is limited to profiles with a material thickness
of max d=0.5-0.7 mm.

Figure 2.40
Angle grinder (Figure 2.40)
This is only suitable to a limited extent due to the heat development
and the resultant discoloration of the metal. When using angle grinders,
particularly for large material thicknesses of ≥1.0 mm, the heat
development can be reduced by using suitable thin separation sheets,
approx. 1.0 mm thick. Even then, proceed with care.

Mitre saw (for metal, Figure 2.41)


The use of a metal-mitre saw delivers by far the best results for butt and
mitre cuts. Proceeding with care (low cutting speed) is also essential.
Avoid damaging the surface with metal cuttings. When cutting shadow
trims it is advantageous to use a suitable wooden batten underlay.
Figure 2.41

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Chapter V – Parallel Systems

Main profiles
Bandraster profile
A Bandraster profile is used as the main profile for systems I1.1 and I 1.2. The profiles are available in different
widths. Together with different tile lengths, a wide choice of module sizes can be achieved even though the
construction itself does not change.

Profile length: 3600 mm

Figure 2.42 - Perspective Figure 2.43 - BR 50-3600 Figure 2.44 - BR 75-3600

28 53

35

35
50 75

Figure 2.45 - BR 100-3600 Figure 2.46 - BR 125-3600 Figure 2.47 - BR 150-3600

78 103 128

35

35
35

100 125 150

Perimeter fixing of Bandraster


There are specific wall connectors for the different Bandraster widths to
connect the Bandraster profile to the perimeter trim: Figure 2.48 - PRB 50-150

PRB 50 for Bandraster BR 50 - 3600


PRB 75 BR 75 - 3600
PRB 100 BR 100 - 3600
PRB 125 BR 125 - 3600
PRB 150 BR 150 - 3600

The wall connector is just pushed on, screw fixing into the Bandraster is
Figure 2.49 - PRB 50-150
not normally required.

The Bandraster profile or the Bandraster support on the perimeter trim


needs to have additional support. The profile cannot simply rest on the
perimeter trim. There is a choice of two methods of support described
on the next pages.

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Chapter V – Parallel Systems

Perimeter fixing
Supporting the Bandraster purely on the perimeter trim will lead to a Figure 2.50 - wall connection
visual deformation of the trim at the positions shown (Figure 2.50 and
2.51). The first hanger must be installed at a maximum of 250 mm from
the wall (Figure 2.52).
Note: A more time consuming installation that produces a better finish is
to install the Bandraster at the same level as the perimeter trim.
H
Same level connection
For both of the following variants, a small expansion joint between the end Figure 2.51 - wall connection
of the Bandraster and the perimeter trim of b = 0.5 - 1.0 mm is required.

Variant 1: wall connector + hanger


To connect the perimeter trim to the Bandraster profile at the same height,
a connector is used to aid height adjustment, but not fixed to the wall. To H H
ensure that no load is transferred to the perimeter trim, the first hanger
must be installed at a maximum of 250 mm from the wall (Figure 2.52)
This method removes any potential issues caused by fixing the wall Figure 2.52 - variant 1 250 mm
connector to the wall.

Variant 2: fixed wall connector


The wall connector is fixed to the wall or supporting structure, with
suitable fixings. The connector must be fixed as accurately as possible,
because any displacement will be visible on the finished ceiling.

Angled connections
Due to the architecture or inaccuracies in the building, angled connections
are often necessary. Firstly, provisionally install the Bandraster and mark
the cut position (angled cut, Figure 2.53), before finally cutting and fixing
(Variant 1). Figure 2.53 - angled cut
It is recommended to cut the Bandraster with a metal mitre saw. The use
of an angle grinder is not recommended (see chapter, Tools). An expansion
joint is required between the end of the Bandraster and the perimeter trim
of b = 0.5 - 1.0 mm.

Bandraster connectors
For the different Bandraster widths, appropriate connectors are available
(Figure 2.54):

PHV 50 / 75 / 100 / 125 / 150


Figure 2.54 - PHV connector
The connectors are simply pushed into the Bandraster to a central
position (Figure 2.55).

Figure 2.55 - PHV installation


L/2 L/2

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Chapter V – Parallel Systems

Reinforcement profiles
Profile cross section
Not all reinforcement profiles are suitable for all edge configurations. For example, U profiles can only be used
for system I 1.1 (GN edge configuration) and Z profiles can not be used for system I 1.3 with SK and VT edge
configurations, as their unfinished surface would be visible.

Figure 2.56 - P U12/38/12 - 2000 Figure 2.57 - P U10/50/17 - 2500 Figure 2.58 - P U10/74/17 - 2500
GN edge GN edge GN edge

50

74
38

12 10
10

Figure 2.59 - T24/38 - 1800 Figure 2.60 - DXE 24ZG - 2500 Figure 2.61 - P Z19/40, 50, 70 - 2500
GN, AW, SK, VT edges GN, AW, SK, VT edges GN, AW edges
38

40, 50, 70
24

19

T24/38 profiles
T24/38 main runner profiles are often used. As a general rule, main
Figure 2.62 - T24/38 main runners
profiles from AMF system C with corresponding punching for hangers
etc. are used. The fire expansion notch (Figure 2.62) represents a
considerable weak point in the profile and therefore shouldn’t be used.
The installation of the reinforcement profile with hangers (Figure 2.63)
is a possible option. Usually a T24/38 profile with central suspension
(element length < 2.50 m, width < 400 mm) is sufficient.
However, several points need to be considered:
• Due to fixing the profiles, demounting is considerably harder
• The risk of damage to the tile by the hanger increases, especially
with hook/eye wire hangers Figure 2.63 - central hanger
• For installation of the hangers, open access to the soffit is required
L/2
• The additional work increases the installation time L/2

Due to the above reasons, it is recommended to install a free span


system without hangers.

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Chapter V – Parallel Systems

Span table
According to the system and reinforcement profile used, there is a maximum permissible span dependent on
tile thickness and width.

Table 2.2
Tile width [mm] 300 and 312.5 mm
Weight [kg/m²] 4.0 5.0 6.0 7.5 8.5 9.5

Weight
Profile Height [mm] max. span [mm]
[kg/lin. m.]

DONN 24/70 70 0.75 2500 2500 2460 2360 2310 2260

T24/38 38 0.35 1530 1460 1400 1340 1300 1270

P Z19/70 70 0.55 2470 2440 2360 2260 2200 2150

P Z19/50 50 0.45 2160 2070 2000 1910 1850 1810

P Z19/40 40 0.40 1870 1790 1720 1650 1600 1560

P U10/50 50 0.35 2350 2250 2160 2060 2000 1960

P U12/38 38 0.45 2200 2110 2040 1940 1890 1850

Table 2.3
Tile width [mm] 400 mm
Weight [kg/m²] 4.0 5.0 6.0 7.5 8.5 9.5

Weight
Profile Height [mm] max. span [mm]
[kg/lin. m.]

DONN 24/70 70 0.75 2500 2440 2360 2260 2200 2150

T24/38 38 0.35 1450 1380 1330 1260 1230 1200

P Z19/70 70 0.55 2430 2320 2240 2140 2080 2020

P Z19/50 50 0.45 2060 1970 1900 1810 1760 1720

P Z19/40 40 0.40 1780 1700 1640 1560 1520 1480

P U10/50 50 0.35 2240 2130 2050 1950 1900 1850

P U12/38 38 0.45 2100 2000 1930 1840 1790 1750

Note
The reinforcement profiles must be installed over the full length of the elements/tiles, shorter profiles can
not be butted together. Please note that not all possible combinations of edge configuration, tile length and
thickness are available as stock items. The full range of available formats can be found in the price list.
The load tables allow for a maximum 1.0mm deflection of the profile. The standard EN 13964 class A1
(l/500 ≤ 4 mm) allows for a deflection of 4mm, we recommend a much lower deflection allowance for
aesthetic reasons.

Should you require an optimised solution, please contact our technical department.

132
Chapter V – Parallel Systems

Hangers
Nonius hangers consist of an upper part, lower part and security pins Figure 2.64 - Nonius hanger
(Figure 2.64) and are the recommended hanger for this system. Each Anu
hanger point can be loaded with up to 40 kg (2 security pins).

Hanger heights (Figure 2.65)


Different length upper parts are available for different hanger heights.
Sti
Table 2.2 shows the available lengths in combination with the lower
part. As standard, the upper parts are delivered straight, without the
90° fold (unlike Figure 2.64).
Ano

Table 2.4 - Nonius upper parts


Figure 2.65 - hanger height
Hanger height* [mm]
Nonius hanger-upper part
from to
Ano 85 165** 195
Ano 135 165 245
Ano 235 235 345

AH*
Ano 340 340 445

150 mm
* Measured from structural soffit to the Bandraster face; including the
construction height of the Bandraster profile (the same for PBR50 - PBR150)
incl. a Nonius lower part of h=150 mm (Figure 2.64).

** The shortest possible hanger height with standard accessories

Figure 2.66 - hole spacing


Minimum length of the upper part: LO= AH - 110 mm

Further upper parts for up to 3.00 m hanger height, in 10 cm intervals are Ano
Anu
available on request. For even greater hanger heights, extension pieces
are available.

6 mm 5 mm
Security pins
Generally, Nonius lower parts and upper parts are connected with two
security pins. If nails with a diameter of Ø ≥ 2.5 mm are used instead, Ø 3.3 mm Ø 3.3 mm

they have to be secured against sliding out (by bending over).

Nonius hanger lower part


Different Nonius lower parts are available for the various Bandraster
widths of 50 to 150 mm, all of which have approximately the same
construction height (approx. 135 mm).
Figure 2.67
Adjustments
The different hole centres of the upper and lower parts (Figure 2.66)
enable fine adjustments to be made in millimetre increments.
Starting from an overlapping hole pair, moving the security pin to the next same
hole results in a ±1 mm change of the construction height (Figure 2.67). -2
-3 mm
-1
same
The minimum overlap of upper and lower parts is 40 mm.
+1
+2
+3 mm

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Chapter V – Parallel Systems

Hanger centres
First hanger (Figure 2.68): Figure 2.68 - First hanger
250 mm
For wall connections without a direct fixing (variant 1), the first and
last hanger must be maximum 250 mm from the end of the profile. If
a direct wall fixing is used, the distance can be increased to maximum
800 mm.

Following centres (Figure 2.69): Figure 2.69 - Hanger centres


The following hanger centres, X (Figure 7.6) for every Bandraster profile, X
7
can be increased to 1250 mm for all standard tiles, regardless of the tile X
size.

Table 2.5 - Hanger centres

Tile weight [kg/m²) Up to 7.5


Tile width [mm] 300 312.5 400
Tile length [mm] 1200 1800 2000 2500 1200 1800 2000 2500 1200 1800 2000 2500

Hanger centres x [m] 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25

Tile weight [kg/m²) Up to 9.5


Tile width [mm] 300 312.5 400
Tile length [mm] 1200 1800 2000 2500 1200 1800 2000 2500 1200 1800 2000 2500

Hanger centres x [m] 1.25 1.00 1.00 1.00 1.25 1.00 1.00 1.00 1.25 1.00 1.00 1.00

Note
For an optimised profile layout (main and reinforcement profiles) to meet the requirements of EN 13964,
please contact our technical department.

134
Chapter V – Parallel Systems

Cross-bracing
To accommodate horizontal forces during installation and maintenance,
cross braces need to be permanently installed.

Nonius lower parts as angled braces (Figure 2.70) Figure 2.70 - cross-brace
Nonius lower parts Anu S (45°) are used in connection with Nonius m
upper parts as cross-bracing. These are screwed to the Bandraster from 0m
16
the outside with two 3.9 x 9 mm self-tapping screws appropriate for
0.6 mm material. The Nonius upper part is then fixed with suitable
fixings. For a rigid construction, two security pins can be used. Upper
and lower parts must overlap by a minimum of 40 mm.

Angle of the cross-brace (Figure 2.71)


The cross braces are to be installed at an angle of 45°-60°. Figure 2.71 - angle

Installation angle 45° (Figure 2.72)


The required length of the cross brace is dependent on the hanger
height and is calculated as follows:
1. angled length LD = (hanger height - 32 mm) x 1.414 ≤60°
2. min. upper part length LO = LD -120 mm
≥45°

Example: hanger height 300 mm


1. angled length LD = (300-32) x 1.414 ~ 380 mm
2. min. upper part length LO = 380-120 = 260 mm
Lx
Figure 2.72 - angle 45°
Example: hanger height 640 mm
1. angled length LD = (640-32) x 1.414 ~ 860 mm
2. min. upper part length LO = 860-120 = 740 mm 45°

Installation angle 60° (Figure 2.73)


As above, but with the factor 1.155 instead of 1.414.
Ly
AH

LD
1. angled length LD = (hanger height - 32 mm) x 1.155
2. min. upper part length LO = LD -120 mm 45°
32

Example: hanger height 640 mm


1. angled length LD = (640-32) x 1.155 ~ 705 mm
Figure 2.73 - angle 60° Lx
2. min. upper part length LO = 705-120 = 585 mm

Cross brace centres (Figure 2.74) 60°


The cross braces should be installed at the following maximum centres:
Ly

X = cross brace centre ≤ 2.00 m


AH

D
L

For large hanger heights it is recommended to reduce the centres.


60°
32

Figure 2.74 - distances


X
X

135
Chapter V – Parallel Systems

Fixings
The fixing of the perimeter trim to adjacent walls as well as the Figure 2.75 - fixing
installation of the hangers and cross bracing should be carried out with
approved fixings e.g. ceiling anchors (Figure 2.75). As this is dependent
on what material is being fixed to, the choice of fixing should always be
carried out in consultation with the fixing manufacturer and approvals
(ETA: European Technical Approval).

Installation height
The minimum installation height is calculated according to the tile Figure 2.76 - Bandraster - Bandraster
length and the required space for the installation of the various
components. System I has the advantage that it is possible to install
components such as the reinforcement profiles through lifting
and sliding them over the Bandraster (Figure 2.76). Perimeter tiles
(Figure 2.77) can always be pushed over the Bandraster on one side.
Consequently, easy installation is still possible with a minimum hanger H
height of 165 mm. Ensure that a gap of approx. 100 mm is left between
services in the ceiling void and the reinforcement profiles.

When removing tiles, care should be taken to avoid the hangers and
reinforcement profiles as inadvertent contact with these could damage
Figure 2.77 - Bandraster - perimeter trim
the tiles.

136
Chapter V – Parallel Systems

Room layout / ceiling symmetry


Module
As each element has a 10 mm overlay on the Bandraster, the module Figure 2.78 - module
size is calculated as follows (Figure 2.78): Module R
B* = Bandraster width - 20 mm
Module R = element length + B*

B* element length E
Example:
Bandraster width: 100 mm
Element length: 1800 mm
Module: R = 1800 + (100 - 20) mm
R = 1880 mm

Layout Figure 2.79 - correct layout


Starting from the middle of the room, the room is lay out
(L/2) in modules = R. Cut tile length Cut tile length
≥R/2 R R ≥R/2
In the example shown (Figure 2.79) the cut tile at the perimeter is larger
than half an element length and is therefore a correct layout.

Note
If the cut tile is less than half the tile width (≤ R/2), see Figure 2.80, it
could appear aesthetically poor and is therefore not a recommended proper distribution

layout.

Correction
It is aesthetically more pleasing and more efficient to install a ceiling
with larger cut tiles. If, as in Figure 2.80, the cut tiles are very small, the L/2 L/2
ceiling layout should be moved over by half a module width.
This will result in a cut tile width greater than half the module width and
therefore a correct layout (Figure 2.79).
Figure 2.80 - Layout not recommended

Cut tile length Cut tile length


≤R/2 R/2 R/2 ≤R/2

Inappropriate distribution

L/2 L/2

137
Chapter V – Parallel Systems

Layout in width direction


Based on the layout of the Bandraster in the long direction, the Figure 2.81 - width direction
installation continues in tile widths along the Bandraster.

width ≤ X/2
Layout
The ceiling is lay out from the middle Bandraster and continues in

B/2
element width = X.
In the example shown (Figure 2.81) the cut tile at the perimeter is very

X
small.

proper distribution
Note

B/2
If the cut tile is less than half the tile width (≤ X/2), it can appear
aesthetically poor and should therefore be avoided.

Correction
It is aesthetically more pleasing and more efficient to install a ceiling Figure 2.82 - correction
with larger cut tiles.
If, as described above, the cut tiles are very small, the ceiling layout
should be moved over by half a module width. This will always result
in a cut tile width greater than half the module width and therefore a width ≥ X/2
correct layout (Figure 2.82).

B/2
Special cases
Should the cut tiles meet with an angled wall, the longest side (Figure X/2
2.83 - measurement Y) should equal the tile length; otherwise the layout
should be adjusted. Inappropriate
distribution

B/2
Figure 2.83 - angled wall
Y R

X R

138
Chapter V – Parallel Systems

Installation guidelines
Please read the preceding chapters before continuing. In this chapter, detailed explanations and instructions
for correct installation of the system are provided.

Note
The squareness of the room should be checked before starting installation.

Marking out (Figure 2.84) Figure 2.84 - Marking out


Before proceeding with the installation, mark the desired suspension
height on the surrounding structural elements (walls, supports...) all the
way around the room (upper edge of perimeter trim).

Perimeter trim installation (Figure 2.85) Figure 2.85 - Perimeter trim installation
The perimeter trim should be fixed with suitable fixings as stipulated in
the chapter, Perimeter trims. The corners should be butt cut or mitred,
depending on the perimeter trim.

Room layout (Figure 2.86) Figure 2.86 - Marking out the Bandraster
The ceiling is lay out according to the recommendations in chapter, Room
layout. The resulting module is constructed between the perimeter trim.
When spanning to the opposite side, the elements should always be at
right angles.

Marking out the hangers (Figure 2.87) Figure 2.87 - Hangers


The module size is marked out on the soffit and the position of the top
fixings established and marked according to the chapter, Hangers.

139
Chapter V – Parallel Systems

Hanger installation (Figure 2.88)


According to the hanger height, the selected Nonius upper parts are Figure 2.88 - turning
fixed to the soffit using suitable fixings. This is followed by the installation
of the lower parts with the Bandraster profiles.
The Nonius lower parts can be installed at every required point by
turning and pushing the hanger up. The lower parts are firstly turned
with a little pressure (Figure 2.88) and then hooked onto the Bandraster
by pushing them upwards (Figure 2.89).

Figure 2.89 - pushing up


Bandraster installation (Figure 2.90)
To install the Bandraster, the Nonius lower parts are hooked into the
profiles and fixed to the upper parts with 2 security pins at the required
height.
Individual hangers are installed and the rest of the fixing points added.
The Bandraster (see chapter, Main profiles) are butt cut against the
perimeter trims (not lay on them), where necessary cut and fixed (PRB)
and finished at the same level as the perimeter trim. Every long joint of
the main profile is fitted with a splice. Before continuing, the grid should
be aligned and levelled.

Figure 2.90 - Bandraster installation

Cross brace installation (Figure 2.91)


To accommodate horizontal forces during installation and later by
maintenance, cross braces are permanently installed. The Nonius lower
parts are fixed to the Bandraster from the side with two 3.9 x 9 mm
self-tapping screws.

Figure 2.91 - cross brace installation

140
Chapter V – Parallel Systems

Guide string (Figure 2.92)


As the rest of the installation follows the first tile, special care should be taken to ensure its correct installation.
In order that the joints are aligned with the Bandraster, it is helpful to span a guide string or laser level across
the entire room's length (Figure 2.92 and 2.93). Starting from this reference line, the tiles are cut to fit. It is
usually enough to measure the width adjacent to the Bandraster profiles (Figure 2.92 A and B) and then
transfer it to the tile to be cut. This can then be cut accordingly.

Figure 2.92 - guide string Figure 2.93 - reference string

A
A B
B C

Should the wall be at an angle (Figure 2.94a), this can also help to Figure 2.94 - special cases
achieve a parallel joint pattern. Wall unevenness (Figure 2.94b) can also
a: b: c:
be better compensated for. For alcoves (Figure 2.94c) a reference line
can also aid installation.

141
Chapter V – Parallel Systems

Installation of the first row (Figure 2.95)


After the tiles have been cut they can be lay into the system. Always Figure 2.95 - installation of the first row
ensure that the tiles are installed with the reinforcement profiles.
As all the other tiles are aligned against the first tile, it is especially
important to ensure this is installed correctly, otherwise a uniform joint
pattern can not be achieved.

Tile installation (Figure 2.96) Figure 2.96 - tile installation


The rest of the tiles are installed in full rows with their reinforcement
profiles.

Last tile
Variant 1 – cut to fit exactly Figure 2.97
If no perimeter wedges are to be installed, the last tile is cut to fit exactly,
cut tile cut tile element width
similar to the first (Figure 2.97). To install the tile, it is advised to gently
lift the adjacent tile and drop both elements down together (Figure 2.98).
Small perimeter cuts are to be avoided, as gaps could open up on the
ceiling face due to tile movement.

Figure 2.98

142
Chapter V – Parallel Systems

Variant 2 – with perimeter wedges (Figure 2.99)


The use of perimeter wedges makes the cutting of the last tile in a row Figure 2.99 - perimeter wedge
easier, as it must not be so exact (Figure 2.100). Although this does require
some practice to do.

The element width should be adjusted that a gap of approx. 10 mm is


produced over the entire length of the tile (Figure 2.101).

Depending on the tightness of the wedges they may need to be loosened


(with pliers) before installation as applying tight wedges with too much
pressure could cause damage to the tile.
Figure 2.100 - variant with perimeter wedges
Generally, two perimeter wedges are required per cut edge (long edge)
(Figure 2.102). Start

Shadow trim:
The installation can be carried out as variant 1 or variant 2 on the lower leg.

End

Figure 2.101 - gap size

10 cut tile element width

Figure 2.102 - lay out

143
Chapter V – Parallel Systems

Lighting / additional loads


General
Depending on type, size and weight of fixtures, various fixing Figure 2.103
possibilities are available. Generally, all additional loads require further
measures to support the load (Figure 2.103). No loading should be
applied to the tiles. An exception to this is for loads less than 0.3 kg, for
which no additional measures are required. For screw-mounted items,
always provide a patress (e.g. plaster board / plywood) (Figure 2.104).

If services such as downlights or loudspeakers etc. are not directly


supported from the soffit, then reinforcement is required behind the tile
to transfer the weight to the grid system (depending on loading capacity
of the profiles with additional hangers, Figure 12.3).

Figure 2.104
Recessed lighting
All integrated fixtures, e.g. lighting, should be supported directly
from the soffit by a minimum of two additional hangers to avoid any
additional loading of the ceiling tiles or reinforcement profiles. To centre
a light fitting on a tile with an AW edge configuration, make sure the
small offset between the face and reverse sides is considered.

Figure 2.105

144
Chapter V – Parallel Systems

Cross Bandraster
Exposed grid patterns with flexible sizes to match the building geometry can be created using cross Bandraster.
The main profiles are layout identically to system I 1.1 or I 1.2 in terms of centres. Cross Bandraster profiles are
then laid between the main profiles to form the grid pattern and also act as cross bracing for the entire system.

Figure 2.106 - System diagram

Material requirements
Figure 2.107 - Bandraster connector
For the required quantities, please see chapter, System overview. For the
requirement of cross profiles and the necessary Bandraster connectors
(Figure 2.107), please contact our technical department.

Room layout
The layout can be carried out as in the previous chapter. Fields and
cut tiles smaller as half the module size or tile size, should be avoided
(Figure 2.108). Figure 2.108 - correct layout
≥R/2 R R
Reinforcement profiles
The necessary profile cross sections are given in the load tables
Cut tile length ≥X/2

(Table 2.2 and 2.3).


≥R/2

B/2
Cross bracing
With this grid pattern arrangement, cross bracing between the main
R

profiles is not required. However, a continuous layout of the cross


Bandrasters must be installed, in both directions.
R

Perimeter fixings
X

B/2

The cross Bandraster must also be fixed at the perimeter trim.


≥R/2

L/2

145
Chapter V – Parallel Systems

System I 4.1 - MONDENA® C-Bandraster system

Product Range Edge Configurations

Thickness
Product Edge Configurations Module [mm]
[mm]
Hook-on
version

for Bandraster system


Product programme

Plank cassette 0.6


hook-on version
MONDENA®

L = 800 - 3000,
B = 250 - 625 Lay-on
for Bandraster system version
Plank cassette 0.6
lay-on version

„ C-Bandraster profiles enable easy connection with partition walls and lighting systems
„ Tiles are easily demounted by hand and offer convenient access to the ceiling void
„ Bandraster can continue in line with architectural axes or vertical facade features
„ Individual layout of the C-profiles
„ Individual ceiling design
„ Very adaptable system
„ The system is suitable for office complexes, rooms with flexible room division, chilled ceilings as well as being very popular for large, open-plan rooms

System overview
The described systems do not include fire rated applications. The requirements and stipulations of fire
rated applications are in accordance with the test certificates.

10 9

11

1
5
7

146
Chapter V – Parallel Systems

Material requirements/ key


The quantities and installation times stated are guideline only.
They do not allow for waste or project specific scenarios.

PU Module /
2
Product Description kg / PU (packaging Requirement per m ceiling *
unit) 1200/600 mm

Plank cassette for C-Bandraster system Galvanised steel 0.6 mm


1 square edge -- 1.4 pcs.
Hook-on and lay-on version

Galvanised steel 1.0 mm 6.64


Bandraster width: 100 mm (standard);
2 C - Bandraster profile 125 mm (special); 150 mm (special) 8.00 1 pcs. 0.84 lin. m
Length: 4000 mm 8.80
Galvanised steel 1.0 mm 16.00
Length: 140 mm
3 Wall connection Bandraster width: 100 mm (standard); 18.00 100 pcs. As required in lin. m
125 mm (special); 150 mm (special) 20.00
Galvanised steel 1.0 mm 16.00
Length: 200 mm
4 Splice for C-Bandraster profile Bandraster width: 100 mm (standard); 18.00 100 pcs. 0.21 pcs.
125 mm (special);150 mm (special) 20.00

Aluminium 1.5 mm
5 Perimeter trim RWL 25/25 M with groove for spring clip 8.40 10 pcs. As required in lin. m
Length: 4000 mm

Aluminium 1.5 mm
Shadow trim (optional) SRW 25/20/20/25 M with groove for spring clip 13.60 10 pcs. As required in lin. m
Length: 4000 mm

Galvanised steel 2.0 mm


L / 30 x 30 mm
6 Grid angle (optional) Length: 4000 mm 40.00 10 pcs. 0.84 lin. m
both legs drilled at regular intervals

Galvanised steel 2.8mm


L / 25 x 25 mm
7 Grid angle connector (optional) Length: 150 mm 3.00 10 pcs. 0.21 pcs.
drilled at regular intervals to fit grid angle

Nonius upper part


Nonius upper part
8 Galvanised steel 1.00 mm, 15 x 9.5 mm 3.00 100 0.70 pcs.
incl. 2 x security pins Length: 85 - 440 mm

Nonius lower part for 4.00


9 Hanger connector (Nonius lower part) Bandraster width: 100 mm (standard) 5.00 100 pcs. 0.70 pcs.
125 mm (special); 150 mm (special)
6.00

Aluminium 0.5 mm
10 Spring clip 38 x 40 mm 0.22 100 pcs. 3 - 4 pcs.

9 x 3 mm (2x short and 1x long side)


25 m/
11 Sealing / joint strip factory adhered, -- --
colour: black (standard), white roll

Recommendation
For 1.5 m² ceiling area, the construction should be installed with at least 1 hanger.

Note
All quantities are calculated based on large-scale, continuous installation without
taking wall connections into account. For small rooms the required quantities can
increase considerably. Centres according to manufacturer’s specifications.
We cannot guarantee the information listed.

* Other module dimensions and requirements per m² ceiling are available.


Please ask our technical department.

147
Chapter V – Parallel Systems

Plank cassettes for C-Bandraster system


Standard edge lay-on version: Standard edge hook-on version:
Short sides: Short sides:
H= 30.6 mm; Z= 15 mm outward edge; H= 30.6 mm, Z= approx. 14 - 16 mm, downward hook approx. 5-7 mm
Long sides: Long sides:
H= approx. 35 - 45 mm according to structural requirements, C= 13 mm H= approx. 35 - 45 mm according to structural requirements, C= 13 mm

System Plank tiles (plain or perforated) for C- Bandraster system

Material Galvanised steel 0.6 mm (Aluminium 0.7 mm on request)

Dimensions Length: 800 - 3000 mm, width: 250 - 625 mm

Short sides: H = 30.6 mm, Z = 15 mm outwards,


Special edges – lay-on version
Long sides: H = approx. 35 - 45 mm, C = 13 mm, according to structural requirements
Short sides: H = 30.6 mm, Z = approx. 14 - 16 mm, downward hook approx. 5-7 mm
Special edges - hook-on version
Long sides: H = approx. 35 - 45 mm according to structural requirements, C

Edge configuration Square edge - no bevel, sealing strip 9 x 3 mm ( 2x short side, 1x long side), factory-adhered

Perforation Standard perforation patterns Rg 2516, Rd 1625, Rd 3022, Rg 1613 (other perforations on request)

Powder coated pure white similar to RAL 9010, matt, gloss level 20%,
Coating
HYGIENE powder coating to protect against bacteria and germs on request

Building material class A2-s1,d0 according to EN 13501-1

Light reflection as per EN 5036


approx. 90 % pure white similar to RAL 9010, matt, gloss level 20%, unperforated (standard)

148
Chapter V – Parallel Systems

Room layout / ceiling symmetry


C-Bandraster profile module
As the C-Bandraster profiles are typically 100 mm wide, Figure 3.1 Module
the following module results (Fig. 3.1): Module R
B= Bandraster width 100 mm
Module R= element length E + B + 2 x 3 mm sealing strip

Example:
Bandraster width B: 100 mm (standard)
Element length E: 1800 mm - 6 mm sealing strip = 1794 mm B E B
Module R: 1794 + 6 + 100 mm= 1900 mm
R= 1900 mm 3 3 3 3

Layout Figure 3.2 Correct layout


The ceiling is installed from the middle of the room (L/2) in
Cut tile length Cut tile length
modules = R. ≥R/2 R R ≥R/2
In the example shown (Figure 3.2) the cut length is larger than half an
element length and is therefore a correct layout.

Note
If the cut tile is less than half the module (≤ R/2), see Figure 3.3, the
resulting unfavourable appearance is to be avoided and therefore the Correct layout
layout is not recommended.

Correction
A layout with large cut tiles is aesthetically more pleasing and more
efficient. Should the layout result in small cut lengths, as in Figure 3.3, L/2 L/2
the layout should be moved over by half a module width.
This always results in a perimeter cut larger than half the tile length and
therefore a correct layout (Figure 3.2).
Figure 3.3 Layout not recommended

Cut tile length Cut tile length


≤R/2 R/2 R/2 ≤R/2

Layout not recommended

L/2 L/2

149
Chapter V – Parallel Systems

Layout in width direction


Figure 3.4 Width direction
Based on the layout of the Bandraster in the long direction, the layout
continues in tile widths along the Bandraster.

width ≤ X/2
Layout
Starting from the middle of the Bandraster, the layout continues in

B/2
element widths = X.
In the example shown (Figure 3.4) the resulting cut length is very small.

X
Note Layout
If the resulting cut width is smaller than half the element width (≤ X/2), not recommended

B/2
the resulting unfavourable appearance is to be avoided and therefore
the layout is not recommended.

Correction
A layout with large cut tiles is aesthetically more pleasing and more Figure 3.5 Correction
efficient. Should the layout starting from the middle of the Bandraster,
as described above, result in an unfavourable layout, the layout should
be moved over by half an element width.
This always results in a perimeter cut larger than half the tile width width ≥ X/2
(Figure 3.5).

B/2
Special cases
Should the cut tile meet with an angled wall, the longest side (Figure X/2
3.6, dimension Y) should also equal the tile length, otherwise the layout
should be adjusted. Correct layout

B/2
Figure 3.6 Angled wall
Y R

X R

150
Chapter V – Parallel Systems

Installation guidelines
Please ensure you read all previous chapters in advance, as these contain detailed explanations and
information regarding the correct installation of the system.

Note
The squareness of the room should be checked before starting installation.

Marking out (Figure 3.7) Figure 3.7 - Marking the wall


Before installation, mark the required suspension height on the
surrounding components (walls, supports...) all the way around
the room (upper edge of perimeter trim).

Perimeter trim installation (Figure 3.8) Figure 3.8 - Perimeter trim installation
The perimeter trim should be fixed with suitable plugs and fixings.
Please observe the stipulations in chapter 4, Perimeter trims.
The corners of the perimeter trim should be mitred.

Room layout (Figure 3.9) Figure 3.9 - Marking out the Bandraster
The room is lay out according to the recommendations in the chapter,
Room layout. The resulting module is marked out along the perimeter
trim. Transfer to the opposite side should always be done at right angles.

Marking out hangers (Figure 3.10) Figure 3.10 - Hangers


The module is marked out on the soffit and the position of the top
fixings established in accordance with the stipulations in chapter,
Hangers.

151
Chapter V – Parallel Systems

Installation of hangers (Figure 3.11)


According to the hanger height, the selected Nonius upper parts are Figure 3.11 - turning
fixed to the soffit using suitable fixings. This is followed by the
installation of the lower parts with the Bandraster profiles.

The Nonius lower parts can be installed at every required point


(max. 1200mm centres) by turning, pushing is not necessary.
The lower parts are firstly turned with a little pressure (at approx. 90° -
Figure 3.11, 3.12) and then hooked onto the Bandraster.

Figure 3.12 - hooking-on


Bandraster installation (Figure 3.13)
To install the Bandraster, the Nonius lower parts (max. 1200 mm centres)
are hooked onto the profiles and fixed to the upper parts with 2 security
pins and set to the required height.
Individual hangers are installed and the rest of the fixing points added.
The Bandraster are lay on the perimeter trims and pushed into the wall
connection profile.
Every long joint of the main profile is fitted with a splice connector.
Before continuing, the grid should be aligned and levelled.

Figure 3.13 - Bandraster installation


*
*
*
Installation of cross-bracing (Figure 3.14)
To accommodate horizontal forces during installation and later by
maintenance, grid angles should be installed at max. 1200 mm centres
as permanent cross-bracing. The grid angles are installed above the
Bandraster profiles or approx. 30 mm away and fixed directly to the
Nonius lower parts.

Figure 3.14 Installation of cross-bracing

* max. 1200 mm

152
Chapter V – Parallel Systems

Guide string (Figure 3.15)


As the rest of the installation follows the first tile, special care should be taken to ensure its correct installation.
In order that the joints are aligned with the Bandraster, it is helpful to span a guide string across the entire
room's length (Figure 3.15 and 3.16).
Starting from this reference line, the tiles are cut to fit. It is usually sufficient to measure the width adjacent to
the Bandraster profile (Figure 3.15, A and B) and then transfer it to the tile to be cut.
This can then be cut accordingly.

Figure 3.15 - Guide string Figure 3.16 - Position of string

Should the reference wall be at an angle (Figure 3.17a), this method can Figure 3.17 - Special cases
also help to achieve a parallel joint pattern.
a: b: c:
Wall unevenness (Figure 3.17b) can also be better compensated.
In the case of niches and protrusions (Figure 3.17c), a guide string
provides the reference line for the installation.

153
Chapter V – Parallel Systems

Installation of the first row (Figure 3.18)


After the tiles have been cut, they can be lay into the system. Always ensure Figure 3.18 - Installation of the first row
that the tiles are installed together with the reinforcement profiles.
As all the other tiles are aligned against the first tiles, it is especially
important to install this row carefully, otherwise a uniform joint pattern
cannot be achieved.

Tile installation (Figure 3.19) Figure 3.19 - Tile installation


The rest of the tiles are installed in full rows, always together with
reinforcement profiles.

Last tile
Cut to fit Figure 3.20
If no perimeter wedges (spring clips) are to be installed, the last tile
should be cut to fit exactly, similar to the first tile. To install the tile, it
is advised to gently lift the adjacent tile and drop both elements down
together. Small perimeter cuts are to be avoided, as gaps could open up
on the ceiling face due to tile movement.

cut tile element width

Bandraster profile Bandraster profile

Figure 3.21

Push the tile over the C-Bandraster profile and remove the opposite tile side
downwards.

154

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