Manual Servo Driver2
Manual Servo Driver2
Manual Servo Driver2
In order to facilitate the daily inspection, maintenance, and find the reasons
and countermeasures of the exceptions, please keep this manual for ready
reference。
Note: Please give this manual to the end user so as to maximize utility of the servo
drives。
When reading this manual, please pay special attention to the following
warning signs。
warn
Indicate the wrong operation may cause disastrous
arning
consequences—death or serious injury!
1
Chapter 1 product inspection and installation
2
Chapter 1 product inspection and installation
3
Chapter 1 product inspection and installation
4
Chapter 1 product inspection and installation
Encoder Incremental
display and operation Six seven-segment display LED: four function keys
Internal Control mode position control/analog voltage speed control/speed trial run/jog run
input location output type ABZ line drive output/ Z open collector output
5
Chapter 1 product inspection and installation
output ratio
signal 4 photoelectric 1)servo enable 2)alarm clear 3)deviation counter reset/speed option1
input signal
isolated input 4)command pulse prohibited/ speed option 2
1)location/speed reach 2)servo alarm output;3)Z signal output 4)brake
output signal 4 open collector
output
Usage temperature Operation:0℃~55℃ storage:-20℃~80℃
6
Chapter 1 product inspection and installation
7
Chapter 2 servo drive and motor wiring
8
Chapter 2 servo drive and motor wiring
9
Chapter 2 servo drive and motor wiring
L
U 1
单相AC220V
Single phase AC220V
N
V 2
W 3
PE 4
CN1
DC 12~24V CN2 Motor power
COM+ 8 5.1k 电机动力线
line 4PIN
Servo enable 5 5V 4PIN塑
plastic needle
伺服使能 SON 21 file料针座
Alarm
报警清除 clear 6 5V
ALRS 9
Position位置偏差清零
deviation clear CLE 22 17 5V
Pulse forbids
脉冲指令禁止 INH 10 18 5V
Brake抱闸释放信号
release signal
1 0V
HOLD 14 2 0V
Servo
伺服报警 alarm
ALM 15 3 0V Vcc 2
Position
位置到达 reach COIN 1 4 0V GND 3
Output common
输出公共端 terminal DG 3 24 A+ A+ 9
DG 16 12 A- A-
23 B+ B+ 4
B- 14
Receiver
11 B-
AM26LS32接收器
Z phase
Z相输出 output CZ+ 2 22 Z+ Z+ 7
Z phase output ground
Z相输出地 CZ- 5 10 Z- Z- 5 Encoder
编码器
Single-end
单端输入脉冲电 input pulse 21 U+ U+ 6 signal
信号
VP 20
common
源公共端 terminal 2k 9 U- U- 8
20 V+ V+ 10 15PIN
15PIN塑
Plastic
Position
位置指令 instruction PULS+ 18 8 V- V- 12 needle
料针座 file
PULS- 6 19 W+ W+ 11
Position
位置指令 instruction SIGN+ 19 7 W- W- 15
SIGN- 7 FG 1
14 FG
Pulse脉冲反馈C
feedback C PZOUT- 13 Z
PZOUT+ 25 15 FG
16 0V
Pulse脉冲反馈B
feedback B PBOUT- B
PBOUT+ 24
Pulse feedback A
脉冲反馈A PAOUT- 11
A
PAOUT+ 23
10
Chapter 2 servo drive and motor wiring
Servo motor
伺服驱动器
Servo drive 伺服电机
L
U 1
单相AC220V
Single phase AC220V N
V 2
W 3
PE 4
Motor power
CN1 CN2 电机动力线
line 4PIN
DC 12~24V 5 5V 4PIN塑
plastic needle
COM+ 8 5.1k file 料针座
6 5V
Servo
伺服使能 enable SON 21 17 5V
Alarm
报警清除 clear 18 5V
ALRS 9
Speed
速度1 1 SC1 22 1 0V
Speed
速度22 SC2 10 2 0V
Brake抱闸释放信号
release signal 3 0V Vcc 2
HOLD 14 4 0V GND 3
Servo
伺服报警 alarm
ALM 15 24 A+ A+ 9
Position
位置到达 reach COIN 1 A-
12 A-
Output common
输出公共端 terminal DG 3 23 B+ B+ 4
Receiver
DG 16 11 B- B- 14
AM26LS32接收器
22 Z+ Z+ 7
Encoder
编码器
10 Z- Z- 5
Z phase
Z相输出 output CZ+ 2 signal
Z phase output ground
21 U+ U+ 6 信号
Z相输出地 CZ- 5 9 U- U- 8 15PIN
15PIN塑
20 V+ V+ 10 Plastic
Speed
速度指令 instruction 8 V- V- 12 料针座
needle file
VCMD 4 W+ 11
(+10V-10VDC) 19 W+
SG 17 7 W- W- 15
FG 1
14 FG
Pulse脉冲反馈C
feedback C PZOUT- 13 Z
PZOUT+ 25
15 FG
16 0V
Pulse脉冲反馈B
feedback B PBOUT- B
PBOUT+ 24
Pulse脉冲反馈A
feedback A PAOUT- 11
A
PAOUT+ 23
11
Chapter 2 servo drive and motor wiring
Servo motor
伺服驱动器
Servo drive 伺服电机
L1
U 2
3相或单相AC220V
Three phase or Single phase AC220V V 3
L2
W 4
L3
PE 1
CN1 Motor power
DC 12~24V CN2 电机动力线
COM+ 8 5.1k line 4PIN
5 5V 4PIN
aviation motor
Servo
伺服使能 enable SON 21
Alarm clear 6 5V 航空座
报警清除 ALRS 9
Position deviation clear 17 5V
位置偏差清零 CLE 22 18 5V
Pulse forbids
脉冲指令禁止 INH 10 1 0V
Brake抱闸释放信号
release signal 2 0V
HOLD 14
Servo
伺服报警 alarm
ALM 15
3 0V Vcc 2
Position
位置到达 reach COIN 1 4 0V GND 3
Output common
输出公共端 terminal 24 A+ A+ 4
DG 3
12 A- A-
DG 16
23 B+ B+ 5
Receiver
11 B- B- 8
AM26LS32接收器
Z Z相输出
phase output CZ+ 2 22 Z+ Z+ 6
Z phase output ground
Z相输出地 CZ- 5 10 Z- Z- 9 Encoder
编码器
21 U+ U+ 10 signal
信号
Single-end
单端输入脉冲电 input pulse
common terminal
VP 20 9 U- U- 13
源公共端 2k 15PIN
15PIN
20 V+ V+ 11 Aviation
PULS+ 18 8 V- V- 14 航空座
motor
Position
位置指令 instruction
PULS- 6 19 W+ W+ 12
Position
位置指令instruction SIGN+ 19 7 W- W- 15
SIGN- 7 FG 1
14 FG
Pulse feedback C
脉冲反馈C
PZOUT- 13 Z
15 FG
PZOUT+ 25
16 0V
Pulse feedback B
脉冲反馈B PBOUT- B
PBOUT+ 24
Pulse feedback A
脉冲反馈A PAOUT- 11
A
PAOUT+ 23
12
Chapter 2 servo drive and motor wiring
伺服驱动器
Servo drive Servo
伺服电机 motor
L1
U 2
3相或单相AC220V
Three phase or Single phase AC220V V 3
L2
W 4
L3
PE 1
CN1 CN2 Motor power
电机动力线
line 4PIN
DC 12~24V 5 5V 4PIN
aviation
COM+ 8 5.1k 6 5V motor
航空座
Servo
伺服使能 enable SON 21 17 5V
Alarm
报警清除 clear 18 5V
ALRS 9
Speed
速度1 1 SC1 22 1 0V
Speed
速度2 2 SC2 10 2 0V
Brake 抱闸释放信号
release signal
3 0V Vcc 2
HOLD 14 4 0V GND 3
Servo
伺服报警 alarm
ALM 15 24 A+ A+ 4
Position
位置到达 reach COIN 1 12 A- A-
Output common
输出公共端 terminal DG 3 23 B+ B+ 5
B- 8
Receiver
DG 16 11 B-
AM26LS32接收器
22 Z+ Z+ 6
10 Z- Z- 9 Encoder
编码器
Z Z相输出
phase output CZ+ 2 signal
Z phaseZ相输出地
output ground
21 U+ U+ 10 信号
CZ- 5 9 U- U- 13 15PIN
15PIN
Speed instruction 20 V+ V+ 11 Aviation
速度指令 VCMD 4 8 V- V- 14 航空座
motor
(+10V-10VDC) SG 17 19 W+ W+ 12
7 W- W- 15
FG 1
14 FG
Pulse脉冲反馈C
feedback C
PZOUT- 13 Z
PZOUT+ 25 15 FG
16 0V
Pulse脉冲反馈B
feedback B PBOUT- B
PBOUT+ 24
Pulse脉冲反馈A
feedback A PAOUT- 11
A
PAOUT+ 23
13
Chapter 2 servo drive and motor wiring
Brake motor
relay
Brake coil
24V power supply
14
Chapter 2 servo drive and motor wiring
15
Chapter 2 servo drive and motor wiring
16
Chapter 2 servo drive and motor wiring
negative
end
encoder PAOUT encoder give a feedback of output signal, standard
CN1-23 S/P
pulse A+ + is 2500/wire
encoder it can via output Pn41, Pn42 electronic gear to
CN1-11 PAOUT- S/P
pulse A- adjust output, example: encoder 2500 pulse each
output
encoder PBOUT circle, set Pn41/Pn42=4/5,
CN1-24 S/P
pulse B+ + from the drive unit output A, B phase signal is
encoder 2500 XPn41/Pn42=2000 pulse/circle
CN1-12 PBOUT- S/P
pulse B-
encoder PZOUT
CN1-25 S/P
pulse Z+ +
the motor rotate a circle, output a pulse
encoder
CN1-13 PZOUT- S/P
pulse Z-
CN1-PE shield PE
Servo drive
Switch
19
Chapter 2 servo drive and motor wiring
When input signal connect with OV, signal is ON input and effective. It
can be judged by display menu UN-16, when input ON, the corresponding
nixie tube will be light. Input OFF, the corresponding nixie tube will die out.
Use this display content properly, convenient for servo input signal debugging
and maintenance.
Chart 6.3 Input terminal display (light display ON, go out display OFF)
Servo drive
Using single-ended drive mode will lower the operating frequency。Based on the
design characteristics of this product, there are two modes of connection。
Mode 1: Outside series resistor , input circuit according to the pulse
quantity。drive current 10~25mA,limit external power maximum voltage as
24V,determine the value of resistance R。experience data: VCC=24V,R=1.3~
2k; VCC=12V,R=510~820Ω. External power supply provided by user, please
note that if the power polarity reversed, the servo drive unit will be damaged。
Details as follow diagram:
21
Chapter 2 servo drive and motor wiring
Mode 2: do not use series resistance, using the resistance function of the
internal drive to realize. Wiring method as below diagram
Single-end
单端脉冲输入类控 pulse input Servo
伺服驱动器 drive
controller
制器如PLC like PLC
+24V VP 20
2k
Position
位置指令 instruction PULS+ 18
Y0 PULS- 6
Direction
方向指令 instruction SIGN+ 19
Y1 SIGN- 7
Servo drive
Servo drive
22
Chapter 2 servo drive and motor wiring
Servo drive
Maximum
50mA
Maximum 25V
23
Chapter 3 operate and display
Servo panel with 6 LED nixie tube display and 4 buttons to display various
status, parameter setting etc. Key functions as follows:
:serial number, values increase, or option forward;
:serial number, values decrease, or option back;
:return to upper menu or cancel the operation;
:enter the next layer menu operation or input confirmation。
Note: 、 keep press down, repeat operation, the longer the holding time,
the faster the repetition rate。
*** 6 section LED digital tube display all kinds of status and data of the system,
all digital tube or the decimal point of the right digital tube blink, it means alarm。
***Operate according to multiple-layer menu, the first layer is main menu,
including 8 kinds operation mode, the second layer is the function menu of all
operation modes。The below diagram shows the main menu operation:
Monitored state
Parameter
Parameter
operation
Second
Internal speed Sub menu
operation
JOG operation
Automatic gain
Encoder adjustment
24
Chapter 3 operate and display
Choose “Un-” in the first layer, press entering monitoring mode; there
are 21 display status, the user use 、 to choose the display mode。
Motor speed
Current position
low 5 bits
Current position
high 5 bits
Instruction pulse
low 5 bits
Instruction pulse
high 5 bits
Position deviation
low 5 bits
Position deviation
low 5 bits
Motor torque
Motor current
Current linear
velocity
Control mode
Pulse frequency
Speed instruction
Torque
instruction
Rotor absolute
position
Input signal state
Output
signal state
Encoder
signal state
Operating state
Alarm code
Reserve
25
Chapter 3 operate and display
Choose “PN-” in the first layer, and press key to enter parameter setting
mode. Use 、 to choose parameter, press key , display the value of
the parameter, use 、 to modify parameter values. press or
once, parameter increase or decrease one, press and keep or , the
parameter can be increase or decrease continuously 。 When the parameter value
changed, the LED digital tube decimal point of the right illuming, press to
make sure the modified value is effective, the LED digital tube decimal point of
the right side go out, the modified value will be reflected in the control
immediately, then press or keep on modify parameter, after modified
press back to the parameter selection status. If not satisfied with the
modified value, do not press , can press to cancel, restore original
parameter value, and back to the parameter selection status。
26
Chapter 3 operate and display
Operation process
No
Modify finished?
Yes
3.4
Parameter management
Parameter management mainly deal with the operation between memory and
EEPROM, choose “Sn-” in the first layer, and press entering parameter
management mode。First, choose the operation mode, there are 5 modes, use 、
to choose。Take “parameter write in” for example, choose “Sn-Set”, press
and keep more than 2 seconds, if the write success, display “DONE”, if fail,
display “ERR”. Press again back to the operation mode selection status。
27
Chapter 3 operate and display
Operation process
No
Display DONE?
Yes
Sn - rd parameter read, it means read the data in parameter area into the
memory 。 The process will perform automatically when power on, at the
beginning, the memory parameter and the EEPROM parameter is the same。
But when the user modified the parameter, the memory parameter value
28
Chapter 3 operate and display
changed too。When the user is not satisfied with the modified parameter or the
parameter is messy, perform the parameter cancel operation, the data in the
ENPROM parameter area will read into the memory again and restore to the
original parameters when power on at the first time。
Sn-SS retains
Sn-rS retains
Sn-dEF restore default value, it means to read all the parameter default
value(factory defaults) into the memory, and write in the EEPROM parameter
area, next power on will use the default parameter。When the user messed the
parameter and can not work properly, use this operation can restore all
parameters to factory default 。 As different drive mode with different
parameter default values, when using restore default parameters, must first
ensure the motor ID (parameter PN1) is correct。
Operation process
Press key
Yes
29
Chapter 3 operate and display
Choose “F1-” in the first layer, press entering speed trial operation mode. Speed
trial prompt is “S”, value unit is r/min. Speed instruction provided by keys, use 、
can change speed instruction. The motor operated at the given speed。 Control the speed
positive increasing, control the speed reducing (reverse increasing). When the speed
value is positive, the motor rotated in the forward direction; when the speed value is
negative, the motor rotated in the reverse direction. Note: the speed mode is a continuous
motion, please ensure the motion axes with enough run distance to avoid impact and limit。
Operation process
Set PN4 to 2
No
Test finished?
Yes
Note: if without outside enable signal, please set PN57 parameter as 1. Or the motor won’t work.
30
Chapter 3 operate and display
Choose “F2-”in the first layer, press entering jog operation mode。JOG
operation, press key and keep, motor run at jog speed, release the button,
motor stop running, retain zero speed; press and keep, the motor inverted
running at jog speed, release the key, the motor stop running, retain zero speed, jog
Operation process
Set PN4 to 3
No
Test finished?
Yes
Note: if without outside enable signal, please set PN57 parameter as 1. Or the motor won’t work。
31
Chapter 3 operate and display
3.7 Other
Motor aging function: set Pn4 as 6, set Pn57 as 1. Servo performs automatic
forward inversion process. Rotation speed can be set by Pn23 。 The cycle of
F4 is the photoelectric encoder zero set function, for motor manufactures use。The
32
Chapter 4 parameter
Chapter 4 parameter
SD series servo with total 96 parameters can be adjusted, it can be divided to
three levels according to application object, Pn1-Pn59 is user parameters,
Pn60-Pn96 is a complete set of motor parameters; adjust the user parameters can
meet most requirements of the user 。 The motor mating parameters can not be
modified randomly, or there will be unpredictable results appear. Pn5-Pn16 are
position control parameters, Pn17-42 are speed control parameters, Pn43-Pn50
are current control parameters, Pn51-Pn59 is I/O control parameters。Pn60-Pn96
are motor mating parameters。
34
Chapter 4 parameter
parameter
No. name function
range
1 password with different level, corresponding
to user parameters, system parameters
parameter 2 To modify the motor ID(Pn1), must set this
0 0~300
password item to 0, set user password to 168。 Please
consult the manufacture for system
parameters.
software
2 reserve manufacture use
ID
35
Chapter 4 parameter
parameter
No. Name function
range
The drive control mode can be set by this
parameter:
0: position control mode;
control
4 1: speed control mode; 0~6
mode
2: internal speed control mode;
3: jog control mode.
6: aging test mode
Set the proportion gain of the position loop
regulator。
position The greater the setting value, the higher the
5 proportion gain, and the greater the stiffness, under the 1~1000
gain same frequency instruction pulse condition, the
position hysteresis will be less. But if the value
is too big may cause oscillation or overshoot。
When the feedforward gain of the location
loop increase, the high-speed response
characteristics of the control system will be
position enhanced, but it make the system location
6 0~100
feedforward loop unstable and easy to vibrate. Unless very
high response characteristics needed, the
location loop feedforward gain usually set to
0。
location
Set location loop feedforward low-pass filter
feedforward
cutoff frequency, the high the cutoff frequency,
7 low-pass 1~1200
the better the position tracking, but easy to
filter cutoff
vibrate。
frequency
Set the location instruction pulse input form
0: pulse+sign;
location 1: CCW pulse/CW pulse;
instruction CCW is observed from the axial of servo
8 0~1
pulse input motor, counter clockwise rotate, it define as
form forward direction。
CW is observed from the servo motor axial,
clockwise rotate, it define as reverse direction。
36
Chapter 4 parameter
location
instruction
pulse
9 electronic gear ratio numerator 1~32767
frequency
division
numerator
location
instruction
10 pulse electronic gear ratio denominator 1~32767
frequency
denominator
location
control 0: normal;
11 0~1
motor rotate 1: direction reversed。
direction
set the location finish pulse range under the
location location control;
12 finished This parameter provide basis whether drive 0~30000
range unit judge finished location under the location
control mode。
location set location tolerance alarm detection range;
tolerance under the location control mode, when the
13 count value in the position deviation counter 0~30000
detection over this parameter, the servo drive unit will
range give position error alarm.
0: location error alarm detection valid;
location
14 1: location error alarm detection invalid, stop 0~1
error invalid
detecting location error。
smooth filtering instruction pulse, with
exponential form acceleration and
location
deceleration, numerical value means time 0ms
instruction
15 constant; ~20000×0.1
smoothing
The filter will not lose input pulse, but there ms
filter
will be instruction delay phenomenon;
When set to 0, the filter doesn’t work。
37
Chapter 4 parameter
Parameter
No. Name function
range
drive ban input 0: CCW、CW input ban valid;
16 0~1
invalid 1: cancel CCW、CW input ban。
Set the speed loop regulator proportion
gain;
speed The greater the setting value, the higher the 5Hz
17
proportion gain gain, and the greater stiffness. The greater ~2000Hz
the load inertia, the greater the setting
value。
Set speed loop regulator integral time
constant;
The smaller the set value, the faster integral
speed integral 1ms
18 speed and the greater stiffness. The greater
time constant ~1000ms
load inertia, the greater the set value. At the
frequent start-stop small power occasion,
the set value is small to prevent overshoot。
set speed test low pass filter characteristic;
The smaller value, the low cutoff frequency,
the smaller the motor noise. If the load
inertia is large, could reduce the setting
speed detection value. The value is too small may lead to
19 1%~500%
low pass filter low response and vibration。
The larger the value, the high the cutoff
frequency, the speed response faster. If high
speed response needed, could increase the
setting value。
parameter
No. Name function
range
under the speed control mode, when SC1
-3000 ~3000
23 defined speed 1 OFF,SC2 OFF , choose internal speed 1 as
r/min
speed instruction。
under the speed control mode, when SC1
-3000 ~3000
24 defined speed 2 ON,SC2 OFF , choose internal speed 2 as
r/min
speed instruction。
When SC1 OFF, SC2 ON, choose internal -3000 ~3000
25 defined speed 3
speed 3 as speed instruction. r/min
under the speed control mode, when SC1
-3000 ~3000
26 defined speed 4 ON , SC2 ON, choose internal speed 4 as
r/min
speed instruction。
motor magnetic magnetic pole position of the line type
27 1~7
pole position motor
Set value means the motor acceleration
time from 0r/min~1000r/min. Acceleration
and deceleration are linear。
acceleration time 0ms
29 Only used for speed control mode, it is
constant ~1000ms
invalid for location control speed. If the
drive unit combined with external location
loop, this parameter should be set to 1。
Set value means the motor deceleration
time from 1000r/min~0r/min. Acceleration
and deceleration are linear。
deceleration 0ms
30 Only used for speed control mode, it is
time constant ~1000ms
invalid for location control speed. If the
drive unit combined with external location
loop, this parameter should be set to 1。
Simulate the gain when the instruction
simulation transfered to speed/ torque. The larger the
31 speed/torque gain, the unit voltage corresponding motor 20~3000HZ
instruction gain speed is higher (the bigger the torque). The
speed curve slope is bigger。
39
Chapter 4 parameter
parameter
No. Name function
range
zero speed When external simulate voltage sampling
32 value lower than this parameter, motor zero 0~1023
range speed。
Filtering the simulation instruction, the
larger the setting value, the motor run more
simulation
smoothly, but the tracking effect is worse.
33 speed/torque 0~1500
The smaller the setting value, the better the
instruction filter
speed tracking ability (torque more stable).
But easy to vibrate。
0: high and low speed set zero separately;
simulation
34 1:high and low speed both with high speed 0~1
speed/torque
set to zero
Under the simulation speed control mode,
no voltage input, but the motor also with
simulation zero tiny rotation. Adjust this parameter can
36 412~1600
correction 0 make the motor keep zero speed ( adjust
zero speed corresponding analog voltage
offset)。
0: Normal;
simulation
1: simulation instruction reverse;
speed/torque
37 2: output encoder pulse reverse; 0~3
motor rotate
3: simulation instruction and output
direction
encoder pulse reverse。
simulation 0: straight line
instruction
38 conversion
1: exponent 0~1
mode
39 reserve simulation instruction slope 1~1023
speed Under the speed mode, the speed from
40 instruction internal speed or simulation instruction. 0~1
option 0 internal speed 1 simulation instruction
40
Chapter 4 parameter
speed output
Every circle feedback pulse from encoder in
41 electronic gear 1~255
the drive unit output by gear。
ratio numerator
speed output
electronic gear Every circle feedback pulse from encoder in
42 1~255
ratio the drive unit output by gear。
denominator
The higher the set value, the greater the
gain, the current tracking error is smaller.
current loop
43 But too much gain will produce vibration 1~500
proportion gain
or noise, it related with the servo motor,
with nothing to do with the load。
The smaller the set value, the faster the
integral speed, and the current tracking
current loop error is smaller. But too small integral will
44 integral time produce vibration or noise. It related with 1~10000
constant servo motor, with nothing to do with the
load. Try to set larger value under the
condition the system do not with vibration。
interior CCW Set the internal torque limitation value of
45 torque the servo motor CCW direction; the set 0%~300%
limitation value is the percentage of the rated torque.
interior CW Set the internal torque limitation value of
46 torque the servo motor CW direction; the set value -300%~0%
limitation is the percentage of the rated torque。
interior CCW Set the external torque limitation value of
47 torque the servo motor CCW direction; the set 0%~300%
limitation value is the percentage of the rated torque。
interior CW Set the external torque limitation value of
48 torque the servo motor CW direction; the set value -300%~0%
limitation is the percentage of the rated torque。
49 torque set internal speed, jog speed torque 0~300%
41
Chapter 4 parameter
parameters (except electronic gear) do not need to adjust in most applications and
can be used directly. But the actual mechanic is complex。 If abnormity appear or
needs high response when adjusting, then need to adjust the parameters to meet
requirement。The adjustment principle is first current loop, second speed loop, last
location loop。
The current loops do not need to adjust except for individual situation。The
too fast speed response results in current shock and AL11 alarm 。 It can adjust
PN64 to solve。
speed loop: If high speed response needed, can increase PN17 or decrease
PN18. But PN17 is too large to vibration。In the occasion of too big load inertia,
if the load motor park unstably when decelerating and wag from side to side, need
to increase PN18 to solve。
Location loop: If high location response needed, can increase PN5. Some
occasions can increase PN6 to meet requirement. But PN5 PN6 is too large to
vibration. The setting precondition is to adjust PN5 prior, only in the short
distance and high response occasion can PN6 be used。
electronic gear ratio: 1)if calculate from rotate speed angle, the below formula
can be used
f ×( PN9/PN10)=10000
in which f denotes the upper computer pulse, unit is KHZ/circle
If knows the pulse number from the upper computer and make the motor or load
turn a circle, the gear ratio set value can be calculated with above formula。
2) calculate according to the location accuracy directly
(lead/pulse equivalent)×( PN9/PN10)=10000
For example: screw lead is 5mm, motor and screw lead connected directly, the
44
Chapter 4 parameter
motor rotates a circle, the load move 5mm. If the accuracy need 0.001mm, there
are 5000 pulse need for rotating a circle; that is: PN9=2,PN10=1
Pulse input form: support pulse with direction and double pulse (positive and
negative pulse), set PN8。
45
Chapter 4 parameter
positioning 。 When the parameter is small, the system in stable state, but the
position tracking become worse and hysteresis error become larger;
④If require position tracking quite high, can increase Pn6 set value; but if it
is too big, can lead to overshoot。
46
Chapter 5 operation and adjustment
47
Chapter 5 operation and adjustment
(SON)ON ,at this time, the motor motivated, in a state of zero speed;
⑤ Through key operation enter F1 speed trial operation mode, speed trial
operation prompt is “S“, value unit is r/min, system in the speed trial mode, speed
instruction provided by key, use change speed instruction, the motor run
based on the setting speed。
5.5 jog operation
①Connect CN1, input control signal: servo enable(SON)set OFF;
② Connect control circuit power and main circuit power supply, the drive
display light. If there is alarm, please check the line connection;
③Set control mode(parameter Pn4)to JOG operation(set to 3)
;
④Confirm there is no alarm and any abnormal situation, make servo enable
(SON)ON, at this time, the motor motivated, in a state of zero speed;
⑤ Through key operation enter F2 jog operation state, JOG prompt is “J”,
value unit is r/min,system in the speed control mode. The speed, direction decided
by parameter Pn22, press , the motor run based on the speed and direction of
Pn22 parameter, press , the motor rotate based on the setting speed。
49
Chapter 6 alarm and processing
AL-0 normal
AL-1 overspeed servo motor speed exceeds the set value
main circuit main circuit voltage too high
AL-2
overvoltage
main circuit main circuit voltage too low
AL-3
undervoltage
position tolerance motor with deviation over parameter Pn13
AL-4
setting value
speed amplifier speed amplifier saturated a long time
AL-6
saturation
AL-9 encoder abnormal encoder with break line or short circuit
Control power control the power below±15V
AL-10
undervoltage
AL-11 excess current 1 IPM module output current is too large
AL-12 excess current 2 DSP detection current is too large
AL-13 excess load servo output torque over the allowed value
AL-14 braking abnormal braking circuit abnormal
encoder count encoder AB signal abnormal
AL-15
abnormal
memory abnormal servo inside EEPROM read-write
AL-16
abnormal
encoder Z pulse motor rotate 2 circle, the encoder find no
AL-17
abnormal Z pulse
AL-18 encoder UVW signal encoder UVW signal wrong or the
50
Chapter 6 alarm and processing
51
Chapter 6 alarm and processing
52
Chapter 6 alarm and processing
53
Chapter 6 alarm and processing
encoder
check the encoder line
UVW encoder UVW signal damaged
inserted or not, replace the
AL-19 signal cable defective
encoder line, replace servo
illegal cable shielding defective
drive.
code
CPLD CPLD communication
AL-20 change servo drive
abnormal abnormal
Special explanation: if the servo drive alarm, but after power on again, the
alarm will disappear。Generally, it is considered that the servo drive outside parts
with problem or the parameter adjusted improperly, please check the servo
peripheral parts。For example: power voltage, controller, mechanical load, motor
etc。 If the peripheral parts without problem, please consult the manufacture about
parameter adjustment。
If the alarm can not clear after power on, please replace the servo drive and
observe。
2、The motor run positional accuracy and the required accuracy deviation is
very large and regular
Handling method: Set position pulse electronic gear ratio correctly。This servo
system default 10000 pulse rotate a circle。If the host computer requires 3000 pulse
for motor to rotate a circle, need to set gear ratio to meet requirement。
It can be calculated by below format:
3000 *(PN9 / PN10)=10000
get PN9=10 PN10=3
Set gear ratio refer to section 4.3
3、drive input, output signal level reversed
1)Set parameter PN53 PN54 PN55 to set input/output suitable high level or low
level so as to adapt to different input/output level requirement of the controller。
4、host computer pulse motor not running
Make sure PN4=0, check UN-12 monitoring value, if there is digital shows
the drive received pulse , it indicates the control signal connection without
problem。Please refer to method 1 to clear trouble。If display F 0.0,it indicates the
drive do not received pulse 。Please refer to method 2 to clear trouble。 UN-12
display unit is KHZ, like display F150, it indicates the present drive received pulse
frequency is 150KHZ。
Method:
Set below two parameters: PN95=1 PN4=3 in F2 model performs JOG
function 。 If the motor can rotate, it indicates the motor, the motor power line,
encoder wire connected correct, there is no problem。
Check CN1 signal if with INH signal or CLE signal with ON or not。 It can be
found by check UN-16。
55
Chapter 6 alarm and processing
56
Chapter 6 alarm and processing
57
Chapter 6 alarm and processing
58
Chapter 6 alarm and processing
2)orderly, monitor and analyse UN-02 UN-03 UN-04 UN-05 can get results;
3)Screening interference, the signal wire use shield wire and grounding, add core。
Motor cable change to shield wire。 Electronic control system wiring again, and
strong and weak electricity line separately. Install filter etc。
The effect of the servo monitoring menu in analysis and adjustment processes:
1)UN-01 motor speed observe the motor actual speed;
2 ) UN-02 UN-03 motor current location: used to observe the current motor
position, it is in the form of pulse number, like control the fixed trajectory. Each
time run repeatedly, when go to the same position, the displayed value should be
the same, which indicated each position is correct;
3)UN-04 UN-05 pulse instruction count, used to monitoring the pulse from the
host computer whether correct。For example, control to run the fixed trajectory,
each time run repeatedly. When go to the same position, the displayed value
should be the same, which indicates the pulse from host computer is correct;
4)UN-08 motor present torque, used to observe motor actual operate situation. If
this value over 90 for a long time, the motor type is small;
5 ) UN-12 input pulse frequency, used to observe pulse frequency from host
computer and stability state;
6)UN-16 input signal state, used to judge whether the input signal is normal;
7)UN-17 output signal state, used to judge whether the output signal is normal。
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Chapter 6 alarm and processing
Chart 6.3 Input terminal display (light display ON, go out display OFF)
COIN(Position finished )
SCMP(Speed reached)
Reserve
ALN(Servo alarm)
SRDY(Servo ready)
Chart 6.4 Output terminal display (light display ON, go out display OFF)
60
Appendix A
61
Appendix A
4.5KW 180ST-M21520MAH 62
180 SDB55HK6
2.9KW 180ST-M27010MAH 63
380V
4.3KW 180ST-M27015MAH 64
Series
3.7KW 180ST-M35010MAH 65
5.5KW 180ST-M35015MAH 66
SDB75HK6
7.5KW 180ST-M48015MAH 67
In order to achieve the best control effect, the drive and motor must be matched to
use (Pn1 motor ID matched to corresponding model number). Otherwise, it may
vibrate, scream, position error etc。
matching method:
1)change Pn0 to 0;
2)Set Pn1 to the needed motor ID value;
3)enter SN-DEF menu, press “Enter” key for 2 seconds till display DONE;
4)power off, power on again can work normally。
62
Appendix B
According to the correct using method to use , this product will have a long
service life 。 If the using method is improper or the environmental severity
exceeds the allowed range,this product will be failure。 The standard warranty
period for this product is 12 months。Due to improper use or failure after more than
12 months will be charge for maintenance。
Please note the following items about repair service
1) Product labels are important documents for the maintenance, please do not
tear,damage。 Otherwise no warranty;
2) Warranty period of 12 months is from the date of purchase , if the purchase
vouchers can’t be offered within the warranty period , the warranty period
will be 13 months since the factory date on the label;
3) Maintenance service needed,please contact the agency or distributors;
4)Please pack well after the maintenance service so as to prevent damage again。
63