ISTRUCTION FOR REPLACING THE SEALS ON THE

DOUBLE
7991417A PUMP KP30.38-06S8-LME/MB-KSL/30.27-
L/MB-M5-KSC D (FAS) (FRM)
FERMEC code 6110612m91
7991417C PUMP KP30.38-06S8-LME/MB-KSL/30.34-
L/MB-M5-KSC D (FAS) (FRM)
FERMEC code 6110548M91
 Main operation:
Disassembling
multiple pump sections pagg. 2-3
second section components pagg. 4-5
second section seals pagg. 6-7
Second section seal replacement pagg. 8-9
Reassembling second section pagg. 10-11
Front cover removal pag. 12
Disassembling:
first section components pag. 13
first section seals pagg. 14-15
First section seal replacement pag. 16
Reassembling of sections pag. 17
Reassembling first section pagg. 18-19-20
Front cover seal replacement pagg. 21-22
Reassembling of front cover pagg. 23-24
Final bolting pag. 25

General suggestion
- Check parts to insure they have not been damaged during shipment.
- Work in a clean area.
- Wash all parts with solvent (except seals) and dry with clean air before operate.
- Pay attention not damaging the machined surfaces.
- All components need to fit without excessive pressure.
- Where needed use mallet (never hammer).
- Respect the torque spec where specified.
1
Disassembling multiple pump sections

Front session
035717KN Loosen and remove
the screws

Rear section Loosen and remove

0357988M the screws

2
 Disassembling multiple pump sections

Remove the front section from the rear

section. Use the slots on the casting as a
guide.

Start the operation from the rear section.

3
Disassembling second section components
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

Reference mark

Using a marker, draw a

reference mark on the plate
and body; it will be used
later during reassembling.

Remove the upper plate.

4
 Disassembling second section components
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

Remove the gears.

Is usefull during this
operation to rotate the
gears by hands.

Remove the plate

lower.

5
Disassembling second section seals
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

Remove from the plates the

back-up rings (1) and the
seals (2).

2
6
 Disassembling second section seals
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

Remove from the gear

housing static seal.

7
 Second section seal replacement
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

Fit the new balance plate

seals (1) and back-up rings
(2) on the plates.

Be careful that the balance

plate seal is seated prperly
to allow for back-up ring to
properly fit flush against
the balance plate seal.

Use clean grease to help

the seals stay in place.

8
 Second section seal replacement
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

Place on the body the

new static seal.

Use clean grease to

keep the seal in place.

9
 Reassembling second section
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC
Seal tip
3

Insert in the body the rear

plate (1).
Please remember that the
seal tips are turned
2
toward the suction side
and that the flat surfaces
1 are turned toward the
gear sides.

Insert the gears (2) in their

previous position.

Insert the upper plate (3)

(reference sign).
10
 Reassembling second section
0357988M PUMP KP30.27D*-**M5-L**/MB-M5-N-P-KSC
or 0357988P PUMP KP30.34D*-**M5-L**/MB-M5-N-P-KSC

The rear section is ready.

11
 Front cover removal
035717KN PUMP KP30.38D0-06S8-LME/MB-65M5-N-A-KSL

Remove the front cover with a mallet.

12
 Disassembling first section components
035717KN PUMP KP30.38D0-06S8-LME/MB-65M5-N-A-KSL
Remove the upper plate (1), the gears (2) and the rear plate (3)
after making the reference marks on the body and on the plates.

Reference mark

13
 Disassembling first section seals
035717KN PUMP KP30.38D0-06S8-LME/MB-65M5-N-A-KSL

Remove from the plates

the back-up rings (1)
and the seals (2).

2
14
 Disassembling first section seals
035717KN PUMP KP30.38D0-06S8-LME/MB-65M5-N-A-KSL

Remove from the gear

housing static seal.

15
 First section seal replacement
035717KN PUMP KP30.38D0-06S8-LME/MB-65M5-N-A-KSL

Fit the new balance

plateseals (1) and back-
up rings (2) on the
plates.

Be careful that the

balance plate seal is
seated prperly to allow
for back-up ring to
properly fit flush against
the balance plate seal.

Use clean grease to keep

the new seals g in place.
2
16
 Reassembling of sections

Assemble front section body to rear section.

Use a mallet to fit the body all the way down on the rear section.

Make sure all the

steel pins are in
place on the front
and rear body.If they
are not, lubricale the
seat with oil and
insert the pins.

17
 Reassembling first section

1 Insert the connercting hub.

2 Insert the rear plate.

Please remember that the seal

tips are turned toward the
suction side and that the flat
surfaces are turned toward the
gear sides.

18
 Reassembling first section

Driven gear Drive gear

3 Insert the drive gear and

turn it in order to allow the
engagement of the gear
splines with the hub.
Insert the driven gear.

4 Insert and the upper

plate (reference sign).

19
Reassembling first section

Fit the new static seal on the

body.
Use clean grease to keep it in
place.

20
 Front cover seal replacement

Remove the circlip (1).

Turn the flange upside

down and using a screw
driver remove the two
shaft seals (2).

21
 Front cover seal replacement

Put some clean grease into the seal seat.

Insert the first shat seal using the propoer tool CASAPPA pn
00124050
Insert the second shaft seal using the same tool. Follow the
drawing.
Insert the circlip.

1 2

3 4

22
 Reassembling of front cover

Make sure all the pins are in

place (on the body or on the
flange)

Put the proper tool

CASAPPA pn 00124040 on
the drive shaft

23
Reassembling of front cover

Assemble the front flange on

the pump.
Use a mallet to fit the flange
flush with the body.
Remove the CASAPPA tool
pn 00124040

24
 Final bolting
Inser all four bolts tighten with hand until flush with top of bolt
hole.

Put the pump in a vice and thighten the 4 screw with a torque
wrench. Tightening torque M=140Nm

Verify the shaft of the pump can turn after the operation.
If the shaft is locked this means some of the seals went out of
the seat during the assembling. The whole operation needs to
be done again.
25