Universal Motor Control Evaluation Board: User Manual
Universal Motor Control Evaluation Board: User Manual
Universal Motor Control Evaluation Board: User Manual
USER MANUAL
1 INTRODUCTION
WARNING: The MCU is directly linked to the mains voltage supply. No insulation is ensured between
the accessible parts and the high voltage. The UMC01EVAL Evaluation Board must be
used with care and only by persons qualified for working with electricity at mains voltage
levels. Certain precautions have to be taken during emulation to avoid damaging
development tools. For more information about safety precautions, please refer to
application note AN438 ”TRIAC and Microcontroller Safety Precautions for Development
Tools”.
This document gives all the information needed to operate the Evaluation Board (how to con-
nect it, how it works). In order to modify specific information and parameters at design level,
please refer to the three following Application Notes:
■ AN1448: How to Reduce 3rd Harmonics with ST6200C Motor Control Software
■ AN1449: ST6200 Universal Motor Drive Software
■ AN1476: Low-Cost Power Supply for Home Appliances
2 FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 CONCLUSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
14
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1
INTRODUCTION
ST62T00C MCU
Fuse
Zero Voltage Crossing
Capacitive
Power Speed Control
Supply Potentiometer
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INTRODUCTION
WARNING: All the following steps must be done by an electrically-skilled technician, because the
board has to be plugged to the MAINS voltage, and because NO INSULATION is
implemented between the MAINS voltage and the accessible conductive parts.
1. Connect the mains power supply to the MAINS connector on the Evaluation Board.
The "SPEED SETTING" potentiometer is used to control the speed of the universal
motor. Note that the soft start is implemented during speed adjustments. The potentiome-
ter should not be turned too quickly in order to let the microprocessor take the new order
into account.
2. Check that the motor is being controlled properly. Use an oscilloscope to observe the
motor winding currents.
If there are problems:
– Check if the TRIAC gate triggering pulse is correct.
– Check that the board is correctly powered on by measuring 5V power supply for the
microprocessor.
– Check if the FUSE is blown (disconnect the mains voltage before unplugging the fuse).
– Reset the MCU by unplugging the mains voltage and waiting for VDD to drop below
0.7V. Then apply the mains voltage and try again to see if the board works.
3. Running with the provided SINTECH Universal Motor in Open Loop Mode
When using the provided SINTECH universal motor in open loop mode, the motor speed
is changed by using the phase angle control through a TRIAC.
Check that the programmed triggering pulse of the TRIAC gates is compatible with the
motor to be controlled (see Section 3.2). When your motor is runing in open loop mode,
the shunt resistor R1 is not necessary and must be replaced by a jumper.
In low cost sensorless speed regulation mode, resistor R1 is used to measure the peak
motor current. To run the motor in close loop mode, please refer to the following applica-
tion note:
– AN416: Sensorless Motor Drive with the ST62 MCU + TRIAC
The ST6200C MCU can detect the voltage zero crossing, after which it can calculate the
phase angle, make the triggering pulse delay and trigger the TRIAC.
Before changing the motor control parameters, please refer to Application Note AN1449.
4. Running with your own Standard Universal Motor in Open Loop Mode
When using your own universal motor in open loop mode, your motor parameters should
be checked, i.e. the phase lag between motor current and input voltage. The triggering
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FUNCTIONAL DESCRIPTION
2 FUNCTIONAL DESCRIPTION
2.1 PERFORMANCE
The UMC01EVAL board is designed to meet the following requirements:
■ Low cost: Capacitive or resistive power supply is used to reduce the system cost as well as
the size. Simple voltage zero crossing detection circuit is provided via a current limiting
resistor. A crystal oscillator or external resonator are not used. External RESET circuitry is
NOT required.
■ IEC61000-3-2 Standards: Using the dedicated software (vacuum.st6 file), the board
complies with the 3rd harmonics limits specified in standard IEC61000-3-2.
■ Generic: This board may also used in a wide variety of applications: i.e. light dimmer, power
control, universal motor control and thermostat control.
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FUNCTIONAL DESCRIPTION
In order to suppress 3rd harmonic current in the power line, an innovative, cost-saving solution
is used. This control method is based on the modulation of the phase angle delay times and is
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FUNCTIONAL DESCRIPTION
easily implemented using the ST62T00C microcontroller software. The test results shown in
Table 2 prove the efficiency of this solution.
In Table 1, the figures in bold exceed harmonic current limit specifications.
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Using the UMC01EVAL Evaluation Board
berless TRIAC is driven in quadrants QII and QIII using 60 mA gate current provided by three
parallel I/O ports of the ST6200C. This pulse is long enough to ensure that the TRIAC is
latched at the end of the pulse. Pulse length can be modified by software if another TRIAC or
motor is used.
The BTB16-600CW is a Snubberless TRIAC. It is used to turn off inductive loads without re-
quiring a snubber circuit, therefore saving the cost and space of extra components. It is able
to drive a 1600 W vacuum cleaner connected to a 230V mains supply.
Table 3 sums up the characteristics of TRIAC and MCU performances with various sensitivi-
ties. It also gives the gate current we suggest to control correctly the TRIAC for a minimum
ambient temperature of 0°C, with the power supply implemented on our board.
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Using the UMC01EVAL Evaluation Board
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CONCLUSION
4 CONCLUSION
The guidelines provided in this document have been given to help you use the UMC01EVAl
Evaluation Board properly. This Evaluation Board is designed for controlling universal motors,
but it can also be used for a wide variety of applications such as light dimmers, thermostats
and heating systems.
The main thing to check is that your loads, especially the inductive load, correspond to the pro-
grammed data (maximum speed, triggering pulse width, etc.). Then, after certain adjustments
to your software (and using the EPROM version of ST6200 MCU), you are able to perform
tests using your own universal motor. With this evaluation board, you can take your own
measurements and see how much the 3rd harmonic current is reduced by using this method.
Fully detailed information about programming is given in Application Notes AN1448 and
AN1449.
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Appendix 1 - UMC01EVAL Schematic Diagram
J1
NEUTRAL
D1 C2 C1 R1
220uF/16V 1R/2W
BZX85C5.6 100nF
D2 1N4148
R2 3K
R4 U1
47K
1 16
VDD VSS R3 150R
2 15 Q1
OSCIN PA1
3 14
OSCOUT PA2 BTB16-600CW
4 13
NMI PA3
5 12
VPP/TEST PB0
6 11
RST PB1
C4 7 10
100nF PB7/AIN4 PB3/AIN1
R6 8 9
PB6/AIN3 PB5/AIN2
220K
C3 ST62T00
470nF/400V VCC
16Pin Socket
J3
R5 R7 MOTOR
470R/1W SPEED
220K J4
10K
F1
J2
LINE
FUSE 10A
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Appendix 2 - UMC01EVAL PCB Layout
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Appendix 3 - Bill of Materials
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Notes:
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject
to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not
authorized for use as critical components in life support devices or systems without the express written approval of STMicroelectronics.
The ST logo is a registered trademark of STMicroelectronics
2001 STMicroelectronics - All Rights Reserved.
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I2C system is granted provided that the system conforms to the I2C Standard Specification as defined by Philips.
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