CD160-1400

UHP WATER BLASTER

Diesel Driven
Motor Pump Unit
MECHANICAL BOOSTER PUMP
Carbide back-up rings

User Guide
Maintenance Guide
Spare-parts book
 Thank you for choosing our water blaster. For your safety and correct operation,
please carefully read the information and instructions in this manual before use.

NOTE: All of the information stated in this manual is based on data available at the
time of printing. DEN-JET reserves the right to modify or change its products and / or
specification data at any time without prior notice.

DEN-JET has no responsibility or liability regarding misuse of the product or use of

the product with third party products.

DEN-JET warranty’s is limited to repair or replacement of faulty items at the time of

manufacture.

DEN-JET has the copyright for this material and all kinds of reproduction are
prohibited without DEN-JET’s permission.

Model:
Data: CD160-1400
Pressure [Bar] 1400
[Psi] 20000
Flow [L/min] 40
US Gpm 10,5
Power [Hp] 160
[Kw] 115
Fuel Diesel
Engine Speed 1800
[Rpm min-1]
Dimensions 2300 x 1400 x 1800
LxWxH [mm] (Depending on Frame Build)
Weight 1600
[kg] (Depending on Frame Build)

Jul-21
2
Index:

General Information
Specification Data ....................................................... 2
Index........................................................................... 3
Certificate(s) of Conformity ........................................ 4
Safety Precautions....................................................... 5
Medical Emergency Information ................................. 7

Set-Up & Use

Set-Up & Use.............................................................. 8
Engine Controller........................................................ 9
Check........................................................................ 10

Maintenance Pump
Lubrication ............................................................... 11
Cleaning.................................................................... 11
Storage...................................................................... 11

Trouble Shooting / Repair Unit

Problem / Repair / Service......................................... 12
Overview Cylinder-parts ........................................... 18

Maintenance / Service Diesel Engine

Lubrication ............................................................... 19
Fuel........................................................................... 19
Air ............................................................................ 19
Cleaning.................................................................... 19
Storage / Antifreeze .................................................. 19

Trouble Shooting / Repair Diesel Engine

Problem / Repair / Service......................................... 20

Spare-Parts Lists
Main Spare-Parts Assembly ..................................... 22
Diesel Tank Spare-Parts Assembly ........................... 24
Power Unit Spare-Parts Assembly ............................ 26
Pump Spare-Parts Assembly .................................... 28
Power End Spare-Parts Assembly ............................ 31
Gauge Converter ....................................................... 33
Water System Spare-Parts Assembly ........................ 35
Booster Pump ........................................................... 37
Water Filtering System ............................................. 39
Jetting Gun................................................................ 41
Ultra Impact Nozzle .................................................. 44
Wiring Diagram ........................................................ 52

3
Certificate of E.U Conformity:

DEN-JET Nordic A/S

Terndrupvej 7, Astrup
DK-9510 Arden
Denmark

According to E.U. Machine Directive 2006/42/EC. Appendix IIA

We hereby declare that the high pressure water blaster CD160-1400 has been designed,
manufactured and tested to fully comply with the health and safety requirements of the E.U.
machine regulations.

ANY modification or change of the machine without our prior consent will render this
declaration null and void.

Appropriate E.U. regulations: E.U. Machine Directive (2006/42/EC) Current issue.

E.U. Low Voltage Directive (2014/35/EC)
E.U. EMC Directive (2014/30/EC)
E.U. Pressure Equipment Directive (2014/68/EC)

Coordinated standards
Used particularly: EN 809 pr EN 1889
EN 292 part 1 & 2 EN 60204-1
EN 574 EN 294
EN 50081-2
EN 6100-6-2
Norwegian Labour Inspection order no.: 522

Date: July 2021 Benny S. Jensen

Managing Director.
Den-Jet Nordic A/S

4
WARNING Safety Precautions:

To safeguard the operator who uses the machine and its accessories and as accident
prevention and protection of bystanders and property, the following safety precautions must
be observed. Always treat the water blaster in the same way as any other power driven high
speed cutting tool!

Never let children or people who have not been properly instructed operate the machine.

Always keep the high-pressure cleaner and the belonging accessories in good working
condition. Check that the machine and its accessories are free from defects, and in good
working condition, with special attention to the insulation on the electric cable. In case of
defect: Do NOT OPERATE THE MACHINE! Get the machine serviced.

Eye protection must be worn at all times when operating the machine to protect against
repelling or ricocheting materials hitting the eyes and causing damage.

Ear protection must be worn at all times when operating the machine to protect against hear
loss during operation.

Respiratory protection should be worn at all times when operating the machine, where there is
an assessed risk of injury that can be prevented by such equipment.

Proper footwear and protective clothing must be worn at all times when using the equipment
to avoid and prevent damage to the operator.

NEVER direct the jet at yourself. Do not attempt to clean your clothes or footwear with the
machine. Be especially alert when pulling or releasing the trigger as sudden reaction forces
will occur

Precautions must be made to keep bystanders away from the working range. Especially when
pulling the trigger as sudden reaction forces can make changes in the direction of the jet.
NEVER spray-jet on humans or live animals, the high pressure jet can cause severe injury
and/or death.

NEVER spray at electrical equipment, or at the machine itself.

Before service or repair: Make sure the machine is turned off, and pressure is released from
the system by pulling the trigger after shutting down the machine. The machine should be
disconnected from the main power supply by pulling out the electrical plug.

NEVER attempt to stop a leak or tighten fittings when the system is under pressure.

NEVER block or restrict the movement of the gun trigger, it must be able to
move freely in order to release pressure when not triggered.

Protective clothing and devices should be worn both by personnel operating the water blaster
system and equipment and by those working nearby. See a selection of safety gear on next
page:

5
Safety Gear (PPE):

Safety helmet c/w net visor and ear muff. Safety glasses are
recommended to wear as well. Helmet : EN397. Net Visor : EN
1731:2006. Ear muff : EN 352-3.2002

Part Number: 81600601

Waterproof glove with protection for up to 500 bar pressure.

The glove has a rough, sand patterned surface and the material
itself provides lots of friction, all for the best grip on the tools.
Supplied with separate inner glove in nylon for good comfort.
Part Number : 81600669
Gaiters to be worn outside protective water jetting boots.
protection up to 3000 bar (43500 psi) will protect the foot and
the lower part of leg against water jet penetration.

Part Number : 81600611

Safety Apron - the full area of the Apron has built-in protection
up to 3000 bar (43500 psi). Ideal to wear in warm environments.
The position of the Apron can be changed with the adjustable
neckband. The Apron comes in one size. Weight 1,4 kg / 3.0
lbs.
Part Number : 81600637
Safety jacket and trousers with built-in protection up to 3000 bar
(43500 psi) in most areas. The jacket comes with integrated
hand protection. Ventilation is an option for the pants, where air
is distributed into the pants.
Jacket 2,4 kg - Trousers 2,4 kg

Available in different sizes

Waterproof overall protect the operator only from spray, cold
and flying debris. It does NOT deflect from direct jet impact.
190g PU/polyester - EN343 waterproof

Size L - Part Number : 81600632

Size XL – Part Number : 81600609
Hose protection. The gun is held near vital parts of the body the
hose protection prevents injuries due to hose failure. Protects
up to 3000 bar (43500psi). The adjustable strap holds the hose
protection securely in place.
Length 400mm – weight 0.4kg.

Part Number : 81600685

Other safety gear available upon request.
Personal protective equipment is not part of the machine and should be ordered separately.

6
Medical Emergency Information:

Immediate medical attention should be given to personnel who sustain equipment related
injuries while operating the system. In such cases, it is vital that medical personnel be
apprised of all facts relevant to such injuries. Therefore, all operating personnel should be
provided with waterproof emergency medical alert tags or cards, describing the nature of their
work and the possibility of injury inherent in the use of water jetting equipment. The below
example of a standard card can be printed out or photo copied, bend, laminated and used as
medical alert tag.

7
Set-Up & Use:

Mount the high-pressure hose on to the Water-blaster high-pressure outlet fitting on the left
side of the cylinder-head. Mount the trigger gun with lance to the high-pressure hose. Always
use two wrenches when tightening the hoses.

Prepare the water supply for the Water-blaster, by attaching a 1” hose to the supplied low
pressure inlet coupling on the bottom of frame below the water tank. Connect the other end of
the water supply hose to a fresh water tap. Open the tap. To prevent water spill always use the
float valve inlet on the lower front of the machine. The supply line must be able to maintain a
supply of more than 50 L/min

Fill the diesel tank with clean diesel fuel for automotive use, the tanks fuel capacity is
approximately 130 Liter.

Turn on the unit by turning the key to the preheating stage, wait a few seconds then turn key
to start. Throttle up the engine by pulling or turning the throttle cable.

Get a firm grip with both hands on the gun handle and the lance handle. Press the trigger and
start blasting. Pay special attention to the fact that energizing the gun with so high a flow (50
liters/min) in combination with such a high pressure causes reaction forces that can cause the
jet to change direction.

Notice:
The machine is equipped with the following safety devices:
a) Key switch for normal shut down (and start up) turn the key counter clockwise to stop.
b) Emergency Stop Button, at upper corner of unit, stops the machine when pushed in. Twist
to reset.
c) Low engine oil-pressure shut down.
d) Low booster pump pressure.

8
 Engine Controller CD160

9
Set-Up & Use / Daily Inspection:

Check Task
Daily Check the oil level on the crankcase of the pump, sight glass.
Inspection Fill up if necessary.
Check for air-bubbles in the suction hose between tank and feed pump.
If there are bubbles then tighten the hose-clips.
Check high pressure connections for leakage.
NEVER tighten connections under pressure.
Check high pressure hoses for wear and cracks.
Replace if necessary.
Check the oil level on the crankcase of the engine.
Replenish if low.
Check the air intake grill.
Clean for dust if necessary. Do NOT Cover.
Check fan belts.
Tighten / Exchange if loose or damaged.
Check fuel and cooling system hoses.
Replace if damaged.

Notice: To prevent damage to hoses, avoid letting the high-pressure

hoses rub against sharp edges for example manholes or getting
squeezed in door openings etc. Replace if necessary.

Inlet water temperature must be below 60°C (140°F)

Check Task
Daily inspection Filter cleaning / change interval depends on water quality.
of water filter Pay attention not to spill dirt from the filter-bag into the filter housing
when taking out the dirty filter. The bag filter can be cleaned, but so
not turn it inside out. There are also 2 filter strainers in the water tank.
They also may need cleaning depending on water quality.

10
Maintenance, Pump:

Maintenance Task
Lubrication Oil renewal on the pump crankcase is to be completed the first time
after no more than 50 hours of use. Oil renewal is hereafter to be
completed in every 400 hours of use. Or at least one time a year.

Use an Industrial purpose 220 Oil

Examples: Shell Tellus 220, Esso Nuto 220, Texaco Regal EP220
Statoil: Loadway XA220
Quantity: 16 Liter. (See Oil level glass)

Fill up until the oil level is visible in the middle of the sight glass with
stopped pump.
Do not overfill

Renewal of oil Switch off the machine. Loosen the oil drain screw on the lower side of
the pump crank-case. Let the oil drain out into a waste oil-tray.
Remount the oil drain screw and pour in new oil through the oil inlet
on top of the pump until visible in the oil sight glass.

Notice: Always dispose of the used oil in a proper manner.

Cleaning A part of keeping the machine and its accessories in good working
condition is keeping it clean. But NEVER clean the machine itself with
high-pressure. Do not use solvents.

Storage Keep the unit frost free, or flush the pump thoroughly with non
alcoholic antifreeze fluid.
Take of minus pole on battery for long time storage.
Maintenance charge battery regularly.

11
Trouble Shooting and Repair, Unit:

Problem Repair
When the key is Start battery not charged enough to crank engine.
turned the engine
will not crank Charge battery (12 Volt)

The engine cranks Empty diesel tank, clogged diesel fuel filter.
but will not start.
Fill diesel tank
Change fuel filter.

If fuel supply has been stopped, manually pump fuel through to

engine by means of the hand push pump on top of the diesel filter
before attempting to start engine
The pressure drops The strain filter in the water tank is blocked or dirty or the water
and the Water- supply from the tap is insufficient. Air in the Suction hose.
blaster works
irregularly. Clean the strain water filter.
The machine should always suck from the water-tank.
Open fresh water tap fully.
Tighten the hose clamps on the suction hose.
The Water-blaster The Gun valve is stuck by dirt and indicate
continues jetting at That the filter or hoses has not been clean before assembly
high pressure when Replace gun rep kit and ensure that system is flushed at low
trigger is released. pressure before mounting nozzle

The Water-blaster is The check valve in the un-loader out-let fitting is stuck or leaking.
running at high The hose may still contain pressure so loosen hose and bleed
pressure when pressure slowly before opening fully.
trigger is released Clean the check-valve in the un-loader out-let fitting.
and no jetting. Replace the O-ring.

The Water-blaster Leakage from: Safety valve, hose connections, trigger-gun. The
does not reach the pump sucks air. The high-pressure nozzle is worn or too big in size.
right working or safety valve is not correctly adjusted, or is worn. Rupture disc is
pressure when the burst. Plunger packings are worn.
trigger handle is
activated. Turn of the water-blaster. Inspect for leakage. Replace the nozzle.
Set the safety valve, repair if necessary. Change rupture disc.
Change packings.

The Water-blaster There is dirt in the valves.

works with
approximately 2/3 of Turn off the Water-blaster. Dismantle the pump head and the
the maximum valves, remove the dirt and check to ensure the valve discs are
pressure, and the moving freely and fits tight and smooth to their seats.
high-pressure hose is High pressure seals may be worn, replace seals.
vibrating.

12
Trouble Shooting and Repair, Unit:

Problem Repair
Excessive water Packing is worn
leakage from under
the pump Replace packings.
(Always replace O-ring as-well)

Noisiness The pump sucks air. One or more valve springs are broken or stuck.
Dirt in the valves. No or too little oil in the crankcase or motor
bearings worn out.

Inspect the low-pressure water supply. Tighten hose clips. Replace

springs. Clean the valves. Replace the bearings.

Water in the oil The Oil-seal is worn out. High moisture in the air (condensing inside
the crankcase) The high pressure seals are completely worn out.

Check or replace the oil-seals.

Renewal of the crankcase oil more often.
Replace the high pressure seals.

Nozzle change:
Change the nozzle when it is worn, (spray pattern becomes irregular and/or a drop in pressure
occurs. Use 2 wrenches when changing nozzle. Only change to a correctly sized new nozzle.

Using optional Nozzle types:

The gun can be used with different types of nozzles: Straight-jet, fan-jet and self-rotating
types.

Overhauling gun:
If the gun starts to leak or parts become damaged it can be repaired. Please refer to the main
spare-parts assembly for correct position of parts during repair.

Cleaning the strainer in the water tank:

Drain the water tank by un-screwing the drain plug located on the down left hand corner of
the water tank.
Flush out the tank inside with a water hose.
Unscrew and take out the water strainer from inside the water tank. Wash it from inside with a
water hose. Scrub it on the outside if stubborn dirt.
Screw back the cleaned strainer, re-pack and screw in the drain plug.

13
 Changing the micro filter cartridge:
Drain the water from the tank as described above. Unscrew the hexagon nut on top of the
round filter cartridge located beneath the water tank.
Take out the corrugated filter cartridge. Discard the cartridge. The filter cartridge absorbs dirt
particles, THE CARTRIDGE IS DISPOSABLE AND CANNOT BE CLEANED.
Flush the filter housing with water. Refit a new filter cartridge into the filter housing, ensure
the length of the filter is correct, measured against the discarded cartridge. Clean and put O-
rings back in place. Mount the filter housing and tighten the hexagon top nut.
Remember to tighten the drain screw at the bottom of the filter housing.

NEVER run the pumps with-out the stainless steel cooling cover in place, inspect that cooling
water returns freely back to water-tank through the thin black plastic hose.

Overhauling pump:
Cylinders are mounted from behind. Each cylinder is mounted separately. Start by removing
the spray cooling cover. Then dismantle the plunger connection block so the plunger becomes
loose. Loosen the cylinder head bolts for each cylinder bit by bit. Screw out the top bolts
entirely. The back-block and cylinder with plunger, and the valve cartridge comes loose, and
can be taken out.

Valves:
Unscrew the flat faced valve pin holding the stop nut gently with at pipe wrench or in a wise.
Check the mating surfaces of the inlet valve disc. And the conical valve pin. It is possible to
touch up the mating surfaces of the inlet disc by lapping the parts on a piece of very fine sand-
paper laid out on an absolutely flat surface. If wear and tear are too severe for touch up,
replace items. Ensure O-rings and packings are in good condition, replace if worn. Re-
assemble the valve, be careful not to over-tighten the screw. Use one small drop of Lock-tight
to secure the valve pin thread.

Changing Packing and Plungers:

Pull the plunger out from behind. Remove Packing spring and throat bushing and with a
plastic rod of around Ø30mm (1.25”) in thickness and 200mm (6”) Long, gently knock out
the packing adaptor, packings and back-up ring from front. Inspect plunger for scaring, and
packings and back-up rings for wear. Replace from front if needed. Reinsert plunger from
behind.

Reassemble:
Tighten the cylinder head screws bit by bit in an alternating pattern to 450Nm 45Kgm (300
lbf ft.) of torque. Then remount the plunger connection block.
Remember to put back the cooling mist cover before running the machine again.

14
Service Instructions Fluid End 1

Disassemble floating plunger holder Take off floating plunger holder, take care of
small pieces.

Push the plunger forward Loosen the cylinder head bolts, bit by bit.

Loosen bolts in an alternating pattern. Unscrew the 2 upper bolts entirely, loosen
but leave the bottom bolts engaged.

15
Service Instructions Fluid End 2

Slide out valve cartride. Slide out cylinder.

Over view of parts for ONE cylinder After changing worn parts, slide back stuffed
assembly. cylinder.

Slide in valve cartridge, keep o-rings in Align cylinder and valve to back block and
place with grease manifold recess.

16
Service Instructions Fluid End 3

Tighten cylinder head screws in an alternating Notice the orientation of the 3 Bellville
manner to 450Nm. washers.

Tighten Plunger adaptor. Assemble floating plunger holder.

Tighten floating plunger clamp. Grease floating plunger assembly.

17
Overview Cylinder parts

18
Maintenance / Service, Diesel Engine:

Maintenance Task
Lubrication Oil renewal on the engine crankcase is to be completed the first time
after no more than 50 hours of use. Oil renewal is hereafter to be
completed in every 200 hours of use. Or at least one time a year.

Use a CC or CD Grade oil (API classification)

Under normal operating temperatures -30°C to 30°C use multigrade
SAE10W/30 or SAE 10W/40(part number:83600870)
Under cold operating temperature below -30°C use multigrade
SAE 5W/20 or SAE 5W/30
Under warm operating temperature over 30°C use multigrade
SAE 10W/40
Quantity: 10 Liter (Depending on oil sump cover, Check with oil
dipstick, do not overfill)

Remember to refit oil drain plug.

Fill up until the oil level is visible at the full mark on the oil dip stick.

Oil Filter Change the oil filter when changing the oil.
(Part number: 81001210)

Renewal of oil Switch off the machine. Loosen the oil drain screw on the lower side of
the engine crank-case. Let the oil drain out into a waste oil-tray.
Remount the oil drain screw and pour in new oil through the oil inlet
on top of the pump until visible in the oil sight glass.

Notice: Always dispose of the used oil in a proper manner.

Diesel Fuel Use fresh clean automotive quality diesel fuel. When operating in cold
environments, make sure the diesel fuel are suitable for the
temperature.

Air intake filter Clean air intake filter every 50-100 hours, Exchange every 200-400
Hours. (Depending on running environment.
(Part number: 81001035)
Diesel Fuel filter Diesel fuel filters should be changed every 400 Hours
(Part numbers: Pre-filter 81001212 & Main-filter: 81001213)
Cleaning A part of keeping the machine and its accessories in good working
condition is keeping it clean. But NEVER clean the machine itself with
high-pressure. Do not use solvents.

Storage Always run the engine with glycol based antifreeze mixture in the
/Antifreeze cooling system, also in hot weather. Mix accordingly with
manufactures specifications to obtain the desired antifreeze
temperature. Change every 2 years. The unit is protected to -30°C at
delivery. The cooling system contains approximately 18 Liters of fluids.

19
Trouble Shooting / Repair, Diesel Engine:

Problem Cause / Repair

Exhaust smoke is black The load is too heavy for the engine.
Reduce load.
Air intake filter dirty.
Clean or replace air filter.
Turbo charger is stuck.
Loosen / repair Turbo charger.
Bad fuel injector nozzle(s)
Check nozzles, replace if spray pattern is faulty.
Intake/exhaust valves needs adjusting.
Motor is worn.

Exhaust smoke is white When running in cold weather and before the engine is
warm white smoke is normal.
Cylinder head gasket leaking.
Check cause of cooling water leak into engine.
Wrong injection timing.
Set timing correctly.
Air intake filter dirty.
Clean or replace filter.
Dirty fuel filter.
Change filter.
Air in fuel line, leak in fuel pipe.
Tighten or replace faulty fuel line.
Leakage around injectors.
Tighten or replace seal.

Exhaust smoke is blue Oil level in crankcase to high.

Drain oil until correct level.
Too much oil fog in air breather / crankcase ventilation.
Check breather valve/ Valve seal.
Replace breather valve and / or tube.

Engine is not running Air somewhere in fuel line

smoothly Tighten or replace faulty fuel line.
Fault in speed-regulating governor.
Faulty injector nozzle(s)
Faulty Diesel distributor pump.

20
Trouble Shooting / Repair, Diesel Engine:

Problem Cause / Repair

Engine temperature too Low level in radiator / cooling system.
High. CAUTION when opening. Steam boiling water may escape.
Fill up radiator.
Blocked air intake outlet grille.
Remove obstruction.
Engine is overloaded.
Reduce Load.
Fan belt (water pump belt) is broken.
Replace fan belt.
Electric fan is not running.
Fault in electric circuit
Faulty thermostat in lower cooling hose.
Fuel injection timing wrong (Retarded)
Set correct timing.
Water cooling system pump faulty.
Replace pump.

Engine is not charging the Fault in the alternator / Alternator circuit

battery Find fault and rectify.
Battery is faulty.

Engine stops suddenly Run out of fuel

Fill up with fuel, hand pump to prime.
Air in fuel line.
Bleed air. Hand pump to prime.
Fuel filter clogged.
Change fuel filter.
Fuel feed pump faulty
Check pump, replace if faulty.
Engine is stuck.

Abnormal noise Fan is touching metal.

Make clearance.
Valve clearance too big.
Adjust valves.
Injection timing wrong (too advanced).
Adjust timing.
Badly worn engine bearings.

21
CD160 WATER BLASTER 1400 BAR
MAIN SPARE-PART ASSEMBLY

22
CD160 WATER BLASTER 1400 BAR
MAIN SPARE-PART LIST

Pos. Item No. Qty. Description

1 N/A 1 MOTOR PUMP UNIT CD160-2500
2 81001080 2 DISTANCE BUSHING
3 81001544 1 PUMP SUPPORT
4 81000934 2 RUBBER FOOT
5 81001200 1 BRACKET UNIVERSAL BOOSTER PUMP
6 81001267 1 BRACKET HOLDER FOR RADIATOR
7 81001549 1 EXHAUST FLEX CONNECTOR
8 81001289 1 BRACKET FOR ENGINE EXHAUST
9 81000929 1 MUFFLER
10 80100938 1 CLAMP
11 81000935 4 RUBBER FOOT
12 N/A 1 WATER SYSTEM
13 81101015 1 BATTERY
14 81100846 1 THROTTLE CABLE
15 81102334 1 ENGINE CONTROLLER
16 81002112 1 ADAPTOR BRACKET FOR ENGINE CONTROLLER
17 81100864 1 JUNCTION EL-BOX
18 81001363 1 FRAME
19 81000892 1 ROOF PLATE
20 81000857 4 RUBBER DAMPENER
21 81000886 1 FUEL TANK
N/A 81101272 1 EMERGENCY STOP
N/A 81102465 1 WIRING HARNESS CD160

23
CD160 WATER BLASTER 1400 BAR
DIESEL TANK SPARE-PART ASSEMBLY

24
 CD160 WATER BLASTER 1400 BAR
DIESEL TANK SPARE-PART LIST

Pos. Item No. Qty. Description

1 81000886 1 FUEL TANK (140 LITER)
2 81101187 1 LEVEL GAUGE
3 84000601 2 HOSE END
4 83400623 3m RUBBER HOSE
5 80100904 6 HOSE CLIP
6 81100906 1 CONTRA VALVE
7 80500973 1 BONDED SEAL
8 80500617 1 PLUG

25
 CD160 WATER BLASTER 1400 BAR
POWER UNIT SPARE-PARTS ASSEMBLY

26
CD160 WATER BLASTER 1400 BAR
POWER UNIT SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 81101175 1 ENGINE 4 CYLIDER
2 81001582 1 TAPER BUSH
3 81001778 1 COUPLING COMPLETE
4 81000883 1 BELL HOUSING
5 81201560 1 PUMP COMPLETE CD160-1400
6 81000934 2 RUBBER FOOT
7 81001199 1 BRACKET AIR FILTER HOLDER
8 81000865 1 AIR FILTER
N/A 81001035 1 FILTER INSERT AIR INTAKE (for pos. 8)
9 81001318 1 ELBOW RUBBER
10 81001337 1 REDUCER CONE
11 81001316 1 ELBOW RUBBER
12 81001887 1 GASKET TURBO OUTLET
13 81001941 1 EXHAUST FLEX CONNECTOR
14 80100938 2 U-BOLT CLAMP
15 81002047 1 U BRACKET FOR MUFFLER
16 81000929 1 MUFFLER
17 81001940 1 EXHAUST TAIL PIPE
18 81001450 1 AIR PIPE TURBO SET
19 81001755 1 RADIATOR SUPPORT
20 81000857 2 RUBBER FOOT
21 N/A 1 RADIATOR COMPLETE
22 81001709 1 RADIATOR HOLDER
23 81001200 1 BRACKET UNIVERSAL BOOSTER PUMP
24 81001267 1 BRACKET HOLDER FOR RADIATOR L+R SET
25 81000268 1 TAPER BUSH
26 81001198 1 AXLE ADAPTOR
27 N/A 1 BOOSTER PUMP
28 81001228 1 RUBBER HOSE MOTOR - RADIATOR
29 81001227 1 RUBBER HOSE RADIATOR - MOTOR
30 81002253 1 FAN BELT
31 81001298 1 BUSHING FOR FAN
32 81101219 1 FAN
33 81001224 1 FAN GUARD COMPLETE
34 81001945 1 RADIATOR GUARD
35 81001218 1 INTERCOOLER
36 81000940 2 RUBBER FOOT
37 81001946 1 RADIATOR ALUMINIUM
38 81001332 2 SPACER RADIATOR
39 81001876 1 RADIATOR GUARD EXTERNAL
40 81001450 1 PIPE SET INTERCOOLER ASSEMBLY
41 80100891 8 HOSE CLIP
42 83400666 0,16 RUBBER CONNECTOR TURBO TO INTERCOOLER PIPE
43 81001202 1 ELBOW RUBBER INTERCOOLER PIPE TO ENGINE INTAKE
44 81001668 1 PIPE FROM INTERCOOLER TO ENGINE
45 83400667 0.15 RUBBER CONNECTOR INTERCOOLER
46 83400665 0.13 RUBBER CONNECTOR INTERCOOLER PIPE TO INTERCOOLER
47 81001667 1 PIPE FROM TURBO TO INTERCOOLER
N/A 81001210 1 OIL FILTER
N/A 81001212 1 DIESEL FUEL PRE. FILTER
N/A 81001213 1 DIESEL FUEL MAIN FILTER
N/A 81101262 1 THERMOSTAT 83 Cº
N/A 81101263 1 GASKET THERMOSTAT

27
CD160 WATER BLASTER 1400 BAR
PUMP SPARE-PARTS ASSEMBLY

28
CD160 WATER BLASTER 1400 BAR
PUMP SPARE-PARTS LIST

80300668

Pos. Item No. Qty. Description

1 81200962 1 POWER END
2 80500279 2 QUICK COUPLING
3 81001697 2 SOCKET W. WELD ON BRACKET
4 80501402 2 MANIFOLD
5 80100855 6 SCREW
6 83400522 meter COOLING LINE HOSE
7 81001753 1 COVER FOR COOLING CLOSED TYPE
8 80100941 2 POSITIONIING PIN
9 80500681 2 OUTLET ADAPTOR
10 81201367 1 PUMP HEAD
11 80100941 2 POSITIONING PIN
12 80100963 4 SCREW (Torque 450 NM)
13 81201370 2 SIDE PLATE
14 80100696 12 SCREW (Torque 450 NM)
15 80101007 4 SCREW (Torque 450 NM)
16 81300639 2 RUPTURE DISK HOLDER 1.1/8UNF Part of pos. 23 (rupture disc.)
17 81300642 2 RUPTURE DISC SEAT Part of pos. 23 (rupture disc.)
18 81300641 2 RUPTURE DISK THRUST SCREW Part of pos. 23 (rupture disc.)
19 81300702 2 RUPTURE DISC 25000PSI PURPLE Part of pos. 23 (rupture disc.)
20 80501630 2 GLAND NUT ANTI VIBRATION
N/A 80501631 2 COLLET SLIT FOR GLAND NUT ANTI VIBRATION
21 80500632 2 COLLAR
22 80500671 1 CROSS
23 81300643 2 RUPTURE DISC ASSEMBLY
24 80500314 1 NIPPLE PIPE
25 80501236 1 NIPPLE ADAPTOR
26 81001390 1 BRACKET FOR GAUGE CONVERTER
27 80100725 1 U-BOLT
28 N/A 1 GAUGE CONVERTER ASSEMBLY See page 36.
29 80300668 9 WASHER BELVILLE
30 81201396 3 PLUNGER ADAPTOR
31 81200797 3 THRUST DISC
32 81200811 3 FLOATING CLAMP
33 81201691 3 PLUNGER
34 81201807 3 RETAINER NUT FOR GUIDE BUSH
35 80200976 3 V SEAL COOLING, + USE WITH 80200612 O-RING

29
CD160 WATER BLASTER 1400 BAR
PUMP SPARE-PARTS LIST

Pos. Item No. Qty. Description

36 80200807 3 O-RING FOR GUIDE BUSH
37 81201806 3 GUIDE BUSH FOR PLUNGER
38 81201804 3 BACK PLATE
39 80500094 6 PLUG
40 80500096 6 QUICK COUPLING
41 80200937 3 O-RING FOR BACK PLATE
42 81201803 3 BACK-UP RING CARBIDE Part of High pressure seal kit 81201937 Pos. 59
43 80200917 3 BACK PACKING FLAT GOLD Part of High pressure seal kit 81201937 Pos. 59
44 80200916 3 FRONT PACKING GOLD Part of High pressure seal kit 81201937 Pos. 59
45 81201699 3 PACKING ADAPTOR
46 80300601 3 SPRING
47 81201700 3 THROAT BUSHING
48 81200804 3 CYLINDER
49 81200803 3 VALVE UHP ASSY
50 81200733 3 VALVE STOP NUT
51 80300602 3 SPRING
52 81200732 3 VALVE DISC SUCTION
53 80200681 3 O-RING Part of valve o-ring kit 81201504 Pos. 58
54 81200934 3 VALVE BODY
55 80200650 3 O-RING Part of valve o-ring kit 81201504 Pos. 58
56 80200677 3 O-RING Part of valve o-ring kit 81201504 Pos. 58
57 81200730 3 DISCHARGE VALVE PIN
58 81201504 N/A VALVE O-RING KIT
59 81201937 N/A HIGH-PRESSURE SEAL KIT

PUMP SPARE-PARTS KITS

Item No./Kit Description * Pos. Item No. Qty. Description

81201937 42 81201803 1 BACK UP RING CARBIDE
HIGH-PRESSURE PACKING KIT 43 80200917 1 PACKING BACK FLAT GOLD
Pos. 59 44 80200916 1 PACKING FRONT GOLD
Item No./Kit Description ** Pos. Item No. Qty. Description
81201504 53 80200681 3 O-RING
VALVE O-RING KIT 55 80200650 3 O-RING
Pos. 57 56 80200677 3 O-RING
*) 3 kit’s required to overhaul pump, One kit for one cylinder
**) 1 kit required to overhaul pump, One kit for 3 valves.

ANTI VIBRATION COLLAR AND GLAND-NUT

30
CD160-1400 WATER-BLASTER
POWER END SPARE-PARTS ASSEMBLY

CD160-1400 SERIES WATER-BLASTER

PUMP UNIT SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 80100383 6 SCREW
2 81200365 3 OIL LEVEL GLASS
3 81201091 1 BACK COVER
5 81201007 1 FOOT PLATE REAR
6 81201011 4 GUIDE PIN
7 81201005 1 FOOT PLATE FRONT
9 80500912 1 DRAIN PLUG

31
CD160-1400 SERIES WATER-BLASTER
PUMP UNIT SPARE-PARTS LIST
Pos. Item No. Qty. Description
10 81200350 2 PLUG
11 80500893 2 PLUG
12 80400616 1 BEARING
13 80200772 1 O-RING
14 81201096 1 HOUSING GEAR BOX
15 80100599 15 WASHER
16 80100591 35 SCREW
17 81201097 1 GEAR WHEEL
18 81201098 1 RETAINER FLANGE
19 80100807 3 WASHER
20 80100808 3 SCREW
21 80100809 1 CIR CLIP
22 81201099 1 RETAINER RING
23 80400617 1 BEARING
24 81201100 1 PINION GEAR
25 81201114 1 KEY FOR PINION GEAR
26 80400618 1 BEARING
27 81201101 1 COVER GEARBOX
28 80200773 1 OIL SEAL
29 81201102 1 CRANK CASE
30 81201106 1 OIL FILLER CAP
31 81000894 1 BOTTOM COVER COOLING SYSTEM
32 81000894 1 TOP COVER COOLING SYSTEM
33 80100599 6 WASHER
34 80100810 4 SCREW
35 81201115 1 KEY FOR CRANK SHAFT
36 81201103 1 CRANK SHAFT
37 80400611 1 BEARING
38 80200774 1 O-RING
39 81201117 1 COVER FOR SIDE BEARING
40 80100811 6 SCREW FOR CONNECTING ROD
41 80100812 6 WASHER
42 81201104 3 BEARING SHELL SET (FOR 1 CONNECTING ROD)
43 81201105 3 CONNECTING ROD
44 80100813 3 CIR CLIP
45 81201106 3 GUDEON PIN
46 81201107 3 GUDEON PIN BEARING BUSHING
47 81201108 3 CROSS HEAD
48 81201109 3 DISC
49 80200775 3 O-RING
50 81201110 3 FIFTH WHEEL RETAINER
51 80100814 3 SCREW
52 80200903 3 O-RING
53 81201111 3 PONY ROD
54 80300629 3 BELVILLE WASHER
55 81201112 3 RETAINER FLANGE
56 80100815 12 SCREW
57 80200777 3 OIL SEAL
58 80200778 3 O-RING
59 81201113 3 OIL SEAL HOLDER
60 80100816 3 CIR CLIP
1-60 81200962 1 POWER END COMPLETE
32
CD160 WATER BLASTER 1400 BAR
GAUGE CONVERTER SPARE-PARTS ASSEMBLY

33
CD160 WATER BLASTER 1400 BAR
GAUGE CONVERTER SPARE-PARTS LIST

Pos. Item No. Qty. Description

81300655 GAUGE CONVERTER (gauge not included)
1 80500594 1 GLAND NUT
2 80500593 1 COLLAR
3 81300656 1 HOUSING UHP
4 81300659 1 PISTON SMALL
5 N/A 1 HEADER RING SMALL PACKING-a
6 N/A 1 O-RING
7 N/A 1 SMALL PACKING FOR Ø8,5-a
8 81300858 1 SEAL KIT
9 81300753 1 BACK-UP RING FOR Ø8.5
10 81300657 1 LOW PRESSURE HOUSING
11 81300661 1 PISTON LARGE
12 80200657 1 PACKING
13 81300660 1 HEADER RING
14 81300658 1 GAUGE HOUSING
15 80500413 1 COPPER SEAL
16 81300663 1 BLEED SCREW
17 81300592 1 GAUGE

To refill Gauge converter with oil:

If the gauge (17) stops indicating pressure or indicates a lesser than probable
pressure, then the gauge converter may need to be refilled with oil.
STOP the high pressure pump, and prevent it from being started during the refill
procedure!
Loosen and carefully remove the gauge (17) fill in some oil (ordinary engine oil) into
the thread for the gauge in the gauge housing (14)
With a thin screw-driver or small Allen key or similar, push down on the Piston (11)
through the small hole at the top of Housing (14) until the oil is sucked in. Pour in
more oil and press down on the piston again. Repeat until the cavity is filled with oil.
Replace the copper washer (15) and tighten back the gauge (17) so that the dial face
is in a readable direction.

34
CD160 WATER BLASTER 1400 BAR
WATER SYSTEM SPARE-PART ASSEMBLY

35
CD160 WATER BLASTER 1400 BAR
WATER SYSTEM SPARE-PART LIST

Pos. Item No. Qty. Description

1 N/A 1 FILTER SYSTEM
2 80500237 8 ELBOW
3 80500227 14 HOSE NIPPLE
4 81001389 1 GUARD BOOSTER PUMP
5 N/A 1 BOOSTER PUMP
6 N/A 1 WATER TANK COMPLETE (180 LITER)
7 83400524 2 x 1.5m HOSE SUCTION
8 81000902 2 FILTER
9 80500684 4 HOSE NIPPLE
10 83400606 1m HOSE W NET
11 83400606 1m HOSE W NET
12 80500685 4 ELBOW
13 81300631 3 GAUGE
14 80500437 4 ELBOW
15 83400606 1m HOSE W NET
16 80100732 8 WASHER
17 80100703 8 SCREW
18 81000840 1 BRACKET
19 83400606 1m HOSE W NET
20 81100844 1 PRESSURE SWITCH
21 80200677 2 O-RING
22 80500882 2 ADAPTOR
23 80500875 2 CONTRA NUT
24 80500660 1 BALL VALVE
25 N/A 3 HOLDER WATER TANK
26 80100527 16 HOSE CLIPS
27 80500854 8 BUSHING
28 80500943 3 TEE
29 80100617 1 U-BOLT
30 80100259 2 LOCK NUT
31 80500944 2 NIPPLE
32 80500847 1 QUICK COUPLING MALE
33 80500848 1 QUICK COUPLING HOSE EVERTITE
34 83400606 2 x 1,5m HOSE W NET
35 80500808 2 ELBOW
36 80500279 1 ELBOW SWIVEL
37 80500606 1 BUSHING
38 80500973 1 BONDED SEAL
39 81001079 1 BRACKET-HOLDER BALL VALVE
40 80100405 2 CONTRA NUT
41 81000428 2 FLOAT VALVE
42 80100632 1 CONTRA NUT
43 80100884 16 WASHER
44 81001220 4 BRACKET
45 80100965 16 SCREW CARRIAGE BOLT
46 81001220 1 LID
47 80100053 18 LOCK NUT
48 80100052 2 SCREW ALLEN
49 81000902 2 FILTER STRAINER
50 80500908 2 NIPPLE
51 81000790 1 WATER TANK
36
CD160-1400 SERIES WATER-BLASTER
BOOSTER PUMP UNIT SPARE-PARTS ASSEMBLY

37
CD160-1400 SERIES WATER-BLASTER
BOOSTER PUMP UNIT SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 80500341 1 PLUG
2 80100703 6 SCREW
3 80100170 12 WASHER
4 81200162 1 END COVER
5 80200568 1 O-RING
6 80100168 1 SCREW
7 80500971 1 BONDED SEAL
8 81200172 1 IMPELLER FEED PUMP
9 81200165 1 KEY
10 81200160 1 HOUSING FEED PUMP
11 81200173 1 AXLE ADAPTOR
12 80200634 1 O-RING
13 81200164 1 KEY
14 80200157 1 MECHANICAL SEAL
15 81200163 1 DRAIN BUSHING
16 80200407 1 O-RING
17 80100704 5 SCREW
18 80100671 1 SCREW
19 81000908 1 BRACKET
20 81000832 1 BEARING HOUSING
21 80100764 1 CIRCLIP
22 81000833 1 BUSHING
23 80400604 2 BEARING
24 80100765 1 CIRCLIP
25 81000913 1 AXLE
26 81000808 1 PULLY
27 81000268 1 TAPER BUSH
28 81100602 1 KEY
29 81000807 1 PULLY
30 81001333 1 V-BELT
N/A 81001389 1 GUARD BOOSTER PUMP

38
CD160-1400 SERIES WATER-BLASTER
WATER FILTERING SYSTEM SPARE-PARTS ASSEMBLY

39
CD160-1400 SERIES WATER-BLASTER
WATER FILTERING SYSTEM SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 81000648 2 FILTER ASSEMBLY
2 81100844 1 PRESSURE SWITCH
3 80500096 1 QUICK COUPLING
4 80500684 4 HOSE NIPPLE
5 80500437 4 ELBOW
6 81300631 3 GAUGE
7 80500685 6 ELBOW
8 80100703 8 SCREW
9 80100732 8 WASHER
10 81000840 1 BRACKET
11 81000638 1 HOUSING
12 81000616 1 FILTER INSERT
13 80300604 1 DISTANCE SPRING
14 81001806 1 SUPPORT RING
15 80200878 1 O-RING
16 81000650 1 COVER
17 80200491 1 O-RING
18 81000649 1 TOP SCREW
19 80500094 4 PLUG

40
DUMP GUN 15 & 20 KPSI
SPARE-PARTS ASSEMBLY

41
DUMP GUN 15 & 20 KPSI
SPARE-PARTS LIST

Pos. Item No. Qty. Description

81400037 DUMP GUN 20KPSI W/O NOZZLE HOLDER
1 1
81400669 DUMP GUN 15KPSI W/O NOZZLE HOLDER
2 81400231 1 SHOULDER SUPPORT
3 81400136 1 DUMP TUBE
4 81400042 1 BARREL TUBE
5 81400076 1 HOLDER FOR SIDE HANDLE
6 81400075 1 SIDE HANDLE
81500129 NOZZLE HOLDER FOR ¼”NPT NOZZLE
7 81500128 1 NOZZLE HOLDER FOR ¼”BSP NOZZLE
81500046 NOZZLE HOLDER ASSY. FOR NOZZLE FORM 4,19 Pos. (38,39,40)
8 80500040 3 COLLAR
9 80500041 3 GLAND NUT
10 81400036 1 HANDLE
81400638 VALVE HOUSING 15 KPSI
11 1
81400054 VALVE HOUSING 20 KPSI
12 81400056 1 VALVE KIT
13 81400055 1 VALVE PLUG
14 80200627 1 SWIVEL SEAL COMPLETE
15 81400152 1 BACK-UP RING INLET SWIVEL
16 81400149 1 INLET SWIVEL SPINDLE
17 80400143 1 THRUST BEARING
18 81400151 1 RETAINER NUT INLET SWIVEL
81400416 ADAPTOR FOR HOSE END ½” BSPP
81400716 ADAPTOR FOR HOSE END M24x1.5 M- 13/16"UNF F FOR 9/16"M
19 1
81400717 ADAPTOR FOR HOSE END M22x1.5 M- 13/16"UNF F FOR 9/16"M
81401196 ADAPTOR FOR HOSE END M26x1.5 M- 13/16"UNF F FOR 9/16"M
20 81400050 1 PIN FOR TRIGGER LATCH
21 81400049 1 PIN FOR SAFETY LATCH
22 80300051 1 SPRING FOR SAFETY LATCH
23 81400048 1 SAFETY LATCH
24 81400047 1 TRIGGER LATCH
25 81400058 1 TRIGGER GUARD
26 80100052 6 SCREW ALLEN
27 80100053 1 LOCK NUT
28 81400296 1 O-RING & PACKING REP KIT
81400668 TRIGGER GUN HANDLE 15KPSI
29 1
81400035 TRIGGER GUN HANDLE 20KPSI
81400776 HOSE (H.P) 1250 BAR 20M, W/ ½”BSPP FEMALE SWIVEL (CE40-1250)
30 1
81401470 HOSE (H.P) 1400 BAR 20M (CE40-1380)
31 81500940 1 NOZZLE 1,25MM STRAIGHT TYPE 8/12/24mm
31 81500747 1 NOZZLE 1,60MM FAN TYPE 8/12/20mm
32 N/A
33 N/A
34 N/A
35 N/A
36 N/A
37 N/A
38 81500127 1 RETAINER NUT NOZZLE HOLDER
39 80200623 1 O-RING
40 81500027 1 NOZZLE HOLDER
41 80500891 1 ADAPTOR
42 81502085 1 ULTRA IMPACT MAG BRAKE ROTATING NOZZLE CARRIER 8°

42
DUMP GUN
REPAIR KITS

Item No./Kit
Item No. Qty. Description
Description
80200060 1 BACK-UP RING
Pos. 28 80200059 1 O-RING
81400296
80200610 1 O-RING
O-RING & PACKING 80200232 1 BACK UP RING
REP. KIT 80200070 1 O-RING
DUMP GUN 80200074 1 BACK-UP RING
80200057 1 O-RING

Item No./Kit
Item No. Qty. Description
Description
80200060 1 BACK-UP RING
Pos. 12 80200059 1 O-RING
81400056
80200610 1 O-RING
VALVE KIT DUMP GUN 80200232 1 BACK UP RING
80200070 1 O-RING
80200074 1 BACK-UP RING
81400064 1 VALVE PIN
81400065 1 VALVE SEAT
80300115 1 SPRING

43
 ULTRA IMPACT 3000 BAR
SPARE-PARTS ASSEMBLY

44
ULTRA IMPACT 3000 BAR
SPARE-PARTS LIST

Pos. Item No. Qty. Description

81502086 1 ULTRA IMPACT MAG BRAKE ROTATING NOZZLE CARRIER 8°
1 80200922 2 SEAL
2 80200923 2 SEAL
3 81501816 1 BEARING HOUSING UI 3000
4 80200925 1 O-RING
5 80400639 1 BALL BEARING
6 81501817 1 MAGNET
7 81501818 1 COPPER RING
8 81501981 2 POSITION SCREW FOR BRAKE
9 81501820 1 SPINDLE ULTRA IMPACT 3000
10 80400641 1 BALL BEARING
11 80300666 1 WAVE SHIM
12 81501821 1 ADJUSTMENT RING UI 3000
13 80200914 1 O-RING
14 80200915 1 O-RING
15 81501822 1 END CAP
16 80200928 1 RUBBER BAND
17 81501025 1 CARBIDE SEAT Wear parts 81501976 see next page
18 81501026 1 CARBIDE SEAL RETAINER Wear parts 81501976 see next page
19 80200926 1 HP SEAL Wear parts 81501976 see next page
20 80300665 1 SPRING Wear parts 81501976 see next page
21 81501823 1 INLET SEAT Wear parts 81501976 see next page
22 80200562 1 O-RING Wear parts 81501976 see next page
23 81502067 1 8° NOZZLE CARRIER (36L/min- 41L/min)
24 81500597 2 NOZZLE 3/8”UNF 0,7MM
24 81500788 2 NOZZLE 3/8”UNF 0,8MM
25 80100052 5 SCREW
26 81501815 1 FRONT PROTECTION
27 81501810 1 WEAR CAP ALUMINIUM
80500632 COLLAR 9/16 UNF LH
28 1
80500822 COLLAR M14 LH ORDER SEPERATELY
29 80500631 1 GLAND NUT NOT PART OF ROTATING NOZZLE
30 80500891 1 ADAPTOR 13/16 UNF F

*Users are required to ensure the nozzle carrier fits the actual flow and pressure of
the machine. Using a wrong nozzle carrier can increase speed and temperature
leading to overheating.

45
 ULTRA IMPACT 3000 BAR
WEAR-PARTS LIST
Item No./Kit Description Pos. Item No. Qty. Description
17 81501025 1 CARBIDE SEAT
81501976 18 81501026 1 CARBIDE SEAL RETAINER
WEAR PARTS 19 80200926 1 HP SEAL
ULTRA IMPACT 3000 20 80300665 1 SPRING
21 81501823 1 INLET SEAT
22 80200562 1 O-RING

Item No./Kit Description Pos. Item No. Qty. Description

81502082
MINI SEAL KIT 17 81501025 1 CARBIDE SEAT
ULTRA IMPACT 3000
19 80200926 1 HP SEAL

Item No./Kit Description Pos. Item No. Qty. Description

1 80200923 2 SEAL
2 80200922 2 SEAL
4 80200925 1 O-RING
81502083
SPINDLE KIT BEARINGS 5 80400639 1 BALL BEARING
AND SEALS 9 81501820 1 SPINDLE ULTRA IMPACT 3000
ULTRA IMPACT 3000 10 80400641 1 BALL BEARING
11 80300666 1 WAVE SHIM
13 80200914 1 O-RING
14 80200915 1 O-RING

21

20

19

18

17

46
 ULTRA IMPACT 3000 BAR
WEAR-PARTS ASSEMBLY

Assemble carbide parts. And hold the Push the carbide parts into the inlet with the flat end
Rotating nozzle vertical. towards spindel.

Make sure the carbide parts are in place. The retainer should lay flat. Chamfered side of seat should
be up, towards the thread.

47
ULTRA IMPACT 3000 BAR
WEAR-PARTS ASSEMBLY

Place the spring in the inlet seat and mount the HP seal with o-ring towards spring.

Drop the seat/spring/seal Mount the o-ring to keep wear After the o-ring is fitted, the inlet
assembly into the rotating nozzle parts in place. seat MUST be able to spring, if
inlet not –remount the wear parts.

48
ASSEMBLY DIRECTION
POSITION 5 BALL BEARING

Ball bearing position 5, must be inserted with outer shoulder towards bottom of the house.

49
ASSEMBLY DIRECTION
POSITION 7 COPPER RING

To install the copper ring correct.

The line on copper ring should be
in extension to line on bearing
house.

50
ADJUSTING NOZZLE SPEED

Nozzle speed can be adjusted by turning the adjustment ring. Clockwise will increase speed
and counterclockwise will decrease speed. Do not adjust speed while the nozzle is in use.
If the nozzle doesn’t rotate as fast as expected; stop the machine and turn the adjustment ring
clockwise until it can’t rotate further and start the machine again.

51
Wiring diagram CD160

52