Materials: Solutions To Assignment Problems
Materials: Solutions To Assignment Problems
Materials: Solutions To Assignment Problems
2. MATERIALS
SOLUTIONS TO ASSIGNMENT PROBLEMS
Problem No. 1
2 AS
EOQ =
C
A = Units consumed during year
S = Ordering cost per order
C = Inventory carrying cost per unit per annum.
2 X 10,000 X 50
EOQ =
2 X8
100
2 X 10,000 X 50 X 25
EOQ = = 2,500 kg.
4
Total consumptio n of materials per annum
No. of orders to be placed in a year =
EOQ
10,000 kg.
=
2,500 kg.
= 4 Orders per year
Problem No. 2
a) Total Annual Cost in Existing Inventory Policy
( `)
Ordering cost (6 orders @ ` 25) 150
Carrying cost of average inventory (36,000 ÷ 6) = 6,000 units per order
Average inventory = 3,000 units
Carrying cost = 20% of ` 1 × 3,000 = 3,000 × 0.20 600
Total cost A 750
Note: As the units purchase cost of ` 1 does not change in both the computation, the same has not
been considered to arrive at total cost of inventory for the purpose of savings.
To MASTER MINDS,
IPCC_34e_Costing _ Materials_ Assignment Solutions ___________________1
Ph: 98851 25025/26 www.mastermindsindia.com
Problem No. 3
2 X18,250 X 50
Quantity to be purchased at a time =
20% of 36.50
18,25,000
=
7.3
= 2,50,000
= 500 units
Problem No. 4
Problem No. 5
Given that,
Annual requirement (A) = 2,000 × 12 = 24,000 Packets
Carrying Cost (C) = 10 ×10% = Rs.1 per packet p.a
Ordering cost (S) = Re.1.20 per order.
Conclusion: Immediately, by the time the existing stock will get exhausted a new delivery will be
obtained (It takes 3 days for New delivery). Therefore, the new order is to be placed immediately.
Problem No. 6
Calculation of EOQ:-
Given,
Annual Usage (A) = 8,000 units
Ordering cost per order(S) = Rs.200
Carrying cost per unit p.a (C)= 400 X 20% = Rs. 80
2AS 2 X 8,000 X 200
EOQ = = = 200 units.
C 80
Particulars Amount
Purchase cost = 8,000 X 400 32,00,000
A 8,000 8,000
Ordering cost XO = X 200
Q 200
Q 200 8,000
Carrying cost XC Xi= X 400 X 20%
2 2
32,16,000
Particulars Amount
Purchase cost = 8,000 X(400 - 4%) 30,72,000
A 8,000 400
Ordering cost XO = X 200
Q 4,000
Q 4,000 1,53,600
Carrying cost XC = X 384 X 20%
2 2
Total Rs.32,26,000
Quantity discount offered should not be accepted as it results in increase in total cost of inventory
management by Rs. 10,000.
Problem No. 7
(i) Given 1kg of M requires 3 kgs of ‘X’ and quarterly demand = 8000 units of M.
∴ Annual requirement of ‘X’ = 8000 X 4 X 3kgs
= 96000 kgs of ‘X’
‘S’ ordering Cost = 1,000 per order
Carrying Cost ‘C’ = 20 X 15% = 3
IPCC_34e_Costing _ Materials_ Assignment Solutions ___________________3
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⇒ EOQ = 2(1000 )(96000 )
3
= 8000 units.
96000
(ii) If Company accepts discount then order size = = 24000 units
4 orders
Then purchase price = 720 – 2% = 19.6
Carrying cost = 19.6 X 15% = 2.94
∴ Ordering Cost = 4 orders X 1000 = 4000
1
Carrying Cost = 24000 X X 2.94 = 35,280
2
Raw Material Cost = 96,000 kgs X 19.6 per kg = 18,81,600
Total Cost at Discount = 19,20,880
Problem No. 8
A = 5,000 tonnes
S = Rs.1,200
CI = 20%
P = Rs.1,500
20
C = 1,500 X = 300
100
Statement showing calculation of total cost at different order sizes:
Total
No.of Ordering Carrying Materials
Order size cost(M+C.C+O.C)
orders cost p.a cost p.a coat p.a
p.a
400 12.5 15,000 48,000 60,00,000 60,63,000
500 10 12,000 59,000 59,00,000 59,71,000
1,000 5 6,000 1,16,000 58,00,000 59,22,000
2,000 2.5 3,000 2,28,000 57,00,000 59,31,000
3,000 1.67 2,004 3,36,000 56,00,000 59,38,000
Note:
A
a) Number of orders =
EOQ
Ordering cost = no. of orders X cost per order
Order size X Price X %of C.C
Carrying cost =
2
Material cost = Annual demand X price per tone
Problem No. 9
Working Notes:
Total cost of
Order No. of Total cost of Average
storage of raw Discount Total Cost
size orders procurement stock
materials
Kg. (`) Kg. (`) (`) (`)
(1) (2) (3)=(2)×`1,000 (4)=½×(1) (5)=(4)×`2 (6) (7)=[(3)+(5)– (6)]
1,80,000 1 1,000 90,000 1,80,000 32,000 1,49,000
90,000 2 2,000 45,000 90,000 20,000 72,000
45,000 4 4,000 22,500 45,000 - 49,000
30,000 6 6,000 15,000 30,000 - 36,000
(iii) Number of orders which the company should place to minimize the costs after taking EOQ also into
consideration is 14 orders. Total cost of procurement and storage in this case comes to ` 27,416
(please refer working note-4 above), which is minimum.
Problem No. 11
A = Annual usage = 1,800 x 12 = 21,600 units
S = Ordering cost per order = Rs.5
C = Carrying cost per unit per annum = 0.20 x 12m = Rs.2.40
2AS 2 x 21,600 x 5
a) E.O.Q. = = = 300 units
C 2.40
b) Calculation of Reorder point:
Given lead time = 2 days
1,800 units
Consumption / day = = 60 units / day
30 days
Problem No. 12
2AO
a) EOQ =
PC
Where, A = annual consumption
O = ordering cost per order
PC = carrying cost per unit per annum
2 X12,000 X 12
=
1X (24 / 100 ) Copy Rights Reserved
288
To MASTER MINDS,
=
0.24
= 12,00,000
= 1,095.4 units say 1,100 units
c) What should be the inventory level immediately before the material ordered is received i.e.
safety stock
12,000
Safety stock = X 30 = 1,000 units
360
Average
Lead time Maximum Minimum Minimum + Maximum
2
A 6 4 5
B 4 2 3
Problem No. 14
(i) Economic Order Quantity (E.O.Q)
2 X Annual requiremen t of ' Re x X ordering cos t per order
=
Annual carrying cos t per unit per annum
2 X 60,000units X 800
=
10 X 15%
9,60,000
= = 8,000 units
1.5
(ii) Re-order Level = Safety Stock + (Normal daily Usage × Re-order period)
60,000units
= 600 + X 10days
300 days
= 600 + 2,000 = 2,600 units
Problem No. 15
2X17200 kgX720
=
125X13.76%
=1200 kg
A= Annual consumption /purchase
S = Ordering Cost per order
C = Carrying cost per unit per annum
18200 kg
= + 20 kg x8 days
364
= 560kgs
Problem No. 16
Given that,
Reorder Level (ROL) = 64,000 units
Reorder Quantity (ROQ) = 40,000 units
Minimum Stock = 34,000 units Copy Rights Reserved
Maximum Stock = 94,000 units To MASTER MINDS,
Average lead time = 2.5 days
⇒ Average lead time = 2.5 days
Maximum Usage:
⇒ Reorder level = Maximum usage × Maximum lead time
⇒ 64,000 = Maximum usage × 4;
64,000
∴ Maximum usage = = 16,000 units
4
Minimum Usage:
⇒ Maximum level = Reorder level + Reorder quantity – (Minimum usage × Minimum lead time)
⇒ 94,000 = 64,000 + 40,000 – (minimum usage × 1)
∴ Minimum usage = 1,04,000 – 94,000 = 10,000 units
Problem No. 17
Given that,
Minimum Stock Level of A = 4,000 units.
Average Stock Level of A = 9,000 units.
1 Copy Rights Reserved
Average level = Minimum level + ROQ
2 To MASTER MINDS,
⇒ 9,000 = 4,000 +
1
2
ROQ ⇒1
2
ROQ = 5,000
∴ Reorder Quantity = 10,000 units
Problem No. 18
2AS
i) Economic order Quantity(EOQ) =
C
2X36,000 X35,000
=
17.5
= 12000 Litres
ii) 10% of risk of being out of stock indicates 90% of having stock. which will take 14days lead time
A
Safety stock = x (14 days-12 days)
360days
36,000
= x 2days
360
= 200litres
Reorder point = Minimum stock level + (Average lead time x Average consumption)
= 200 + (12x100)
= 1400 litres
iii) At 5% risk of being out stock represent 95% chance of having stock
Safety stock days = 15 days -12 days
= 3 days
Problem No. 19
Cost material consumed 365 days
Material Turnover Ratio (In times) = (In days) =
Average stock No.of times
Problem No. 20
i) Calculation of purchase cost per kg of each Raw materials
Particulars Mustard Soya bean olive
Whole sale market:
Purchase Price 15 11 36
(+) CST 0.3 - -
(+) Import Duty - - -
(+) Loading cost 10 0.20 0.20
0.20
50kg
(+) un loading cost 2Rs 0.04 0.04
0.04
50kg
15.54 11.24 36.24
Farmers:
Purchase Price 12.50 9 28
(+) CST - - -
(+) Import Duty - - 2.8
(+) loading cost 5 0.06 0.50
0.10
50kg
(+) un loading cost 2 0.04 0.04
0.04
50kg
12.64 9.10 31.34
IPCC_34e_Costing _ Materials_ Assignment Solutions _________________12
No.1 for CA/CWA & MEC/CEC MASTER MINDS
ii) Statement showing EOQ of each material under Each option:
Warehouse rent 1 1 1
Caring cost/p.u/p.a 2.9425 2.4050 5.5300
2 AS 2x2700000 x6000
EOQ 104933.53 89906.40 16769.90
C 2.9425
Farmers:
Transportation cost 15,000 12,000 11,000
Sorting / piling cost 1,200 800 -
Order cost /order (S) 16,200 12,800 11,000
Interest on cash credit 1.58(12.64x12.5%) 1.1375 3.9175
Warehouse rent 100Rs
1
1 1
100Kg
2AS 184138.47
EOQ
C 2 X2700,000 X6000 113730.98 26921.34
2,9425
Decision: It is best to purchase the olive from famer because of its lower cost
A B
Particulars
Quantity Price Quantity Price
Raw Material Price 10,000 @ 10 per 1,00,000 8,000 @ 13 kg 1,04,000
kg
Add: C.S.T @ 10% - 10,000 - 10,400
- 1,10,000 - 1,14,400
Less: Normal Loss 500 - 320 -
units
9,500 1,10,000 7,680 1,14,400
Add: Railway - 2,133 - 1,707
freight (W.N.1)
9,500 1,12,133 7,680 1,16,107
Less: 2% further 190 - 154 -
deterioration
9,310 1,12,133 7,526 1,16,107
W.N.1: Railway freight Expenditure is divided on the basis of quantity of Chemical A and B.
i.e. in the Ratio of 10:8 = 2133 and 1707
∴ Cost per kg of chemical A & B
Cost 1,12,133 1,16,107
= and = 12.04 and 15.43
Quantity 9310 7526
Problem No. 22
Value of closing stock under FIFO Method (25 units) = Rs. 475.
Value of Raw material consumed under FIFO Method (45units) = Rs. 860.
IPCC_34e_Costing _ Materials_ Assignment Solutions _________________14
No.1 for CA/CWA & MEC/CEC MASTER MINDS
Treatment of shortage: Assuming it as a normal loss, treated as issues.
Note 1: Returns to B & Co. is to be recorded at the price at which the material was purchased.
Note 4: Transfer from one job to another job – to be ignored as it is a transaction taken place only in
production department.
Copy Rights Reserved
Note 5: Transfer from Dept. A to Dept. B – is to be ignored.
To MASTER MINDS,
Assumptions:
1. Returns were made out of the issues in the month of August.
2. The purchase price of materials from M & Co. is Rs.19 per unit.
Problem No. 23
Stores Ledger of AT Ltd. for the month of September, 2011 (FIFO Method)
RECEIPT ISSUE BALANCE
Date GRN Qty. Rate Amount Requi Qty. Rate Amount Qty. Rate Amount
No. Units (` ) (` ) sition Units (` ) (` ) Units (` ) (` )
MRR No.
No.
1-9-11 — — — — — — — — 25 6.50 162.50
4-9-11 — — — — 85 8 6.50 52 17 6.50 110.50
6-9-11 26 50 5.75 287.50 — — — — 17 6.50
50 5.75 398.00
7-9-11 — — — — 97 12 6.50 78 5 6.50
50 5.75 320.00
10-9-11 — — — — Nil 10 5.75 57.50 5 6.50
40 5.75 262.00
12-9-11 — — — — 108 5 6.50
10 5.75 90 30 5.75 172.50
13-9-11 — — — — 110 20 5.75 115 10 5.75 57.50
15-9-11 33 25 6.10 152.50 — — — — 10 5.75
25 6.10 210.00
17-9-11 — — — — 121 10 5.75 57.50 25 6.10 152.50
19-9-11 38 10 5.75 57.50 — — — — 25 6.10
10 5.75 210.00
5 5.75
20-9-11 4 5 5.75 28.75 — — — — 25 6.10
10 7.75 258.75
26-9-11 — — — — 146 5 5.75 20 6.10
5 6.10 59.25 10 5.75 179.50
30-9-11 — — — — Shorta 2 6.10 12.20 18 6.10
ge
10 5.75 167.30
Working Notes:
1. The material received as replacement from vendor is treated as fresh supply.
Problem No. 24
Stores ledger [FIFO]
Receipts Issues Balance
Date Particulars
Units Rate Amount Units Rate Amount Units Rate Amount
Jan 1. Purchase 100 1 100
100 1 100 - - -
Jan 20 Purchase 100 1 100
100 2 200 - - -
100 2 200
Jan 22 Issue 40 1 40
- - - 60 1 60
(Job w/16) 100 2 200
Jan 23 Issue (JobW17) 40 1 40
- - - 80 2 160
20 2 40
Problem No. 25
Store Ledger of Aditya Ltd. (Weighted Average Method)
Date Receipts Issues Balance of Stock
Feb. Qty Rate Amount Qty Rate Amount Qty Rate Amount
(kg.) (`) (`) (kg.) (`) (`) (kg.) (`) (`)
1 - - - - - - 1,200 475.00 5,70,000
5 - - - 975 475.00 4,63,125 225 475.00 1,06,875
6 3,500 460.00 16,10,000 - - - 3,725 460.91 17,16,875
7 - - - 2,400 460.91 11,06,175 1,325 460.91 6,10,700
9 475 460.91 2,18,932 - - - 1,800 460.91 8,29,632
15 1,800 480.00 8,64,000 - - - 3,600 470.45 16,93,632
17 - - - 140 480.00 67,200 3,460 470.07 16,26,432
20 - - - 1,900 470.07 8,93,133 1,560 470.06 7,33,299
28 - - - 180* 470.06 84,611 1,380 470.06 6,48,688
* 180 kgs. is abnormal loss, hence it will be transferred to Costing Profit & Loss A/c.
Problem No. 26
a) Total purchases over a fen rod of 6 months =2500 units (Jan to June)
Total issues over a period of 6 month = 2300 units
Closing stock in June month (2500-2300) = 200 units
Last month (June) period of 600units & issue in the same month is 400units. It means entire closing
stocks on June month (200 units) are out of June month purchase. It means that there is no
opening stock a June month
i) Hence No Matter which method of pricing issue is used, will result the same value of closing
stock.
ii) Therefore argument of chief Accountant is tenable
b) LIFO Method:
i) Under this method, the cost of materials issued will be either nearer (or) will reflect the current
market price.
ii) The use of the method during the period of rising prices does not reflect undue high profit in the
income statement, as it was under the FIFO (OR) Average method.
iii) In the case of falling prices, profit tends to rise due to lower material cost, yet the finished goods
appear to be more competitive and are at market price.
iv) During the period of Inflation, LIFO will tend to show the correct profit & thus, avoid paying
undue Taxes to some extent.
To MASTER MINDS,
IPCC_34e_Costing _ Materials_ Assignment Solutions ___________________17
Ph: 98851 25025/26 www.mastermindsindia.com
Problem No. 27
Classification of the items of inventory as per ABC analysis
1. 15 number of varieties of inventory items should be classified as ‘A’ category items because of the
following reasons:
a) Constitute 0.375% of total number of varieties of inventory handled by stores of factory, which is
minimum as per given classification in the table.
b) 50% of total use value of inventory holding (average) which is maximum according to the given
table.
c) Highest in consumption about 85% of inventory usage (in end-product).
2. 110 number of varieties of inventory items should be classified as ‘B’ category items because of the
following reasons :
a) Constitute 2.750% of total number of varieties of inventory items handled by stores of factory.
b) Requires moderate investment of about 30% of total use value of inventory holding (average).
c) Moderate in consumption about 10% of inventory usage (in end–product).
3. 3,875 number of varieties of inventory items should be classified as ‘C’ category items because of
the following reasons:
a) Constitute 96.875% of total varieties of inventory items handled by stores of factory.
b) Requires about 20% of total use value of inventory holding (average).
c) Minimum inventory consumption i.e. about 5% of inventory usage (in end-product).
THE END
To MASTER MINDS,