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Service Manual Supplement: Lift Connect

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Service Manual Supplement

Lift Connect™
Telematics Ready Connector

Part No. 1294905GT


Rev B
December 2021
Service Manual Supplement December 2021

Introduction
Intro ductio n Intro ductio n

Important Technical Publications


The purpose of this document is to provide device Genie has endeavored to deliver the highest
connections for OEM Telematics providers. degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Read, understand and obey the safety rules and Therefore, product specifications are subject to
operating instructions. change without notice.
This manual provides detailed information for the Readers are encouraged to notify Genie of errors
machine owner and Telematics provider. and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Compliance
Wireless Certifications Contact Us:
 Telematic device(s) should comply with Internet: www.genielift.com
specific wireless carrier certifications where E-mail: awp.techpub@terex.com
applicable and comply with the following:
• N. America – PTCRB, FCC/IC
• Europe – CE, RED 2014/53/EU
Copyright © 2019 by Terex Corporation
 Owners must verify the RF safety compliance 1294905GT Rev A.01, November 2020
in accordance with the Telematics device
certifications. First Edition, Second Printing
Genie, "S" and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.

"AL", "GR", "GRC", "GS", "GTH", "RL", "SX", "TraX", "TZ",


"QS", and "XC" are trademarks of Terex South Dakota, Inc.

Lift Connect is a trademark of Terex South Dakota.

ii Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

Introduction

Revision History
Revision Date Section Procedure / Page / Description
A 2/2019 Initial Release
B 12/2021 I\O Specifications Add legacy 8 pin TRC information
TRC Function Pin Out Add note for GS, GR, GRC and QS models

Part No. 1294905GT Lift Connect™ iii


Service Manual Supplement December 2021

Safety Rules

General Safety Telematic devices are not


Secti on 1 Safety Rul es

approved for use on Genie


models equipped with an EE
rating.
Installing a Telematics device on
This machine is equipped with a connection for a an EE rated machine will
telematics device. If a telematics device has been
installed, additional information may need to be invalidate the machine's EE
communicated to those that operate or service this rating.
machine and possibly the general public.
Communications that need to be considered
include:

• A hazard decal warning of the specific


hazards related to the radio frequency
exposure and the required steps to take so
as to avoid them. This could apply to the
operator, service personnel or even the
general public.
• Additional operator and service training
regarding the potential hazard.
If a telematics device has been installed, before
placing the machine into service, it is the owners’
responsibility to clearly understand the installed
telematics device as it relates to its performance
and market compliance and to ensure that the
necessary steps have been taken to inform and
train operators, service personnel and the general
public (when applicable) regarding the potential
hazards related to radio frequency exposure and
how to avoid them.

iv Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

Telematics I/O Specifications


Secti on 2 Tele matics I /O Spe cificatio ns

Telematics Ready Connector Telematics Ready Connector


The telematics connector installed on all Genie Components
machines starting in 2019 is a 12 pin Deutsch DT Genie Telematics Ready Connector parts and
series panel mount receptacle. Depending on the tools are available through Genie Parts Sales.
equipment it may be an in-line receptacle.
Website: http://www.genielift.com
Phone: (877) 367-5606
Email: AWP.PartsSalesPO@terex.com

Genie part Description


number
54255GT Receptacle lock, 12 pin
(used with p/n 73730GT and 119070GT)
60435GT Plug lock, 12 pin, 14-18 GA
(used with p/n 119061)

Telematics Device Connector 61794GT Deutsch Crimper


73713GT Terminal Pin, 16-18 GA
OEM suppliers can connect their telematic devices (used with p/n 73730GT and 119070GT)
by equipping it with a 12 pin Deutsch plug. 73714GT Terminal Socket, 16-18 GA
(used with p/n 119061)
73730GT Receptacle connector, Panel Mount,
12 pin, 14-18 GA
119061GT Plug connector, 12 pin, 14-18 GA
119070GT Receptacle connector, In Line, 12 pin, 14-
18 GA

Part No. 1294905GT Lift Connect™ 5


Service Manual Supplement December 2021

Telematics I/O Specifications

Telematics Ready Connector Function Pin Out


Refer to the TRC I/O map to capture machine function states including the remote disable feature.

Unavailable I/O
Some Genie models do not support all of the discrete outputs. If a particular circuit feature is not available,
it shall be left unconnected. There shall be no substitution or other optional wiring.
Refer to the appropriate TRC Function Pin Out for your model.

Basic TRC Connector I/O Map


Connector Circuit
Circuit Type Genie Machine Function(s) Telematics Use Case
Pin-out Properties
Supply power to device
1 System Power 12, 24 VDC Battery Positive – constant power
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
BND switch ground
3 BND Control 0 VDC Chassis Ground
(customer installed option)
IC Engine Run, Monitor engine run hours
12V = engine run, 0V = engine off (Engine powered models)
4 Digital Output 1 12, 24 VDC
DC Motor Controller Enable Monitor machine run hours
24V = enabled, 0V = disabled (Battery powered Models)
Key Switch Activation
5 Digital Output 2 12, 24 VDC Monitor machine utilization
12/24V = key switch on
Platform / Boom angle stowed Monitor platform stowed and
status out of stowed status
6 Digital Output 3 12, 24 VDC
12/24V = stowed, 0V = out of stow Monitor boom angle status
12/24V = boom >55°, 0V = < 55° (GTH models)
Remote Machine Disable Active
7 Digital Input 1 12, 24 VDC Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
Foot Switch Activation
10 Digital Output 4 12, 24 VDC Monitor machine utilization
12/24V = foot switch pressed
11 Databus H CAN HIGH CAN/J1939 SAE J1939 Messages
12 Databus L CAN LOW CAN/J1939 SAE J1939 Messages

6 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

Telematics I/O Specifications


Secti on 3 Tele matics I /O Spe cificatio ns

Genie models produced between 2015 –


2019 may be equipped with an 8 pin Telematics
Legacy Telematics Ready
Ready Connector. These machines will require an Connector Components
adapter harness to convert from a 12 pin Genie Telematics Ready Connector parts and
telematics device to the 8 pin connector. tools are available through Genie Parts Sales.
Refer to the Lift Connect Installation Instructions to
Website: http://www.genielift.com
determine the correct adapter harness for your
machine. Phone: (877) 367-5606
Email: AWP.PartsSalesPO@terex.com
Genie part number 1295251GT.
Genie part Description
Legacy Telematics Ready number
Connector 61794GT Deutsch Crimper
The legacy telematics connector installed on 60433GT Plug lock, 8 pin, 14-18 GA
Genie machines is an 8 pin Deutsch DT series (used with p/n 119060GT)
panel mount receptacle. Depending on the 60447GT Receptacle lock, 8 pin
equipment it may be an in-line receptacle. (used with p/n 87755GT and 119069GT)
73713GT Terminal Pin, 16-18 GA
(used with p/n 87755GT and 119069GT)
73714GT Terminal Socket, 16-18 GA
(used with p/n 119060GT)
87755GT Receptacle connector, 8 Pin, 14-18 GA
119060GT Receptacle plug, 8 pin, 14-18 GA
119069GT Receptacle connector, 8 Pin, 14-18 GA

Legacy Telematics Device


Connector
OEM suppliers can connect their telematic devices
by equipping it with a 8 pin Deutsch plug.

Part No. 1294905GT Lift Connect™ 7


Service Manual Supplement December 2021

Telematics I/O Specifications

Telematics Adapter Harness Pin Out


Refer to the TRC I/O map to capture machine function states including the remote disable feature.

Unavailable I/O
Some Genie models do not support all of the discrete outputs. If a particular circuit feature is not available,
it shall be left unconnected. There shall be no substitution or other optional wiring.
Refer to the appropriate TRC Function Pin Out for your model.

Legacy 8 pin TRC to 12 pin TRC wiring guide


Wiring
8 pin TRC pin out 12 pin TRC pin out
connection

1 - System Power 1 - System Power

2 - System Ground 2 - System Ground


(connect to pins 2 and 3 on 12 pin TRC) 3 - BND Ground

3 - Equipment run 4 - Equipment run

4 - Key switch 5 - Key switch

5 - Model specific
(depending on model, this will connect to pin 6 - Boom \ Platform stowed status
6 or pin 10 of the 12 pin TRC)

6 - Model specific disable 7 - Model specific disable

8 - No Connection
9 - No Connection
10 - Foot switch / Function enable or GTH
(refer to pin 5)
parking brake

7 - CAN HIGH 11 - CAN HIGH

8 - CAN LOW 12 - CAN LOW

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December 2021 Service Manual Supplement

TRC Function Pin Out


Secti on 4 TRC F unctio n Pin O ut

GR, GRC, QS, Slab Scissor and Z Boom Models


This Legend Only Applies to the Following Genie Models
GS-1330m GS-1532 GS-2046 GS-2669 GR-12 QS-12 Z-33/18
GS-1530 GS-1932 GS-2646 GS-3369 GR-15 QS-15 Z-40/23
GS-1930 GS-2032 GS-2646 AV GS-4069 GR-20 QS-20 Z-60/37
GS-2632 GS-3246 (DC - Bi Energy) GRC-12
GS-3232 GS-4047
Note: GS, GR, GRC and QS models require the installation of the Telematics harness to be Telematics
ready.
Genie part number 1289899GT.

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 24 VDC DC Motor Controller Enable Monitor machine run hours
24V = enabled, 0V = disabled
5 Digital Output 2 24 VDC Key Switch Activation Monitor machine utilization
24V = key switch on
6 No Connection X X X
7 Digital Input 1 24 VDC (Z-60/37 Remote Machine Disable Active Remote disable motor
Models) Low Relay controller
8 No Connection X X X
9 No Connection X X X
10 Digital Output 4 24 VDC (Z-60/37 Foot Switch Activation Monitor machine utilization
Models)
11 Databus H CAN HIGH CAN/J1939 SAE J1939 Messages
12 Databus L CAN HIGH CAN/J1939 SAE J1939 Messages

Part No. 1294905GT Lift Connect™ 9


Service Manual Supplement December 2021

TRC Function Pin Out

GS-69 RT, GS-84 RT and GS-90 RT Models


This Legend Only Applies to the Following Genie Models
GS-2669 RT GS-3384 RT GS-3390 RT
GS-3369 RT GS-4390 RT
GS-4069 RT GS-5390 RT

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 12 VDC IC Engine Run Monitor engine run hours
12V = engine run, 0V = engine off
5 Digital Output 2 12 VDC Key Switch Activation Monitor machine utilization
12V = key switch on
6 Digital Output 3 12 VDC Platform Stowed Status Monitor platform stowed and
12V = stowed, 0V = out of stow out of stowed status
7 Digital Input 1 12 VDC Remote Machine Disable Active Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
10 No Connection X X X
11 Databus H CAN HIGH CAN/J1939 SAE J1939 Messages
12 Databus L CAN HIGH CAN/J1939 SAE J1939 Messages

10 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active Low

1 Ignition Start Input


2 Relay
3 Telematics with Active Low input

Part No. 1294905GT Lift Connect™ 11


Service Manual Supplement December 2021

TRC Function Pin Out

Z-30N, Z-34 DC and Z-45 DC Models


This Legend Only Applies to the Following Genie Models
Z-30/20N Z-45/25 DC
Z-30/20N RJ Z-45/25J DC
Z-34/22 DC

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 24 VDC DC Motor Controller Enable Monitor machine run hours
24V = enabled, 0V = disabled
5 Digital Output 2 24 VDC Key Switch Activation Monitor machine utilization
24V = key switch on
6 Digital Output 3 24 VDC Boom Stowed Status Monitor platform stowed
24V = stowed, 0V = out of stow and out of stowed status
7 Digital Input 1 24 VDC Remote Machine Disable Active Remote disable motor
Low Relay controller
8 No Connection X X X
9 No Connection X X X
10 Digital Output 4 24 VDC Foot Switch Activation Monitor machine utilization
24V = foot switch pressed
11 No Connection X X X
12 No Connection X X X

12 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

Remote Disable Machine Relay Configuration

Telematics Active Low

1 Foot switch Input


2 Relay
3 Telematics with Active Low input

Part No. 1294905GT Lift Connect™ 13


Service Manual Supplement December 2021

TRC Function Pin Out

Z Booms, ALC-500 and Bi-Energy Models


This Legend Only Applies to the Following Genie Models
ALC-500 all other models
Z-45/25 Z-34/22 (Bi-Energy)
Z-45/25J Z-34/22 (IC)
Z-45/25 XC Z-45/25 (Bi-Energy)
Z-51/30
Z-62/40

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12, 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 12 VDC IC Engine Run Monitor engine run hours
12V = engine run, 0V = engine off
5 Digital Output 2 12, 24 VDC Key Switch Activation Monitor machine utilization
12/24V = key switch on
6 Digital Output 3 12, 24 VDC Boom Stowed Status Monitor platform stowed
12/24V = stowed, 0V = out of stow and out of stowed status
7 Digital Input 1 12, 24 VDC Remote Machine Disable Active Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
10 Digital Output 4 12, 24 VDC Foot Switch Activation Monitor machine utilization
12/24V = foot switch pressed
11 Databus H CAN HIGH CAN/J1939 Receive Proprietary Genie
Telematics Message
12 Databus L CAN LOW CAN/J1939 Receive Proprietary Genie
Telematics Message

14 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active Low

1 Ignition Start Input


2 Relay
3 Telematics with Active Low input

Part No. 1294905GT Lift Connect™ 15


Service Manual Supplement December 2021

TRC Function Pin Out

S and Z Booms, ALC-600 Models


This Legend Only Applies to the Following Genie Models
S-40 XC S-60 XC S-80 XC
S-45 XC S-65 XC S-85 XC
S-80 HF
S-85 HF

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 12 VDC IC Engine Run Monitor engine run hours
12V = engine run, 0V = engine off
5 Digital Output 2 12 VDC Key Switch Activation Monitor machine utilization
12V = key switch on
6 No Connection X X X
7 Digital Input 1 12 VDC Remote Machine Disable Active Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
10 Digital Output 4 Foot Switch Activation Monitor machine utilization
12V = foot switch pressed
11 Databus H CAN HIGH CAN/J1939 Receive Proprietary Genie
Telematics Message
12 Databus L CAN LOW CAN/J1939 Receive Proprietary Genie
Telematics Message

16 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

S and Z Booms, ALC-1000 Models


This Legend Only Applies to the Following Genie Models
SX-105 XC Z-80/60
SX-125 XC ZX-135/70
SX-135 XC
SX-150
SX-180

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 12 VDC IC Engine Run Monitor engine run hours
12V = engine run, 0V = engine off
5 Digital Output 2 12 VDC Key Switch Activation Monitor machine utilization
12V = key switch on
6 No Connection X X X
7 Digital Input 1 12 VDC Remote Machine Disable Active Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
10 Digital Output 4 12 VDC Foot Switch Activation Monitor machine utilization
12V = foot switch pressed
11 Databus H CAN HIGH CAN/J1939 Receive Proprietary Genie
Telematics Message
12 Databus L CAN LOW CAN/J1939 Receive Proprietary Genie
Telematics Message

Part No. 1294905GT Lift Connect™ 17


Service Manual Supplement December 2021

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active Low

1 Ignition Start Input


2 Relay
3 Telematics with Active Low input

18 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

GTH Models
This Legend Only Applies to the Following Genie Models
GTH-636 GTH-1256 GTH-3007
GTH-844 GTH-1544 GTH-5519
GTH-1056 GTH-2506

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 12 VDC IC Engine Run Monitor engine run hours
12V = engine run, 0V = engine off
5 Digital Output 2 12 VDC Key Switch Activation Monitor machine utilization
12V = key switch on
6* Digital Output 3 12 VDC Boom Angle Status Monitor boom angle status
12V = boom >55°, 0V = < 55°
7 Digital Input 1 12 VDC Remote Machine Disable Active Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
10 Digital Output 4 12 VDC Parking Brake Monitor machine utilization
12V = enabled, 0V = disabled
11 Databus H CAN HIGH CAN/J1939 Receive Proprietary Genie
Telematics Message
12 Databus L CAN LOW CAN/J1939 Receive Proprietary Genie
Telematics Message
* Not available on GTH-636

Part No. 1294905GT Lift Connect™ 19


Service Manual Supplement December 2021

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active Low

1 Ignition Start Input


2 Relay
3 Telematics with Active Low input

20 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

Light Tower Models


This Legend Only Applies to the Following Genie Models
AL4 AL5 AL5HT RL4 RL4 LED

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 12 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 12 VDC IC Engine Run Monitor engine run hours
12V = engine run, 0V = engine off
5 Digital Output 2 12 VDC Key Switch Activation Monitor machine utilization
12V = key switch on
6 No Connection X X X
7 Digital Input 1 12 VDC Remote Machine Disable Active Remote disable engine start
Low Relay
8 No Connection X X X
9 No Connection X X X
10 No Connection X X X
11 No Connection X X X
12 No Connection X X X

Part No. 1294905GT Lift Connect™ 21


Service Manual Supplement December 2021

TRC Function Pin Out

Remote Disable Engine Start Relay Configuration

Telematics Active Low

1 Ignition Start Input


2 Relay
3 Telematics with Active Low input

22 Lift Connect™ Part No. 1294905GT


December 2021 Service Manual Supplement

TRC Function Pin Out

TZ Models
This Legend Only Applies to the Following Genie Models
TZ-34/20 TZ-50

Pin Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case
1 System Power 24 VDC Battery Positive – constant power Supply power to device
5 Amp Max. allowed draw
2 System Ground 0 VDC Battery Negative Device ground
3 BND Control 0 VDC Chassis Ground BND switch ground
(customer installed option)
4 Digital Output 1 24 VDC DC Motor Controller Enable Monitor machine run hours
24V = enabled, 0V = disabled
5 Digital Output 2 24 VDC Key Switch Activation Monitor machine utilization
24V = key switch on
6 Digital Output 3 24 VDC Boom Stowed Status Monitor platform stowed
24V = stowed, 0V = out of stow and out of stowed status
7 Digital Input 1 24 VDC Remote Machine Disable Active Remote disable motor
Low Relay controller
8 No Connection X X X
9 No Connection X X X
10 No Connection X X X
11 No Connection X X X
12 No Connection X X X

Lift Con nect™ Part No. 129 490 5GT Service Manu al Sup plem ent Decem ber 202 1

Part No. 1294905GT Lift Connect™ 23

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