Alu Piston PUMP
Alu Piston PUMP
Alu Piston PUMP
6-631
Eaton January 1998
Introduction
Table of Contents
Introduction ......................................................................................................... 2
Identification ........................................................................................................ 3
Tools Required .................................................................................................... 3
Parts Drawing ...................................................................................................... 4
Parts List ............................................................................................................. 5 - 15
Item 1 - Drive Shaft ID .................................................................................. 6
item 2 - Backplate Assembly ......................................................................... 7 - 8
Item 4 - Compensator Assembly and Parts List ............................................ 9 - 10
Factory Pre-set Compensator Assemblies ..................................................... 11
Item 3 - Housing Identification ...................................................................... 12
Item 5 - Rotating Kit ...................................................................................... 12
Mounting Kits ................................................................................................ 13
Product Number ............................................................................................ 14 - 15
Repair information ............................................................................................... 16 - 18
Disassembly .................................................................................................. 16
Inspection ..................................................................................................... 17
Reassembly ................................................................................................... 17 - 18
Start-up Procedure .............................................................................................. 19
Fault - Logic Troubleshooting .............................................................................. 20 - 23
Introduction
This manual provides service information for the Eaton Models 70422 or 70423 Pressure or Pressure - Flow
Compensated Piston Pumps. Step by step instructions for the complete disassembly, inspection, and
reassembly of the pump are given. The following recommendations should be followed to insure successful
repairs.
Remove the pump from the application.
Cleanliness is extremely important.
Clean the port areas thoroughly before disconnecting the hydraulic lines.
Plug the pump ports and cover the open hydraulic lines immediately after they're disconnected.
Drain the oil and clean the exterior of the pump before making repairs.
Wash all metal parts in clean solvent.
Use compressed air to dry the parts. Do not wipe them dry with paper towels or cloth.
The compressed air should be filtered and moisture free.
Always use new seals when reassembling hydraulic pumps.
Lubricate the new rubber seals with a petroleum jelly (Vaseline) before installation.
Torque all bolts over gasketed joints, then repeat the torquing sequence to make-up for gasket
compression.
Verifying the accuracy of pump repairs on an authorized test stand is essential.
2
Model 70422 or 70423
Tools Required
3
Model 70422 or 70423
Parts
Drawing
Pump drawn below is typical of a righthand (CW) rotation pump.
9 6
18 17
24
15 13
8
23
14 3
14
1 23
26 8
15
24
3-1
4 27
25
12
21
22
21
12
10 35
20 (Cover only)
11 7 28
19
16
5
2
4
Model 70422 or 70423
Parts List
Item Part No. Qty. Description
1 ♦ 1 Drive Shaft (Identification drawing on page #6)
2 ♦ 1 Backplate Assembly (Identification drawing on page #7 & 8)
3 ♦ 1 Housing Assembly (Identification drawing on page #12)
3-1 16238-11816 1 Bearing
3-2 16026-808 2 Roll Pin
4 ♦ 1 Compensator Assembly (Identification drawing on page #9, 10, & 11)
5 ♦ 1 Rotating Kit Assembly (Parts list on page #12)
6 70423-605 1 Camplate, 0 - 38 cm3/r [0 - 2.32 in3/r] Displacement
6 70423-610 1 Camplate, 0 - 45 cm3/r [0 - 2.77 in3/r] Displacement
7 70421-401 1 Control Piston, 0 - 38 cm3/r [0 - 2.32 in3/r] Displacement
7 70423-418 1 Control Piston, 0 - 45 cm3/r [0 - 2.77 in3/r] Displacement
+ 8 16015-27 2 O-ring, 2.38 mm Dia. x 36.51 mm ID. [.0937 in. Dia. x 1.4375 in. ID.]
9 16026-608 1 Roll Pin
10 16048-319 1 Washer
+ 11 16077-32 1 Retaining Ring
+ 12 16078-18 2 Retaining Ring
13 17091-14 1 Spring
14 70412-151 2 Thrust Bearing
15 70412-607 2 Trunnion Cover
+ 16 70412-626 1 Gasket
17 70420-35 1 Pivot Button
18 70420-59 1 Spring Collar
+ 19 70422-600 1 Gasket
+ 20 16253-18 1 Shaft Seal
20 16253-218 1 Shaft Seal, Drive (fluorocarbon rubber)
21 74308-100 2 Thrust Bearing Race
22 74308-101 1 Thrust Bearing
23 70402-100 2 Inner Race
+ 24 16077-26 2 Retaining Ring
+ 25 16003-405-90 1 O-ring, 1.59 mm Dia. x 6.35 mm ID. [.0625 in. Dia. x .25 in. ID.]
26 16246-516 1 Key, Used on 19.05 [.75] diameter shaft
26 24500-619 1 Key, Used on 22.2 [.875] diameter shaft
27 16148-412 4 Cap Screw
28 16032-612 4 Cap Screw
32 170142-600 1 Cover Plate (In K3 kit)
33 16032-610 2 Cap Screw, Cover Plate (In K3 kit)
+ 34 16007-14 1 O-ring, (In K2 & K3 kit)
35 70422-618 2 Cover
5
Model 70422 or 70423
Item 1
Drive Shaft Identification
Part Number Input Drive Output Drive
ate
ac kpl 9 Tooth
g eb
n
Fla Internal
70402-201, 13 Tooth olt
A
h 2-b
70402-207, 15 Tooth ed
wit
Us
te
pla
70402-204, b ack
lan
ge 41 Tooth
22.2 [.875] Dia. Keyed lt BF
h2
-bo External
wit
ed
Us
ate
kpl 9 Tooth
70442-235, eb
ac
la ng
25.4 [1.0] Dia. Keyed olt
AF Internal
h 2-b
wit
ed
Us
te
kpla
e bac 9 Tooth
70452-200, 13 Tooth la ng
lt AF Internal
-bo
70442-228, 15 Tooth it h2
edw
Us
70442-225, 13 Tooth
70442-246, 15 Tooth
70442-231,
22.2 [.875] Dia. Keyed
70402-206, 13 Tooth
w/ Retaining Ring Groove
6
Model 70422 or 70423
2-3
(Loctited)
2-1
2(c)
Opposite Side Porting with 2-Bolt A Flange 2(d)
2-2 Opposite Side Porting with 2-Bolt B Flange
2-2-1
2(a) 2(b)
2-2 Rear Porting Opposite Side Porting
2-2-1
2-3
(Loctited)
2-1
2(c)
Opposite Side Porting with 2-Bolt A Flange 2(d)
2-2 Opposite Side Porting with 2-Bolt B Flange
2-2-1
4-7
4-19
4-19-1 4-8
4-9
4-10
4-2 4-11
4-3
4-4
4-5
4-1 4-6
4-14
4-12 4-16
4-13
4-15
4-17
4-18
4-9
4-10
4-11
9
Model 70422 or 70423
10
Model 70422 or 70423
70422-HY 70422-BM-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-BU-01 Righthand (CW) 131±3.5 bar [1900±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-DB-01 Righthand (CW) 238±3.5 bar [3450±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-DJ-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 25.9±1.8 bar [375±25 lbf/in2]
70422-HY 70422-DW-01 Righthand (CW) 155±3.5 bar [2250±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-ED-01 Righthand (CW) 169±3.5 bar [2450±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HY 70422-ET-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-EZ-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 17.2±0.7 bar [250±10 lbf/in2]
70422-HY 70422-FB-01 Righthand (CW) 191±2.1 bar [2770±30 lbf/in2] 15.2±0.7 bar [220±10 lbf/in2]
70422-HY 70422-FL-01 Righthand (CW) 193±3.5 bar [2800±50 lbf/in2] 20.7±1.0 bar [300±15 lbf/in2]
70422-HY 70422-FR-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HY 70422-GA-01 Righthand (CW) 172±3.5 bar [2500±50 lbf/in2] 20.7±0.7 bar [300±10 lbf/in2]
70422-HY 70422-GR-01 Righthand (CW) 193±3.5 bar [2800±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HY 70422-GU-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HY 70422-HK-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]
70422-HY 70422-HM-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]
11
Model 70422 or 70423
Item 3
Housing Identification
Item Part No. Port Machined
3 70402-304 A
70402-310 C
70402-336 B
70402-371 A, B
5-9
5-7
5-8
5-7
5 5-6
5-5
5-4
5-2 5-3
5-1
Item 5 - Rotating Kit Assembly
Item Part No. Qty. Description
5 70402-638 1 Model 70422 Rotating Kit Assembly
0 - 38 cm3/r [0 - 2.32 in3/r] Disp.
5 70423-617 1 Model 70423 Rotating Kit Assembly
0 - 45 cm3/r [0 - 2.77 in3/r] Disp.
5-1 NSS 9 Piston Assembly
5-2 NSS 1 Spider
5-3 NSS 1 Spider Pivot
5-4 NSS 1 Retainer
5-5 NSS 1 Piston Block
5-6 NSS 3 Pins
5-7 NSS 2 Washer
5-8 NSS 1 Spring
5-9 NSS 1 Retaining Ring
NSS - Not Sold Separately
12
Model 70422 or 70423
Mounting Kits
K3-3
Kit 3 & 6, Cover Plates
For "A" SAE Flanges
Item Part No. Qty. Description
K3 70142-915 1 Cover Plate Kit for "A" SAE flange
K3-1 16007-14 1 O-ring, 1.59 mm Dia. x 82.55 mm ID.
[.0625 in. Dia. x 3.25 in. ID.]
K3-2 70142-600 1 Cover Plate K3-2
K3-3 16032-610 2 Cap Screws
K3-1
For "B" SAE Flanges (Not Pictured)
Item Part No. Qty. Description
13
Model 70422 or 70423
Product Number
14
Model 70422 or 70423
Product Number
15
Model 70422 or 70423
Repair Information
Cleanliness is extremely important when repairing should not be removed without compressing the
these pumps. Work in a clean area. Before spring.
disconnecting the lines clean port area of pump.
Disconnect hydraulic lines and remove pump The following parts will be needed to disassemble the
assembly from vehicle and plug ports. Thoroughly piston block:
clean the outside of pump. After cleaning, remove 2 ea. 3/8 l.D. x 1-1/8 O.D. flat washer,
port plugs and drain oil. 1 ea. 3/8 x 3-1/4 N.C. cap screw, and
1 ea. 3/8 N.C. nut.
Disassembly
ATTENTION: Removal of the adjusting screw covers Place one of the flat washers over the 5/16 cap
from cap may void the warranty on this assembly. screw and place this through the center of the piston
block. Place the other washer over the cap screw and
1 Clamp the end of the drive shaft in a protected let it rest on the three pins. Screw the nut on and
jaw vise with the body of the pump up and remove compress the spring inside the piston block. Use a
the four allen head screws (14) holding compensator pair of snap ring pliers and remove the internal snap
ring (5-9). Remove the nut and bolt along with the
(4).
two washers (5-7), three pins (5-6), and the internal
2 Remove the compensator assembly (4), 0-ring pin keeper (5-4).
(28), and gasket (24).
9 To free shaft seal and shaft, remove retaining
3 Remove the four cap screws (27) from the ring (12).
backplate of the pump.
10 Remove shaft (1) from housing (3) by tapping
4 Place a screw driver in slots provided between backplate end of shaft with a wooden or plastic
housing and loosen backplate. Remove backplate (2) mallet.
and gasket (21) from housing.
11 Remove shaft seal (17), washer (13), the two
5 Remove the control piston (7) remaining on the retaining rings (10), the two thrust washers (16), and
backplate or in housing. Also remove plug (2-2) from bearing (15) from shaft.
backplate (2).
12 To remove the camplate (6) from the housing,
6 To remove rotating assembly (5) from housing, remove the two internal retaining rings (11) from the
remove pump from vise and slide rotating assembly sides of the housing. Remove the two covers (20),
off shaft. Caution: pistons may not come out with the two o-rings (26), the two inner races (19), and
piston block. the bearings (25). The camplate can now be moved
over to one side and removed. The two camplate
7 Remove pistons (5-1), spider (5-2), and spider pivot bearings are a loose slip fit into the housing. Do
pivot (5-3) from piston block (5-5). not be concerned if they are not tight.
8 The piston block assembly (5-5) need not be 13 Remove the spring collar (22) and spring (18).
disassembled unless the internal pins (5-6) or spring Do not remove the button (23) and roll pin (9) unless
(5-8) are damaged. they are worn or loose.
CAUTION: Use the following procedure if the spring 14 The pressure-flow compensator assembly (4)
is to be removed from the piston block. The spring may be disassembled for cleaning and inspection.
(5-8) is highly compressed and the snap ring (5-9)
16
Model 70422 or 70423
Repair Information
ATTENTION: Removal of the adjusting screw covers 5 Examine the spider (5-2). It should be flat, no
from cap may void the warranty on this assembly. cracks, and no signs of wear in the pivot area.
15 Remove pressure adjustment cap (4-8) from 6 Examine the pivot (5-3). It should be smooth and
compensator housing (4-1). Pressure spring follower show no signs of wear.
(4-6) will remain in cap (4-8), pull follower from cap.
7 Inspect the camplate (6) for the condition of
16 Remove flow adjustment cap (4-18) from finish of the polished shoe surface. It should show
compensator housing (4-1). Flow spring follower (4- no signs of scoring.
16) will remain in cap (4-18). Pull follower from cap.
8 Inspect shaft (1) for wear in bearing and spline
17 Remove springs (4-4 and 4-14) and spring pivots areas.
(4-3 and 4-13) from compensator housing.
9 Inspect thrust bearing (15) and thrust washers
18 Remove plugs (4-19), pressure compensator (16) for wear.
spool (4-2), and flow compensator spool (4-12) from
compensator housing (4-1). 10 Inspect the needle bearing in the housing
assembly (3). If the needles are free of excessive play
19 The shaft seal, all 0-rings, and all gaskets should and remain in the bearing cage, there is no need to
be removed and replaced with new items upon replace the housing.
reassembly.
11 Inspect the compensator springs (4-4 and 4-14)
for breakage or weakness.
Inspect Parts For Wear 12 Inspect the spools (4-2 and 4-12) for scoring.
1 Inspect the flat surface of the backplate (2), the 13 It is not necessary to inspect the o-rings,
finish on the piston block side should be smooth and retaining rings, gaskets, or shaft seal as they should
free of grooves. The piston guide should be tight in be replaced as new items and are included in the seal
the backplate. The needle bearing in the backplate repair kit available for this assembly.
should be free of excessive play and remain in the
bearing cage. If the backplate has any of the wear
characteristics outlined above, replace complete
backplate assembly. Reassembly
1 Clean all parts in suitable solvent; lubricate all
2 Inspect the piston block (5). The surface that critical moving parts before reassembly.
contacts the backplate should be smooth and free of
grooves. 2 Install camplate control spring (18) and spring
collar (22) in housing (3).
3 The pistons (5-1) should move freely in the
piston block bore. If they stick in the bore, examine 3 Insert camplate (6) into housing (3). Insert
the bore for scoring or contamination. needle bearings (25) and bearing inner race (19) over
the camplate arms and slide into housing (3). The
4 Examine the O.D. of the piston (5-1) for finish numbered end of the bearing should face outward
condition. They should not show wear or deep and the chamfered l.D. of the race should face
scratches. The shoes should be a snug fit on the ball inward.
end of the piston. The flat surface of the shoes
should be flat, and smooth. Do not lap piston shoes. 4 Install new 0-ring (26) around O.D. of camplate
17
Model 70422 or 70423
Repair Information
pivot bearing (25). Install trunnion covers (20) and adjustment cap (4-18) with new o-ring (4-17) into
secure with retaining rings (11). compensator housing (4-1). Torque plug (4-19) 8 to
11 N-m [6 to 8 lb-ft] and torque flow adjustment cap
5 Install retaining ring (10) on shaft (1). Install (4-18) 14 to 16 N-m [10 to 12 lb-ft ].
thrust washer (16), thrust bearing (15), and second
thrust washer (16). Secure with second retaining ring 15 Place new 0-ring (4-19-1) on plug (4-19). Install
(10). plug assembly, pressure compensator spool (4-2),
spring pivot (4-3), spring (4-4), pressure spring
6 Install shaft (1) in housing (3) and install washer follower (4-6) with new o-ring (4-5), and pressure
(13), shaft seal (17), and retain with retaining ring adjustment cap (4-8) with new o-ring (4-7) into
(12). Make sure retaining ring is seated in the compensator housing (4-1). Torque plug (4-19) 8 to
groove. 10 N-m [6 to 8 lb-ft] and torque pressure adjustment
7 If piston block assembly was disassembled, cap (4-18) 47 to 54 N-m [35 to 40 lb-ft].
compress the pin keeper (5-4), and install in the 16 Install new gasket (24) and new o-ring (28), then
spline area of piston block. Install the three pins (5- install compensator assembly (4),and retain with
6) with the head end to the inside of the block and four allen head cap screws (14) and torque to 14 to
install in the special grooves of the piston block 16 N-m [10 to 12 lb-ft].
spline.
17 Plug ports to preserve cleanliness until
8 Install the washer (5-7), spring (5-8), and second installation on vehicle. (Refer to start up procedures.)
washer (5-7) in the piston block. Use the two 3/8 l.D.
washers and the 3/8 x 3-1/4 cap screw to compress
the spring and retain with retaining ring (5-9).
Remove the 3/8 cap screw and the two washers.
9 Install the pivot (5-3), spider (5-2), and piston
assemblies (5-1) in the piston block. Install this
assembly in the housing assembly, the piston shoes
must be in contact with the camplate. Be sure all the
parts are in their proper position.
10 Clamp this assembly in a protected jaw vise with
the open end of the housing (3) up.
11 Install new gasket (21).
12 Install control piston (7), and plug (2-2) with new
o-ring onto backplate. Note roll pin (3-2) locations.
13 Install backplate (2) and retain with cap screws
(27). Torque to 37 to 42 N-m [27 to 31 lb-ft].
14 Place new o-ring (4-19-1) on plug (4-19). Install
plug assembly, flow compensator spool (4-12),
spring pivot (4-13), spring (4-14), flow spring
follower (4-16) with new o-ring (4-15), and flow
18
Model 70422 or 70423
Start - up Procedure
When initially starting a rebuilt load sensing system, 5 Replace the coil wire or return the fuel flow to the
it is extremely important that the start-up procedure injectors and start the engine. Run at low idle speed
be followed. It prevents the chance of damaging the for one minute. The pump should immediately pick
pump which might occur if the system was not up oil and go into low pressure standby. If there is no
properly purged with oil before start-up. indication of fill in 30 seconds, stop engine and
determine the cause.
1 After the pump has been properly installed onto
the machine and all hydraulic connections have been 6 After the pump has stabilized in low pressure
made, check all fittings to make sure that they are standby, operate the control valve and steering, if the
tight. system is equipped with one, to purge the system of
air and to fill the cylinders with oil. Continue
2 Fill the pump housing at least 1/2 full with operating the system slowly with no load until it
system oil that has been filtered through a 10 micron responds fully.
filter.
7 Check fluid level at the reservoir and refill if
3 Fill the reservoir with an approved oil that has necessary to the proper level at the reservoir and
been filtered through a 10 micron filter. Leave the refill if necessary to the proper level with an
filler cap loose as a means of air that is trapped in the approved filtered oil.
system.
8 Check all line connections for leaks tighten if
4 Note on gasoline or L.P. engines: remove the coil necessary.
wire and turn the engine over for 15 seconds. Diesel
engines: shut off the fuel flow to the injectors and 9 The machine is now ready to be put into
turn the engine over for 15 seconds. This procedure operation.
enables the pump to pick-up the oil before start-up.
At this time disconnect the sensor line from the 10 Short hour filter changes are recommended for
pump compensator and pull one of the valve spools the first two changes after placing the machine back
while the engine is being turned over. This allows oil into operation. The first filter would be changed in 3-
to flow through the sensor line, thus, removing any 5 hours and the second at approximately 50 hours.
air in the sensor line. Reconnect the sensor line after Routine scheduled filter changes are recommended
a steady flow of oil is coming from the line. for maximum life of hydraulic system.
19
Model 70422 or 70423
Fault - Logic
Troubleshooting
This fault - logic troubleshooting guide is a
diagnostic aid in locating pump problems.
Symptom:
Match the pump systems with the problem Action
statements and follow the action steps shown in the Step
box diagrams. This will give expedient aid in Comment Inspect
correcting minor problems eliminating unnecessary Number ?
machine down time. 1
Test Port
System Pressure - LH. Rotation
Inlet Vacuum - RH. Rotation
Drain Port
Tee in Line to Check
Case Pressure
Drain Port
Tee in Line to Check Tee in Line to suction port for inlet
Case Pressure vacuum test. Suction port is the
Model 70422 Model 70423 largest port.
0 - 38 cm3/r [0 - 2.32 in3/r] Displacement 0 - 45 cm3/r [0 - 2.77 in3/r] Displacement
Gauges Recommended
Inlet vacuum gauge: 2 bar to 1 bar [30 PSI to 30 inHg]
System pressure gauge: 700 bar [10,000 PSI]
Case pressure gauge: 0 to 25 bar [0 to 300 PSI]
20
Model 70422 or 70423
Fault - Logic
Troubleshooting
Symptom:
System will not Develop Proper Pressure or Flow
Repair
or
Replace
Inspect
Replace OK Pump
Pump Compensator
5
Defective
Repair
or
Replace
21
Model 70422 or 70423
Fault - Logic
Troubleshooting
22
Model 70422 or 70423
Fault - Logic
Troubleshooting
Diagram Action Step Comments
1. Check Oil Level in Reservoir:
A. Fill to proper level.
2. Check Hydraulic Fluid Specifications:
A. Consult owner/operators manual for the proper
type fluid.
3. Inspect Inlet Screen or Strainer for:
A. Suction screen or strainer plugged.
B. Suction line to small or too long
C. Suction line collapsed or plugged.
4. Inspect Compensator Signal for:
A. Improper size or length of signal line.
B. Damaged or obstructed signal line
5. *Inspect Pump Compensator for:
A. Misadjusted pressure or flow setting.
B. Pressure or flow spool stuck open.
C. Pressure or flow spring weak or broken.
23
Each order must include the following information.
1. Product and/or Part Number
2. Serial Number Code
3. Part Name
4. Quantity
ACCREDITED BY
THE DUTCH COUNCIL
FOR CERTIFICATION
Reg. No. 24