Eaton ®

January 1998

Medium Duty Piston Pump

Parts and Repair

Information

Model 70122, 0 -19 cm3/r [0-1.16 in3/r] Displacement

Pressure or Pressure-Flow Compensated Piston Pumps
Model 70122

Introduction
Table of Contents
Introduction ......................................................................................................... 2
Identification ........................................................................................................ 3
Tools Required .................................................................................................... 3
Parts Drawing ...................................................................................................... 4
Parts List ............................................................................................................. 5 -12
Item 1 - Drive Shaft ID .................................................................................. 6
item 2 - Backplate Assembly ......................................................................... 7
Item 4 - Compensator Assembly and Parts List ............................................ 8 -9
Factory Pre-set Compensator Assemblies ..................................................... 10
Item 5 - Rotating Kit ...................................................................................... 11
Product Number ............................................................................................ 12
Repair information ............................................................................................... 13 - 15
Disassembly .................................................................................................. 13
Inspection ..................................................................................................... 14
Reassembly ................................................................................................... 15
Start-up Procedure .............................................................................................. 16
Fault-Logic Troubleshooting ................................................................................ 17 - 19

Introduction
This manual provides service information for the Eaton Models 70122 Pressure or Pressure - Flow
Compensated Piston Pumps. Step by step instructions for the complete disassembly, inspection, and
reassembly of the pump are given. The following recommendations should be followed to insure successful
repairs.

Remove the pump from the application.

Cleanliness is extremely important.
Clean the port areas thoroughly before disconnecting the hydraulic lines.
Plug the pump ports and cover the open hydraulic lines immediately after they're disconnected.
Drain the oil and clean the exterior of the pump before making repairs.
Wash all metal parts in clean solvent.
Use compressed air to dry the parts. Do not wipe them dry with paper towels or cloth.
The compressed air should be filtered and moisture free.
Always use new seals when reassembling hydraulic pumps.
Lubricate the new rubber seals with a petroleum jelly (Vaseline) before installation.
Torque all bolts over gasketed joints, then repeat the torquing sequence to make-up for gasket
compression.
Verifying the accuracy of pump repairs on an authorized test stand is essential.
2
Model 70122

Identification and Tools Required

Identification Numbers - Pressure or Pressure-Flow Compensated Piston Pump
Stamped on each units mounting flange.

A - Product Number Description Single Pump - Product Number:

70122 = Single Piston Pump
B - Rotation 70122 - RAA
L - Lefthand (CCW)
R - Righthand (CW) A
C - Sequential Numbering
B C

Serial Number Code:

B 93 01 31 JB
Revision level of parts list. Testers Initials

Last two digits of year built. Day of Month (two digits)

( 93 for 1993 etc.)
Month (two digits)

Serial Number Code prior to Jan., 1992:

1 B- 52-JB
Year Manufactured Testers Initials
(1 for 1991 etc.)
Week of Year
Change Code

Tools Required

• 1/2 Inch Socket • Internal Retaining Pliers (Straight .070 Tip)

• 1-1/8 Inch End Wrench • External Retaining Pliers (Straight .070 Tip)
• 11/16 Inch End Wrench • Regular or Locking Pliers
• Rachet Wrench • Seal Driver or Similar Tool
• Torque Wrench (100 lb./ft.) • Petroleum Jelly (Such as Vaseline)
• 3/16 Inch Hex Key (Allen) • 5/16 I.D. x 15/16 O.D. flat washer (2 ea.)
• 3/16 Inch Hex Key (Allen Socket) • 5/16 x 2-7/8 N.C. Cap screw (1 ea.)
• Soft Face Hammer • 5/16 N.C. Nut

3
Model 70122

Parts
Drawing
Pump drawn below is typical of a righthand rotation pump.
6
9
11 22 23
20
26 18
19
25
3
3-2
Serial code and
assembly number location

25
1 19
26
32 20
11
3-1

4 14

10 28
16
15
16
10
13
17
12 8
(Cover only)
7 24 27
21

5
2

All left (CCW) or right (CW) directions

given are viewed from the input shaft end of the pump.
4
Model 70122

Parts List
Item Part No. Qty. Description
1 ♦ 1 Drive Shaft (Identification drawing on page #6)
2 ♦ 1 Backplate Assembly (Identification drawing on page #7)
3 70102-301 1 Housing Assembly, .5625-18 - SAE Straight Thread O-ring Port - Right side of housing
3-1 16238-11616 1 Bearing
3-2 16026-608 2 Roll Pin
4 ♦ 1 Compensator Assembly (Identification drawing on page #8, 9 & 10)
5 ♦ 1 Rotating Kit Assembly (parts list on page #11)
6 70120-602 1 Camplate
7 70120-401 1 Control Piston
8 70422-618 2 Cover
9 16026-507 1 Roll Pin
+ 10 16078-16 2 Retaining Ring
+ 11 16077-24 2 Retaining Ring
+ 12 16077-26 1 Retaining Ring
13 16048-312 1 Washer
14 16148-412 4 Cap Screws
15 16241-1625 1 Thrust Bearing
16 16241-C1625 2 Bearing Race
+ 17 16253-16 1 Shaft Seal
17 16253-216 1 Shaft Seal, Drive (fluorocarbon rubber)
18 17073-6 1 Spring
19 70101-150 2 Inner Race
20 70111-622 2 Trunnion Cover
+ 21 70111-701 1 Gasket
22 70120-600 1 Spring Collar
23 70120-601 1 Button
+ 24 70422-600 1 Gasket
25 76100-191 2 Thrust Bearing
+ 26 16015-25 2 O-ring, 3/32 x 1-5/16 ID
27 16032-512 4 Cap Screw
+ 28 16003-5-90 1 O-ring, 1/16 x 1/4 ID 90 DUR
32 16246-427 1 Key, Used on 19.05 [.75] diameter shaft
32 24500-619 1 Key, Used on 22.2 [.875] diameter shaft

Seal Repair Kit

• 70122-902 1 Seal Repair Kit

Legend ♦ Refer to specific item parts list.

+ Included in seal repair kits listed.

5
Model 70122

Item 1 - Drive Shaft Identification

Item 1
Drive Shaft Identification
Part Number Input Drive

70122-203,
22.2 [.875] Dia. keyed

70102-200, 13 Tooth

70122-200,
19.05 [.75] Dia. keyed

70102-201, 13 Tooth
w/ Retaining Ring Groove

6
Model 70122

Item 2 - Backplate Assembly

2-2
2-2-1

2-3
(Loctited)

2-1 2(a) 2(b)

Item 2 - Parts List
Lefthand Righthand
Rotation Rotation
Item Part No. Part No. Qty. Description
2(a) 70120-311 70120-309 1 Rear Porting Backplate Assembly
2(b) 70120-314 70120-318 1 Opposite Side Porting Backplate Assembly

2-1 70420-43 1 Bearing

2-2 16103-103 2 Plug Assembly
+ 2-2-1 16133-3 2 O-ring, 1.59 mm Dia. x 7.54 mm I.D.
[.0625 in. Dia. x .2969 in. I.D.]
2-3 70120-400 1 Guide Pin
Legend + Included in seal repair kit listed on page 5.

All left (CCW) or right (CW) directions

given are viewed from the input shaft end of the pump.

Lefthand Rotation Righthand Rotation

(CCW) (CW)
7
Model 70122

Item 4 - Compensator Assembly

Pressure-Flow Compensator Pressure Compensator

*4-11 *4-11 *4-11

Cover Cover Cover

non-set non-set non-set

4(a) 70422-HU 4(b) 70422-HY 4(c) 70422-HR
Lefthand (CCW) Pump Rotation Righthand (CW) Pump Rotation Fits Both Pump Rotations
(Righthand (CW) rotation shown)
*4-11, Cover not included with non-set compensator assy.

4-7
4-19
4-19-1 4-8

4-9
4-10
4-2 4-11
4-3
4-4
4-5
4-1 4-6
4-14
4-12 4-16
4-13
4-15

4-17
4-18
4-9
All left (CCW) or right (CW) directions
4-10
given are viewed from the input shaft end of the pump. 4-11
8
Model 70122

Item 4 - Compensator Parts List

Item 4 - Parts List (Refer to drawings)
Item Part No. Qty. Description
4(a) 70422-HU 1 Non-Set Pressure-Flow Compensator Assembly, Lefthand Rotation
4(b) 70422-HY 1 Non-Set Pressure-Flow Compensator Assembly, Righthand Rotation
4(c) 70422-HR 1 Non-Set Pressure Compensator Assembly
4-1 N/S 1 Compensator Body
4-2 N/S 1 Pressure Spool
4-3 70422-405 1 Spring Pivot Cap
4-4 17063-11 1 Spring
+ 4-5 16003-11 1 O-ring, 2.38 mm Dia. x 14.29 mm I.D. [.0937 in. Dia. x .5625 in. I.D.]
4-6 70421-453 1 Pressure Spring Follower
+ 4-7 16015-18 1 O-ring, 2.38 mm Dia. x 22.23 mm I.D. [.0937 in. Dia. x .875 in. I.D.]
4-8 70422-606 1 Adjustment Cap, Pressure
4-9 70422-620 1or2 Set Screw
4-10 16024-4 1or2 Nut
4-11* 70422-618* 1or2 Cover*
4-12 N/S 1 Flow Spool
4-13 70411-411 1 Spring Pivot Cap
4-14 17029-5 1 Spring
+ 4-15 16003-4-90 1 O-ring, 1.59 mm Dia. x 5.55 mm I.D. [.0625 in. Dia. x .2187 in. I.D.]
4-16 70421-477 1 Flow Spring Follower
+ 4-17 16133-6 1 O-ring, 1.98 mm Dia. x 11.89 mm I.D. [.078 in. Dia. x .468 in. I.D.]
4-18 70422-602 1 Adjustment Cap Flow
4-19 16103-103 2 Plug Assembly
+ 4-19-1 16133-3 2 O-ring, 1.59 mm Dia. x 7.54 mm I.D. [.0625 in. Dia. x .2969 in. I.D.]
Legend + Included in seal repair kit listed on page 5.
NSS Not Sold Separately
* Covers are not included with Non-Set Compensator

Factory Pre-set Compensator Assemblies listed on page #10.

9
Model 70122

Factory Pre-set Compensator

Assemblies
Pre-set Pressure-Flow Compensator Assemblies
Non-Set Pre-set
Assembly Assembly Pump Rotation Pressure Setting Flow Setting
70422-HU 70422-AY-03 Lefthand (CCW) 210±3.5 bar [3050±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HU 70422-BH-03 Lefthand (CCW) 191±2.1 bar [2770±30 lbf/in2] 15.2±0.7 bar [220±10 lbf/in2]
70422-HU 70422-BL-03 Lefthand (CCW) 183±3.5 bar [2650±50 lbf/in2] 25.2±1.8 bar [365±25 lbf/in2]
70422-HU 70422-DE-03 Lefthand (CCW) 193±3.5 bar [2800±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HU 70422-DU-03 Lefthand (CCW) 176±3.5 bar [2550±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HU 70422-EQ-03 Lefthand (CCW) 210±3.5 bar [3050±50 lbf/in2] 25.9±1.8 bar [375±25 lbf/in2]
70422-HU 70422-GD-03 Lefthand (CCW) 176±3.5 bar [2550±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HU 70422-GN-03 Lefthand (CCW) 155±3.5 bar [2250±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HU 70422-GP-03 Lefthand (CCW) 169±3.5 bar [2450±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HU 70422-HL-03 Lefthand (CCW) 210±3.5 bar [3050±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]

70422-HY 70422-BM-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-BU-01 Righthand (CW) 131±3.5 bar [1900±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-DB-01 Righthand (CW) 238±3.5 bar [3450±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-DJ-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 25.9±1.8 bar [375±25 lbf/in2]
70422-HY 70422-DW-01 Righthand (CW) 155±3.5 bar [2250±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-ED-01 Righthand (CW) 169±3.5 bar [2450±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HY 70422-ET-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-EZ-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 17.2±0.7 bar [250±10 lbf/in2]
70422-HY 70422-FB-01 Righthand (CW) 191±2.1 bar [2770±30 lbf/in2] 15.2±0.7 bar [220±10 lbf/in2]
70422-HY 70422-FL-01 Righthand (CW) 193±3.5 bar [2800±50 lbf/in2] 20.7±1.0 bar [300±15 lbf/in2]
70422-HY 70422-FR-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HY 70422-GA-01 Righthand (CW) 172±3.5 bar [2500±50 lbf/in2] 20.7±0.7 bar [300±10 lbf/in2]
70422-HY 70422-GR-01 Righthand (CW) 193±3.5 bar [2800±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HY 70422-GU-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HY 70422-HK-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]
70422-HY 70422-HM-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]

Pre-set Pressure Compensator Assembly

Non-Set Pre-set
Assembly Assembly Pump Rotation Pressure Setting
70422-HR 70422-CA-04 Both 210±3.5 bar [3050±50 lbf/in2]
70422-HR 70422-CH-04 Both 162±3.5 bar [2350±50 lbf/in2]
70422-HR 70422-CK-04 Both 148±3.5 bar [2150±50 lbf/in2]
70422-HR 70422-CL-04 Both 141±3.5 bar [2050±50 lbf/in2]
70422-HR 70422-CR-04 Both 107±3.5 bar [1550±50 lbf/in2]
70422-HR 70422-DH-04 Both 176±1.8 bar [2550±25 lbf/in2]
70422-HR 70422-FG-04 Both 159±3.5 bar [2300±50 lbf/in2]
70422-HR 70422-GE-04 Both 169±1.8 bar [2450±25 lbf/in2]
70422-HR 70422-HB-04 Both 190±3.5 bar [2750±50 lbf/in2]
70422-HR 70422-HE-04 Both 110±3.5 bar [1600±50 lbf/in2]
70422-HR 70422-HN-04 Both 114±1.8 bar [1650±25 lbf/in2]

All left (CCW) or right (CW) directions

given are viewed from the input shaft end of the pump.

10
Model 70122

Item 5 - Rotating Kit Assembly

Item 5
Rotating Kit Assembly
Item Part No. Qty. Description
5 70111-695 1 Rotating Kit Assembly
5-1 NSS 9 Piston Assembly
5-2 NSS 1 Spider 5-9
5-3 NSS 1 Spider Pivot 5-7
5-4 NSS 1 Retainer
5-5 NSS 1 Piston Block
5-8
5-6 NSS 3 Pins
5-7
5-7 NSS 2 Washer 5 5-6
5-8 NSS 1 Spring 5-5
5-9 NSS 1 Retaining Ring
NSS - Not Sold Separately 5-4
5-2 5-3

5-1

11
Model 70122

Product Number

This list of product numbers is to aid in Item identification.

If your product number is not listed contact your Eaton representitive.

Model 70122, Lefthand Rotation (CCW)

Description of Part Number
Product Drive Shaft Backplate Assy. Housing Assy. Compensator Assy.
Number Item #1 Item #2 Item #3 Item #4

70122-LAE 70102-201 70120-311 70102-301 70422-CA-04

70122-LAF 70102-201 70120-311 70102-301 70422-AY-03
70122-LAN 70122-203 70120-311 70102-301 70422-CA-04
70122-LAP 70122-203 70120-311 70102-301 70422-AY-03
70122-LAW 70102-200 70120-314 70102-301 70422-AY-03
70122-LAY 70102-200 70120-314 70102-301 70422-CA-04
70122-LAZ 70122-203 70120-314 70102-301 70422-AY-03
70122-LBA 70122-203 70120-314 70120-314 70422-CA-04

Model 70122, Righthand Rotation (CW)

Description of Part Number
Product Drive Shaft Backplate Assy. Housing Assy. Compensator Assy.
Number Item #1 Item #2 Item #3 Item #4

70122-RAG 70102-201 70120-311 70120-314 70422-BM-01

70122-RAH 70102-201 70120-311 70120-314 70422-CA-04
70122-RAL 70122-203 70120-311 70120-314 70422-BM-01
70122-RAM 70122-203 70120-311 70120-314 70422-CA-04
70122-RAV 70102-200 70120-314 70120-314 70422-BM-01
70122-RAW 70102-200 70120-314 70120-314 70422-CA-04
70122-RAY 70122-203 70120-314 70120-314 70422-BM-01
70122-RAZ 70122-203 70120-314 70120-314 70422-CA-04

12
Model 70122

Repair Information
Cleanliness is extremely important when repairing should not be removed without compressing the
these pumps. Work in a clean area. Before spring.
disconnecting the lines clean port area of pump.
Disconnect hydraulic lines and remove pump The following parts will be needed to disassemble the
assembly from vehicle and plug ports. Thoroughly piston block:
clean the outside of pump. After cleaning, remove
2 ea. 5/16 l.D. x 15/16 O.D. flat washer,
port plugs and drain oil.
1 ea. 5/16 x 2-7/8 N.C. cap screw, and
Disassembly
ATTENTION: Removal of the adjusting screw covers 1 ea. 5/16 N.C. nut.
from cap may void the warranty on this assembly. Place one of the flat washers over the 5/16 x 2-7/
1 Clamp the end of the drive shaft in a protected 8 cap screw and place this through the center of the
jaw vise with the body of the pump up and remove piston block. Place the other washer over the cap
the four allen head screws (14) holding compensator screw and let it rest on the three pins. Screw the nut
on and compress the spring inside the piston block.
(4). Use a pair of snap ring pliers and remove the internal
snap ring (5-9). Remove the nut and bolt along with
2 Remove the compensator assembly (4), 0-ring the two washers (5-7), three pins (5-6), and the
(28), and gasket (24). internal pin keeper (5-4).
3 Remove the four cap screws (27) from the 9 To free shaft seal and shaft, remove retaining
backplate of the pump. ring (12).
4 Place a screw driver in slots provided between 10 Remove shaft (1) from housing (3) by tapping
housing and loosen backplate. Remove backplate (2) backplate end of shaft with a wooden or plastic
and gasket (21) from housing. mallet.
5 Remove the control piston (7) remaining on the 11 Remove shaft seal (17), washer (13), the two
backplate or in housing. Also remove plug (2-2) from retaining rings (10), the two thrust washers (16), and
backplate (2). bearing (15) from shaft.
6 To remove rotating assembly (5) from housing, 12 To remove the camplate (6) from the housing,
remove pump from vise and slide rotating assembly remove the two internal retaining rings (11) from the
off shaft. Caution: pistons may not come out with sides of the housing. Remove the two covers (20),
piston block. the two o-rings (26), the two inner races (19), and
7 Remove pistons (5-1), spider (5-2), and spider the bearings (25). The camplate can now be moved
pivot (5-3) from piston block (5-5). over to one side and removed. The two camplate
pivot bearings are a loose slip fit into the housing. Do
8 The piston block assembly (5-5) need not be not be concerned if they are not tight.
disassembled unless the internal pins (5-6) or spring
(5-8) are damaged. 13 Remove the spring collar (22) and spring (18).
Do not remove the button (23) and roll pin (9) unless
CAUTION: Use the following procedure if the spring they are worn or loose.
is to be removed from the piston block. The spring
(5-8) is highly compressed and the snap ring (5-9) 14 The pressure-flow compensator assembly (4)

13
Model 70122

Repair Information
may be disassembled for cleaning and inspection. end of the piston. The flat surface of the shoes
should be flat, and smooth. Do not lap piston shoes.
ATTENTION: Removal of the adjusting screw covers
from cap may void the warranty on this assembly. 5 Examine the spider (5-2). It should be flat, no
cracks, and no signs of wear in the pivot area.
15 Remove pressure adjustment cap (4-8) from
compensator housing (4-1). Pressure spring follower 6 Examine the pivot (5-3). It should be smooth and
(4-6) will remain in cap (4-8), pull follower from cap. show no signs of wear.
16 Remove flow adjustment cap (4-18) from 7 Inspect the camplate (6) for the condition of
compensator housing (4-1). Flow spring follower (4- finish of the polished shoe surface. It should show
16) will remain in cap (4-18). Pull follower from cap. no signs of scoring.
17 Remove springs (4-4 and 4-14) and spring pivots 8 Inspect shaft (1) for wear in bearing and spline
(4-3 and 4-13) from compensator housing. areas.
18 Remove plugs (4-19), pressure compensator 9 Inspect thrust bearing (15) and thrust washers
spool (4-2), and flow compensator spool (4-12) from (16) for wear.
compensator housing (4-1).
10 Inspect the needle bearing in the housing
19 The shaft seal, all 0-rings, and all gaskets should assembly (3). If the needles are free of excessive play
be removed and replaced with new items upon and remain in the bearing cage, there is no need to
reassembly. replace the housing.
11 Inspect the compensator springs (4-4 and 4-14)
for breakage or weakness.
Inspect Parts For Wear
12 Inspect the spools (4-2 and 4-12) for scoring.
1 Inspect the flat surface of the backplate (2), the
finish on the piston block side should be smooth and 13 It is not necessary to inspect the o-rings,
free of grooves. The piston guide should be tight in retaining rings, gaskets, or shaft seal as they should
the backplate. The needle bearing in the backplate be replaced as new items and are included in the seal
should be free of excessive play and remain in the repair kit available for this assembly.
bearing cage. If the backplate has any of the wear
characteristics outlined above, replace complete
backplate assembly.
Reassembly
2 Inspect the piston block (5). The surface that 1 Clean all parts in suitable solvent; lubricate all
contacts the backplate should be smooth and free of critical moving parts before reassembly.
grooves.
2 Install camplate control spring (18) and spring
3 The pistons (5-1) should move freely in the collar (22) in housing (3).
piston block bore. If they stick in the bore, examine
the bore for scoring or contamination. 3 Insert camplate (6) into housing (3). Insert
needle bearings (25) and bearing inner race (19) over
4 Examine the O.D. of the piston (5-1) for finish the camplate arms and slide into housing (3). The
condition. They should not show wear or deep numbered end of the bearing should face outward
scratches. The shoes should be a snug fit on the ball
14
Model 70122

Repair Information
and the chamfered l.D. of the race should face 14 Place new o-ring (4-19-1) on plug (4-19). Install
inward. plug assembly, flow compensator spool (4-12),
spring pivot (4-13), spring (4-14), flow spring
4 Install new 0-ring (26) around O.D. of camplate follower (4-16) with new o-ring (4-15), and flow
pivot bearing (25). Install trunnion covers (20) and adjustment cap (4-18) with new o-ring (4-17) into
secure with retaining rings (11). compensator housing (4-1). Torque plug (4-19) 8 to
5 Install retaining ring (10) on shaft (1). Install 11 N-m [6 to 8 lb-ft] and torque flow adjustment cap
thrust washer (16), thrust bearing (15), and second (4-18) 14 to 16 N-m [10 to 12 lb-ft ].
thrust washer (16). Secure with second retaining ring 15 Place new 0-ring (4-19-1) on plug (4-19). Install
(10). plug assembly, pressure compensator spool (4-2),
6 Install shaft (1) in housing (3) and install washer spring pivot (4-3), spring (4-4), pressure spring
(13), shaft seal (17), and retain with retaining ring follower (4-6) with new o-ring (4-5), and pressure
(12). Make sure retaining ring is seated in the adjustment cap (4-8) with new o-ring (4-7) into
groove. compensator housing (4-1). Torque plug (4-19) 8 to
10 N-m [6 to 8 lb-ft] and torque pressure adjustment
7 If piston block assembly was disassembled, cap (4-18) 47 to 54 N-m [35 to 40 lb-ft].
compress the pin keeper (5-4), and install in the
spline area of piston block. Install the three pins (5- 16 Install new gasket (24) and new o-ring (28), then
6) with the head end to the inside of the block and install compensator assembly (4),and retain with
install in the special grooves of the piston block four allen head cap screws (14) and torque to 14 to
spline. 16 N-m [10 to 12 lb-ft].

8 Install the washer (5-7), spring (5-8), and second 17 Plug ports to preserve cleanliness until
washer (5-7) in the piston block. Use the two 5/16 installation on vehicle. (Refer to start up procedures.)
l.D. washers and the 5/16 x 2-7/8 cap screw to
compress the spring and retain with retaining ring
(5-9). Remove the 5/16 x 2-7/8 cap screw and the
two washer.
9 Install the pivot (5-3), spider (5-2), and piston
assemblies (5-1) in the piston block. Install this
assembly in the housing assembly, the piston shoes
must be in contact with the camplate. Be sure all the
parts are in their proper position.
10 Clamp this assembly in a protected jaw vise with
the open end of the housing (3) up.
11 Install new gasket (21).
12 Install control piston (7), and plug (2-2) with new
o-ring onto backplate. Note roll pin (3-2) locations.
13 Install backplate (2) and retain with cap screws
(27). Torque to 23 to 27 N-m [17 to 20 lb-ft].
15
Model 70122

Start-up Procedure
When initially starting a rebuilt load sensing system, 5 Replace the coil wire or return the fuel flow to the
it is extremely important that the start-up procedure injectors and start the engine. Run at low idle speed
be followed. It prevents the chance of damaging the for one minute. The pump should immediately pick
pump which might occur if the system was not up oil and go into low pressure standby. If there is no
properly purged with oil before start-up. indication of fill in 30 seconds, stop engine and
1 After the pump has been properly installed onto determine the cause.
the machine and all hydraulic connections have been 6 After the pump has stabilized in low pressure
made, check all fittings to make sure that they are standby, operate the control valve and steering, if the
tight. system is equipped with one, to purge the system of
2 Fill the pump housing at least 1/2 full with air and to fill the cylinders with oil. Continue
system oil that has been filtered through a 10 micron operating the system slowly with no load until it
filter. responds fully.

3 Fill the reservoir with an approved oil that has 7 Check fluid level at the reservoir and refill if
been filtered through a 10 micron filter. Leave the necessary to the proper level at the reservoir and
filler cap loose as a means of air that is trapped in the refill if necessary to the proper level with an
system. approved filtered oil.

4 Note on gasoline or L.P. engines: remove the coil 8 Check all line connections for leaks tighten if
wire and turn the engine over for 15 seconds. Diesel necessary.
engines: shut off the fuel flow to the injectors and 9 The machine is now ready to be put into
turn the engine over for 15 seconds. This procedure operation.
enables the pump to pick-up the oil before start-up.
At this time disconnect the sensor line from the 10 Short hour filter changes are recommended for
pump compensator and pull one of the valve spools the first two changes after placing the machine back
while the engine is being turned over. This allows oil into operation. The first filter would be changed in 3-
to flow through the sensor line, thus, removing any 5 hours and the second at approximately 50 hours.
air in the sensor line. Reconnect the sensor line after Routine scheduled filter changes are recommended
a steady flow of oil is coming from the line. for maximum life of hydraulic system.

16
Model 70122

Fault - Logic
Troubleshooting
This fault - logic troubleshooting guide is a Explanatory
diagnostic aid in locating pump problems. Diagram Symptom:
Match the pump systems with the problem Action
statements and follow the action steps shown in the Step
box diagrams. This will give expedient aid in Comment Inspect
correcting minor problems eliminating unnecessary Number ?
machine down time. 1

Following the fault - logic diagrams are diagram Decision

Defective
action comments of the action steps shown in the
diagrams. Where applicable, the comment number of
Repair
the statement appears in the action block of the Solution
or
diagrams. Replace

Recommended Gauge Locations

Load Sensing Port
Test Port Tee in Line to Check
Inlet Vacuum - LH. Rotation Load Sensing Pressure
System Pressure - RH. Rotation

Test Port
System Pressure - LH. Rotation
Inlet Vacuum - RH. Rotation

Drain Port
Tee in Line to Check
Case Pressure

Gauges Recommended
Inlet vacuum gauge: 2 bar to 1 bar [30 PSI to 30 inHg]
System pressure gauge: 700 bar [10,000 PSI]
Case pressure gauge: 0 to 25 bar [0 to 300 PSI]

17
Model 70122

Fault - Logic
Troubleshooting

Symptom:
System will not Develop Proper Pressure or Flow

Check Check Inspect Inspect

Oil Level in OK Hyd. Fluid OK Inlet Screen OK Compensator
Reservoir Specs or Strainer Signal
1 2 3 4
Below Level Improper Clogged Low

Fill to Install Clean Inspect OK

Proper Proper or Signal
Level Fluid Replace Line
Defective

Repair
or
Replace

Inspect
Replace OK Pump
Pump Compensator
5
Defective

Repair
or
Replace

18
Model 70122

Fault - Logic
Troubleshooting

Symptom: Pump Noisy or Overheating

Check Check Inspect

Oil Level in OK Hyd. Fluid OK Inlet Screen OK Replace
Reservoir Specs or Strainer Pump
1 2 3
Below Level Improper Clogged

Fill to Install Clean

Proper Proper or
Level Fluid Replace

Diagram Action Step Comments

1. Check Oil Level in Reservoir: 4. Inspect Compensator Signal for:
A. Fill to proper level. A. Improper size or length of signal line.
B. Damaged or obstructed signal line
2. Check Hydraulic Fluid Specifications:
A. Consult owner/operators manual for the 5. *Inspect Pump Compensator for:
proper type fluid. A. Misadjusted pressure or flow setting.
B. Pressure or flow spool stuck open.
3. Inspect Inlet Screen or Strainer for: C. Pressure or flow spring weak or broken.
A. Suction screen or strainer plugged.
B. Suction line to small or too long
C. Suction line collapsed or plugged.

*Standard factory compensator pressure settings

A. Pressure compensator set at 3000 to 3100 PSI
(Optional settings of 1500 min. to 3100 max.
PSI)
B. Flow compensator set at 190 to 210 PSI
(Optional settings of 190 min. to 450 max. PSI)

19
Model 70122

Each order must include the following information.

1. Product and/or Part Number
2. Serial Number Code
3. Part Name
4. Quantity

20
Eaton Eaton Eaton
Fluid Power Group Fluid Power Group Fluid Power Group
Hydraulics Business USA Hydraulics Business Europe Hydraulics Business Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 11th Floor Hong Kong New World Tower
Eden Prairie, MN 55344 1110 Morges 300 Huaihai Zhong Road
USA Switzerland Shanghai 200021
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 China
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 Tel: 86-21-6387-9988
www.eaton.com/hydraulics Fax: 86-21-6335-3912

© 2008 Eaton Corporation

All Rights Reserved
Printed in USA
Document No. E-PUPI-TP006-E
Supersedes 06-615
December 2008