Ib Na - 07340 PDF
Ib Na - 07340 PDF
Ib Na - 07340 PDF
1. PRECAUTIONS .................................................................. 1
3. STORAGE ..........................................................................- 4
4 . TRANSPORTATION ...........................................................4
5 . INSTALLATION ...................................................................5
7. STRUCTURE ...................................................................... 8
7.2 9
PARAMETER UNIT .....................................................................
8 . WIRING ............................................................................. I 0
8.1 10
Wiring Instructions .....................................................................
8.2 11
Main Circuit ................................................................................
8.3 12
Control Circuit ............................................................................
9. OPERATION ..................................................................... 14
9.1 14
Operation Mode .........................................................................
Do not connect the power supply to the output terminals (U. V. W.).
Disconnect all the connector of the printed circuit boards when the insulation resistance measure-
ment is performed.
Use the lnverter Chassis Unit by accommodating it in a suitable enclosure with the forced
ventilation. (Refer to the separate panel enclosure building guidelines)
Refer to Instruction manual for important safety information regarding wiring (section 8.1).
Mount the lnverter Chassis Unit in the vertical position for use.
Remove the front panel of the lnverter Chassis Unit and make sure that the voltage accross the
capacitors are fully discharged (CHARGE on light is off).
Work must not be performed on the MELTRAC inverter, until the capacitors have been completely
discharged.
Discharge of the capacitors will take a minimum of 15 minutes after input power is off.
Complete discharge less than 25VDC can be confirmed by checking the capacitor residual voltage
using a DC voltmeter with 1188V. Scale and if no reading is obtained the scale should be changed
to the next lower range, the voltage check should contine, progressively using the next lower scale
until no reading is indicated on the lowest scale.
Cornplete discharge can also be confirmed by the CRG lamp, but as the CRG lamp cannot be
illuminated without main power supply.
Charge LED is near the terminal block T2 on the center left of control PCB.
Do not inserVremove PU from inverter or dedicated extension cable socket without first removing
power from inverter.
Set the acceleration time and deceleration time to the time period more than commercial accelera-
tion time and free running deceleration time.
Make sure to ground the lnverter Chassis Unit is accordance with applicable electrical codes
(grounding resistance 10 ohms or less or equivalent).
Do not use a motor which,has a rated capacity in excess of that of the lnverter Chassis Unit, even
if the motor load is lower.
When Walkie-Talkie radio wave equipment is used in the vicinity of the inverter, ensure that
the front panel of the lnverter Chassis Unit or of the cubicle is closed, to prevent the inverter
malfunction.
CAUTIONARY POlNTS FOR INSTALLATION AND OPERATION OF THE INVERTER
Installation area
(1) Make the length of a cable between the inverter and motor shortest possible (in order to reduce the
impedance between the inverter and motor).
(2) Avoid the area of high temperature and high humidity.
(3) Don't use the inverter at any area which is exposed to much-dust, corrosive gas, oil splash or vibra-
tion.
(4) If moisture or salinity exists near, take care to prevent it from entering the inverter unit.
* Since the force air cooling is used, specially keep in mind that the inverter is easily influenced by the
atmosphere.
2. External wiring
(1) Keep the main-circuit wiring and control-circuit wiring 30cm or more away from each other. If they are
parallel to each other, minimize their lengths.
(2) Ground the shields of the shield cables of the frequency commands at one point on the inverter side.
(If they are grounded at two points on both sending and receiving sides, the circulating current will
flow and it will sometimes become a noise source.)
Route the shield cable through another duct or steel conduit, separating it from other control cable or
power cable.
4. Noise countermeasure
Gain the operational power supply of the inverter box from the exclusive operation transformer. Provide
the noise killer on the relay which is connected to the operational power supply in order to reduce noise.
(As an example of the noise killer (for the circuit of 220V or lower), Okaya Denki brand CR50500BL is
given.)
If the thyristor control unit is connected to the same bus line, additionally provide ACL on the thyristor
control equipment side (in order to reduce the power voltage distortion).
Check for shipping damage upon receiving your MELTRAC-A140E Chassis Unit.
If any damage is found, report it to the carrier immediately. Open the front panel of the Chassis Unit and check
inside for any visual damage.
DO NOT ATTEMPT TO OPERATE THE MELTRAC-A140E IF ANY VISUAL DAMAGE EXISTS.
Check the installation conditions as follows.
(1) Check whether the model of Chassis Unit is what you ordered?
(2) Check whether all the following accompanying items are there or not?
(3) Check the grounding conditions of the Chassis Unit.
(4) Check all mounting and connection screws for tightness, damages of all wires and cables in the main circuit,
control circuit, operation circuit and of incoming and outgoing terminal.
(5) Check all connectors for proper seating in their sockets.
(6) Check cooling air inlet.
(7) Check cooling air outlet.
(8) MELTRAC-A140E Chassis Unit require 380VAC-460VAC 3-phase 50Hz160Hz input power.
MODEL OF
T50MH270A T36MH350A T25MH530A T16MH672A T14MH880A
(REACTOR)
When temporarily storing the lnverter Chassis Unit which has been unpacked and inspected, take care the follow-
ings:
(1) To prevent the lnverter Chassis Unit from getting invasion of water and dust, place a desiccanting agent in the
lnverter Chassis Unit and seal it with vinyl sheet.
(2) Store the lnverter Chassis Unit in a place free from direct sun shine and vibration.
(3) Store the lnverter Chassis Unit in the rage of -10°C (14°F) to +60°C (140°F) of ambient temperature without
condensation due to abrupt temperature change.
(4) When storing the lnverter Chassis Unit for long time exceeding six months, check the storage condition of the
lnverter Chassis Unit every six months.
(5) When the lnverter Chassis Unit stored for 2 years or more is used, gradually increase both the control power
supply and main circuit power voltage in the rate of approximately 40 Volts/minute to energize the capacitors.
(When the rating voltage is directly applied to the lnverter Module Unit, it does not get damaged. However, its
reliability may be degraded.)
When storing the lnverter Chassis Unit in a panel board, follow the conditions described above.
If it is difficult to seal the panel board with a vinyl sheet, seal the opening of the board and place a space heater
inside the board to prevent occurrence of condensation.
4. TRANSPORTATION
When transporting the lnverter Module Unit, hang it using the hanging holes and transport it with care.
For the weight of the lnverter Chassis Unit, see "Paragraph 17. Specifications"
When the lnverter Chassis Unit is mounted into an force ventilated floor fixing enclosure, the reliability of the In-
verter Chassis Unit just depends on the installation method and circumference of installation, so make sure the
followings:
MITSUBISHI PRES-
SURE VENTILATING
FAN PF25ASC OR
EQUIVALENT
M- (8 INCHES) I/
OR MORE SPACE
20CM (8 INCHES)
OR MORE SPACE
INCHES)
SCREW
COOLING AIR
SECTION A-A
Line-side main
Select proper cable size
circuit cable
Circuit breaker
Circuit Breaker Select proper input circuit breaker
Brake unit (MT-BU) This brake unit improves inverter braking capability.
and discharge Use the brake unit in combination with a discharge Brake unit
resistor (MT-BR) resistor. P
--- Regenerative
converter
Use when continuous or high braking capacity is
required and when operating and stopping high N
Power regenerative inertial loads (GD2) frequently. This unit is a high-
converter performance brake unit that saves energy by
(available soon) regenerating power back to the power source. Unit
I
-&
advantages include no need for discharge resistors
and significantly cooler operation.
Filter
This filter reduces motor noise. The next largest
Sine-wave filter
inverter for the motor rating should be selected
Load-side main
Select proper cable size
circuit cable
6.2 Peripherals list
@ Voltage
Variable torque
motor rating
Applicable
inverter
DC
reactor
Fuseless
breaker
Electromagnetic
contactor
Wire (mm2) (Note 4) . Exhaust fan
(reference)
(Note 6) type (accessory) (Note 2) (Note 3) R, S, T U, V, w P, PI (Note 5)
Suction port,
NF600 500A S-K400 (383A) (410A) (470A)
220kw (300HP) MT-A140E220K
T$%E (NF6OO 600A) (S-K600) 2x100 2x100 2x100
500 500mm
or more
T16MH NF600 600A S-K600 (435A) (460A) (533A)
250kW(350HP) MT-A140E-280K 672A (NF600600A) (S-K600) 2x100 2x100 2x125
Notes: 1. Motors of 75 kW or more are basically custom-made. Their characteristics depend on the number of poles, the protection
form, and the manufacturer. Check the specifications of the motor actually used.
2. Types in parentheses are applied when devices are run on commercial power. Select an interruption capacity that is suitable
for the short-circuit capacity of the power source. To use a leakage breaker, select one that accommodates harmonic surges
and has a sensitivity current of 100 to 500 mA.
3. The model in parentheses is the contactor to be used on the motor side when run on commercial power.
4. For cables outside the panel (R. S, T, U, V, and W), a larger size may be selected than listed in this table depending on the
cabling conditions and the cabling distance.
5. An exhaust fan is needed to discharge heat generated in the panel. Select a fan that can provide an adequate exhaust air flow
taking into account the pressure loss caused by the filter at the inlet port.
6. HP rating is only at 460V.
7. STRUCTURE
nail
hole
(1) Installation
1) Fit the fixing hole at the PU bottom into the catch of
the inverter front cover.
2) Gently push the PU into the installation space in
the inverter. The PU is fixed into the inverter by the
spring action of the top button of the PU.
- (2) Removal
1) Gently finger-push the top button of the PU.
(Arrow @)
2) Pull the PU toward you using the catch as a
support.
[CAUTION] The PU should only be installed on the inverter when the inverter cover is installed.
(1) Connection
Securely insert one end of the cable into the inverter
connector and the other end into the PU as shown on
the left. Insert the cable plugs along the connector
guides (as shown on the left).
(The inverter may be damaged if the plug is inserted in
the wrong direction.)
(2) Fixture
Secure the inverter-side cable plug with installation
screws as shown on the left.
Fix the PU-side cable plug so that the cable may not be
@.:@ /-
Insert along the guides.
disconnected by its own weight.
[CAUTION] The dedicated PU cable (option) may only be used to connect between the PU and inverter.
8. WIRING
Notes on Wiring
r
I (1) The power must not be applied to the output terminals (U, V. W), otherwise the inverter will be damaged.
1 (2) Connect only the recommendedoptional brake resistor between the terminals P and N. In addition, these
I terminals must not be shorted.
(3) Use sleeved solderless terminals for the power supply and motor cables.
(4) The common terminals SD, 5 and SE of the control circuit (isolated from each other) must not be
I grounded.
1 (5) Use shielded or twisted cables for connection to the control circuit terminals and run them away from the
main and power circuits (such as 200V relay sequence circuit).
(6) When rewiring after operation, make sure that the inverter LED has gone off and that the charge lamp on
the printed circuit board or beside the terminal block has gone off.
(7) The cable size for connection to the control circuit terminals should be 0.75mm2. Run the cables so that
they do not occupy much of the control box terminal block space.
(8) When the power supply voltage is special (Over 440V), remove the jumper between terminals X-XI on
the control PCB.
@ circuit power cable and other 200V or higher cable are inevitably crossed each other, cross them at a
right angle to each other and keep them 5cm or more away from each other.
Po
Circuit
breaker
Motor
-
(arrow) direction when viewed from the load shaft.
Note - I
Motore overlord protection must be provided in accordance with National Electrical Code.
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8.3 Control Circuit
Separate power
supply used as the
control power
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Calibration potentiometer ('1)
(law iokn)
Multi-speed selection
-+
SD
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RL
RM
supply
-
Y Terminal block
Remove the short-
circuit bridge.
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iI Second accel./decel. time selection
Thread size = M4
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Start self-holdingselection
Output stop
I -
s o
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* signal output
1 - - - - - - - - - - - - L! *(OtoIOVDC)
,
(.5)
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i Reset
i Forwardrotation
I Reverse rotation
i Jcg modelexternal thermal
I relay input select Current input (4 to 20 mADC)
(Common is terminal 5)
i Automatic restalt after inetantaneous
power failure select
(switched between 0 to 5VDC and 0 to
I External transistor common
1-
1. Terminals SD and 5, which are the common terminals of the I10 signals.
Must not be grounded at the terminals.
2. Use shielded or twisted cables for connection to the control circuit terminals and run them away from the
main and power circuits (including the 200V relay sequence circuit).
3. Since the frequency setting signals are micro currents, use two parallel micro signal contacts or a twin
contact to prevent a contact fault.
('1) 4. This calibration potentiometer is not required when making calibration from the parameter unit.
(*2) 5. Input signal switching can be done from the parameter unit.
('3) 6. 2W 1K is recommended when the frequency setting is changed frequently.
(*4) 7. The output terminals other than the running (RUN) terminal allow alarm definition to be output in alarm
codes and nine functions to be assigned individually.
#
Using the STOP terminal Using the CS terminal
Connect as shown below to self-hold the start sig- Used to perform automatic restart after instanta-
nal (forward rotation, reverse rotation). neous power failure and switch-over between com-
mercial power supply and inverter.
STOP
Example: Automatic restart after instantaneous power failure
(1) Connect CS and SD.
(2) Set 0 in parameter 57.
\ .-.------.--.--.--.--.--:
:
.- Inverter
- - ? 2
The inverter is operated with the Factory-set to select this operation mode at 1)
771
start switch, frequency setting power on.' Inverter
potentiometer, etc. connected to
Operation using the the control terminals of the
external input signals inverter.
Potentiometer
2Zh
The inverter is started, s e t ~ n Prepare the parameter unit if it is not 2)
frequency, and operated at provided for the inverter. (See page 17 for Inverter
variable speed from the parameter the operating procedure.)
Operation using the unit.
parameter unit
Combined operation
using the external input
signals and parameter The running frequency is set by The external input signal start switch is
unit 4)
the external input signal, and start invalid. Inverter
and stop are effected from the
parameter unit.
Potentiometer
(1) Check that the wiring is correct. Especially check that the power supply is not connected to terminals U, V
and W.
(2) Check that there are no faults such as short circuit due to wire off-cuts, etc.
(3) Check that the screws, terminals, etc. are securely tightened.
(4) Check that the motor and inverter are grounded.
Factory-set to 15 seconds. Set the required value if the inverter is operated at other than the
Acceleratioddec above value.
p.49
eleration time The set time is the length of time until when the set value in "acceleration/deceleration
reference frequency Pr. 20" is reached.
Note: The operational characteristics are based on the Mitsubishi standard squirrel-cage
Electronic motor.
overcurrent Since the electronic overcurrent protector cannot be applied to a special motor, protect p.50
protector a special motor using an external thermal relay or the like. (For a constant-torque
motor, this function can be set in the parameter.)
Base frequency
setting (Pr. 3)
Set the ratings of the applied motor p.49
Base Frequency
voltage setting
(Pr.19)
Item Description Ref.Page
Set the specifications of the frequency setting voltage signal entered across terminals 2-5.
Operation at 0 to SVDC Operation at 0 to 10VDC
Set 1 in function number 73. Set 0 in function number 73.
Frequency
setting input
signal setting (for
operation with
analog signal)
0 to 5
VDC +5v 7
Operation at 4 to 20mADC
Oto10
VDC
p.61
Maximum
frequency To be only used to restrict the upper and lower limits of the output frequency.
Minimum Through setting may be made at less than the maximum output frequency, proper operation p.49
frequency cannot be performed if it is set to an unreasonable value.
Meter calibration Allows the meter to be calibrated from the parameter unit without using the calibration resistor. p.43
9.4 Check Points during Test Run
After checking .that the inverter start signal is off (in the external signal operation mode), switch on the no-fuse
breaker (NFB) and magnetic contactor (MC) in the inverter input circuit.
Perform a test run and check the operating status in the following procedure:
+
For operation using
external signals
I
1
4
For operation using
the parameter unit
I
1
- For full information on
operation, see the section of
the "PARAMETER UNIT"
(from page 19 on ).
When the power is switched on, the
I Operation
mode 1 inverter equipped with the parameter unit
is automatically set to the external signal
o~erationmode and also to the
donitoring mode.
press the(PU key to select the
parameter unit operation mode.
Direct setting
Enter the required frequency with
Start numeral keys and press the [WRITE]
Acceleration
Tum on the forward or reverse rotation
start signal (switch).,,
U
Slowly turn the frequency setting
I 2. setting
press the [i]key until the required ....The motor speed increases in
proportion to the rise in
frequency is reached and press the
potentiometer clockwise from zero to the key. frequency meter reading"
fully clockwise position. Il (frequency value indicated on
Press the [FWD] or [REV] key. the parameter unit).
(At this time, the monitoring mode is
selected automatically.)
Note
(1) The inverter is not started up if the forward rotation (STF) and reverse rotation (STR) start signals are
turned on at the same time.
The motor is decelerated to a stop if the above signals are switched on at the same time during opera-
tion.
(2) When ALARM is displayed on the inverter LED and the motor is coasted to a stop, make sure that the
motor has stopped, then reset the inverter by switching the power off or using the reset terminal.
10. PARAMETER UNIT
6 0 . O O
.STF FWD PU ,
H ~ advance or return the display screen one page.
@@mq-- Write
Usedkey
to write a set value in the setting mode.
Serves as a clear key in the all parameter clear or alarm history
clear mode.
Acts as a reset key in the inverter reset mode.
Read key
Used also as a decimal point key.
Acts as a parameter number read key in the setting mode.
Serves as an item select key on the menu screen such as param-
eter list or monitoring item list.
Acts as an alarm definition display key in the alarm history display
mode.
Serves as a command voltage read key in the calib;ation mode.
- Help key
Used to call the help menu screen for selection of any
help item.
Acts as a monitoring list or parameter list display key in
the monitoring or setting mode.
Press this key on any parameter setting screen to call
the corresponding parameter graphic display screen.
- Shift key
Used to shift to the next item in the setting or monitoring mode.
Press this key together with either of the A and V keys
on the menu screen to shift the display screen one
page forward or back.
- Clear key
Used to clear set data or a wrong value in the setting mode.
Acts as a graphic display stop key.
Press only when returning from the help mode to the
previous mode.
10.2 Functions of the Parameter Unit
The PU may be used in a wide variety of applications ranging from motor operation to monitoring as described
below:
The frequency may either be entered directly from the ten-key pad or by holding
Operating the motor
down the [A] (or [V])key.
The operating status (e. g. output frequency, motor current, input power) can be
checked, and I10 terminal states and up to eight past alarm definitions can be
Monitoring
monitored. The inverter is monitored by either the inverter LED display, PU main
display or PU level display.
10.2.1 Operation Mode
The inverter has four operation modes; operation by external input signals, operation by PU, Putexternal input
signal combined operation and programmed operation. The operation mode can be selected (switched) be-
tween the external input signal operation mode and PU operation mode by the mode select keys of the PU.
The other modes are selected by setting in Pr. 79. Pr. 79 also allows the operation mode to be limited (fixed).
The PU operation mode may be output as a signal (see Pr. 40).
* Frequency
setting
potentiometer
[CAUTION]
Switching between the PU operation and external signal operation must be performed after the forward (or
reverse) rotation signal of the PU or external input signal has been turned off.
This switching cannot be performed if this signal is on.
10.2.2 Operation
The motor can be started and stopped from the PU without using the external frequency setting potentiometer or
start switch.
The PU also allows jog operation.
3
Operating Procedure
STOP E X T (1)
[WRITE]
STOP PU (6)
I(2) Directly entering (setting) the required frequency (Direct setting)
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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - _ - - _ _ - - _ _ _ _ - _ _ _ - - _ _ _ _ - _ _ _ - _ _ - _ _ _ - _ _ - _ _ _ - ~
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I [PU OP] [Required frequency value] [WRITE] [FWD] (or [REV]) ;STOP: I
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l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - I
1- After running the motor at 30Hz again as set on the preceding page,
change the set value to 60Hz
S T F FWD PU
D l RECTLY
0-400
PI STOP PU
(3) Setting the required frequency by continuous speed change using the [A] or [V]key
(Step setting)
.......................................................
1 I
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; [PUOP] [A](or[V]) WRITE] [FWD](or[REV]) CSTOPI I
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I - - - - - - - - - - , - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - l
1- Change the preceding setting (60Hz) to 40Hz and run the motor in the
forward direction.
[
':
INote D l RECTLY
Set 6 0 . OOHz, This value changes (re-
+ 59.99Hz duces) continuously while
0-400 ("'he m key is pressed.
D l RECTLY
40.00Hz
0-400
STOP PU (18)
[WRITEINQe
2: The set value is stored into
the inverter memory.
(Validanytime afterthe [A]
(19) or [V]key is pressed.)
Note 1: Holding down the [A] or [V]key gradually increasesthe rate of change of the set frequency.
Set to the target value by pressing and releasing the key as required.
Note 2: When the frequency has been set to the required value, the WRITE] key must be pressed
to store the set frequency.
(When the power is switched off or when the PU operation mode is switched to the external
operation mode and then switched back, the frequency returns to the set value as it had been
before the change (60Hz in this example).)
E
5
10
0
6,
STF JOGf PU'
W
y STOP P U '
WOo,:.l
STOP P U '
10.2.3 Changing the Monitor Screen
The inverter can be monitored by either the LED (red light emitting diode) display on the inverter, the 5-digit liquid
crystal display on the PU (PU main monitor) or the PU level meter. These displays are selected by the following
method: 3
1. Inverter LED display
Setting Pr. 51 on the PU allows selection from 16 types of data.
For full information on the setting method, see the explanation of Pr. 51.
Pr. 51 is factory-set to the output frequency display (Pr. 51 =I).
2, PU level meter
Setting Pr. 53 on the PU allows selection from 15 types of data.
For full information on the setting method, see the explanation of Pr. 53.
Pr. 53 is factory-set to the output frequency display (Pr. 53 =I).
3. PU main monitor
5 types of data can be selected in sequence by the SHIFT key as shown below.
\
Among the five monitor screens, the fifth monitor screen (selective monitoring) allows selection from 12 types
of data such as the frequency set value and running speed.
f
Additionally, Pr. 52 allows selection from four types of data such as the load meter and cumulative operation time.
For full information on the select items, see the explanation of Pr. 52.
( ~ i r spriot!ity
t screen) t screen)
(First prionty
2 UVT 6
By pressing the [m] key, five types of data can be called in sequence. Press the [WRITE] key
on any monitor screen to always start from that screen (first priority screen). Example: By pressing
the [WRITE] key on the output voltage monitor screen, pressing the C f i 0 m ) key first calls the
output voltage monitor screen, which is the first priority screen. (The sequence of screens switched
by the cm) key remains unchanged from the above diagram.)
1 (2) Selecting a new monitor item in the selective monitoring mode
...............................................
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1
* For the items selectable,
see page 56.
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I (35) I
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1- Select the input terminal state screen in the selective monitoring mode.
pT6i-q
(MONITOR)
S T O P PU
(37)
(SH
(SRiF-7)
IF (T )T)(m)
SHIF
(38)
(HELP)
3 Voltage
4 A l a r m H i s B (39)
Hold down G ~ T )
[ V l [ V l [s'l
Without pressing ( S ~ T ]Key
[TI 181
El 7 Shaft Trg
(40)
Hold down ( m ) a n d press ['dl or
[A]to advance or return the screen
one page.
10 Therm OIL
1 1 Peak I
(41
Note 1: In this state, the 110 terminal states selected here are first displayed with priority when the other operation mode
is switched to the monitoring mode. (Refer to the preceding page.) When first priority has been given to other
data, press the [WRITE] key with that monitor screen being displayed. The first priority screen then switches to
that monitor screen.
Note 2: When the selective monitor screen is not the first priority screen as in the above operation, the selected data is
erased from the memoryas soon as the power is shut off orthe other operation mode (such as external operation)
is selected.
In this case, the selective monitoring mode must be selected again by the above procedure.
When the selective monitor screen remains as the first priority screen, the selected data remains intact in the
I memory.
(3) Selecting any of the monitoring Items "load meter", "motor exciting current", "position pulse", and
"cumulative operation time"
When the "load meter" or "motor exciting current" has been selected, the output current monitor screen is
switched to a corresponding screen.
When the "position pulse" or "cumulative operation time" has been selected, the output voltage monitor screen
is switched to a corresponding screen. When any of these four items has been selected, therefore, the output
current or output voltage monitor screen cannot be used.
t t fI
mode.
PU
EXT
: PU operation
: External operation
Indicates the operation PUj : PU jog operation
EXTj : External jog operation
STF : Forward rotation FWD : During forward rotation NET : Computer, PC link operation
STR : Reverse rotation REV : During reverse rotation PU+E : PUIexternal combined operation
--- : No command or STOP : At a stop PRG : Programmed operation
both ON JOGf : During forward jog operation
JOGr : During reverse jog operation
Note: For more information on the 20 monitor screens available, refer to page 59 (monitor/output signal selection).
(power on)
Monitoring mode
[Setting ] ] (3)
PU operation mode
(1) Direct in
(2) Jog
Combined
operation
PU/exter-
nal operation
(4) Special operation
1
Monitoring mode Setting mode
1 f monitor 9 DC bus voltage (1) Parameter read
2 l monitor 10 Output current peak (2) Parameter write
3 V monitor 11 DC bus voltage peak (3) Graphicdisplay mode
4 Alarm history 12 Thermal load factor I
5 Speed 13 Input terminal monitor
6 Regenerative brake duty 14 Output terminal monitor
7 Input power 15 Frequency command' 1 I
1
. .
8 Output power
$-
16 Output torque
I
$- +
Help mode (see page 34)
(1) Monitoring (4) Parameter clear (8) Troubleshooting
(2) PU operation 1) 0 to 899 clear (except calibration functions) 1) Motor does not rotate.
(3) Parameter 2) All clear (including calibration functions) 2) Speed does not increase.
1) Setting (5) Alarm history 3) Acceleration/deceleration time is long.
2) Parameter list (6) Alarm history clear 4) Output current is large.
3) Change list (7) Inverter reset
4) Initial value list
10.2.4 Changing or Checking the Function (Parameter) Set Values
By changing the parameters of the inverter, the function and performance of the inverter and motor can be matched
to the application. The factory-set values need not be changed when they are appropriate. The parameter numbers
are represented Pr.
Operating Procedures
(1) Directly entering the Pr. number, calling and setting the parameter
-----------------_-----------------------------
[PU OP] [SET] @ a a@ @ [READ] [WRITE]
Pr.number
*The function names (abbreviation) of parameters Pr. 0 to Pr. 9, which are most often used, are given below
the numerals on the numeral keys (0 to 9).
a
(50)
(m)
pq STOP EXT (53)
Press theR
to the)RM
C-
]-( key to move
screen.
a a
C - - - _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
@
[PU OP] [SET] (KP[] ] [READ] [WRITE]
'--------------------------------
w
I
- - - - - - - - J
Set value
(HELP)
Note
I - - - - - - - - - - - - - - - - -
(rn)
[V]
1- - - - - - - - - - - - - - - - - !
[ V ] [V] ;
@ [WRITE] (CLEAR)
(63)
(Returns to the previous screen)
1-(
Note: Hold down the (SHIFT) key and press the [ V ] key.
10.2.5. Applying the Help Function
By pressing HELP in any PU operation mode, the inverter gives the operation guide.
.................................................................
I I
j
I
(2) ((HELP) + Iparameter (item) list 1 I
I
I
I I
I (before Pr. number setting) I
j
1
(3) lSeningmodel (w) + [Graphic display]
I
I
I
I
I I
I (after Pr. number setting) I
I
j
I
(5) General operation mode] (m)(-1 + I el^ (item) list]
I.
I
I
I----------------------------------------------------------------l
(WP
]R- ( ] This operation may be performed on
any monitor screen.
Also this operation may be performed
ST0P PU (64) during inverter operation.
(HELP)
* Move the cursor (indicated by +) using the [ A ] (or [V]) key, then press the [READ] Key to select the
corresponding monitor item.
* Furthermore, pressthe [WRITE] key to store the data so that this screen is displayedfirst in the monitoring
mode after the monitor screen has been switched to another display screen.
(2) Help function in the setting mode (Part 1)
(PUOP)
(SEZ)
Set P r . N O .
FOR P r . L i s t
(HELP)
2 Min.FI
Move the cursor (+) and press the [READ] key to select any parameter.
(3) Help function in the setting mode (Part 2) Operation example Pr. 0 (torque boost)
(imp)
Set P r . N O .
FOR P r . L i s t
0- 0 Trq.Bst1
6.0%
F + (70)
-Sr On this screen, press the SHIFT key to graphically display the parameter of the next number.
I..--.1
)P
-( Dl R E C T L Y
Help Menu
8. TROUBLESHOOTING The inverter displays the most likely cause of mismatch in inverter
operation with operationlsetting or the cause of inverter fault.
1
- -- - - -- --
Operations in the help menu not previously described will now be described.
(5) -1) Parameter change list
Displays only the set values of the parameters which have been changed from the factory-set values.
3 Set -Pr.List
( O F
3 C l e a r None
Exec<WRITE>
Cancel<CLEAR>
(83)
/
[ V l [READ1 C L E A R ALL P r .
* Exec<WRITE>
Cancel<CLEAR>
(84)
[WRITE] Press the [PU OP], [CLEAR] or other
C L E A R ALL P r .
key to return to another mode.
(85)
(5) -4) Alarm history and alarm history clear
(WP)
(88;
FI[READ1
Exec<WRITE>
Cancel<CLEAR>
* The alarm history can also be displayed by pressing the SHIFT key in the monitoring mode.
(See page 26)
(OP)
=(HELP)
3 Pr.List
The main circuit power of the inverter is lost, or open phase has occurred in
NO I I P Power the power supply. Check the power supply.
o r Phase L o s s
I I I
M.NOT RUNNING Both start signals STF and STR are ON or OFF.
STF, S T R
b o t h a r e OFF
(99)
1
M.NOT RUNNING The output shut-off input terminal MRS is ON.
MRS i s ON
(1 00)
1M.NOT RUNNING
SetF<StartF
Pr.13
(101)
The inverter starting frequency (Pr. 13) set value is higher than the current
set frequency.
The current input select terminal AU remains OFF. (Not ON)
AU i s OFF
(102)
Neither of the FWD and REV keys are ON in the PU operation mode.
N O Command
F r o m PU
(103)
M . N O T RUNNING The inverter cannot be started because the inverter starting frequency (Pr.
Max.FI<StartF 13) value is higher than the maximum frequency (Pr. 1).
(104)
The inverter cannot be started because the forward or reverse rotation has
EnableFR S e t been inhibited by the value set in Pr. 78.
See Pr.78
(105)
The inverter cannot be started since the current limit function is operating.
C u r r e n t Limit Press the SHIFT key to display the assumed cause of activating the current
Activated
limit function.
(106)
81111111
M . N O T RUNNING The inverter cannot be started because it is the stop period in the
programmed operation mode.
TS Control
(107)
I
M . N O T RUNNING The inverter is not started because the operation of PI control has resulted
Under in a condition under which the inverter need not be started.
PI C o n t r o l
(108)
Since the running frequency set value is higher than the maximum
SetF>MaxFlIF2 frequency (Pr. 1) set value, the running frequency remains at the maximum
6 0 . 0 0 Pr1118
(110) frequency.
Since the running frequency set value is within the frequency jump setting
Fjump W o r k i n g range, the running frequency has jumped.
S e e P r .31+36
The current limit function has been activated and forced the running
Current Limit frequency to reduce. Press the SHIFT key to display the cause of activating
Activated
(113) the current limit function.
M.A/Dec Err
(Acceleration/deceleration time is longer than the value set in Pr.7lPr.8)
[
A
] [v]
Assumed cause of longer accelerationldecelerationtime than the set value
is displayed.
'I Stall prevention function (current limit function) is implemented.
Set time is too short.
S e t Too L o w ?
Motor load is heavy.
(116) Pr. 22(stall prevention operation level) setting error.
M.Curr.High (Inverter output current value is larger than normal)
First, the running frequency, output current and output voltage of the
inverter are displayed.
(1 17) Press the [MI key to display the assumed cause of large output
current.
5'
SHIFT
Low I m p e d a n c e Is the motor a special motor other than the general-purpose 3-phase
Motor? induction motor?
If so, reduce the torque boost set value.
(1 18)
Related parameters : Pr. 0, 38, 46
Trq.Bst Since the torque boost set value may be inappropriate, check the following
Setting E r r ? relevant parameters:
See Pr.0,38, Related parameters : Pr. 0, 38, 46
(120)
Since the V/F pattern setting may be inappropriate, check the following
VIF Setting
Error? relevant parameters:
See Pr.3,14, Related parameters : Pr. 3, 14, 19, 47
(121
If the cause of the fault could not be found in the inverter; the current running
frequency, output current and output voltage are displayed on the screen.
(123)
Press @m) to display the relevant assumed cause.
10.2.7 Setting of special parameters
The MT-A Series inverter provides the parameters required to control the inverter of the large-capacity motor.
(1) Hold time for starting (Pr.65)
If GD2 is large when blower or large-inertia load is started, some time is required from the start at the start
3
frequency to the stable operation. Since the acceleration (frequency rise) is started from the stable state, the start
frequency is held for the time (0 to 10.0 seconds) set at Pr.65 soon after the start.
(2) Optimal VIF pattern setting (Pr.140)
On the fan, pump and other load in which the necessary load varies in proportion to the square of the revolution
speed, it is thought to select the voltage which is lower than that for constant VIF, reduce the iron loss and
increase the efficiency accordingly as the revolution speed drops.
(Effecitve for the motor of 8 or more poles.)
For this purpose, the parameter Pr.140 is used to optimalize the V/F pattern. (Refer to P51.)
Sometimes effective for noise reduction.
(3) PWW mode change (Pr.72)
In order to reduce the keen noise offensive to the ear from the motor noise, set 1 at Pr.72.
In order to further reduce the noise at the low speed by the sine wave filter (optional), set 2 at Pr.72.
(When the sine wave filter is not provided, don't set 2 at Pr.72.)
10. 2.8 Calibrating the Frequency Meter
The PU allows the calibration (adjustment) of a meter connected across the meter connection terminal FM-SD
or AM-5 of the inverter.
When a digital meter is used, the PU allows the frequency of the pulse train output signal to be adjusted (across
terminals FM-SD).
(1) Calibration of the FM-SD output
Preparation ('I) Connect a meter across inverter terminals FM-SD. (Note polarity. FM is the positive
terminal.)
(2) When a calibration resistor has already been connected, adjust the resistancevalue to zero
or remove the resistor.
(3) When 1 or2 has been set in Pr. 54 to select the running frequency or inverter output current
as the output signal, preset in Pr. 55 or Pr.56 the running frequency or current value at which
the output signal is 1440Hz. This 1440Hz normally makes the meter full-scale.
* The motor need not be connected.
Operating Procedure (The following example indicates that the meter is calibrated to the running frequency
of 60Hz.)
Lzzil-
Operating and Keying Procedure PU Screen Display Remarks
-
- -
Adjust the frequency meter reading to The frequency meter reading moves.
a predetermined position using the M n t r F 60.00Hz
[A] or [V] key.
Calibration is complete.
Completed
<MON I T O R >
WI
IIIIIIIII IIIIIIIII
Note: This calibration (Pr. 900) is only valid when any of 1 to 3, 5 to 14, 17, 18 and 21 has been set in Pr. 54 to output
a signal to terminal FM. When any other value has been set (signal output to terminal AM has been selected in Pr.
54), the absence of Pr. 900 is displayed on the screen as soon as this parameter is selected by the above operation.
(2) Calibration of the AM-5 output
preparation (1) Connect a meter of 0-1OVDC across inverter terminals AM-5. (Note the polarity. AM is the
positive terminal.)
(2) When 101 or 102 has been set in Pr. 54 to select the running frequency or inverter output
current as the output signal, preset in Pr. 55 or Pr. 56 the running frequency or current value
at which the output signal is 10V.
Operating Procedure (The following example indicates that the meter is calibrated to the running frequency
of 60Hz.)
(131)
Adjust the frequency meter readingto The frequency meter reading moves.
a predetermined position using the M n t r F 60.00Hz
[A] or [V] key.
Note: This calibration (Pr. 901) is only valid when any of 101 to 103, 105 to 114, 117, 118 and 121 has been set in Pr.
54 to output a signal to terminal AM. When any other value has been set (signal output to terminal FM has been
selected in Pr. 54), the absence of Pr. 901 is displayed on the screen as soon as this parameter is selected by the
above operation.
I 10. 2.9 Adjusting the Bias and Gain of the Frequency Setting Signal
The bias and gain functions are used to adjust the relationship between the input signal entered from outside
the inverter to set the output frequency, e.g. 0 to 5VDC, 0 to 10VDC or 4 to 20mADC, and the output frequency.
Parameters Py. 902 to Pr. 905 are used for this adjustment.
Output frequency
Adjustment examples
Frequency setting voltage bias setting ....
Set the output frequency to 10Hz at the set voltage of OV.
Frequency setting voltage gain setting ....
Set the output frequency to 60Hz at the set voltage of 5V.
5V(1OV)
Frequencyset voltage
v
If a voltage is being applied, the bias
setting is as shown above.
1v
v
(Continued)
Operating and Keying Procedure PU Screen Display Remarks
(139)
9 0 3 EXTV a i n
set voltage across terminals 2-5. should be made in the following pro-
(READ)
(rn]
1903 EXTVgain
60.00Hz
9 7 . 1 OIo
99.0%
903 EXTVgain
-Factory set value
(Preceding set value is displayed.)
Note: Pr. 904, Pr. 905 (bias and gain of frequency setting current signal) can also be set in a similar manner.
Pr. 903 and Pr. 905 (gains) remain unchanged if Pr. 20 (acc./dec. reference f) is changed.
-
10.3 Parameters
Parameter List
I-
py
-
I
I
(Pr71
b r a t i 0 4
I
29) only, the value must be the time needed to reach the base
In general, it is important to set Pr.3 and Pr.19 to rated motor values. frequency (Pr. 3).
When Pr.19 is set to 9999 (factory set value), the maximum output- -(-he output wavelength for the wavelength setting signal (analog) is
voltage is as the same as the inverter input supply voltage. set by the gain (Pr. 903 or Pr. 905).
49
)Settinq value for electronic thermal OIL Pr. 9-Pr. 14
The current value (A) can be directly used as the set value to
protect the motor from overheating. Generally, this Pr. is set
to the motor rated current. This Pr. allows for the reduction
in motor cooling capability during low-speed operation.
When this parameter is set to "OA", the motor protection
function does not operate.
To use an inverter duty constant torque motor, set Pr. 71
(Applicable Motor) to "21"to select the 100% continuous
torque characteristic in the low-speed range. Then set the 1 Pr. 14 ( ( Pr. 140 ( Selecting applied load
rated current of the motor for Pr. 9 (Electronic thermal OIL).
The user can select the optimum output characteristics (VIF
The current value is factory set to the rated output current
characteristics) for specific applications or the load characteristic.
of the inverter. Change rated motor current setting.
The reduction ratio for reduction torque loads can be set
by Pr. 140. k=l to 2 setting possible. (As standard setting,
Adjusting the DC brake it should be set to be 1.75)
p
Setting DC injection brake torque (' voltage), time, and 1 I Reduced torque load
starting frequency allows the user to adjust the stopping
I Reverse boost 0% I
Forward boost 0%
accuracy according to the load. RT-SD %MI ON 1 Constant toraue load IPr. 14 = 0 of the same)
Setting 9999 in Pr. 10 causes the brake operation to slow to
the starting frequency set in Pr. 13. -rermid O N Constant torque load (Pr. 14 = 0 M the same)
Setting 8888 in Pr. 1 1 causes the DC brake to begin at MRS- RT-SD OFF mmt l w p l ~ n toward
g . = 3 w ttesame)
vh ( ~ r14
SD short circuiting.
1
-
I (I~CIOIYset value)
For constant toque loads such
[Selvalue:l
For reduced toque load such as
3
I as conveyors and positive-
displacement machine.
centrifugal pumps and fans
I Base frequency
Output frequency(Hz)
1
Output frequancy (Hz)
1
31Setting starting frequency Forward boost: Set value for Pr. 0
Reverse boost: 0%
Forward boost: 0%
Reverse boost: Set value for Pr. 0
Starting frequency m
1 Hold time at starting freq.
The starting frequency can be set to any value between 0 to 60
Hz.
At the start time, the start frequency can be held for a cer- f
tain time. Therefore, overcurrent can be prevented when a
large inertia (GD2)load such as the blower is started.
Pr. 65 has a setting range of 0 to 10.0 seconds. It was set at
Base frequency Base frequercy
Output frequency (Hz) Output frequency(Hz)
0 second at shipment from the factory. m\ ,
I I I
Note: When Pr. 80 and Pr. 81 have been set to select Primary Magnetic /
Flux Control mode, setting for this parameter is ignored.
Pr. 15-Pr. 66
lm 15 Setting JOG operation
I
mw m
minals JOG and SD). JOG operation is started and stopped
output transistors
by a start signal (input at the STF and STR terminals). I I shut oll SD b------' I
output stop
JOG operation can also be performed by using the parame- k
ter unit. (Refer to the Instruction Manual.)
-
Belween ;c-:.:.:-.;. _.
* ,, ,,,,,, , ,,
contact of the JOG operation select signal. When a ther- 1( Stall prevention operation level (current limiting operation level)
mal OIL relay is installed between the motor and the IPr.1High speed stall prevention operation level (current
inverter, or a motor containing a temperature sensor is limiting level reduction rate at 400Hz)
used, select the OH function which will allow an input from I Pr. 66 1 Frequency at which stall prevention level reduction begins
the relay or sensor. Set Pr. 22 for the stall prevention operation level (current
The set values 2 and 3 switch the function of the MRS terminal limiting level). Normally, set this parameter to 120% (equal
to the factory-set value).
to the b-contact input specification (normally closed input).
Setting 9999 i n Pr. 22 enables stall prevention operation
level to be set through the signal to the auxiliary input ter-
minal (Terminal 1).
Q To improve the acceleration characteristic of the motor for
high speed operation at 60Hz or more, the current limiting
level in the high frequency band can be reduced. Pr. 66
sets the frequency at which reduction begins, and Pr. 23
sets the reduction rate.
Q When Pr. 23 is set to 9999 (factory-set value), the current
limit of the set value for Pr. 22 remains constant at 400Hz.
1- ((Factory-setvalue) 1-
1
output transistors
shut off SD (7 output stop
ml-3-
SD 0
........-..
IPr661 4 0 0 ~output
~ frequency
rPr.24 1Msee description of Pr. 4. Pr. 24-Pr. 36
30 Setting regenerative brake
2
8-
-I -
Selectinq multi-speed input compensator
0
- (S-shaped acceleration/deceleration A) is of mechanical system, the resonant frequency can be
used to accelerate or decelerate to high-speeds. 60Hz or jumped. Three jump points can be set, and the jump fre-
more, in a short time. This set value selects an quency can be set above or below each jump point.
acceleration/deceleration pattern with the turning point of
lA frequency reference command within the frequency
the S-shaped curve at fb (base frequency). his pattern is
jump range will result in operation at l A , 2A, or 3A
suited for use with machine tools applications.
(below the jump frequency range).
.[set v a l u e 7 (S-shaped acceleration/deceleration €3) is
used to set constant, S-shaped acceleration or deceleration Range of jump (Operationis avoided in this range.)
at a frequency between f2 (current frequency) and f l
- IPr 33
(target frequency). This function can reduce shocks aris-
IPr35] 3A
ing at acceleration or deceleration.
i ~ 2 B .
IpiiGq 1- 1-1
(linear accalerallow IS-shaped acceleratiow IS-shaped acmleratlow - IPr33) 2A
' The operating frequency
deceleration) deceleration A) deceleration 8) $ IPr321 10 command within Jump will
be the operating frequewy
1A in me portion marked with..
>
Frequency semng signal
0 - Time
I
Notes: 1. When the value "9999" is set (factory-set value),
@(Set-"3"ctivates the backlash-reduction function for frequency jump is not executed.
use when the motor is connected to a high backlash load. 2. When Pr. 29 is set to "3",Pr. 33-Pr. 36 are switched to the
This function temporarily changes the output frequency backlash correction setting function. (Pr. 31 and
at acceleration/deceleration to reduce shocks (or back- Pr. 32 remain valid as the frequency jump function.)
lash). Use Pr. 33 to Pr. 36 to set the parameters for backlash 3. The operating frequency within the setting range is
reduction. applied to Jump during acceleration/deceleration.
" Using Pr. 31 and Pr. 32 ensures that the frequency jump function
will remain valid.
1 Pr. 42 1 ( Setting output frequency detection
Pr.42 Output frequency detection
Pr.43 Output frequency detection for reverse operations
The signal level is L when output frequency reaches or exceeds cceleration time
any set detection frequency (the value set for Pr.42 output
frequency detection.) The signal is H when output frequency is
lower than this detection frequency. This function is useful for the
ue boost (manual
operation or the open signal of an electromagnetic brake.
Note: When "9999 (factory-set value) is set for Pr.45, the set value
of Pr.44 is used for both alternate acceleration and
deceleration times.
lPr.l49]'
Setting the alternate stall prevention operation function
JPr Alternate stall prevention (current limiting) operating current
Alternate stall prevention (current limiting) operating
Setting Pr.43 enables activation of frequency detection specifically
freauency
. .
for reverse operation. (In this case, the set value of Pr.42 is valid
This function can change the stall prevention (current limiting)
only for forward operation.) This function is effective, for example,
operation level within a range between 0 Hz to the frequency set
in changing the timing of electro-magnetic brake operation
for Pr.49. This function is effective when applying
. - low torque and
between forward (lifting) and reverse (lowering) vertical
speed against a stationary object (holding a load in position).
movement. The factory-set value is "9999, which will be the set
This function does not operate at acceleration, and is valid only at
value for Pr.42 for both for ward and reverse.
deceleration or at a constant speed.
When Pr.49 is set to " 0 (the factory-set value), the Alternate stall
prevention function does not operate. /'
A
- At acceleraCon
--
sE
.-
5e!" Note : The set value (%) indicates the ratio
for the rated output current of the
-3rn S
0
inverter.
m8
[Pr 4 8 1 e r a t i d c o n s l a n t speed
I
p
z
J
-
Operation frequency
Alternate accelerationldecelerationtime Pr.43. output frequency detection can be set for Pr.50.
Alternate deceleration time This function can be output at any of the SU, IPF, OL, and FU
Alternate torque boost (manual) terminals by setting "5" (FU2) for any of the four digits (from the 1st
Alternate VIF (base frequency) to 4th digits) of Pr.40. The output signal is turned on at a
The accelerationldecelerationtime and the boost setting can be frequencies higher than or equal to the set frequency (See the
changed at the same time through the external contact signal description of Pr.42 and Pr.43.).
Method of setting
by Pr.55 and Pr.56
blF
b!-
144OH1 (FM termmal) 1440Hz (FM termnall
IOVDC (AM termlna0 lOVDC (AM terminal)
Full.scale (PU level mnlIo0 Full~scale(PU level m n n o r )
.--.......--- ....-.-------
a a
Output frequency
Frequency renlng
Output current
Output current peak value
a
L
Note: A monitoring function marked "N" cannot be selected. Opsrat~onspeed Load meter
Motor excttstlon current
Note: After setting "0" for Pr.52 (PU main monitor), the monitor
signals can be selected, TO display sequentially, use the Notes:l The maximum pulse train Output at the FM terminal is 2400 HZ.
SHIFT key. ("0" is the factory-set value.) 2 The maximum voltage at the AM terminal is 10 VDC.
I
Note: The load meter value IS ~nd~cated In %, w~ththe current value
set for Pr.56 representing 100%.
* Select s~gnalsfrom the frequency set value to the output
termlnal status of the PU maln mon~torby select~ng"other
monltor" of PU Operat~on.
** Motor torque d~splayIS val~donly when In the prlmary magnetlc
flux control mode.
Full-scale value ~nd~catlon IS based on var~abletorque Inverter
rating.
(pr.571 1pr.581 Pr. 57-Pr. 60
Restart opsration after instanhwous power failure or commercial switching
Restart coasting time after an instantaneous power failure or Fornard
r--{----
7
STF 0 O
%
- 1
csc, ! ofrw i
sDo ! MC switching
i'
!-_s=BnCe--J
0 Retry times exceeded, all retry other than CPU error (excludes inverter
breakdown).
1 Overcurrent cutoff (OC1-3)
2 Regenerative overcurrent cutoff (OV1-3)
3 Overcurrent cutoff (OC1-3), regenerative overcurrent cutoff (OV1-3).
Overcurrent cutoff (OC1-3), regenerative overcurrent cutoff (OVI-3). Pr.71 = 0,2 ................ Electronic thermal setting equivalentto V.T. capacity.
instant intermpbn
pmbh(IPF), i e t e vdtage protech,,
(UVT). Pr.71 = 21 to 26,33 to 36 . Elecbonicthermal setting equivalentto C.T. capacity.
4 Bmke tmnu'stor rnalfuncboninspecbbn (BE), gnwnd ovemrrent p m W n (GF).
parameter error (PE), shutdown through stall prevention operation (OLT).
Changing of PWM mode
built-in option malfunction. The MT-A series PWM mode can be changed by using Pr.72 when
Overcurrent cutoff during acceleration (OCl), overcurrent cutoff during
deceleration (OC3).
trying to reduce the audible sound from motor.
Pr.72 set value PWM mode
You can set Pr.67 to the number of retries to be made after an 0 No acoustic noise tuning
alarm has occurred. 1 Acoustic noise tuning
Pr.67 set value No. of retries 2 (Note 1) Sine-wave filter application
0 (Factory-set value) Retry is not made. Note 1: When the optional sine-wave filter is used, set 2 at Pr.72.
. 1 to 10 1 to 10 retries
Here, operation is impossible at 60Hz or more when 2 is
You can set Pr.68 to the wait time needed after the inverter alarm set at Pr.72.
is issued and before restart is executed. When "9999" is used as Note 2: With the optional sine-wave filter, next largest inverter for
the set value, the inverter will not execute a retry function. the motor rating should be selected.
You can see the accumulated number of restarts made by retry by
reading Pr.69. The set value of " 0 erases this aggregate number.
Notes: 1 The inverter automatically starts operation when the retry
wait time set for Pr.68 has elapsed. When this function is
active, the operator should be aware that the motor may
start unexpectedly!
2 When the reset function is activated before restart,
accumulated data, such as data of the electronic thermal
and the utilization rate of regenerative brake, is not reset
(in the different manner as by power-on reset).
See description of Pr.30.
Frequency command voltage range selection Pr. 73-Pr. 78
Set the input specifications for terminals 1 and 2 and use the 1 x 1 Reset selectionlPU disconnection detection
override function.
Pr.73 Terminal Terminal 2 Override
Reversible
The Reset function (terminal RES) can be set to allow for reset
Q
'
set
value
AU
signal
input
voltage
Te;p$l: ; ; ; T 4
voltage '1 (4 to 20 mA)
'*
polarity anytime or only at alarm occurrence. This Pr. can also be set to
cause an inverter alarm stop when the PU is disconnected.
,
setvalue
0 Reset input is always enabled (the
factory-set value).' After the parameter unit
is removed, operation
Set value , Reset input is enabled only when continues.
the ~rotectivefunction is activated.
Set value 2
Set
Reset input is always enabled.
When the parameter unit is
disconnected, the inverter
LED dis~lavshows the
Reset input is enabled only when error d~splayand the
lthe protective function IS acavated./mverteroutput is shut off.
I
When the circuit between the RES and SD terminals is turned
on during operation, the inverter output is shut off, the contents
of the electronic thermal OIL and regenerative brake utilization
rate are reset, and the motor coasts.
Alarm code output selection
0 tof5v When an alarm arises, the details of the alarm can be output
0 te5v through the 4 bit digital signal at the open collector output terminal.
0 to 10v When programmed operation has been selected, this function
~ 1 ~ ~
lnactive
0 to 5v displavs the operation block selection.
ON Active
10 0 t0flOV -I-- - Outout terminal
Set value
0 t0kl ov SU IPU OL . FU
Inactive Inactive
0tosv
0tosv
Active
1 0
(factory-set v*l@ 1 By output terminal assignment (Pr.40)
14 0 to 10V
Inactive Active
15 0 to 5V
'I:Terminal 1 (auxiliary frequency setting input) is added to the main Normal operation .........................Same as setting 0
speed-settingsignal at terminal 2 or 4. When an alarm arises ..................Alarm code signal
-
(50 to 150% at 0 to 5V or 0 to 1OV). Note 1 : For the contents of the alarm code, see page 26.
'3:Frequency command signals with a negative polarity cannot be Parameter write inhibit selection
accepted.
You can inhibit the parameter write function to prevent accidental
Notes: 1. When "the maximum output frequency at the maximum
or unauthorized tampering.
frequency voltage (or current) input signal" is changed1
Set value Write inhibit function
calibrated, set Pr.903 (Pr.905 for current signal). In this case, it Write function is enabled only when mn command is oli and inverter is in
is not necessary to give the voltagef (or current) signal to the 0 the PU OP mode. Exception: Pr.4 - 6. Pr.24 - 27. Pr.51 - 56, and Pr.900 -
1901 can be changed in any mode.
inverter.Just setting Pr.s works. Setting of AcceVDecel time is Write function is disabled in any mode. Exception: Pr.77 and Pr.79 can be
not affected by the set-ting of Pr.73 because the acceVdecel I
set when inverter is in the PU OP mode.
Wnte funcbon IS enabled In any mode Except~on Pr 22, Pr 23, Pr 48,
time is defined by the slope from zero Hz to the setting of 2 Pr49. Pr 60. Pr 66. Pr 71. Pr 79 to Pr 81 can onlv be set when run
Pr.20, accefdecel base frequency. I Icommand is off and inverter is in the PU OP mode. I
2. 1 shows factory setting.
Reverse run ~ r e v e n t i o nselection
3. When the set value of Pr.22 is "9999", the value of terminal
1 is for stall prevention level setting. Set this parameter to prevent problems with reverse operation due
Input filter time constant to incorrect start signal inputs.
setvalue I Direction of rotation I
You can set the built-in filter constant of the input section of the
external voltage or current frequency setting signal. This function is 1 ° 1 Both forward and reverse rotations are enabled
(factory-setvalue).
Set Value
mode, the followina sianals are made valid:
Operation Frequency Start Signal
-
(
tuning function.
-
Auto-Tunina SettinalStatus ..
In order to operate the motor at optimum characteristics under
.Direct setting and [A]/[r] key setting magnetic flux vector control, the auto-tuning method may be used
to measure motor constancy.
Terminal signal During tuning, the Pr. 96 value will be displayed on the main
Across 2-5 0 to 5VOC Forward rotation key
monitor and level meter sections ("3" or "103 will be displayed
..
Across 2-5 0 to lOVDC Reverse rotation kev
I MUI~I-S~&~ selection
(Pr. 4 to 6. 24 to 27)
The program operation function can set operation events
I 1
I 01 I
I Auto-tuning when not operating motor.
Auto-tuning when operating motor.
I
I
(Notes)
determining start time, rotation direction, and operation frequency
1. When motor is connected. However, turn off motor when
for each of the three selected groups. This function enables
beginning to tune.
automatic operation in accordance with the preset schedule and
2. Auto-tuning is possible even when load (friction, normal load.
pattern.
etc.) is coinected to the motor.
This function number can also be rewritten in the external
3. When selecting Pr.96 = "101" (auto-tuning when operating
operation mode.
motor), be careful because the motor is operating.
e With Pr. 79 set to 7, the parameter unit operation mode is
4. Tuning cannot be performed on high slip motors, high-speed
prohibited as described below, depending on terminal MRS signal.
motors or other special type motors.
Across terminal External Parameter operation mode
MRS and SD operation mode Refer to Pr.67.
ON Parameter unlt operation mode is possible. Refer to Pr.14.
Output stop
(close) Setting parameter is possible.
Parameter unit operation mode and setting
Parameter Unit Language Selection
OFF External operation parameter are impossible. 0 Allows selection of the language displayed on the FR-PU02ERl
(open) mode is passible. Switchover to external operation mode is
I forced. FR-ARWER four-language parameter (copy) unit (option).
I I
Setting Pr.11 to 8888 at external operation mode starts dc injection
Set Value
0
Language Displayed
English (factory setting)
I
brake operation
1 German
2 French
Selecting Primary Magnetic Flux Control 3 Spanish 1
Motor KW rating No. of motor poles
Note : This function is invalid when the FR-PU02, FR-PU02E or
HP x ,746 = KW
Poles = ,p,120xF
O I
Second control function operation tirninq
Activated immediately according to terminal RT ONIOFF
(factory setting).
I
I
by the digital counter. The full-scale value described at Pr.54
provides 1440 Hz output. When you select the operation frequency
from monitor items, the rate of output frequency at this FM terminal
3
Activated ontj with terminal RT at 'OW and at constant speed.
(Even with terminal RT at "ON , function not activated
r
10 can be set for Pr.55.(Digital indicator)
I during acceleration/deceleration.) I
(Dinelindication meter)
Note: "1" and "1 1" settings should be avoided, as they are special
settings performed exclusively by the manufacturer.
I) Stall Prevention Operation Selection
The oDeration details of the stall ~reventionfunction are selected.
I Pr.156 set value I Stall prevention operation I
1 Operates (factory setting). I
1 0
Stall prevention does not operate during regenerative L J
operation. Note: The factory-set value provides the full-scale value and 1440 Hz
Besides the above, various setting values may be selected. For of FM output frequency at 60 Hz and ImA.
further details. refer to the o~erationinstruction manual. Terminal AM output calibration
1( Overload Alarm Signal Output Timer Setting This function is used for calibration when Pr.54 has been set to 101
The overload alarm signal may be output when the time set in - 118 (or Pr.158 has been set to 1-18) to select analog output to AM
Pr.157 is exceeded. terminal. As described at Pr.54, the value has been factory-set so
Pr.157 set value Output signal operation that 10 VDC output is obtained with each monitor item in the full-
0 sec. 0: OuQut according to overload (OL) operation (factory setting)
scale state. With this parameter, you can adjust the output voltage
0.1-25 sec. 0.1-25: Output following set time.
rate (gain) to graduations of the meter. Note that the maximum
9999 9999: No overload alarm signal output.
output voltage is 10 VDC. (For details on the calibration method,
I ]
Refer to Pr.54. refer to the instruction manual.)
-,,!l,,,~- l",A
0 FM Output
frequency
Bias
C SD
Pulse width TI: Adjusted by Pr. 900
Pulse width T2: Set by Pr. 55 ' f
(Valid only for frequency monitor)
I 0
0
Frequency setting signal 5V
1ov I
11. 2 Operation Ulsing the Programmed Operation Function
In programmed operation, automatic operation is performed under the control of the internal timer in accordance
with the desired tirne of day, frequency and direction of rotation set in advance.
11.2.1. Specifications
(1) Wiring
Power
supply
IPF
--
SI I
SE 1 Common
I
1
With 3 set in Pr. 76, the terminals op-
Timer time-out signal erate as indicated on the left.
(2) Setting of the desired time of day, frequency and rotation direction
The above three items are defined as one point and every 10 points are grouped. Parameters Pr. 200 to
Pr. 231 are used for this setting.
Pr. 201
Pr. 202
Pr. 203
Pr. 204
Pr. 21 1
I
I
I
Group 2 I
I
Pr. 220
Pr. 221
Group 3 I I
I I
30 Pr. 230
1) Setting the frequency and rotation direction
PU screen display
201 SetPRG 1
Direction Rotation direction-1 : forward rotation, 2: reverse rotation, 3 and up: error
30.00Hz 0: stop
Time Frequency- 0.1 Hz increments
(0 to 400Hz)
To make a stop, write 0 in the rotation direction and frequency.
When no setting is made, set 9999.
To select the time of day unit, use parameter Pr. 200 (programmed operation
minutelsecond selection).
2 0 1 SetPRG 1
Direction
30.00Hz
Time 4: 3 0 s
3) Setting example
t 0
4 1OHz
1 3 6 7.30 9
4
Reverse 30Hz
Time of day t
rotation
No. 1 Forward rotation 20Hz 1 o'clock 0 minutes + Pr. 201 1, 20, 1100
2 Stop 3 o'clock 0 minutes + Pr. 202 0, 0, 3:00
3 Reverse rotation 30Hz 4 o'clock 0 minutes 4 Pr. 203 2, 30,4:00
4 Forward rotation 10Hz 6 o'clock 0 minutes + Pr. 204 1, 10,6:00
5 Forward rotation 35Hz 7 o'clock 30 minutes + Pr. 205 1, 35, 7:30
6 Stop 9 o'clock 0 minutes -+ Pr. 206 0, 0, 9:00
The time of day is 0 when both the start signal and group select signal are entered.
No setting is made when either the setting or time of day is 9999.
4) Reference time of day
Programmed operation is performed under the control of the internal timer (RAM).
i) The timer range is 0 to 99.59.
When Pr. 200 = 0, max. 99 minutes 59 seconds
When Pr. 200 = 1, max. 99 hours 59 minutes
ii) Resetting the reference time of day
Cleared by the timer reset terminal, inverter reset terminal or power-off.
iii) The reference time of day can be set in PR. 231 if required.
Can be used for synchronising] to the time of day.
iv) When Pr. 200 = 2 or 3, the reference time of day is displayed instead of voltage monitor.
v) Timer accuracy
Instantaneous error + 0.16s
Accurnulative error (50ppm according to the accuracy of the crystal oscillator)
MT-A independent Error of max. 4.5s per day (24Hr X 60 X 60 X 50ppm 4.32s)
OH No. 4 RM
No. 1 RL
JOG
Factory
No. Name Range Remarks
Setting
Pr. 231 Timer setting 0 to 99:59 0 Current timer time-ofday setting (RAM)
When the setting of Pr. 200 has been changed independently, the units of Pr. 231 and Pr. 201 to 230
change.
The numerals do not change.
* When 2 or 3 is set in Pr. 200, the reference time-of-day monitor screen is displayed instead of the
voltage monitor screen.
2) lnput signals
Group select signal Used to select the group for programmed May also be driven by transistor. When ic
Photocoupler isolated
RH, RM, RL operation. = lOmA, Vec c 0.5V should be satisfied.
Programmed opera-
tion start signal Input to start programmed operation. Photocoupler isolated
STF
3) Output signals
I '
Start signal
STF
Group 1
RH
: I1
Inverter ouQut 0;
frequency i 11 12 13 14 IS 16
I
Sening ol group 1
Time-out
signal (SU)
Note that the operation is not started if the timer reset (STR) is on.
(2) Use the programmed operation function with 5 set in Pr. 79. If any of the group select signals is turned on
during PU operation or data link operation, time scheduled operation is not carried out.
(3) If two groups are selected at the same time, the operations of the selected groups are executed in se-
quence of group 1, group 2 and group 3. For example, if group 1 and group 2 have been selected, the
operation of group 1 is first carried out, and after that operation ends, the reference time of day is reset,
the operation of group 2 is started, and the time-out signal (SU) is output after the operation of group 2
ends.
Start signal
STF
Group 1
RH
Group 2 RM
Inverter output
frequency
\
Y
Setting of group 1 i Setting of group 2
Group 1 select
signal (FU) V/m//-B
Group 2 select
signal
- (OL)
. . 0
Time-out
signal (SU)
(4) To repeat the operation of the same group, reset the timer using the time-out signal as shown below.
1) To repeat the operation of only group 1 2) To repeat the operation of groups 1 and 2
Inverter Inverter
MT-A
I STF
RH 8 -
RM -
RL -
-
STR 6'
SD
su 2
-
-
SE2.
Note: If the inverter is powered down, then up (including instantaneous power failure) during the execution of
I
I
I
the programmed operation, the inverter is brought to a stop afler the power is restored. To resume the
!
1 operation, turn the start signal off, then on again.
11. 3 5-Point Flexible VIF Characteristic
The VIF characteristic can be changed by linear interpolation made between five points set from VIF1 to VlF5.
Operation
An optional VlF characteristic can be set by setting VIF1 (first frequency) (first frequency voltage), VIF2, VIF3,
I
VlF4 and VlF5 from the parameter unit in advance.
Boost value
(Pr. 0)
Frequency
Base frequency
vlf characteristic
(Pr. 3)
Adjustment
Set 2 in Pr. 71 from the parameter unit. (When Pr. 71 = 0 or 1, the standard VIF characteristic is provided.)
Set the desired frequencies and voltages in Pr. 100 to Pr. 109.
:y Notes
(1) The VIF 5-point flexible characteristic functions for VIF control only.
(2) The VIF 5-point flexible characteristic does not function when Pr. 60 (intelligent mode selection) is se-
lected.
P' (3) The base frequency voltage may be set optionally between 0 and 1000V, but output voltage is clamped at
the base frequency voltage if output frequency is beyond the base frequency.
(4) Pr. 19 (base frequency voltage) must be set. (When Pr. 19 = 9999, Pr. 71 cannot be set to 2.)
(5) If "2" is set in Pr. 71, Pr. 47 (second VIF (base frequency)) does not function.
(6) When " 2 is set in Pr. 71, the electronic overcurrent protection is calculated as a general-purpose motor.
V/F1 to 5 adjustment (setting) range
Applicable Motor Selection (Pr. 71) # 2 Applicable Motor Selection (Pr. 71) = 2
Parameter
No. Setting range Mlnlrnurn Factory
Functlon Name Settlng range Function Name
(Note 2) Increments settlng
Pr. 107 BCD input (offset) 0 to 400Hz VIF1 (first frequency) 0 to 400Hz, 9999 0.01 9999
108 BCD input (gain) 0 to 400Hz, 9999 VIF1 (first frequency voltage) 0 to 1000V 0.1 0
109 Binary input (offset) 0 to 400Hz VlF2 (second frequency) 0 to 400Hz. 9999 0.01 9999
110 Binary input (gain) 0 to 400Hz, 9999 VlF2 (second frequency voltage) 0 to lOOOV 0.1 0
- - - - - - --
111 BCDhinary selection 0, 1,2,3, 9999 VlF3 (third frequency) 0 to 400Hz, 9999 0.01 9999
112 Speed feedback range 0 to 400Hz, 9999 VlF3 (third frequency voltage) 0 to 1OOOV 0.1 0
113 Feedback gain 0 to 100 VlF4 (fourth frequency) 0 to 400Hz, 9999 0.01 9999
Stop position
0, 1, 9999 VlF4 (fourth frequency voltage) 0 to 1000V 0.1 0
command selection
115 Orientation speed 0 to 30Hz VlF5 (fifth frequency) 0 to 400Hz,9999 0.01 9999
116 Creep speed 0 to lOHz VlF5 (fifth frequency voltage) 0 to 1000V 0.1 0
11.4 PU Disconnection Detection Function
This function detects that the parameter unit (PU) has been disconnected from the inverter and brings the
inverter to an alarm stop.
LP Operation
When the PU disconnection detection function is selected from the parameter unit, this function detects that
the PU has been disconnected from the inverter and brings the inverter to an alarm stop.
Function
Function Name Setting Range Factory Setting Description
Number
* When the inverter comes to an alarm stop, the alarm messages displayed are PU DISCONNECTED
(PU) and E.PUE (inverter LED).
&1 Notes
1. Alarm does riot occur if the PU has been disconnected from initial start.
2. This disconnection detection function judges that the PU is disconnected when the PU is removed for
more than 1 second.
3. When the FR-PUOI is used, this function can also be used but its alarm display is E. PE.
4. To resume operation, reset the inverter after checking that the PU is connected securely.
11.5 Auto Commission
If the motor used is not Mitsubishi's standard motor or Mitsubishi's constant-torque motor, the auto tuning function
allows the motor to be run with optimum operation characteristics under magnetic flux vector control.
Also, commission data (motor constants) can be copied to the other inverter by the FR-ARWE parameter copy
,\ /'
unit.
Note that a special motor, e.g. a high-slip motor or a high-speed motor, cannot be tuned. Also, the maximum speed
coperation procedure>
1. Checking the wiring and Before performing auto commission, check the following:
load (1) The motor is connected. However, the motor must be at a stop at the
start of tuning.
(2) Auto tuning can be performed if the motor is connected with a load
(e.g. friction, steady load). Note that as the load is smaller, commis-
sion accuracy is higher. Also note that if inertia is large, commission
accuracy remains unchanged.
(3) When "101" (auto commission is performed with the motor rotated)
has been set in Pr.96 (auto tuning settinglstate), note the following:
1) Enough torque is not provided during commission.
2) There should be no problem if the motor is run at about the rated
motor frequency (set value of Pr.84).
3) The brake is released.
4) No force is applied to rotate the motor.
(4) If "1" (tuning without motor rotating) is set in Pr.96, the motor may
run slightly.
Therefore, make tuning after fixing the motor securely with a me-
chanical brake or ensuring that motor rotation will not compromise
safety.
Note that slight rotation of the motor will not affect the tuning per-
3
formance.
(5) Auto tuning is not performed properly when the optional sine wave
filter (MT-BSCIBSC) is connected between the inverter and the mo-
tor. Disconnect it before starting auto tuning.
2. Selection of magnetic flux Select the magnetic flux vector control in accordance with page 59.
vector control
3. Setting of parameters Set the following parameters in accordance with the parameter settings
on this page.
(1) Pr.96 "auto tuning settinglstate" .............. Set "1" or "101".
*Set value"1" .................. Commissioned without the motor rotated.
*Set valueUl01" .............. Commissioned with the motor rotated.
(2) Pr.83 "rated motor voltage" ............ Set the rated motor voltage (V).
(3) Pr.84 "rated motor frequency" .......Set the rated motor frequency
(Hz).
(4) Pr.71 "applied motor" ...................Select the set value in accordance
with the following table:
Standard motor ..............Set " 3 .
Constant-torque motor .. Set "13 .
according to the rating plate of the motor. When there are two
or more rated values for a standard motor, etc., set 200V160Hz
of 400V160Hz.
Parameter settings
RWRMIRL
RT, JOG, CS 2. 1 , 4
STFISTR
5. Commission state monitoring During commissioning, the value of Pr.96 is displayed on the main
monitor and level meter of the PU as indicated below. As on the PU, 1,
2,3,8,9,102 or 103 is shown on the inverter LED.
(When Pr.51 = "1" (factory setting))
*PU main monitor
2. Tuning in Error-acti-
vated End
1. Setting 3. Completion
Progress
I I I -111111 1 I
1 TUNE 2
--.<TOP PU STF FIYD w
Display .
I I 111111 I I
101 -,TUNE102 -
--.STOP PU S F FIVD PU
Displayed 0
-- Progress
2 -- 3
- - - vated
- - - -End
---- i
value 101 -- 102 -- 103 --- A
6. Auto commission end Check the value of Pr.96.
*Normal end ........ " 3 or "10 3 is displayed.
*Forced end ........ "8"is displayed.
*Error-activated end ........." 9 is displayed.
When commission came to a normal end in the PU operation mode, press the I
[STOP] key. When in the external operation mode, turn off the start switch
(disconnect terminals STF or STR-P24). This operation resets auto
r
commission and returns the PU monitor to an ordinary display. /
Note that if this operation is not performed, next operation cannot be stared.
When tuning resulted in an error-activatedend (Pr.96 value = 9) or a forced end I
(Pr.96 value = 8), auto tuning did not come to a normal end and the motor ?
constant was not set. In this case, reset the inverter (see page 69) and restart f
from operation step 1. 1
n,
[Optional Setting of Motor Constants]
The motor constants (Pr.90 to 94) may either be set as appropriate by reading and changing the data measured by
auto commission, or without using the auto commission data:
\
3
gis.4~
H Setting the motor constants by reading and changing the auto commission data
<Operation procedure>
1. Change the set value of Pr.77 "parameter write disable selection" to "801". Only when the settings of Pr.80 and
Pr.81 are other than "9999, the parameters of the motor constants (Pr.90 to 94) can be displayed.
.& Though the parameters (Pr.82 to 99) other than the motor constants (Pr.90 to 94) may also be displayed, they
are to be set by the manufacturer and must therefore be set carefully without misoperation.
2. Set Pr.71 "applied motor" as indicated below:
Standard motor: Set "4". Constant-torque motor: Set "14".
3. In the parameter setting mode, read the following parameters and set the required values (Note 1):
Minimum Setting
Parameter Number Name Setting Range (Note 4) Factory Setting
Increment
Pr.90 Motor constant R1 0 to "", 9999 1 9999
Pr.91 Motor constant R2 0 to "**, 9999 1 9999
Pr.92 Motor constant L1 0 to "", 9999 1 9999
Pr.93 Motor constant L2 0 to "", 9999 1 9999
Pr.94 Motor constant 6 0 to "", 9999 1 9999
Note: 1. Only when the settings of Pr.80 and Pr.81 are other than "9999 (magnetic flux vector control is
selected), Pr.90 to 94 can be read.
2. Set "9999 in Pr.90 to 94 to use the standard motor constants (including the constant-torque motor).
3. Set "3" (standard motor) or " 1 3 (constant-torque motor) in Pr.71 to use the motor constants
measured by auto tuning. If "4" or "14" has been set in Pr.71 and the motor constants changed, the
original data measured by auto commission remain changed.
4. The motor constants measured by auto tuning have been converted into internal data I****).
When setting the motor constants, see the following setting example:
Setting example: When the Pr.90 "motor constant R1" value displayed is 2516 and it is desired to
increase the Pr.90 value slightly (5%), set 2642 (i.e. 2516X 1.05 = 2641.8) in Pr.90. (The value
displayed has been converted into internal data for internal use. Hence, there is no significance if an
optional value is simply added to the displayed value.)
Setting the motor constants without using the auto commission data
The motor constants of Pr.92 and 93 may either be entered in [R] or [mH]. Check the unit of the motor constants
before starting the setting operation.
0
Entering the motor constants of Pr.92 and 93 in [R] /)
<Operation procedure>
1. Change the set value of Pr.77 "parameter write disable selection" to "801". Only when the settings of Pr.80 and
Pr.81 are other than "9999, the parameters of the motor constants (Pr.90 to 94) can be displayed. Though the
parameters (Pr.82 to 99) other than the motor constants (Pr.90 to 94) may also be displayed, they are to be set
by the manufacturer and must therefore be set carefully without misoperation.
2. Set Pr.71 "applied motor" as indicated below:
1 I I
.
Standard motor
Star Connection
Motor
5
Delta Connection
Motor
6
I
Set value Constant-torque 15 16
motor
- table:
4. Set Pr.84 "rated motor frequency" with reference to the following
I Pr.No. Name Range Increment I Factory Setting I
Rated motor
frequency
Note: 1. Only when the settings of Pr.80 and Pr.81 are other than "9999 (magnetic flux vector control is
selected), Pr.90 to 94 can be read.
2. Set "9999 in Pr.90 to 94 to use the standard motor constants (including the constant-torque motor).
3. If the "star connection" or "delta connectionn selected in Pr.71 does not match the actual motor,
proper magnetic flux vector control will not be carried out.
Entering the motor constants of Pr.92 and 93 in [mH]
<Operation procedure>
1. Change the set value of Pr.77 "parameter write disable selection" to "801". Only when the settings of Pr.80 and
Pr.81 are other than "9999", the parameters of the motor constants (Pr.90 to 94) can be displayed. Though the
parameters (Pr.82 to 99) other than the motor constants (Pr.90 to 94) may also be displayed, they are to be set
by the manufacturer and must therefore be set carefully without misoperation.
5- 2. Set Pr.71 "applied motor" as indicated below:
Standard motor: Set " 0 .
Constant-torque motor: Set "1".
3. In the parameter setting mode, read the following- .parameters and set the required values:
Minimum Setting
Pr.No. Name Setting Range Factory Setting
lncrement I
I
I ! I
4. Set Pr.84 "rated motor frequency" with reference to the following table:
I Pr.No. Name Range Increment ( Factory Setting I
Rated motor
Pr.84 frequency 50 to 120Hz, 9999 0.01 Hz 9999
3
r
D: Driving R: Regenerative
Note: 1. When "Operation not continued at the time of OL signal
output" has been selected, the "E.OLT" alarm code (stop
by stall prevention) is displayed and operation stopped.
12. MAINTENANCE AND BNSPECTBOM
The transistorized inverter is a static unit consisting mainly of semiconductor devices. Daily inspection must be
performed to prevent any fault from occurring due to adverse influence by the installation environment, such as
temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
- -
Ground terminal
3-phase power
To motor
supply
Instrument types
KC
Fig. 12.2 Typical Measuring Points and Instruments
Table 2 Measuring Points and Instruments
Output side power At U, V and W, and across Electrodynamic type P2 = WPl +Wn
p2 U-V and V-W
Calculate in similar manner to power supply side power factor.
Output side power factor
Pf2 Pf2= --P2
--x 100%
6v2*12
Inverter LED display is lit.
Moving-coil type 1.35 x V1
Converter output Across P-N (such as tester) Maximum 380V (760V) during re-
generative operation
(2) Checking
Change the polarity of the tester alternately at the inverter terminals R, S, T, U, V, W, P and N, and check
for continuity.
Note 1 : Before measurement, check that the smoothing capacitor is discharged.
Note 2 : At the time of discontinuity, the measured value indicated is a nearly infinite value. Due to the
influence of the smoothing capacitor, continuity may instantaneously be established and infinite not
indicated. At the time of continuity, the measured value is several to several ten ohms depending
on the number of modules, number of parallel modules, circuit tester type, etc, If all measured
values are almost the same, the modules are without fault.
0
/['&*
E,a rate with age because of their structures or physical characteristics, leading to reduced performance or failure of
the inverter. For preventive maintenance, the parts must be changed periodically.
(3) Relays
r
To prevent contact fault, relays must be changed according to the number of accumulative switching times
(switching life). See Table 4 for the inverter parts replacement guide. Lamps and other short-life parts must
If any function of the inverter is lost due to occurrence of a fault, establish the cause and make correction in
accordance with the following inspection procedure. Contact your sales representative if the corresponding fault
is not found below, the inverter has failed, the part has been damaged, or any other fault has occurred.
13.1 Clearing Up the Cause of Fault
Checking the parameter unit display
The display of the parameter unit is switched as follows to indicate the cause of a faulty operation.
OH Fault External thermal relay operated. Check motor for overheat. Reduce load and frequency of operation.
Stall prevention or current limit function acti- Reduce load.
Still Prev STP Motor used under overload?
vated too long. Increase motor and inverter capacities.
Option Fault Option and inverter connected improperly. Check for loose connector. Securely connect.
Storage device (EEPROM) capacity exce-
Corrupt Number of parameter write times too many? Change inverter.
eded, faulty
Operation could not be resumed within the
Retry No, Over Check cause of alarm occurrence.
number of retry times set.
CPU Fault CPU malfunction Change inverter.
The PU has been disconnected from the con-
PU Leave Out Check that the PU is connected securely. Securely install the PU.
nector.
PU to Inverter Reset signal ON Turn the reset signal off
Check for miswiring to reset terminal
comms. Error Loose connection beween PU and inverter Securely connect
Check for loose connector
Inv. Reset ON Communication circuit fault Change inverter
Note: This alarm does not occur due to the cooling fan stop, but it will occur to prevent the power aevices from
overheating by the fan failure.
13. 2 Faults and Check Points
-
-I
Display Alan
Funcbon Description Alan
'Ode Output
Parameter unit Inverter LED
If a current not less then 120% of the rated inverter current flows in OL is shown
the motor during acceleration, this function stops the increase in (during motor rotation).
frequency until the load current reduces to prevent the inverter from
resultingin overcurrent trip. If a current not'less than 120% of the
Acceleration/con-
rated current flows during steady (constant-speed)operation, this
stant-speed stall pre-
function also lowers the frequency until the load current reduces to
vention Current limit
prevent the inverter from resulting in overcurrent trip. (EOLT)
When the load current has reduced below 120%, this function Not prov~ded.
increases the frequency again and accelerates up to the set speed or Indicates a stop Provided by
continues operation. due to the acti- EDLT
vation of the display.
If the brake operating amount has exceeded the specified value due Stll Prew STP function for a
to excessive regenerative energy during motor deceleration, this (at a motor stop) long time during
Deceleration stall pre- function stops the decrease in frequency to prevent the inverter from constant-speed
resulting in overvoltage trip. As soon as the regenerative energy has operation.
I vention
reduced, this function reduces the frequency again and continues
deceleration.
I
During
oc During ~ c c nr
UC
1
I
exceeded 135% of the rated current, the constant-speed StedY Spd Oc Provided
protective circuit is activated to stop the inverter. operation
I
During
deceleration
OC During Dee
E2C3
During
acceleration
Ov During
€8" 1
When a. d. c. bus overvoltage is caused by During
Regenerativeover- regenerative energy from the motor or power line constant-speed Stedy Spd Ov Provided
voltage shut-off singe voltage, the protective circuit is activated to operation Eu"ut?
stop the transistor output and keep it stopped.
During
OV
deceleration
I
If instantaneous power failure has occurred in excess of 15 msec
(this applies also to inverter input power shut-oft), this function is
power
failure protection
activated to stop the inverter output end keep it stopped. At this time.
the alarm output contacts are open (across 0-C). (If the power failure Inst. Pwr. Loss
Pf
€I 7 Provided
is within 15msec. the control circuit operates without fault. If the (EIPF)
power failure continues for more than about lwmsec, the protective
circuit is reset.)
If the inverter power supply voltage has reduced, the control circuit
cannot operate propely, resulting in the decrease in motor torque
Undervoltage protec-
tion andlor the increase in heat generation. To prevent this, if the power
supply voltage reduces below about 3WV, this function stops the
Under Voltage Et'uT 8 Provided
shut-off
speed operation, activates the protective circuit, and stops the in-
verter output and keeps it stopped. When, for example, a
Motor Overload
EM7 5 Provided
(ETHT)
Note:
'Indicates factory-set value when current level for stall prevention operation is set at 120%. When changed, stall prevention function
operates at the new set value.
Descrlptlon
Inverter LED
Alarm
the output (load) side of the inverter, this functionstops the inverter
output. A ground fault occurring at low ground resisfance may Ground Fault
aclivate the overcurrent proteaton (OC 1 to OC3.)
~
count over If operation cannot be resumed within the number of retry times set.
Retry No. Over F Provided
this function stops the inverter output.
I DC fuse
I ;~I;cles that the DC fuse has blown This function stops the inverter
I Either OCl. OCL and CC3 will be CFCE 9 Provided
displayed depending on whether (ECPU)
'under acceleration'. 'under
constant speed: or 'under
P-N kansistor
short-sircuited circuited. This function stops the inverter output. ERrr 9 Provided
IEPUE)
If the cooling fins overheat because the m l i n g fan has stopped due
Heat sink Fin overheat Provided
to some problem or because the fins are dogged, the inverter output
protection
will be stopped to protect the transistor.
Indicates that the cooling fan has stopped due to an abnormality. Provided
Cooling
fan Fan stop
This function stops the inverter output.
I
I
Over frequency shut-
Off
Note:
I
Stops the inverter output if the output frequency exceeds the set
value by 105% or higher due to a CPU abnormality.
I
CPU error Provided
"Exterrnal thernal OIL: operation is active o n l y when external thermal OIL input select f u n c t i o n is set.
13.4 Alarm Code Output
With Pr. 76 (alarm code output selection), fault contents can be output as a four-bit digital signal. This signal is
output from the inverter using the open collector output terminals provided as standard. Fault contents and
corresponding alarm code are shown in the table below. 3
Alarm Deflnltion inverter LED Output Terminal Signal OrJOff"
(Protective Function) Display (Alarm Code)
SU IPF OL FU
Normal operation - 0 0 0 0 0
During
Overcunent shut-off mnslnt-speed E. OC2 0 0 1 0 2
operation
I
""" ."" ............................................................................................................................................................................
Frequency setting 0.015Hz/60Hz (Input terminal No. 2: 12bit/O to 10V, 11biVO to 5V,
resolution (when optional Input terminal No. 1: 12biV-10 to +10V, 11bit/-5V to +5V)
T-OPT20 is mounted)
I Digital input I 0.01 HU6OHz (when parameter unit is used) I
Within +0.2% of the maximum output frequency (at 25'C +1O0C)/atanalog input
Frequency accuracy Within 0.02% of the set output frequencylat digital input
Base frequency can be set between 0 to 400Hz. Constant torque or Variable torque pattern
Voltagelfrequency characteristic can be selected.
..
0
( " I Torque boost I Manual and automatic torque boost I
I / I
ACCeler~ionideCelerationtirne setting 0 to 3600 sec (acceleration and deceleration can be set individually)
Linear or S-shaped accelerationldeceleration mode can be selected.
DC braking Operating frequency (0 to 120Hz), time (0 to 10 sec.), and voltage (0 to 30%) are adjustable.
Stall prevention operation level Operating current can be set (0 to 120%), presence or absence can be selected.
Current limit control Current limit can be set (0 to 120%) presence or absence can be selected.
Protection structure, cooling system Open type (IPOO), forced air cooling
Approximate weight kg (Ib.) 40 (88) 66 (146) 67 (148) 115 (254) 155 (342) 235 (519)
Current input selection Input of 4 to 20mA DC frequency setting signal (terminal No. 4) is selected.
a Select one from: output frequency, motor current (steady or peak value), output voltage,
frequency set value, running speed, motor torque, converter output voltage (steady or peak
For indicating meter value), regenerative brake usage rate, electronic thermal OIL load factor, input power, output
power, load meter, motor excitation current. Pulse train output (1440HzJfullscale) or analog
output (0-1 OVDC).
Select from: output frequency, motor current (steady or peak value), output voltage, frequency
set value, running speed, motor torque, overload, converter output voltage (steady or peak
Operating status
value), electronic thermal OIL load factor, input power, output power, load meter, motor
On parameter unit excitation current, integrationoperating time, and regenerative brake use rate.
or inverter LED
% Alarm definition is displayed when protective function is activated. 8 alarm definitions are
-mP Alarm definition
stored.
(0
5
Operating Status Presence or absence of input terminal signals, and output terminal signals
Additional display
to parameter unit Alarm definition Output voltage, current, frequency, I10 terminal state immediately before protective function is
only activated
Interactive guidance Operation guide, troubleshooting, graphic display and HELP function
-10°C to +50°C (14 to 122"F), -1 0% to +40°C (14 to 104'F) when the totally enclosed
Ambient temperature
structure is used.
- Ambient humidity 90% RH or less (Noncondensing)
:
.g Storage temperature '8 -20°C to +65'C (-4 to 14g°F)
>
C
W
Ambience For indoor use; no corrosive gases, inflammable gas, oil mist, dust or dirt present.
LLTQ , Software to control either the variable torque applications or constant torque applications has been incorporated into
MELTRAC-A series inverter.
The user is able to select either the normal variable torque rating w~th120% overload capabil~tyor a next smaller motor
rating for use on constant torque applications which unit has 150% overload capability.
Note 1: When selecting an applicable motor, make sure that motor full loadcurrent multiplied by 1.1 must
NOT exceed inverter rated output current.
Note 2: Motor horse power rating is only at 460V.
. --- -,
NFB Inverter
L I I I"Y"\ UQJ
I Ground
(Note 1) ' x
detection
I Ground terminal
24
Normal rotation -
Discrimination
Reverse rotation
Automatic
self-holding selection
Multi-step speed
selection
RES
Jogfihermal input
2nd acceleration-, log meter
deceleration time
Note: 1. If the control power is supplied from another power source, remove the short-circuit pieces from R-R1 and S-
S1,and input the same power as the main circuit. If the power of the main circuit is 440 to 460V, remove the
short-circuit piece from X - XI.
2. Connect the power factor improving DC reactor across the terminals P and P I .
3. The parameter unit is unnecessary for scale calibration.
4. If torque control is necessary, connect the optional brake unit (MT-BU) and brake resistor across P and N.
5. Be sure to ground the inverter and the motor.
6. It is possible to output the abnormality content as an alarm code and individually allocate ten kinds of function.
92
15. 2 Specifications of inputloutput terminals
Terminal code Terrninal name Rating and others Application Reference page
.-
C
The terminal is used a regenerative motor
3
.-2 brake by connecting the optional power
0
L
P regenerative converter (MT-RC) and Model
a, Converter regenerative unit.
2n output - -
u terminal Never attempt to connect anything other than
C
m N the power regenerative converter (MT-RC)
.-
C
and brake unit (MT-BU). If P and P1 are short-
3
.-2 circuited, the inverter will be damaged.
0
.-c Power factor
cu ~rnprovingDC - Connector the power factor improving DC -
2 Pf '1 reactor connec- reactor which is provided as an accessory.
t ~ o ntermlnal
-n
.-C
.-
C
3
Input
Opened
4.7
DC 21
the self- holding start system is selected. After
the circuit across the start signal terminals
STF and STR-SD has been shorted once, the
.-$2 to 27 Shorted current start signal will be maintained to continuously
-0 Start self- DC 4-6 mA operate the inverter even if it is opened.
2 holding coupler insulation In order to stop the motor or change the rota-
STOP P13
selective tion direction, open and close the circuit across
S terminal with Open the terminals STOP and SD, and close and
Output Or non- open the circuit across the start signal termi-
'Ontact point nals STR (STF) and SD. The self-holding
signal start system prevents the inverter from auto-
matically restarting when power failure has
been rectified.
Terminal code Terminal name Rating and others Application Reference page
lnput resistor 4.7 W2 The inverter output is shut down to stop the
Opened voltage 21 to motor in the free run mode. It is used to shut
27 V DC Shorted down output of the inverter in order to stop the
current 4-6 mA DC motor with the mechanical type brake or
Inverter
Photo-coupler insula- similar. Make the interval between the
output stop tion -
MRS terminal terminals MRS-SD short-circuitedfor 20
msec or longer.
Controllable with open
collector output or non-
voltage contact point
signal
Terminal code Terminal name Rating and others Application Reference page
Input resistor 4.7 kROpened When the circuit across AU and SD only is
voltage 21 to 27 V DC shorted, operation is possible with the 4-20
Current input Shorted current 4-6 mA DC mA DC frequency setting signal which is input
AU selective Photo-coupler insulation across terminals 4 and 5. When the circuit -
terminal across AU and SD is open, the input signal
Controllable with open across terminals 4 and 5 is invalid. If the multi-
collector output or non-voltage step speed terminal is input the multi-step
contact point signal speed has the ptiority.
-
tu The common terminal on the positive side of
c External
.-
13, transistor the external power is connected to prevent a
cn PC Power "Itage range malfunction resulting from the back-flow cur- -
C
3 22 to 26 DC Current rent
L1 positive consumption O0 mA when the output (open collector) of the
.-c
V sequencer (PC) or the transistor which has the
.,-
.- terminal externai power supply is input to the inverter.
3
.-2
0
- Input resistor 4.7 kR Opened When the circuit across CS and SD is shorted,
2
.+d voltage 21 to 27 V DC the automatic restart control is possible with
C
Instantane- Shorted current 4-6 mA DC the instantaneous power failure and recovery
6 CS ous restart Photo-coupler insulation (recovery time is not limited). If it is undesirable P56
!;elective that operation is automatically restarted after
terminal Controllable with open the instantaneous power failure and recovery,
collector output or non-voltage open the circuit across the terminals CS and
contact point signal SD.
10 f)ower terminal 5 Vk0.2 V DC Tolerable load Used as the power supply when the frequency
current 10 mA setting (speed setting) volume is externally
for frequency I0 V k0.4 V DC Tolerable load
10E setting current 10 mA connected. (Terminal 5 is common.)
.-
C P61
2 input termi- value 0-5), the maximum output frequency is
.-2 nal Voltage k20 DC gained at +10 V (+5 V), and the inverter is not
0
- output at 0 to -10 V (-5 V). It is added to the
2
C signal at the terminal 2. +I0 V or +5 V is also
C
o switched with 73.
0
Frequency Input resistance 250R 4-20 mA DC is input. The maximum output
4 setting (current k2% Maximum toler- frequency is gained at 20 mA DC. 0 Hz com- PI6
signal) terminal able current 30 mA mand is gained at 4 mA DC.
wl. 4% (88 I b )
DC Reactor wunrv)
mum?
DC Reactor for MT-A140-110K
Ru
1. The R. S. and T on the source input and the DC reactor are connected on the top; and U, V, and W on the source
output are connected on the bottom.
2. When the inverter heat sink is mounted outside the panel, less heat is generated internally. Thus, the overall unit
size can be effectively reduced.
3. All units include a DC reactor to improve system power factor (DCL).
MT-A140E-280K Unit: mm (inches)
568 126.31
t---- WO (23.6'2) +
DC Reactor
4. Cool the DCL with forced air cooling at an minimum air velocity of 5 d s e c (16Wsec).
5. DC reactor is equipped with temperature sensor. Pleaseconnect it to the auxiliary signal input terminal with normally
open (NO) contact 0.6A. 125V Temperature sensor for overtemperaturealarm normally open contact. (0.6A, 125V)
MT-A140E-375K
R*1U.l&kbmrvnlsdoutlld.D*p.n!.
L 778
+I + i
+--,-
i
i
n
i
-----7------El
R.cMplqkk
5
i
i
I -
Six row MID
17. OPTION LIST
Main options
l!!
-
.-
-
.-
Computer link T-OPT21 0 RS422 and RS485 interface for calculation link
(serial communication)
m' PLG feed-back control
Common for
all models
PLC link T-OPT22 MELSCNETIMINI-S3(fiber optic interface)
O PLG feedback control
m
Parameter unit (in Japanese)
gm FR-PU02 Interactive type parameter unit with LCD display Option necessary
for inverter operation.
6
m
-2
.K
m
0
Parameter unit (in English) FR-PU02E LCD and numeric key pad of FA-PU02 are indicated in English
Option necessary for inverter operation.
AC reactor for power Necessary if the ratio of the power capacity to inverter capacity
coordination is 10 times or more and in the following cases
Depends on
o Thyristor converter load is applied to the same power supply.
inverter
o The power factor adjusting capacitor is controlled to be on
capacity
and off on the power side.
o An imbalance of 3% or more exists in the power voltage.
m
a
Radio noise filter FR-BIF For radio noise reduction
-
.-C Common for
Line noise filter FR-BLF For radio noise reduction all models
-
.-
C
m
2
mCL
Connection cable of parameter unit FR-CBL Parameter unit connection cable
Power regenerative converter MT-RC Energy-savingtype high-performance brake unit in which the
brake energy generated by the motor can be regenerated into the
power supply
Sine wave filter MT-BSU-BSC Motor noise is reduced during inverter drive Refer to Pr.72
7 1 Functions
MELSECNETt
Option name PLG Extended Computer link
16-bit 12-bit Relay Output
analog output (serial commu-
digital input N D converter (4 points) interface
control (, point) nication)
(PLC Link)
T-OPT20
(InpuWoutput function)
T-OPT21
(Computer link)
(T-OPT22
PLC link)
." ,*,* - . 8 .
Built-in options
1* "1 /' . -.*
< -.,, L . m _ *.UWj.., ,i l,,
Unlt: mm (inchss)
isW, llllb" ,,m "' '
" '^"rnYlmeEY'URiF R - r n f T T - ~ ~ n i ~ : " m " ' & ~ n i : ~ ' e i ; ~ " ~ ~
T-OPT20, T-OPT21, T-OPT22
, ,*
P w d cut-out dmenslona
Mount~ngdimensionsa@men
i , hom PU surtace
......... -, - . . . . . . . . . . . . . . . . . . . -. ..... . . . .............................. .. - ... .... "." ..... ...................... ,.-., ..... \
,:,. ,.j:., 5:
.,
' I
. . . ' , '-
. . . . . . . . . . . . . .- . . . . . . . . . . . . . ,
, I : ;,',
' I '
.I1,#
;.:.I, , , . ,
. -
f
,/,,
; I;.;,. i..
1 , , ...
I .
,2i! ,,%,.'?
., .,,:.' .< '
, -. ;.;, , ,
, ; : - , ., , , I ,
?,. , . ( , ? *
I j .
I
!
4
i
!,.
7
i' 2
I
i
1 , ,..
!st
3
i
_
.. ._. *. ..'i*. . .
% ' . t : : i ' ;..a::,~.;,::;~,:j)
I
,
!
!
............
1
. . .. . . - ...... . . ' ...... -............. ........ -; . . . . . . . . . . . -. I. . . . . . . . . . . . . . . i ..... .-.. . . . . . .:
I j i .
I
: i
i
\
1
,
If
. .;,:;.; ..,;;;, 1 L.-;
1 I I
\>' ti ' I.:'-'!
L . 1
2. .-.. ................... i ......
"
i "
I
:. ........ L
I j
................ 1......--....... .L ......... - ...................,- ""?!
Unit: mm (inches)
lnverter
NFB n
( Leakage current:
Note:
1. It can not be connected to the output side of the inverter.
2. Cuttheleadwirestoheshortest possiblelength,andconnectthem
to the terminal block of the inverter.
I Straight type 1
2-$3.5 lnverter side Parameter unit side
2 0 . 0 8 1
Inverter side
62A
Parameter unit side
I
A MITSUBISHI ELECTRICCORPORATION
HEAD OFFICE : MlTSUBlSHl DENKl BLDG.. MARUNOUCHI. TOKYO 100. TELEX : J24532 CABLE : MELCO TOKYO
NAGASAKI WORKS : 6-14 MARUO-MACHI. NAGASAKI. JAPAN TEL (095) 864-2580 TELEX : 7523-97 MELCO J