LSTK-G2 Product Tanks Package for

Acrylics/ Oxo-Alcohol Project

WORK NAME:
A Complate EPC Solution at Gujarat Refinery & Dumad
Complex
Tuaman Engineering Ltd. SHEET NO 1 TO 12

2 ISSUED FOR REVIEW SD G.M G.C 06.12.2021

1 ISSUED FOR REVIEW SD G.M B.C.M 16.11.2021
0 ISSUED FOR REVIEW SD G.M B.C.M 23.09.2021

REV LINE DESCRIPTION PREP CKKD APPD DATE

INFORMA
SUBMITTED FOR APPROVAL REVIEW RECORD CONSTRUCTION
TION

EPCM/PMC SERVICES FOR ACRYLICS/

PROJECT NAME :
OXO ALCOHOL PROJECT AT GUJARAT REFINERY AND DUMAD
OWNER / CLIENT:
INDIAN OIL CORPORATION LTD.
GUJARAT REFINERY AND DUMAD

ENGINEERING CONSULTANT: NEW ENERY HOUSE,

RAMKRISHNA MANDIR ROAD,
KONDIVITA, ANDHERI (EAST)
MUMBAI - 400 059, INDIA
TEL. : +91 22 26812000
FAX : +91 22 28208295
A GROUP COMPANY OF WORLEY LTD.
THIS DRAWING AND/OR ITS CONTENTS, INFORMATION, AND PRINCIPLES OF DESIGN ARE THE EXCLUSIVE PROPERTY OF IOCL AND ITS USE IS
CONDITIONED UPON THE USER'S AGREEMENT NOT TO BE REPRODUCED IN ANY MANNER, COPIED OR MODIFIED, NOR IS IT TO BE RELAYED IN
PART OR IN WHOLE TO ANY OTHER FIRM OR INDIVIDUAL FOR ANY OTHER PROJECT EXCEPT BY WRITTEN AGREEMENT WITH IOCL.

LSTK / EPC CONTRACTOR :

TUAMAN ENGINEERING LTD.
A Complate EPC Solution

Kolkata-700001

TITLE: INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET

Name of Work: LSTK:G2 : PRODUCT TANKS PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT AT
GUJARAT REFINERY AND DUMAD

TEL's DOCUMENT NO. : 44AC9100-TEL-000/J.02/0012/A4

PROJ. NO. DOCUMENT NO. SHEET REV

44AC9100 44AC9100-000/J.04/0021/A4 1 to 12 1
DATE PREP BY
FILE NAME: 44AC9100-000/J.04/0021/A4 SCALE: ~ PLOT SCALE
06.12.2021 SD

COVER PAGE 1 OF 12
 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 16.11.2021 ISSUED FOR REVIEW

GENERAL SPECIFICATION

GENERAL REQUIRMENT:

1 All cables shall have XLPE as primary insulation primary insulation of 85°C PVC as per IS 5831 type C and inner and outer jacket shall be 90°C PVC to IS-5831 type ST-2. Oxygen index of PVC shall be over 30% and temperature index shall be over 250 °C. REV1

2 Inner sheath colour of signal cables shall be black. Outer sheath colour shall also be black except for cables used in intrinsically safe systems. The outer sheath colour for all such cables used in intrinsically safe application shall be light blue. The thickness of the sheath shall be as per IS 1554 part 1.

Inner and outer sheath of cable shall be flame retardant made of extruded PVC Type ST2 (90°C) as per IS 583 1 and shall meet the following requirements:
a) Minimum Oxygen index of PVC shall be over 30% .
REV 2
b) Temperature index shall be over 250 deg. C.
3
c) Inner and Outer sheath shall meet flame retardant requirements for bunched cables as per IS 10810 (Part 62) category AF or IEC 60332 category A. REV 2

d) A rip cord shall be provided for inner sheath.

e) Outer sheath shall be suitable for protecting the cable against rodent and termite attack.

4 Armour over inner sheath shall be of galvanised steel wire/flat. The dimensions of armour shall be as per IS 1554 (Part 1). Requirement and methods of tests for amour material and uniformity of galvanisation shall be as per IS 3975 and IS 10810 (Part 40) respectively.

Each pair/triad shall be shielded. Shield shall be of aluminium backed by mylar / polyester tape bonded together helically applied with metallic side down having 25% overlap on either side and 100% coverage. Minimum shield thickness shall be 0.05 mm. Drain wire shall be 0.5 mm2 multi strand bare tinned annealed copper conductor. The drain wire shall
5
be in continuous contact with aluminium side of the shield

6 Overall shield shall be of aluminium backed up by mylar /polyester tape helically applied with the metallic side down with either side having 25% overlap and 100% coverage. Minimum shield thickness shall be 0.075 mm. Drain wire shall be like individual pair/triad drain wire and shall be over the overall shield

7 The cores of a pair triad shall be twisted with a minimum of 10 twists per metre of cable.

8 Sequential marking of the length of the cable in meters shall be provided on the outer sheath at every one meter. The embossing /engraving shall be legible and indelible.

9 Tolerance in overall diameter of cable shall be within +/ 2 mm over offered value.

SPECIFIC REQUIRMENT FOR FIRE RESISTANT CABLE:

1 The cables shall have circuit integrity for 3 hours at 750°C in accordance with IEC 60331. REV 2

2 Primary insulation shall be heat resisting elastomeric which can withstand temperature up to 90°C such as silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380. Insulation thickness shall be 1.0 mm minimum and shall confirm to IEC 60092.

3 A wrapping of tape made of PETP (polyethylene terephthalate)/woven glass shall be provided over core insulation

Individual pair triad shall be shielded. The shield shall be aluminium backed by glass mica/PETP tape with the metallic side down helically applied with 25% overlap on either side and 100% coverage. Minimum shield thickness shall be as per IEC 60092. Drain wire shall be 0.5mm2 (7/0.3mm dia) multi stranded bare tinned annealed copper conductor. Drain
4
wire shall be in continuous contact with aluminium side of the shield.

5 Inner and outer sheath shall be made of low smoke, heat resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843.

6 The thickness of the sheath shall be as per IEC 60092. Inner and outer sheath colour shall be orange. A rip cord shall be provided for inner sheath.

7 Armour bedding over inner sheath shall be of special high oxygen index, low smoke halogen free fire resisting compound.

ELECTRICAL CHARACTERISTICS

1 Maximum DC resistance of the conductor of the finished cable shall not exceed 12.3 Ohm / km at 20°C for cables with 1.5 mm2 conductors and 39.7 Ohm / km at 20°C for cables with 0.5 mm2 conductors.

Intrinsically safe signals they shall have the following characteristics:

2 - Mutual capacitance shall be maximum 200nF/km. REV 2

- Inductance shall be maximum 1mH/km.
- L/R shall be maximum 30µH/Ω.

3 L/R ratio of adjacent core shall not exceed 40 µH/ for cables with 1.5 mm2 conductors and 25 µH/ for cables with 0.5 mm conductors.

4 The drain Wire resistance including shield shall not exceed 30 / km.

5 Electrostatic noise rejection ratio of the finished cable shall be over 76 dBA

44AC9100-TEL-000J.020012A4, Rev-2 General Specification- CABLE 2 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 16.11.2021 ISSUED FOR REVIEW

GENERAL SPECIFICATION - JUNCTION BOX

REV 2
GENERAL REQUIRMENT:

1 Junction boxes shall be made of die cast aluminium alloy (LM-6) body.

2 Weatherproof housing: IP 65 to IS / IEC 60529.

3 Flameproof housing: Flameproof / Ex (d) (to Zone 1 IIA/B as minimum) as per IS / IEC 60079.

4 Flameproof junction box shall have detachable cover, which shall be fixed to the box by means of cadmium plated triangular head/ hexagonal head screws.

5 Terminals shall be spring loaded, vibration proof, screw type, mounted on nickel plated steel rails complete with end cover and clamps for each row.

6 Junction Box shall be PESO/CCOE approved, for specified hazardous area class based on gas group service.

7 Junction boxes shall have terminals suitable for the cable sizes to be terminated but shall be minimum suitable for 2.5 mm2 cable.

8 20% spare terminals shall be supplied in each junction box.

9 Blue junction box terminals for IS Junction Box.

10 Grey JB terminals for Non-IS Junction Box.

11 Each junction box shall have minimum of 10% or 2 Nos. minimum spare entries.

12 All spare entries shall be provided with PESO / CCOE certified SS plugs.

13 All the cable entries shall be from bottom only.

Sizing shall be done with due consideration for accessibility and maintenance in accordance with the following guidelines:

14 a) 50 mm (minimum) gap shall be maintained between terminals/ terminal strip and sides/ top/ bottom of the Junction box.

b) 100 mm (minimum) gap shall be maintained between the terminal strips

15 Junction Boxes shall have 2 entries for Multi pair/ triad cables and 12 / 24 entries for single pair/ triad cables. The junction boxes shall be supplied with cable glands with PVC sleeves/ shrouds and plugs for all the entries.

16 Junction boxes shall be provided with external earthing lugs.

17 Surface shall be prepared for painting. It shall be smooth and devoid of rust and scale. Two coats of lead free base primer and two final coats of lead free epoxy-based paint shall be applied both for interior and exterior surfaces.

44AC9100-TEL-000J.020012A4, Rev-2 General Specification -JB 3 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 2 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

DCS CABLE

REV 2

12 Twisted Pair/ 6 Twisted Pair -With Individual & Overall Shield

-: Conductor Thickness: 0.75mm², Stranded (7/0.37),

-: Conductor Material: Electrolytic Annealed Copper,

-: Conductor/Primary Insulation: XLPE, 85°C PVC as per IS-5831 type C

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Individual Shield: With Aluminium Backed by Mylar/Polyester Tape REV 2

DCS Signal Cable AI (4-20 mA) 933-JB-L-XXX To DCS Marshalling Panel 12 Pair x 0.75 mm2 / -: Individual Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
1 Main Cable Blue
I.S. I.S. AO (4-20 mA) 6 Pair x 0.75 mm2
-: Overall Shield: With Aluminium Backed by Mylar/Polyester Tape

-: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: PVC- 90° to IS-5831 type ST-2, Black Color

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: PVC- FR to IEC 60332, LSZH to IEC 60754 and IEC 61034 , Blue Color

REV 2

12 Twisted Pair/ 6 Twisted Pair -With Overall Shield

-: Conductor Thickness: 1.5mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper,

-: Conductor/Primary Insulation: XLPE, 85°C PVC as per IS-5831 type C, Flame Retardent

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

DCS Control Cable DI (Limit Switch) 12 Pair x 1.5 mm2 / -: Overall Shield: With Aluminium Backed by Mylar/Polyester Tape REV 2
2 933-JB-A-XXX To DCS Marshalling Panel Main Cable Blue
I.S. I.S. DO ( Solenoid) 6 Pair x 1.5 mm2
-: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: PVC- 90° to IS-5831 type ST-2, Black Color

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: PVC- FR to IEC 60332, LSZH to IEC 60754 and IEC 61034 , Blue Color

REV 2

2 Twisted Pair -With Overall Shield

-: Conductor Thickness: 1.5mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper,

-: Conductor/Primary Insulation: XLPE, 85°C PVC as per IS-5831 type C, Flame Retardent

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Individual Shield: With Aluminium Backed by Mylar/Polyester Tape

DCS Control Cable -: Individual Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
3 DI (Limit Switch) Limit Switch to 933-JB-A-XXX Branch Cable Blue 2 Pair x 1.5 mm2
I.S. I.S. REV 2
-: Overall Shield: With Aluminium Backed by Mylar/Polyester Tape

-: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: PVC- 90° to IS-5831 type ST-2, Black Color

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: PVC- FR to IEC 60332, LSZH to IEC 60754 and IEC 61034 , Blue Color

44AC9100-TEL-000J.020012A4, Rev-2 DCS Cable 4 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 2 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

DCS CABLE

1 Twisted Pair -With Shield

-: Conductor Thickness: 1.5mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper,

-: Conductor/Primary Insulation: XLPE, 85°C PVC as per IS-5831 type C, Flame Retardent

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.
AI (4-20 mA)
DCS Signal Cable -: Shield: With Aluminium Backed by Mylar/Polyester Tape
4 AO (4-20 mA) Transmitter/ CV to 933-JB-L-XXX Branch Cable Blue 1 Pair x 1.5 mm2 REV 2
I.S. I.S.
DO (Solenoid)
-: Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: PVC- 90° to IS-5831 type ST-2, Black Color

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: PVC- FR to IEC 60332, LSZH to IEC 60754 and IEC 61034 , Blue Color

44AC9100-TEL-000J.020012A4, Rev-2 DCS Cable 5 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

ESD CABLE

REV 2

12 Twisted Pair/ 6 Twisted Pair - FIRE Resistant - With Individual & Overall Shield

-: Conductor Thickness: 0.75mm², Stranded (7/0.37),

-: Conductor Material: Electrolytic Annealed Copper

-: Conductor/Primary Insulation: Heat Resisting Elastomeric ( silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380). Temp. >= 90 degC.
Thickness: >= 1 mm compliance to IEC 60092

-: Wraping Tape: PETP (polyethylene terephthalate)/woven glass Tape over Core Insulation

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Individual Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092

-: Individual Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
ESD
Signal Cable 933-JB-LZ-XXX To ESD Marshalling Panel 12 Pair x 0.75 mm2 / -: Overall Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092
1 I.S. AI (4-20 mA) Main Cable Orange
I.S. 6 Pair x 0.75 mm2 /
FIRE RESISTANT
-: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor REV 2

-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092. Rip Cord.

-: Inner Sheath Color: Orange

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092.

-: Outer Sheath Color: Orange

REV 2

24 / 12 / 6 Twisted Pair - FIRE Resistant - With Overall Shield

-: Conductor Thickness: 1.5 mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper

-: Conductor/Primary Insulation: Heat Resisting Elastomeric ( silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380). Temp. >= 90 degC.
Thickness: >= 1 mm compliance to IEC 60092

-: Wraping Tape: PETP (polyethylene terephthalate)/woven glass Tape over Core Insulation

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.
REV 2
-: Overall Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092
24 Pair x 1.5 mm2 /
ESD DO (For Solenoids) 933-JB-SZ-XXX To ESD Marshalling Panel
Control Cable 12 Pair x 1.5 mm2 / -: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
2 I.S + Non-I.S. DI (Limit Switch) '933-JB-AZ-XXX To ESD Marshalling Panel Main Cable Orange
I.S. + Non-IS 6 Pair x 1.5 mm2 /
FIRE RESISTANT DI,DO (From/To LCP) 933-LP-XXX To ESD Marshelling Panel
-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092. Rip Cord.

-: Inner Sheath Color: Orange

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092.

-: Outer Sheath Color: Orange

44AC9100-TEL-000J.020012A4, Rev-2 ESD Cable 6 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

ESD CABLE

REV 2

2 Twisted Pair - FIRE Resistant - With Overall Shield

-: Conductor Thickness: 1.5 mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper

-: Conductor/Primary Insulation: Heat Resisting Elastomeric ( silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380). Temp. >= 90 degC.
Thickness: >= 1 mm compliance to IEC 60092

-: Wraping Tape: PETP (polyethylene terephthalate)/woven glass Tape over Core Insulation

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C. REV 2

-: Overall Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092
ESD
Control Cable -: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
3 I.S. DI (Limit Switch) Limit Switch to 933-JB-AZ-XXX Branch Cable Orange 2 Pair x 1.5 mm2
I.S.
FIRE RESISTANT
-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092. Rip Cord.

-: Inner Sheath Color: Orange

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092.

-: Outer Sheath Color: Orange

REV 2

1 Twisted Pair - FIRE Resistant - With Shield

-: Conductor Thickness: 1.5 mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper

-: Conductor/Primary Insulation: Heat Resisting Elastomeric ( silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380). Temp. >= 90 degC.
Thickness: >= 1 mm compliance to IEC 60092

-: Wraping Tape: PETP (polyethylene terephthalate)/woven glass Tape over Core Insulation REV 2

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092
ESD -'Solenoid Valve to 933-JB-SZ-XXX
Control Cable DO (Solenoids) -: Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
4 I.S. Branch Cable Orange 1 Pair x 1.5 mm2
I.S. AI (4-20 mA)
FIRE RESISTANT - Tx to 933-JB-LZ-XXX
-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092. Rip Cord.

-: Inner Sheath Color: Orange

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092.

-: Outer Sheath Color: Orange

44AC9100-TEL-000J.020012A4, Rev-2 ESD Cable 7 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

GDS CABLE

REV 2

12 Triad / 8 Triad - FIRE Resistant - With Individual & Overall Shield

-: Conductor Thickness: 0.75mm², Stranded (7/0.37),

-: Conductor Material: Electrolytic Annealed Copper

-: Conductor/Primary Insulation: Heat Resisting Elastomeric ( silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380). Temp. >= 90 degC.
Thickness: >= 1 mm compliance to IEC 60092

-: Wraping Tape: PETP (polyethylene terephthalate)/woven glass Tape over Core Insulation

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Individual Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092

-: Individual Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
HC Detector (Open Path Detector)
Signal w/ Power 12 Triad x 0.75 mm2 / -: Overall Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092
1 Non I.S. AI (4-20 mA) w/ 24 VDC 933-JB-AG-XXX To DCS Marshalling Panel Main Cable Orange
Non I.S 8 Triad x 0.75 mm2 /
FIRE RESISTANT
-: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Black, Blue & Brown, Numbered Triad Printed at every <250 mm interval

-: Inner Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092. Rip Cord.

-: Inner Sheath Color: Orange

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092.

-: Outer Sheath Color: Orange

REV 2

1 Triad - FIRE Resistant - With Shield

-: Conductor Thickness: 1.5 mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper

-: Conductor/Primary Insulation: Heat Resisting Elastomeric ( silicon rubber/mica glass tape/EPR (medium grade) as per IS 6380). Temp. >= 90 degC.
Thickness: >= 1 mm compliance to IEC 60092

-: Wraping Tape: PETP (polyethylene terephthalate)/woven glass Tape over Core Insulation

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Shield: With Aluminium Backed by Glass Mica/PETP Tape with Thickness as per IEC 60092
HC Detector (Open Path Detector)
Signal w/ Power -: Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
2 Non I.S. AI (4-20 mA) w/ 24 VDC HC Detector To 933-JB-AG-XXX Branch Cable Orange 1 Triad x 1.5 mm2
Non I.S
FIRE RESISTANT
-: Core Colours: Black, Blue & Brown, Printed at every <250 mm interval

-: Inner Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092. Rip Cord.

-: Inner Sheath Color: Orange

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: LSZH, Heat Resistant, oil resistant and flame-retardant material with oxygen index over 30, temperature index shall be over 250°C. Acid
generation shall be maximum 20% by weight as per IEC 60754. Smoke density rating not to exceed 60% as per ASTM D 2843. Thickness of the sheath shall
be as per IEC 60092.

-: Outer Sheath Color: Orange

44AC9100-TEL-000J.020012A4, Rev-2 GDS Cable 8 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

FOUNDATION FIELDBUS CABLE

Single Twisted Pair, 18 AWG

Individual Screened,
Orange with SWA
FF Spur - FF Instruments To FFJB
1 Foundation Fieldbus FF Signals Branch Cable Blue longitudinal 1 Pair (18 AWG) Orange with Blue PVC Sheath.
IS - FFJB To Intermediate FFJB
stripes LSZH Sheath
Core Colours Orange (+), Blue (-).
Foundation Fieldbus Type A Cable to IEC 61158-2.

2 Twisted Pair, 16 AWG

Individual Screened,
Pairs & O/A Screen,
Orange with
FF Trunk SWA,
2 Foundation Fieldbus FF Signals Main Cable Black longitudinal 2 Pair (16 AWG) AA/BA UNIT
Non-IS - FFJB To FF Marshelling Cabinet Orange with Blue PVC Sheath.
stripes
LSZH Sheath
Core Colours Orange (+), Blue (-).
Foundation Fieldbus Type A Cable to IEC 61158-2.

12 Twisted Pairs (16 AWG)

Individual Screened,
Pairs & O/A Screen,
Orange with SWA,
FF Trunk
3 Foundation Fieldbus Non-IS - FF Intermediate JB To FF Marsheling Cabinet Main Cable Black longitudinal 12 Pair (16 AWG) Orange with Black Longitudinal PVC Sheath.
Non-IS
stripes LSZH Sheath
Core Colours Orange (+), Blue (-) and
numbered pairs.
Foundation Fieldbus Type A Cable to IEC 61158-2.

44AC9100-TEL-000J.020012A4, Rev-2 FF Cable 9 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

TFMS CABLE

2 Twisted Pair -With Individual & Overall Shield

-: Conductor Thickness: 1.5mm², Stranded (7/0.53),

-: Conductor Material: Electrolytic Annealed Copper,

-: Conductor/Primary Insulation: XLPE, 85°C PVC as per IS-5831 type C, Flame Retardent

-: Insulation Grade: 600 V / 1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.

-: Individual Shield: With Aluminium Backed by Mylar/Polyester Tape

TFMS
Signal Tx to 933-JB-H-XXX -: Individual Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor
1 Non I.S. Modbus / HART w/ Power Branch Cable & Main Cable Black 2 Pair x 1.5 mm2
Non I.S 933-JB-H-XXX to TFMS Panel
Serial Communication
-: Overall Shield: With Aluminium Backed by Mylar/Polyester Tape

-: Overall Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Black & Blue, Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: PVC- 90° to IS-5831 type ST-2, Black Color

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: PVC- FR to IEC 60332, LSZH to IEC 60754 and IEC 61034 , Black Color

44AC9100-TEL-000J.020012A4, Rev-2 TFMS 10 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

THERMOCOUPLE CABLE

K TYPE THERMOCOUPLE CABLE

Single Twisted pair, 16 AWG

Extension Cable Type KX for Type K (Nickel-Chromium/Nickel-Aluminium T/C in accordance with MC-96.1 )

-: Conductor/Primary Insulation: XLPE, 85°C PVC as per IS-5831 type C, Flame Retardent

-: Insulation Grade: 600/1000 V To BS-5308 Part-II, Oxygen index of PVC shall be over 30% and Temperature Index shall be over 250.°C.
Thermocouple
1 Thermocouple Cable K Type Thermocouple TE To TT Branch Cable Yellow 1 Pair (16 AWG) -: Shield: With Aluminium Backed by Mylar/Polyester Tape
Signals
-: Shield Drain Wire: 0.5-mm2 Multi-Strand Bare Tinned Annealed Copper Conductor

-: Core Colours: Yellow (+), Red (-), Numbered pairs Printed at every <250 mm interval

-: Inner Sheath: PVC- 90° to IS-5831 type ST-2, FRLS to IEC 60332, LSZH to IEC 60754 and IEC 61034, Black Color

-: Armoured: Galvanized Steel Wire/Flat as per IS-1554 part-I

-: Outer Sheath: PVC- FRLS to IEC 60332, LSZH to IEC 60754 and IEC 61034 , Yellow Color

44AC9100-TEL-000J.020012A4, Rev-2 Thermocouple 11 of 12

 THIS DOCUMENT AND THE COPYRIGHT ARE THE PROPERTY OF TUAMAN ENGINEERING LIMITED AND ALL INFORMATION WHICH IT CONTAINS IS CONFIDENTIAL. THE DOCUMENT MUST NOT BE REPRODUCED OR DISCLOSED NOR MUST ANY INFORMATION TAKEN THEREFROM BE DISCLOSED WITHOUT THE PRIOR CONSENT IN WRITING OF TUAMAN ENGINEERING LIMITED.

PREP SD CLIENT : INDIAN OIL CORPORATION LTD., GUJRAT - DUMAD

CHKD GM CONSULTANT : WORLEY ENGINEERING LTD.
APPD BCM PROJECT : LSTK:G2 : PRODUCT TANK PACKAGE OF ACRYLICS/ OXO ALCOHOL PROJECT
TITLE : INSTRUMENTION CABLES, JB, GLAND & TRAYS DATASHEET
REV 1 DOC. NO.: 44AC9100-000/J.04/0021/A3
DATE 06.12.2021 ISSUED FOR REVIEW

SN Service Signal / Control Signal From - To Main / Branch Cable Outer sheath Colour Size Specification Other Requirment Remarks

POWER CABLE

REV 2 2 core x 2.5mm² circular

XLPE insulated
Armoured
1 AC Power Power 110VAC Power to Instruments Power JB To individual Instruments NA Black 2 Core (2.5 mm2)
Black PVC Sheath To IEC 60502-1
LSZH sheath
Core Colours Red, Black.

EARTHING CABLE

1 core x 2.5mm²
Instrument
1 TFMS Panel Earthing to Others Instrument Earthing Unarmoured NA Green 1 Core (2.5mm²) Un-Armoured
Earthing
Green Pvc Sheeth

CABLE GLAND

MOC - 304 SS
Double compression type,
flame proof with Ex(d) certificate
1 Cable Glands NA NA NA NA NA To suit cable outer Dia.
suitable for armoured cables with PVC shrouds
PESO/CCOE approved

JUNCTION BOX

MOC: Die cast aluminium alloy (LM-6) body,

Flameproof with Ex(d)
- ESD JB & Box: Red Color Weather proof
Analog & Digital Juction Box
1 Junction Box & Push Button Box NA NA NA - IS JB: Blue Color Manufacturer Standard PESO/CCOE certified
Push Button Box
- Non-IS: Grey Color Blue / Grey JB Terminal
TB suitable for 2.5 mm2 cable
Bottom Cable Entry

CABLE DUCT & TRAY

REV 2

400 mm,
600 mm,
1 Cable Duct Main Cables Signals , Controls & Instruments Power Main Duct Main Duct NA MOC: GI Sheets with Covers & Nuts-Bolts Sizes as required
800 mm,
1000 mm,
1200 mm,

50 mm, MOC: Anodized aluminium perforated as per IS 737

100 mm, Thickness:
2 Perforated Cable Tray Branch Cables Signals, Controls & Power Branch Tray Branch Tray NA Sizes as required
150 mm, i) 2mm for 50 mm Tray
300 mm ii) 3mm for 100 to 300 mm Tray

REV 2

450 mm,
MOC: Painted MS
3 Ladder Cable Tray Branch Cables Signals, Controls & Power Branch Tray Branch Tray NA 600 mm, Sizes as required
Thickness: Manufacturer Standard
750 mm

REV 2

ISA 50 x 50 x 6 mm angle
4 Angle Tray Main Cable Signals, Controls & Power Main Cable Tray Main Cable Tray NA ISA 40 x 40 x 6 mm angle MOC: Painted MS As required
ISA 25 x 25 x 3 mm angle

44AC9100-TEL-000J.020012A4, Rev-2 Power-Earth-Gland-Tray 12 of 12