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Alu Piston PUMP

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® No.

6-631
Eaton January 1998

Medium Duty Piston Pump

Parts and Repair


Information

Model 70422 or 70452


0 - 38 cm3/r [0 - 2.32 in3/r]
Displacement

Model 70423 or 70453


0 - 45 cm3/r [0 - 2.77 in3/r]
Displacement

Pressure or Pressure-Flow Compensated Piston Pumps


Model 70422 or 70423

Introduction
Table of Contents
Introduction ......................................................................................................... 2
Identification ........................................................................................................ 3
Tools Required .................................................................................................... 3
Parts Drawing ...................................................................................................... 4
Parts List ............................................................................................................. 5 - 15
Item 1 - Drive Shaft ID .................................................................................. 6
item 2 - Backplate Assembly ......................................................................... 7 - 8
Item 4 - Compensator Assembly and Parts List ............................................ 9 - 10
Factory Pre-set Compensator Assemblies ..................................................... 11
Item 3 - Housing Identification ...................................................................... 12
Item 5 - Rotating Kit ...................................................................................... 12
Mounting Kits ................................................................................................ 13
Product Number ............................................................................................ 14 - 15
Repair information ............................................................................................... 16 - 18
Disassembly .................................................................................................. 16
Inspection ..................................................................................................... 17
Reassembly ................................................................................................... 17 - 18
Start-up Procedure .............................................................................................. 19
Fault - Logic Troubleshooting .............................................................................. 20 - 23

Introduction
This manual provides service information for the Eaton Models 70422 or 70423 Pressure or Pressure - Flow
Compensated Piston Pumps. Step by step instructions for the complete disassembly, inspection, and
reassembly of the pump are given. The following recommendations should be followed to insure successful
repairs.
Remove the pump from the application.
Cleanliness is extremely important.
Clean the port areas thoroughly before disconnecting the hydraulic lines.
Plug the pump ports and cover the open hydraulic lines immediately after they're disconnected.
Drain the oil and clean the exterior of the pump before making repairs.
Wash all metal parts in clean solvent.
Use compressed air to dry the parts. Do not wipe them dry with paper towels or cloth.
The compressed air should be filtered and moisture free.
Always use new seals when reassembling hydraulic pumps.
Lubricate the new rubber seals with a petroleum jelly (Vaseline) before installation.
Torque all bolts over gasketed joints, then repeat the torquing sequence to make-up for gasket
compression.
Verifying the accuracy of pump repairs on an authorized test stand is essential.
2
Model 70422 or 70423

Identification and Tools Required


Identification Numbers - Pressure or Pressure-Flow Compensated Piston Pump
Stamped on each units mounting flange.

A - Product Number Description Single Pump - Product Number:


70422 = Single Piston Pump
70452 = Single Piston Pump, w/ Aux. Flange 70423 - RAA
70423 = Single Piston Pump
70453 = Single Piston Pump, w/ Aux. Flange A
B - Rotation
B C
L - Left Hand (CCW)
R - Right Hand (CW)
C - Sequential Numbering
Serial Number Code:
B 93 01 31 JB
Revision level of parts list. Testers Initials

Last two digits of year built. Day of Month (two digits)


( 93 for 1993 etc.)
Month (two digits)

Serial Number Code prior to Jan., 1992:


1 B- 52-JB
Year Manufactured Testers Initials
(1 for 1991 etc.)
Week of Year
Change Code

Tools Required

• 9/16 Inch Socket • Internal Retaining Pliers (Straight .070 Tip)


• 1-1/8 Inch End Wrench • External Retaining Pliers (Straight .070 Tip)
• 11/16 Inch End Wrench • Regular or Locking Pliers
• Rachet Wrench • Seal Driver or Similar Tool
• Torque Wrench (100 lb./ft.) • Petroleum Jelly (Such as Vaseline)
• 3/16 Inch Hex Key (Allen) • 3/8 inch I.D. x 1-1/8 inch O.D. flat washer (2 ea.)
• 3/16 Inch Hex Key (Allen Socket) • 3/8 inch x 3-1/4 inch N.C. Cap screw (1 ea.)
• Soft Face Hammer • 3/8 inch N.C. Nut

3
Model 70422 or 70423

Parts
Drawing
Pump drawn below is typical of a righthand (CW) rotation pump.
9 6
18 17
24
15 13
8
23
14 3

Serial code and


assembly number location
3-2

14
1 23
26 8
15
24
3-1

4 27

25
12
21
22
21
12
10 35
20 (Cover only)
11 7 28
19
16

5
2

All left (CCW) or right (CW) directions


given are viewed from the input shaft end of the pump.

4
Model 70422 or 70423

Parts List
Item Part No. Qty. Description
1 ♦ 1 Drive Shaft (Identification drawing on page #6)
2 ♦ 1 Backplate Assembly (Identification drawing on page #7 & 8)
3 ♦ 1 Housing Assembly (Identification drawing on page #12)
3-1 16238-11816 1 Bearing
3-2 16026-808 2 Roll Pin
4 ♦ 1 Compensator Assembly (Identification drawing on page #9, 10, & 11)
5 ♦ 1 Rotating Kit Assembly (Parts list on page #12)
6 70423-605 1 Camplate, 0 - 38 cm3/r [0 - 2.32 in3/r] Displacement
6 70423-610 1 Camplate, 0 - 45 cm3/r [0 - 2.77 in3/r] Displacement
7 70421-401 1 Control Piston, 0 - 38 cm3/r [0 - 2.32 in3/r] Displacement
7 70423-418 1 Control Piston, 0 - 45 cm3/r [0 - 2.77 in3/r] Displacement
+ 8 16015-27 2 O-ring, 2.38 mm Dia. x 36.51 mm ID. [.0937 in. Dia. x 1.4375 in. ID.]
9 16026-608 1 Roll Pin
10 16048-319 1 Washer
+ 11 16077-32 1 Retaining Ring
+ 12 16078-18 2 Retaining Ring
13 17091-14 1 Spring
14 70412-151 2 Thrust Bearing
15 70412-607 2 Trunnion Cover
+ 16 70412-626 1 Gasket
17 70420-35 1 Pivot Button
18 70420-59 1 Spring Collar
+ 19 70422-600 1 Gasket
+ 20 16253-18 1 Shaft Seal
20 16253-218 1 Shaft Seal, Drive (fluorocarbon rubber)
21 74308-100 2 Thrust Bearing Race
22 74308-101 1 Thrust Bearing
23 70402-100 2 Inner Race
+ 24 16077-26 2 Retaining Ring
+ 25 16003-405-90 1 O-ring, 1.59 mm Dia. x 6.35 mm ID. [.0625 in. Dia. x .25 in. ID.]
26 16246-516 1 Key, Used on 19.05 [.75] diameter shaft
26 24500-619 1 Key, Used on 22.2 [.875] diameter shaft
27 16148-412 4 Cap Screw
28 16032-612 4 Cap Screw
32 170142-600 1 Cover Plate (In K3 kit)
33 16032-610 2 Cap Screw, Cover Plate (In K3 kit)
+ 34 16007-14 1 O-ring, (In K2 & K3 kit)
35 70422-618 2 Cover

Mounting Kits (Drawings and parts list on Page #13)


K2 70442-929 1 Gear Pump Mounting Kit (for "A" SAE flange)
K3 70142-915 1 Cover Plate Kit, (for "A" SAE flange)
K6 990596-000 1 Cover Plate Kit, (for "B" SAE flange)
K7 70453-901 1 Gear Pump Mounting Kit, (for "B" SAE flange)

Seal Repair Kit


• 70422-915 1 Seal Repair Kit

Legend ♦ Refer to specific item parts list.


+ Included in seal repair kits listed.

5
Model 70422 or 70423

Item 1 - Drive Shaft Identification

Item 1
Drive Shaft Identification
Part Number Input Drive Output Drive

ate
ac kpl 9 Tooth
g eb
n
Fla Internal
70402-201, 13 Tooth olt
A
h 2-b
70402-207, 15 Tooth ed
wit
Us
te
pla
70402-204, b ack
lan
ge 41 Tooth
22.2 [.875] Dia. Keyed lt BF
h2
-bo External
wit
ed
Us
ate
kpl 9 Tooth
70442-235, eb
ac
la ng
25.4 [1.0] Dia. Keyed olt
AF Internal
h 2-b
wit
ed
Us
te
kpla
e bac 9 Tooth
70452-200, 13 Tooth la ng
lt AF Internal
-bo
70442-228, 15 Tooth it h2
edw
Us

70442-225, 13 Tooth
70442-246, 15 Tooth

70442-231,
22.2 [.875] Dia. Keyed

70402-206, 13 Tooth
w/ Retaining Ring Groove

6
Model 70422 or 70423

Item 2 - Model 70422 Backplate Assembly


(0 - 38 cm3/r [0 - 2.32 in3/r] Displacement)
2-2 2(a) 2(b)
2-2-1 Rear Porting Opposite Side Porting

2-3
(Loctited)

2-1

Lefthand Rotation Righthand Rotation Lefthand Rotation Righthand Rotation


(CCW) (CW) (CCW) (CW)

2(c)
Opposite Side Porting with 2-Bolt A Flange 2(d)
2-2 Opposite Side Porting with 2-Bolt B Flange
2-2-1

Lefthand Rotation Righthand Rotation Lefthand Rotation Righthand Rotation


(CCW) (CW) (CCW) (CW)

Item 2 - Model 70422 Parts List (0 - 38 cm3/r [0 - 2.32 in3/r] Displacement)


Lefthand Righthand
Rotation Rotation
Item Part No. Part No. Qty. Description
2(a) 70421-318 70421-343 1 Rear Porting Backplate Assembly
2(b) 70421-327 70421-334 1 Opposite Side Porting Backplate Assembly
2(c) 70452-302 70452-304 1 Auxiliary 2-Bolt A Flange Series 82-2, Opposite Side Porting Backplate
2(d) --- 70452-317 1 Auxiliary 2-Bolt B Flange Series 101-2, Opposite Side Porting Backplate

2-1 70421-150 1 Bearing


2-2 16103-103 2 Plug Assembly
+ 2-2-1 16133-3 2 O-ring, 1.59 mm Dia. x 7.54 mm I.D.
[.0625 in. Dia. x .2969 in. I.D.]
2-3 70422-428 1 Guide Pin
Legend + Included in seal repair kit listed on page 7.

All left (CCW) or right (CW) directions


given are viewed from the input shaft end of the pump.
7
Model 70422 or 70423

Item 2 - Model 70423 Backplate Assembly


(0 - 45 cm3/r [0 - 2.77 in3/r] Displacement)

2(a) 2(b)
2-2 Rear Porting Opposite Side Porting
2-2-1

2-3
(Loctited)

2-1

Lefthand Rotation Righthand Rotation Lefthand Rotation Righthand Rotation


(CCW) (CW) (CCW) (CW)

2(c)
Opposite Side Porting with 2-Bolt A Flange 2(d)
2-2 Opposite Side Porting with 2-Bolt B Flange
2-2-1

Lefthand Rotation Righthand Rotation Lefthand Rotation Righthand Rotation


(CCW) (CW) (CCW) (CW)

Item 2 - Model 70423 Parts List (0 - 45 cm3/r [0 - 2.77 in3/r] Displacement)


Lefthand Righthand
Rotation Rotation
Item Part No. Part No. Qty. Description
2(a) 70423-303 70423-301 1 Rear Porting Backplate Assembly
2(b) 70423-306 70423-312 1 Opposite Side Porting Backplate Assembly
2(c) 70453-301 70453-303 1 Auxiliary 2-Bolt A Flange Series 82-2, Opposite Side Porting Backplate
2(d) --- 70453-307 1 Auxiliary 2-Bolt B Flange Series 101-2, Opposite Side Porting Backplate

2-1 70421-150 1 Bearing


2-2 16103-103 2 Plug Assembly
+ 2-2-1 16133-3 2 O-ring, 1.59 mm Dia. x 7.54 mm I.D.
[.0625 in. Dia. x .2969 in. I.D.]
2-3 70422-428 1 Guide Pin
Legend + Included in seal repair kit listed on page 5.
All left (CCW) or right (CW) directions
given are viewed from the input shaft end of the pump.
8
Model 70422 or 70423

Item 4 - Compensator Assembly

Pressure-Flow Compensator Pressure Compensator

*4-11 *4-11 *4-11


Cover Cover Cover

non-set non-set non-set


4(a) 70422-HU 4(b) 70422-HY 4(c) 70422-HR
Lefthand (CCW) Pump Rotation Righthand (CW) Pump Rotation Fits Both Pump Rotations
(Righthand (CW) rotation shown)
*4-11, Cover not included with non-set compensator assy.

4-7
4-19
4-19-1 4-8

4-9
4-10
4-2 4-11
4-3
4-4
4-5
4-1 4-6
4-14
4-12 4-16
4-13
4-15

4-17
4-18
4-9
4-10
4-11
9
Model 70422 or 70423

Item 4 - Compensator Parts List


Item 4 - Parts List (Refer to drawings)
Item Part No. Qty. Description
4(a) 70422-HU 1 Non-Set Pressure-Flow Compensator Assembly, Lefthand Rotation
4(b) 70422-HY 1 Non-Set Pressure-Flow Compensator Assembly, Righthand Rotation
4(c) 70422-HR 1 Non-Set Pressure Compensator Assembly
4-1 N/S 1 Compensator Body
4-2 N/S 1 Pressure Spool
4-3 70422-405 1 Spring Pivot Cap
4-4 17063-11 1 Spring
+ 4-5 16003-11 1 O-ring, 2.38 mm Dia. x 14.29 mm I.D. [.0937 in. Dia. x .5625 in. I.D.]
4-6 70421-453 1 Pressure Spring Follower
+ 4-7 16015-18 1 O-ring, 2.38 mm Dia. x 22.23 mm I.D. [.0937 in. Dia. x .875 in. I.D.]
4-8 70422-606 1 Adjustment Cap, Pressure
4-9 70422-620 1or2 Set Screw
4-10 16024-4 1or2 Nut
4-11* 70422-618* 1or2 Cover*
4-12 N/S 1 Flow Spool
4-13 70411-411 1 Spring Pivot Cap
4-14 17029-5 1 Spring
+ 4-15 16003-4-90 1 O-ring, 1.59 mm Dia. x 5.55 mm I.D. [.0625 in. Dia. x .2187 in. I.D.]
4-16 70421-477 1 Flow Spring Follower
+ 4-17 16133-6 1 O-ring, 1.98 mm Dia. x 11.89 mm I.D. [.078 in. Dia. x .468 in. I.D.]
4-18 70422-602 1 Adjustment Cap Flow
4-19 16103-103 2 Plug Assembly
+ 4-19-1 16133-3 2 O-ring, 1.59 mm Dia. x 7.54 mm I.D. [.0625 in. Dia. x .2969 in. I.D.]
Legend + Included in seal repair kit listed on page 5.
NSS Not Sold Separately
* Covers are not included with Non-Set Compensator

Factory Pre-set Compensator Assemblies listed on page #11.

10
Model 70422 or 70423

Factory Pre-set Compensator


Assemblies
Pre-set Pressure-Flow Compensator Assemblies
Non-Set Pre-set
Assembly Assembly Pump Rotation Pressure Setting Flow Setting
70422-HU 70422-AY-03 Lefthand (CCW) 210±3.5 bar [3050±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HU 70422-BH-03 Lefthand (CCW) 191±2.1 bar [2770±30 lbf/in2] 15.2±0.7 bar [220±10 lbf/in2]
70422-HU 70422-BL-03 Lefthand (CCW) 183±3.5 bar [2650±50 lbf/in2] 25.2±1.8 bar [365±25 lbf/in2]
70422-HU 70422-DE-03 Lefthand (CCW) 193±3.5 bar [2800±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HU 70422-DU-03 Lefthand (CCW) 176±3.5 bar [2550±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HU 70422-EQ-03 Lefthand (CCW) 210±3.5 bar [3050±50 lbf/in2] 25.9±1.8 bar [375±25 lbf/in2]
70422-HU 70422-GD-03 Lefthand (CCW) 176±3.5 bar [2550±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HU 70422-GN-03 Lefthand (CCW) 155±3.5 bar [2250±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HU 70422-GP-03 Lefthand (CCW) 169±3.5 bar [2450±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HU 70422-HL-03 Lefthand (CCW) 210±3.5 bar [3050±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]

70422-HY 70422-BM-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-BU-01 Righthand (CW) 131±3.5 bar [1900±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-DB-01 Righthand (CW) 238±3.5 bar [3450±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-DJ-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 25.9±1.8 bar [375±25 lbf/in2]
70422-HY 70422-DW-01 Righthand (CW) 155±3.5 bar [2250±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-ED-01 Righthand (CW) 169±3.5 bar [2450±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HY 70422-ET-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 13.8±0.7 bar [200±10 lbf/in2]
70422-HY 70422-EZ-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 17.2±0.7 bar [250±10 lbf/in2]
70422-HY 70422-FB-01 Righthand (CW) 191±2.1 bar [2770±30 lbf/in2] 15.2±0.7 bar [220±10 lbf/in2]
70422-HY 70422-FL-01 Righthand (CW) 193±3.5 bar [2800±50 lbf/in2] 20.7±1.0 bar [300±15 lbf/in2]
70422-HY 70422-FR-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 19.0±1.8 bar [275±25 lbf/in2]
70422-HY 70422-GA-01 Righthand (CW) 172±3.5 bar [2500±50 lbf/in2] 20.7±0.7 bar [300±10 lbf/in2]
70422-HY 70422-GR-01 Righthand (CW) 193±3.5 bar [2800±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HY 70422-GU-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 17.2±1.8 bar [250±25 lbf/in2]
70422-HY 70422-HK-01 Righthand (CW) 210±3.5 bar [3050±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]
70422-HY 70422-HM-01 Righthand (CW) 176±3.5 bar [2550±50 lbf/in2] 24.5±1.0 bar [355±15 lbf/in2]

Pre-set Pressure Compensator Assembly


Non-Set Pre-set
Assembly Assembly Pump Rotation Pressure Setting
70422-HR 70422-CA-04 Both 210±3.5 bar [3050±50 lbf/in2]
70422-HR 70422-CH-04 Both 162±3.5 bar [2350±50 lbf/in2]
70422-HR 70422-CK-04 Both 148±3.5 bar [2150±50 lbf/in2]
70422-HR 70422-CL-04 Both 141±3.5 bar [2050±50 lbf/in2]
70422-HR 70422-CR-04 Both 107±3.5 bar [1550±50 lbf/in2]
70422-HR 70422-DH-04 Both 176±1.8 bar [2550±25 lbf/in2]
70422-HR 70422-FG-04 Both 159±3.5 bar [2300±50 lbf/in2]
70422-HR 70422-GE-04 Both 169±1.8 bar [2450±25 lbf/in2]
70422-HR 70422-HB-04 Both 190±3.5 bar [2750±50 lbf/in2]
70422-HR 70422-HE-04 Both 110±3.5 bar [1600±50 lbf/in2]
70422-HR 70422-HN-04 Both 114±1.8 bar [1650±25 lbf/in2]

11
Model 70422 or 70423

Item 3 - Housing Identification


"A" Drain Port
.5625-18 SAE Straight Thd.
"C" Drain Port

Item 3
Housing Identification
Item Part No. Port Machined
3 70402-304 A
70402-310 C
70402-336 B
70402-371 A, B

"B" Drain Port


.5625-18 SAE Straight Thd.

5-9
5-7
5-8
5-7
5 5-6
5-5

5-4
5-2 5-3

5-1
Item 5 - Rotating Kit Assembly
Item Part No. Qty. Description
5 70402-638 1 Model 70422 Rotating Kit Assembly
0 - 38 cm3/r [0 - 2.32 in3/r] Disp.
5 70423-617 1 Model 70423 Rotating Kit Assembly
0 - 45 cm3/r [0 - 2.77 in3/r] Disp.
5-1 NSS 9 Piston Assembly
5-2 NSS 1 Spider
5-3 NSS 1 Spider Pivot
5-4 NSS 1 Retainer
5-5 NSS 1 Piston Block
5-6 NSS 3 Pins
5-7 NSS 2 Washer
5-8 NSS 1 Spring
5-9 NSS 1 Retaining Ring
NSS - Not Sold Separately
12
Model 70422 or 70423

Mounting Kits

Kit 2, Gear Pump Mounting K2-3


(To Mount "A" SAE flanges)
Item Part No. Qty. Description
K2 70442-929 1 Gear Pump Mounting Kit
K2-1 16007-14 1 O-ring, 1.59 mm Dia. x 82.55 mm ID.
[.0625 in. Dia. x 3.25 in. ID.] K2-2
K2-2 16048-113 2 Washer
K2-3 16032-612 2 Cap Screws K2-1

Kit 7, Gear Pump Mounting


(To Mount "B" SAE flanges) K7-4
Item Part No. Qty. Description
K7 70423-901 1 Gear Pump Mounting Kit
K7-1 70423-615 1 Coupler, 41 Tooth
K7-2 16007-17 1 O-ring, 1.59 mm Dia. x 101.6 mm ID. K7-3
[.0625 in. Dia. x 4 in. ID.]
K7-3 16008-0 1 Lock Ring
K7-4 16032-814 2 Cap Screws K7-1
K7-2

K3-3
Kit 3 & 6, Cover Plates
For "A" SAE Flanges
Item Part No. Qty. Description
K3 70142-915 1 Cover Plate Kit for "A" SAE flange
K3-1 16007-14 1 O-ring, 1.59 mm Dia. x 82.55 mm ID.
[.0625 in. Dia. x 3.25 in. ID.]
K3-2 70142-600 1 Cover Plate K3-2
K3-3 16032-610 2 Cap Screws
K3-1
For "B" SAE Flanges (Not Pictured)
Item Part No. Qty. Description

K6 990596-000 1 Cover Plate Kit for "B" SAE flange


K6-1 102919-000 1 Gasket
K6-2 250073-000 1 Cover Plate
K6-3 95865-100 2 Cap Screws
K6-4 101896-050 2 Lock Washer

13
Model 70422 or 70423

Product Number

This list of product numbers is to aid in Item identification.


If your product number is not listed contact your Eaton representitive.

Model 70422, Lefthand Rotation (CCW)


Description of Part Number
Product Drive Shaft Backplate Assy. Housing Assy. Compensator Assy.
Number Item #1 Item #2 Item #3 Item #4

70422-LAG 70402-206 70421-318 70402-304 70422-CA-04


70422-LAH 70402-206 70421-318 70402-304 70422-AY-03
70422-LAY 70402-204 70421-318 70402-304 70422-CA-04
70422-LAZ 70402-204 70421-318 70402-304 70422-AY-03
70422-LBJ 70402-206 70421-327 70402-304 70422-AY-03
70422-LBK 70402-201 70421-327 70402-304 70422-CA-04
70422-LBL 70402-204 70421-327 70402-304 70422-AY-03
70422-LBM 70402-204 70421-327 70402-304 70422-CA-04
70452-LAG 70442-225 70452-302 70402-304 70422-AY-03
70452-LAJ 70442-225 70452-302 70402-304 70422-CA-04
70452-LAK 70442-231 70452-302 70402-304 70422-AY-03

Model 70422, Righthand Rotation (CW)


Description of Part Number
Product Drive Shaft Backplate Assy. Housing Assy. Compensator Assy.
Number Item #1 Item #2 Item #3 Item #4

70422-RAT 70402-206 70421-343 70402-304 70422-CA-04


70422-RAU 70402-206 70421-343 70402-304 70422-BM-01
70422-RCB 70402-204 70421-343 70402-304 70422-CA-04
70422-RCG 70402-204 70421-343 70402-304 70422-BM-01
70422-RDM 70402-201 70421-334 70402-304 70422-BM-01
70422-RDN 70402-206 70421-334 70402-304 70422-CA-04
70422-RDQ 70402-204 70421-334 70402-304 70422-CA-04
70452-RAG 70442-225 70452-304 70402-304 70422-BM-01
70452-RAJ 70442-231 70452-304 70402-304 70422-CA-04
70452-RAL 70442-231 70452-304 70402-304 70422-BM-01

All left (CCW) or right (CW) directions


given are viewed from the input shaft end of the pump.

14
Model 70422 or 70423

Product Number

This list of product numbers is to aid in Item identification.


If your product number is not listed contact your Eaton representitive.

Model 70423, Lefthand Rotation (CCW)


Description of Part Number
Product Drive Shaft Backplate Assy. Housing Assy. Compensator Assy.
Number Item #1 Item #2 Item #3 Item #4

70423-LBA 70402-204 70423-303 70402-304 70422-AY-03


70423-LBB 70402-201 70423-306 70402-304 70422-CA-04
70423-LBD 70402-204 70423-306 70402-304 70422-CA-04
70423-LBE 70402-204 70423-306 70402-304 70422-AY-03
70423-LBF 70402-201 70423-303 70402-304 70422-CA-04
70423-LBG 70402-201 70423-303 70402-304 70422-AY-03
70453-LAF 70402-207 70453-301 70402-304 70422-AY-03
70453-LAG 70402-207 70453-301 70402-304 70422-CA-04

Model 70423, Righthand Rotation (CW)


Description of Part Number
Product Drive Shaft Backplate Assy. Housing Assy. Compensator Assy.
Number Item #1 Item #2 Item #3 Item #4

70423-RBL 70402-204 70423-301 70402-304 70422-CA-04


70423-RBM 70402-204 70423-301 70402-304 70422-BM-01
70423-RBN 70402-201 70423-312 70402-304 70422-CA-04
70423-RBQ 70402-204 70423-312 70402-304 70422-CA-04
70423-RBS 70402-201 70423-301 70402-304 70422-CA-04
70423-RBT 70402-201 70423-301 70402-304 70422-BM-01
70453-RAG 70442-246 70453-303 70402-371 70422-BM-01
70453-RAJ 70442-235 70453-303 70402-371 70422-CA-04

All left (CCW) or right (CW) directions


given are viewed from the input shaft end of the pump.

15
Model 70422 or 70423

Repair Information
Cleanliness is extremely important when repairing should not be removed without compressing the
these pumps. Work in a clean area. Before spring.
disconnecting the lines clean port area of pump.
Disconnect hydraulic lines and remove pump The following parts will be needed to disassemble the
assembly from vehicle and plug ports. Thoroughly piston block:
clean the outside of pump. After cleaning, remove 2 ea. 3/8 l.D. x 1-1/8 O.D. flat washer,
port plugs and drain oil. 1 ea. 3/8 x 3-1/4 N.C. cap screw, and
1 ea. 3/8 N.C. nut.
Disassembly
ATTENTION: Removal of the adjusting screw covers Place one of the flat washers over the 5/16 cap
from cap may void the warranty on this assembly. screw and place this through the center of the piston
block. Place the other washer over the cap screw and
1 Clamp the end of the drive shaft in a protected let it rest on the three pins. Screw the nut on and
jaw vise with the body of the pump up and remove compress the spring inside the piston block. Use a
the four allen head screws (14) holding compensator pair of snap ring pliers and remove the internal snap
ring (5-9). Remove the nut and bolt along with the
(4).
two washers (5-7), three pins (5-6), and the internal
2 Remove the compensator assembly (4), 0-ring pin keeper (5-4).
(28), and gasket (24).
9 To free shaft seal and shaft, remove retaining
3 Remove the four cap screws (27) from the ring (12).
backplate of the pump.
10 Remove shaft (1) from housing (3) by tapping
4 Place a screw driver in slots provided between backplate end of shaft with a wooden or plastic
housing and loosen backplate. Remove backplate (2) mallet.
and gasket (21) from housing.
11 Remove shaft seal (17), washer (13), the two
5 Remove the control piston (7) remaining on the retaining rings (10), the two thrust washers (16), and
backplate or in housing. Also remove plug (2-2) from bearing (15) from shaft.
backplate (2).
12 To remove the camplate (6) from the housing,
6 To remove rotating assembly (5) from housing, remove the two internal retaining rings (11) from the
remove pump from vise and slide rotating assembly sides of the housing. Remove the two covers (20),
off shaft. Caution: pistons may not come out with the two o-rings (26), the two inner races (19), and
piston block. the bearings (25). The camplate can now be moved
over to one side and removed. The two camplate
7 Remove pistons (5-1), spider (5-2), and spider pivot bearings are a loose slip fit into the housing. Do
pivot (5-3) from piston block (5-5). not be concerned if they are not tight.
8 The piston block assembly (5-5) need not be 13 Remove the spring collar (22) and spring (18).
disassembled unless the internal pins (5-6) or spring Do not remove the button (23) and roll pin (9) unless
(5-8) are damaged. they are worn or loose.
CAUTION: Use the following procedure if the spring 14 The pressure-flow compensator assembly (4)
is to be removed from the piston block. The spring may be disassembled for cleaning and inspection.
(5-8) is highly compressed and the snap ring (5-9)

16
Model 70422 or 70423

Repair Information
ATTENTION: Removal of the adjusting screw covers 5 Examine the spider (5-2). It should be flat, no
from cap may void the warranty on this assembly. cracks, and no signs of wear in the pivot area.
15 Remove pressure adjustment cap (4-8) from 6 Examine the pivot (5-3). It should be smooth and
compensator housing (4-1). Pressure spring follower show no signs of wear.
(4-6) will remain in cap (4-8), pull follower from cap.
7 Inspect the camplate (6) for the condition of
16 Remove flow adjustment cap (4-18) from finish of the polished shoe surface. It should show
compensator housing (4-1). Flow spring follower (4- no signs of scoring.
16) will remain in cap (4-18). Pull follower from cap.
8 Inspect shaft (1) for wear in bearing and spline
17 Remove springs (4-4 and 4-14) and spring pivots areas.
(4-3 and 4-13) from compensator housing.
9 Inspect thrust bearing (15) and thrust washers
18 Remove plugs (4-19), pressure compensator (16) for wear.
spool (4-2), and flow compensator spool (4-12) from
compensator housing (4-1). 10 Inspect the needle bearing in the housing
assembly (3). If the needles are free of excessive play
19 The shaft seal, all 0-rings, and all gaskets should and remain in the bearing cage, there is no need to
be removed and replaced with new items upon replace the housing.
reassembly.
11 Inspect the compensator springs (4-4 and 4-14)
for breakage or weakness.

Inspect Parts For Wear 12 Inspect the spools (4-2 and 4-12) for scoring.
1 Inspect the flat surface of the backplate (2), the 13 It is not necessary to inspect the o-rings,
finish on the piston block side should be smooth and retaining rings, gaskets, or shaft seal as they should
free of grooves. The piston guide should be tight in be replaced as new items and are included in the seal
the backplate. The needle bearing in the backplate repair kit available for this assembly.
should be free of excessive play and remain in the
bearing cage. If the backplate has any of the wear
characteristics outlined above, replace complete
backplate assembly. Reassembly
1 Clean all parts in suitable solvent; lubricate all
2 Inspect the piston block (5). The surface that critical moving parts before reassembly.
contacts the backplate should be smooth and free of
grooves. 2 Install camplate control spring (18) and spring
collar (22) in housing (3).
3 The pistons (5-1) should move freely in the
piston block bore. If they stick in the bore, examine 3 Insert camplate (6) into housing (3). Insert
the bore for scoring or contamination. needle bearings (25) and bearing inner race (19) over
the camplate arms and slide into housing (3). The
4 Examine the O.D. of the piston (5-1) for finish numbered end of the bearing should face outward
condition. They should not show wear or deep and the chamfered l.D. of the race should face
scratches. The shoes should be a snug fit on the ball inward.
end of the piston. The flat surface of the shoes
should be flat, and smooth. Do not lap piston shoes. 4 Install new 0-ring (26) around O.D. of camplate

17
Model 70422 or 70423

Repair Information
pivot bearing (25). Install trunnion covers (20) and adjustment cap (4-18) with new o-ring (4-17) into
secure with retaining rings (11). compensator housing (4-1). Torque plug (4-19) 8 to
11 N-m [6 to 8 lb-ft] and torque flow adjustment cap
5 Install retaining ring (10) on shaft (1). Install (4-18) 14 to 16 N-m [10 to 12 lb-ft ].
thrust washer (16), thrust bearing (15), and second
thrust washer (16). Secure with second retaining ring 15 Place new 0-ring (4-19-1) on plug (4-19). Install
(10). plug assembly, pressure compensator spool (4-2),
spring pivot (4-3), spring (4-4), pressure spring
6 Install shaft (1) in housing (3) and install washer follower (4-6) with new o-ring (4-5), and pressure
(13), shaft seal (17), and retain with retaining ring adjustment cap (4-8) with new o-ring (4-7) into
(12). Make sure retaining ring is seated in the compensator housing (4-1). Torque plug (4-19) 8 to
groove. 10 N-m [6 to 8 lb-ft] and torque pressure adjustment
7 If piston block assembly was disassembled, cap (4-18) 47 to 54 N-m [35 to 40 lb-ft].
compress the pin keeper (5-4), and install in the 16 Install new gasket (24) and new o-ring (28), then
spline area of piston block. Install the three pins (5- install compensator assembly (4),and retain with
6) with the head end to the inside of the block and four allen head cap screws (14) and torque to 14 to
install in the special grooves of the piston block 16 N-m [10 to 12 lb-ft].
spline.
17 Plug ports to preserve cleanliness until
8 Install the washer (5-7), spring (5-8), and second installation on vehicle. (Refer to start up procedures.)
washer (5-7) in the piston block. Use the two 3/8 l.D.
washers and the 3/8 x 3-1/4 cap screw to compress
the spring and retain with retaining ring (5-9).
Remove the 3/8 cap screw and the two washers.
9 Install the pivot (5-3), spider (5-2), and piston
assemblies (5-1) in the piston block. Install this
assembly in the housing assembly, the piston shoes
must be in contact with the camplate. Be sure all the
parts are in their proper position.
10 Clamp this assembly in a protected jaw vise with
the open end of the housing (3) up.
11 Install new gasket (21).
12 Install control piston (7), and plug (2-2) with new
o-ring onto backplate. Note roll pin (3-2) locations.
13 Install backplate (2) and retain with cap screws
(27). Torque to 37 to 42 N-m [27 to 31 lb-ft].
14 Place new o-ring (4-19-1) on plug (4-19). Install
plug assembly, flow compensator spool (4-12),
spring pivot (4-13), spring (4-14), flow spring
follower (4-16) with new o-ring (4-15), and flow

18
Model 70422 or 70423

Start - up Procedure
When initially starting a rebuilt load sensing system, 5 Replace the coil wire or return the fuel flow to the
it is extremely important that the start-up procedure injectors and start the engine. Run at low idle speed
be followed. It prevents the chance of damaging the for one minute. The pump should immediately pick
pump which might occur if the system was not up oil and go into low pressure standby. If there is no
properly purged with oil before start-up. indication of fill in 30 seconds, stop engine and
determine the cause.
1 After the pump has been properly installed onto
the machine and all hydraulic connections have been 6 After the pump has stabilized in low pressure
made, check all fittings to make sure that they are standby, operate the control valve and steering, if the
tight. system is equipped with one, to purge the system of
air and to fill the cylinders with oil. Continue
2 Fill the pump housing at least 1/2 full with operating the system slowly with no load until it
system oil that has been filtered through a 10 micron responds fully.
filter.
7 Check fluid level at the reservoir and refill if
3 Fill the reservoir with an approved oil that has necessary to the proper level at the reservoir and
been filtered through a 10 micron filter. Leave the refill if necessary to the proper level with an
filler cap loose as a means of air that is trapped in the approved filtered oil.
system.
8 Check all line connections for leaks tighten if
4 Note on gasoline or L.P. engines: remove the coil necessary.
wire and turn the engine over for 15 seconds. Diesel
engines: shut off the fuel flow to the injectors and 9 The machine is now ready to be put into
turn the engine over for 15 seconds. This procedure operation.
enables the pump to pick-up the oil before start-up.
At this time disconnect the sensor line from the 10 Short hour filter changes are recommended for
pump compensator and pull one of the valve spools the first two changes after placing the machine back
while the engine is being turned over. This allows oil into operation. The first filter would be changed in 3-
to flow through the sensor line, thus, removing any 5 hours and the second at approximately 50 hours.
air in the sensor line. Reconnect the sensor line after Routine scheduled filter changes are recommended
a steady flow of oil is coming from the line. for maximum life of hydraulic system.

19
Model 70422 or 70423

Fault - Logic
Troubleshooting
This fault - logic troubleshooting guide is a
diagnostic aid in locating pump problems.
Symptom:
Match the pump systems with the problem Action
statements and follow the action steps shown in the Step
box diagrams. This will give expedient aid in Comment Inspect
correcting minor problems eliminating unnecessary Number ?
machine down time. 1

Following the fault - logic diagrams are diagram Decision


Defective
action comments of the action steps shown in the
diagrams. Where applicable, the comment number of
Repair
the statement appears in the action block of the Solution
or
diagrams. Replace

Recommended Gauge Locations Load Sensing Port


Load Sensing Port Tee in Line to Check
Test Port Tee in Line to Check Test Port Load Sensing Pressure
Inlet Vacuum - LH. Rotation Load Sensing Pressure System Pressure - RH. Rotation
System Pressure - RH. Rotation System Pressure - LH. Rotation

Test Port
System Pressure - LH. Rotation
Inlet Vacuum - RH. Rotation

Drain Port
Tee in Line to Check
Case Pressure
Drain Port
Tee in Line to Check Tee in Line to suction port for inlet
Case Pressure vacuum test. Suction port is the
Model 70422 Model 70423 largest port.
0 - 38 cm3/r [0 - 2.32 in3/r] Displacement 0 - 45 cm3/r [0 - 2.77 in3/r] Displacement

Gauges Recommended
Inlet vacuum gauge: 2 bar to 1 bar [30 PSI to 30 inHg]
System pressure gauge: 700 bar [10,000 PSI]
Case pressure gauge: 0 to 25 bar [0 to 300 PSI]

20
Model 70422 or 70423

Fault - Logic
Troubleshooting

Symptom:
System will not Develop Proper Pressure or Flow

Check Check Inspect Inspect


Oil Level in OK Hyd. Fluid OK Inlet Screen OK Compensator
Reservoir Specs or Strainer Signal
1 2 3 4
Below Level Improper Clogged Low

Fill to Install Clean Inspect OK


Proper Proper or Signal
Level Fluid Replace Line
Defective

Repair
or
Replace

Inspect
Replace OK Pump
Pump Compensator
5
Defective

Repair
or
Replace

21
Model 70422 or 70423

Fault - Logic
Troubleshooting

Symptom: Pump Noisy or Overheating

Check Check Inspect


Oil Level in OK Hyd. Fluid OK Inlet Screen OK Replace
Reservoir Specs or Strainer Pump
1 2 3
Below Level Improper Clogged

Fill to Install Clean


Proper Proper or
Level Fluid Replace

22
Model 70422 or 70423

Fault - Logic
Troubleshooting
Diagram Action Step Comments
1. Check Oil Level in Reservoir:
A. Fill to proper level.
2. Check Hydraulic Fluid Specifications:
A. Consult owner/operators manual for the proper
type fluid.
3. Inspect Inlet Screen or Strainer for:
A. Suction screen or strainer plugged.
B. Suction line to small or too long
C. Suction line collapsed or plugged.
4. Inspect Compensator Signal for:
A. Improper size or length of signal line.
B. Damaged or obstructed signal line
5. *Inspect Pump Compensator for:
A. Misadjusted pressure or flow setting.
B. Pressure or flow spool stuck open.
C. Pressure or flow spring weak or broken.

*Standard factory compensator pressure settings


A. Pressure compensator set at 3000 to 3100 PSI
(Optional settings of 1500 min. to 3100 max. PSI)
B. Flow compensator set at 190 to 210 PSI
(Optional settings of 190 min. to 450 max. PSI)

23
Each order must include the following information.
1. Product and/or Part Number
2. Serial Number Code
3. Part Name
4. Quantity

ACCREDITED BY
THE DUTCH COUNCIL
FOR CERTIFICATION
Reg. No. 24

Eaton Corporation Eaton Ltd. Eaton GmbH ISO-9001 CERTIFICATED FIRM


DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS

Hydraulics Division Hydraulics Division Hydraulics Products


Quality System Certified
15151 Hwy. 5 Glenrothes, Fife Am Schimmersfeld 7 Products in this catalog are manufactured
Eden Prairie, MN 55344 Scotland, KY7 4NW 40880 Ratingen, Germany in an ISO-9001-certified site.
Telephone 612/937-9800 Telephone 01-592-771-771 Telephone 02102-406-830
Fax 612/937-7130 Fax 01-592-773-184 Fax 02102-406-800

Copyright Eaton Corporation, 1993


Form No. 6-631 All Rights Reserved
May, 1993 Printed in USA

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