Circuit Diagram & Circuit Explanation

5.1 CIRCUIT EXPLANATION

Note:

1.The letters written in curly brackets {} denotes the location of part/ Component/
contact terminal in wiring diagram.

2.Abbreviation

• FL Stands for Filter

• MOV Stands for Metal oxide Variastor
• NO Stands for Normally Open Contact of a Relay / Contactor.
• NC Stands for Normally Close Contact of Relay/Contactor
• F Stands for Fuse
• R Stands for Resistance
• TS Stand for Terminal Strip
• RE Stands for Relay
• SMPS Stands for Switching Mode Power Supply
• TR Stands for Transformer
• Ckt. Stands for Circuit
• CP, JP, CN, J Stands for Connector Number of Cards
• RTS Stands for Rotor Terminal Strip
• ABS Stands for Automatic Brightness Stabilizer
• I.I. Stands for Image Intensifier
• FLR. Stands for Fluoroscopy
• F/S Stands for Foot Switch
• SSR Stands for Solid State Relay
• S/W Stands for Switch
• 0V/12 (R) stands for 0/12VDC Supply for Relays
• LCD Stands for Liquid Crystal Display
• SHUT Stands for Shutter
• MOT Stands for Motor
• COL Stands for Collimator
• FRC Stands for Flat Ribbon Cable
• XS Stands for Small.
• Com Stands for Common.
• XL Stands for Large.
• M/C Stands for Machine.

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 Circuit Diagram & Circuit Explanation

Step 1: - Plug in of 3-Pin Top Plug in Socket

When we Plug in the 3-Pin top in Socket

• 230VAC (Line) is fed through Emergency Switch at TS1-1. Now from TS1-1 (230VAC)
is fed at TS2-11 through Fuse F3 (20A) & Line Filter (FL1.)
• 0VAC (Neutral) is fed at TS1-2 through Fuse F2 & Line Filter (FL1) fed at TS2-12
• Metal Oxide Variastor are used for Over Voltage & Spike Protection connected at TS1-1
& 2 (Line & Neutral), TS1-2 & 3 (Neutral & Earth) & TS1-1 & TS1-3 (Line & Earth)
• From TS2-11 (230VAC) & TS2-12 (0VAC) supply is fed to:
™ TR5 (1:1) Transformer
ƒ Output of TR5 is fed at TS2-5 & 6 & further used for SMPS-1 & Trolley
Supply.
ƒ From TS2-5 & 6 output is fed at RE1A-A & RE1A-B Common Contacts.
™ TR1 {Line through Fuse (F7-1A) & Neutral directly}.
ƒ Output of TR1 (0-12VAC, 0-12VAC) is fed to Power Supply Card at J1-1
& 2 , & J1-10 & 11
™ Bulb used for Humidity removal mounted near Filament Card.
™ RE1-A (230VAC) & RE1-B NO (0VAC) Contacts.
• Now output of SMPS-1 (Relay Supply) is fed to TS3-9 (0V R DC) & TS3-8 (+12V R
DC)
™ From TS3-8 +12V R DC is fed to:
ƒ RE1 & RE1A Relay’s Coils
ƒ Motherboard Card at J1-1.
ƒ RE1A-C Common Contact
ƒ J1-4 of Emergency Exposure Card
™ From TS3-9 0V R DC is fed to:
ƒ RE1-C NO Contact
ƒ J1-3, J10-1 & 3, J12-6 of Motherboard Card
ƒ J5-2 of Interface Card.
ƒ J1-5, J2-6 of Emergency Exposure Card

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 Circuit Diagram & Circuit Explanation

• Output of Power Supply Card from J2-10 (+12VDC) & 11 (0VDC) (Before ON Supply)
fed at TS3-1 & TS3-2
ƒ From TS3-1 (+12VDC) supply is fed at J7-5 of Motherboard Card
ƒ From TS3-2 (0VDC) is fed at J7-6 of Motherboard Card
• OFF Indicator on Panel starts glowing.

Step 2: - Switch ON Machine from Panel by pressing ON Switch.

• OFF Indicator on Panel gets OFF when ON Switch is pressed.

• As the ON Switch from the Panel is pressed, Transistor Q13 on the Motherboard Card
gets biased and pulls down the Relay Coil RE1 from J1-2 making it to energize.
• From NO Contact RE1-C {A3}, 0V Relay Supply is given to RE1A Coil. Hence RE1A
operates which further gives + 12V Relay Supply to Interface Card J5-1 & to Exposure
Indicator through NO Contact RE1A-C {B4}.
• NO Contacts of RE1-A & RE1-B get close & After ON Supply is available from TS2-11
is fed at TS2-3, TS1-4 (230VAC), & Supply from TS2-12 is fed at TS2-4, TS1-5 (0VAC).
• Now from TS1-4 & TS1-5 supply is fed to:
o TR2 Transformer –Line through Fuse (F6-2A) & Neutral directly. Output of TR2
is fed to Power Supply Card (0-15VAC to J1-4 & 5, 0-24VAC to J1-6 & 7, 0-
24VAC to J1-8 & 9) & ABS Card (15-0-15VAC).
o Motor Supply-230VAC from TS1-4 through Fuse (F1-6A) to RE2-C & RE3-A
NO contacts & Neutral from TS1-5 is directly fed to Motor black color wire.
o TR4 (1:1) Isolation Transformer. Output of TR4 is fed to Filter 1.4A (FL-2).
Output of Filter Card is fed to Filament Card CN1-1 & 3.
o TS1-6 & 7 through Resistances R1 & R2 to limit the charging current of Inverter
Capacitor. From TS1-6 & TS1-7 supply is fed to Inverter at ITS-1 & ITS-2
respectively. Now Charging starts of Inverter Capacitors.

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 Circuit Diagram & Circuit Explanation

• NO contacts of RE1A-A & RE1A-B get close & Supply from TS2-6 is fed at TS2-2, &
Supply from TS2-5 is fed at TS2-1. Now from TS2-2 & TS2-1 supply is fed to:
o SMPS-4:-230VAC through Fuse (F5-2A) & 0VAC directly. Output of SMPS-4 is
fed to Pulse-18 Com Card at CP1-1 through Motherboard Card (J12-1 –in, J12-2-
out), 0VDC is fed directly at CP1-2.
o SMPS-2:-Output of SMPS-2 (Collimator & C-UP/DN Relays Supply) is fed to
Interface Card at J7-1, 2 (+12VDC), RE2 & RE3 Relay’s Coils & J1-3, 4 (0VDC).
o SMPS-3:-Output of SMPS-3 is fed at TS3-3 (+15VDC), to Power Supply Card J1-
3 & TS3-4 (0VDC).
o I.I. SMPS: - Output of (I.I. Supply) +24VDC is fed at TS3-10 through Interface
Card (J10-1-in, J10-2-out) & 0VDC fed directly at TS3-11.
• Output of Power Supply Card is fed at:
o +5VDC output from J2-3 is fed to J7-3 of Motherboard Card & to J3-9 of
Interface Card
o -15VDC output from J2-5 is fed at TS3-5.
o 0-24VDC output from J2-7 & 6 is fed to Relay Module Card at CN2 connector
through TS3-6 & 7.
o (Optional) 0-24VDC output from J2-8 & 9 is fed at TS3-10 through Interface
Card (J10-1-in, J10-2-out) & 0VDC fed directly at TS3-11 in case of Thales make
Image Intensifier.
• Now Supply from TS3-3 (+15VDC), TS3-4 (0VDC) & TS3-5 (-15VDC) is fed to:

Motherboard Card {B4} - J7-1, 4 (+15VDC)

J7-2 (-15VDC)

J7-6 (0VDC)

Interface Card {C4} - J3-8, J1-10 (+15VDC)

J3-10 (0VDC)

Camera Supply Card {C2} - CN1-1 (+15VDC)

CN1-1 (0VDC)

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 Circuit Diagram & Circuit Explanation

Emergency Exposure Card {D3} - J1-1 (+15VDC)

J1-2 (0VDC)

J1-3 (-15VDC)

Pulse-19 Card {B2} - CP1-1, 7 (+15VDC)

CP1-2, 8 (0VDC)

CP1-3 (-15VDC)

Filament Card {B4} - CN3-1 (+15VDC)

CN3-2 (0VDC)

CN3-3 (-15VDC)

Pulse-21 Card {A4} - CP-2-1 (0VDC) FOR Thermal Interlock

• Now according to KV display on Panel, Set KV Signal (1V=20KVP) is delivered from

Motherboard Card J9-1 to Pulse-19 Card at CP1-10
• Set Filament Signal is now delivered from Motherboard Card J9-2 to Emergency Exposure
Card J3-2 & from Emergency Exposure Card J3-1 fed to Filament Card at CN4-1. Now
Filament Card gives output to Tube Head. Finally Tube’s Filament starts glowing.
• Now Filament ok feedback Signal of +15VDC from CN4-5 of Filament Card is fed to
Interface Card J9-2 & +5VDC Signal from Interface Card J9-6 to Motherboard Card J8-2.
• Now Inverter Fault Feedback Signal of 0VDC from CP1-6 of Pulse-19 Card is fed to
Interface Card J9-1 & +5VDC Signal from Interface Card J9-4 to Motherboard Card J8-1.
• Now Thermal Fault Feedback Signal of 0VDC from CP2-2 of Pulse-21 Card is fed to
Interface Card J9-3 & +5VDC signal from Interface Card J9-7 to Motherboard Card J8-4.

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 Circuit Diagram & Circuit Explanation

Step 3: - Flouro Exposure.

When Flouro Foot Switch is pressed

• 0VDC from J11-2 is fed to Motherboard Card J11-4 of Motherboard Card through TS2-8
& TS2-9.
When Fluoro Exposure Switch from Panel is pressed.
• 0VDC from J6-34 (FRC Cable) is fed to Motherboard Card at J6-27 (FRC cable)
Now
1. K1 Relay in Motherboard Card gets ON. Pre-Rx Signal is fed from Motherboard Card J9-
3 to Pulse-19 Card CP1-5 through Emergency Exposure Card (J3-6-in & J3-3 out).
2. 0V R from J10-2 is fed from Motherboard Card to Interface Card at J3-2. Now “Ready”
Relay inside the Interface Card gets ON.
• Now 0-12V DC from J1-1 (+12VDC) & J1-2 (0VDC) is fed to SSR1 & SSR2
Relays Coil. Now R1 & R2 Resistances get bypassed & supply to Inverter is fed
directly.
• Contacts J1-3 & 12 get short of Interface Card
• Relay Contact of ABS Card gets short through J1-4 & 5 of Interface Card.

3. Now Motherboard Card verifies all Interlocks & generates the Com-Rx, Memory Signal
& energize the Relay K7.

a. Through the Contacts of K7 Relay gives 0V Signal from J12-6 is given to J12-7 of
Motherboard Card. Now 0V is fed to Exposure Indicator & to ABS Card
VARIAC-Common pin for KV UP/DN Signals.
b. Memory Signal is fed from Motherboard Card (J10-5) to Interface Card J3-4.
Now “Memory” Relay inside the Interface Card gets ON which
• Shorts the J1-8 & J1-9 of Interface Card to enable the Relay Module Card
(shorts the Contacts of CN3) to give signal to memory for capturing the Image
& “X-Ray ON” will be displayed on the “First Monitor”

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 Circuit Diagram & Circuit Explanation

c. Com-Rx is now fed from Motherboard Card J9-4 to Interface Card J1-3. From
Interface Card J1-12 now fed to Pulse - 19 Card at CP1-9 through Emergency
Exposure Card (J3-5=in, J3-4=out).

• Com-Rx Signal then generates COM1 & COM2 Signals in Pulse-19 Card,
which are further given to Pulse-18 Card for IGBT firing through FRC. The
output of Inverter is fed to Pulse-21 Card on Tube Head A & B terminals.
• HV Tank inside the Tube Head Step Up this Voltage, and further converted
into DC according to the KV Selection. DC Output is given to Tube. Now X-
Rays are produced by the Tube. Calibrated current flows in Tube, the current
flow & KV Feedback is given to Pulse-19 Card at CP2 by Tube Head through
Connector CP1 (Pulse-21 Card).
• After the Completion of 300Sec.of Exposure “Reset” Switch need to be press
so that Exposure can be started again.

d. X-Rays Falls on Image Intensifier & Output Image is captured by Camera &
Video from Camera is fed to Memory & ABS Card.

• Memory will now display the Image on Monitors

• ABS Card compares the Video Signal with Ref. Signal for ABS. If the Video
Signal voltage is Low then Reference Signal ABS UP command (0VDC) is fed
to Motherboard Card J9-5 to increase the KVp. If the Video Signal is low then
reference then KV Down (0VDC) Signal is fed from ABS Card to
Motherboard Card J9-6 to decrease the KVp. This process continues till the
Video Signal Voltage level becomes equal to Reference Signal.

Emergency Exposure:-
When Emergency Exposure Switch from Panel is pressed.
• 0V from J6-34 (FRC Cable) is fed to Motherboard Card at J6-24 (FRC cable). 0VDC
from J10-8 is fed to Emergency Exposure Card J2-2.
• Now first K1 (RDY) Relay then K5 (Set Fil.) & K2 (Com-Rx & Memory) Relays gets ON
in Emergency Exposure Card.

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 Circuit Diagram & Circuit Explanation

• K5 Relay gives Pre-Rx Signal to Pulse-19 Card at CP1-5 from J3-3 of Emergency
Exposure Card.
• K1 relay gives the Set Fil. from J3-1 (As set in Emergency Exposure Card) to Filament
Card at CN4-1 instead of coming from Motherboard Card.
• K2 Relay gives Com-Rx Signal from J3-4 to Pulse-19 Card CP1-9 & activate the Relay
Module Card (With shorting of CN3 connector pins in the Relay Module Card) to capture
the Image by Memory.

Step 4: - Selection of Radio Mode.

• 0V is fed from Panel (J6-34) to Motherboard Card at J6-1 (34Pin FRC cable)
• Now Relay K5 (F/R) inside the Motherboard Card gets ON. Now Set Fil. Signal is fed to
Filament Card according to Radiography mA.
• F/R Signal of 0V is fed from Motherboard Card J10-4 to Interface Card J3-4. Now F/R
Relay inside the Interface Card gets ON & disable the Image Intensifier Supply & Zoom
Relays supplies & 15VDC supply to Filament Card at CN4-4 is cut off to select the Large
Filament.

Step 5: - Radio Exposure

• 0V from Panel (J6-34) is fed to Motherboard Card (J6-26) 34 Pin FRC Cable.
• Now K1 Relay inside the Motherboard Card gets ON.
• Pre-Rx signal is given from Motherboard Card J9-3 to Pulse-19 Card CP1-5 through
Emergency Exposure Card (J3-6=in, J3-3=out).
• 0V R (RDY) Signal is fed from Motherboard Card (J10-2) to Interface Card (J3-2)
• Now SSR1 & SSR2 gets on from Interface Card (J1-1 & 2) to give the supply to Inverter
directly instead through Resistances (R1 & R2)
• Now Com-Rx Signal (according to selected mAS) is generated from Motherboard Card
J9-4 to Interface Card J1-3. From J1-12 of Interface Card fed to Pulse-19 Card through
Emergency Exposure Card (J3-5=in, J3-4 =out).

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 Circuit Diagram & Circuit Explanation

C-UP/ DN Function:-

Motor Assist Movement:-

When C-UP Switch is pressed: - +12V is fed to the Interface Card from Panel at J2-13
0V from J4-5 of Interface Card is fed to J4-4 through UP Micro Switch & then from J4-1 of
Interface Card is fed to RE2 Relay Coil. Now 230VAC is fed to Motor (Black-Wire) as RE2-C
No Contact gets close. Blue Wire & Black Wire get short as RE2-B NO Contact gets close. Red
Wire & White Wire gets short as RE2-A NO Contact get close. Now Motor rotates in forward
direction & ‘C’ moves UP, when it reaches to extreme UP position Micro Switch gets open &
RE2 Relay gets OFF & movement stops.
When C-DN Switch is pressed: - 0V from J4-5 of Interface Card is fed to J4-3 through down
Micro Switch & then from J4-2 of Interface Card is fed to RE3 Relay Coil. Now 230VAC is fed
to Motor (Black-Wire) as RE3-A No Contact gets close. Red Wire & Blue Wire get short as RE3-
B NO Contact gets close. White Wire & Black Wire gets short as RE3-C NO Contact gets close.
Now Motor rotates in reversed direction & ‘C’ moves Down, when it reaches to extreme down
position Micro Switch gets open & RE3 Relay get OFF & movement stops.

Actuator assisted:-
TR3 (12-0-12VAC) is used for Actuator Supply. Output of TR3 is converted into DC. +24VDC
is fed RE2-A Common & RE3-A Common contacts. 0VDC is fed to Actuator Terminals Pin-1 &
Pin-2 through RE2-A NC & RE3-A NC.

When C-UP Switch is pressed:- 0V from J4-5 of Interface Card is fed to J4-4 through UP Micro
Switch & then from J4-1 of Interface Card is fed to RE2 Relay Coil. Now +24VDC is fed to
Actuator Terminal Pin-1 & 0VDC is already available at Pin-2 through RE3-A NC Contact. Now
Actuator gets supply in forward bias & Moves ‘C’ in upward direction, when it reaches to
extreme UP position Micro Switch gets open & RE2 relay gets OFF & movement stops.
When C-DN Switch is pressed:- 0V from J4-5 of Interface Card is fed to J4-3 through Down
Micro Switch & then from J4-2 of Interface Card is fed to RE3 Relay Coil. Now +24VDC is fed
to Actuator Terminal Pin-2 & 0VDC is already available at Pin-2 through RE2-A NC Contact.
Now Actuator gets supply in reversed bias & moves ‘C’ in downward direction. When it reaches
to extreme down position Micro Switch gets open & RE3 Relay get OFF & movement stops.

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 Circuit Diagram & Circuit Explanation

Relay Sequence:-

K6 Relay in
Motherboard Card

ON/OFF Relay
{RE1, RE1A}

Fluoroscopy HD Radiography

K2 & K3 Relays in K5 (F/R) Relay in

Motherboard Card Motherboard Card

F/R- Relay in
Interface Card
K1-(READY)-Relay
in Motherboard Card
K1-(READY)-Relay
in Motherboard Card
READY- Relay in
Interface Card
READY- Relay in
Interface Card
SSR1 & SSR2 (Ready)
Relays Interface Card
SSR1 & SSR2 (Ready)
Relays Interface Card
K7-(EXP.)-Relay in
Motherboard Card
K7-(EXP.)-Relay in
Motherboard Card
Memory-(EXP.) Relay In
Interface Card

# OTHERS
Exposure
RE2-C

RE3-C

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 Circuit Diagram & Circuit Explanation

Signals Detail:-

Interlock Signals: -

• KV Interlock: -This Signal is used to indicate the proper working of Inverter and Tube
Head. If there is any problem in Inverter or Tube Head then this Signal becomes High at
Pulse-19 Card (+15VDC) & RED LED glows in the Card.
o Signal is generated from Pulse-19 Card (CP1-6) and given to Interface Card J9-1
(Normally: 0VDC, Fault Condition:15VDC)
o From Interface Card J9-5 to Motherboard Card J8-1(Normally: 5VDC & Fault
Condition: 0VDC).

PULSE - INTERFACE MOTHER LCD PANEL

19 CARD CARD BOARD CARD “KV INTERLOCK”
CP1-6 J9-1 J9-5 J8-1

• Thermal Interlock: - This Signal is used for protection of Tube Head from Over Heating.
If Tube Head is overheated then 0VDC is not available at Pulse-21 Card CP2-2 connector.
o This Signal is fed from Pulse-21 Card (At Tube Head) CP2-2 connector to
Interface Card J9-3. (Normally: 0VDC, Fault Condition: Open)
o Then Signal is fed from Interface Card (J9-7) to Motherboard Card (J8-4).
(Normally: +5VDC, Fault Condition: 0VDC)

PULSE -21 LCD PANEL

INTERFACE MOTHER “THERMAL
CARD
o CARD BOARD CARD INTERLOCK”
on Tube Head CP2-2 J9-3 J9-7 J8-4

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 Circuit Diagram & Circuit Explanation

• Filament Interlock: - This Signal indicates the Filament glow status of Tube, if there is
any problem in Filament Card Ckt/ Tube Head then this Signal becomes 0V and FIL
Interlock is displayed on Panel.
o This Signal is fed from Filament Card CN4-5 to Interface Card J9-2. (Normally:
+10-15VDC, Fault Condition: 0VDC)
o Then Signal is fed from Interface Card (J9-6) to Motherboard Card (J8-2).
(Normally: +5VDC, Fault Condition: 0VDC)

FILAMENT INTERFACE MOTHER LCD PANEL

CARD BOARD CARD “FILAMENT
CARD CN4-5 J9-2 J9-6 J8-2 INTERLOCK”

• Rotor Interlock (S): - As there is no Rotor Ckt. used. To make this Signal active
o +5VDC is fed from Motherboard Card J8-1 to Interface Card J9-5. (Normally:
+5VDC)
o Then from Interface Card J9-8 to Motherboard Card J8-3. (Normally & During
Ready: 0VDC)

MOTHER +5VDC INTERFACE 0VDC MOTHER NO INDICATION

BOARD CARD CARD BOARD CARD ON LCD PANEL
J8-1 J9-5 J9-8 J8-3

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 Circuit Diagram & Circuit Explanation

IMPORTANT SIGNALS: -

• Set KV Signal: - This Signal decides the generation of KVP. This Signal varies according
to display kVp with a relation of 1V=20KVP. If 40 kVp is selected then Signal Voltage
will be 2.0VDC. This Signal is generated in Motherboard Card & delivered to Pulse-19
Card CP1-10 & can be checked at Set KV Test Point or at J9-1 in Motherboard Card
with respect to Body Ground. This Signal can be adjusted from Pot R22.

“KV” Display MOTHER 1V-20KVP PULSE-19

ON PANEL BOARD CARD CARD
J6 J9-1 CP1-10

• Set Filament Signal: - This Signal is used to achieve actual mA. The level of voltage
depends upon the mA, Machine Rating, KV station, & according to Tube. Delivered from
Motherboard Card J9-2 to Emergency Exposure Card J3-2 & from Emergency Exposure
Card J3-1 to Filament Card CN4-1.Can be adjusted from Motherboard Card

Selected MODE Selected RAD. Selected RAD.

KV FLR. HD KV MODE KV MODE
40-69 R72/ R80 R73/R81 40-45 R43 61-90 R45
70 R48 R71 46-60 R44 91-100 R46

“KV” Display MOTHER EMERGENCY FILAMENT

ON PANEL BOARD CARD EXP. CARD CARD
J6 J9-2 J3-2 J3-1 CN4-1

In case of Emergency Exposure, Set Fil. is generated from Emergency Exposure Card.

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 Circuit Diagram & Circuit Explanation

• PRE-RX:- This Signal is used to complete an Interlock in Pulse-19 Card for Exposure.
This Signal is generated in Motherboard Card J9-3 during Ready & delivered to
Emergency Exposure Card J3-6 & then from Emergency Exposure Card J3-3 to Pulse-19
Card at CP1-5. Pre-Rx Signal is normally 0V DC & during Ready 11-15VDC.

MOTHER J9-3 EMERGENCY CP1-5 PULSE-19

BOARD CARD EXP. CARD CARD
J3-6 J3-3

NOTE:-Pre-Rx is generated from Emergency Exposure Card during Emergency

Exposure.

• COM-RX: -This Signal is used for generating COM1 & COM2 Signal in Pulse-19 Card
which is used for firing of Invertors IGBT to generate High Frequency Output Voltage.
This Signal is generated in Motherboard Card (J9-4) then fed to Interface card J1-3, from
Interface Card J1-12 then fed to Emergency Exposure Card J3-5 & from Emergency
Exposure Card J3-4 delivered to Pulse-19 Card CP1-9. Normally: 0VDC, during
Exposure: +15VDC

INTERFACE CARD
J1-3 J1-12
EMERGENCY PULSE-19
MOTHER EXP. CARD
BOARD CARD J3-5 CARD
J9-4 J3-4 CP1-9

NOTE:-Com-Rx is generated from Emergency Exposure Card during Emergency

Exposure.

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 Circuit Diagram & Circuit Explanation

OTHER SINGALS

• Ready Signal:-This Signal is used to activate the Ready Relay inside the Interface Card.
0V R is fed during Ready from Motherboard Card J10-2 to Interface Card J3-2.

• F/R Signal: - This signal is used to activate the F/R Relay in Interface Card. 0V R is fed
during Radio Mode selection from Motherboard Card J10-4 to Interface Card J3-3.

• Memory Signal:-This Signal is used to activate the Memory Relay inside the Interface
Card. This Signal is normally 0VDC & +5VDC during Exposure (After Ensuring all
Interlocks). Signal is delivered from Motherboard Card J10-5 to Interface Card J3-4.

• ZOOM1:-This Signal is used to activate the ZOOM1 relay inside the Interface Card
which is further connected with Image Intensifier supplies. This Signal becomes 5VDC
when 6” mode magnification mode is selected from Panel & normally 0VDC. This Signal
is delivered from Motherboard Card J10-6 to Interface Card J3-5.

• ZOOM2:- This Signal is used to activate the ZOOM2 Relay inside the Interface Card
which is further connected with Image Intensifier supplies. This Signal becomes 5VDC
when 4.5” mode magnification mode is selected from Panel & normally 0VDC. This
Signal is delivered from Motherboard Card J10-7 to Interface Card J3-6.

• Emergency Exposure Signal:-This Signal is used to activate the Emergency Exposure

Signals inside the Emergency Exposure Card. This Signal becomes 0VDC when
Emergency Exposure Switch is pressed from Panel & normally +15VDC. This Signal is
delivered from Motherboard Card J10-8 to Interface Card J2-2.

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 Calibration and Testing

6. CALIBRATION AND TESTING

NOTE:- DO NOT DISTRUB THE CALIBRATION UNLESS AND

UNTILL IT BECOMES NECESSARY TO RECALIBRATE.

ENERGIZING THE EQUIPMENT

1. The equipment must be energized after ensuring that the input voltage is correct,
earthing is connected to the equipment, all connections are correctly assembled, there
are no loose connections and rating of fuses is correct.

2. Wait for 1 minute before exposure is initiated to ensure proper warm up of the
equipment.

3. Always start with low rated exposure at low kV & time and then gradually increase
the factors.

6.1 CARRYING OUT PRELIMINARY TESTS

Once the Machine is energized, check the following in equipment without connecting
connectors of Pulse 19 and Filament Card:

1. No abnormal sound / sparking in the equipment.

2. No burning / overheating smell from equipment.
3. No Fuse should blow.
4. Fluoro / Radiographic exposure should not initiate automatically.

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 Calibration and Testing

KV Signal Calibration:

Select 110KV from Panel & check the voltage at Set KV Test Point in Motherboard Card
w.r.t. to Body Ground, should be 5.5VDC can be adjusted from POT R22 in Motherboard
Card & then also check at 40KV should be 2.0VDC.

For LCD
Display
Intensity

POTS for
Radiography
Calibration

SET FIL.
Test Point
R71

HD Test Point
SET KV Test R73 R80 R72
R22 (40-69KVP)
R81

MOTHERBOARD

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 Calibration and Testing

mA calibration

• Remove connectors from Filament Card CN4 & CN3.

• Short the CN3-1 & CN4-5 of Filament Card.

Initial Calibration:-

Mode: - Fluoroscopy

KVP Initial Test Point for Set Filament Adjustment

Value Pot
69 2.0 J9-2 or Test Point Set Filament w.r.t. R72
to Ground In Motherboard Card.
70 2.2 R48

Mode: - HD

KVP Initial Test Point for Set Adjustment

Value Filament Pot
69 2.0 Test Point HD w.r.t. to R73
Ground In Motherboard
Card.
70 2.2 J9-2 or Test Point Set R71
Filament w.r.t. to Ground
In Motherboard Card
during HD exposure.

Mode: - Radiography (Select Rad. Mode from Panel)

KVP Initial Test Point for Set Adjustment

Value Filament Pot
40-45 2.5 J9-2 w.r.t. to Ground In R43
46-60 2.5 Motherboard Card R44
61-90 2.5 R45
91-110 2.5 R46

• Connect the Filament Card connector CN4 & CN3 after removing shorting.
• Now Connect the mA Meter in Pulse-19 Card at CP3

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 Calibration and Testing

CP3
C-ARM C-ARM
POT

TP11-Ground

TP5-Low/Flr. mA

TP6-High/Rad.

PULSE-19
Final Calibration:-
Mode:-Fluoroscopy
Station KVP Initial Test Point for Adjustment Final Required Instrument
Value Set Filament Pot Values mA Used
S1 40 J9-2 or Test R72 V1= 0.4 Use mA
S2 69 2.0 Point Set V2= 2.8 meter of 0-
S3 70 2.2 Filament w.r.t. R48 V3 2.8 6mA at CP3-
to Ground In 1&3
Motherboard
Card

Step-1
Select 40KVP

Make Exposure

Decrease the Set Filament If High Should be 0.4mA If Low

in mA Meter Increase the Set Filament Signal
Signal with Pot mentioned in S2
with Pot mentioned in S1

Note down the

Value V1

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 Calibration and Testing

Step-2
Select 69KVP

Make Exposure

If High Should be 2.8mA If Low

Decrease the Set Fil. Signal Increase the Set Fil. Signal
with POT mentioned in S2 in mA meter
with POT mentioned in S2

Note down the

Value V2

Follow the procedure for Linearity

calibration at 40-69KVP

Step-3

Select 70KVP

Make Exposure

If High Should be 2.8mA If Low

Decrease the Set Fil. Signal
in mA meter Increase the Set Fil. Signal
with Pot mentioned in S3 with Pot mentioned in S3

Note down the

Value V3

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 Calibration and Testing

Mode:-H.D.
Station KVP Initial Test Point for Set Adjustment Final Required Instrument
Value Filament Pot Values mA Used
S1 40 Test Point w.r.t. R73 V1= 0.8 Use mA
2.0 to Ground In Meter of 0-
S2 69 Motherboard V2= 5.8 6mA at CP3-
Card 1& 3
S3 70 2.2 J9-2 or Test Point R71 V3 5.8
Set Filament
w.r.t. to Ground
in Motherboard
Card during HD
exposure

Step-1

Select 40KVP

Make Exposure

If High Should be 0.8mA If Low

Decrease the Set Fil. Signal Increase the Set Fil. Signal
with Pot mentioned in S2 in mA meter
with Pot mentioned in S1

Note down the

Value V1

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 Calibration and Testing

Step-2
Select 69KVP

Make Exposure

If High Should be 5.8mA If Low

Decrease the Set Fil. Signal Increase the Set Fil. Signal
with Pot mentioned in S2 in mA meter
with Pot mentioned in S2

Note down the

Value V2

Follow the procedure for Linearity

calibration at 40-69KVP

Step-3

Select 70KVP

Make Exposure

If High Should be 5.8mA If Low

Decrease the Set Fil. Signal
in mA meter Increase the Set Fil. Signal
with Pot mentioned in S3 with Pot mentioned in S3

Note down the

Value V3

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 Calibration and Testing

Step-4:-Linearity Calibration procedure:-

• Remove connector from Filament Card CN4 & CN3
• Short the CN3-1 & CN4-5 of Filament Card
• Note Down the Values of S1(40KVP) & S2 (69KVP) as done above

Final Values of Set Filament

According to mA Pots for Calibration
Flr. HD Flr. HD
S1 40 V1- V1 P1-R72 P1-R73
S2 69 V2 V2 P2-80 P2-81

NOTE: - Test points are same as mentioned above in Calibration procedure

Select 40KVP

Adjust the Set Fil. signal to

Final value V1 with POT-P1

Check the Set Fil. at 69KVP

If <V2 Should be V2 If >V2

Select 40KVP
Select 40KVP

Decrease the Set Fil. Signal to Increase the Set Fil. Signal with
V1-0.1VDC with Pot P2 0.1VDC +V1 with Pot P2

Decrease the Set Fil. Signal with

Increase the Set Fil. Signal to (V1-
(V1+0.1)-0.1VDC with POT P1
0.1) +0.1VDC with Pot P1 OK

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 Calibration and Testing

Mode:-Radiography
• Connect the Filament Card connectors after removing shorting.
• Now Connect the mA Meter in Pulse-19 Card at CP3 or CRO on Pulse-19 Card TP6 & TP11.

Station KVP Initial Test Point for Adjustment Final Required Instrument Used
Value Set Filament POT Values mA
S1 45 2.5 J9-2 w.r.t. to R43 V1= 30 Use mA Or Use
S2 60 2.5 Ground In R44 V2= 25 Meter of 0- CRO at TP6
S3 90 2.5 Motherboard R45 V3 20 60mA at & TP11
S4 110 2.5 Card R46 V4 10 CP3-1&3 (1V=10mA)
of Pulse-19 in Pulse-19
Card Card

Select KV Station

Select 30mAS

Make Exposure

If High mA Should be as If Low

Decrease the Set Fil. Signal with
per chart Increase the Set Fil. Signal with
POT mentioned in KV range POT mentioned in KV range

OK-Note down
the Value

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 Calibration and Testing

Mode:-Emergency Exposure Card calibration

• Calibrate the voltage of 2.5VDC (Initial Value) at IC U1-1 w.r.t to Body Ground with Pot R2
in Emergency Exposure Card.
• Now Connect the mA Meter in Pulse-19 Card at CP3 or CRO on Pulse-19 Card TP5 & TP11

Select 40KV at Panel

Make Exposure

Decrease the Set Fil. If High Should be 2.0 If Low Increase the Set Fil.
Signal with POT R2/R6 mA Signal with POT R2/R6

OK-Note down
the Value

Relay-K1

Relay-K2
IC

Relay-K5

POT P2

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 Calibration and Testing

1. In ABS mode cover the Tube Head with Lead Apron. Make an exposure. KVP
displayed should be 65 KVP in case of 6” I.I. and 60 KVP in case of 9” I.I. mA
should be 2.0 to 2.2 mA on Control. If required, adjustment can be done from pot
VR 18 on ABS Card.

VR18
ABS CARD

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 Troubleshooting

7. TROUBLESHOOTING
Tools & Equipments required:-
• Multimeter
• Screw Driver Set & Aligner
• CRO
• 100W Bulb-1No.
• mA Meter (0-6/60mA).
• Spare IC KIT

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
1. 1. Machine is not • Check input supply Supply should be 230VAC
getting ON. of Machine , (Phase-Neutral)
(OFF Indicator • Main Socket Main Socket ON/OFF
Not glowing & ON/OFF Switch Switch should be in ON
Machine is not position &
getting ON after Voltage output should (230)
pressing ON of Voltage Stabilizer (If
Switch). applicable)
• Machine Emergency Emergency Switch should
Switch Position not be in pressed position.

• Check Fuse F1 and Fuses should not be blown.

F2 (20A)
Check connections of FRC Should not be loose at
cables (J6 & J5). Motherboard Card side and
Panel side.
Check 12VDC Supply at If 12VDC Supply is
J7-5 (+12VDC) & J7-6 available then replace 4093
(0VDC) of Motherboard (U-11) & Transistor (Q11)
Card. BC 547 one-by one in
Motherboard Card
If 12VDC Supply is not If 12VDC Supply is
available on Motherboard available at TS3-1 & 2, then
Card J7-5 & 6 then check check wiring for any loose
output of Power Supply connections and proper
Card at TS3-1 (+12VDC) & fixing of connector J7 of
TS3-2 (0VDC). Motherboard Card.
If output Supply is not If 12VAC supply is
available of Power Supply available then replace IC
Card at TS3-1 (+12VDC) & regulator 7812 (U6) in
TS3-2 (0VDC) then check Power Supply Card.
input supply (12VAC) from
TR1 Transformer at J1-10
& J10-11 of Power Supply
Card.

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 Troubleshooting

If Input Supply 12VAC is If 230VAC Supply is

not available at Power available at Input supply
Supply Card at J1-10 & J1- wires of Transformer (TR1)
11 then check input supply then replace the
(230VAC) of 0-12V Transformer.
Transformer (TR1) fed from If 230VAC supply is not
TS2-11 (230VAC) & TS2- available then check the
12 (0VAC). functioning of Filter-1,
Glass Fuses (F7, F2 & F3).
2. Machine is not Check 12VDC Supply at J1- If supply is available then
getting ON. 1 (+12V) & J1-3 (0V) of check supply at J1-1 (+12V)
(OFF Indicator Motherboard Card after & 2 (0V) of Motherboard
glows but removing connectors. Card after pressing ON
becomes OFF Switch from PANEL.
when ON Switch If available then check the Coil should not be open;
is pressed). functioning of RE1 Contact should not miss
(ON/OFF Relay). function.
If supply is not available on Check the functioning of
J1-1 (+12VDC) & J1-2 ON Switch of Panel-Pin-20
(0VDC) at Motherboard & 21 of J6 FRC Cable
Card after pressing ON should have continuity
Switch from Panel. when ON Switch from
Panel is pressed.
or check the continuity of
FRC Cable J6-Pin -20 & 21
from Panel to Motherboard
Card.
If still problem exist then
Replace 4093 (U-11), IC
TLP504 (U-12), Transistor
Q13 CL 100 or Transistor
Q11 BC547 one -by- one of
Motherboard Card.
If Supply at J1-1 (+12V) & If available then check &
J1-3 (0V) Of Motherboard trace the wires-may short
Card is not available then with ground.
check 12VDC output of
SMPS-1 after removing
output terminal wires.
If output supply is not If Input supply of SMPS-1
available then check the (230V AC), is available
input supply (230VAC) of then replace the SMPS.
SMPS-1 (12V/1A). If 230VAC supply is not
available then check the
Filter-1, Glass Fuses (F2 &
F3) & TR5 Isolation
Transformer output.

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 Troubleshooting

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
2. Display not coming Check fixing of Connectors Should not be loose.
at Panel & Machine J7 & J1, J5 FRC Cable of
is getting ON. Motherboard Card, CN1 &
CN2 of Power Supply
Card.
Check +5VDC supply at If not available check input
Motherboard Card J7-3 of Power Supply Card. {J1-3
with respect to Body +15VDC}
Ground after removing
connector from Card.
If Input Supply (+15VDC) Replace Regulator 7805 or
is available on Power Power Supply Card.
Supply Card J1-3
If +5VDC is available at Check frequency (12Mhz) of
Motherboard Card J7-3 Crystal at IC U1-18 w.r.t
with respect to Body Body Ground with CRO. If
Ground. not available replace Crystal
12Mhz
If frequency is available If still display is not coming
then replace the controller then replace the
(U1-89V51) / U4 Motherboard Card/ LCD
(74HC573)

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
3. Ready is not working Check loose connection on Should not be loose.
1. Pre-Rx is not Motherboard Card J11 &
coming J6, J5 FRC Cables & CP1
of Pulse-19 Card.
Check Pre-Rx Signal at If voltage (11-15VDC) is
CP1-5 of Pulse-19 Card & available at J9-3
J9-3 should be >11VDC Motherboard Card & not on
w.r.t to Body Ground after CP1-5 of Pulse-19 Card then
pressing Foot Switch or check the functioning of
Exposure Switch from Emergency Exposure Card
Panel. J3-6 (IN) J3-3 (OUT).
If 0VDC is available If K1 is getting ON then
during Exposure then check J9-3 should be
check the Relay K1 should +15VDC w.r.t. to Body
get ON. Ground. If not available then
check the loose connection
at J9 of Motherboard Card
or replace the K1 Relay or
Motherboard Card.

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 Troubleshooting

If K1 Relay inside the Should be 0VDC w.r.t to

Motherboard Card is not Body Ground during
getting ON then check the Exposure. If 0VDC not
Exp Signal at J11-4 w.r.t toavailable after pressing
Body Ground. (Normally Exposure Switch from Panel
voltage is 5VDC). then check the 34 Pin FRC
Cable (J6) Pin 26 continuity
from Panel to Motherboard
Card. May be open.
If 0VDc is not available
after pressing Foot Switch
then check the connections
of Foot Switch or
functioning of Foot Switch.
If 0VDC is available at If not available then replace
J11-4 w.r.t. to Body the IC U1 (89V51).
Ground then check the
voltage at U1-14/U18-3 If Available then check the
w.r.t. to Body Ground Voltage at U18-6 w.r.t. to
should be 0VDC Relay Ground should be
(Normally +5VDC) 9VDC. (Normally +12VDC)
If 9VDC is not available at If 9VDC is available then
U18-6 w.r.t to Relay check the voltage across the
Ground then replace the Diode D9 should be
U18. +12VDC.

If not available then replace

the TRS. Q9
If available then replace the
K1 relay.
Ready Relays are not PCB Mount Relay K1 If K1 is getting ON inside
working of Machine. should get ON inside the the Motherboard Card &
Motherboard Card & Ready Relay is not getting
“Ready” Relay inside the ON then check the loose
Interface Card. connections of J3 of
Interface Card & J10 of
Motherboard Card or check
the functioning of K1 Relay
of Motherboard Card as per
above given procedure.
If K1 Relay of If Not available then replace
Motherboard Card is the “Ready” Relay or
working ok then check Interface Card
function of “Ready” Relay
of Interface Card. check 0-
7VDC should be available
at J1-1 & J1-2.

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 Troubleshooting

SR. FAULT CHECK POINTS

NO. SYMPOTOMS
4. Image is not coming CONDITION-1 “X-RAY ON” Indication
on Monitor appears on Monitor & LD1
(Com-Rx Signal) is not
glowing on Pulse-19 Card
CONDITION-2 “X-RAY ON” Indication
appears on Monitor & LD1
(Com-Rx Signal) is glowing
on Pulse-19 Card
CONDITION-3 “X-RAY ON” Indication is
not appears on Monitor &
LD1 (Com-Rx Signal) is
glowing on Pulse-19 Card

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
4.1 Condition-1:- Check Com-Rx Signal at If not available then check
J9-4 of Motherboard Card there should be no loose
w.r.t. to Body Ground, connection at J9-4 of
“X-RAY ON” should be 9-15VDC. Motherboard Card.
Indication appears on or replace the IC U13 (4584)
Monitor &
LD1 (Com-Rx If Com-Rx Signal is If not available then check
Signal) is not glowing available at J9-4 of there should be not loose
on Pulse-19 Card Motherboard Card then connection at J1-3 of
check the Signal at J3-12 Interface Card or check the
of Interface Card. working of Ready Relay of
Interface Card or replace the
Interface Card.
If Com-Rx is available at If not available then check
J3-12 then check the Signal the continuity of J3-5 & J3-4
at CP1-9 w.r.t. to Body of Emergency Exposure
Ground at Pulse-19 Card. Card.

If continuity is not available

then check the functioning
of K1 Relay of Emergency
Exposure Card or replace the
Emergency Exposure Card.

If continuity is available
then check there should be
no loose connection at CP1-
9 of Pulse-19 Card

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 Troubleshooting

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
4.2 Condition-2:- Check for any loose Should be tight.
connection of supply
“X-RAY ON” connector of Camera,
Indication appears on supply connector of Image
Monitor & Intensifier.
LD1 (Com-Rx Check glow of Output If not glowing then check
Signal) is glowing on Window of Image the mA Calibration.
Pulse-19 Card. Intensifier.
If mA Calibration is ok If available then check this
then check the I.I. Supply supply at 5-Pin connector at
at TS3-10 (+24VDC) & I.I. side at Pin-1 & 2
TS3-11 (0VDC). Should be If not available then check
24VDC. for the loose connection or
for Wire Open.
If Image Intensifier supply If supply is available then
is not available at TS3-10 check there should be
& TS3-11 then check the continuity at J10-1 & J10-2
24VDC at I.I. SMPS side of Interface Card.
at Pin-1 & Pin-2 If continuity is not available
then check the functioning of
F/R relay of Interface Card
or replace the Interface Card.
If 24VDC supply is not If Input is not available then
available then check check for any loose
230VAC Input of I.I. connection of 2-Pin
SMPS. connector
If Input is available then
replace the I.I. SMPS.
If I.I. Input supply of 24VDC is available & still I.I.
Window is not glowing then consult in Factory for Image
Intensifier Troubleshooting.
If glow is available at Output If +12VDC supply is
Window of Image Intensifier available then check
then check the Camera Supply there should be no loose
of 0-12VDC at TS3- connection at Camera
11(+12VDC) & TS3-12 Side connector.
(0VDC)
If supply is not available then If not available then
check Input 15VDC of Camera check the Output of
Supply Card at CN1-1 SMPS-3 or for any loose
(+15VDC) & CN1-2(0VDC) connection

If Input is available then

replace the IC Regulator
7812 or Power Supply
Card.

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 Troubleshooting

If Camera supply is OK then Check with CRO wave

check the Video Signal with form as given below.
CRO during Exposure at BNC
connector at Memory side.
If Video Signal Voltage is not There should be
available then check the Video continuity of wire &
Signal Wire from Camera side check there should be
to Memory side. not shorting between
Ground or replace the
cable.
If cable is OK & Video Signal If Video Signal is
is not available then replace the available then check the
Camera Memory setting or
replace the Memory.

Video Signal without Exposure Video Signal During Exposure

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
4.3 Condition-3:- Check for any loose Should be tight.
connection of Relay Module
Card, Memory side connectors,
“X-RAY ON” Motherboard Card J9 & J10,
Indication is not Interface Card J3 & J1.
appears on Monitor & Check Relay Module Card If not available then
LD1 (Com-Rx Signal) is Supply of 24VDC at CN2-1 & check the Input of Power
glowing on Pulse-19 CN2-2 connector. Supply Card at J1-6 & 7
card (24VAC). If available
then replace the Power
Supply Card.
If Input is not available
then replace the TR2
Transformer.

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 Troubleshooting

If Relay Module Card supply If not available then

(24VDC) is available then check the functioning of
check the continuity at CN3-1 K1 (Memory) Relay
& CN3-2 during Exposure. inside the Interface Card.
during Exposure or there
should be no loose
connection at J1
Connector.
If K1 Relay inside the Interface If not available then
Card is not getting ON then check LCD Panel for
check Memory Signal at J10-5 any Interlock display
w.r.t to Body Ground on during Exposure.
Motherboard Card should be If there is any Interlock
+5VDC during Exposure display then troubleshoot
(Normally-0VDC) according to Interlock
troubleshooting
procedure.
If there is no error then check If not available then
the Voltage at U1-12 w.r.t. to check the functioning of
Body Ground should be 0VDC Foot Switch or there
during Exposure (Normally- should be no loose
5VDC) connection of J11 or J6
connector of
Motherboard Card.

If available then replace

the ICU14 (74HC573) or
U1 (89V51)
If K1 Relay inside the Interface If Voltage is not
Card is getting ON then check available then replace
the (5-6VDC) Voltage at the Relay Module Card.
OPTO1 & OPTO2 terminals If Voltage is available
during exposure (Normally- then check continuity of
0VDC) wires from Relay
Module Card to Memory
D-Type Connector.
If continuity is ok then
replace the Memory.

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 Troubleshooting

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
5. KV Fault is Glowing Check Set KV Signal If not available then set the
at Panel during Voltage at CP1-10 of voltage with R22 Pot in
Exposure. Pulse-19 Card w.r.t to Motherboard Card or change
BodyGround. Should be the IC TL082 (U7) or IC 4922
Check which fault 2.0VDC at 40KVP & (U3) or IC 89V51 (U1) one by
LED glows at Pulse- 5.50VDC at 110KVP. one.
19 Card If Set KV Voltage is ok If not available then adjust the
In case of LD2 / then removes the CP1 Resistance with CP1-1 & 2
LD3. connector at Pulse-21 =Adjustment Pot P2 in Pulse-
Card & check the 21 Card
Feedback Resistance at CP1-2 & 3 = Adjustment Pot
CP1-1 & 2 (Male P4 in Pulse-21 Card
connector in Card) should
be 19.5-20.5K ohm and at
CP1-2 &3 should be 19.5-
20.5K ohm.
If resistance is ok then There should be no fault (LD2
check the Pulse-19 Card to LD5) during Exposure. If
with testing JIG for glow fault is coming then replace
of LD in sequence (LD8- the Pulse-19 Card.
LD1-LD6, LD7). If Pulse-19 Card is ok then
replace the Tube Head.
In case LD5 glows Check the mA & Adjust the Pots according to
according to Calibration KV mA Chart in Calibration
Procedure. Procedure of Motherboard
Card & mA Stab. Card.
Check the X-Ray Tube. Tube surface should not be
golden.
If X-Ray Tube, mA & Increase the Resistance at IC
Stab. Calibration is ok U16-1&6 with POT-R120 in
then adjust the LD5 Pulse-19 Card.
Calibration from Pulse-19
Card.
In case of LD4 Check set KV Signal If not available then set the
glows voltage at CP1-10 of voltage with R10/R15 pot in
Pulse-19 Card w.r.t to Motherboard Card or change
Body Ground. Should be the IC TL082 (U7) or IC DAC
2.0VDC at 40KVP & 4922 (U3) or IC 89V51 (U1)
5.50VDC at 110KVP one by one.
If Set KV Signal voltage If Set KV Signal is decreasing
is ok then check the Set during Exposure then check
KV Signal during the ground of Machine or
Exposure with CRO at noise in +5VDC supply of
Pulse-19 Card CP1-10. Motherboard Card at JP2-1
Should not get decreased w.r.t. Body Ground or change
or become 0VDC. the IC controller (U1-
89V51).

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 Troubleshooting

If Set KV Signal voltage If fault (LD2- to LD5)

is ok (2.0VDC at 40KVP observed during Exposure
& 5.5VDC at 110KVP) then replace the Pulse-19
then Check the Pulse-19 Card.
Card with testing JIG for
proper flow of Signal
(LD8-LD1-LD6, LD7)
If Pulse-19 Card is ok If not available then adjust the
then check the Feedback Resistance with CP1-1 & 2 =
Resistance at CP1-1 & 2 Adjustment Pot P2 in Pulse-
(Male connector in Card) 21 Card
should be 19.5-20.5K CP1-2 & 3 = Adjustment Pot
ohm and at CP1-2 &3 P4 in pukse-21 card
should be 19.5-20.5K If resistances are not adjusting
ohm. then replace the Tube Head
If feedback resistance is Should be 24VDC (CP1-1
ok then check the 24VDC +24VDC, CP1-2 0VDC)
supply of Pulse-18 Com If not available then check
Card. functioning of K6 Relay of
Motherboard Card & SMPS
24V 2A.
If supply is available then If D10 LED is glowing in
check D10 LED in Pulse- Pulse-18 Com Card then
18 Com Card is glowing remove the shield wires of
during fault. output supply wires of
Inverter or replace the output
supply cable (connected in
between Inverter & Tube
Head.
If LD10 is not glowing Should be 230VAC also
then check Input supply should not be drop during
of Inverter. Exposure. If not available
then check the functioning of
SSR1 & SSR2 and Wire
Wound Resistance.
If Voltage is available then Bulb should glow during
remove the P1, P2 cable Exposure, If not glowing then
from Tube Head side & check the IGBT, HRC Fuse
IC4049 (U13) from Pulse-19 63A or replace the Inverter
Card & Connect the 100W
Bulb at P1 P2 cable and
check the glow of Bulb
If Bulb is glowing during
during Exposure. Exposure then replace the
Tube Head.
After some short Check input supply of If not available then check the
Exposures or in High Inverter (Should be functioning of SSR1 & SSR2
mAS Exposure KV 230VAC) (Should get ON during
Fault glows on Panel Ready).
(LD4 glows in Pulse- If Relays are getting ON Should get close when SSR
19 Card) then check the functioning gets ON.
of Contacts.

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 Troubleshooting

KV fault (LD2/3/4/5) Check the LED glowing Check the Pulse-19 Card with
is glowing after in Pulse-19 Card. Only artificial testing JIG. If during
Switching ON the LD9 & 10 should glow testing with JIG Pulse-19
Machine. while Switching ON the Card is generating error then
Machine. replace the IC 4066 or LM324
one-by-one or replace Pulse-
19 Card.
If Pulse-19 Card is Then check the Feedback
working ok with Testing Wires connections from
Jig. Pulse-21 Card (CP1) to Pulse-
19 Card (CP2). Should not be
loose or open.
If feedback connections If not available then adjust the
are OK then remove the Resistance with CP1- 1& 2 =
CP1 connector at Pulse-21 Adjustment Pot P2 in Pulse-
Card & check the 21 Card
Feedback Resistance at CP1-2 & 3 = Adjustment Pot
CP1-1 & 2 (Male P4 in Pulse-21 Card
connector in Card) should If resistances are not adjusting
be 19.5-20.5K ohm and at then replace the Tube Head.
CP1-2 &3 should be 19.5-
20.5K ohm.

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
6. Filament fault is Check connectors of Should not be loose.
glowing at Panel Emergency Exposure
Card, Motherboard Card
J9, Pulse-21 Card CP2,
Filament Card CN1, CN2,
CN3, CN4, Filter Card
connectors.
Fil. Fault while Check Set Fil. Signal Should be >1.6VDCVDC If
Switching ON voltage at CN4-1 of not then adjust from
Machine. Red LED Filament Card w.r.t. to Motherboard Card (See
glowing Body Ground. Calibration Procedure).

If voltage is >1.6VDC is CN3-1 +15VDC, CN3-2

available at Filament Card 0VDC, CN3-3 -15VDC
CN4-1 then check the If not available then check
supplies at CN3 connector the Power Supply Card &
w.r.t. Body ground. SMPS-2
If available then Replace the
Filament Card.
Fil. Fault while Check Set Fil. Signal Should be <5.0VDC If not
Switching ON Machine voltage at CN4-1 of then adjust from
Green LED not Filament Card w.r.t. to Motherboard Card (See
glowing Body Ground. Calibration Procedure).

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 Troubleshooting

Check Supplies at CN3 & CN3-1 +15VDC, CN3-2

CN4 connector of Filament 0VDC, CN3-3 -15VDC w.r.t.
Card Body Ground. (If not
available then check the
SMPS-3 & Power Supply
Card)
CN4-1 & 3 = 230VAC (If
not available then check the
Filter Card or loose
connections).
If supplies & Set Fil. If Bulb is not glowing then
Signal Voltage is ok then replace the Filament Card.
remove the CN2 connector
from Filament Card &
connect the 100W Bulb on
CN2=2-1 (Large) or at
CP2=3-5 (Small) male
connector of Filament
Card
If Bulb is glowing then If continuity is not available
check the continuity at then replace the wire.
Filament Card
CN2-1 to CP2-5 If continuity is available then
CN2-2 to CP2-3 replace the Tube Head.
CN2-3 to CP2-4

Filament is glowing Remove the J9-2 connector If not available then replace
but green LED is not from Interface Card & the Filament Card.
glowing & Fil. Fault check voltage at CN4-5 in If available then check
at Panel. Filament Card connector voltage at J9-6 –should be
w.r.t. Body Ground. 5VDC
Should be 11-13VDC. If 5VDC is available then
replace the U2 (4067) in
Motherboard Card
If 5VDC is not available then
replace Transistor Q11/Q7
(BC547) of Interface Card.
Fil. fault 70kVp Check Set Fil. Voltage at Adjust the Set Fil. from
onwards & Red LED CN4-1 of Filament Card at Motherboard Card pots
glows 70kVp w.r.t. Body according to KV stations
Ground. Should not be from adjusting POT
more then 5.0VDC. (According to Calibration
Procedure)
Fil. Fault 70kVp Check Set Fil. Voltage at Adjust the Set Fil. from
onwards & Green CN4-1 of Filament Card at Motherboard Card Pots
LED gets OFF. 70kVp w.r.t. Body according to KV stations
Ground. Should not be less from adjusting Pot
then 1.6 DC. (According to Calibration
Procedure)

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 Troubleshooting

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
7. Thermal fault is Check connectors of Should not be loose.
glowing at Panel. Motherboard Card JP8,
Pulse-21 Card CP2, FRC
cable on Panel (J1 & JP3)
& on Motherboard Card.
Remove the connector If not available then replace
from Pulse-21 Card & the Thermal Switch.
check the continuity
between terminal CP2-1&2
(Male) connector of Pulse-
21 Card.
If Continuity is available If not available then trace
then check voltage at CP2- the wire & check for any
1 should be +15VDC w.r.t loose connection or wire
Body Ground. open
If Voltage is available then If Not available then repeat
check the Voltage at CP2-2 the check point step 2
Pulse-21 Card w.r.t to
Body Ground.
If available then check theIf not available then trace
voltage at JP8-6 w.r.t. the wire & check for any
Body Ground. Should be loose connection or wire
+15VDC. open from Pulse-21 Card
CP2-2 to Motherboard Card
JP8-6.
If +15VDC Voltage is Replace the Transistor Q21
available with respect to (BC547) or
Body Ground. Replace the IC4082.

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
8. Machine is not Check fixing of FRC Cable Should not be loose.
getting OFF from Connectors (J1-20pin &
Panel. JP3-26 pin) of
Motherboard Card &
Panel.
Check Functioning of RE1 Contacts should not get
& RE1A ON/OFF Relays. stuck.
If Relays are working ok There should be continuity
then check continuity of between wires (Pin-20 & 21)
wire of 26 pin FRC cable of 26 pin FRC cables JP3
JP3, Pin-20 & 21 (ON connector from Motherboard
Switch), Pin 22-23 (OFF side female connector to
Switch) after removing Panel side female connector,
cable from both ends from If there is no continuity
Motherboard Card & Panel between cables then re-
side. crimp the FRC connector or

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 Troubleshooting

change the FRC cable, also

check there should be no
continuity between wires
Pin-22 & 23 or Pin 20 & 21
of JP3 female FRC
connector at Mother board
side connector or at Panel
side connector. If observed
then Re-crimp the connector
again (may be short in FRC
connector)
Remove the 26Pin FRC If observed permanent
connector from Panel & continuity then replace the
check the continuity Panel.
between Pin-20 & 21 (ON
Switch) of FRC male
connector of Panel.
If ON & OFF Switches & If still problem exist replace
FRC Cable are OK then the Motherboard Card.
replace the IC 4093 (U-11) &
Transistor (Q11) BC 547, IC
TLP504 (U-12), Transistor
Q13 CL 100 one-by one of
Motherboard Card.

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
9. C- UP is not working. Check RE2 Relay should RE2 is getting ON. Check
get ON when UP Switch is the functioning of Contacts.
pressed.
If RE2 is not getting ON If not available then check
then check there should be the functioning of UP Micro
continuity at J4-5 & J4-4 of Switch.
INTERFACE Card.
If Continuity is available at If not available then check
J4-5 & J4-4 then voltage at the continuity of 20 Pin FRC
D15 (+VE) when UP cables Pin 13 & 20 when UP
Switch is pressed will be Switch is pressed, If not
+12VDC w.r.t to J4-5 of available then check the
Interface Card (Normally- Panel.
0VDC)
If +12V is available at D15 If not available then replace
(+VE) when UP Switch is the Transistor Q12 (CL100).
pressed w.r.t to J4-5 of
Interface Card then check
0.7VDC Voltage at D10
with pressing UP Switch
(Normally-0.5VDC) w.r.t
to J4-5 in Interface Card.

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 Troubleshooting

If 0.7VDC Voltage is If 0VDC is not available

available at D10 with then replace the Transistor
pressing UP Switch Q15 (CL100).
(Normally-0.5VDC) w.r.t
to J4-5 in Interface Card
If 0VDC is available then
then check 0VDC voltage
check the RE2 Relay Coil
at D13 (+VE) with pressing
may be open.
UP Switch w.r.t. to J4-5.

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
10. C- Down is not Check RE3 relay should RE3 is getting ON. Check
working. get ON when UP Switch is the functioning of Contacts.
pressed.
If RE3 is not getting ON If not available then check
then check there should be the functioning of Down
continuity at J4-5 & J4-3 Micro Switch.
of Interface Card.
If Continuity is available at If not available then check
J4-5 & J4-3 then voltage at the continuity of 20 Pin FRC
D14 (+VE) when Down cables Pin 14 & 20 when
Switch is pressed will be Down switch is pressed- If
+12VDC w.r.t to J4-5 of not available then check the
Interface Card (Normally- Panel.
0VDC)
If +12V is available at D14 If Not available then replace
(+VE) when Down Switch the Transistor Q13 (CL100).
is pressed w.r.t to J4-5 of
Interface Card then check
0.7VDC Voltage at D11
with pressing Down
Switch (Normally-
0.5VDC) w.r.t to J4-5 in
Interface Card.
If 0.7VDC Voltage is If 0VDC is not available
available at D11 with then replace the Transistor
pressing Down Switch Q14 (CL100).
(Normally-0.5VDC) w.r.t
to J4-5 in Interface Card
If 0VDC is available then
then check 0VDC voltage
check the RE3 Relay Coil
at D12 (+VE) with
may be open.
pressing Down Switch
w.r.t. to J4-5.

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 Troubleshooting

SR. FAULT CHECK POINTS SOLUTION

NO. SYMPOTOMS
11. Noise on monitor / Check the Earth of the If observed more then asked
flickering / color machine-Voltage between area maintenance person for
change at ON time Neutral to Earth should be correction.
less than 5V. If earth is ok
In case of medical grade Remove the Ground from 3-
monitors. pin top monitor supply
power cord.
Check monitor settings. It should work in PAL mode
& Digital Eye-mode should
be OFF.
Check DVI/VGA cable It should not be loose &
connections. locks should be tight.
Interchange the monitors
DVI/VGA cables for cross
verification-if problem
occurs in one monitor.
At exposure time. Check the ground video If observed open, then
cable from camera to change the cable or use a
memory. Should not be separate cable for cross
open. verification.
Remove the Ground Shield Change the cable if observed
of P1-P2 (A, B) cable or ok after removing the shield
use a separate cable for or separate cable.
cross verification.
Check for noise in Camera There should be no noise if
power supply (0-12VDC) observed noise then check
noise in +15VDC supply.

If there is no noise in
+15VDC then change the
12V supply regulator.

If observed noise in
+15VDC supply then check
the functioning of +15V
Supply SMPS.
12. Machine’s stabilizer Check charging resistances Should not be open.
MCB gets trips while (50Ω 50W) in Invertor
pressing Foot Switch. supply.
13. Burning Smell comes Check coil supply of SSR If observed less or not, then
from the Control should be >7VDC during trouble shoot according to
while pressing Foot Exposure. fault ready relays are not
Switch. working-as per above given
troubleshooting.
If coil supply is OK then
check the functioning of
SSR (Coil open or contact
not working)

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14. KV fault (LED4 ) Check for the Exposure Check mA Calibration & Set
appears sometimes factors at which fault KV Signal as per Calibration
After some short arises. Procedure.
Exposures or at High Check input supply of If not available then check
KV Exposure KV Invertor (Should be the functioning of SSR1 &
Fault glows on Panel 230VAC) SSR2 (Should get ON
(LD4 glows in Pulse- during Ready).
19 Card) If Relays are getting ON Should get close when SSR
then check the functioning gets ON.
of Contacts.
Ensure proper Sequence of There should be min 2sec.
Machine OFF & Machine delay in press of Machine
ON. OFF & Machine ON Switch.

Ensure that D10 LED should

not glow while Switching
ON the Machine.
Check D10 glow in Pulse- If glowing during Exposure,
18 Com Card. then remove the shield wire
of P1-P2 cable or cross
check by changing the P1-P2
cable.

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 Troubleshooting

IC list for C-arm

Motherboard Card:-
• IC 89V51 (Programmed)
• IC 4067
• IC74HC573
• IC 4922
• TL082
• TLP504
• IC 4584
• IC 4052
• IC 4093
• Transistor BC 547
• Transistor CL100

Interface Card:-
• IC ULN2003
• TLP504
• Transistor BC547
• Transistor CL100

Filament Card:-
• IC 4093
• IC TL082
• IC 3525
• AD736

Pulse-19 Card

• IC 4066
• IC LM 324
• IC 4049

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